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OP7000 user manual - Opal-RT
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1. qi EUER u a 7 8 Bus 1 8 3 8 8 go 5522 ROO u d SAARE g E c25 H 3 R45 1 Arenenud 8 7 8 sme a m 8 m ES ms m Ws E E unm i BEI m 258 JTAG gow eng 23 hih em u PI su i i 1 1 8 esr el u 8 g _ BE E a da ms vi l g go t I 4 9 2 Dc wr DOR 5 2 n 8 pes 1 2 RS 1 el x L fee R7 az8888l O us BB 88838 Ro Figure 25 7353 digital monitoring module The OP7353 board provides a monitoring interface that carries signals from the back digital board through the midplane to its 4 RJ45 jacks Each jack carries 4 channels which can then be connected to the monitoring connectors on the front of the OP7000 further separating those 4 channels to individual channels for precise monitoring OP7353 Digital monitoring board DESCRIPTION OP7000 Ultrafast Simulator User Guide OPAL RT Technologies 34 OP7811 PASSTHROUGH MODULE DESCRIPTION The OP7811 is designed to provide a direct link between the fro
2. a 57 CIRCUM LAYOUT DIAGRAM 64 ssi de uper va da Ex su tuse epu eV Cis vu SA REV uu dale NB EE aru d 58 SPECIFICATIONS uuu l uu 58 SPECIFICATIONS uuu 59 OP7000 SIMULATOR 5 59 OP5330 DIGITAL ANALOG 59 OP5340 ANALOG TO DIGITAL 60 OP7353 16 CHANNEL DIGITAL MONITORING FRONT akin aee 61 OP 7812 16 DIGITAL INPUTS uu uuu u u 61 Ic jELIeejiceee ee 63 LIMITED WARRANTY T M 65 LIMITED WARRANT Yaren easain ET 65 RETURN POLICY ZS S a usu 65 EXCLUSIONS PEE 65 WARRANTY LIMITATION AND EXCLUSION 66 DISCLAIMER OF NSTATEDAWARRANTIES u a M 66 LIMITATI N OP LIABILITY ua ka 66 OP7000 User Guide OPAL RT Technologies 7 OPAL RT Technologies OP7000 User Guide OP7000 Simulator Introduction OP7000 SIMULATOR INTRODUCTION The OP7000 is an ultrafast
3. TO FROM REAR BOARD Figure 14 OP7220 connection flow TO FROM FPGA zi REAR BOARD a BT TO FROM 5 Connector m face view Consult the OP7000 board type pairings on page 11 section for details on rear channel to pin associations Consult the MONITORING INTERFACE section for details on front channel to connector associations 20 OPAL RT Technologies OP7000 User Guide OP7000 Simulator OP7220 Carrier Board OP7461 PCIE BOARD This board is required to use the OP7000 it creates the communication link between the front FPGA board and the real time computer running the RT LAB model MODULE INSTALLATION The OP7461 PCle Module must be inserted into the appropriate slot in the rear of the OPAL RT simulator the slot that corresponds to the front FPGA board Make sure that the card is properly aligned using the guide tracks before pressing into place CIRCUIT LAYOUT DIAGRAMS 5 OPAL RT Technologies Inc 2011 OP7461 6U Back Comm PCle X4 ASSY 126 0374 PCB E06 0374 Rev 10 Made in Canada 10000 Figure 15 OP7461 PCle communication module OP7000 User Guide OPAL RT Technologies 21 OP7000 Simulator OP7000 Specifications OP7000 SPECIFICATIONS Product name Power supply I O connectors OP7000 Simulator Univers
4. Figure 8 OP7161 2 seconday FPGA board without mezzanine 16 OPAL RT Technologies OP7000 User Guide OP7000 Simulator OP7220 Carrier Board OP7220 CARRIER BOARD The OP7220 carrier board is a part of the OP7000 series of modules for OPAL RT s state of the art OP7000 simulator It is designed for use with OPAL RT s mezzanine signal conditioning boards OP5330 OP5340 The OP7220 provides the interface required for the mezzanine signal conditioning board to communicate with the FPGA board see OP7220 COMMUNICATION DIAGRAM The carrier board also provides the connectors that allow monitoring of individual channels and a series of LED indicators to display the status for the condition boards MONITORING INTERFACE RJ45 Monitoring Connectors Each front mezzanine interface has a column of RJ45 connectors representing all 16 channels divided into 4 channels per jack as shown in Figure 9 Signal Conditioning Board Monitoring Connectors Channels 0 3 Channels 4 7 Channels 8 11 Channels 12 15 Figure 9 Carrier board RJ45 connections RJ45 Channel Assignments Each of the carriers RJ45 connectors shown in Figure 9 can be connected to the BNC monitoring connectors on the front of the OP7000 that enable single channel monitoring as illustrated below Channels 0 3 Channels 8 11 Ch03 Ch02 Choo Ch08 ChO9 Ch10 Chii Ch07 Ch06 Ch05 Cho4 1 Ch713 Ch14 Ch15 Channe
5. KSESET mi ES d R GRE 12 ee MER 6 Be 36 295 illis OPAL RT TECHNOLOGES INC C 2012 POS 856 0 7000 60 Back 16 DN Opto 0857 Bc PCB E06 0389 Rev 1 0 nap Mode in Conodo I Figure 1 OP7816 digital signal conditioning module INPUT INTERFACES The optically isolated inputs accept a wide input voltage range from 5 to 50 Volts according to user requirements The OP7816 has a limited current of 3 6 mA Each input has a reverse voltage protection of up to 30 volts provided by a diode Simulator Opto Isolated Digital Input User a f 3V3 2V5 t j Reverse Din Current imit h lom mee FILT mm Din Figure 2 OP7816 Isolated digital input drawing The signal conditioning module inputs have both anode and cathode sides available to the user on the I O connector 38 OPAL RT Technologies OP7000 User Guide OP7816 16 Din Signal Conditioning Module Typical Applications Din Figure 3 Both Din and Din are available to the user When current flows from Din to Din the output of opto coupler A is low and the Din FPGA signal is low When no current flows the opto coupler output A is high and the Din FPGA signal is high TYPICAL APPLICATIONS The diagrams below illustrate typical applica
6. gt a 1 Co CO gt a gt NS Figure 6 How to connect cables for monitoring Connect one end of the RJ45 cable to the desired channels A Connect the other end of the RJ45 cable to the monitoring connector B Connect a BNC cable to a BNC jack C and connect the other end of the cable to the desired monitoring device The BNC jacks each connect to one of the 4 channels of the RJ45 Connector A In the example shown in Figure 10 the RJ45 cable is connected to channels 00 03 The mini BNC cable jacks identified as A B C D represent each channel in the following order A channel 0 B channel 01 C channel 02 D channel 03 see Figure 10 for illustration Connect a mini BNC cable to the desired channel and connect the other end to your monitoring device oscilloscope shown D ATTENTION Buffer amplifiers have a Gain of 0 1 POWER UP PROCEDURE The following sequence must be respected to ensure that the system functions properly l lis Ensure that power cables from the OP7000 and other devices are connected to grounded protected see red lable on power cable Ensure that the PCle cable is connected to both the back of the OP7000 and the real time PC Turn the OP7000 ON Plug the real time computer network cable in the Ethernet hub Turn the real time computer ON OP7000 User Guide OPAL RT Technologies 15 OP7000 Simulator OP7161 FPG
7. DPAL RT 459 7 7000 sou ron Np MULTI Mp A SIM ULATOR 2 FANDITIONING G E STEM 4 OP7000 Simulator User Guide w WW OPAL RT COM Published by OPAL RT Technologies Inc 1751 Richardson suite 2525 Montreal Quebec Canada H3K 1G6 www opal rt com 2015 OPAL RT Technologies Inc All rights reserved Printed in Canada SYMBOL DEFINITIONS The following table lists the symbols used in this document to denote certain conditions Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task REFERENCE _ INTERNAL Identifies an additional source of information within the bookset se CAUTION Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process Indicates a situation where users must observe precautions for handling electrostatic sensitive devices CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death p P gt OP7000 User Guide Opal RT Technologies iii 5 7000 SIMULATOR ii i
8. eh un amp jue 08 CH 09 CH 10 CH 11 ma wem ew TM tai uc lt TET ARR 7 E elelelelejelelejej lelelelelelelelejej lelelelelelejejeja 66 a4 QD ET D INe i eaaacoe sa Figure 1 P7818 board 48 OPAL RT Technologies OP7000 User Guide 7818 16 AIN Signal Conditioning Module Module Identification and Initialisation JUMPER AND SWITCH POSITIONS Each channel has a series of jumpers and switches seen in Figure 2 that enable on board mode selection voltage or current and subsequently voltage range configurations Each element enables a function that allows setting a very precise configuration for the OP7818 board w ae CH 00 Figure 2 OP7818 jumpers A Mode Selection Switch SW4 lets you place the board in either voltage or current mode Slide the switch to the right towards U to set the channel to Voltage mode or to the left toward 1 to set the channel to Current mode Voltage Mode B Voltage Level Selection Low voltage or Current mode the jumpers must be on pins 3 4 and 15 16 Voltage range
9. a ab ed eor hana duet l A p ba 19 OP7220 COMMUNICATION 20 OPRT461 PCIE BOARD tete eterni ntt diss er 21 MODULE INSTALLATION a iet eeu ue Ee Yu esse apika aa a a 21 CIRCUIT LAYOUT DIAGRANMS 21 OP7000 SPECIFICATIONS i eed nne ea 22 SPECIAL NOTES isa 22 OP5330 DIGITAL TO ANALOG CONVERTER 23 DESCRIPTION uuu 23 REQUIREMENTS a e ER ERE Peri EA a as e Ta a asyay Rea 23 Ico u 9 E 23 i p PE 23 FEAT BES a a rr 23 OFFSET ANBE AIN CALIBRATION dux ida rw e kai le 23 MODULE INSTALLATION AND CONFIGURATION 2 24 CIRCUIT LAYOUT DIAGRAMS is gia aa pere 24 SCHEMATICS 25 iride eter derepente a ea neck eue rest en 25 OP7000 User Guide OPAL RT Technologies 5 OP5340 ANALOG DIGITAL CONVERTER 0 5 MSPS
10. 64 OPAL RT Technologies OP7000 User Guide Limited Warranty LIMITED WARRANTY LIMITED WARRANTY OPAL RT Technologies Inc warrants to the original purchaser and or ultimate customer Purchaser of OPAL RT products Product that if any part thereof proves to be defective in material or workmanship within one 1 year such defective part will be repaired or replaced free of charge at OPAL RT Technologies discretion if shipped prepaid to OPAL RT Technologies Inc at 1751 Richardson suite 2525 Montreal Quebec Canada H3K 3G6 in a package equal to or in the original container The Product will be returned freight prepaid and repaired or replaced if it is determined by OPAL RT Technologies Inc that the part failed due to defective materials or workmanship Otherwise the fees will be charged to the client see article warranty limitation and exclusion The repair or replacement of any such defective part shall be OPAL RT Technologies sole and exclusive responsibility and liability under this limited warranty Purchaser must request an RMA number before shipping any Product for repair 1 Access the OPAL RT website www opal rt com support return merchandise authorization rma request click on support and select Return Merchandise RMA 2 Fill out the online form and submit You will receive a notification with a thread ID that will be used for further exchange with support 3 OPAL RT s Support department will
11. mue zm mas mA nas Ris rus Tun B kw cus pz 5 es cn qug 7 cem l L 5E Pu mess e jen 0 me E TA m AEE E caf E Eos fi 25 RISE Me wa I PLE Pm cst OS sss E m is E EL 55 RE geo 11 eal 9 FED PS in Be 507 HARIS iia CH aw Nem 7 gt sse cHo2 chg 5 Og o E ENAS On L zoe Gx 2 l Ea 0607 FB cv n Ay BAR TRA 8 0 U USER i chis 1 CHI5 e Figure 2 OP7817 Digital Signal Conditioning Module OPAL RT Technologies OP7000 User Guide 0837 OP7817 Assignments General SPECIFICATIONS OP7817 PIN ASSIGNMENTS INOO 2 INO1 3 INO2 d INO3 5 INO4 6 INO5 7 INO6 8 INO7 9 INO8 10 INO9 H IN10 INTI 13 IN12 IN13 15 IN14 16 I
12. 16 analog out 1 MSPS 16 single ended 16 bits 16 Volts 15mA 1 MSPS 1 us per channel 8 x Dual DAC with 10 MBit s Serial Output Transfer 100 dB 20 mV peak to peak 10 mV after calibration 5 min as required 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 55 to 85 C 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP7000 Ultrafast Simulator User Guide Specifications OP5340 Analog to Digital Converter OP5340 ANALOG TO DIGITAL CONVERTER This board is a type B mezzanine board and must be installed on an OP7220 to be used with the OP7000 simulator Product Name Part Number Product type Number of channels Resolution Max Sampling Frequency Min Conversion Acquisition Time ADC Type Nominal Input Ranges V input range selection provided by on board plug in resistors No missing codes resolution Integral nonlinearity INL Differential nonlinearity DNL CMRR Bandwidth System noise Recommended warm up time Calibration interval Dimensions connector Environmental Operating temperature Storage temperature Relative humidity Maximum altitude OP7000 Ultrafast Simulator User Guide OP5340 0126 112 Type B mezzanine 16 analog in 500 KSPS 16 differential 16 bits 500 KSPS 2 us per channel 8 x Dual ADC with 50 MBit s Serial Output Transfer Positive Full Scale Negative Full Scale 4120
13. 85 C 67 to 185 F Relative humidity 10 to 90 6 non condensing Maximum altitude 2 000 m 6562 ft 58 OPAL RT Technologies OP7000 User Guide Specifications OP5330 Digital to Analog Converter SPECIFICATIONS OP7000 SIMULATOR SPECIFICATIONS Product name Power supply I O connectors Monitoring connectors Dimensions HxWxD Weight Operating temperature Storage temperature Relative humidity Maximum altitude OP7000 Simulator Universal input and active power factor correction 650W continuous power DC to DC converters for analog voltage BNC on rear conditioning modules RJ45 on front modules RJ45 and mini BNC on OP7000 front panel 26 67 x 48 26 x cm 10 5 x 19 x 9 to 14 Kg depending on options installed 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2000 m 6562 ft OP5330 DIGITAL TO ANALOG CONVERTER This board is a type B mezzanine board and must be installed on an OP7220 to be used with the OP7000 simulator Product Name Part Number Product type Number of channels Resolution Default range Maximum current Max Sampling Frequency Min Conversion Acquisition Time DAC Type CMRR Maximum noise Maximum offset Recommended warm up time Calibration interval Dimensions connector Environmental Operating temperature Storage temperature Relative humidity Maximum altitude 59 OP5330 126 0157 Type B mezzanine
14. DIAGRAM 38 INPUT INTERFACE Sii aun snieni 38 si 39 CONNECTOR PIN ASSIGNMENTS vei atssncccasscnessncnnsounacceusdcesbaneteeaneguvsaetabanentevestadunedusandeudeveescaeesdibyaedeaeceancnavedaverseueseenac 41 SPECIFICATIONS rore m eee tase ee nte ane ETE 41 OP7817 16 DOUT SIGNAL CONDITIONING MODULE 43 DESCRIPTION i u ptu 43 izle LU Een a ah 43 INSTALLATION LH 43 MODULE IDENTIFICATION AND INITIALISATION a 43 CIRCUIT BOARD LAYOUT DIAGRAMS AAE a a Ea aA aaa TEA EEEN EA REUE Ea EEREN 44 OP7817 PIN ASSIGNMENTS U u u J J 45 DBS 7 CONNECTOR fn an peg Hiver coser boe Eee re et 45 GENERALS PEGIFICATIONS urea much Dan eub 45 ELECTRICAL SPECIFICATIONS u u u ea a e ann d 46 DW ODIION ice aha E 46 om E E Y 46 24 ODIO oi ai E editiert ttes enc toi 46 6 OPAL RT Technologies OP7000 User Guide OP7818 16 SIGNAL CONDITION
15. High Level RL 1 kohm 21 7 22 4 VDC Pull Down lout source max 100 mA 20 4 21 4 VDC Low Level lout sink max 100mA 0 2 VDC Pull Up One current shared on the same chip that supplies 2 channels therefore it represents the maximum current for 2 Dout For example 100mA shared between 2 channels could be distributed as follows e Dout 1 and Dout 2 at 50mA each e Dout 1 at 80mA and Dout 2 at 20mA e 1 at OmA and Dout 2 at 100mA The eight 8 chips on the OP7817 board each supply two channels as shown e Channels and 1 e Channels 2 and 3 e Channels 4 and 5 e Channels 6 and 7 e Channels 8 and 9 e Channels 10 and 11 e Channels 12 and 13 e Channels 14 and 15 Dout high levels may only be adjusted to suit desired user high level IF the application has a variable vuser 46 OPAL RT Technologies OP7000 User Guide 7818 16 AIN Signal Conditioning Module INSTALLATION OP7818 16 AIN SIGNAL CONDITIONING MODULE DESCRIPTION The OP7818 is designed for use with the OP7000 OPAL RT s state of the art HIL Hardware In the Loop simulator The OP7818 features 16 analog input channels It is perfectly suited to interface simulator signals to real life environment signals providing electrical isolation FEATURES 16 high impedance isolated input channels e Input differential impedance of 20 MOhms per channel Input single side impedance of 10 MOhms All inputs accept voltage of up to 400V with p
16. Table 2 Pin Assignments OP7818 126 0391 OP7000 back 16 Ain 16 Voltage or Current Provided by OP7000 25 mA 20 18 8 x 16 4 7 4 in x 6 46 in DB37 in from client side 10 to 40 50 to 10492 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP7000 User Guide OP7832 Synchronization Module OP7832 SYNCHRONIZATION MODULE DESCRIPTION The OP7832 is designed for use with the OP7000 OPAL RT s state of the art HIL Hardware In the Loop simulator It provides connection interfaces for OPAL RT s synchronization signal The module supports both legacy and composite synchronization signals In legacy mode the synchronization signal is a pulse train Each pulse is synchronized with the start of the RT LAB calculation step This synchronization makes it possible to simultaneously align calculation steps from several chassis and trigger acquisition The legacy mode is supported by most OPAL RT products Wanda 4500 OP4510 OP5600 OP5607 OP7000 and OP7020 In composite mode the synchronization signal is superimposed with another pulse train which is aligned to the inner FPGA calculation step This mode is supported only by newer OPAL RT products like OP7000 OP7020 and OP5607 OP4500 and OP4510 Support for OP5600 is under development The composite mode uses plastic fiber optic cables and Avago RX Tx transceivers The OP7000 chassis also supports
17. a Sa u 9 INTRODUC THON os a 9 DESCRIPTION e UE 10 Standard and Optional Boards ei e e A 11 7000 FRONT INTERFACE 12 OP7000 REAR INTERFACE 2 2 uuu ser Diss up a or ec sd ra b a Roe a am A 13 INSTALLATION AND GONFIGUBATION aa test atas sius oder eire f csset daret eei etis bees epa a 14 RECEIVING AND VERIFICATION uuu sawa saan 14 Ic Ie itoEu iro uirte 14 BASIC SYSTEM CABLING ta 14 CONNECTING MONITORING 14 POWERSUP PROCEDURE Su tonsa Su Deere ON IM Uo Ear os eO RE Fe Sese eR E rs A cane 15 OP7161 FPGA BOARD x acto ef a cabe eant ds Exe Mame due tomus eti 16 OP7220 CARRIER BOARD t tirare Ob uen dus tuo e iv t tad Meenas 17 MONITORING INTERFACE ia i as 17 HJ45 Monitoting edis ctas itte OE Ioa Desa PRA Los RES 17 HJ45 Channel Assignments ee eee esae ge a 17 installing a New Board MEER M nn 18 Changing EE 19 FRONT AND REAR BOARD CONNECTIONS 5 255
18. composite mode on copper cables with HD15 connectors The synchronization signal is a daisy chain signal each module has an OUT and an IN port When a simulation is distributed among several systems the model defines which system is the synchronization Master i e the system from which the synchronization signal will originate The other systems will then be set in Slave mode by the model The daisy chain must connect the OUT port of the Master to the IN of the first Slave and then connect OUT port of the Slave to the IN port of the next Slave etc In most OPAL RT products the whole daisy chain must use the same type of synchronization signal either legacy mode or composite mode The OP7000 offers an additional option to combine legacy and composite modes in the same distributed simulation the OP7000 can receive a legacy signal and output the signal in composite mode via the HD15F connectors This allows high precision multi FPGA simulation to be distributed between several OP7000 chassis The OP7000 chassis can hold up to four OP7161 Virtex6 FPGA cards The Primary FPGA can be set as Master or Slave in the model the Secondary FPGAs are always Slave to the Primary FPGA They receive the synchronization signal via the backplane of the chassis FEATURES 8 status LEDs 2 HD15F connectors for composite mode 2 copper stereo jack connectors to synch with OP5600 2 fiber optic sync composite connectors 2 Hex encoders On board Maste
19. digital output signal conditioning module must be inserted into the back of the OP7000 simulator making sure that the board is properly aligned using the guide tracks before pressing into place Make sure that the board is in the appropriate slot considering the model and bitstream loaded in the FPGA An optional signal monitoring board can be connected in the front of the siimulator see the OP7000 User Manual for details MODULE IDENTIFICATION AND INITIALISATION The 122 communication link allows the FPGA to recognize the slot into which the board is inserted and what type of board is inserted digital in digital out analog in analog out etc The diagram below illustrates the circuit ISOLATED CONVERTER V User FPGA OUTPUT E V User RTN GALVANIC HIGH SPEED PUSH PULL ISOLATOR AMPLIFIER STAGE Simulator side User side Figure 1 Typical Push Pull circuit diagram OP7000 User Guide OPAL RT Technologies 43 OP7817 16 DOut Signal Conditioning Module Module Identification and Initialisation CIRCUIT BOARD LAYOUT DIAGRAMS 44 ene FI Lq A cus s m 2 R E viser RIN 1 us Era must
20. evaluate the return and either issue an RMA number via email using the same thread ID f the Product is returned for repair more than 12 months after purchase the Purchaser is responsible for the cost of repair OPAL RT will assess the repair and prepare a quote The RMA number will be sent with the quote 4 Only when the Purchaser receives the RMA number may they ship the Product prepaid to OPAL RT RETURN POLICY The following fees will apply when customers return products for credit A full credit less a 15 fee and less return fee will only be issued if the product is in perfect working condition and if the product is returned within 1 month following the shipping date If repairs are required on the returned product the cost of these repairs will be deducted from the credit to be issued No credits will be issued beyond the one month period EXCLUSIONS If third party products are part of the Product OPAL RT will honor the original manufacturer s warranty This limited warranty does not cover consumable items such as batteries or items subject to wear or periodic replacement including lamps fuses or filter elements OP7000 User Guide OPAL RT Technologies 65 Limited Warranty WARRANTY LIMITATION AND EXCLUSION opal RT Technologies will have no further obligation under this limited warranty All warranty obligations of OPAL RT Technologies are void if the Product has been subject to abuse misuse negligence or accid
21. selectors must be in OFF positions SEITEN High voltage mode the jumpers must be on pins 1 2 and 17 18 Voltage range selectors SW2 and SW3 must be set according to the desired voltage see list C below C Voltage Range Selection To obtain 20V both the SW3 and SW2 screws must be in the OFF position 0 5 sua 1 5921 To obtain 100V the SW2 screw must be in the 100V position and SW3 in the OFF position To obtain 200V the SW2 screw must be in the 200Vposition and SW3 in the OFF position To obtain 400V the SW2 screw must be in the OFF position and SW3 in the 400V position To obtain 600V the SW2 screw must be in the OFF position and SW3 in the 600V position OP7000 User Guide OPAL RT Technologies 49 OP7818 16 AIN Signal Conditioning Module Module Identification and Initialisation OPTIONAL MEZZANINE BOARD When working in low voltage mode the Ain Resistive Sensor mezzanine can be used to take temperature measurements using either a thermistor or a resistive sensor D Mezzanine Mode Selection Made in Canada OPAL RT TECHNOLOGES INC C 2012 OP7000 6U Back Ain Resistive Sensor PCB 06 0396 Rev 1 0 _ THR RID I BWEF 18V R6 RID THER e 5 4 Figure 3 Resistive Sensor adaptor mezzanine 18V Off If the AIN board is using the resistive sensor s 3VREF module it can acquire analo
22. the art HIL hardware in the loop systems intended for use with OPAL RT carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 Each OP5330 can sample up to 1 5 5 giving a total throughput of 8 MS s all channels are simultaneously sampled The onboard EEPROM provides offset and gain data adjustment written during the calibration process as well as over voltage protection By default the maximum output signal is set to 16 volts REQUIREMENTS Software RT LAB 8 4 0 and higher Hardware e OPAL RT simulator OP7000 series simulator OP5600 series simulator OP5000 series of hardware in the loop simulators OPAL RT I O expansion box only for use with OPAL RT simulators e OPAL RT carrier board OP5130 OP5220 OP5222 OP5600 OP6228 OP7220 FEATURES e 16 single ended analog output channels All outputs are sampled simultaneously at up to 1 MS s 16 bit resolution e 15 voltage range output e 15 mA maximum current per channel OFFSET AND GAIN CALIBRATION The OP5330 contains a serial EEPROM to store the module identification calibration information and other important information Each OP5330 is factory calibrated after assembly during calibration gain and offset are adjusted to ensure accurate target output values at 20 mV noise and offset 23 OPAL RT Technologies OP7000 Ultrafast Simulator User Guide 5330 Digital to Analog Converter Module Installation and Configuration MODULE INSTAL
23. to customer specifications at time of order OP7000 User Guide OPAL RT Technologies 57 OP7832 Synchronization Module SPECIFICATIONS CIRCUIT LAYOUT DIAGRAM LED Function o sen Sow LTILI 007000 X oS H I o o Fs pape T o S S iom E S wm ese reset E copper EJ FIBER HD cerco x ES is so OPAL RT TECHNOLOGES NC 2012 ess n 0 7000 Back SYNCHRO POB E06 0395 Rev 1 0 Made in Canada o 54 Figure 8 7832 digital signal conditioning module Jumper P5 defines whether the board is in Normal or Test mode This jumper is factory configured to the appropriate setting DO NOT change the setting WARNING Note that the pushbutton switch SW6 is a reset switch It is reserved for OPAL RT s technician use only Changing this jumper setting may damage the board SPECIFICATIONS Product name OP7832 Part number 126 0393 Product type OP7000 synchronization board Dimensions 18 8 x 16 4 cm 7 4 in x 6 46 in Operating temperature 10 to 40 50 to 10492 Storage temperature 55 to
24. 0 120 0 100 0 100 0 20 0 hardware default value 20 0 14 bits min x8 LSB max Typical 3 LSB 1 5 LSB typ 0 to 70 C 90 dB Small signal 3 dB 820 kHz Large signal 0 196 THD 55 kHz 1 8 LSB rms including quantization 5 min as required 6 60 cm x 12 50 cm 2 6 x 4 92 80 pin high speed header to carrier 10 to 40 C 55 to 85 C 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies 60 Specifications OP7812 16 Digital Inputs OP7353 16 CHANNEL DIGITAL MONITORING FRONT Product name Part number Product type Number of channels Isolation Input current Reverse voltage protection Maximum reverse voltage protection Detection threshold Voltage range Delay Low to High Delay High to Low Rise Fall times Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude OP7353 126 0368 OP7000 front 16 channel digital monitoring board 16 Optical isolator 3 6 mA current limiting diode Schottky diode 30 Volts Separate Schmitt Trigger 5 to 100 Vdc 110 ns 60 ns 6 ns 6 ns x in x in 4 RJ45 to monitoring device per board 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OP7812 16 DIGITAL INPUTS Product name Part number Product type Number of channels Isolation Connection mode Input current Reverse voltage protection Maximum reverse voltage p
25. 126 0401 Product type Number of channels Dimensions connector OP7000 back passthrough board Up 1016 depending on front mezzanine 18 8 x 16 4 cm 7 4 in x 6 46 in DB37F in from client side per board Operating temperature Storage temperature Relative humidity Maximum altitude 36 10 to 40 C 50 to 10492 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP7000 User Guide OP7816 16 Din Signal Conditioning Module Installation OP7816 16 DIN SIGNAL CONDITIONING MODULE DESCRIPTION The OP7816 is designed for use with the OP7000 OPAL RT s state of the art HIL Hardware In the Loop simulator The OP7816 provides 16 digital input signals with specific voltage conditioning The optical isolation of the OP7816 inputs make it ideal for environments where electrical isolation is required The OP7816 features 16 optically isolated input channels All are sampled simultaneously for additional simulation accuracy It is perfectly suited to interface real life environment signals to the RT LAB simulator providing electrical isolation FEATURES 16 optically isolated input channels e All inputs are sampled simultaneously at to 10 MSPS e to input voltage range 30V maximum reverse protection INSTALLATION The OP7816 digital input signal conditioning module must be inserted at the back of the OP7000 simulator making sure that the boa
26. 27 DESCRIPTION PE 27 REQUIREMENTS e PR 27 on PEE 27 27 FEATURE SA EE A 27 OFFSET AND GAIN CAEIBRATION sesaria ieor k trapani ln pa Deira a a 27 INSTALLATION AND CONFIGURATION ll lee e nanna nnnnnnnnnnnnnnnnKHnKKKAKKKMKKKIKKMIKKZIKKZIKKIIKKIZKZKKKZNZZZZZZZZZZZZZEZZI 28 CIRCUIT LAYOUT DIAGRAMS sign ena EA a B SEA gal FEE EA mA ak Taa ET anaa 28 SCHEMATIC S a E 29 INPUT SELECTION ii u asua aa a ra a e ka b Rua ER Ho EN 29 dz Unerer Ager Eom wgo Vc 30 OP7353 DIGITAL MONITORING BOARD I U u U u u u u J T J Q 33 DESCRIPTION iu u u uu Rn ETERNI EIE 33 CIRCUIT LAYOUT DIAGRAMS u LLL EE 33 OP7811 PASSTHROUGH MODULE i ian luu u para ar aa si fa pt ina pana 35 DESCRIPTION i SSS asus UI nat cea asec MEMINI EE 35 INSTALLATION 35 CIRCUIT LAYOUT DIAGRAM S 35 CONNECTOR PIN ASSIGNMENTS 36 SPECIFICATIONS 36 OP7816 16 DIN SIGNAL CONDITIONING MODULE 37 DESCRIPTION u uu 37 FEATURES EE 37 INSTALLATION et u 37 MODULE IDENTIFICATION AND INITIALISATION a 38 CIRCUIT LAYOUT
27. 6 DI O 8 AI O or a combination of 8 DI O and 4 AI O or select up to 8 FPGA secondary boards for pure computation with no I Os Figure 2 OP7000 front The rear of the OP7000 contains the connectors for the PCle link to the target and for signal conditioning from the target and to the unit under test Figure 3 OP7000 rear 10 OPAL RT Technologies OP7000 User Guide Standard and Optional Boards OP7000 Simulator Description The front section contains the carrier boards and conditioning modules with connectors for monitoring and the rear section contains conditioning boards for connections from the unit under test BOARDS BOARDS ANALOG I Os Universal Carrier OP7811 OP7000 Rear Interface DB37 Passthrough with OP5330 or OP5340 mezzanine card OP7818 2 OP7000 Rear Analog Input conditioning for OP5340 Voltage or Current mode 16ch DB37 connectors OP7220 Required for use of back analog IO cards OP7819 2 OP7000 Rear Analog Output conditioning for OP5330 Voltage or Current mode 16
28. 832 Synchronization Module User Interfaces CONNECTORS The first three connectors determine which of three 3 types of synchronization is used Each connector is linked to two switches on the board as shown in the table below The last connector lets users select a chassis ID Connector Description Connector Switch type settings Fiber Optic Fiber optic cable to connect an OP7000 to an OP7000 544 Fiber optic provides greater reliability over long distances COPPER H FIBER Use cable 5M FIBER OPTIC CBL OPAL PN 213 0200 0420 sus 7000 5600 HD15 HD15 or copper cables are used to connect OP7000 to swe OP7000 These cables transport 4 pairs of synchronization COPPER signals from the FPGA and from the models These are FIBER standard HD pin to pin cables coco o o XA o 100000 0000 o SW3 Use cable 6 High Resolution Coax VGA Cable HD15 M M 7000 PN 213 0100 0416 Stereo Stereo jack connectors are used to connect OP7000 to an Jack OP5600 Use cable AUDIO CONN CABLE ASSY 3 5MM M M 6FT OPAL PN 213 0100 0316 OP7000 OP5600 g Hex Lets users select chassis ID in a network through two rotary Encoders 16 position binary encoders which can be set from 00 to FF AE in HEX for a minimum of 256 addresses N A The chassis ID selected here MUST match the ID given in je the Simulink controller block GHASSIS D These configurations will be factorv set according
29. A Board OP7161 FPGA BOARD This board is essentially a digital driver The FPGA signals drive signal conditioning hardware consult your custom system integration documentation for the list of boards included with your simulator other communication hardware and all dedicated hardware using SPI or other interfaces The centre FPGA is the main component of the OP7000 and must be used with the FPGA mezzanine However if additional FPGA boards secondary are used in the OP7000 these additional boards do not require the FPGA mezzanine nes og CO CX nnn Figure 7 OP7161 1 primary FPGA board with mezzanine CY IIIII I IIINI Y IIL Se J x 4 R3R2R1 R6 R5 R4 RI MEZZ R2 MEZZ ID 1 OPAL RT Technologies Inc 2011 0 7000 U6 Mezzanine 2202 rb fissy 126 0326 PCB EOS 0326 Rev 1 0 R4 MEZZ REV O Made in Canada R5 MEZZ REV 1 R6 MEZZ REV 2 J3 k J2
30. DISABLED for OPAL RT s technicians use only 7 LED indicators Position LED 1 Power 2 Config Comm Model Sync 6 Fault 7 Description On green indicates that the unit is powered up Green indicates that a user defined configuration bitsream is running Yellow indicates that the safe default configuration bitsream is running Flashing indicates the configuration is paused Off indicates that there is no configuration available On green indicates communication with the PC is in progress On indicates model in use Green indicates Master synchronisation in progress Yellow indicates Slave synchronisation in progress Red indicates a fault User defined functions Green Yellow Table 3 FPGA board LED functions OP7000 REAR INTERFACE The connectors on rear modules are DB37F by default BNC may be installed on custom boards and must be specified at the time of the order lo lo Figure 5 OP7000 rear connector panels A DB37F I O connectors and status LEDs see each board s pin assignments section for details B PCle communication connector C Synchr
31. ING MODULE 47 DESCRIPTION zu uu 47 FEATURES sis d Bari a b 47 INSTALLATION i A A 47 MODULE IDENTIFICATION AND INITIALISATION 48 CIRCUIT LAVOUT DIAGRAMS eb deve a f p a rr 48 J MPER AND SWITCH POSITIONS 22 49 OPTIONAL MEZZANINE BOARD u u kai a naa Susu a 50 TYPICAL APPLICATION 51 VOLTAGE MODE DIAGRAM PD 51 CURRENT MODE DIAGRAM Su kaha 51 Hesistive Sensor Mode Diagram d Led Tee Haee tt ra A aaa Md i ARR ERE 52 CONNECTOR PIN ASSIGNMENTS uu uuu oa ea aa due eee ts 54 SPECIFICATIONS 54 OP7832 SYNCHRONIZATION MODULE 55 DESCRIPTION uuu uu banana g a ia 55 ct eM a a a TR 55 exp qoe e 56 eL EE 56 STATUS WEDS tM EP m 56 CONNECTOR c
32. LATION AND CONFIGURATION The OP5330 digital to analog converter must be inserted into the OPAL RT carrier board using great care Two polarized connectors fasten the module in the suitable position and four screws affix it for a more secure connection to the carrier Make sure that the connectors are properly aligned they should fit together easily Use light pressure to push the OP5330 board into the carrier board The OP5330 module can only be used with OPAL RT s carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 and OP7220 Its identification on the carrier board is determined by the FPGA controller bitstream CIRCUIT LAYOUT DIAGRAMS OP5330 connector gt Carrier board connector When the OP5330 is installed on the carrier board only the top of the circuit board is visible as shown in Figure 16 The connectors are located on the bottom of the board see Figure 17 and fit snugly into the connectors on the carrier Opal RT Technologies inc 2010 OP5330 Mezzanine 16 Analog Out 1MSPS PCB 06 0045 Rev 2 2 ASSY 126 0157 Figure 16 OP5330 module top view aS qa Connector Figure 17 OP5330 module bottom view OP7000 Ultrafast Simulator User Guide OPAL RT Technologies 24 5330 Digital to Analog Converter Typical Applications SCHEMATICS Figure 18 represents a simplified schematic of one OP5330 module channel It is composed of three stages the first stage co
33. N15 17 18 19 GENERAL SPECIFICATIONS Product name Part number Product type Number of channels Isolation Output Current max Output Protection Output Voltage range Vuser external Delay Low to High Delay High to Low Rise Fall times Bandwidth Dimensions I O connector Operating temperature Storage temperature Relative humidity Maximum altitude OP7000 User Guide OP7817 126 0390 OP7000 back 16 Dout push pull 16 digital outputs opto isolator 100 mA continuous shared between 2 consecutive outputs see opposite Reverse Bat Overvoltage protection 33V short circuit protection 3 3V to 30 Vdc 5 Vdc to 30 Vdc 65 ns with 5000 load 65 ns with 5000 load 50 ns with 5000 load 500 kHz 18 8 x 16 4 cm 7 4 in x 6 46 in DB37 in from client side per board 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies 45 OP7817 Pin Assignments Electrical SPECIFICATIONS ELECTRICAL SPECIFICATIONS The measurements provided below are for typical Vuser but the board can also operate between the specified ranges 5 V Option 12 V Option 12 Vuser Conditions MINIMUM TYPICAL MAXIMUM UNITS MODE High Level RL 1 kohm 10 10 4 VDC Pull Down lout source max 100 mA 8 4 9 4 VDC Low Level lout sink max 100mA 0 2 VDC Pull Up 24 V Option 24 Vuser Conditions MINIMUM TYPICAL MAXIMUM UNITS MODE
34. PS Schematics Table 5 shows the relationship between channel and resistor references used for the input gain changes Channel Channel 00 Channel 01 Channel 02 Channel 03 Channel 04 Channel 05 Channel 06 Channel 07 OP7000 User Guide Channel 8 R164 R165 R180 R181 R166 R167 8182 R183 8168 R169 R184 R185 R170 R171 R186 R187 R172 R173 R188 R189 R174 R175 R190 R191 R176 R177 R192 R194 R178 R179 R193 R195 8518 1918 Table 5 Resistor Network Channel Identification OPAL RT Technologies B 31 5340 Analog to Digital converter 0 5 MSPS Schematics 32 OPAL RT Technologies OP7000 User Guide OP7353 DIGITAL MONITORING BOARD DESCRIPTION The OP7353 is a part of the optional modules for OPAL RT s OP7000 simulator It provides a monitoring interface for both digital input and output boards OP7812 and OP7813 mounted in the back section of the OP7000 The OP7353 is optional and is used only when monitoring of digital signals is required It is not a requirement to use the OP7812 and OP7813 digital signal conditioning boards at the rear section of the OP7000 CIRCUIT LAYOUT DIAGRAMS OPAL RT Technologies Inc 2011 a E g ame 4 OP7353 Front Digital Monitoring 16 Channel Assy 126 0368 PCB E06 0368 Rev 1 0 m ij Made in Canada 5 5
35. al input and active power factor correction 650W continuous power DC to DC converters for analog voltage See the specfications for each board Monitoring connectors RJ45 on front modules RJ45 and mini BNC on OP7000 front panel Dimensions HxWxD 26 67 x 48 26 x cm 10 5 x 19 x Weight 9 to 14 Kg depending on options installed Operating temperature 10 to 40 C 50 to 104 F Storage temperature 55 to 85 C 67 to 185 F Relative humidity 10 to 90 non condensing Maximum altitude 2000 m 6562 ft SPECIAL NOTES NOTE The OP7000 can only be used with RT LAB version 10 4 0 If your version of RT LAB is older than 10 4 0 you will need to update the software e OP7160 OP7161 Board Index values may differ between RT LAB 10 4 0 RT LAB 10 4 9 and RT LB 10 5 0 e Defaut value when no OP7832 is present is 255 in RT LAB 10 5 0 instead of 31 in RT LAB 10 4 9 and 0 in RT LAB 10 4 0 Actual values when OP7832 is present will depend on the rotary switch position The O716x OpCtrl blocks in your models may need to be updated when updating RT LAB 22 OPAL RT Technologies OP7000 User Guide 5330 Digital to Analog Converter Description OP5330 DIGITAL TO ANALOG CONVERTER DESCRIPTION The OP5330 digital to analog converter DAC provides 16 single ended digital output channels Each channel uses a 16 bit resolution digital to analog converter It is a part of the OP5000 series of optional modules for OPAL RT s state of
36. ch DB37 connectors 7 OP7000 6U AIO Carrier DB37 for Type E Modules Max of 4 modules per carrier DIGITAL I Os OP7816 2 OP7000 Rear Opto Isolated Digital Input OP7353 16 Din DB37 connector or OP7817 2 OP7000 Rear Opto Isolated 16 Dout Push Pull 5V to 30V DB37 connector Secondary V6 240T slots 9 11 13 only OP7820 OP7000 Rear 8TX and 8RX DC to 50 MBd Fiber Optic link 650nm For distributed FPGA simulations OP7821 OP7000 Rear 16Dout SSR 250V 200mA Normaly Open Relay OP7161 2 In most cases the corresponding back IO card OP7822 OP7000 Back 6TX 6RX Fiber Optic is driven link 820nm by the Primary FPGA OP7823 OP7000 Rear 16RX DC to 50 MBd Fiber Optic link 650nm OP7824 OP7000 Rear 16TX to 50 MBd Fiber Optic link 650nm Primary V6 130T or 240T OP7832 OP7000 Rear Synchronization card Between OP716X 1 OP7000 OP5600 Wanda OP7461 Communication Interface PCle 4X match with 126 0347 Table 1 OP7000 board type pairings The OP7161 and OP7461 boards are the core of the OP7000 and are not optional Consult your sales representative for the complete list of available signal conditioning boards Boards used in the back of the unit must correspond to the type of boards used in the front Example if NOTE an Analog Out board is used in front slot 1 then a matching Analog out board must be used in the rear slot 1 OP7000 User Guide OPAL RT Technologies 11 OP7000 Simulator Desc
37. duct type Number of channels Isolation Input current Maximum reverse voltage protection Bandwidth Voltage range Delay Low to High minimum Delay High to Low maximum Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude OP7000 User Guide OP7816 126 0389 OP7000 back 16 Din opto isolated board 16 digital inputs Optical isolator 12 Vcc Q 1 5A 30 Volts 500 kHz 0 to 5 Vcc or 5 to 50 Vcc 40 ns 75 ns 18 8 x 16 4 cm 7 4 in x 6 46 in DB37F in from client side per board 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies 41 OP7816 16 Din Signal Conditioning Module SPECIFICATIONS 42 OPAL RT Technologies OP7000 User Guide OP7817 16 DOut Signal Conditioning Module Module Identification and Initialisation OP7817 16 DOUT SIGNAL CONDITIONING MODULE DESCRIPTION The OP7817 provides 16 push pull digital output signals with specific voltage conditioning All outputs are updated individually by the OP7000 FPGA outputs with a maximum time delay of less than 75 nanoseconds FEATURES e 16 opto isolated output channels All channels are controlled individually by the FPGA with a resolution of 10 nanoseconds and a maximum delay of 75 nanoseconds All outputs support voltage up to and the output current is up to 100mA in push pull mode INSTALLATION The OP7817
38. en an analog conditioning board MUST be installed in slot 1 at the rear of the unit Each slot has a track that guides the board into the exact alignment for the connector B 9 L Tea o ac 4 TT VT UV miro M t 4 Je VIT H ER lol fo Front carrier board Midplane Back conditioning board a Figure 12 Connecting boards to midplane Midplane connectors side view Front connector Rear connector face view face view Figure 13 Midplane connectors face view OP7000 User Guide OPAL RT Technologies 19 OP7000 Simulator OP7220 Carrier Board OP7220 COMMUNICATION DIAGRAM The universal carrier connections allow signals to travel from front to back in from and returning out to external devices These signals travel according to a specific architecture as shown in Figure 14 STATUS LEDs amp MONITORING CONNECTORS nn Sw OPAL RT Technologies Inc 2011 7220 Universal Carrier Assy 126 0354 ff E06 0354 Rev 20 Made in Canada
39. ent or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions or if the Product serial number has been removed or altered DISCLAIMER OF UNSTATED WARRANTIES the warranty printed above is the only warranty applicable to this purchase All other warranties express or implied including but not limited to the implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed LIMITATION OF LIABILITY itis understood and agreed that OPAL RT Technologies liability whether in contract in tort under any warranty in negligence or otherwise shall not exceed the amount of the purchase price paid by the purchaser for the product and under no circumstances shall OPAL RT Technologies be liable for special indirect or consequential damages The price stated for the product is a consideration limiting OPAL RT Technologies liability No action regardless of form arising out of the transactions under this warranty may be brought by the purchaser more than one year after the cause of actions has occurred 66 OPAL RT Technologies OP7000 User Guide OPAL RT Corporate Headquarters 1751 Richardson Suite 2525 Montr al Qu bec Canada H3K 1G6 Tel 514 935 2323 Toll free 1 877 935 2323 Technical Services www opal rt com support Note While every effort has been made to ensure accurac
40. g out etc CIRCUIT LAYOUT DIAGRAMS A CETL T Em EN TEE ARR LB oy E 3 eTejejejejejejeje clelelelelelelele NP ES sud l ru 65 elt K J R JJI 8g Bl FB 542 U U BE E B CH 04 CH 06 CH 07 FE wwe S E e e e e e e e e o e e e e e e e e e e e e e e e e e e EE AE E MED lk a EX i a ET l 14 12 M 25 p Pa um m w
41. g signals up to 3V RTO THER which are then a plified to 18V THER RTD RTD 100V pull up 2 05KOhm H RTD THER Thermistor 200V pull up 3 32Kohm one pull downz47 5KOhm 50 OPAL RT Technologies OP7000 User Guide 7818 16 AIN Signal Conditioning Module typical application diagrams TYPICAL APPLICATION DIAGRAMS VOLTAGE MODE DIAGRAM The following diagram applies when the board is set to operate in Voltage mode jumpers are on pins 3 4 and 15 16 J4 SW2 SWS screws in off position and switch SWA is in Voltage mode position U VOLTAGE MODE CH IN 5 400 ohm Sliding switch SW4 CH IN X Figure 4 Voltage mode diagram CURRENT MODE DIAGRAM The following diagram applies when the board is set to operate in Voltage mode jumpers are on pins 3 4 and 15 16 J4 and SW2 and SW3 screws are in off position and switch SWA is in Current mode position CURRENT MODE CH IN Mint MODE p 400 ohm Sliding switch SW4 CH IN X Ain Figure 5 Current mode diagram OP7000 User Guide OPAL RT Technologies 51 OP7818 16 AIN Signal Conditioning Module typical application diagrams Resistive Sensor Mode Diagram The following diagram applies only when the optional Resisitve Sensor mezzanine board is in place Using the screw SW1 on the mezzanine board the OP7818 can be set to operate with a thermistor or resistive sensor No
42. ier that works in differential input mode and permits gain adjustment the second stage the level shifter forms the signal for the A D converter input the third stage occurs after the conversion to the digital type as the signal is sent to the carrier board Differential Amplifier Level Shifter A D Converter Figure 22 Differential input ADC circuit INPUT GAIN SELECTION Optional for advanced users The OP5340 module has user selectable input attenuation ability By default the maximum input voltage range is set to 20 volts but each channel can be changed separately up to 120 volts The OP5340 module contains resistor networks that allow insertion of additional precision resistors to change the input Y attenuation The image on the right shows the placement for the Ch 00 additional resistors 8518 0919 19182 Please refer to the table end of this section for the exact relationship between channels resistors The next diagram illustrates the input stage of one channel The default values for resistors R1 and R2 were chosen to keep the maximum input voltage range of 20 volts 40 volts with no additional resistors R1 R2 Vin full range 20 volts Vout full range x1 volt 2 volts __ Installed resistors R1 499 4 R2 25 Vout Formula R1 R2 Vout RI The factorv installed
43. includes quick standardized I O connections either BNC or DB37F and RJ45 connections for monitoring each channel individually The simulator is preconfigured according to your specifications and installation is as easy as mounting the simulator and connecting the appropriate cables from the simulator to the target CONNECTING MONITORING DEVICES The OP7000 simulator offers quick single ended connections through RJ45 and BNC connectors to any monitoring device i e oscilloscope etc These BNC jacks let you monitor 4 channels individually Simply follow these instructions as illustrated in Figure 6 CAUTION Only connect RJ45 cables from upper section A monitoring jacks to lower section monitoring panel B as shown Connecting any other cable or device may result in damage to the equipment 14 OPAL RT Technologies OP7000 User Guide N OP7000 Simulator Description e ul 9 uL 9 900 e e e e e e 9 00000000 2000600 100000000 eene B 6 20000000 80 iO B el mm Men 4 Freq Mt IN f f Go f EE e 1 o o o o o m ien Peed tl 80880
44. ls 4 7 Channels 12 15 Buffer Amplifiers with Gain of 0 1 Figure 10 RJ45 channel assignments OP7000 User Guide OPAL RT Technologies 17 OP7000 Simulator OP7220 Carrier Board ADDING BOARDS OPAL RT strongly recommends the use of anti static wrist straps whenever handling any electronic device provided by OPAL RT Damage resulting from electrostatic charges will not be covered by the manufacturers warranty Depending on your specific needs you may wish to install additional conditioning or FPGA boards in the OP7000 simulator The front of the simulator contains designated slots for a total of 8 additional boards the centre slot is reserved for the main FPGA board Slots are color coded to indicate the type of board that can be installed in the front Yellow Odd numbered slots can accept OP7220 carrier boards OP7353 digital monitoring board and FPGA boards maximum 8 boards When these slots are used the next even numbered slot on the right cannot be used Black Te LI slots Only OP7353 digital monitoring boards can be installed maximum 8 oards Installing a New Board 1 Disconnect simulator power supply 2 Remove blank plate from desired slot 3 Insert desired mezzanine board on carrier board optional see CHANGING MEZZANINES 4 Gently slide new board into slot until locking tab clicks into place and connector slides snugly into the connector on the midplane see Figure 12 and Figure 13 5 Reconnect
45. nsists of one gain DAC and one offset DAC the second stage consists of a signal DAC with an operational amplifier that allows for gain adjustments the third stage consists of an operational amplifier that receives final signal value and integrates the offset STAGE 1 STAGE 2 STAGE 3 SIGNAL DATA OUTPUT GND OUTPUT GND Figure 18 Output DAC circuit TYPICAL APPLICATIONS The following diagram provides an example of a typical application using the OP5330 Opal RT OP5330 Analog Output User Side p2 22 227222T7 2 Analog In Signal to user Conditionning device Figure 19 OP5330 typical application 25 OPAL RT Technologies OP7000 Ultrafast Simulator User Guide 5340 Analog to Digital converter 0 5 MSPS Description OP5340 ANALOG TO DIGITAL CONVERTER 0 5 MSPS DESCRIPTION The OP5340 Analog to Digital converter ADC is a part of the OP5000 series of optional modules for OPAL RT s state of the art HIL hardware in the loop systems intended for use with OPAL RT carrier boards OP5130 OP5220 OP5222 OP5600 OP6228 Designed for OPAL RT s simulation systems the OP5340 converts analog signals to digital Each ADC can sample up to 500 kS s giving a total throughput of 8 MS s all channels are simultaneously sampled The on board EEPROM provides offset and gain data adjustment written during the calibration process as well as over voltage protection The OP5340 module provide
46. nt OP7220 with mezzanine and the rear DB37 connector This allows signals from the front conditioning board to be directly linked with the external device without further processing or conditioning INSTALLATION The OP7811 Passthrough module must be inserted at the back of the OP7000 simulator making sure that the board is properly aligned using the guide tracks before pressing into place Make sure that the board is in the appropriate slot connecting it to the appropriate signal conditioning monitoring board OP7220 with either an OP5330 or OP5340 mezzanine in the front of the simulator CIRCUIT LAYOUT DIAGRAM Ws oe sa H seemmeee H T r ei E F H e N 23 Bus peo a uw mA 3 uz H us OPTIONAL OPTIONAL DO OPAL RT TECHNOLOGIES INC 2012 P7000 60 Back Interface 0837 PCB E06 0401 Rev 1 0 sa ___ Figure 1 OP7811 passthrough module OP7811 Passthrough Module SPECIFICATIONS CONNECTOR PIN ASSIGNMENTS zm l 2 3 I 5 6 7 8 9 28 10 29 11 30 12 31 13 32 14 33 15 16 l 36 19 37 19 Table 1 Pin Assignments SPECIFICATIONS Product name Part number OP7811
47. onization board to synchronize with external OP5600 OP7000 chassis D Power connection port and ground screw OP7000 User Guide OPAL RT Technologies 13 OP7000 Simulator Description INSTALLATION AND CONFIGURATION This section provides a description of the hardware included withthe basic simulation system with the OP7000 at its core and how to connect the various cables between devices Before beginning to install your system verify that all the standard and optional components are present RECEIVING AND VERIFICATION After opening the package remove the equipment and components Make sure that all the items described in Standard Hardware are actually in the box and are undamaged Standard Hardware The OP7000 real time simulator includes the following basic hardware Item Description Part Number OP7000 simulator Simulator FPGA and PCle boards and any other optional N A boards OPAL RT target System Integration binder RT LAB software CD N A O S CD Redhat or QNX Documentation CD PCIE cable cables 4 pU RJ45 cables 4 61cm 24 RJ45 cables C 02B CAT6 Power cable 1 83 m 6 power cord black 10A 125V OPAL RT strongly recommends the use of anti static wrist straps whenever handling any electronic device provided by OPAL RT Damage resulting from electrostatic charges will not be convered by the manufacturers warranty BASIC SYSTEM CABLING The design of the simulation system
48. power supply The following image illustrates how simple it is to insert hardware components into the OP7000 chassis ECL LODO tol lele Figure 11 Inserting the carrier board CAUTION must be powered down before changing boards Failure to do so may damage the 18 OPAL RT Technologies OP7000 User Guide OP7000 Simulator OP7220 Carrier Board Changing Mezzanines The OP7220 is the carrier board on which the mezzanine conditioning boards are installed Installation is simple and once the conditioning board is firmly pressed into place the carrier board is ready to be installed in the OP7000 Two polarized connectors fasten the module and four screws affix it for a more secure connection to the carrier Make sure that the connectors are properly aligned they should fit together easily Use light pressure to push the mezzanine board into the carrier board FRONT AND REAR BOARD CONNECTIONS Special attention must be paid to the types of boards that are installed in each of the slots at the front and the rear of the unit If an analog board is installed in slot 1 at the front of the unit th
49. r or Slave mode selection OP7000 User Guide OPAL RT Technologies EI X RX 50000 00000 00000 00000 00000 sO O o o sS CHASSIS ID 55 OP7832 Synchronization Module User Interfaces INSTALLATION The OP7832 synchronization module must be inserted at the back of the OP7000 simulator making sure that the board is properly aligned using the guide tracks before pressing into place Make sure that the board is in the appropriate slot F2 red rails to the right of the PCle board USER INTERFACES The front interface provides a series of connectors and 8 status LEDs STATUS LEDS There are 8 LEDs that indicate the statuses of the various functions Function ID Function Description Name SL SLAVE ON means all the FPGA in the chassis are in Slave Mode MA MASTER ON means that the primary FPGA in the chassis is in Master Mode 5600 OP5600 ON in a mixed network that the SYNC input signal comes from one OP5600 or other legacy compatible chassis 1000 7000 OP7000 ON in a mixed network means that the SYNC input signal comes from one OP7000 chassis TX TX ACTIVE ON means SYNC pulses are present on the transmit Line RX RX ACTIVE ON means SYNC pulses are present on the receive Line CU ON means SYNC input signals is provided on the HD15 or audio connector FO ON means SYNC input signal is provided on the optical fiber connector 56 OPAL RT Technologies OP7000 User Guide OP7
50. rd is properly aligned using the guide tracks before pressing into place Make sure that the board is in the appropriate slot connecting it to the appropriate signal conditioning monitoring board in the front of the simulator The faceplate provides a DB37 connector see connector pin assignments for details OP7000 User Guide OPAL RT Technologies 37 OP7816 16 Din Signal Conditioning Module Module Identification and Initialisation MODULE IDENTIFICATION AND INITIALISATION The I2C communication link allows the FPGA to recognize the slot into which the board is inserted and what type of board is inserted digital in digital out analog in analog out etc CIRCUIT LAYOUT DIAGRAM Foo EISE als Die ore B fees nier s STORAGE AREA ET R GFG 1 vun 555 soci LJ hr Te L 8 205 m e AIDS T FETA 23 236 lens R cre 5 SH E e Bb E EP E ee E bo RESI EM k 161 88 18 E m mos E E EN E
51. ription OP7000 FRONT INTERFACE The interfaces provided on the OP7000 simulator may vary depending on the system configuration f t TA p epi Figure 4 OP7000 front connector panels A Power switch with LED indicator B Carrier board OP7220 interfaces 16 red LEDs 8 pairs Light intensity is directly commensurate to voltage the higher the voltage the brighter the LED intensity One Status LED with variable color see table for display description LED Description Red Insufficient power voltage for digital board Blinking red Insufficient power voltage for analog board Blinking orange No upload of mezzanine Orange Sanity signal absent Yellow All statuses normal Blinking yellow Error in analog board even slot Table 2 Carrier board LED functions One column of 4 RJ45 connectors provide connections to monitor output from mezzanine I O boards Each connector represents 4 channels see Installation and Configuration for more detailed information 1 LED threshhold is 1V 12 OPAL RT Technologies OP7000 User Guide C Monitoring connectors D FPGA board OP7000 Simulator Description JTAG connector for programming functions Reserved for technicians use only One RJ45 connector
52. rized connectors fasten the module in the suitable position and four screws affix it for a more secure connection to the carrier OP5330 connector Make sure that the connectors are properly aligned they should fit together easily Use light pressure to push the OP5340 board into the carrier board ss The OP5330 module can only be used with OPAL RT s carrier boards 3 OP5130 OP5220 5222 5600 OP6228 OP7220 Its identification WAR on the carrier board is determined by the FPGA controller bitstream Ra CIRCUIT LAVOUT DIAGRAMS Carrier hoard connector When the OP5340 is installed on the carrier board only the top of the circuit board is visible as shown in Figure 20 The connectors are located on the bottom of the board see Figure 21 and fit snugly into the connectors on the carrier board Users may add resistors to change voltages for specific needs according to the values provided in Table 4 though factory customized orders are recommended Figure 20 OP5340 analog to digital converter module top view Figure 21 OP5340 Analog to digital converter module bottom view 28 OPAL RT Technologies OP7000 User Guide 5340 Analog to Digital converter 0 5 MSPS Schematics SCHEMATICS Figure 22 represents a simplified schematic of one OP5340 module channel It is composed of three stages the first stage consists of one operational amplif
53. roper jumper settings Selectable voltage current modes Input current mode 20 mA INSTALLATION The OP7818 analog input signal conditioning module must be inserted into the back of the OP7000 simulator making sure that the board is properly aligned using the guide tracks before pressing into place Make sure that the board is in the appropriate slot connecting it to the appropriate signal conditioning monitoring board in the front of the simulator see the OP7000 User Manual for details Once installed the faceplate provides a DB37 connector see connector pin assignments for details and a series of status LEDs Each LED represents a channel as shown in the table if the LED is green it indicates that the channel is in Voltage mode If the LED is orange Y on faceplate the channel is in Current mode LED Channel e 6 assignments e 5 6 n a n a o 12 15 La va 0000000000000000006 000000000000000009 e sH Table 1 Back 6U board LEDs OP7000 User Guide OPAL RT Technologies 47 OP7818 16 AIN Signal Conditioning Module Module Identification and Initialisation MODULE IDENTIFICATION AND INITIALISATION The L2C communication link allows the FPGA to recognize the slot into which the board is inserted and what type of board is inserted digital in digital out analog in analo
54. rotection Detection threshold Voltage range Delay Low to High Delay High to Low Rise Fall times Dimensions I O connector Operating temperature Storage temperature Relative humidity Maximum altitude 61 OP7812 126 0369 OP7000 back 16 Din opto isolated board 16 digital inputs Optical isolator Anode and cathode available on connector 3 6 mA current limiting diode Schottky diode 30 Volts Separate Schmitt Trigger 5 to 30 Vde 20 ns 40 ns 4 ns 4 ns 18 8 x 16 4 cm 7 4 in x 6 46 in 16 BNC in from client side per board 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft OPAL RT Technologies OP7000 Ultrafast Simulator User Guide Specifications OP7812 16 Digital Inputs OP7000 Ultrafast Simulator User Guide OPAL RT Technologies 62 Problem The OP7160 board is not detected when the model is loaded TROUBLESHOOTING Solutions The OP7000 is not on Troubleshooting Ensure that the switch at the back of the OP7000 is ON Verify that the boards LEDs are on at the front of the OP7000 The simulator was not turned on before the target The PCle cable is not connected between the simulators and the target Shutdown the target and repeat the power up procedure on page 15 Shutdown the target and the OP7000 and repeat the power up procedure on page 15 Timeout waiting for valid bit messages appear when execu
55. s 16 differential analog input channels Each channel uses a 16 bit resolution analog to digital converter The OP5340 module also has input signal conditioning capabilities that allow the user to apply a signal range from 20v up to 120v on the inputs By default the maximum input signal is set to 20 volts REQUIREMENTS Software RT LAB 8 4 0 and higher Hardware e OPAL RT simulator OP7000 series simulator OP5600 series simulator OP5000 series hardware in the loop simulator OPAL RT I O expansion box only for use with OPAL RT simulators e OPAL RT carrier board OP5130 OP5220 OP5222 OP5600 OP6228 OP7220 FEATURES 16 differential analog input channels All inputs are sampled simultaneously at up to 500 kSPS 16 bit resolution 500 input impedance 20 V input voltage range 240 input range up to 120V OFFSET AND GAIN CALIBRATION The OP5340 contains a serial EEPROM to store the module identification calibration information and any other important information Each OP5340 module is calibrated after assembly during calibration gain and offset are adjusted to ensure accurate target output values at 20 mV noise and offset OP7000 User Guide OPAL RT Technologies 27 5340 Analog to Digital converter 0 5 MSPS Installation and Configuration INSTALLATION AND CONFIGURATION The OP5340 analog to digital converter module must be inserted into the OPAL RT carrier board using great care Two pola
56. simulator that can use multiple FPGA to achieve next generation simulation speed It is designed to be used with a target connected by PCle as shown in Figure 1 Unit Under Test e HOST COMPUTER Ethernet Hub 08 U 7 7 0 7000 Figure 1 7000 sample system architecture The OP7000 simulator is equipped with standard interfaces the OP7160 1 130T or the OP7161 1 240T are the primary FPGA boards that occupy the center slot in the chassis and the OP7461 is the PCle communication board that connects the OP7000 simulator to the target The design makes it easier to use with standard connectors DB37 RJ45 and without the need for input output adaptors and allows quick connections for monitoring The front of the chassis provides the monitoring interfaces and monitoring connectors while the back of the chassis provides access to the PCle communication connections all connectors and power cable OP7000 User Guide OPAL RT Technologies 9 OP7000 Simulator Description DESCRIPTION The OP7000 is available in a number of different configurations that make it easier to integrate into your environment Select any combination of signal condtioning boards up to 1
57. surface mount resistors on the OP5340 module give an attenuation of 20 Vin D Vout OP7000 User Guide OPAL RT Technologies 29 5340 Analog to Digital converter 0 5 MSPS Schematics INPUT GAIN CALCULATIONS The figures below show the complete circuit with resistor Rx as the axial insertable resistor by the user Input Gain Schematic with Rx R1 T R2 Vin al RI R2 V our Rx Figure 23 Input gain with Rx Vout Formula with Rx Vout a Vin R2 Rx Vout Formula with Default R Values and Rx R1 499K R2 25K Vout EN m Vin 204 254 Rx Figure 24 Vout formulas Users may define the input gain value and calculate the corresponding Rx resistor value Table 4 provides maximum range values and associated Rx resistor values chosen in 0 196 series range To yield the same unit of measurement the model must compensate for any new gain value different from the original gain of 1 20 The last column provides the gain to insert in the input signal of the simulation model Input gain Max voltage input Rx value Gain to insert in 0 196 series range the model Table 4 Maximum Range and Resistor Values Example an added Rx resistor of 4 99 in parallel with R2 resistor gives an attenuation of approximately 120 so the input voltage can be increased to 120 volts or 240 volts 30 OPAL RT Technologies OP7000 User Guide 5340 Analog to Digital converter 0 5 MS
58. te that with the mezzanine board in place there can be no jumpers on pins for jumper array J4 and SW2 and SW3 screws must be in the off position and switch SWA is in Current mode position In Resisitive sensor mode the screw must be turned to the left to RTD 3VREF ISO 18V VERY ACCURATE 3V REGULATOR 1 CH_IN_X 5 CH IN X Figure 6 Resistive sensor mode diagram GND_ISO FTI 18V In Thermistor mode the screw must be turned to the right to THER 52 OPAL RT Technologies DC 12V Simulator GND Simulator OP7000 User Guide 7818 16 AIN Signal Conditioning Module typical application diagrams MODE THER I I 3VREF aan 3VREF 150 418V DC 12 Simulator H VERY ACCURATE REGULATOR GND ISO i ax leur H 18V DC GND Simulator 5 Y EN o Figure 7 Thermistor mode diagram OP7000 User Guide OPAL RT Technologies 53 OP7818 16 AIN Signal Conditioning Module SPECIFICATIONS CONNECTOR PIN ASSIGNMENTS DB37 Connector SPECIFICATIONS Product name Part number Product type Number of channels Input modes Isolation Maximum Current Maximum voltage Dimensions connector Operating temperature Storage temperature Relative humidity Maximum altitude 54 DB37 36 37
59. ting the model Models linked to the OP7160 must be in XHP mode Reset the model select XHP mode in the Assignation tab and restart the model The model was incorrectly stopped during previous use ex the OP7000 was shut down with the model still running Reboot the target and relaunch the model Loading the model generates error messages concerning polling mode or multiple synchronization sources and inputs outputs do not work when executed Models linked to the OP7160 must be in Hardware Synchronized simulation mode Reset the model select Hardware Synchronized simulation mode in the Execution tab and resrat the model Some inputs outputs do not work Incorrect connections at the rear of the OP7000 Verify that the boards LEDs are on at the front of the OP7000 If needed use the RJ45 connectors and the monitoring panel to check signals Double check channel numbers for rear boards Signal routing errors in model Check the model Refer to the integration model to check what Simulink blocks to use The FPGA configuration file conf is not in the model s directory Recopy into your folder the file included with the integration model Damaged board or channel Check the channels that are not working in the factory test report for the OP7160 prototype board Use the integration model to test other voies function OP7000 User Guide OPAL RT Technologies 63
60. tion examples The digital input circuit needs a 5 V supply source to power the onboard circuitry This source is connected to the computer s 5 VDC Simulator K 2222 Vuser a Figure 4 Typical digital input circuit OP7000 User Guide OPAL RT Technologies 39 7816 16 Din Signal Conditioning Module Typical Applications To work properly the OPAL RT digital input is current limited to 3 6 mA OP7812 Din User side VDC NL 5VDC i E Echo N NNUS S E Aw m LOAD User GND Figure 5 Typical high side activation user high Dout OP7812 Din VDC User side 5VDC LOAD Activate Low Dout i H Simulator GND User GND Figure 6 Typical low side activation user low Dout 40 OPAL RT Technologies OP7000 User Guide CONNECTOR ASSIGNMENTS OP7816 16 Din Signal Conditioning Module SPECIFICATIONS DB37 DB37 Connector 2 3 4 5 6 7 8 9 28 10 29 11 30 12 31 13 32 14 33 15 16 17 36 18 37 19 Table 1 Pin Assignments SPECIFICATIONS Product name Part number Pro
61. y in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract DPAL RT UM1517141 RVN 2 0 06 2015 OPAL RT Technologies Inc
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