C850 - Faac
Contents
1. 7 5 3 MECHANICAL INSTALLATION 8 5 4 INSTALLING THE RACK ttt ttt ttt ttt t ttt tt t tt tette tse 9 5 4 1 WELD ON STEEL Dr d TEE 9 5 4 2 SCHEW ON STEEL RACK Fig 14 EAR R RR RAE uA 9 6 OPERATION cesssssssesscsssssscscsssscscscssssescssssssesssssssscscsssssessesssesssasssessaasssessstssssestaasssussatsssvatsusvissssssssisstasussicssevesees 10 6 1 CONNECTING THE ttt ttt t ttt tette ss 10 6 1 1 CONNECTIONS MADE BY THE INS TALLER AER a ERE SEES SERE RD 10 6 1 2 ELECTRONIC CONTROL UNIT 2 1 cere eere RR a ERRARE RR SERERE ENEE ENNEN 10 6 2 FINAL ADJUSTMENT OF THE LIMIT SWITCHES pessessesssssssssssssssssstssesssssssssssesssssessesssssssssessessessesssssssssessessessnee 11 7 TESTING THE AUTOMATED 5 6 10 0 0 0010210800 naano aa nonan ona nanan na nannan 13 8 RELEASING LOCKING THE 13 9 13 10 REPAIRS 13 11 E850 ELECTRONIC CONTROL UNIT 2 22. 0 34 12 5 1 EXTERNAL PROGRAMMING ENEE ENNEN 34 C850 3 532015 Rev A FAAC FAAC I 0 J 2 850 4 532015 FAAC FAAC C850 We thank you for choosing this product We are certain that it will fully meet your needs as to the performance it has been designed for This product has been designed and built for vehicle access control AVOID ANY DIFFERENT USE Carefully read this manual supplied with the product as it contains important instructions regarding safety installation use and maintenance I 0 N 2 1 GENERAL These instructions apply to the following models C850 The C850 is an electromechanical operator designed for moving sliding gates The non reversing system is guaranteed by an electric brake that prevents manual movement of the sliding leaf when the motor is stopped and therefore does not require an electric lock A handy manual release makes it possible to manoeuvre the gate in case of black out or operator inefficiency 2 DESCRIPTION AND TECHNICAL SPECIFICATIONS Cover housing Motor Gearmotor Cover for electronic gearmotor Gearmotor release knob Inverter Foundation plate not supplied Cable routing hole Pinion Control board Limit switch 12 Electric brake 1
3. 24 11 6 1 VERIFYING THE BOARD 1 24 11 6 2 VERIFYING THE BUS 5 06 1 SERERE SERERE ERRARE REESE 24 11 7 TESTING THE AUTOMATED 24 11 8 EXPERT PROGRAMMING 24 11 8 1 PERSONALISING THE OPERATING 25 11 9 OPERATING LOGICS 26 12 OMRON INVERTER CONTROL UNITA 28 12 1 DESCRIPTION OF THE INVERTER CONTROL 28 12 2 PROGRAMMING THE 30 12 3 INVERTER 31 12 4 INVERTER 33 12 5 OPTIONAL 55 6 2
4. anna 17 11 4 6 CONNECTORS J3 J5 RAPID CONNECTION OPENING AND CLOSING LIMIT SWITCHES FIG 28 17 11 4 7 FREQUENCY SELECTOR 051 FIG 27 ssvsssessessessessssssssssssessssossnssssssssssesessassassnsessessesucsassassnssssssnssnsensssessesssseee 17 11 4 8 CONNECTOR MINIDEC DECODER AND RP CONNECTOR eene nnn n nu ana uana uana nasa aaa a aua na aaa 17 11 4 9 REVERSING GATE OPENING CONNECTIONS FROM RIGHT TO eren rrr nnn nn 18 11 5 20 11 5 1 BASIC PROGRAMMING 90001000 raura anra 20 11 5 2 CHANGING THE EE 21 11 5 3 NEW BUS E850 Siohat 21 11 5 4 ADVANCED PROGRAMMING LEVEL Rara ERE RR ERRARE REESE 22 11 5 5 SETTING THE INTEGRATED LOOP KRAN 23 11 6 E850 BOARD 56
5. no effect STOPPED closes the gate closes the gate OPEN CLOSE OPEN disabled CLOSE disabled OPEN stops disabled CLOSE is stored Tab 1 e PE LOGIC PULSES AUTOMATED SYSTEM STATUS OPENA CLOSE STOP rage FSW CL FSW CL OP opens and closes no effect no effect no effect CLOSED after the pause time OPEN disabled OPEN disabled degen OPEN disabled e stops and when when no longer continues to open D EE EEN AT OPENING no effect 1 recloses the gate stops operation engaged reverses and recloses GE Ge immediately immediately CLOSE stops and when recharges pause OPEN IN PAUSE recloses the gate stops operation no effect no longer engaged time closes immediately CLOSE disabled stops and when reverses to opening longer engaged AT CLOSURE reopens the gate no effect stops operation no effect opens stores CLOSE no effect nonse n erdt no effect STOPPED closes the gate closes the gate OPEN CLOSE OPEN disabled OPEN disabled OPEN CLOSE disabled disabled Tab 1 f C LOGIC PULSES AUTOMATED SYSTEM STATUS OPENA CLOSE STOP maa FSW CL FSW CL OP no effect no effect no effect CLOSED SERGE OPEN disabled OPEN disabled OPEN disabled stops and when no AT OPENING closes the gate stops operation see 2nd lev prog longer engaged see 2nd lev prog no effect no effect OPEN IN PAUSE no effect closes the gate OPEN CLOSE no effect OPEN CLOSE j CLOSE disabled disabled
6. EP LOGIC AUTOMATED SYSTEM STATUS CLOSED AT OPENING OPEN IN PAUSE AT CLOSURE STOPPED recharges pause time 1 reopens the gate closes the gate opens and closes after the pause time no effect 1 recharges pause time 1 reopens the gate closes the gate stops operation 1 recloses the gate 1 stops operation resumes motion in the opposite direction After STOP always closes recloses the gate closes the gate recloses the gate recloses the gate closes the gate recloses the gate recloses the gate closes the gate stops operation stops operation no effect OPEN CLOSE disabled no effect OPEN disabled PULSES OPENA CLOSE STOP maa FSW CL FSW CL OP no effect OPEN disabled stops operation stops operation stops operation no effect OPEN CLOSE disabled no effect OPEN disabled see 2nd lev prog no effect no effect no effect OPEN disabled PULSES no effect OPEN disabled stops operation no effect OPEN CLOSE disabled stops operation no effect OPEN CLOSE disabled gt brackets the effects on the other inputs when the pulse is active C850 26 no effect OPEN disabled see 2nd lev prog no effect OPEN disabled recharges pause time CLOSE disabled reverses to opening see 2nd lev prog no effect OPEN disabled no effect continues to open and recloses immediat
7. way modify the components of the automated system Theinstaller shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Check atleast every 6 months the efficiency ofthe system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted 532015 Rev FAAC FAAC INDEX 1 E 23 7 E A AA 5 2 DESCRIPTION AND TECHNICAL 5 6 0000080808108108108008 nona rona nananana nons 5 1 3 86 2 440 0 0 6 4 ELECTRICAL PREPARATIONS standard system with right hand opening rn 6 5 INSTALLING THE AUTOMATED SYSTEM ttt 6 g 5 1 PRELIMINARY 6 2 5 2 WALLING IN THE FOUNDATION BLATE
8. DL7 DL8 ROP DL6 RCL DL7 FCO ENGAGED With the Automated System OPEN 11 6 2 VERIFYING THE BUS STATUS Consult this paragraph if BUS photocells are installed as described in paragraph 11 4 3 Enter the basic programming level and visualise the on screen programming parameter bu This parameter must feature a horizontal centre line to confirm that all the BUS photocell pairs are engaged and if necessary press to check the devices entered as described in paragraph 11 5 3 11 7 TESTING THE AUTOMATED SYSTEM Once programming is completed ensure that the system is operating correctly Especially check that the automated system power is correctly adjusted and that the safety devices connected to it operate accordingly The expert programming level is used only if you wish to perform an advanced customisation of the operating logics Before making changes at this level ensure that the parameters you wish to change and their effect on the automated system are fully understood To access EXPERT PROGRAMMING LEVEL press F and holding it press for approximately 10 seconds The use of F and is the same as in the other two programming levels EXPERT PROGRAMMING LEVEL m E 10 sec Display When this function is activated 2 input operating mode is obtained OPEN for opening and CLOSE for closing EN If this function is activated automatic closing occurs after the pause time automatic clo
9. FAAC AAC CE DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 2006 42 Manufacturer FAAC S p A Address Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Declares that Operator mod C850 is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 2006 42 CE conforms to the essential safety requirements of the following EEC directives 2006 95 EC Low Voltage Directive 2004 108 EC Electromagnetic Compatibility Directive and also declares that it is prohibited to put into service the machinery until the machine in which it will be integrated or of which it will become a component has been identified and declared as conforming to the conditions of Directive 2006 42 and subsequent amendments Bologna 01 01 2012 The Managing Director A Marcellan CE DECLARATION OF CONFORMITY FOR CONTROL BOARD Manufacturer FAAC S p A Address Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Declares that The E850 control board e conforms to the essential safety requirements of the following EEC directives 2006 95 EC Low Voltage Directive 2004 108 EC Electromagnetic Compatibility Directive Additional information This product underwent a test in a typical uniform configuration all products manufactured by FAAC S p A Bologna 01 01 2012 The Managing Director A Marcellan C850 1 532015 Rev A ENGLISH ENGLISH WARNINGS FOR T
10. e once the last function is reached pressing F will exit programming mode and the display will go back to showing the inputs status ADVANCED PROGRAMMING LEVEL Display PRE FLASHING lets you activate the flashing lamp for 5 sec before movement begins disabled before each movement only at the end of the pause before closing WORK TIME time out It is best to set the value 5 10 seconds greater than the time required by the automated system to go from closing to open position and vice versa Adjustable from GI sec in one second steps Next the visualisation changes to minutes and tenths of a second separated by a decimal point and time is adjusted in 10 second steps Lt up to the maximum value of minutes OUTPUT 1 BUS the output can be set on one of the following functions LI BUS Indicator light Leaf lighting L Maximum closed L y Leaf stationary I Loop 1 engaged oop 2 engaged eaf lights leaf paused LI FCA engaged 4 Leaf opening FCC engaged lest closing OUTPUT 1 POLARITY Lets you configure the output polarity NC polarity polarity mu Note if the output is set as FAIL SAFE leave the value on OPENING PHOTOCELL Activate this function if you wish for the opening photocells to stop movement and reverse to closing Usually with this function disabled the action of the opening photocells det
11. 00 0 0 00 600 18 Manual torque boost voltage Manual torque boost frequency V f characteristics selection Output voltage gain 10 DC injection braking selection 100 00 DC injection braking frequency 00 50 05 b004 DC injection braking power 0 Start up frequency at frequency extraction restart Electronic heat level A Electronic heat characteristics selection Overload limit selection 00 Overload limit level A Overload limit parameter Sec Overload limit origin selection Deceleration speed constant at frequency 05 extraction restart Frequency extraction restart level A Software block selection No stop in case of temporary power interruption function selection poo vl DC injection braking delay time Wu 5 DC injection braking time DC injection braking mode selection 0 Upper frequency limit Lower frequency limit Jump frequency 1 b028 0 5 Jump frequency 1 amplitude 5 5 Jump frequency 3 5 o 00 0 0 0 0 ER Jump frequency 2 0 0 05 _ 00 _ ER 10 0 Jump frequency 2 amplitude 0 0 Jump frequency 3 amplitude PID selection PID P Gain PID Gain PID D Gain 000 S ES e No start up voltage stop in case of temporary power interruption function Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Sec Sec Hz Hz Hz Hz Hz Hz Hz Hz Sec e
12. disabled AT CLOSING stops operation stops operation stops operation no orac no effect no effect STOPPED opens the gate closes the gate OPEN CLOSE OPEN disabled CLOSE disabled OPEN CLOSE disabled disabled 2 In brackets the effects on the other inputs when the pulse is active C850 27 532015 Rev A I 0 N 2 FAAC FAAC 12 OMRON INVERTER CONTROL UNIT 12 1 DESCRIPTION OF THE INVERTER CONTROL PANEL T 0 2 e JX_INVERTER Data Display LED indicator light for RUN COMMAND Function Keys Fig 46 pe e m remm On when the set value of each function is indicated on the data display Flashing when in warning mode when the set value is not valid 8888 Q Q Q Data display Displays the important data such frequency output current and set O Hz On depending on the indication on the data display Hz frequency A current RUN command LED On when the RUN command is set on the programming panel the RUN key on the programming panel is enabled for operation Activates the inverter Available only when operation is selected using the programming panel Ensure that the RUN command LED is on Forward Back rotation depends on the setting of Se O me ELT LED Data display LED Reduces the speed and stops the inverter Same function as the RESET key when there is an inverter fault STOP RESET key C850 28 932015 Rev A Descriptio
13. of BUS devices entered Fig 40 The example shown above indicates the visualisation of at least one of the following types of BUS accessories entered FSW OP FSW CL FSW OPEN Release and press F to continue programming the other parameters The BUS communication system uses a self diagnostic function able to provide connection error signals or BUS accessories configuration error signals Fig 41 The display will show a FLASHING cc as in figure 41 if there is a SHORT CIRCUIT along the BUS line Check the connections made section 11 4 3 Fig 42 The display will show a FLASHING Er as in figure 42 in the following cases e than one pair of BUS photocells have the same address e CALLING error e FAIL SAFE error In the latter case check all the addresses set on all the installed BUS photocells referring to section 11 4 3 932015 Rev A I 0 N 2 I 0 2 FAAC 11 5 4 ADVANCED PROGRAMMING LEVEL To access ADVANCED PROGRAMMING LEVEL press F and holding it press e when is released the name of the first function will be displayed e releasing both and F the display will show the value of the function that can be changed using and e by pressing F and holding it the display will show the name of the next function releasing it will show the value that can be changed using and
14. A155 IO Sampling 0 o O IO Sampling 10 0 Multi speed reference 0 10 0 Multi speed reference 1 Multi speed reference 2 2 phase acceleration frequency IL SR 2 phase deceleration frequency Acceleration type selection Deceleration type selection Start up frequency Multi speed reference 3 Multi speed reference 4 I N Multi speed reference 5 O IO Final frequency O IO Start up ratio Final ratio IO start up selection Input A operating frequency setting Input B operating frequency setting Multi speed reference 6 I N Multi speed reference 7 Multi speed reference 8 Multi speed reference 9 Multi speed reference 11 Operator selection Multi speed reference 12 Frequency addition quantity EN 00 Frequency addition direction 00 00 00 o Multi speed reference 13 Multi speed reference 14 I N VR Start up frequency Multi speed reference 15 I N N VR Final frequency Motion frequency VR Start up ratio VR Final ratio VR start up selection o New attempt selection 0 Allowed time for temporary power 0 3 Sec interruption New attempt wait time Sec Temporary power interruption Sub voltage drop during stop selection New attempt time selection for temporary power interruption Motion stop selection Torque boost selection CO 00 00 00 00 00 00 00 00 Multi speed reference 10 0 0 0 0 00
15. OUT 2 CLOSE COMMAND terminal 15 signal telling the inverter that the gate is closing OUT 3 OPEN COMMAND terminal 16 signal telling the inverter that the gate is opening AN To avoid compromising correct system operation do not exceed the power indicated in fig 28 OUT 4 Output 4 open collector 24 VDC terminal 18 the output can be set in one of the functions described in Advanced Programming Level par 11 5 2 The default value for ALL PRE SETTINGS is BUS COMMUNICATION Maximum load 24 VDC with 100 mA C850 15 532015 Rev A I 0 J 2 FAAC 11 4 2 PHOTOCELL CONNECTION RELAYS AND SAFETY DEVICES WITH N C CONTACT The E850 board is designed to connect to closing safety devices that trip only during gate closing movement and are therefore suitable for protecting the gate closing area form risk of impact If the connection of two or more safety devices is required N C contacts they must be placed in series as shown in figures 29 30 and 31 under the wording SAFE Connecting 1 pair of CLOSING photocells Connecting 2 pairs of CLOSING photocells I 0 2 o o 79 oes lt lt Connection without safety devices LO LO 2 2 11 4 3 BUS PHOTOCELL CONNECTION BUS technology photocells are connected to the E850 control unit ALL IN PARALLEL as shown in Fig 32 and Fig 33 using a single power supply communication line B
16. RUNNING SPEED inverter parameter A021 and reduce the speed if necessary 4 Check the MINIMUM STOP SPACE in chart 1 in section 6 2 FINALADJUSTMENT OF THE LIMIT SWITCHES and if necessary increase the stop space by adjusting the limit switches 5 Check the DECELERATION SPACE as shown in section 6 2 FINALADJUSTMENT OF THE LIMIT SWITCHES and if necessary increase the deceleration space by adjusting the limit switches 6 Check the DECELERATION set in the parameter F003 as shown in section 6 2 FINAL ADJUSTMENT OF THE LIMIT SWITCHES paragraphs 13 and 14 and if necessary increase the deceleration value NOTE In case of other ERROR warnings wait 10 sec for the inverter to reset automatically If the ERROR persists press STOP RESET STOP RESET C850 33 932015 Rev A L 0 N 2 T FAAC 12 5 OPTIONAL ACCESSORIES 12 5 1 EXTERNAL PROGRAMMING KEYBOARD The external programming keyboard is an optional accessory for remotely programming the inverter parameters using the provided RJ45 standard cable connection The keyboard memory lets you save and store up to 4 customised programming settings made available for future use The keyboard features an LCD display Fig 47 x For complete keyboard functions see the dedicated instructions LOCA REMOTE READ WRITE C850 34 FAAC 532015 Rev A C850 USER GUIDE Carefully read the instructions before beginning to use the product and k
17. accessories and safety devices Refit the transparent guard covering the control unit 2 Turn the key anti clockwise and then remove it from the lock Fit the housing Fig 23 ref and secure it using the four Fig 25 ref provided screws Fig 23 ref oS Turning the release system knob clockwise will Give the customer the User s Manual and show how to correctly prevent any movement of the motor operate and use the gearmotor pointing out the areas of potential danger of the automated system Operator releasing and locking operations can be carried out in any gate position 9 MAINTENANCE We recommend checking system operation every six months with special attention to the safety devices including the motor 8 RELEASING LOCKING THE OPERATOR thrust power which must comply with the regulations in force and release devices 257 To manually move the gate we recommend cutting off electrical power Rotating the knob prevents any motor movement 10 REPAIRS To release the gearmotor proceed as follows For repairs contact an authorised FAAC Service Centre 1 Insert the provided key and turn clockwise Fig 24 ref 1 2 Turn the release system clockwise until it reaches the mechanical stop Fig 24 ref 3 Openorclose the gate manually C850 13 532015 Rev I 0 N 2 FAAC 11 E850 ELECTRONIC CONTROL UNIT 11 1 WARNINGS Important Before c
18. and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above mustbe observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3 mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended C850 13 14 15 Make sure that a differential switch with threshold of 0 03 A is fitted upstream of the system Make sure that the earthing system is perfectly constructed and connect metal parts of the closure to it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping threshold must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of atleast one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do not in
19. be inverted on site as shown in figures 36 and 37 I 0 2 Fig 36 GATE WITH RIGHT HAND OPENING DEFAULT GATE WITH LEFT HAND OPENING OMRON INVERTER OMRON INVERTER GREEN BROWN BROWN EHEHE GREY GREY FCC FCO Bink FCC FCO Sinik GREEN WHITE RCL vELLOW ROP BROWN WHITE GREEN ROP BROWN REL YELLOW C850 18 932015 Rev A FAAC Lu O e lt I LL LLI a lt Lt LLI Lu O e lt I H I n N eo LL FAAC 9 532015 Rev A C850 FAAC 11 5 PROGRAMMING program automated system operation you must access PROGRAMMING Display mode Programming is divided into three levels BAS C ADVANCED and EXPERT LOOP 2 When this function is enabled the loop IS Changes to the programming parameters become connected to the Loop2 input will serve as a immediately effective while final storage occurs SAFETY CLOSE function i e it will operate only upon exiting programming and returning to the as a SAFETY during closing and once it automated system status display If the equipment is uncovered it will command the board to is powered down before returning to the automated CLOSE system status display all changes made will be lost I 0 2 loop2 active loop2 not active Warning if the function does not activate the state
20. loops See section 11 5 5 11 4 8 CONNECTOR J4 MINIDEC DECODER AND RP CONNECTOR Used for the rapid connection of the Minidec Decoder and RP RP2 Receivers If a 2 channel receiver is used like the RP2 it will be possible to directly command automated system OPEN and CLOSE from a 2 channel radio control If a 1 channel receiver is used like the RP it will only be possible to command OPEN Connect the accessory with the components side facing inside the board Boards should be connected or disconnected ONLY after having cut off electrical power accessories store them on the board as To allow operation of the installed BUS described in paragraph 11 5 3 Example of radio accessory connection 11 4 4 TERMINAL BOARD J2 FLASHING LAMP FIG 28 RP RP2 LAMP LAMP COM Flashing lamp output 11 4 5 TERMINAL BOARD J9 POWER SUPPLY FIG 34 PE Earth connection N 230 V or 115 V Power supply Neutral L 230 V or 115 V Power supply Line For correct operation you must connect the board to the system s earth conductor Ensure that a suitable differential magnetothermic switch has been installed upstream C850 17 532015 Rev I 0 N 2 FAAC FAAC 11 4 9 REVERSING GATE OPENING CONNECTIONS FROM RIGHT TO LEFT oS Connections to the E850 board are factory set for gates designed to open toward the RIGHT If at installation the gate requires LEFT HAND opening the connections will
21. of Loop2 will in any case be available on one of the duly set outputs see advanced programming level 257 It is possible to return to the status display at any point during programming at any level by simultaneously pressing F and 11 5 1 BASIC PROGRAMMING LEVEL BASIC PROGRAMMING LEVEL is accessed by pressing F e when pressed and held the name of the first function is displayed e releasing the key the function value is displayed and can be modified using the and keys e when F is pressed again and held the name of the following function is displayed and so on e once the last function is reached pressing F will exit programming mode and the display will go back to showing the inputs status BOOST LOOP 1 FUNCTION Active Disabled This function lets you increase the sensitivity level at the time of detection When the vehicle moves away from the loop the sensitivity will return to the selected level This system makes it possible to maintain the detection contact even in case of very tall vehicles or during the transit of a tractor with trailer FUNZIONE BOOST LOOP 2 Active Disabled See BOOST LOOP 1 function LOOP 1 SENSITIVITY Regulates the sensitivity of the loop A minimum maximum LOOP 2 SENSITIVITY Regulates the sensitivity of the loop A minimum maximum AUTOMATED SYSTEM STATUS Exit programming store settings and return to auto
22. otherwise it reverses movement Activation of DEAD MAN closing command always pressed Releasing the CLOSE command will stop operation closes when paused disabled stops no reverses active disabled When this function is activated the CLOSE command has priority over OPEN otherwise active OPEN has priority over CLOSE When this function is activated the CLOSE command commands closing when released As long as CLOSE is activated the unit stays in closing pre flashing mode C850 24 disabled closes when released no closes immediately 532015 Rev A FAAC Display When this function is activated the CLOSE command during opening stops operation otherwise the CLOSE command commands immediate reverse or when opening is completed see also parameter H no CLOSE reverses CLOSE stops When this function is activated and if the parameter J is the CLOSE command closes at the end of opening commands closing at the end of the opening cycle stores CLOSE If the parameters lJ IH are CLOSE commands immediate closing When this function is activated with the system stopped by a STOP another OPEN moves in the opposite direction command moves in the opposite direction If the parameter 12 is no it always closes no always closes When this function is activated during closing the CLOSING SAFETY DEVICES stop and
23. pinion leave 1 5 mm of clearance and weld the second and third pawls Draw up another rack element to the previous one using a piece of rack to mesh the teeth of the two elements as shown in Fig 16 Manually move the gate and weld the three threaded pawls continuing until the gate is completely covered FAAC 5 4 2 SCREW ON STEEL RACK Fig 14 as described in paragraph 8 Before installing the rack release the gearmotor Manually set the leaf in closing position Rest the first piece of rack level on the pinion and place the spacer between the rack and the gate positioning it on top of the slot In this way the play on the slot will make it possible to make future adjustments Mark the drilling point on the gate Drill 6 5 mm hole and thread using an 8 mm male Tighten the bolt Manually move the gate ensuring that the rack is NOT resting on the pinion leave 1 5 mm of clearance and repeat the operations from point 3 Draw up another rack element to the previous one using a piece of rack to mesh the teeth of the two elements as shown in Fig 16 Manually move the gate and as for the first element proceed with securing until the gate is completely covered C850 532015 Rev I 0 N 2 FAAC Important notes for installing the rack Check that during gate travel all the rack elements remain on the pinion oS Do not weld the rack elements together or to the space
24. previously If you do not wish to load a pre setting ALWAYS leave the parameter cl set on UU and go on to the next programming parameter Ensure that you perform default loading and exit the basic programming level BEFORE you change any other parameters to avoid cancelling all the changes made 11 5 3 NEW BUS E850 SIGNAL FSWOP BUS STATUS L NL FSW CL FSW OPEN Fig 38 Segment ON means that at least one corresponding BUS device is active engaged Segment OFF means that no corresponding BUS device is active engaged when the gate is closed at rest BUS STATUS segment always on At the BASIC programming level there will be the parameter bu for BUS devices e when F is released will appear only if no BUS device is entered C850 21 FAAC By simultaneously pressing and for 5 sec a new entry will be made During this time the writing will flash and once the BUS entry procedure is completed will become 4 When and are released will disappear and the BUS device status signal will appear With the gate closed at rest with no BUS device active engaged the signal shown in Fig 39 Fig 39 If once the entry is completed there are NO BUS devices the display will go back to When an entry is completed to verify the devices recognised in the basic programming level by the BUS device status signal press and hold The display will show the types
25. 01000001 14 111 WARNINGS 14 11 2 E850 TECHNICAL 5 14 11 3 E850 LAYOUT AND COMPONENT DESCRIPTION besecssssssssssssssssssssssssssssssssssssssssssessssssssssssssssssssecsssssessessensseees 14 11 3 1 E850 E A de E EEN 14 11 3 2 E850 COMPONENT raram ata 14 11 4 ELECTRICAL 8 2 2 22 2 2 2 40000002020020302020 15 11 4 1 INTERFACE BOARD J1 ACCESSORIES FIG 28 annua aaa 15 11 4 2 PHOTOCELL CONNECTION TO RELAYS AND SAFETY DEVICES WITH N C CONTACT 16 11 4 3 BUS PHOTOCELL CONNECTION DE SERRE REESE SE AD 16 11 4 4 TERMINAL BOARD J2 FLASHING LAMP 1 28 17 11 4 5 TERMINAL BOARD J9 POWER SUPPLY FIG rennen
26. 1 714 446 9800 www faacusa com PADOVA tel 39 049 8700541 filiale padova faacgroup com FIRENZE tel 39 055 301194 filiale firenze faacgroup com BENELUX FAAC BENELUX NV SA Brugge Belgium tel 32 50 320202 www faacbenelux com FAAC TUBULAR MOTORS Schaapweg 30 NL 6063 BA Vlodrop Netherlands tel 31 475 406014 faactm info faacgroup com www faacbenelux com SWITZERLAND FAAC AG Altdorf Switzerland tel 41 41 8713440 www faac ch POLAND FAAC POLSKA SP ZO O Warszawa Poland tel 48 22 8141422 www faac pl RUSSIA Faac RUSSIA Moscow Russia www faac ru MIDDLE EAST FAAC MIDDLE EAST BRANCH Dubai Airport Free Zone Dubai UAE tel 971 42146733 www faac ae 532015 Rev A
27. 2 3 4 5 6 T 8 Power supply 6 10 Mechanical Gate speed m min ax 2 R O T CD continuous duty C850 5 532015 Rev I 0 2 FAAC 3 DIMENSIONS Dimensions in mm Operator Flashing lamp 2easy BUS photocells Traditional photocells Key control 5 INSTALLING THE AUTOMATED SYSTEM 5 1 PRELIMINARY CHECKS For the safety and correct operation of the automated system ensure that the following conditions are met The gate structure must be designed to be automated In particular the diameter of the wheels must conform to the weight of the gate being automated there must be a guide on top and mechanical limit switches sized to suit the weight and speed of the movable leaf to avoid derailment of the gate Initially leave at least 10 cm of clearance between the movable leaf stopping points FCO and FCC and the mechanical stops of the gate The final adjustment is made once the inverter programming procedure is completed Minimum distance 3 cm The gate sliding rail must be linear and horizontal Manual movement of the gate must be smooth along the entire stroke The characteristics of the ground must guarantee sufficient solidity of the foundation plinth No tubes or electrical cables should be present in the plinth digging area If the gearmotor is exposed to vehicle transit provide for adequate protection against acc
28. 5 m s 0 6 m s Example P 1000 kg V 0 6 m sec S 400 mm 460 Hz 0 3735 m s 480 Hz 0 4945 m s 100 Hz 0 617 m s 120 Hz 0 735 m s 500 600 700 800 900 1000 7 Then move the sliding leaf back in closing position according to the amount of identified STOP SPACE 8 Turn the screw corresponding to ROP opening deceleration Fig 21 ref until the microswitch is engaged by the cam 9 Place the sliding leaf in closed position at least 10 cm before the mechanical limit stop 10 Turn the screw corresponding to the FCC closing limit switch Fig 21 ref 2 until the microswitch is engaged by the cam 11 Move the sliding leaf back in opening position according to the amount of STOP SPACE identified in chart 1 12 Turn the screw corresponding to RCL closing deceleration Fig 21 ref 1 until the microswitch is engaged by the cam 13 In chart 2 knowing the weight and the operating speed of the sliding leaf calculate the corresponding DECELERATION TIME t s DECELERATION TIME 0 4 m s 0 5 m s 0 6 m s 0 7 m s Example p Sf B _ pz1000Kg V 0 6 m sec 1 7 sec 60 Hz 0 3735 m s 80 Hz 0 4945 m s 100 Hz 0 617 m s 120 Hz 0 735 m s 2 5 3 C850 11 532015 Rev I 0 2 FAAC 14 19 16 17 18 19 20 21 22 Set the F003 DECELERATION TIME and A021 OPERATING SPEED in the inverter see section 12 2 Do not modify the deceleration po
29. HE INSTALLER GENERAL SAFETY REGULATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do notinstall the equipmentin an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to obServe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to current Directives and Standards EN 12453
30. MBH Salzburg Austria tel 43 662 8533950 www faac at FAAC TUBULAR MOTORS tel 49 30 56796645 faactm info faacgroup com www faac at AUSTRALIA FAAC AUSTRALIA PTY LTD Homebush Sydney Australia tel 61 2 87565644 www faac com au CHINA FAAC SHANGHAI Shanghai China tel 86 21 68182970 www faacgroup cn UNITED KINGDOM FAAC UK LTD Basingstoke Hampshire UK tel 44 1256 318100 www faac co uk FRANCE FAAC FRANCE Saint Priest Lyon France tel 33 4 72218700 www faac fr FAAC FRANCE AGENCE PARIS Massy Paris France tel 33 169191620 www faac fr FAAC FRANCE DEPARTEMENT VOLETS Saint Denis de Pile Bordeaux France tel 33 5 57551890 fax 33 5 57742970 www faac fr MILANO tel 39 02 66011163 filiale milano faacgroup com TORINO tel 39 011 6813997 filiale torino faacgroup com GERMANY FAAC GMBH Freilassing Germany tel 49 8654 49810 www faac de FAAC TUBULAR MOTORS tel 49 30 5679 6645 faactm info faacgroup com www faac de INDIA FAAC INDIA PVT LTD Noida Delhi India tel 91 120 3934100 4199 www faacindia com NORDIC REGIONS FAAC NORDIC AB Perstorp Sweden tel 46 435 779500 www faac se SPAIN F A A C SA San Sebastian de los Reyes Madrid Spain tel 34 91 6613112 www faac es U S A FAAC INTERNATIONAL INC Jacksonville FL U S A tel 1 904 4488952 www faacusa com FAAC INTERNATIONAL INC Fullerton California U S A tel
31. See section 11 5 1 ADJUSTING THE HOLDING TIME The holding time count starts when the loop is engaged When the time has elapsed if the loop is still occupied a new automatic calibration is performed in which the presence of the metal mass on the loop no longer determines its engagement At the end of the new calibration the loop is considered clear The holding time can be adjusted using the parameters Hl and advanced programming mode See section 11 5 4 ADJUSTING THE FREQUENCY and NEW BALANCING The work frequency of each detector channel can be adjusted on two levels using dip switches DS1 see fig 27 DIP 1 ON Loop 1 frequency LOW OFF Loop 1 frequency HIGH DIP 2 ON Loop 2 frequency LOW OFF Loop 2 frequency HIGH When one of the dip switches is changed we recommend performing a new calibration two loops are installed select different frequencies for each loop NOTES FOR MAKING THE LOOPS The loop must be made at least 15 cm from fixed metal objects at least 50 cm from moving metal objects and no more than 5 cm from the surface of the final paving Use a standard unipolar cable measuring 1 5 in diameter if the cable is laid below ground level directly it must have double insulation Make a preferably square or rectangular loop by preparing a cable runner in PVC or by tracing the paving as shown in figure 44 corners must be cut at a 45 angle to avoid cable breaks Lay the cable using
32. The C850 automated system for sliding gates is an electromechanical operator that transmits movement to the sliding leaf using a pinion and rack or chain meshed with the gate Sliding gate operation is managed by an electronic control unit device housed inside the operator With the gate closed when the unit receives an OPEN command via remote control or other suitable device the motor is activated until the open position is reached If automatic operation is selected the gate will close again by itself only after the selected pause time has elapsed If semi automatic operation has been set it is necessary to send a second pulse for it to close again An OPEN pulse sent during the closing phase will always cause reverse movement A STOP pulse if this feature is present will always stop movement The light signal indicates that gate movement is in progress For detailed behaviour of the sliding gate in the various operating logic modes refer to the installation technician The automated systems feature obstacle detection and or safety devices photocells edges that prevent gate closing again when an obstacle is present in the area they monitor The system guarantees mechanical locking when the motor is not in operation therefore installation of a lock is not required Manual opening is therefore possible only when the installed release system is used A handy manual release makes it possible to manoeuvre the gate in case
33. US photocells and pulse generators do not require a matching polarity connection The board is designed to connect up to 8 pairs of BUS photocells The photocells are divided by quantity in the following groups Pairs of CLOSING photocells max 7 Pairs of photocells for OPEN pulse max 1 1 Pair of Photocells BUS BUS 2 Pair of Photocells L DL1ES o0 C850 16 532015 Rev FAAC FAAC After positioning the BUS technology photocells proceed with selecting the address for each pair using various combinations of the DIP SWITCHES located on each photocell Set the SAME chosen DIP SWITCH ADDRESS on both the transmitter and receiver of the same pair CS Ensure that two more pairs of photocells do not have the same address x If no BUS accessories are used leave terminals 18 and 19 free The following table describes how to set the dip switches located inside the transmitter and receiver of the BUS photocells Table Addressing BUS photocell PAIRS ON ON TX DIP SAME RX DIP 2 SWITCH ADDRESS SWITCH 11 4 6 CONNECTORS J3 J5 RAPID CONNECTION OPENING AND CLOSING LIMIT SWITCHES FIG 28 Rapid connector for connecting the opening J3 and closing 45 limit switches 11 4 7 FREQUENCY SELECTOR 051 FIG 27 DIP SWITCH used to set the HIGH or LOW work frequency of the vehicle detection
34. abled when LOOP 1 is no longer engaged it does not close no disabled NOT USED A D M A P Function When this function is activated the result is operation of safety devices compliant with French standards disabled stops and reverses when no longer engaged reverses immediately PRE FLASHING Lets you adjust in 1 sec steps the desired duration of pre flashing from a minimum of 00 to a maximum of 10 seconds TIMEOUT FOR REVERSE WHEN CLOSING closes if LOOP is clear active When this function is activated the CLOSING SAFETY DEVICES during closing stop and reverse movement when they are no longer engaged otherwise they reverse immediately reverses If this function is activated during closing you can decide to reverse or stop movement when the timeout elapses the closing limit switch is not reached stops OPENING AT POWER UP In the event of a power failure once it is restored you can command opening by enabling this function only if the automated system is not closed FCC clear remains stationary AUTOMATED SYSTEM STATUS Exit programming store settings and return to gate status display see paragraph 11 5 1 11 8 1 PERSONALISING THE OPERATING LOGIC The expert programming level values vary depending on the operating logic chosen at the basic programming level The expert programming level is for personalising one of the selectable logics should a
35. allow motion to resume when they are no longer engaged otherwise they immediately reverse opening no immediate reversal When this function is activated the CLOSING SAFETY DEVICES command closing when 4 7 closes when FSW is no longer they are no longer engaged engaged see also parameter 18 disabled inmediate closure closes when longer engaged When this function is activated and if the parameter Tis 3 the unit will wait for the opening closes at the end of opening cycle to end before executing the closing command sent by the CLOSING SAFETY disabled DEVICES When this function is activated during closing LOOP2 stops and allows motion to resume closes when no longer engaged when no longer engaged otherwise it immediately reverses to opening na immediate reversal When this function is activated LOOP2 commands closing when it is no longer engaged closes if LOOP2 is clear see also parameter P disabled closes at the end of opening When this function is activated and if the parameter CU is the unit will wait for the opening cycle to end before executing the closing command sent by LOOP2 disabled Lc When this function is activated the LOOP1 commands have priority over those of LOOP2 So HUNE disabled LOOP 1 commands opening and once completed it closes if no longer engaged useful in case of vehicle back up with consecutive loops If dis
36. arrying out any work on the control unit connections maintenance always cut off the electrical power e Always install a differential magnetothermic switch with a suitable activation threshold upstream from the system e Connect the earthing cable to the corresponding terminal on connector J9 of the equipment see fig 28 e Always separate the power cables from the control and safety cables button receiver photocells etc To avoid any electrical disturbance use separate sheaths or a shielded cable with the shield connected to the earth I 0 2 11 3 E850 LAYOUT AND COMPONENT DESCRIPTION 11 3 1 E850 LAYOUT N N st N N N N T N N FSW OP DL5 o STOP DL4 o FSW CL O CLOSE DL2 CH LED OPEN 011 11 2 E850 TECHNICAL SPECIFICATIONS 1 234 5 6 7 8 9 101112 13 14 15 16 17 18 19 Power voltage 230 V 6 10 50 60 Hz Maximum motor 1800 W load 11 3 2 E850 COMPONENT DESCRIPTION Accessories 24 Vdc power supply SIGNALLING AND PROGRAMMING DISPLAY Max accessories INPUT STATUS CONTROL LEDs 500 mA current LOW VOLTAGE TERMINAL BOARD rating ambien from 20 C to 55 C temperature TERMINAL BOARD DSi toe ans LOOP 2 FREGUENGY SELECTOR e MOTOR FUSES AND TRANSFORMER PRIMARY e LoW vOcrAGEANO ACCESSORIES FUSE E KS F1 F5A 250V 2 0 8 250 Protection or F1 F10A 120V F2 T0 8A 120V Operating time Programma
37. ble from 0 to 4 min Pause time Programmable from 0 to 4 min 3 programming levels for greater Programming flexibility of use Gonnsetor 5 pin board connector for Minidec Decoder RP RP2 Receiver Multi function display BUS technology and Characteristics INTEGRATED METAL MASS DETECTOR F PROGRAMMING BUTTON PROGRAMMING BUTTON Em PROGRAMMING BUTTON TRANSFORMER C850 14 932015 Rev A FAAC FAAC 11 4 ELECTRICAL CONNECTIONS LIMIT SWITCH UNIT FCO FCC 070 C0 O L 8 O To connect the 230 V photocells and 50 60 Hz safety devices refer to paragraph 11 4 2 FSW CL 11 4 1 TERMINAL BOARD J1 ACCESSORIES FIG 28 J6 FCC FCO Manoeuvre stop command J5 RCL Start of closing deceleration J3 ROP Start of opening deceleration LOOP 1 LOOP 1 magnetic loop OPEN terminals 1 2 for OPENING LOOP 2 LOOP 2 magnetic loop SAFETY CLOSE terminals 3 4 for SAFETY CLOSING EF Electrical stopping brake for motor locking OPEN Open command N O terminal 5 means any pulse generator e g button which by closing a contact commands opening and or closing of the gate CLOSE Close command N O terminal 6 means any pulse generator e g button which by closing a contact commands closing of the gate FSW CL Safety contact when closing N C terminal 7 he purpose of the closing safety devices when closing is to prot
38. c Q2 N lt gt C850 I 0 2 c Contents Description Value Contents Description Value re No stop deceleration level stop in case of Communication speed selection C071 ae 04 temporary power interruption function baud rate selection No deceleration time stop in case of Seg C072 Communication station nr selection s temporary power interruption function C074 Communication parity selection o No deceleration start amplitude stop Em in case of temporary power interruption Hz C075 Communication stop bit selection 1 function C076 Communication error selection 02 Proportional gain overvoltage protection 0 2 C077 during deceleration UT Integral time overvoltage protection 0 2 San during deceleration C081 Start up frequency C086 Bearing frequency KHz C091 Initialisation selection om C101 Initialisation parameter selection C102 Conversion of frequency conversion C141 STOP key selection 0 C142 Free rotation stop selection C143 Monitoring display selection C144 Stop selection 00 C145 Cooling fan control C148 Overvoltage LAD stop function 0 C149 Overvoltage LAD stop function level setting LD D O Communication error timeout Communication wait time 3 O Adjustment b080 IO Adjustment b082 b083 b084 b085 b086 b087 b088 b089 AM offset adjustment Reserved UP DOWN s
39. d017 d018 d080 d081 Error monitoring 1 most recent d082 d083 Multi function input 4 operation selection Multi function input 5 operation selection EE Error frequency monitoring Multi function input 3 operation selection 00 iN Multi function output terminal selection 11 AM selection 00 Error monitoring 2 Multi function output 11 terminal contact EN Error monitoring 3 C031 as selection Electronic heat monitoring C036 Relay output contact selection AL2 AL 1 C038 Light load signal output mode C039 Light load detection level C041 Overload warning level C042 Arrival frequency during acceleration 00 7 C043 Arrival frequency during deceleration C044 PID excessive deviation limit C052 PID FB upper limit 100 0 C053 PID FB lower limit 0 0 C070 Operator Modbus selection 02 C850 32 532015 Rev FAAC FAAC 12 4 INVERTER ERROR Alarm Code Alarm Description EDS Stop due to overload Excessive motor strain Troubleshooting 1 Sliding leaf too heavy 2 Obstacle preventing correct movement of the sliding leaf I 0 J 2 Alarm Code Alarm Description e Input power voltage too high or deceleration too fast Stop due to overvoltage e currents generated could damage the inverter Troubleshooting 1 Ensure that the power voltage of terminals L and N is correct 2 Press STOP RESET on the inverter STOP RESET 3 Check the
40. ect the area affected by the movement of the gate during the closing phase reversing the motion They never trip during the opening cycle The CLOSING SAFETY DEVICES if tripped when the automated system is open will prevent the closing movement If CLOSING safety devices are not connected jumper terminals FSW CL and GND Fig 32 NOTE If this connection is made it will not be possible to use the FAILSAFE control STOP STOP contact N C terminal 8 means any device e g button which by opening a contact can stop movement of the automated system If STOP devices are not connected jumper terminals STOP and GND Fig 32 FSW OP Safety contact when closing N C terminal 9 the purpose of the opening safety devices when opening is to protect the area affected by the movement of the gate during the opening phase reversing its motion They never trip during the closing cycle The OPENING SAFETY DEVICES if tripped when the automated system is closed will prevent the opening movement If OPENING safety devices are not connected jumper terminals FSW OP and GND Fig 32 GND terminals 10 11 19 Accessories power supply negative 24 VDC terminals 12 13 Accessories power supply positive The max load of the accessories is 500 mA To calculate absorption refer to the instructions included with the individual accessories OUT 1 DECELERATION COMMAND terminal 14 signal telling the inverter that deceleration has begun
41. ed to a bracket Fig 19 ref 1 and protected by a cover Fig 19 ref LS To correctly connect and program the control unit remove the cover and follow the instructions in section 11 E850 Electronic Control Unit 532015 Rev A FAAC FAAC 6 2 FINAL ADJUSTMENT OF THE LIMIT SWITCHES To correctly adjust the limit switches the control unit must be installed and correctly connected with all the control and safety accessories The stopping and deceleration of the gate during opening and or closing occurs when the cams inside the device activate the microswitches corresponding to the assigned function FCO opening limit switch screw 3 FCC closing limit switch screw 2 ROP start of opening deceleration screw 4 RCL start of closing deceleration screw 1 I 0 N 2 Prepare the operator for MANUAL operation as described section 8 Loosen the screws and remove the limit switch unit cover Fig 20 ref O Set the sliding leaf in open position at least 10 cm before the mechanical limit stop Loosen the central locking screw of the limit switch unit Fig 22 ref 5 Turn the screw corresponding to the FCO opening limit switch Fig 21 ref 3 until the microswitch is engaged by the cam In chart 1 knowing the weight of the sliding leaf choose the operating speed and calculate the corresponding MINIMUM STOP SPACE S mm RCL MINIMUM STOP SPACE 0 4 0
42. eep them for future reference GENERAL SAFETY REGULATIONS If correctly installed and used the C850 automated system ensures a high degree of safety Some simple rules on behaviour can prevent accidental trouble e Do not stand and do not allow children people or things to stand near the automated system especially during operation e Keep out of the reach of children all remote controls or any other pulse emitter that may involuntarily activate the automated system e Do not allow children to play with the automated system Donotvoluntarily prevent movement of the automated system e Do not allow branches or bushes to interfere with movement of the gate e Ensure that the system light signals are kept efficient and in perfect view e Do not attempt to manually operate the gate unless it has been released e n case of malfunction release the gate to allow access and wait for the technical intervention of qualified personnel e manual operation is prepared for before restoring normal operation cut off power to the system e Do not modify any of the automated system components e Do not attempt direct repair or action and refer only to qualified personnel e Have the efficiency of the automated system the safety devices and the earthing checked at least every 6 months by qualified personnel DESCRIPTION The C850 automated system is ideal for controlling vehicle access areas with average transit frequency
43. election Reset selection Input A logic operation function e Input B logic operation function Logic operator selection Output 11 terminal delay ON Output 11 terminal delay OFF LD D O LD D O Output relay delay ON LD D O Output relay delay OFF Output frequency monitoring setting CA Co e Acceleration time 1 Overvoltage protection during Mu Deceleration time 1 deceleration function selection Overvoltage protection level during Operator rotation direction selection deceleration setting Overcurrent suppression function 395 Motor capacity selection Motor pole number selection Automatic bearing reduction Stabilisation parameter I N Output frequency monitoring C001 C002 C003 C004 C005 C011 C012 C013 C014 C015 C021 C026 Relay output function selection AL2 AL1 C028 NEN EN NEN E NEN EE EE uu NER NEN Multi function input selection 1 Output current monitoring Multi function input selection 2 ot fo EN NM INE NM NEN NE Rotation direction monitoring Multi function input selection 3 Multi function input selection 4 Multi function input selection 5 d004 PID feedback value monitoring Multi function input monitoring Output frequency monitoring after d007 conversion Multi function input 1 operation selection Multi function input 2 operation selection
44. ely stops and when no longer engaged closes immediately reverses to opening see 2nd lev prog no effect OPEN disabled no effect CLOSE disabled reverses to opening see 2nd lev prog no effect OPEN disabled recharges pause time CLOSE disabled stops and when no longer engaged opens stores CLOSE no effect OPEN CLOSE disabled no effect OPEN disabled stops and when no longer engaged opens stores CLOSE recharges pause time CLOSE disabled stops and when no longer engaged opens stores CLOSE no effect OPEN CLOSE disabled FSW CL OP no effect OPEN disabled stops and when no longer engaged opens OPEN stops CLOSE is stored no effect OPEN CLOSE disabled stops and when no longer engaged opens OPEN stops CLOSE is stored no effect OPEN stops CLOSE is stored 532015 Rev A LOGIC PULSES AUTOMATED no effect no effect no effect stops and when no longer engaged AT OPENING stops operation recloses the gate stops operation see 2nd lev prog no effect opens OPEN stops CLOSE is stored no effect no effect OPEN IN PAUSE recloses the gate recloses the gate OPEN CLOSE no effect OPEN CLOSE CLOSE disabled disabled disabled stops and when reverses to opening longer engaged AT CLOSURE reopens the gate no effect stops operation no effect prog opens OPEN siops CLOSE is stored no effect noie
45. ent with the connected loops If only one loop is installed enable only the corresponding parameter The loop detector operating status is shown using the display decimal points when the automated system status is visualised parameter CALIBRATION Each time the E850 board is powered the display shows the automated system status and the integrated loop detector erforms the auto calibration of the connected loops Therefore perform an auto calibration of the E850 for at least 5 seconds Calibration is signalled by the two flashing decimal points as shown in figure 43 7 e Fig 43 If both magnetic loops are not installed the loop detector remains in constant calibration mode without causing problems to board operation Therefore during visualisation of the automated system status one or both decimal points will flash constantly Once calibration is completed the decimal points represent the loop statuses LOOP 1 LOOP 2 Decimal point ON Loop ENGAGED Decimal point OFF Loop CLEAR Decimal point FLASHING Loop NOT CONNECTED or CALIBRATING C850 23 FAAC ADJUSTING THE SENSITIVITY By adjusting the sensitivity you determine the variation of inductivity for each channel which a vehicle must cause in order to activate the corresponding detector output Sensitivity is adjusted separately for each channel with the use of the parameters l and DC at basic programming level
46. ermines resuming of motion when they are no longer Resuming of motion when no longer engaged C850 22 SERVICE REQUEST linked to the following two functions If activated at the end of the countdown which can be set using the two following Cycle Programming functions it activates the LAMP output for 4 sec every 30 sec service request It can be useful for setting programmed maintenance operations 2 Active 123 Disabled CYCLE PROGRAMMING IN THOUSANDS Makes it possible to set a system operation cycles countdown the value can be set from 0 to 99 thousands of cycles The value displayed is refreshed with the succession of the cycles interacting with the value of ni 99 decrements of MC correspond to 1 decrement of nL The function can be used together with mL to verify the use of the system and for use of Service Request CYCLE PROGRAMMING IN HUNDREDS OF THOUSANDS Makes it possible to set a system operation cycles countdown the value can be set from 0 to 99 hundreds of thousands of cycles The value displayed is refreshed with the succession of the cycles interacting with the value of MC 1 decrement of corresponds to 99 decrements of MC The function can be used together with Mc to verify the use of the system and for use of Service Request LOOP 1 HOLDING TIME Makes it possible to set presence time on loop 1 When this time has elapsed the boa
47. idental impact when possible Ensure that there is an efficient earth plate for connecting the gearmotor Should the various elements not meet the above mentioned conditions adjust them so they do C850 6 532015 Rev A FAAC 5 2 WALLING IN THE FOUNDATION PLATE Dimensions in mm 1 Assemble the foundation plate as shown in Fig 4 The foundation plate must be positioned as shown in Fig 5 right hand closing or Fig 6 left hand closing to guarantee the correct meshing between the pinion and the rack Dimensions in mm Dimensions in mm Positioning the rack plate ZINC PLATED STEEL left hand closing Positioning the rack plate ZINC PLATED STEEL right hand closing Set the foundation plinth as shown in Fig 7 and wall in the foundation plate using one or more sheaths for running the electrical cables through the hole in the foundation plate Use a level to ensure that the plate is perfectly horizontal 4 Wait for the cement to set 5 Prepare the electrical cables for connecting the accessories and the electrical power as shown in Fig 3 EC To facilitate connection to the control unit pull out a stretch of cable measuring at least 1 5 m from the hole on the plate Dimensions in mm C850 7 532015 Rev A ENGLISH I 0 2 5 3 MECHANICAL INSTALLATION Lift the cover to remove it Fig 8 ref 1 1 Position the operator on the fou
48. ints ROP RCL and or stops FCO FCC before having set the deceleration time and speed of the inverter see section 12 2 Tighten the central locking screw of the limit switch unit Fig 22 ref Manually place the sliding leaf at half its travel and ensure that the limit switch position corresponds to Fig 21 Refit the limit switch cover Manually close the sliding leaf Prepare the operator for NORMAL operation as described in section 8 Ensure that there is no danger and the safety devices are operating correctly Give an OPEN pulse and verify correct operation E The maximum adjustable STOP SPACE is 5 m operator is supplied with factory settings for automating gates with RIGHT HAND opening If the gate requires LEFT HAND opening the association of the related opening and closing limit switches is reversed For these operations follow the instructions contained in paragraph 11 4 9 Reversing Gate Opening Connections from Right to Left FCO opening limit switch screw FCC closing limit switch screw 2 ROP start of opening deceleration screw 4 RCL start of closing deceleration screw 1 C850 12 532015 Rev A FAAC 7 TESTING THE AUTOMATED SYSTEM To lock the gearmotor proceed as follows 1 the release system anti clockwise until it stops Fig Once operator installation has been completed carefully check 25 ref 2 operation of all the connected
49. mated system status display Closed Pre flashing during opening Opening Open Paused Pre flashing during closing Closing Stopped ready to close Stopped ready to open Stopped with closing safety devices and then opens Opening safety devices tripped then opens Neutral condition FAAC 1 Default loaded LEAVE ON IF YOU DO NOT WISH CHANGE PROGRAMMING For a description of the parameter section 11 5 2 BUS ACCESSORIES MENU BUS devices entering request section 11 5 3 OPERATING LOGICS Automatic Automatic 1 Semi Automatic step by step Semi Automatic Photocell automatic Dead man Custom PAUSE TIME Is effective only if an automatic logic has been selected Adjustable from 59 sec in one second steps Next visualisation changes to minutes and tenths of a second separated by a decimal point and time is adjusted in 10 second steps up to the maximum value of Hi minutes refer to CS Display of the automated system status 5 is extremely important for the installation maintenance technicianin orderto distinguish the logical processes that the board carries out during movement If for example the automated system status is CLOSED the display MUST read UU When the e g if the display shows EL the pause time corresponds to 2 min and 50 sec LOOP 1 When this function is enabled the loop connected to the Loop 1 input will serve as an OPEN function lo
50. n Lets you go to the following nieces money Li DI and extended operation AL This key also lets you change visualisation as show Further information To go from d001 mode to any operating mode press and hold the Mode key for 3 seconds Note always press enter to store modified data I 0 J 2 Enters and stores modified data ENTER ke To change the set value remember to press Enter y Do not press Enter if you do not wish to store changes e g when a change is made inadvertently TN Changes the mode y Also it increases the set value of each function SE Changes the mode y Also it decreases the set value of each function C850 29 932015 Rev A I 0 2 FAAC 12 2 PROGRAMMING THE INVERTER WARNING DO NOT CHANGE parameters other than those indicated in this section Incorrect changes can be dangerous for people things or the C850 motor The inverter parameters have all been set on default values by the manufacturer during testing Among all of them the installer only has available a few programmable inverter parameters A020 Deceleration Speed Value Range 0 20Hz Default Value 10 A021 Running Speed Value Range 50 120Hz Default Value 60 F002 Acceleration Time Value Range 0 01 99 99 Default Value 2 5 F003 Deceleration Time Value Range 0 01 99 99 Default Value 2 5 PROGRAMMING THE A020 DECELERATION SPEED F
51. ndation plate and secure it without tightening the nuts Grover screws and washers supplied with the foundation plate not provided Fig 9 ref 3 When doing this run the cables through the provided opening Fig 9 ref Use the adjustment screws to set the height of the gearmotor Fig 10 ref referring to the measurements Fig 12 C850 Use level to ensure that the gearmotor is perfectly horizontal Move the gearmotor horizontally to adjust the distance from the rack Fig 11 referring to the measurements in Fig 12 These operations are necessary to correctly secure the rack to make possible future fat adjustments Once the adjustment is completed tighten the nuts temporarily Fig 9 ref and Fig 10 ref Prepare the gearmotor for manual operation as described in paragraph 8 532015 Rev A FAAC 5 4 INSTALLING THE RACK 5 4 1 WELD ON STEEL RACK Fig 13 as described in paragraph 8 i Before installing the rack release the gearmotor Install the three threaded pawls on the rack element positioning them on top of the slot In this way the play on the slot will make it possible to make future adjustments Manually set the leaf in closing position Evenly rest the first section of the rack on the pinion and weld the threaded pawl to the gate as shown in Fig 15 Manually move the gate ensuring that the rack is NOT resting on the
52. non standard operating mode be required To make effective the change of one or more expert programming level parameters that personalise the set operating logic proceed as follows Select the basic logic that most suits your needs Enter the expert programming level and change the desired parameters Exit expert level from the basic level and select the logic L Lj The logic Lu activates the changes made at expert level C850 25 532015 Rev I 0 J 2 I 0 2 FAAC 11 9 OPERATING LOGICS TABLES A AUTOMATIC logic Tab 1 a A1 AUTOMATIC 1 logic Tab 1 b EP STEP BY STEP logic Tab 1 c E SEMI AUTOMATIC logic Tab 1 d Tab 1 a A LOGIC AUTOMATED SYSTEM STATUS CLOSED FAAC PE PHOTOCELL AUTOMATIC logic Tab 1 e C DEAD MAN logic Tab 1 f CU CUSTOM logic this logic cannot be selected it appears automatically each time you go to the parameter LU and any parameter is changed from its default setting PULSES no effect no effect FSW CL OP no effect OPEN disabled OPEN disabled OPEN disabled opens and closes no effect after the pause time no effect 1 stops and when no longer engaged opens stores CLOSE see Advanced Programming level AT OPENING recloses the gate stops operation OPEN IN PAUSE AT CLOSURE STOPPED 1 LOGIC AUTOMATED SYSTEM STATUS CLOSED AT OPENING OPEN IN PAUSE AT CLOSURE STOPPED
53. of black out or inefficiency MANUAL OPERATION To manually move the gate we recommend cutting off electrical power Rotating the knob prevents any motor movement To release the gearmotor proceed as follows 1 Insert the provided key and turn clockwise Fig 1 ref 2 Turn the release system clockwise until it reaches the mechanical stop Fig 1 ref 3 close the gate manually RESTORING MANUAL OPERATION To lock the gearmotor proceed as follows 1 Turn the release system anti clockwise until it reaches the stop Fig 2 ref 2 Turn the key anti clockwise until it stops and then remove it from the lock Fig 2 ref 1 Turning the release system knob clockwise will prevent any movement of the motor Operator releasing and locking operations can be carried out in any gate position MAINTENANCE We recommend checking system operation every six months with special attention to the safety and release devices REPAIRS For repairs contact an authorised Service Centre AVAILABLE ACCESSORIES For a list of available accessories please refer to the catalogue FAAC SEDE HEADQUARTERS FAAC S p A Via Calari 10 40069 Zola Predosa BO ITALY Tel 39 051 61724 Fax 39 051 758518 www faac it www faacgroup com ASSISTENZA IN ITALIA SEDE tel 39 051 6172501 www faac it ita assistenza ROMA tel 39 06 41206137 filiale roma faacgroup com SUBSIDIARIES AUSTRIA FAAC G
54. one of the two GREY buttons until the desired value appears e press the YELLOW button to confirm e to exit programming press the BLUE button for 5 sec until GUL appears e press the BLUE button to exit and the display will show LLLI 532015 Rev AA 12 3 INVERTER DEFAULTS Description Reference frequency selection RUN command selection Basic frequency 02 1 1 f T Contents Contents Description A075 PID Scale 1 00 A076 A077 A078 A081 A082 A085 A001 A002 A003 A004 A005 A011 A012 A013 A014 A015 A016 A020 A021 A022 A023 A024 A025 A026 A027 A028 A029 A030 A031 A032 A033 A034 A035 A038 A039 A041 A042 A043 A044 A045 A051 A052 A053 A054 A055 A056 A061 A062 A063 A064 A065 A066 A067 A068 A071 A072 A073 A074 PID feedback selection Inverted PID function 00 PID output limitation function AVR selection AVR voltage selection 230 RUN mode selection om Energy savings response Precision 50 0 of adjustment Acceleration time 2 10 00 Sec Deceleration time 2 10 00 Sec 2 phase acceleration deceleration selection Maximum frequency I 0 N 2 Selection Start Frequency 02 000 End Frequency om WEN 100 Start ratio O IO Final ratio A086 100 A092 A093 A094 A095 A096 A097 A098 A101 A102 A103 A104 A105 A141 A142 A143 A145 A146 A151 A152 A153 A154
55. op1 active TO loop1 not active Warning if the function does not activate the state of Loop1 will in any case be available on one of the duly set outputs see advanced programming level 20 OPEN command 1 received the display will change to if pre flashing is enabled or directly to Lic the OPENING movement to then display a once the OPEN gate position is reached 932015 Rev A FAAC 11 5 2 CHANGING THE PRE SETTINGS Changing the parameter dF lets you automatically load a configuration which will modify all the programming values at every level with pre set values This option is a handy starting point to quickly program the E850 for operation The selectable PRE SETTING is Ol Loaded FAAC default To make the dc value loading effective select pre setting ii and exit the basic programming level EXAMPLE by selecting and exiting the basic programming level all FAAC production values are loaded and can be found in the BASIC ADVANCED AND EXPERT level tables in the Default column The E850 is therefore configured to move a gate LOADING OF A PRE SETTING CANCELS ALL PREVIOUSLY MADE CHANGES TO ANY PROGRAMMING PARAMETER IF YOU DO NOT WISH TO LOAD A PRE SETTING LEAVE THE PARAMETER cl ON UL The parameter dr unlike the others does not store the selected value but always returns to displaying UU as a standard condition It is therefore not possible to recognise which pre setting was set
56. or programming proceed as follows e with the gate stationary and powered the inverter display will show UU e press the BLUE button and the display will show the first group of parameters 9001 B e press the GREY button until the parameter group appears NZ e press the BLUE button and the display will show Na press one of the two GREY buttons until A HLICLI appears e press the BLUE button and the display will show the value of the parameter e press one of the two GREY buttons until ZN the desired value appears e press the YELLOW button to confirm e exit programming press the BLUE button for 5 sec until GUL appears e press the BLUE button to exit and the display will show L U Bl BIS B B PROGRAMMING THE A021 RUNNING SPEED For programming proceed as follows e with the gate stationary and powered the inverter display will show LLLI e press the BLUE button and the display will show the first group of parameters 9001 e press the GREY button until the parameter group appears e press the BLUE button and the display will show press one of the two GREY buttons until appears lt e press the BLUE button and the display will show the value of the parameter C850 e FAAC A press one of the two GREY buttons until the desired value appears SZ e press the YELLOW button to confirm e to exit p
57. rd will self calibrate and signal loop clear unit decimal point OFF When the board is turned on an automatic reset is carried out 7 5 minutes infinite LOOP 2 HOLDING TIME akes it possible to set presence time on loop 2 When this time has elapsed the board will self calibrate and signal loop clear unit decimal point OFF When the board is turned on an automatic reset is carried out 5 minutes infinite AUTOMATED SYSTEM STATUS Exits programming storage of the settings and return to the automated system status display see paragraph 11 5 1 932015 Rev A FAAC 11 5 5 SETTING THE INTEGRATED LOOP DETECTOR The E850 features an integrated metal mass detector for the induction detection of vehicles Specifications e Galvanic separation between the detector electronics and the loop electronics e automatic system alignment immediately following activation e continuous resetting of the frequency drifts e sensitivity independent of loop inductivity e loop work frequency adjustment e occupied loop message with LED visualisation e loop status addressable on OUT 4 Connection Connect the detection loops as shown in figure 28 Terminals 1 2 for LOOP 1 loop with gate opening function Terminals 3 4 for LOOP 2 loop with closing and or safety function To enable operation of the connected loops enter basic programming level mode and set the parameters L Lc on consist
58. rogramming press the BLUE button for 5 sec until CLL appears e press the BLUE button to exit and the display will show LLLI PROGRAMMING THE F002 ACCELERATION TIME For programming proceed as follows e with the gate stationary and powered the inverter display will show LLLI e press the BLUE button and the display will show the first group of parameters 9001 e press the GREY button until the parameter group appears Ges the BLUE button and the display will show WE e press one of the two GREY buttons until A LILI appears e press the BLUE button and the display will show the value of the parameter e press one of the two GREY buttons until the desired value appears e press the YELLOW button to confirm e exit programming press the BLUE button for 5 sec until GUL appears e press the BLUE button to exit and the display will show LLLI BI B PROGRAMMING THE F003 DECELERATION TIME For programming proceed as follows e with the gate stationary and powered the inverter display will show LLLI e press the BLUE button and the display will show the first group of parameters 9001 e press the GREY button until the parameter group appears e press the BLUE button and the display will show ress one of the two GREY buttons until 11 appears N e press the BLUE button and the display will show the value of the parameter e ress
59. rs LS Once rack installation is complete to guarantee correct meshing with the pinion lower the gearmotor approximately 1 5 2mm using the provided adjustment screws Fig 17 ref 1 I 0 2 Tighten the fixing nuts Fig 9 ref with 80 AN Nm of torque c Tighten the fixing nuts Fig 10 ref with 40 Nm of torque oS Do not use grease or other lubricating products between the pinion and the rack Fig 17 1257 Manually check that the gate reaches the mechanical stops smoothly and that there is not friction during its travel CN gi Dimensions mm C850 6 OPERATION 6 1 CONNECTING THE CONTROL BOARD Before carrying out any work on the board x connections programming maintenance lm always cut off the electrical power e Follow points 10 11 12 13 and 14 of the GENERAL SAFETY REGULATIONS Following the instructions shown in Fig place the cables in the runners and make the electrical connections with the chosen accessories e A Always separate the power cables from the control and safety cables button receiver photocells etc e avoid possible electrical disturbance use separate sheathing 6 1 1 CONNECTIONS MADE BY THE INSTALLER Connect the 230 VAC line see fig 18 e L Phase N Neutral PE Earth 6 1 2 ELECTRONIC CONTROL UNIT Inside the operator the electronic control unit is secur
60. sing disabled 2 input operation disabled Activation of OPEN and CLOSE input levels recognition command held That is to say the board recognises the level e g if with OPEN held you press STOP when the latter is released the automated system will continue to open If 03 is disabled the level recognition mo recognition at status variation board commands a manoeuvre only if there is an input variation Activation of DEAD MAN opening command always pressed Releasing the OPEN active command will stop operation no disabled When this function is activated the OPEN command during opening will stop movement If the parameter 06 is the system is ready for opening If the parameter 06 is Y the system is ready for closing When this function is activated the OPEN command during opening will reverse movement If the parameters 05 are 06 are no OPEN will have no effect during opening When this function is activated the OPEN command during pause stops operation stops when opening no disabled reverses when opening disabled stops when paused If the parameters 07 and 08 are OPEN resets the pause time o disabled When this function is activated the OPEN command during pause causes closing If the parameters 07 and 08 are no OPEN resets the pause time When this function is activated the OPEN command during closing stops operation
61. the number of windings shown in the table The two ends of the cable must be twisted together at least 20 times per metre from the loop to the detector Avoid splicing a cable if necessary weld the conductors and seal the splice using a heat shrinking sheath and keep it separate from the mains power lines Loop Nr of Perimeter Windings from 3 to 4m from 4 to 6m 532015 Rev A I 0 J 2 I 0 2 FAAC 11 6 E850 BOARD START UP 11 6 1 VERIFYING THE BOARD LEDs Before final start up of the E850 electronic control unit check the activation status of the board LEDs The LEDs indicate the status of the board inputs and are extremely important for movement of the automated system LED ON contact CLOSED FSW DL5 e LED OFF contact OPEN STOP DL4 lol FSW CL DL3 CLOSE DL2 e OPEN 011 DL8 e ROP DL6 g RCL DL7 e Fig 45 The FCA and FCC LEDs are the N C contacts of the limit switches which if engaged will open thus turning off the corresponding LED Figure 45 shows the standard LED configuration with the automated system CLOSED and ready to open The FSW OP DL5 STOP DL4 FSW CL DL3 and FCO FCC DL8 inputs are safety inputs with N C normally closed contact therefore the corre sponding LEDs are ON 11 8 EXPERT PROGRAMMING LEVEL FCC DL8 FCC ENGAGED ROP DL6 With the Automated System CLOSED RCL
Download Pdf Manuals
Related Search