User Manual Kliper
Contents
1. Simply pull the safety rope through the titan slack rope safety device and out off the wire winder drum by hand IMPORTANT To de reeve the suspension rope you must Suspension rope PEYO manually override the bottom limit trip bar 1 Push bypass push button on central control box 2 Run the hoist in the down direction until the suspension rope no longer comes out of the top of the hoist and pull out the remainder of the rope by hand WARNING IMPROPER DE REEVING OF SUSPENSION ROPE IS THE MOST COMMON CAUSE OF ROPE JAMS ONLY USE POWER CLIMBER ORIGINAL STEEL WIRE ROPES Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 8 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations BMU KLIPER Titan hoist Power Climber DAILY CHECKLIST TESTS MUST BE CARRIED OUT BEFORE USING THE PLATFORM Visually inspect the platform for damaged loose or missing parts prior to starting the testing procedure 1 Bottom Limit Trip Bar Emergency stop Check if controls are functioning correctly e Power On indicator light is ON p e Up and Down turn button e Hoist selector switch e Check that both the hoists and the wire winders turn when pushing2. _ f Up Down selector S Bypass JA b a Hoist selector Power ON light Warning light Main Power switch NOTE The locations of buttons on the CCB may be changed without notice Check the labels on the CCB to make sure you have located the correct button Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 5 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations BMU KLIPER Titan hoist SAFETY FUNCTIONS Breaking of Suspension wire Inclination of the platform Inclination of the platform Overspeed condition of a hoist Overload condition or the platform is hooked under a part of the building Platform is a hitting part of the building or reaches ground level Platform has reached top position Slack of Suspension wire Slowly creeping down of lone hoist Power failure PowerClimber SAFETY ACTION Suspension wire becomes Slack Slack rope safety device is activated Electronic tilting switch is activated Slack rope safety device is activated when the inclination is 10 degrees Platform will become inclined and the slack rope safety device is activated Overload detection
3. device is activated Bottom limit trip bar is activated Top limit switch is activated by striker plate Ultimate top limit is activated by striker plate Slack rope safety device is activated The platform will become inclined Slack rope safety device is activated Release service brake manually by pulling the emergency descent lever RESULT Safety device will grab the safety wire and hold the platform Platform levels automatically by pushing up or down Safety device will grab the safety wire and hold the gt platform Safety device will grab the safety wire and hold the platform Platform will be stopped Up and down direction is cut off Platform will be stopped Down direction is cut off Platform will be stopped Up direction is cut off Platform will be stopped gt Up and down direction is cut off Safety device will grab the safety wire and hold the gt platform Safety device will grab the __ Safety wire and hold the platform Platform will move down at a lower speed than the normal downwards speed Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 6 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensur
4. the up button The top of the winder should rotate away from the platform The wire winder does not turn when pushing the down button so See 6 Lift the bottom trip bar A check if the down direction is interupted B push the bypass push button to check that the platform can now be driven in the down direction p Push emergency stop button on central control box and check that the platform cannot be driven up or down to reset twist the knob in the direction of the arrow on the top of the knob 2 Top Limit Switch and Ultimate Top Limit Switch Push down on the Top Limit Switch lever and check that it cuts the up direction but that platform can be driven in the down direction Push down on the Ultimate Top Limit Switch lever and check that the cS gt platform cannot be driven up or down gt A Repeat procedure for other hoist pa a Drive the platform 1 2 meters off the ground to carry out the rest of the tests 5 Slack Rope Safety Device and No Power Descent Turn the power off with the main power switch on the central control box On ONE HOIST ONLY lift the brake lever and check that the hoist can be lowered at a controlled speed Continue releasing the brake until slack rope safety device is activated about 10 degrees and it keeps the platform from tilting further Repeat the procedure by manually lowering the other end of the platform Reference 388
5. 87 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 9 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber BMU KLIPER Titan hoist DAILY CHECKLIST Cont 6 Steel Wire Rope and Power Supply Cable Run the platform to the top of steel wire rope and during travel carefully inspect the suspension and safety steel wire ropes for kinks broken wires or other damage At the same time also inspect the trailing supply cable for any kinks or damage IMPORTANT When using the platform continually inspect the steel wire ropes and supply cable for any signs of damage See BMU Appendix 5 E SWR Specifications for details on steel wire rope damage and wear DO NOT USE EQUIPMENT THAT IS NOT OPERATING PROPERLY AFTER USE CHECKLIST 1 Turn main power switch off on the central control box Lock with padlock if required 2 Disconnect the power supply cable from the socket 3 If the platform is not going to be used for any extended period of time it should be stored See BMU Appendix 3 E Storage amp Maintenance for more details USE OF HANDWHEEL FOR NO POWER UP Only for Titans with Overspeed Safety Device May be required to reset the slack rope safety de
6. ETY FUNCTIONS erin E OENE 6 INSTALLA MON crierai ea EEEE EEEE EE 7 INSTALLATION Cont ccccceceeesscceseenssnenseeeeeeeseeeceeeeassaaeeeeeeesseoeeoeessnsnnees 8 DAILY CRHECKLIS cece cowseose cca eeiecaennvieeeos E sevenineneveuucoscess 9 DAILY CHECKLIST Cont ccccccceesscsssssssnseeneeeeesececeeeessssnaneeeeeseneneooees 10 AFTER USE CHECKLIS I arsiyinsa inoa a aaa iaai 10 USE OF HANDWHEEL FOR NO POWER UP cccceceeeeeeeeeneeeeeeeees 10 APPENDIX 1 Testing amp CommisSiOning cecsssssseeeseeeeees 1 Page s APPENDIX 2 Description of safety devices cccsssssseeeeeeeseees 3 Page s APPENDIX 3 Storage amp Maintenance ccccssseeeseeseeeeeeeseeees 1 Page s APPENDIX 4 Adjusment of wire winder couplings 00 1 Page s APPENDIX 5 Specifications of the steel wire ropes 1 Page s APPENDIX 6 General precautions and limitations 3 Page s APPENDIX 7 Titan overload adjustment cccseeeeeseeeeeeeeeeeeees 1 Page s APPENDIX 8 TroubleShooting ccccccssessseeeeseeesseeeseenseeeseeennens 1 page s DESCRIPTION OF BMU PLATFORM BMU platforms are intended to be permanently installed and dedicated to a specific building or structure They are to be used by operators for inspection cleaning and maintenance of a building where the general public may have access below the suspended platform The BMU plat
7. Power Climber BMU KLIPER Titan hoist USER MANUAL ae m KLIPER BMU NA Py ek ere 7 A F i Ro OP Se Oe Es A A j Aj b E B aE TE All persons operating this equipment must read and completely understand this manual Any operation in violation of these instructions is at the operator s own risk Keep this manual with the equipment at all times Only use POWER CLIMBER original spare parts and steel wire rope Manufacturer POWER CLIMBER B V B A www PowerClimber be Satenrozen 7 Tel 32 3 451 05 00 B 2550 Kontich Fax 32 3 451 05 01 Belgium E mail info PowerClimber be Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber BMU KLIPER Titan hoist TABLE OF CONTENTS TABLE OF CONTENTS ele sascaatvncszceccseuiecuaceassaue leveceesacauauanndarausuacescteenatauttanosene 2 DESCRIPTION OF BMU PLATFORM cccecceecceccccsssssssnseeeeeeesseeeeeeees 2 GENERAL VIEW BMU PLATFORM cccccccceeccessesssseseeeeeeeeseseeeeeesennneees 3 TITAN HOIST SPECIFICATIONG cccccceescssssesssssneeeeeeeseeseeceeneensneseneeeeeees 4 CENTRAL CONTROL BOX CCB 1 ccccceceeeeeeeeeeeeeeeeeeeeseeseeeeeeeoeaeeeaeeees 5 SAF
8. ame plate serial number Electrical supply cable Reference 38887 E Issue Date 2009 APR 23 Rev C Jan2 2013 Page 4 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations PowerClimber BMU KLIPER Titan hoist CENTRAL CONTROL BOX CCB Main Power Switch Turns on main power Switch can be padlocked in the off position padlock not supplied Power On Indicator Light Light is ON when power supply is connected and Main power switch in ON Emergency Stop Button Pressing the emergency stop button will cut ALL power To reset twist the knob in the direction of the arrow on the top of the knob Hoist Selector Switch Left Both Right Allows operation of individual hoist for reeving and de reeving or leveling and of both hoists for normal operation Hold to Run Up and Down Turn Buttons Bottom Trip bar By Pass Push Button For use when platform is taken all the way down to ground level and or for de reeving hoist RED Warning light is ON in case of the following When either or both electro mechanical overload detection devices are triggered 2 Emergency stop activated 3 Ultimate top limit switch 4 Thermal protection motor Emergency stop _
9. at the equipment complies with local rules and regulations Power Climber BMU KLIPER Titan hoist INSTALLATION Cont A Reeving of the steel wire ropes WARNING Always reeve the safety rope first and then reeve the suspension rope Safety Rope 1 Push back the slack rope lever to open the jaws of the slack rope A B L safety device and push the safety rope through the slack rope TERS compartment bint EFFI 2 Fit the end of the safety rope through the hole in the barrel of the i he j wire winder drum 3 Select the hoist and run it in the up direction to take up the slack in the rope Suspension rope A a 1 Push back the slack rope lever and feed the rope though the eye of p le the slack rope lever and into the top of the hoist and push until U7 SS gt some resistance is felt hint 4 2 Select the hoist and run it in the up direction and reeve the rope through the hoist The end of the rope will come out under the ss hoist Wh 3 Repeat steps 2 amp 3 above to load the rope on the wire winder GNL 7 sy Tip If there are any problems reeving the rope through the hoist it helps a to put a small bend in the end of the suspension rope before feeding it into the hoist B De reeving of the steel wire ropes Tip de reeve the safety rope first and keep the suspension rope taut so that the slack rope safety device stays open and allows easy passage of the safety rope Safety rope
10. e that the equipment complies with local rules and regulations PowerfClimber BMU KLIPER Titan hoist INSTALLATION The platform is suspended and fully tested at the Power Climber facility prior to shipment 1 Unpack the platform and check for any damage 2 Position the platform below the suspension system Make sure that the distance between the two suspension points of the suspension system is the same as the distance between the two suspension ropes of the BMU platform 3 Secure the male plug into the power socket IMPORTANT An earth leakage circuit breaker ELCB of 30 mA and an overcurrent protective device 16A Type C must be used at the power source Check that the specifications of the electrical supply cable match the power requirement of the platform and will avoid a voltage drop due to cable length 4 Check that both the hoists and wire winders turn when pushing the up button The top of the winder should rotate away from the platform Check that only the hoists turn when pushing the down button Note Three phase platforms are fitted with phase protection and will not operate if the phases are incorrectly connected See troubleshooting in the BMU Appendix 8 E section for additional information on correct phase connection WARNING DO NOT change any connection in the central control box 5 Secure the power supply cable to the suspension system using the cable retainer 6 Make sure that the length of the stee
11. form consists of aluminum floor and side panels that are fixed to two steel stirrups The hoists with safety devices are fixed to these stirrups The suspension and the safety wires are wound up by means of powered twin drum wire winder units which are situated below the hoist The platform is controlled from a central control box located in the platform Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 2 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber BMU KLIPER Titan hoist GENERAL VIEW BMU PLATFORM D A Jo it 7S Oo E Ec er i i saa V o zA t Van hi y Ti of ans j 4 r af Se rA E N G HA ENR y i SE ad s Neve r gt WM SNe Ea AN na Ni SS gt am S ji TF A i ul in y 1 F J p AA r ZA Hes al kh 4 i Par ona is gt y gt 3 gt 7h oe ss T p Bm i A r Se Te La NN ee ee S 1 Cladding 8 Internal cover over wire winder 2 Titan hoist 9 Castor wheels 3 Slack rope safety device 10 Soft wall rollers 4 Top limit switch 11 Foot step on both sides for in out 5 Ultimate top limit switch 12 Central control box 6 Bottom limit trip ba
12. l wire rope is sufficient suspension and safety wires IMPORTANT Required length of steel wire rope the building height 5 m 7 At roof level uncoil the safety ropes and lay them on the roof surface Attach the safety ropes to the suspension system with the safety hooks fitted to the ropes and lower the ropes to the ground Reeve the safety ropes see Reeving of the steel wire ropes At roof level uncoil the suspension ropes and lay them on the roof surface Attach the suspension ropes to the suspension system with the safety hooks fitted to the ropes and lower the ropes to the ground 10 Reeve the suspension ropes see Reeving of the steel wire ropes Tip By separately reeving the safety rope and the suspension rope you can avoid getting them twisted together 11 Proceed with Testing and Commissioning as described in BMU Appendix 3 E 12 Only after completing these tests can you take a first trip to the top of the building and fit the top limit switch striker plates IMPORTANT CLAMP THE STRIKER PLATE TO THE SAFETY ROPE ONLY THE SUSPENSION ROPE PASSES FREELY THROUGH THE SLOT IN THE PLATE Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 7 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure th
13. r 13 Storage bin 7 Twin drum wire winders Nominal Lenath 2m Electrical supply cable S C 21 Up to 80m 4x1 5mm 3Ph E uspension Rope Centers 85 mm 3x4mm2 2Ph E Overall Length 2575mm Upto 125m 4x2 5mm 2 3Ph E 3x6mm2 2Ph E Width over guardrail 600mm mm 9 Note Overall Width supply cable 235 k Add 1 20 kg m for steel wires amp 9 4x1 5mm supply cable Safe Working Load rated load 250 kg Add 1 30 kg m for steel wires amp Number of persons 4x2 5mm supply cable Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 3of10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber BMU KLIPER Titan hoist TITAN HOIST SPECIFICATIONS Titan 401 PI Titan 403 PI Working Load Limit W L L 400 kg 400 kg Power Supply 230V 50Hz E 3 x 400V 50Hz N E Amperageat RUN 6A _ 25A W L L START 0 55 kW 0 74 kW Motor Speed 1400 RPM 1400 RPM breaking load 52 3 kN breaking load 52 3 kN Hoisting Speed UP 60dBA_ OBA Noise level DOWN_ _64dBA_ 64dBA Slack rope lever Safety rope P No power Emergency descent lever Electrical motor Overload detection N
14. vice in case of power failure 1 Turn off main power supply switch on the central control box 2 Remove plastic plug from top cover of motor to expose hub for handwheel 3 Remove the handwheel from its storage position and insert shaft into hub 4 Wind the hoist in the up direction counterclockwise 1 2 turn at the same time as you lift the emergency descent lever to open the brake 5 Release lever and repeat TIP Grab the handwheel firmly while opening the brake to prevent it from turning and going back down 6 Put the plastic plug back in place and return the handwheel to its storage position after use 7 Turn the main power supply back on and resume Reference 38887 E Issue Date 2009 APR 23 Rev C Jan 2 2013 Page 10 of 10 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations
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