User Manual Pressure Test Stump
Contents
1. OPS 3888 Rev A i User Manual Phuel Pressure Test Stump OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained and wearing the appropriate PPE Safe Lok devices should be checked for positional security to avoid unnecessary movement of the collar Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Y NPT Pressure Test Port Finger Glove and Loose Clothing trap area Figure 1 Pressure Test Stump Safety OPS 3888 Rev A lil User Manual A Fuel Pressure Test Stump OIL TOOLS 1 Introduction 1 1 General The pressure test stump is used to facilitate pressure testing of equipment This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that fa2. LOCK M12 99 o 0 3370 N66 1 FEMALE PROTECTOR DW 9 4 ACME Table 3 Parts List 185 3888 HV0 Note Thread protectors item 99 not shown on Assembly Drawing Figure 3 9 4 ACME 1 2 NPT STAMP PER QP 14 Figure 3 Test Stump 185 3888 HVO OPS 3888 Rev A 7
3. Operation All operations to be carried out by suitably qualified and competent personnel Connect appropriate equipment requiring testing to the test stump Ensure all collars connections and test caps are tight Fill with testing fluid and bleed off any air within the system Follow test procedures for the equipment under test 4 1 Pre Job Ensure thread protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained by competent personnel Check all certification is in date Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure Ensure all connections are tight 4 2 During Job Avoid excessive movement 4 3 Post Job Inspect for signs of damage and report any findings Ensure threads are cleaned and the re greased Ensure thread protectors are fitted OPS 3888 Rev A 3 User Manual Fuel Pressure Test Stump OIL TOOLS 5 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance sched
4. cilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment Phuel Oil Tools Ltd Description amp Size Customer ID No Phuel ID No MWP amp Service Test Date OPS 2892 Rev A 1 o User Manual g Phuel Pressure Test Stump OIL TOOLS 2 Technical Specification 185 2892 9 4 Acme Type Maximum Working 10 000 Psi Pressure Weight 99 lbs 45 kg Table 1 Technical Data BOTTOM VIEW Figure 2 Pressure Test Stump OPS 3888 Rev A 2 User Manual Fuel Pressure Test Stump OIL TOOLS 3 Technical Description The pressure test stump is to be used in conjunction with other pressure test equipment to allow the pressure testing of equipment The equipment is connected to the test stump via the Acme Type female connector Pressure equipment with different sized connectors can utilise the test stump within its allowable pressure range by using the appropriate X Over adaptor 4
5. g Sgt Bee o Table 2 Maintenance Record OPS 3888 Rev A 5 User Manual Fuel Pressure Test Stump OIL TOOLS 6 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force Fit appropriate test caps and blanking plugs Fill with testing fluid bleeding off any air within the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and maintain this pressure for a minimum of 15 minutes ensuring there are no apparent leaks Testing to be carried out to Test pressure when decreed by maintenance schedule Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 4 is completed OPS 3888 Rev A User Manual A Phue Pressure Test Stump OIL TOOLS 7 Parts List and Drawings 1 185 3905 480 1 TEST STUMP 9 4 C W SAVERSUB 2 145 2176 480 1 SAVER SUB PORT 3 801 01 19 V90 1 O Ring B S Size 119 4 ISHC 0583 3A4 2 Soc Hd Cap 1 2 UNC Length 3 4 in 5 IWNL 0580 316 2 WASHER NORD
6. tu Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Pressure Test Stump This Manual Covers the Following Part Numbers 185 3888 HVO OPS 3888 Rev A User Manual Phuel Pressure Test Stump OIL TOOLS Table of Contents FICVISION FISLOLY EE ii See AA AE E E E A E E EE EE E E ES iii WR Tut deeler E 1 SE 2 EE 1 1 2 Product Identification E 1 2 Technical Specification ccccccccseccccseececeeececeeeeeeeeeeeseeeesseesesseeeesseeeesaaes 2 3S Ke dall RTE el e e EE 3 GK e 3 al TRO E 3 Aye OUWENIG JOO E 3 4 3 Post Job 3 2 e En Te 4 Sl teil ere Met acer ase EE S 4 SME E E E Eege 4 5 2 1 Proa POS JOD DEE 4 See d d EN 4 Biers FNO TONY eren E E 4 e DC DAE aa eee eee eee 4 DA Maintenance Record Sheet ccccccccseeccceeeeecaseeeseeeeeseeeeeseeeeesaeees 5 60 Ke EEN 6 7 7 Parts BERT ne EE 7 Table 1 e 91g 6r EE 2 Ee E anner ee D 5 Tables Paris Eet 185 3888 AV O i ccecexsserescosceseseucncvaveneneveecuesasteeveayeeeseassteeeeest 7 Figure 1 Pressure Test StUMpP Safety ccccccceececseeceeeeeeeeseeeseeeeeseeseesaees li Figure 2 Pressure Test Stump ccccccsecccceeeeeceeeeeseseeseesesseeeeseaeeesseeeesaaeess 2 Figure 3 Test Stump 185 3888 HO 7 OPS 3888 Rev A em User Manual Phuel Pressure Test Stump OIL TOOLS Revision History Issue Release Date Rev A 22 Mar 12 Initial Issue
7. ule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 1 and Section 4 3 for details 5 2 2 Yearly Inspect the condition of all sealing surfaces and surface coatings Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Regrease components Pressure test to maximum working pressure in accordance to testing procedure see 6 Inspect paint work and repair as necessary Five Yearly Yearly Maintenance plus the following Carry out 100 surface NDE on all surfaces Pressure test to test pressure witnessed by certifying authority 5 3 Safety OPS 3888 Rev A Many of the components are heavy and should not be lifted without lifting aids Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel Wear appropriate personal protective equipment Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available User Manual Phuel Pressure Test Stump e Ensure that all tools and equipment are in good condition and are suitable for the intended use e Clear up any fluid spills immediately to avoid slips 5 4 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance B B LL ee eee ee ee LL eee eee LL Il BN ee ee eee IL Aoa Je fe ADA fi
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