User manual - Trick
Contents
1. A B C D E F 95 1 Sticker zijklep 13x5 cm A050 00025 000 94 1 Motor 230 400V 60Hz 3 fase 4kW E030 00004 000 93 1 Type AL43SH 8 5 x 8 cm A050 00024 000 92 1 Schakelaar sam 04 00291 001 91 5 Bzk ck schr M6x10 ev 8 8 07160 M6x10 000 90 1 Zk moer M10 ev 8 01300 M10 000 89 4 Bzk ck schr M6x20 ev 8 8 07160 M6x20 000 G 88 3 Vik sluitr M16 ev zf 38130 M16 000 87 1 Schuurband R929 150x2000 P36 A044 00004 000 86 1 Vik sluitr M10 ev bv 37420 M10 000 85 1 Zk tapbout M10x40 ev 8 8 01210 M10x40 000 84 1 Sluitring 04 00049 000 83 1 Poellie 04 00193 000 82 1 Schuurband RX66 150x2000 P36 A044 00002 000 81 1 Bzk ck schr M16x50 ev 8 8 07160 M16x40 000 80 1 Scharnieras 04 00189 000 79 1 Sluitring 04 00264 000 H 78 1 Motorstoel sam 04 00188 000 77 4 Bzk lk schr M6x16 ev 10 8 07141 M6x16 000 76 1 Voet sam 04 00224 000 75 1 Zuil sam 04 00222 001 74 1 Almi sticker middel 14 8x4 6cm A050 00002 000 73 1 Plaat sam 04 00314 000 72 2 _ Vlk sluitr M12 ev zf 38130 M12 000 2x tbv 04 00311 Zak sam 71 2 Zk tapbout M12x35 ev 8 8 01210 M12x35 000 2x tbv 04 00311 Zak sam 70 1 Klep sam 04 00243 000 69 1 Bzk ck schr M10x16 ev 8 8 07160 M10x16 000 J 68 1 Deursluiting 04 00045 000 67 1 Sterknop 13345 M040 00003 000 66 1 Deursluiting 04 00187 000 65 1 Afvalbak2. 180 E Hwy 14 PO Box 850 Philip SD 57567 0850 P 605 859 2542 e F 605 859 2499 User manual Universal pipe notcher Type AL150 230 460 Volt 3 phase ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 1 of 28 ED 1 Foreword This foreword contains general information about and for this user manual 1 1 1 2 1 3 1 4 1 5 1 6 Name of machine The name of the machine is Universal pipe notcher Warning Read this user manual carefully before use and before maintenance of the machine is carried out Only then is optimal safety ensured The machine may only be operated and maintained by personnel who have received special training There are moving parts on the machine For this reason the machine must always be switched off and the electrical supply must be disconnected before maintenance and or repairs are carried out Always be careful of the moving sharp and or protruding parts they can cause injury Target group for each chapter This user manual is intended to provide information to the persons departments listed below the owner the operator the maintainer Next to the heading of each chapter is indicated for which of the groups described above the chapter is intended Table 1 3 1 provides an overview of the target groups for each chapter Chapter Title Owner Operator KAn Table of c
3. For a grinding roller with a diameter smaller than 30 mm use a grinding belt that has previously been used on a roller with a larger diameter A new grinding belt is very stiff and may break if used on a grinding roller with a small diameter ATTENTION The bearings that are mounted on the grinding roller must be handled with care because they can be easily damaged After exchange of the grinding roller any misalignment diagonal running of the belt must be corrected For more information see section 3 6 10 Adjustment of the grinding roller and grinding belt During first use see chapter 4 and after exchange of the grinding belt and or grinding roller the adjustment of the grinding roller and the grinding belt must always be checked The centre of the grinding roller must be at the same height as the centre of the tubing and the belt may not run diagonally during operation Before the grinding roller is adjusted the machine must be disconnected from the electrical supply by removing the plug connection from the mains supply Also read the safety regulations in section 2 3 Wear safety gloves during adjustment operations Through intensive use the roller can become extremely hot Before adjustment the two wingnuts of the support for the grinding roller see Figure 3 6 2 must be loosened one turn sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 17 o
4. 04 00202 000 64 1 Steunas 04 00209 000 63 4 Zk tapbout M10x20 ev 8 8 01210 M10x20 000 62 1 Drukv d 4 DM 21 5 LO 80 M090 00007 000 61 1 Kantelblok 04 00048 000 60 2 Moer 04 00064 000 59 2 _ Bzk st schr M5x6 45H ke 07840 M5x6 000 K 58 1 Zk tapbout M12x30 ev 8 8 01210 M12x30 000 57 1 Vik sluitr M12 ev d2 3xd1 38210 M12 000 56 1 Spindel sam 04 00307 000 55 1 Hijsplaat 04 00210 000 54 1 Lageras sam 04 00309 000 53 1 Kap sam 04 00203 000 52 1 Grafietband 150mm 04 00214 000 51 1 Afdekplaat 04 00257 000 50 1 Inbussl dw greep slw8x200 M130 00002 000 49 1 Zk borgmoer M8 ev 8 12300 M8 000 L 48 1 Stempelveer 25 12 5x38 M090 00002 000 47 1 Pijp 04 00185 000 46 1 Zk moer M8 ev 8 01300 M8 000 45 1 Zk tapbout M8x100 ev 8 8 01210 M8x100 000 44 1 Aanslag 04 00171 000 43 1 Anti trilstrip 04 00186 000 42 1 Beschermglas 04 00206 000 41 3 Bzk vk schr M3x10 ev 8 8 07470 M3x10 000 40 3 Vik sluitr M3 ev zf 38130 M3 000 39 3 Zk moer M3 ev 8 01300 M3 000 M 38 2 Vleugelschr M8x16 ev rv 16210 M8x16 000 37 1 Lagerhouder sam 04 00242 000 36 5 Vik sluitr M10 ev d2 3xd1 38210 M10 000 35 6 Zk tapbout M10x30 ev 8 8 01210 M10x30 000 34 2 Vik sluitr M8 ev d2 3xd1 38210 M8 000 33 1 Boorbus DIN179A 8x16 G140 00002 000 32 1 Boorbus DIN179A 8x10 G140 00001 000 31 1 Hefboom sam 04 00241 000 30 1 Bus 04 00172 000 N 29 2 Zk tapbout M6x16 ev 8 8 01210 M6x16 000 28 1 Draaiblok hefboom 04 00175 000 27 5 Zk tapbout M8x25 ev 8 8 01210 M8x2
5. a handle can be installed See section 4 6 11 Deburring The top of the machine is equipped with a deburring table for deburring the notched tubing section See Figure 3 6 1 For deburring the top cover must be opened The cover is shown in Figure 3 1 1 Figure 3 6 1 Deburring table Exchange of the grinding belt Before the grinding belt is exchanged the machine must be disconnected from the electrical supply by removing the plug connection from the mains supply Also read the safety regulations in section 2 3 Wear safety gloves during exchange of the grinding roller and or grinding belt Through intensive use the roller can become extremely hot To create the room that is necessary for exchange of the grinding belt the support must be moved as far as possible from the grinding roller with hand wheel d Hand wheel d is shown in Figure 4 5 4 In place of the hand wheel a handle can be installed See section 4 6 11 To gain access to the grinding belt the side cover and the top cover must be opened The covers are shown in Figure 3 1 1 To remove the belt the tension on the belt must be released and the support for the grinding roller must be released The belt tension can be released by turning the hand crank counter clockwise The position of the belt tension device is shown in Figure 3 2 1 The belt tension mechanism with hand crank is shown in Figure 3 6 3 The support for the grinding roller can be released by loo
6. minimum the following safety regulations must be followed Never engage power to the machine if any person is in contact with the machine in a dangerous manner Never start the machine if any person is in contact with the machine in a dangerous manner During maintenance to the machine switch off the machine and disconnect the electrical plug Follow the warnings and indications on the machine For the explanation of the symbols see section 2 2 Before use of the machine close the side cover Close the top cover if deburring is not required Use the fold away shield to protect your face Wear close fitting clothing during grinding work Before grinding attach the workpiece securely No flammable materials may be present in the area surrounding the universal pipe notcher The grinding of pipes creates showers of sparks Wear safety gloves during grinding operations changing of the grinding roller and or grinding belt and during adjustment operations Through intensive use the roller can become extremely hot and as a result of grinding sharp burrs can be created Always think of the safety of yourself and others 2 4 The operator The machine may only be operated by personnel who are qualified to do so Personnel that have this qualification are referred to in the rest of this user manual as the operator As operator of the machine you must be aware of the information that is relevant for you Also refe
7. that no dangerous situations can occur The troubleshooting chart is provided in chapter 6 If replacement is necessary use only original parts 2 9 Summary of the safety regulations The machine may only be operated by personnel who are qualified to do so As operator of the machine you must be aware of the information that is relevant for you Also refer to section 1 3 Target group for each chapter The operator is not permitted to perform operations that are not indicated to be intended for the operator Only personnel from the maintenance department who have received special training may carry out maintenance of the machine As maintainer of the machine you must be aware of the information that is relevant for you Also refer to section 1 3 Target group for each chapter Always remain alert for possible dangerous situations Be careful of projecting portions of the machine Be careful with loose clothing and hair Never engage power to the machine if any person is in contact with the machine in a dangerous manner Never start the machine if any person is in contact with the machine in a dangerous manner During maintenance to the machine switch off the machine and disconnect the electrical plug Follow the warnings and indications on the machine For the explanation of the symbols see section 2 2 Before use of the machine close the side cover Close the top cover if deburring is not required Use the Lexan fold
8. 5 000 26 5 Vik sluitr M8 ev zf 38130 M8 000 25 2 Geleidingsas 04 00156 000 24 1 Kruissupport sam 04 00238 000 23 7 Zk tapbout M8x20 ev 8 8 01210 M8x20 000 4x tbv 04 00311 Zak sam 22 2 Geleidingsas 04 00155 000 21 2 Pasring 0 3mm 8x14 38583 8x14 000 20 9 Vik sluitr M8 ev zt 38430 M8 000 4x tbv 04 00311 Zak sam p 19 3 Zk tapbout M8x50 ev 8 8 01210 M8x40 000 18 1 Handwiel DIN950 AL 100 M12 D M010 00001 000 17 1 Beschermplaat 04 00176 000 16 1 Bus 04 00178 000 15 1 Blok 04 00158 000 14 1 Glijlager 04 00170 000 13 1 Draadspindel 04 00164 000 12 1 Handwiel DIN950 AL 140 M12 D M010 00003 000 11 2 Zk moer M12 ev 8 01300 M12 000 10 2 Ring 04 00004 000 9 1 Glijlager 04 00003 000 8 1 Draadspindel 04 00163 000 7 1 Draadbus 04 00159 000 6 1 Blok 04 00157 000 5 1 Afschermplaat 04 00211 000 4 1 Basisplaat klem sam 04 00240 000 3 1 Klem sam 04 00152 000 2 5 Vik sluitr M10 ev zf 38130 M10 000 1 3 Bzk ck schr M10x30 ev 8 8 07160 M10x20 000 Posnr Aantal Benaming Tek nr Rev Opmerking MATERIAAL TOLERANTIE Algemene toleranties volgens ISO 2768 2 TOL GEBIED m BEHANDELING Vormtoleranties volgens ISO 2768 1 TOL GEBIED m SNS L150 400V 3 fase GET EPI DATUM 8 2 2007 SCHAAL 1 5 MAATEENHEID MM Blad 1 VAN 2 WIERDENSEWEG 82 86 OPMERKING FORMAAT TEKENING NR REVISIE TEL 310546561353 ES AO 04 00150 001 WWW ALMI NL hind 0 MM 100 MM
9. 6 Setup OF the machiness aa a a a E 10 2 7 The noise emission of the machine nnn nnnnennenenneerennnenenenneneenenneneneennens 11 2 8 Maintenance of the machine nnen nn nenrenre eneen enne nenven venten snnenenreneennens 11 2 9 Summary of the safety regulations anneer eneen eenn nee en enene eeens ERAS 11 3 Description sien aessn iia deelneemt aa hedde 12 3 1 General nmr eden sdk a aa aa aaa E aaa 12 3 2 Construction of the machine seresa AREENA 12 3 39 Electrical Supply sssini tinana a a aaa dadde 13 3 4 Safety provisions and warning symbols nennen ennen enneneeer ennen ennen 13 3 5 Controls and adjustment nrden AA NEA 13 3 6 Operation ees 14 3 6 1 Starting and stopping the grinding belt nnen eneen eenen eenn 14 3 6 2 Drive for the grinding belt nnn anneer eneen enneeenneerenneen eneen nnenenneenn 14 3 6 3 Securing a tubing section eect cette eee eneen en enneeerenenneerenennvereneneeeen enn 14 3 6 4 Angle adjustment nnee eeneerenennneerenenneerenenneerenennvereneneerenenn 14 BiG SLOP anne steed AE T E A T E E L ON 14 3 6 6 Notching a tubing section annen ennen en enneeerenenneerenennverenenneeren enn 15 3 6 7 Deburring nnen anneer teeter E 15 3 6 8 Exchange of the grinding belt nnee eeneerenennverenenneerevenn 15 3 6 9 Exchange of the grinding roller nnee ennen enne nerenenneeren eneen 16 3 6 10 Adjustme
10. Address Wierdenseweg 82 86 Postcode and city 7671 JK Vriezenveen Hereby declares that The universal pipe notchers With type numbers AL100 AL100U 01 AL100U 02 and AL150 in conformance with the machinery directive 2006 42 EG satisfy the requirements of the following other EU directives 73 23 EEC Low voltage direction as modified in the directive 93 68 EEC 2004 108 EG EMC directive as modified in directive 89 336 EEC and that the following European Standards have been applied NEN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction NEN EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Completed in Vriezenveen 1 november 2011 Signature l c J J Landhuis General Director ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 28 of 28 A B C D E F 96 1 Steunas gelagerd sam 04 00316 000 95 1
11. Allen bolt for securing grinding belt using key with handle j Allen key 8 mm with handle for securing rotatable tubing clamp for securing standard stopper and for adjustment of grinding belt k Allen bolt for opening and closing side cover anog JO Controls and adjustments for changing and adjusting grinding belt and or grinding roller are described in sections 3 6 8 3 6 89 and 3 6 810 Figure 3 5 1 Controls and adjustments ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 13 of 28 eS Operation 3 6 3 6 1 3 6 2 3 6 3 3 6 4 3 6 5 Starting and stopping the grinding belt The switches for starting and stopping are on the right side of the support pillar See figure Figure 4 5 1 To start the machine push the green button To stop the machine push the red button ATTENTION Before the machine is started the side cover must be closed The side cover is shown in Figure 3 1 1 Drive for the grinding belt The grinding belt is driven by a Euro voltage motor This means that the motor can be connected to a 230 Volt 3 phase or 400 Volt 3 phase supply with a tolerance of 10 Before first use the voltage of the supply connection must be verified in comparison to the voltage indicated on the type plate For the electrical connection follow the instructions in section 4 6 A pulley with a rubber coating is mounted
12. Bzk st schr M5x6 45H ke 07840 M5x6 000 K 58 1 Zk tapbout M12x30 ev 8 8 01210 M12x30 000 57 1 Vik sluitr M12 ev d2 3xd1 38210 M12 000 56 1 Spindel sam 04 00307 000 55 1 Hijsplaat 04 00210 000 54 1 Lageras sam 04 00309 000 53 1 Kap sam 04 00203 000 52 1 Grafietband 150mm 04 00214 000 51 1 Afdekplaat 04 00257 000 50 1 Inbussl dw greep slw8x200 M130 00002 000 49 1 Zk borgmoer M8 ev 8 12300 M8 000 L 48 1 Stempelveer 25 12 5x38 M090 00002 000 47 1 Pijp 04 00185 000 46 1 Zk moer M8 ev 8 01300 M8 000 45 1 Zk tapbout M8x100 ev 8 8 01210 M8x100 000 44 1 Aanslag 04 00171 000 43 1 Anti trilstrip 04 00186 000 42 1 Beschermglas 04 00206 000 41 3 Bzk vk schr M3x10 ev 8 8 07470 M3x10 000 40 3 Vik sluitr M3 ev zf 38130 M3 000 39 3 Zk moer M3 ev 8 01300 M3 000 M 38 2 Vleugelschr M8x16 ev rv 16210 M8x16 000 37 1 Lagerhouder sam 04 00242 000 36 5 Vik sluitr M10 ev d2 3xd1 38210 M10 000 35 6 Zk tapbout M10x30 ev 8 8 01210 M10x30 000 34 2 Vik sluitr M8 ev d2 3xd1 38210 M8 000 33 1 Boorbus DIN179A 8x16 G140 00002 000 32 1 Boorbus DIN179A 8x10 G140 00001 000 31 1 Hefboom sam 04 00241 000 30 1 Bus 04 00172 000 N 29 2 Zk tapbout M6x16 ev 8 8 01210 M6x16 000 28 1 Draaiblok hefboom 04 00175 000 27 5 Zk tapbout M8x25 ev 8 8 01210 M8x25 000 26 5 Vik sluitr M8 ev zf 38130 M8 000 25 2 Geleidingsas 04 00156 000 24 1 Kruissupport sam 04 00238 000 23 7 Zk tapbout M8x20 ev 8 8 01210 M8x20 000 4x tbv 04 00311 Zak sam 22 2 Gel
13. Schakelaar sam 04 00292 001 94 1 Sticker zijklep 13x5 cm A050 00025 000 93 1 Motor 230 400V 60Hz 3 fase 4kW E030 00004 000 92 1 Type AL43SH 8 5 x 8 cm A050 00024 000 91 5 Bzk ck schr M6x10 ev 8 8 07160 M6x10 000 90 1 Zk moer M10 ev 8 01300 M10 000 89 4 Bzk ck schr M6x20 ev 8 8 07160 M6x20 000 G 88 3 Vik sluitr M16 ev zf 38130 M16 000 87 1 Schuurband R929 150x2000 P36 A044 00004 000 86 1 Vik sluitr M10 ev bv 37420 M10 000 85 1 Zk tapbout M10x40 ev 8 8 01210 M10x40 000 84 1 Sluitring 04 00049 000 83 1 Poellie 04 00193 000 82 1 Schuurband RX66 150x2000 P36 A044 00002 000 81 1 Bzk ck schr M16x50 ev 8 8 07160 M16x40 000 80 1 Scharnieras 04 00189 000 79 1 Sluitring 04 00264 000 H 78 1 Motorstoel sam 04 00188 000 77 4 Bzk lk schr M6x16 ev 10 8 07141 M6x16 000 76 1 Voet sam 04 00224 000 75 1 Zuil sam 04 00222 001 74 1 Almi sticker middel 14 8x4 6cm A050 00002 000 73 1 Plaat sam 04 00314 000 72 2 _ Vlk sluitr M12 ev zf 38130 M12 000 2x tbv 04 00311 Zak sam 71 2 Zk tapbout M12x35 ev 8 8 01210 M12x35 000 2x tbv 04 00311 Zak sam 70 1 Klep sam 04 00243 000 69 1 Bzk ck schr M10x16 ev 8 8 07160 M10x16 000 J 68 1 Deursluiting 04 00045 000 67 1 Sterknop 13345 M040 00003 000 66 1 Deursluiting 04 00187 000 65 1 Afvalbak 04 00202 000 64 1 Steunas 04 00209 000 63 4 Zk tapbout M10x20 ev 8 8 01210 M10x20 000 62 1 Drukv d 4 DM 21 5 LO 80 M090 00007 000 61 1 Kantelblok 04 00048 000 60 2 Moer 04 00064 000 59 2 _
14. V Wierdenseweg 82 86 7671 JK Vriezenveen The Netherlands T 31 0 546 561 353 F 31 0 546 564 465 Machine identification The machine is provided with the CE mark This is shown on the type plate See Figure 1 9 1 The CE mark indicates that this machine satisfies the fundamental health and safety requirements of the European Union Also refer to the warning in section 1 2 In addition to the CE mark the data indicated below is also shown on the type plate See also Figure 1 9 1 Name and address of the manufacturer Type indication Year of manufacture Serial number only reference Required supply voltage Motor speed Weight ALMI Machinefabriek B V Motor specifications Type AL150 Voltage 400 Year of 2009 Hz 50 manufacture 1 min 2895 Serial no listed on the pipeclamp Weight 270 kilo Figure 1 9 1 Sample type plate with CE mark ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 5 of 28 ED For the location of the attached CE mark and type plate see Figure 2 3 2 Type plate with CE mark Figure 2 3 2 Location of the type plate Function of the machine The function of the machine is the notching and or deburring of the ends of tube sections It is not permissible to use the machine for any other purpose Machine options There is no optional equipment that can be added to the exis
15. Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 23 of 28 o OA 4 5 Transport and storage The machine is delivered in a wooden crate The crate can be lifted and moved with a forklift Once the machine has been assembled it is sensible to lay the machine on a pallet when it must be moved or stored It can then be moved with a forklift For vertical lifting the machine is also equipped with a lifting eye This lifting eye can be used to set the machine upright 4 6 Initial setup During first use and after exchange of the grinding belt and or grinding roller the adjustment of the grinding roller and the grinding belt must always be checked The centre of the grinding roller must be at the same height as the centre of the tubing and the belt may not run diagonally during operation For the adjustment procedures see the description in section 3 6 10 Once the machine is plugged into the mains supply the machine is ready for use 5 Operation This chapter provides information about the operation of the machine This chapter is intended for the operator and the maintainer of the machine 5 1 Operation in general The following is a description of regular operation Comply with the safety regulations in chapter 2 Operation is carried out using the controls and adjustments described in section 3 5 For additional information also see section 3 6 the Operation of the machi
16. aste container in the support pillar Hand wheel in the support pillar Handle in the support pillar Grinding belt in the support pillar Allen key 8 mm with handle Attachment hardware in the support pillar Power supply cable without plug Grinding rollers and belts if ordered separately User manual exploded view tekening met tekeningnummer 3 1500 000 1A OANDOARWN TD n D ek Ok ed a ND ek ek ND vk OD ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 21 of 28 ID 4 2 Lifting eye Handle Figure 4 2 1 Clarification of assembly Assembly For clarification of the procedures below see also Figure 4 2 1 Grinding waste container M12 bolts Support pillar Foot plate Remove loose components from the packaging Inside the support pillar you will find a box with any ordered grinding belts and grinding rollers the grinding waste container the hand wheel the handle and the attachment hardware Remove the two attachment bolts with which the universal pipe notcher is attached to the bottom plate of the packaging Remove the wood screws with which the support pillar and foot plate are attached to the crate Remove the support pillar from the packaging and attach them together ATTENTION Inside the support pillar you will find a box with any ordered grinding belts and grinding rollers the grinding waste container th
17. ation see section 3 6 10 Exchange of the grinding roller Before the grinding roller is exchanged the machine must be disconnected from the electrical supply by removing the plug connection from the mains supply Also read the safety regulations in section 2 3 sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 16 of 28 3 6 10 Wear safety gloves during exchange of the grinding roller and or grinding belt Through intensive use the roller can become extremely hot Before the grinding roller is exchanged the grinding belt must be removed For more information see section 3 6 8 The grinding roller is held in place by two spring pressure retainers The grinding roller can be easily removed from the holder as shown in Figure 3 6 4 Never adjust the spring pressure retainers They have been properly adjusted by the manufacturer Clean recesses thoroughly Spring pressure retainers Bearings Supports for the grinding roller Figure 3 6 4 Exchange of the grinding roller Before the new grinding roller is installed the recesses of the support for the grinding roller must be cleaned thoroughly This prevents clamping problems Thereafter the new grinding roller can be installed The grinding belt can also be re installed For more information see section 3 6 8 For an overview of the available grinding roller diameters see section 3 7 ADVICE
18. away shield to protect your face Wear close fitting clothing during grinding work Before grinding attach the workpiece securely No flammable materials may be present in the area surrounding the universal pipe notcher The grinding of pipes creates showers of sparks Wear safety gloves during grinding operations changing of the grinding roller and or grinding belt and during adjustment operations Through intensive use the roller can become extremely hot and as a result of grinding sharp burrs can be created sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 11 of 28 3 Description This chapter provides general information about the machine This chapter is intended for the owner the operator and the maintainer of the machine 3 1 General This user manual includes an appendix with an exploded view drawing with drawing number 3 1500 000 1A This drawing includes a parts list containing the name of each part 3 2 Construction of the machine The machine consists primarily of the components shown in Figure 4 2 1 Drive motor Tightening mechanism grinding belt Adjustment mechanism grinding roller Grinding roller Tube clamp Housing drive roller grinding roller and grinding belt Cross support ne Support pillar Grinding waste container Foot plate Figure 3 2 1 Construction of the machine ALMI Machinefabrie
19. e 3 7 1 Grinding belt Measurements Ixb 2000x150 mm 79 x6 The machine is delivered standard with 2 grinding belts type RX66 grit K36 For recommended grinding belts see Table 3 7 2 Noise emission 83 87 dB A measured at a distance of 1 metre from the machine Figure 3 7 1 Location of serial number Range 520 5114 3 mm diameters increasing in steps of 2 mm Special diameters Ya AA 174 172 2 4 Other diameters between g20 and Other diameters are available from your g114 3 mm dealer upon request Table 3 7 1 Other available grinding roller diameters Grinding roller Steel Stainless steel Aluminium diameter grit 218 Um 040 mm 36 36 36 240 t m 9114 3 mm R845 R981 R822 36 Table 3 7 2 Overview of recommended grinding belts ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 20 of 28 ee ALM 4 Transport storage placement and initial setup This chapter provides information about the scope of delivery transport storage placement and initial setup of the machine This chapter is intended for the maintainer of the machine 4 1 Scope of delivery The machine is delivered in a wooden crate The following loose components are included in the scope of delivery ek quantity description Universal pipe notcher Foot plate Support pillar Hex bolt with washer M12 Grinding w
20. e hand wheel the handle and the attachment hardware Remove the machine from the packaging To do so use the lifting eye Use the proper lifting equipment The machine weighs 270 kg Open the side cover of the machine Attach the machine to the support pillar using two M12 hex bolts Slide the grinding waste container under the machine Install the included hand wheel on the front of the cross support Handle installation Figure 4 2 2 Installation of the hand wheel and handle ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 22 of 28 ALA To test the direction of rotation and for adjustment during the initial setup also install a grinding roller and a grinding belt See sections 4 4 and 4 4 For the installation of the grinding belt and the grinding roller see sections 3 6 8 and 3 6 8 4 3 Placement of the machine Make sure that the machine is setup and properly anchored on a flat horizontal floor during use Make sure there is sufficient lighting to allow the work to be performed in a safe and responsible manner 4 4 Connection of the power supply For the electrical connection the machine is equipped with a 4 conductor supply cable without a plug The machine is equipped with a Euro voltage motor This means that the motor can be connected to a 230 460 Volt 3 phase supply with a tolerance of 410 The voltage of the supply connection must be
21. e serial number is indicated on the top of the clamp See Figure 3 7 1 The part number The part number is indicated on the exploded view drawing provided with this user manual drawing number 3 1500 000 1A sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 26 of 28 ID 7 Trouble This chapter provides information about trouble and trouble indications This chapter is intended for the operator and the maintainer of the machine 7 1 General information for trouble When trouble occurs switch off the machine and contact your dealer or your own maintenance department Comply with the instructions in chapter 2 and the maintenance instructions in chapter 2 7 2 Trouble indications and signals The machine controls do not include trouble indications or other signals 8 Disposal This chapter provides information about the disposal of the machine This chapter is intended for the owner and the maintainer of the machine The machine must be disposed of in accordance with the legal requirements of the country in which it is used The owner is responsible for disposal of the machine sel ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 27 of 28 ID EU Declaration of Conformity for machines Directive 2006 42 EG art 6 sec 2 and Appendix II A Manufacturer ALMI Machinefabriek BV
22. eidingsas 04 00155 000 21 2 Pasring 0 3mm 8x14 38583 8x14 000 20 9 Vik sluitr M8 ev zt 38430 M8 000 4x tbv 04 00311 Zak sam p 19 3 Zk tapbout M8x50 ev 8 8 01210 M8x40 000 18 1 Handwiel DIN950 AL 100 M12 D M010 00001 000 17 1 Beschermplaat 04 00176 000 16 1 Bus 04 00178 000 15 1 Blok 04 00158 000 14 1 Glijlager 04 00170 000 13 1 Draadspindel 04 00164 000 12 1 Handwiel DIN950 AL 140 M12 D M010 00003 000 11 2 Zk moer M12 ev 8 01300 M12 000 10 2 Ring 04 00004 000 9 1 Glijlager 04 00003 000 8 1 Draadspindel 04 00163 000 7 1 Draadbus 04 00159 000 6 1 Blok 04 00157 000 5 1 Afschermplaat 04 00211 000 4 1 Basisplaat klem sam 04 00240 000 3 1 Klem sam 04 00152 000 2 5 Vik sluitr M10 ev zf 38130 M10 000 1 3 Bzk ck schr M10x30 ev 8 8 07160 M10x20 000 Posnr Aantal Benaming Tek nr Rev Opmerking MATERIAAL l TOLERANTIE Algemene toleranties volgens ISO 2768 2 TOL GEBIED m BEHANDELING Vormtoleranties volgens ISO 2768 1 TOL GEBIED m SMS AL150 230V 3 fase GET EPI DATUM 8 2 2007 SCHAAL 1 5 MAATEENHEID MM Blad 1 VAN 2 WIERDENSEWEG 82 86 OPMERKING FORMAAT TEKENING NR REVISIE TEL 25409546 061553 ES AO 04 00149 001 WWW ALMI NL hind 0 MM 100 MM
23. en 2 1 5 Re ordering the user manual nnen ennen eenia eE ennen ennen 2 1 6 Deficiencies in this user manual nanne eneen eneen enneneevensenerv ennen eeen 2 Table of contentS tsarina canes i aai E EE E AE R a aa R 3 INMOAUCION De PA EE EA A E T E E OE Eee 5 14 TAEUSEN vats enn deken nd EI AE EREE S 5 1 8 The Manufacturers nnn veneranda eden En Renden E edere dn laga 5 1 9 Machine identification annen nennen neen eneneeren vern enenneneenenreenensnnnnnennen vennen 5 1 10 Function of the machine nonnen en enneneeeeeeeenenennennen eeens eneen nnnseenenenn enn 6 TII Machine options me nato nisp eN sataadealeceduadvecadvendevaaceas T dend les 6 1 12 Liability siian nnise in a Ae dae eee belie ial 6 VA Sei SOPVICG E amedee heter dn A EA T E E ET T 6 1 14 Warranty COMAIIONS cecserdonsruironriii iin E ENE EE EE 7 2 Safetyregulations n re varen aie ia ana Eana a EEEE Thee aN DETE REEE 8 2 1 Safety PrOviSiONS 2 1 anas measvereanendetevnrindee E cans EE ENEE OE REE 8 2 1 Te General inenga a a dani E EE EEE 8 2 1 2 Emergency SfOp eeccneropa renr E EE einige EEE EE E 8 2 13 Safety shieldS ncnion en aE van et E EAE aE EN deinen aie 8 2 2 Warning symbols on the machine nnn nnee enneenenenneenenenneeeenenneeeen eneen 9 2 3 Safety regulations unnerwnerrs ii E ervandaan ivan idd 10 24 Theoperat oesi mea a aE aE E SEE daden EEE erat een eee 10 29 Themaintainet sisarseura aa a E mebdecaeaes 10 2
24. f 28 ee ALN Adjustment of the centre height The height is adjusted as well as possible by the manufacturer If the centre of the tubing profile is not at the same height as the centre of the grinding roller the height of the grinding roller must be adjusted For more information see Figure 3 6 5 After loosening bolts R the height of the grinding roller can be adjusted After adjustment re tighten bolts R Adjustment of the grinding roller in relation to the grinding belt For adjustment of the grinding roller in relation to misalignment of the grinding belt see also Figure 3 6 6 Figure 3 6 6 Adjustment of the grinding roller in relation to the grinding belt Turn bolt P in either direction until the misalignment has been corrected For a rough adjustment the grinding belt should be driven by hand by turning the drive roller on the motor shaft For fine adjustment the motor can be switched on ATTENTION First close the side cover See Figure Comply with the safety regulations in section 2 3 ATTENTION After adjustment the two wingnuts of the support for the grinding roller see Figure 3 6 2 must be re tightened sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 18 of 28 MED 3 6 11 Replacement of the hand wheel with a handle To replace hand wheel d with the provided handle the procedure below must be carried out For c
25. ge 7 of 28 ED 2 Safety regulations This chapter provides information concerning the general safety regulations This chapter is intended for the owner the operator and the maintainer of the machine Read this chapter carefully before use of the machine and before carrying out repairs on the machine 2 1 Safety provisions 2 1 1 General For the exact location of the various provisions see Figure 3 1 1 It is absolutely forbidden to remove or disable the safety provisions 2 1 2 Emergency stop The machine is provide with an emergency stop The emergency shall break the electrical supply Unbreak the electrical supply by twisting the emergency stop counter clockwise the emergency stop jumps back in starting point After pushing of the emergency stop the grinding belt will standstill 2 1 3 Safety shields The grinding belt is enclosed in a housing that is only open on the front side at the location where the tube sections are notched For protection of the face the location at which the tube sections are notched is equipped with a transparent fold away shield The deburring area is equipped with a cover In order to allow the replacement of the grinding roller and or grinding belt the housing is equipped with a side cover The side cover must never be open or be opened when the grinding belt is in motion Only personnel that have received sufficient instruction may open safety shields to perform maintenance and or repa
26. irs Also refer to section 1 3 Target group for each chapter Top cover deburring 4 location p Transparent fold away shield for facial protection eN Side cover Emergency stop P of Figure 3 1 1 Safety provisions ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 8 of 28 ED 2 2 Warning symbols on the machine The following warning symbols can be found on the machine For the location of the warning symbols on the machine see Figure 3 2 1 It is absolutely forbidden to remove the warning symbols or make them unreadable by any means Worn warning symbols must be replaced in a timely manner Pictogram 1 Read the user manual first Pictogram 2 Use of eye and hearing protection required Pictogram 3 Use of light respiratory protection required Pictogram 4 Use of safety gloves required Pictograms 1 through 4 Figure 3 2 1 Warning symbols on the machine ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 9 of 28 ED 2 3 Safety regulations Although the machine satisfies the fundamental health and safety requirements of the European Union dangerous situations can always occur Always remain alert for possible dangerous situations Be careful of projecting portions of the machine Be careful with loose clothing and hair At a
27. k B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 12 of 28 ED 3 3 3 4 3 5 Electrical supply For the electrical connection the machine is equipped with a 4 conductor supply cable without a plug The machine is equipped with a Euro voltage motor This means that the motor can be connected to a 230 Volt 3 phase or 400 Volt 3 phase supply with a tolerance of 10 When the machine is connected for the first time the voltage of the supply connection must be verified in comparison to the connection voltage indicated on the type plate and the correct plug must be installed For the electrical connection follow the instructions in section 4 6 Safety provisions and warning symbols The safety provisions and warning symbols are handled in sections 2 1 and 2 1 Controls and adjustments For regular operation the machine has the following controls and adjustments The controls and adjustments are shown in Figure 4 5 1 Emergency stop Push button for stopping the grinding belt Push button for starting the grinding belt Hand wheel for adjusting support parallel to grinding roller Hand wheel for adjusting support perpendicular to grinding roller can be replaced with a handle see section 4 6 11 Clamp handle for securing workpiece Allen bolt for securing rotatable clamp using key with handle j Allen bolt for securing standard stopper using key with handle j
28. k the presence and legibility of the Monthly warning symbols See section 2 2 Worn or removed symbols must be replaced 3 Check for wear of the grinding roller Every 6 months bearings See also section 3 6 9 4 Check the operation of the tubing clamp Every 6 months bolts and screw threads used to secure and adjust a tubing section See also sections 3 6 3 3 6 3 and 3 6 3 5 Check the wear of the rubber coating on Every 6 months the drive roller The coating ensures the proper grip of the grinding belt to the drive unit See also section 3 6 2 6 Check the proper operation of the belt Every 6 months tensioning device See also section 3 6 8 7 Check the operation of the adjustment Every 6 months mechanism for the grinding roller See also section 3 6 10 8 Thoroughly clean the machine on a Monthly regular basis 9 Check the mains cable for damage Monthly Table 6 2 1 Checkpoints and lubrication schedule sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 25 of 28 ED 6 3 Replacement of components If the machine requires repair we recommend that you contact your dealer If you carry out repairs yourself you must only use original parts When ordering parts the following information must be provided The machine type number The machine type number is indicated on the type plate The machine serial number The machin
29. larification also see Figure 3 6 7 and Figure 3 6 8 Removal of the spindle Position the slide as far as possible from the grinding roller Remove the hand wheel Push the slide as far as possible toward the rear Remove the slide from the backside Figure 3 6 7 Removal of the hand wheel and spindle Installation of the handle Remove the bolts and the spacer bushes on the bottom There is a spacer ring under the long spacer bush Install the handle in accordance with Figure 3 6 8 Make sure the spacer ring is reinstalled Figure 3 6 8 Installation of the handle sel ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 19 of 28 BD 3 7 Technical data Type AL150 Serial number Is indicated on the top of the clamp See Figure 3 7 1 Weight 270 kg Measurements Ixbxh 1450x1200x850 mm Motor Squirrel cage armature motor SG112M 4 kW suitable for supply voltage of 230 V or 460 V Motor speed 2895 rpm at 460V 50Hz 3420 rpm at 230V 60Hz The motor includes thermal protection and a switch with a no voltage coil Versions of motor Voltage 230 V switches and no voltage switch SELRD21 1 18 coils no voltage coil U PKZM1 230 Voltage 460 V switch SELRD21 1 10 no voltage coil U PKZM1 400 Belt speed 30 m s at 460V 50Hz 36 m s at 230V 60Hz Notching depth 20 0114 3 mm Grinding roller For available grinding roller diameters see Tabl
30. n relation to the grinding roller the clamp in adjustable from 90 to 30 degrees After adjustment the Allen bolts f must be re tightened Stops Under the cross support of the tubing clamp is a clamp block g with which a standard stopper can be adjusted See Figure 4 5 1 The stopper works to prevent the movement of the support toward the grinding roller The stopper can be secured with an Allen bolt The flat side of the clamp has two M8 threaded holes See Figure 4 5 1 A length stopper can be attached to these The stoppers are designed to ensure that a series of tubing sections with the same dimensions are notched to an equal depth sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 14 of 28 ES 3 6 6 3 6 7 3 6 8 The length stopper is not included with the machine and must be made by the user Notching a tubing section After the tubing section has been clamped and the correct angle and stoppers are set up the slide with hand wheel c must be positioned so the tubing section that is to be notched is moved toward the centre of the grinding roller Hand wheel d is used to adjust the support perpendicular to the grinding roller By moving the support toward the grinding roller the tubing section can be notched Care must be given to ensure that the width of the notch does not exceed the width of the grinding belt In place of the hand wheel
31. ne 5 2 Start up Connect the machine to the mains supply if it is not already connected Check whether the correct grinding belt is installed For selection of the proper grinding belt see Table 3 7 2 Check the grinding belt for wear If it is necessary to replace the grinding belt see section 3 6 8 Check whether the correct grinding roller is installed The correct grinding roller is determined by the diameter measurement of the tubing sections that must be connected to one another For available grinding roller diameters see Table 3 7 1 If it is necessary to replace the grinding roller see section 3 6 9 Check the adjustment of the grinding roller and the grinding belt The centre of the grinding roller must be at the same height as the centre of the tubing and the belt may not run diagonally during operation For the adjustment procedures see the description in section 3 6 10 Check whether the grinding waste container must be emptied 5 3 Operation Before securing rectangular or square profile tubing remove the side plates from the clamp If necessary use a fill block to maintain the correct centre height of the tubing section See also section 3 6 3 Secure the tubing section in the tubing clamp Set the proper angle Tighten the clamp Bring the tubing section toward the centre of the grinding roller Start the machine To do so push the green button on the motor switch Move the tubing secti
32. nnnernennenn 25 6 2 CheekpointS ss ernaar daarne enaar tead 25 6 3 Replacement of components nnn anneer enen eeneer eneen ennen eeneerenneen anneer ennennneenenenn 26 Trouble denkenden nae ende ere maden hae enden ahead 27 7 1 General information for trouble nnn nnee enenenneer eneen enenenneereneeen enne nnnnenenneenn 27 7 2 Trouble indications and signals nnn ennneenrennenee EAE 27 8 _Disposal smerende dte adel eene alerte AEAEE RREA 27 EU Declaration of Conformity for machines nnn unnnenenneer eneen eneeennneerenneeneneeenneenenn 28 sel ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 4 of 28 ALA Introduction This chapter provides basic information about the machine and the accompanying user manual This chapter is intended for the owner the operator and the maintainer of the machine 1 7 1 8 1 9 The user Read this user manual carefully before use and before maintenance of the machine is carried out Only then is optimal safety ensured The machine may only be operated by qualified personnel The operator must read the chapters indicated in 1 3 carefully Maintenance of the machine may only be carried out by specially trained personnel from the maintenance department The maintainer must read the chapters indicated in 1 3 carefully The manufacturer The manufacturer of the machine is ALMI Machinefabriek B
33. nt of the grinding roller and grinding belt nnen 17 3 6 11 Replacement of the hand wheel with a handle nnn eenen 19 3 0 Technical data siase anaa ra aa sine cenndsaudesaduaccosancddecsaaue 20 4 Transport storage placement and initial setup annae ennen en ennenneneeeen en enen ennen 21 AAs SCOPE of CONVEY neer annen aen eenden are dea ed naan 21 A2 gt PSSM Y ci anar beeren taerae tea ae remake ndddah an 22 4 3 Placement of the machine nanne enen eneenene nee eeenenenennennen enen en rnane ennenen 23 4 4 Connection of the power supply neee en ennene eeen enen nennen enen enenennenneeen 23 4 5 Transport nd storag mtnsnnwetnnent EEE AE AANSEN EEA TAEAE ASEARA RANKEN 24 AO INI Al SOUP si escrin a a a E aE a a NAE EDEA 24 5 Operations casencccsisacsaccanscdecrsaigeuseannadcehsacsavsasacedcersaceuusns enlaces handha ea aE aaa 24 sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 3 of 28 ED 5 1 Operation in general nnn ennnenenne neen eeeneneerennenreneernenenenneenenneenennennneenennenen 24 5 2 Start UP kicceh e E E EEE feaestabaececssbardeccaned 24 oa Operatoren coireanna a terende ends EE aE 24 BAL Shut AOWM oi eisson iai a E E REA aA A EE AA aSa 25 6 Mantena E n nzrsnisrdmendsetennesdn denkenden eenden ne 25 6 1 Precautionary measures nnnnnnennnnenennneerenn ner enenseneerenneneenennnneene
34. on the motor shaft The rubber coating in combination with the correct belt tension ensures the required grip of the grinding belt to the pulley Before putting tension on the grinding belt see section 4 6 8 The required direction of rotation is indicated on the pulley Consider this when making the electrical connection For the electrical connection follow the instructions in section 4 6 The direction of rotation is also indicated on the inside of the grinding belt This must match the arrow on the pulley Before installation of the grinding belt see section 4 6 8 Securing a tubing section For working the tubing section must be secured in the tubing clamp The tubing clamp is mounted on the cross support See Figure 4 5 1 The tubing clamp with V shaped side plates is suitable for clamping tubing with a diameter of 18 144 3 mm When the V shaped side plates are removed the tubing clamp can also be used to secure rectangular and square profile tubing In the case of rectangular and square profile tubing the centre of the tubing profile must be at the same height as the centre of the grinding roller To achieve the correct height of the tubing profile a fill block can be used under the tubing section The clamp can be secured with the clamp handle on the tubing clamp See Figure 4 5 1 Angle adjustment To adjust the angle Allen head bolt f must be loosened The scale divisions allow the correct angle to be set I
35. on toward the grinding roller for notching The width of the notch must not exceed the width of the grinding belt To notch a series of tubing sections that have the same diameter and length the stoppers can be used For more information see section 3 6 5 sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 24 of 28 ee ALM After notching the tubing section it can be deburred on the deburring table at the top of the machine To do so open the top cover Stop the machine To do so push the red button on the motor switch 5 4 Shut down The machine can be shut down by removing the plug from the mains connection 6 Maintenance This chapter provides information about the maintenance of the machine This chapter is intended for the maintainer of the machine 6 1 Precautionary measures Maintenance of the machine may only be performed if the machine if voltage free Comply with the safety regulations in chapter 3 6 2 Checkpoints The machine must regularly be checked according to the points in Table 6 2 1 Replace components as necessary See section 6 3 Item number Description Time interval 1 Check the presence and proper Monthly operation of safety shields See section 2 1 Check the operation of the closing mechanism for the side cover Check the visibility through the transparent shield above the grinding roller 2 Chec
36. ontents e Foreword Introduction Safety regulations General description of the machine e o Operation of the machine Maintenance of the machine Trouble Disposal of the machine e 1 e 2 e 3 e 4 e 5 Transport storage and setup of the machine 6 e 7 e 8 e 9 e Table 1 3 1 Overview of the target groups for each chapter Symbols The safety and caution symbols shown below are used in this document The information indicated by this symbol warns you of potential problems Furthermore the symbol warns you that you can seriously injure yourself or that you can seriously damage the machine Re ordering the user manual Extra copies of the user manual are available PDF on the website www almi nl Deficiencies in this user manual This user manual was prepared with the greatest possible care Should you nonetheless find inaccuracies or deficiencies in the text notify ALMI Machinefabriek BV of the problem el ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 2 of 28 CD Table of contents 1 _Foreword ee 2 1 1 Name of machine nnen enen enneneeeenenenenneneeneere en enenneneee nennen enennnnenenenenn enn 2 12 AN N aa neten kent hen eaten 2 1 3 Target group for each chapter cccccccccceessccccesseeceseensececerseceedeeseenectrseccesteesecedeeseneees 2 E SSYMDOIS zn ater nine enden hen ee hennie ast
37. r to section 1 3 Target group for each chapter The operator is not permitted to perform operations that are not indicated to be intended for the operator Comply with the safety regulations in this user manual Do not deviate from the safety regulations This can result in danger 2 5 The maintainer Only personnel from the maintenance department who have received special training may carry out maintenance of the machine Personnel that have this qualification are referred to in the rest of this user manual as the maintainer As maintainer of the machine you must be aware of the information that is relevant for you Also refer to section 1 3 Target group for each chapter Comply with the safety regulations in this user manual Do not deviate from the safety regulations This can result in danger 2 6 Setup of the machine Make sure that the machine is setup and properly anchored on a flat horizontal floor during use Make sure there is sufficient lighting to allow the work to be performed in a safe and responsible manner sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 10 of 28 ID 2 7 The noise emission of the machine The noise emission during grinding operations is 83 87 dB A measured at a distance of 1 metre The use of good hearing protection is required 2 8 Maintenance of the machine The machine must be in a sufficient state of repair
38. sening the wingnuts The support is shown in Figure 3 6 2 sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 15 of 28 3 6 9 Adjust to 3 5 mm during tensioning of the grinding belt Figure 3 6 3 Belt tensioning device The grinding belt can now be removed Remove all remnants During installation of a new grinding belt the required direction of rotation for the belt must match that of the pulley An arrow is shown on both the inside of the belt and the pulley Begin by placing the new grinding belt on the side of the grinding roller For correct selection of a grinding belt see section 3 7 ADVICE For a grinding roller with a diameter smaller than 30 mm use a grinding belt that has previously been used on a roller with a larger diameter A new grinding belt is very stiff and may break if used on a grinding roller with a small diameter After installing the new grinding belt the belt must be tensioned properly This can be done by turning the hand crank clockwise until the area between the ring and the plate is 3 5 mm See Figure 3 6 3 The tension is determined by the degree to which the spring is compressed Next the support for the grinding roller must be moved back to its original position and secured with the wingnuts See Figure 3 6 2 After exchange of the grinding belt any misalignment of the belt must be corrected For more inform
39. ting version of the machine to change its function Liability When injury or harm to persons or damage to the machine or products is the result of not following these operating and maintenance instructions ALMI Machinefabriek BV cannot be held liable Service For service contact your dealer or your own maintenance department sl ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Page 6 of 28 ED 1 14 Warranty conditions art 1 If within 12 months of delivery ALMI Machinefabriek BV is notified of deficiencies in the delivered machine that are caused by defects in materials or workmanship and is provided with the serial number and the original receipt ALMI will repair these defects art 2 All warranty obligations expire if repairs or modifications are made to the machine by others without instruction from ALMI in an incompetent manner non original parts are used the damage or defects are the result of connecting the machine in a manner other than intended incompetent use or failure to follow the regulations and instructions for use the deficiencies are the result of normal wear of the machine art 3 ALMI reserves the right to have work on the machine carried out by third parties during and after the warranty period sel ALMI Machinefabriek B V Vriezenveen Doc no 100287 HB 13 AL150 ENG Revision and revision date 2 20 09 2011 Pa
40. verified in comparison to the connection voltage indicated on the type plate If the voltages are not the same the adaptations described below must be made Open the connection compartment of the electrical motor and install the strips as shown in Figure 4 4 1 Replace the motor switch and the no voltage coil Section 3 7 shows what is required Replace the type plate of the machine The motor switch the no voltage coil and the type plate are available through your dealer 230 VOLT 460VOLT Brown Braun Brown Bruin Braun Bruin Black Schwarz Zwart Blue Blau Blauw o E Yellow green i Yellow green Gelb grun Gelb grun Geel groen Geel groen Figure 4 4 1 Wiring connections in the connection compartment of the electrical motor Connect the supply cable wires according to the correct diagram in Figure 4 4 1 Install a plug that matches your electrical outlet on the end of the cable After connection check the direction of rotation of the grinding belt The top surface must move toward the cross support ATTENTION First close the side cover See Figure Comply with the safety regulations in section 2 3 If necessary exchange the concerned wires in the plug Route the cable to the electrical outlet in such a manner that it will not be tripped over sl ALMI Machinefabriek B V
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