FRUK19-6K / FRUK19-10K / FRUK19-15K ONLINE-UPS - Power-all
Contents
1. Maintenance switch Cooling fan Back view of FRUK19 15K 12 Appendix 2 Display panel LED Bypass LED D Utility Power LED INV LED Battery LED LINE MIN IDDO OTT T Grate w ea D OMO Load Battery LE ENS S Z OFF ON Power ON OFF To turn on the UPS simply by pressing the control key with the On Test Mute key simultaneously on the front panel continuously for 1 second Press the control key with the off key simultaneously on the front panel continuously for 1 second to turn off the UPS Bypass LED orange LED Whenever the bypass LED is turned on it shows that the loading current is supplied directly from the utility power Utility power LED green LED Whenever the utility power LED is turned on it shows that the utility power is normal env LED green LED Whenever the INV LED is turned on it shows that the loading current is supplied from utility power or battery via the inverter Battery LED orange LED Whenever the battery LED is turned on it shows that the loading current is supplied from battery via the inverter Fault LED red LED Whenever the fault LED is turned on it shows that the UPS is in abnormal condition 5 9 LEDs the 9 LED is orange and the 5 8 LEDs are green These LEDs ind2. BUS voltage abnormal ii e Continuously beep 21 Charger and battery failed tlw t e Deep ence every 22 BAT SCR failed 1 e Continuously beep 23 Fan abnormal td Pp ci ele Beep once every 24 INV RLY failed 1 e Continuously beep 25 Communication abnormal li e Continuously beep 26 Parallel abnormal e e Continuously beep e Solid ON X Flash other conditions 31 LED display and alarm warning are dependent on
3. is FRUK19 6K FRUK19 10K FRUK19 15K ONLINE UPS z z TT qunm j i yo EE n Uninterrupted Power Supply Contents Me Safety NSKUGUONS ee sat ceeds fate 1 3 141 TRANS d c AAA a RA O O A a A EE R EEEE Ea dok 2 WZ RSC TUS A dad PENNE 2 12 Installation iaa irae kt dada cat GA urine opt Sawa da dad 2 LE Ber alma oc Saget ch la dac GOO Sk wada z edu adiu G A 3 1 5 Maintenance Servicing and FAUIS ace td puse ta Sod Abo t putes ee ear dice 3 2 Description of Commonly Used Notations s ss nnsse
4. LO low rang 176V 20V Hl high range 253V 20V D Once the value is confirmed press on off Control Key again to save the data 25 LO 176V Hl 253V BYPASS RANGE SET WARNING FAULT OFF ON ALA SYSTEM TEST MUTE NORMAL BYPASS RANGE SET LO 176V HI 253V FAULT WARNING OFF YA EON NOI ON SYSTEM TEST MUTE RMAL SLM FAULT BYPASS RANGE SET SAVE YES j I WARNING E NORMAL I OFF f ON M SYSTEM TEST MUTE 10 Output Voltage Set Menu A In this screen press on off Control Key to enter the following steps for output voltage setting B The cursor will pop up to indicate the output voltage newly selected C Use Up or Down key to adjust the output voltage 220V 230V and 240V are available only or output frequency 50Hz 50HzP 60Hz and 60HZP are available only D Once the correct voltage is selected press on off Control Key again to save the data 26 OUTPUT V8F ADJ 220 Vac 50HZ E FAULT WARNING SYSTEM TEST MUTE NORMAL OUTPUT V amp F ADJ 220 Vac 50HZ FAULT WARNING Ht SYSTEM TEST MUTE NORMAL O O P VOLTAGE SET SAVE YES FAULT WARNING NW SYSTEM TEST MUTE NORMAL 10 Commun
5. AWG Standard for the UPS output wirings 7 5 Connection and Operation 4 For FRUK19 15K it is recommended to select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS input wirings and select the UL1015 4AWG wire or other insulated wire which complies with AWG Standard for the UPS output wirings Note Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 5 Connect the input and output wires to the corresponding input and output terminals according to the following diagram Note you must make sure that the input and output wires and the input and output terminals are connected tightly 6 The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The wire diameter of protective earth ground wire should be at least as above mentioned for each model and green wire or green wire with yellow ribbon wire is used 7 After having completed the installation make sure the wiring is correct 8 Please install the leak current protective breaker at the output power distribution panel of the UPS if necessary 9 To connect the load with the UPS please turn off all the loads first then perform the connection and finally turn on the loads one by one 10 No matter the UPS i
6. any connecting cables please purchase the original materials from the authorized distributors or service centers so as to avoid overheat or spark resulting in fire due to insufficient capacity Do not dispose of batteries or battery packs in a fire they may explode Do not open or mutilate batteries released electrolyte is highly poisonous and harmful to the skin and eyes Do not short the positive and negative of the battery electrode otherwise it may result in electric shock or fire Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground Even though the input breaker is disconnected the components inside the UPS are still connected with the batteries and there are potential hazardous voltages Therefore before any maintenance and repair works are carried out switch off the breaker of the battery pack or disconnect the connecting jumper wire between the batteries Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried out by qualified personnel who are knowledgeable about batteries No other persons should handle the batteries 1 8 6 Product Specification 6 1 Technical Data for FRUK19 6K FRUK19 10K 1 General Specification ida Batt Voltage 240VDC 240VDC 240VDC atter ISO Voltage 240VAC 120VAC 240VA
7. e ON E SYSTEM TEST MUTE SYSTEM TESTI MUTE 4 Frequency Menu INPUT FREQUENCY r S 0 HZ OUTPUT FREQUENCY 50 HZ FAULT WARNING NORMAL gt S FAULT WARNING NORMAL v 0 ON OFF ON J SYSTEM TEST MUTE SYSTEM TEST MUTE 23 Battery Status Menu BATTERY VOLTAGE 240 Vac FAULT WARNING NORMAL OFF z on m SYSTEM TESTI MUTE Output Power Menu OUTPUT POWER Light load FAULT WARNIN NORMA z OFF ON F SYSTEM TESTI MUTE History Record Menu NEW gt AC_FAIL 0 REC 0V_LOAD 0 AULT WARNIN NORMA or oN R 7A SYSTEM TESTI MUTE 24 Temperature Menu INSIDE TEMP 33 C 9t F FAULT WARNING NORMAL e SYSTEM TESTI MUTE OLD gt AC_FAIL 0 REC 0V_LOAD 0 FAULT WARNING NORMA E OFF ON SYSTEM TESTI MUTE 9 Bypass Range Set Menu A To protect the load the function of bypass auto transfer is activated only when the AC main voltage is within the range of LO low and HI high In this screen press On Off Control Key to enter the following steps for LO HI voltage setting B The cursor will pop up to indicate the item newly selected Press on off Control Key to get the item of LO or HI range the user want to adjust C Use Up or Down key to adjust the voltage changing 1V by every press
8. to carry out installations 1 Safety Instructions 1 4 Operation The UPS system features its own internal current source batteries The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the wiring socket outlet of the building In order to fully disconnect the UPS system first press the Standby switch then disconnect the main lead Ensure that there are no fluids or other foreign objects that can enter into the UPS system The UPS operates with hazardous voltages Only qualified maintenance personnel are allowed to carry out repair jobs 1 5 Maintenance servicing and faults Caution risk of electric shock Even after the UPS is disconnected from the mains power supply building wiring socket outlet components inside the UPS system are still connected to the battery and are still electrically live and dangerous Before carrying out any kind of servicing and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitors such as BUS capacitors Only persons who are adequately familiar with batteries and with the required precautionary measures are allowed to replace batteries and supervise operations Unauthorised persons must be kept well away from the batteries Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous v
9. will help you solve the most problems on UPS Trouble Shooting Chart If LCDdisplay Change CNTL PFC or charger normally fail refer to relative analysis If IPrelay continuously on off Turn off and restart the UPS Can the UPS be properly start Read panel LCD to get the information of UPS DC DC fail refer to DC DC fail analysis 20 8 Maintenance 8 1 Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer 8 2 Storage If the batteries are stored in temperate climatic zones they should be charged every three months for 1 to 2 hours You should shorten the charging intervals to two months at locations subject to high temperatures 21 9 Operation 9 1 Check Prior to Start Up 1 Ensure the UPS is in a suitable positioning 2 Check input cord is secured 3 Make sure the load is disconnected or in the OFF position 4 Check if input voltage meets the UPS rating required 9 2 Operation Procedure Please follow the instructions below for the UPS operation 1 Once the AC source is connected the LCD Display shall light up immediately to first display the main menu of Il WELCOME TO USE Il S FAULT WARNING NORMAL greeting context and the Normal LED is blinking to indicate OFF ii ON Ew ready to s
10. C 120VAC 240VAC 120VAC utpu 136A Dimension W D H mm 260x570x893 260x570x893 260x570x955 Weight kg 2 Electrical Performance Input Voltage FRUK19 6K 46Hz 54Hz or FRUK19 10K Single phase 56Hz 64Hz gt 0 98 Full load 46Hz 54Hz or FRUK19 15K Single phase 56Hz 64Hz gt 0 95 Full load Output Voltage Power Frequenc CEN g g y Distortion Overload capacity crest Regulation Factor tolerance ralio Synchronized s 7 sah in eine a E rods mode AC THD lt 2 JP I after 10 minutes 3 1 mode Full load A 1 10 7lag gt 130 load transfers to maximu 3 0 196 of Linear b dealter i Load ypass mode after m f OH second and shutdown the euenit output after 1 minute Battery mode 3 Operating Environment M Storage Temperature Humidity Altitude temperature 0 C 40 C lt 95 lt 1000m 0 C 40 C Note if the UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated in use please refer to the following Altitude M 1000 1500 2000 2500 3000 3500 4000 4500 5000 Derating Power 100 95 91 86 82 78 74 70 67 19 7 Trouble Shooting Due to careful design and strict tests of our products failures of the UPS seldom occur However once they do fail in some situations please check them according to Trouble Shooting Chart which
11. R ALL MODE FRUK 01 Series products belong to the ON LINE Uninterrupted Power Supply UPS System which incorporates double conversion technology It provides perfect protection specifically for Novell Windows NT and UNIX servers The double conversion principle eliminates all mains power disturbances A rectifier converts the alternating current from the socket outlet to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a sinusoidal AC voltage which permanently supplies the loads Computers and peripherals are thus powered entirely by the mains voltage In the event of power failure the maintenance free batteries power the inverter This manual covers the UPS listed as follows Please confirm whether it is the model you intend to purchase by performing a visual inspection of the Model No on the rear panel of the UPS Model No Type FRUK19 6K Sandara FRUK19 10K A FRUK19 15K Long backup time 4 System Description Display Panel FAULT WARNING NORMAL O Q M 9 SYSTEM TEST MUTE Display Panel When this key is pressed with the LCD Select Down key simultaneously for 3 seconds the UPS will be switched on Besides in the mode of battery back up press both of this key and LCD Select Up key at the same time to disable the beeps ON OFF CONTROL KEY 4 It is pressed to
12. ack again Then turn on all of the UPSs in the utility power INV mode to perform the parallel operation h If the removed UPS will be used in a stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Notes for parallel maintenance 1 When UPS combine system work at inverter mode make sure that all UPS maintain switches at the same place that is to say be at the position of UPS or be at the position of BPS 2 When turning on the UPS combine system before enter into inverter mode UPS output switch must at OFF model 3 When UPS combine system work at inverter model please do not operate any UPS maintain switch 15 5 Connection and Operation 6 Backup time for the standard model The backup time of standard model may vary from different models and load level Please refer to the following 60 E H I 50 E _ 40 wy 40 ze s g i 38 E lm m 20 4 A m bu sa 10 i Ies 9 2p BO 73 100 0 25 50 75 100 Load level Load level Backup time of FRUK19 6K Backup time of FRUK19 10K 16 5 Connection and Operation 5 5 2 Battery Maintenance POWER ALL MODE FRUK 01 Series ONLINE UPS only requires minimal maintenance The battery used for standard models are value regulated sealed lead acid maintenance free battery These models require minimal repairs The only re
13. attery bank should be strictly observed Otherwise you may encounter the hazardous electric shock 1 A DC breaker must be connected between the battery pack and the UPS The capacity of breaker must NOT be less than the data specified in the general specification 2 Set the battery pack breaker to OFF position and connect these 20 pieces of batteries in series 3 You must connect the external battery cable to the battery first If you connect the cable to the UPS first you may encounter the hazardous electric shock The positive pole of the battery is connected to the FRUK19 10K 15K in parallel with blue and brown wires the negative pole of the battery is connected to the FRUK19 10K 15K in parallel with black and white wires the green and yellow ribbon wire is connected to the ground of the battery cabinet 3 To complete the connection by plugging the connector of the external battery cable into the external battery socket of the UPS do not attempt to connect any loads to the UPS now You should connect the input power wire to the right position first And then set the breaker of the battery pack to the ON position After that set the input breaker to the ON position The UPS begins to charge the battery packs at the time The blue amp brown wires for connection to the Positive terminal of the battery pack output J The black amp white wires for connection to the Negative terminal of the battery pac
14. eeea asa a aa ann nennen nene nnnnnnn nnn nnn n nnne n nnne 4 m ede a eaa H 5 4 System Description me P LR 6 5 Connection and Operatlon rere rette ze tnr tha ene ern ce eani erii ee exea ened 7 17 5 1 Unpacking and Inspection for FRUK19 6K FRUK19 IOK esses 7 5 2 Input and output power cords and protective earth ground installation 2 2221 2222 7 8 5 3 Operating procedure for connecting the external battery sess 9 5 4 Parallel Operator ero OS rx Lid rur coe Yd sven cede Od Ea UD dee xe sx be lo Luce duas Dre due 10 5 5 Operation and Operation Mode sss nennen nenne 11 17 6 Prod ct Deserlpllon zz o ene ro eee doeet tete ed ttd ma tha eee 18 Fe Trouble Shoollng ence ten ree nar eee Det ebat tete hand iie eB tha te AAA 19 M Iirupiler eem 20 Gc rp E oko R macs ae ee a Ad Ga aa GERE 20 Ecos PEPPER 20 Menu qe Ec Eat 21 25 10 Communlcatlorm Poraz azs i Gli pda a pelea neces ce Rada z Ezd EG nadie eater MEE 26 T1 Appendix 1 Back Pa riel e reete ali oai o a aaa 27 12 Appendix 2 Display panel LED 5 rrt AES a ez dora P i sten REPRE PUR AEn eE ek 28 29 1 Safety Instructions Please read the FOLLOWING user manual and the safety instructions before installing the unit and starting it up 1 1 Transport Please transport the UPS system only in the original
15. he distance between the UPSs in parallel and the breaker panel is less than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 20 When the distance between the UPSs in parallel and the breaker panel is greater than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 10 11 5 Connection and Operation 5 5 Operation and Operation Mode Operation and maintenance 1 To perform the general operation follow the stand alone operating requirements 2 Startup The UPS units transfer to Normal mode simultaneously as they start up sequentially in utility power mode Input switchboard Shutdown the UPS units shut down sequentially in INV mode When the last one completes the shutdown procedure each UPS unit will simultaneously shut down the inverter and transfer to bypass mode PeF TT Load Load Load Load It is easy to operate the equipment without previous training Para lui Installation Diagram You just need to read through this manual and operate according to the instructions in it For the meaning of the LED indicators please refer to the appendix 1 Display Panel 5 5 1 Operation 1 Turn on the UPS with utility power supplied in Line mode AC mode 1 After you make sure that the power supply connection is correct set the bypass breaker and the input breaker to the ON position first At this moment the fa
16. icate the percentage of the load capacity in utility power mode or battery capacity level in battery mode 30 LED display 4 51617 No Operating state 2 3 8 9 10 Alarm warning 1H gH gg gg 07 3596 Load capacity z NONE 36 55 2 n Load capacity IAA None UU 56 75 a 3 Ower Load capacity ER EES ene 1 Mode 76 95 ze ace ne None Load capacity 96926 10596 5 Load capacity i E UE e o e None 0 20 Beep once ever 6 Battery capacity id es sec d 2196 4096 Beep once every 4 U Battery capacity M e d Ea SEC d Battery 419676096 Beep once every 4 8 Mode Battery capacity i M TEE Sec 6196 8096 Beep once every 4 9 Battery capacity S ep ee SEC E 81956 10096 Beep once every 4 19 Battery capacity rd Ga B aee a 2a SEC 7 11 Bypass mode e eltit iti t Beep once every 2 42 overloaded in utility mode and UPS still sae e eni REP twice every overloaded in utility mode and UPS in Beep twice ever 13 bypass mode X T e je e e e sed 14 Utility power abnormal UE PNE t Overloaded in battery mode Beep twice ever 15 Early warning Ses ed FALLS aes sec y Overloaded in battery mode 16 Cut off the output e e Continuously beep 17 Over temperature il e Continuously beep 18 Inv abnormal ji e e Continuously beep 19 Output short circuited e e Continuously beep 20
17. ication Port 10 1 RS232 Interface The following is the pin assignment and description of DB 9 connector Supply RS 232 for monitoring software of UPSilon 2000 Pos Descrpion o L we 9 Input 10 2 AS400 Interface Optional Except for the communication protocol as mentioned above this series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Pin Description I O 1 UPS Fail Output 2 Summary Alarm Output 3 GND Input i Remote oif Shutdown 5 Common Input 6 Bypass Output 7 Battery Low PUPH Figure 10 2 DB 9 Interface of AS400 8 UPS ON Output communication protocol 9 Line Loss Output 2T 11 Appendix 1 Outline Description and Back Panel Communication port Intelligent slot Cooling fan Parallel port External battery lie ol Input breaker VS Maintenance switch a e Terminal C e e e e ej Cooling fan Back view of FRUK19 6K Back view of FRUK19 10K 28 Intelligent slot iy JE Communication port E Input breaker le Parallel port
18. k output The receptacle for connecting the UPS The greeh and yellow ribbon wire for connection to the Ground of the battery cabinet 10 5 Connection and Operation 5 4 Parallel operation 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum number of UPS that the total load requires X represents the redundant UPS number i e the fault UPS number that the redundant system structure can handle simultaneously The bigger the X is the higher the reliability of the power system is For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 3 UPSs can be connected in parallel to realize the application of output power sharing and output power redundancy 2 Parallel installation 1 Users need to adopt a standard 25 pin communication cable which should have 25 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 meters 2 Strictly follow the stand alone wiring requirements to perform the input wiring of each UPS 3 Connect the output wires of each UPS to an output breaker panel 4 Disconnect the Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker and then to the loads The requirements of the output wiring are as follows G When t
19. n rotates and the UPS supplies power to the load via the bypass circuit The UPS operates in Bypass mode 2 By pressing the On Off Control Key and the LCD Select Down Key on the UPS simultaneously for 3 seconds until the buzzer beeps twice then the UPS will start up and the Normal LED lights up to indicate that the power is from its inverter to the load 3 After being powered on the UPS will perform self diagnosis After a few seconds the Normal LED will be turned on and now the UPS has already run in Utility Power mode If the utility power is abnormal the UPS will operate in Battery mode without output interruption of the UPS 2 Turn on the UPS with no utility power supplied in Battery mode 1 To power on the UPS press the On Off Control Key and the LCD Select Down key simultaneously and continue for more than 3 second 12 5 Connection and Operation 2 During the course of starting up the UPS has the same action as if it is connected to utility power except that the Normal LED is not turned on and instead the Warning LED is turned on 3 Turn off the UPS with utility power supplied in Line mode AC mode 1 Press the LCD Select Up key and the LCD Select Down key simultaneously and continue for more than 3 second to turn off the inverter of the UPS immediately 2 After being powered off the UPS will perform self diagnosis the Normal LED will flash to indicate that the UPS is working in Bypass mode 3 Upon com
20. oltages may occur between the battery terminals and the ground Before touching please verify that no voltage is present Batteries may cause electric shock and have a high short circuit current Please take the precautionary measures specified below and any other necessary measures when working with batteries remove wristwatches rings and other metal objects Only use tools with insulated grips and handles Replace batteries with the same number and same type of batteries Do not attempt to dispose of batteries by burning them This could cause battery explosion Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards 2 Description of commonly used notations Some or all of the following notations may be used in this manual and may appear in your application process Therefore all users should be familiar with them and understand their explanations Notation and Explanation Notation Explanation Alert you to pay special attention AN Caution of high voltage Turn on the UPS Q Turn off the UPS o Idle or shut down the UPS Alternating current source AC Direct current source DC Protective ground CH Alarm silence Overload indication Battery check Recycle X Keep UPS in a clear area 3 Introduction POWE
21. packaging to protect against shock and impact 1 2 Set up Condensation may occur if the UPS system is moved directly from a cold environment to a warm environment The UPS system must be absolutely dry before being installed Please allow an acclimatization time of at least two hours Do not install the UPS system near water or in damp environments Do not install the UPS system to where it would be exposed to direct sunlight or near heat Do not block off ventilation openings in the housing of the UPS system 1 3 Installation Do not connect appliances or equipments which would overload the UPS system e g Laser printers to the UPS outlet sockets Place cables in such a way that no one can step on or trip over them Do not connect domestic appliances such as hair dryers to the UPS outlet sockets The UPS can NOT be operated by any individuals with no previous experience Connect only SAME BRAND and SAME CAPACITY external batteries to the optional External Battery Socket Please connect equal quantity of external batteries as the internal batteries to the optional External Battery Socket 1 3 1 Installation for 6K 10K Warning This is a product for restricted sales distribution to informed partners A readily accessible disconnect device shall be incorporated in the building installation wiring and must be close to the UPS system This is equipment that is permanently connected only qualified maintenance personnel are allowed
22. pletion of the above procedures to turn it off output of electric current of the UPS is still present In order to cut off the output from the UPS simply cut off the utility power supply and the UPS will perform self diagnosis finally no display is shown on the display panel and no voltage output is available from the UPS output 4 Turn off the UPS with no utility power supplied in Battery mode 1 Press the LCD Select Up key and the LCD Select Down key simultaneously and continue for more than 3 second to power off the UPS 2 After being powered off the UPS will perform self diagnosis Finally no display is shown on the display panel and no voltage is available from the UPS output Suggestions Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode Turn off all of the connected loads before turning off the UPS 5 Parallel Machine Maintenance This UPS system has the parallel machine function if you want to add one single machine to the parallel system please follow the operating process to join a new machine if you have to remove UPS from the parallel system because of cutting down load or attainting UPS please follow the operating process to remove from the parallel machine Operating process of adding a new UPS a Before adding a new unit please prepare the input and output wires the switches and the parallel cable b Turn off the input and outp
23. process of removing stand alone a If you need to remove one UPS from the UPS parallel system which is in normal running press the Power off button of the UPS that is confirmed to be removed twice continuously and the UPS will cut off its output immediately b Turn off the input breaker the external mains input breaker the output breaker and the battery switch of the UPS that will be removed C Press the other UPSs power off button After all of them transfer to the bypass mode remove the cover board of each UPS and set the maintenance switch from UPS to BPS and then turn off the input breaker of each UPS d After you remove one UPS you need to connect the short connection wire of the JP1 and JP2 located on the terminal block of the UPS if the rest UPS system only remains one UPS running by itself e After all panels of the UPSs do not display anything remove the cover board of the parallel port on the UPS which is connected with the parallel cable of the UPS that need to be removed Remove the parallel cable and screw the cover board of the parallel port back again f Remove the cover board of the parallel port located on the UPS that need to be removed and remove the parallel cable and then screw the cover board back again 9 Close all of the input mains breakers of the remained UPSs After all UPSs transfer to the bypass mode set the UPS maintenance switch from BPS to UPS and screw the maintenance cover board b
24. push the other end of the parallel cable into the slot of the parallel kit and fasten the connector Screw the cover board of the parallel port back again i Close the input breakers of all of the UPSs including the new UPS in the parallel system After all of the UPSs transfer to the bypass mode screw the maintenance cover board back again j Turn on each UPS in turn and observe their display Make sure that each UPS displays normally and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed k Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V that means the new UPS needs to be regulated again or you need to check if the parallel cable of the parallel kit is normal After all of them transfer to the bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover board back again m Turn on the UPSs in the utility power INV mode to perform the parallel operation Note If the UPS is abnormal in the above debugging please perform maintenance according to the operating process of removing a stand alone 14 5 Connection and Operation Operating
25. quirement is to charge the UPS regularly in order to maximize the expected life of the battery When being connected to the utility power whether the UPS is turned on or not the UPS will keep charging the batteries and also offer the protective function of overcharging and over discharging The UPS should be charged once every 4 to 6 months if it has not been used for a long time In the regions of hot climates the battery should be charged and discharged every 2 months The standard charging time should be at least 12 hours Under normal conditions the battery life could last for 3 to 5 years In case the battery is found not in a good condition earlier replacement should be made Battery replacement should be performed by qualified personnel Replace batteries with the same number and the same type of batteries Do not replace the battery individually All the batteries should be replaced at the same time by following the instructions of the battery supplier Normally the batteries should be charged and discharged once every 4 to 6 months Charging should begin after the UPS shuts down automatically in the course of discharging the standard charging time for the standard UPS should be at least 12 hours 17 5 Connection and Operation 1 5 5 3 Notes for Battery Disposal and Battery Replacement Before disposing of batteries remove conductive jewelry such as necklace wrist watches and rings If it is necessary to replace
26. s connected to the utility power or not the output of the UPS may have electricity The parts inside the unit may still have hazardous voltage after turning off the UPS To make sure the UPS have no output power off the UPS and then disconnect the utility power supply 11 It is recommended to charge the batteries for at least 8 hours before use After connection turn the input breaker to the ON position and the UPS will charge the batteries automatically You can also use the UPS immediately without charging the batteries first but in this case the backup time will be less than the standard value 12 If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS the start up power must be taken into consideration when calculating the capacity of the UPS as its start up power consumption is huge when it is started 5 Connection and Operation L1 L2 JP1 JP2 L1 L2 p X X Input Ground Input Line 1 Input Li ne 2 Qut put Ground Qutput Li ne 2 Qutput Neutral Qutput Line 1 Input and output Terminal Block wiring diagram of FRUK19 6K FRUK19 10K If you want then voltage 240V L1 to L2 and connected 120V if access will be N and L1 or L2 phase and then to be two groups with 50 Important notes If the UPS is used in single mode JPI and JP2 m
27. select upward the UPS status on LCD Display When this key is pressed with the LCD Select Down key simultaneously for 3 seconds the UPS will be switched off Select Down key 3 It is pressed to select downward the UPS status on LCD Display Select Up key 2 This indicates the UPS operation information including UPS status input output voltage input output frequency battery voltage battery capacity left output load inside temperature and the time of history events Fault LED 5 This red LED indicates the UPS is in fault condition because of inverter abnormal over temperature or DC BUS fault Warning LED This yellow LED indicates that the UPS is in the status of overload bypass 6 and battery back up Normal LED 7 LCD Display 1 This green LED indicates that the UPS operates normally 5 Connection and Operation The system can only be installed and wired by qualified electricians in accordance with applicable safety regulations 5 1 Unpacking and Inspecting for FRUK19 6K FRUK19 10K 1 Unpack the packaging and check the package contents The shipping package contains AUPS A user manual A communication cable A battery cable 2 Inspect the appearance of the UPS to see if there is any damage during transportation If there is any damage or lacking of any parts do not turn on the unit and immediately notify the carrier and dealer 5 2 Input and output power cords and protective ear
28. th ground installation 1 Notes for installation 1 The UPS must be installed in a location with good ventilation far away from water inflammable gas and corrosive agents 2 Ensure the air vents in the front and rear of the UPS are not blocked Allow at least 0 5 meter of space at each side 3 Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use Otherwise there will be hazards of electric shock 2 Installation Installation and wiring must be performed by professional personnel in accordance with the local electric code and the following instructions For safety reason please switch off the mains power and the battery before installation 1 Open the terminal block cover located in the rear panel of the UPS please refer to the appearance diagram 2 For FRUK19 6K UPS it is recommended to select the UL1015 10AWG 6mm wire or other insulated wire which complies with AWG Standard for the UPS input wirings and select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS output wirings 3 For FRUK19 10K it is recommended to select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS input wirings and select the UL1015 6AWG 25mm wire or other insulated wire which complies with
29. ust be connected by 10AWG 6mm If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed L1 L2 JP1 JP2 120V 88V OV 120V Input Ground 2 Input Line 1 Input Line 2 Qut put Ground Qut put Li ne 1 Out put Neutral Output Li ne 2 Output Li ne 3 Input and output Terminal Block wiring diagram of FRUK19 15K If you want then voltage 208V 88V to 120V and connected 120V if access will be OV and 120V or 120V phase and then to be two groups with 5096 Important notes If the UPS is used in single mode JPI and JP2 must be connected If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 5 Connection and Operation 5 3 Operating procedure for connecting the external battery 1 The nominal DC voltage of external battery pack is 240VDC Each battery pack consists of 20 pieces of 12V maintenance free batteries in series To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly observed 2 The connector of the external battery cable is used to plug into the external battery socket of the UPS the other end of the external battery cable is made of three open wires with ring terminals to connect with the external battery pack s The procedure of installing b
30. ut breakers of the new unit Connect the input and output wires as well as the battery pack according to the mark on the terminal block Remove the short connection wire between JP1 and JP2 on the terminal block C Turn off the UPS systems that are running After all the running UPSs transfer to the bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS then cut off the input breaker of each UPS 13 5 Connection and Operation d If the UPS system that is running is a stand alone UPS you need to remove the short connection wire between JP1 and JP2 on the terminal block e Remove the cover board of the parallel port on the new UPS push one end of the parallel cable into the slot of the parallel kit and screw up the connector screw the cover board of the parallel port back again f Remove the maintenance cover board of the new UPS and set the maintenance switch from UPS to BPS 9 Turn on the battery switch and the external input breaker of the new UPS measure the difference voltage between the output line wires of new UPS and the parallel system to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output live wire breaker If the difference is more than 1V check if the wirings are abnormal h Remove the cover board of the parallel port located on the UPS which has transferred to the maintenance bypass and
31. witch on the inverter 2 By pressing the UPS On Off Control Key and the LCD Select Down key simultaneously for 3 seconds until the buzzer beeps twice the UPS will start up and Normal LED lights up to indicate the power is from its inverter to the load 3 When the UPS LCD Select Down key and the LCD Select Up key are pressed simultaneously for 3 seconds until the buzzer beeps twice the inverter will be turned off and the UPS is on the standby status LCD display illuminates and Normal LED is blinking until AC source is disconnected 9 3 Storage Instruction Disconnect input power in rear panel if you will not use it for long period If the UPS is stored over 3 months please keep supplying power to the UPS for at least 24 hours to ensure the batteries are fully recharged BA 9 4 LCD Display Use Up Down key to select menu displays of the LCD described below This screen will refresh once the system power is enabled 1 Rated Spec Menu 2 Status Menu 1 220V 1P2W 50HZ AC FAIL BAT OK O 220V 1P2W 50HZ BAT INVERTER FAULT WARNING NORMAL FAULT WARNING NORMAL om on w p ot ON i SYSTEM TEST MUTE SYSTEM TEST MUTE 3 Voltage Menu INPUT VOLTAGE OUTPUT VOLTAGE 0 Vac 220 Vac FAULT WARNING NORMAL FAULT WARNING NORMAL OFE ON e OFE
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