Spray Cure Retro-Fit Instructions
Contents
1. mec He Td ASRS L dol ALD SSH Sei HLOOL HUM LAH Ceol 43 teas s gt IL 8 SAH SUMS T F a x F ie TH 2 ONY meee B 21 9175 val ALD Leah Sond H ga LL a EAS 1199 ATMs Ssy Of LOW 241972 ON SOM lt ANINI dO THM HL OY dod U 404194 a 398 71 LON PAGE 7 939 NORTH VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 HL SEACHROME company INFRATECH HIS eo AOS J 404134 1514 07 dod TIE EYMT OEM 4000 i 5 09114412 LON Udo amp LON 31973 ANTENEH Uda HLOOL HUM u ANTENE KAH LAN Sd 4015 4000 QMO Ud od 1442948 ALF LAN F LIS Wed HHIH Th ALE FLOM 21 9175 7 EARNS HADES LOM gt Ovi FL Ud 04194 4 9 MALS LH 041404 AMAL 3415 291 OM PAGE 8 9392. Infrared Curing Systems Installation and Operating Instructions PAGE 1 939 NORTH VERNON AVENUE 1 405 1 191702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company DIGITAL 5 ZONE CONTROL 3 PHASE SPRAY CURE SYSTEM USER S MANUAL PAGE 2 939 NORTH VERNON AVENUE 1 405 1 191702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company Congratulations on your purchase of INFRATECH S Infrared Curing System This system has been engineered to give you excellent performance ease of operation and long life INFRATECH uses the latest technology available in Infrared paint curing and the highest quality components to manufacture this unit INDEX Operating Instructions Infrared Heater Installation Heater amp Limit Switch Mounting Detail Infratube Heater Instructions Digital Control Instructions Cure Time Chart amp Maintenance PAGE 3 939 NORTH VERNON AVENUE 1 405 1 CA 191702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH we a a SEACHROME company OPERATING INSTRUCTIONS SPRAY PAINTING Make sure the interior of the booth is clean according to Booth Manufacturer s instructions All access doors to spray booth must be closed for air solenoid valve to open Push the start button on the control box for the spray booth Enter booth and spray vehicle When vehicle has sufficiently flashed off open door and move vehicle into oven BAKING
3. Mount Heater in mounting frame 5 Replace end plates 6 Clean tube and reflector with alcohol or equivalent 7 Snap grill provided PAGE 10 939 NORTH VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company DIGITAL CONTROL OPERATING INSTRUCTIONS Flash Time 3 Minutes Cure Time 30 Minutes Intensity 75 Power With system plugged into power and READY light on but prior to starting system you can change the factory pre sets To Change Flash Time Press program button until flash time L E D flashes use arrow up or down buttons to increase or decrease time displayed When light stops flashing new time is locked into memory To Change Cure Time Press program button until cure time L E D flashes then use exact same procedure as described above to adjust cure time To Change Intensity Setting Press program button until intensity L E D flashes use arrow up or down buttons to increase or decrease percent of power output displayed When light stops flashing new setting Is locked into memory Changes made prior to starting the system will be locked into memory until you change settings using the above procedures Changes During Operation With system operating you can change any setting by using the above instructions However any changes made when the system is operating will not be held in memory after the current operating cycle PAGE 11 939 NORTH
4. OR PRE HEATING Verify all paint material solvent and equipment is out of the spray booth Verify vehicle is not closer than 24 from any wall inside the booth Bi fold doors in booth oven center must be closed to complete interlock Activate necessary zones to give adequate coverage of area to be cured Push the start button on the control box for bake and then turn on timer for desired bake time After a 3 minute purge cycle the heat lamps will come on Adjust percentage timer if necessary RECOMMENDED OPERATING PROCEDURE FOR SETTING INTENSITY The intensity controller is designed to reduce the ON time of the quartz heaters during the bake cycle The main purpose of the intensity controller is to reduce the intensity and surface temperatures during the bake cycle NOTE Increase intensity until desired results are achieved When first signs of solvent popping appear reduce intensity controller 3 and use this setting as maximum for this type of paint PAGE 4 939 NORTH VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company CAUTION NEVER LEAVE CONTAINERS OF FLAMMABLE LIQUID IN OVEN DURING HEAT CYCLE DO NOT PAINT HEATER TUBES OR REFLECTORS DISCONNECT POWER BEFORE SERVICING ELECTRICAL EQUIPMENT INFRARED RADIANT HEATERS FOR USE IN HAZARDOUS LOCATIONS INSTALLATION INSTRUCTIONS 1 This system is designed ONLY for Spray Booths in full compliance with the Standard for Spra
5. NORTH VERNON AVENUE 1 405 1 CA 191702 PHONE 626 955 2476 1 FAX 626 334 0783 HMM SEACHROME company INFRATECH ASFA 4012 wood HJALTVHAIN JATE UIA fel m TAT 1514 Co 404194 400 fe MATL UIA G NALD9S IY 091144 LON SONILU4 Ud Gala IMO dg 1442548 ALF 0911440 L N 31972 EAH Vid UIL dT PALM AHEM ALOOL HUNI 3 a MMT OE ET LAN 21104 N d DETE BLA LON ZI AL HI HSVVUS 81 005 fey 0911015 21081 95 BMAGHS 12412444 YETA Uola y 332 MEL 3012 4 J Ahab PAGE 9 939 NORTH VERNON AVENUE 1 405 1 191702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company ALL WEATHER INFRATUBE HEATERS ASSEMBLY INSTRUCTIONS NOTE To prevent breakage unit is shipped without the element installed 1 Check U L Label on Heater for proper voltage 2 Remove end plates P 3 Open element clips at each end of Heater and carefully install quartz tube Remove one nut from end of element Slip on wire over element screw Replace nut Nut should be tightened snug as loose connection could cause element to fail Connect other side of element in like manner Close element clips over tube 4
6. VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company CURE TIME OF AUTOMOTIVE FINISHES POWER PAINT TYPE APPROX INTENSITY TOATA EL CURE TIME SETTINGS Water Based A Primer Solvent Based A Solvent Based 7 tees 4540 e 2F Clear High Solids 4 x 6 4 x 6 Urethane 4 1 Clearcoat 406 20min 59 _ Polyurethane Refer to Operating Instructions for intensity setting procedures NOTE The items indicated are average times for materials from four different major suppliers Under controlled laboratory conditions cure time varied after cool down as much as 30 35 We used 3H pencil hardness after cool down as the standard for complete cure Cure times increase at lower temperature settings and decrease at higher temperature settings are INFRATECH recommendations Cure times will vary depending on temperature settings NOTE Allow base coat to cool to room temperature before applying clear coat Polyurethane Clear Coats require 24 hour set time before sanding or buffing after Infrared Cure PAGE 12 939 NORTH VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company MAINTENANCE 1 Keep your Spray Booth clean Per the Spray Booth Manufacturer s specifications 2 Refer to Heater instructions when changing Heater Tubes 3 NOTE Ever
7. y 3 4 months remove end reflectors from Heaters and re check connection of lead wires to end of elements Unlike some quartz tubes it is not necessary to worry about oil from your hands damaging the tubes Tighten the nut on the end of the element per Infratube Heater instructions 4 The reflectors on the Heaters should be kept free of dust over spray Use damp cloth or if necessary some fine steel wool or scotchbrite pad to clean residue off 5 Always disconnect power before servicing electrical equipment 6 Refer to system blueprint and Serial when requesting parts PAGE 13 939 NORTH VERNON AVENUE IAZUSA 1 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783
8. y applications using flammable and combustible material NFPA 2 All electrical connections material placement of this equipment and workmanship must comply with the National Electrical Code NFPA 70 3 Your Spray Booth must be operated in compliance with Standards for Spray Applications using flammable and combustible materials NFPA 33 4 Your local Fire Marshall and Electrical and or Building Inspector can help you verify compliance of your equipment and advise on any permits required for this installation 5 Heaters must be installed in 18 MSG sheet steel Panel cannot be provided with insulation of any kind 6 Never install Heaters less than 18 above floor or any vertical surface 12 from ceiling when set at 45 degree angle 7 Heaters are provided with two Micro Switches and must be wired into an INFRATECH SPRAY CURE CONTROL PANEL such that the heaters cannot be energized when the cover is closed and compressed air to the spray equipment is not provided when cover is open 8 Refer to Wiring Diagram PAGE 5 939 NORTH VERNON AVENUE lAZUSA 1 CA 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 INFRATECH a SEACHROME company Inside Control Enclosure MOUNTING FRAME DETAILS PAGE 6 939 NORTH VERNON AVENUE 1AZUSA 1 1 91702 PHONE 626 955 2476 1 FAX 626 334 0783 SEACHROME company INFRATECH TG 855 JO MIA 11016 HJALV YJN 11926 OL LOM
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