Digital Torque Wrenches
Contents
1. c INDUSTRIAL Digital Torque Wrenches TAW Model User Manual ASG Division of Jergens Inc 15700 S Waterloo Road Cleveland OH 44110 3898 Phone 888 486 6163 Fax 216 481 4519 Email asginfo asg jergens com Web www asg jergens com INDUSTRIAL Table of Contents Basic Description Recommended Use General Characteristics Care Guidelines Modes of Operation Language Mode Unit Mode Date Mode Track Mode Peak Mode Just Angle Mode Set Mode Set Mode Torque and Angle Set Mode Just Move Preset Mode Just Move Mode Recall Mode Upload Mode COMMS Mode Clear Mode PCFE Software Communication with PCFE PCFE Interface Glossary PCFE Instructions PCFE Language The PC Front End Whole Page The PC Front End Top of Page Set a Preset The PC Front End End of Page Continuous Upload Upload All Clear Wrench Data Clear Results Unit Conversion Connection Status Torque Wrench Calibration Optional Wireless Technology INDUSTRIAL Basic Description The Torque amp Angle Model Digital Torque Wrench is a state of the art hand held device suitable for both torque auditing and also torque application These precision tools have both high torque accuracy amp also high repeatability For product portfolio cohesion the Torque amp Angle Model Torque Wrench uses the same organic LED display membrane type keypad user interface and PC based data management software as other standa2. Wrench connected software version 4 02 Ide T T Shows that Current Software Indication Bar the Wrench Version is Connected Each row will display the following time and date of torque operation torque value and units If it s a treset result then the minimum and maximum tolerances are displayed along with the nominal setting The Mode column will display the function that was used for the torque operation In the example you can see Peak and Preset Continuous Upload When the wrench is connected to the PCFE and this is selected the user can take readings By pressing confirm on the wrench the result will be automatically updated to the PCFE Upload All Once the tool is connected to the PCFE selecting this option will upload all the stored measurements of the wrench to the PCFE Clear Wrench Data Selecting this option will clear the stored results from the tool memory Clear Results Selecting this button on the PCFE will clear the displayed PCFE results Unit Conversion Selecting this button allows the user to convert the displayed PCFE readings between N m cN m Ibf ft Ibf in kgf m and kgf cm www asg jergens com Phone 888 486 6163 Fax 216 481 4519 19 20 INDUSTRIAL Torque Wrench Calibration Calibration is achieved using 8 measuring points namely 10 20 60 and 100 of maximum span in both clockwise and counter clockwise directions In Calibration Mode the tool will automatically display the
3. INDUSTRIAL Basic Description Care Guidelines These instruments should be handled with care Do not subject to torque loads in excess of the model range Do not use tool to loosen fasteners tightened beyond maximum tool capacity Using non linear extensions may affect the torque accuracy Using torque extensions will increase the torque applied Do not operate tool unless it has been powered on and the display screen can be read clearly Do not drop or subject to impact blows Provide adequate storage to protect from damage Adhere to safety instructions As torque is length dependent therefore torque should be applied to the center of the torque wrench handle Changing the Battery Step 1 Unscrew the metal end cap on the handle of the wrench Step 2 Remove the four AA cell batteries and replace with new Step 3 Screw back the metal end cap Step 4 Turn on the wrench and check to ensure the date and time are both set correctly Step 5 Practical usage time for rechargeable batteries is shorter than for standard batteries Ratchet Head Guidelines Store in a dry location Oil frequently to prevent ratchet head seizing Do not use external forces on ratchet i e hammer Do not exceed specified torques e Max Torque for 1 4 Ratchet 30 N m e Max Torque for 3 8 Ratchet 135 N m e Max Torque for 1 2 Ratchet 340 N m INDUSTRIAL Modes of Operation Torque reading starts at 5 of maximum with an accuracy of 1
4. Signal Tower Software One to Many Master Receiver Measurements taken By 2 4 Ghz Zigbee outside range are safely Wireless from Wrench stored until user returns to Receiver within range or manually uploads By USB from MASTER High level encryption Module to the BMS PCFE prevents Data loss or Software corruption 22
5. data and group according to ascending preset numbers e Save as an Excel File Save the current displayed measurement data as an excel file The PCFE measurement data window displays stored wrench measurements showing driver memory location date and time torque value PCFE Instructions Electronic Torque Wrenches INDUSTRIAL _ Digital Torque Wrenches Demo PCFE Install PCOFE exe www asg jergens com Instructions pdf Close Wireless PCFE Instructions ae 15700 Waterloo Rd Cleveland OH 44110 United States 1 216 486 6163 No password is required when starting the PCFE software click OK when the password entry screen appears www asg jergens com Phone 888 486 6163 Fax 216 481 4519 15 __ INDUSTRIAL PCFE ASG Software The top section of the PCFE displays wrench configuration data The bottom section allows the user to manage the stored wrench data 16 PCFE Instructions Continued Language The PCFE languages available include English French German Italian Polish Portuguese Spanish Russian and Chinese Select Port Language Changepassword Instructions 7 Engish French Timeout mif Just Move Deg a ERRE ema Date Periodindas Activate Calibration _ Reset the Wrench Store to Wrench _Power off the Wrenc a om a en a Continuous Unload Ti Node Unt
6. menu You must begin calibration before the wrench powers down Reset the Wrench Allows tool reset All calibration data settings stored in the Driver will be cleared and default calibration values for a calibration span will be programmed This is not an alternative method for calibration Power Off Wrench Allows soft power down of the driver Store to Wrench Store all current PC front settings to driver Driver will automatically power down after store Load from File Loads a previously created file containing preset data into the PCFE front preset window top left Save to File Saves PCFE displayed preset data to file Clear All Presets Clears presets trom the PCFE presets window To Set a Preset Click on any preset location number in the PCFE presets window Set the required nominal min max tolerance and units Store settings to the Driver Continuous Upload Allows real tine communication of measurements to the PCFE Driver must be connected to the PC INDUSTRIAL PCFE ASG Software PCFE Interface Glossary Continued e Upload All Uploads amp displays all stored driver measurement data in the PCFE data window e Clear Clears the driver measurement data displayed on the PC e Clear Wrench Data Clears the driver measurement data displayed on the PCFE and in the driver e Unit Conversion Allows user to change the units of the displayed measurement data on the PCFE e Sort by Preset Sort the displayed measurement
7. step 5 and step 6 Step 9 Now measurement point no 4 100 of maximum span will appear on the wrench OLED display Repeat step 5 and step 6 Step 10 Repeat step 1 to step 9 for the left hand calibration Step 11 Once calibration is complete select track mode on wrench On the left hand side check wrench accuracy at 20 60 and 100 according IS06789 2003 Step 12 Now de stress on right hand side and repeat step 11 INDUSTRIAL Torque Wrench Calibration Gyroscope Calibration Once activate calibration is selected on the PCFE while a wrench is connected a new mode Gyro Calibration will appear on next wrench start up The purpose of this mode is to calibrate the wrench gyroscope while in 2 positions firstly at a planar zero degrees and secondly at 180 degrees on the same plane This is most accurately achieved using an independent digital encoder and a rig which holds the wrench and allows for rotation and locking in position www asg jergens com Phone 888 486 6163 Fax 216 481 4519 21 fe i AS INDUSTRIAL Optional Wireless Technology e Easy to set up and use e Numerous safety features prevent data loss e To use the Digital Torque Wrench as a wireless torque wrench it should be used together with the wireless master receiver Working Area TEL QO Station 6 Station 5 Station 4 Station 3 Station 2 Station 1 gt Final Result Result Activates Management Isolation
8. END Clear All Load from File Save to File There will be two options e Com Port 1 this will allow you to connect the older type tools using the RS232 cable e The serial number s of the drivers connected e PC FRONT END Note After you configure or view data on the tool and disconnect from PCFE select Com Port 1 afterwards to close the virtual port www asg jergens com Phone 888 486 6163 Fax 216 481 4519 13 14 INDUSTRIAL PCFE ASG Software PCFE Interface Glossary Select Port Select communication port you wish to use to communicate with the wrench Current Mode Select mode you wish the tool display on start up Selection will take effect after data is stored using store to wrench button Current Units Select the torque units you wish the tool to operate with Selection will take effect after data is stored using store to wrench button Current Language Select the language you wish the tool to operate in Selection will take effect after data is stored using store to wrench button Tool Span The quoted accuracy is 1 of actual reading trom 10 to 100 of the actual reading Tool Span will indicate the 100 limit for this specific driver Period of Calibration Set number of days to next calibration or it can be set by number of measurements Calibrated On Date of last calibration Activate Calibration Activates the calibration option in the tool on board
9. Step 1 Press M to scroll to Track Mode Step 2 Press to operate in Track Mode Peak Mode In Peak Mode on condition that the torque loaded is above 10 of the tool span then the maximum torque reading will remain displayed when the torque load is removed The user has the option to store the reading in memory If storage of the reading is not required the user may continue to the next measuring task Step 1 Press M to scroll to Peak Mode Step 2 Press WA to operate in Peak Mode Step 3 Press to store the peak value if required If storage is not required then apply new torque Just Angle Mode In Just Angle Mode on condition that the torque loaded is above 10 of the tool span then the maximum torque reading will remain displayed when the torque load is removed The angle turned from 5 of the tool span until maximum torque reading is also displayed The user has the option to store the reading in memory If storage of the reading is not required the user may continue to the next measuring task Step 1 Press M to scroll to Peak Mode Step 2 Press WA to operate in Peak Mode Step 3 Press to store the Peak Value if required If storage is not required then apply new torque INDUSTRIAL Modes of Operation Set Mode This mode allows the user to set the limits for Torque Torque amp Angle and Just Move Modes The operator can choose to set values by or by tolerances After in operation of these presets the OLED di
10. are sure Step 6 Press to confirm and that the range of the data is cleared from the wrench memory www asg jergens com Phone 888 486 6163 Fax 216 481 4519 11 12 INDUSTRIAL PCFE ASG Software 4 Found New Hardware x Your new hardware is instaled and ready to use Communication to PCFE e PCFE PC Front End is the standard software which is included with the tool Installation Select Setup exe from USB Storage Device The user can choose from options within the window below interface e Demo PCFE this will allow the user to test the software without installing e Install PCFE exe to install the software to the PC e Instructions user manual Install the PCFE exe e During the steps for installation there is a search to ensure the net framework is present and installs it from the web if required e USB drivers are automatically installed but should there be the need they can also be manually installed They can be found at C program files PCFE Front end USB drivers e After installation the PCFE icon will appear on the desktop No password is required just click OK when prompted for a password e The screen can be re sized and the new setting will remain on next opening Communication to PCFE Connect a USB Cable from PC to the torque driver The HID driver will self install and prompt you when the process is complete ASG S INDUSTRIAL PCFE ASG Software Select Port PC FRONT
11. beginning at 10 of maximum threshold to maximum span LANGUAGE if M Next Vl Select UNITS M Next V Select Press M to select the required Menu option and to select Language Mode Keypad Function The Languages of Operation available to the user are English Chinese French German Italian Polish Portuguese Russian Spanish Step 1 Press M to scroll to the Language Menu Step 2 Pres Md to enter Language Menu Step 3 Press EOS to scroll to the language required Step 4 Press A to confirm operation in this language Unit Mode Keypad Function The following units of measurement are available kgf cm kgf m cN m N m ozt in lbf in Ibf ft Step 1 Press M to scroll to the Units Menu Step 2 res Ea to enter Units Menu Step 3 Press E cy to scroll to the units required Step 4 Press OM to confirm selected units Date Keypad Function Step 1 Press M to scroll to the Date Menu Step 2 Press to enter Date Menu Step 3 Press Fy E3 to scroll to set the min hour Step 4 Press to confirm To set the day month year repeat step 3 and step 4 www asg jergens com Phone 888 486 6163 Fax 216 481 4519 5 INDUSTRIAL Modes of Operation Track Torq Peak Torq Just Angle Track Mode As torque is applied the driver will actively display the applied torque reading from 5 up to the max span of the device On removal of the torque load the display will return to zero
12. e high value and to confirm Set Mode Just Move Just Move allows the user to measure torque after rotation of a pre defined number of degrees Degrees will count once torque is above 5 of the tool span Step 1 Press M to scroll to Recall Mode Step 2 Press to select Set Mode Step 3 Press t to select Just Move Step 4 Press t Ez to scroll to required preset number 1 to 99 Step 5 Press to confirm preset number selected Step 6 Press t to select Just Move Preset Angle and to confirm INDUSTRIAL Modes of Operation Preset Torq max4 X T Just Move Preset Mode This mode allows the User to operate using target minimum and maximum parameters prepared in Set Mode Depending on the max torque loaded there are relevant warning signals activated e Passing Min Value the green LED on keypad will flash and the buzzer will sound intermittently The OLED display will change to orange e Passing Nom Value the green LED on keypad will switch on and the buzzer will sound continuously The OLED display will be green e Passing Max Value The Red LED will flash continuously and the buzzer will sound continuously and the OLED will change to Red Step 1 Press M to scroll to Preset Mode Step 2 Press to enter Preset Mode Step 3 Press t gy to select your preferred preset number 1 to 99 Step 4 Press to operate within this preset parameter Step 5 Press to store the applied torque torque and angle if r
13. equired Just Move Mode In Just Move Mode on condition that the torque loaded is above 10 of the tool span then the torque recorded after a pre defined number of degrees will remain displayed when the torque load is removed Along with this the final torque and final angle will also be displayed The user has the option to store the reading in memory If storage of the reading is not required the user may continue to the next measuring task Step 1 Press M to scroll to Just Move Mode Step 2 Press to operate in Just Move Mode Step 3 Press t gy to store the just move torque along with final peak torque and peak angle values if required If storage is not required apply a new load to test again www asg jergens com Phone 888 486 6163 Fax 216 481 4519 9 10 INDUSTRIAL Modes of Operation Recall Mode This mode allows the user to view the stored torque amp angle data Only locations containing data will be displayed Note that as data is stored the locations are populated sequentially from 01 to 2094 Step 1 Press M to scroll to Recall Mode Step 2 Press to enter and view memory locations results and functions Step 3 Press t to scroll through locations that contain data Upload Mode This mode allows the user to upload stored torque data In Upload Mode the driver must be connected to a PC running the PC FRONT END Software PCFE via the USB port on the driver and PC Step 1 Press M to sc
14. on the tool It displays location number of data on tool date and time of reading torque readings preset data units of measurement and the mode that was used to take the torque measurement www asg jergens com Phone 888 486 6163 Fax 216 481 4519 17 18 INDUSTRIAL PCFE ASG Software PCFE Instructions Continued Set a Preset using the PCFE Step 1 Ensure the wrench is connected to the PCFE software selected using Select Port Step 2 Select the preset number or location from 1 to 99 you wish to set Step 3 When the pop up window appears fill in required fields and press O K Step 4 Select Store to Wrench Data is written to the tool Step 5 Select preset option on the tool and select the required preset B cel Preset Values x D oj x n aa A INDUSTRIAL PCFE ASG Software Daet Time 03 02 17 21 09 02 17 21 09 02 17 21 Be 15 40 PCFE Instructions Continued The lower section of the PCFE allows the user to view stored results from the wrench These results can then be saved as an excel file for further analysis and to offer the user complete traceability of their torque measurements Presets Pres reset i mme Kera ia aa ai Hie Wee Mee Jy 10 1 10 2 Mim reset 1010 1 naz 10 10 1 Continuous Uploac Upload All Clear Wrehch Date 10 2 10 02 18 59 10 02 18 53 Shows Com Port Selected _ ClearRecuts Unit Conversion
15. rd products within this range of electronic torque tools Training up time is minimal with a key feature being the ease of use These products are demonstrated to have better than 1 Accuracy They are both simple to set and calibrate and come complete with fully traceable ISO 6789 2003 certification The Torque amp Angle Model Digital Torque Wrench has both visual and audio alarms to signal good or bad torque Along with this there is a visual battery life indicator amp alarms for preset value approach fastener overload range overload and maximum mechanical overload Recommended Use The Torque amp Angle Model Digital Torque Wrench is specifically designed for use in all industrial sectors and applications where high accuracy and repeatability combined with a complete torque data management and control system are standard requirements General Characteristics Right hand side torque 1 Left hand side 1 of Actual Reading 0 01 N m 50 N m 0 1 N m 999 N m 1 N m 2000 N m Preset Value Approach Range Overload Mechanical Overload Low Battery Memory Full 2094 Values Sleep Mode 5 000 Hrs Operational Mode While using Torque Only Modes Up to 120 hours While using Torque plus Angle Modes Up to 60 hours Using Optional Wireless Model with Torque Only Up to 40 hours If using Wireless Model with Torque amp Angle 25 hours www asg jergens com Phone 888 486 6163 Fax 216 481 4519 3
16. roll to Upload Mode Step 2 Press to enter Upload Mode Step 3 Press to select From and S E to select the First Sorted Data location to upload Step 4 Press to confirm From location Step 5 Press WA to select To location and gy Ey for end location to be uploaded Step 6 Press to confirm You are asked if you are sure press to confirm INDUSTRIAL Modes of Operation COMMS Mode This mode allows the User to select the method for communication The standard model allows communication by standard USB cable to the included software For communication by ASCII or BINARY the wrench will need physical modifications in advance Step 1 Press M to scroll to COMMS Mode Step 2 Press to enter COMMS Mode Step 3 Press t 4 to select the method of communication and to confirm Note For Standard communication to the included Software program select PCFE Clear Mode This mode allows the user to clear the stored torque data from an individual or range of locations Note Before clearing the selected range and as a safety precaution the user will be asked are they sure they wish to clear selected data This can be done by pressing the confirm button Step 1 Press M to scroll to Clear Mode Step 2 Press to enter Clear Mode Step 3 Press gy Ey to select From range to be cleared and press Step 4 Press t Ey to confirm To range to be cleared Step 5 Press to confirm and you will be asked if you
17. s Paa Stili Clear Results Unit Conversion Save Results Print Results Page Setup Port COMI not opened Wrench not connected PCFE Interface E mie iw Be 4 6 55 ar The right upper half of the PCFE window displays data such as tool serial number make model torque span and units of measurement The date of calibration and the period of calibration are also shown in this section INDUSTRIAL PCFE ASG Software PCFE Instructions Continued Serial Number Model Make Wrench Serial N Demo Modal l 2017 Mak a Wrench Span and Wrench Span a Span Units i Units change these f n a and tool must be Current Settings mode uR Pe fee i recalibrated language units power Mode ASS vj nits Em v ianguag E l off time Timecut nin 2 2nd Point deg E F pai atia n a A a eS a ee Activate Calibration Baier A E Calibration L foi fiaa 597 a 986 A f s 196 ssa 979 calibration co efticients Date 26 07 2010 Raset the Wrench duration of calibration whee Calibration Store to Wrench stores any changes the user makes to the wrench current settings Store to Wrench Power ofthe Wrench The left upper section displays the presets stored in the tool the user can choose to use the PCFE to set the presets or it can be done manually on the tool Presets The bottom half of the PCFE window displays any stored measurements
18. se measuring point values initially for the right hand and then for the left hand All products should be 1 accurate e De stressing wrench implies that the wrench is torqued to its maximum span e Ensure date amp time on tool are correct before calibrating e Calibration Mode is only accessible through the master and distributor versions of the PCFE Software e Calibration Mode will not appear on the tool unless activated using the PCFE software e A certified system with accuracy of 0 25 should ideally be used to calibrate Step 1 Connect wrench to PCFE software and click the Activate Calibration button Step 2 Press M on the wrench to scroll to Calibrate Mode Step 3 Place tool onto calibration unit The reaction post should contact the center of the handle grip The wrench would be kept perpendicular to the static torque tester De stress to the CW clockwise direction Step 4 Press vE activate Calibrate Mode The wrench OLED will now display a static reading of 10 of the maximum span of the wrench Step 5 Apply torque to the tool until the reading on the calibration rig is equal to the reading on the Tool 10 of maximum span Step 6 Press to confirm that the first point of calibration is now set Step 7 Next measurement point no 2 20 of maximum span will appear on the Tool OLED display Repeat step 5 and step 6 Step 8 Next measurement point no 3 60 of maximum span will appear on the Tool OLED display Repeat
19. splay will be green within preset tolerances and will change to red if exceeded Step 1 Press M to scroll to Set Mode Step 2 Press to select Set Mode Step 3 Press t Ey to scroll to set by or set by tolerance Step 4 Press gy E3 to scroll to scroll to required present number 1 to 99 Step 5 Press to confirm preset number selected Step 6 Pres E G to set nominal value and to confirm Step 7 Press E G to set your low value and to confirm Step 8 Press EOB EJ to set your high value and E confirm LOW HIGH Menu V Select Menu Select Step 9 Once the parameters have been contirmed the operator can find the task within Preset Mode Use M to select Preset Mode from the main menu to find the task TMAX 2 80 TMIN 2 30 Preset 2 enu V Select To set a preset as a deviation of the nominal value please select Set Torque and then select by www asg jergens com Phone 888 486 6163 Fax 216 481 4519 7 INDUSTRIAL Modes of Operation Torg Ang ae Base za 0 min max Just Move Set Mode Torque and Angle Step 1 Press ME scroll to Set Mode Step 2 Press to select Set Mode Step 3 Press gy 4 to Torque amp Angle Step 4 Press to scroll to required preset number 1 to 99 Step 5 Press vE confirm preset number selected Step 6 Press t 3 to set reference torque value and to confirm Step 7 Press gy ER i set angle low value and to confirm Step 7 Press gy ER set angl
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