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Beijing TECHNICAN CO.,Ltd.

1. JERE GE ARIA RA A ACHT WH SCH eem BGA Rework Station User Manual Beijing TECHNICAN CO Ltd 1 Http www EasyBGA com ACR AS SEE REICH IRA II I Il preface Brief introduction to company IR6000 BGA rework stations feature Safety Instrouctions Electric Safety Operation Safety III The operation and conservation condition of products Our contact information product guarantee and so on The parameters of 1R6000 BGA Rework Station hardware description and Self help install temperature controlled meter Operation instructions temperature control software instructions BGA Rework operation steps Prompt ACHT VEER 2 Http www EasyBGA com JERE GE AREA RAS ACHT WH Brief introduction to company Beijing TECHNICAN Science and Technology Co Ltd is a manufacturing enterprise specializes in BGA manual Reworks equipment research development and production ACHI W E is our company s registered brand Based on the principles of producting high quality and cost effective welding equipment our company has developed and producted a number of BGA Rework Stations such as IR900 IR3000 IR 3 IR PRO HR PRO etc and has been recognized by the majority of users in practice So far our users have been involved in scientific research units computer maintenance and repair of medical equipment communications equipment maintenance video game maintenance training teaching and other fields We
2. appearance damage by modify or outside force Product was deformed or lost components Change product components without our authorization for maintenance Beyond the warranty period of our promises Product damage were caused by irresistible external factors such as natural factors earthquakes lightning strikes etc Note Do not disassemble it by yourself it may cause the invalidation of product guarantee We reserve the final identification right of the product fault 5 Http www EasyBGA com JERE GE ARIA IRA A ACHT WH The parameters of ACHI 1R6000 BGA Rework Station Basic Parameters 2 Heating L 475mm X W480mm X H420 mm Weight 15kg Total weight About 17 kg vary with the differen need of the users Electrical Parameters Power 220V AC 2 Upper Heating Size of Upper heating 80mm X 80 mm Consumption of upper heating 500W Bottom Heating Size of Bottom heating 180 mmX 180 mm Consumption of Bottom 800W heating General power 1350W Temperature Control Control mode of Upper Independent temperature control high precision closed loop control precision 0 5 Alarm Control mode of Bottom Independent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi layer substrates EMI metallic shield product and solder lead free Rework welding Size of app
3. be shown in the lower display 3 Use A and V key to modify the value 4 Press the PAR SET key the next parameter appears At the same time the modification has been saved in the memory Use A and W key to modify the value Repeat this procedure till all the parameters are set Or if there 1s no key operation within 16 seconds the menu times out automatically 12 Http www EasyBGA com JERE GE AREA RAS ACHT WH Program Parameter List Adjustable Range SES Program Loop Counter 1 200 cont continuous End DEER Ramp Rate 1 0 01 99 99 units min sec Target Setpoint 1 Dwell Time 1 O 9999 min End SEEP 0 01 99 99 units min sec Ramp Rate 2 Target Setpoint 2 Dwell Time 2 0 9999 min ramp 1 and dwell 1 MET output power limit 0 0 100 ramp 2 and dwell 2 O output power limit 0 0 100 i d MET d cf d Y WM d ti K d e ike ri AT jt Z f ul Le U Le Start Walue U Start veh Measures value Measured value tie Tino i iteration and Iteration time PV di E i Ai IR600 i de dl gt ju sn e Le Start We g la Start value H Measured value l Ni Measu Time Time Program Examples 13 Http www EasyBGA com ACR AS SEE REICH BR ZS Set the Bottom Temperature Control Hold down the button of top heater temperature control instrumentation for 5 seconds the instrument switch to show 2 Press key lt to set temperature the
4. damage caused by the users when they dismantle or repair independently they should take on the loss by themselves II Operating safety Please carefully read the relevant information provided by the manual before starting using this product Make sure the power cord has been properly connected properly before using the products e Installed the equipment in stable work platform to use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet e Incase of electrical short circuit avoid the products contacting with water e Forbid using this equipment in flammable and explosive substances e The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding If you have any technical questions or suggestions in the course of using this product please contact with our technology department We will try our best to solve II Environmental requirements of operation and conservation 1 Operation environment of products Operation temperature 15 45 C Operation humidity 5 to 95 non condensing e Products should be kept in the air mobility of a smaller environment under the welding operation 2 Conservation environment of products e Storage temperature 20 70 C Storage humidity 5 to 95 non condensing 4 Http www EasyBGA com JERE TERRA RA A ACHT WH Contact us Add Room 800
5. instrumentation shows the previous setting temperature And the adjustable number flashes Press keva Wto adjust temperature Press key to switch numbers 3 After set Hold down the button for 5 seconds to switch to the actual temperature display Othe parameters without setting 14 Http www EasyBGA com AG ERAS JE ARETE BR ZS E Rework Operation Steps 1 be all set Fixed motherboard IR 3000 15 Http www EasyBGA com ACHT mg ACR AR SE RECA RA AI 2 Start heating 1 Select the appropriate temperature program segment and then press the start switch In the operation can press the stop switch stop operating E 7 72 fil 2 After the program runs automatic alarm 8 Seconds and automatically cut off the heating power this time you can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state 3 Rework completed 1 Moving Heating head and Sensor open the Upper fan Switch 2 Remove motherboard Clear insulating tape l 3 BGA Rework Station Cooled Then close Total Power l Warning e If BGA Rework Station NO Cooling Do not close the Total Power e When the temperature is not cooled do not touch heating module 16 Http www EasyBGA com JERE GE ARIA RA A ACHT WH Prompt 1 Installed the equipment in stable work platform to use where the air mobility should be small as possible Avoid it closing
6. to air conditioners fans and the other outlet 2 ACHI IR6000 Rework Station sensor Direct contact with motherboard So Temperature display is Actual temperature 3 In order to avoid damage to the motherboard capacitor SO use insulation tape please Maintenance completed then Removal of insulation tape So as to avoid short circuit 4 After removal of BGA chip PCB Bonding Pad Need to clean up Avoid cold solder joint See BGA chip tin completely liquefied Then To move the BGA chip So as to avoid Bonding Pad Damage 5 BGA chips should be subject to settlement floating state Prohibited in all solder ball did not fully liquefied by force if removal of chips so as to avoid pad off chip or motherboard scrap 6 To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to discoloration 8 Users from modifying temperature parameters Please use scrap PCB tested Heating whole time about 10 seconds before the end of solder balls should be fully liquefied f the liquefaction advanced or delayed Should be regulating up down the temperature setting So as to avoid heat damage to chips or low temperature sealing off 9 The fact
7. 9 1 Xicaochang Road Haidian District Beijing 100080 The People s Republic Of China Sales Support 86 10 82853468 Chinese Speaking Technology Support 86 10 82851031 Chinese Speaking QQ 448764790 759577566 MSN easybga hotmail com URL http www EasyBGA com product guarantee and so on Service Statement Enjoy warranty maintenance service for three years in which the service in the first year is free And the transport costs arise from maintenance should be paid by the buyers since purchased Only the actual cost of spare parts should be paid from the beginning of the second year the 13th month to the end of the third year the 36th month since purchased Please call to ask the specific prices of spare parts And the transport costs arise from maintenance should be paid by buyers Each product corresponds to the only serial number the serial number bar code the warranty certificate affixed the fixed position of the ie ORLA LA HIN machinery Please send the product to the Beijing Netcore Technology Limited CO fault happen If the following situations occered the users will not be entitled to free warranty service then the maintenance the cost of materials and the man hour will be charged So to ensure your rights please read the following note carefully No serial number bar code or damaged serial number bar code Cause damage for not use keep and storage as the manual Cause internal and external
8. also produce and operate some assistant and materials of manual BGA welding such as customized BGA Reballing Template solder ball Flux etc to help users streamline operation improve the success rate of welding and reduce welding costs We also can undertake single or small quantities BGA welding business welcome users to contact us In the future our company will continue serving users with sophisticated products reasonable price high quality and continuously innovating and upgrading product structure and performance according to market for meeting the developing needs of our users and providing the users with systemic comprehensive and thoughtful services ACHI IR6000 BGA rework stations feature ACHIFIR6000 BGA Rework Station is designed to meet the ever changing demands of today s fast BGA Rework manufacturing environments Have the following characteristics 1 IR6000 Rework station for laptop motherboards desktop computer motherboards server boards industrial computer boards all kinds of game boards communications equipment motherboards LCD TVs and other large circuit board BGA rework 2 IR6000 Innovative designs An effective solution to general of infrared rework station vulnerable to the impact of air flow Will lead an inaccurate of temperature control Maximum temperature up to 400 C Can easily deal with lead free soldering rework 3 IR6000 can set up 8 rising temperature segments and 8 constant temperature segm
9. ents to control It can save 10 groups of temperature curves at one time 4 IR6000 can be connected to a computer to be controlled more conveniently with a built in PC RS232 serial port and proprietary Software attached to it programmable 5 IR6000 can easily rework the variety of CPU s seat all kinds of shielding enclosures replacement of various components slot Can easily deal with lead free soldering rework 6 IR6000 sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and monitoring 7 IR6000 BGA rework station the technology of closed loop temperature control ensures accurate temperature process and even heat distribution 8 IR6000 Machine overall system integration Design Rework station more integrated workbench area occupied by smaller Didn t mixed and disorderly of cables 9 IR6000 Linear guide type Bracket for BGA Reworks can be locking adjusted by rotating the handle Can be very easily fixed PCB board effectively prevent the deformation of PCB board 3 Http www EasyBGA com ALR AS HE AREA RA ii ACHT W Safety Instructions I Electrical safety Make sure the supply power voltage accord with the standards 220V 250V 50hz alternating current before installing e To avoid possible electric shock caused serious damage please disconnect the power cord from the outlet temporary before moving machines Ifthe machine damages please contact us for maintenance If the
10. is running the current setpoint from the setpoint generator is fed to the control algorithm The current setpoint is continuously shown on the lower display The sixteen segments are defined in the order Ramp 1 Dwell period 1 Ramp 2 Dwell period 2 and are executed in succession Functions Parameters setting key Up key Increase value Down key Decrease value PIN Selects the program pattern number RUN Starts hold the program changes the mode from fixed value PROG 7 control to program control S P ters set PROG rogram parameters setup lt DE Changes the indication on SV MV TIME display Output indicator Indicates the step number of program Program monitor indicator During program control is lit when the PV is rising During program control is lit when the PV is constant During program control is lit when the PV is falling lk miO Pattern number display ES Indicates the pattern number 0 9 RUN Program control runing indicator Z 11 Http www EasyBGA com JERE JE ARIA IRA A ACHT WH Tia The LED indicator is lit during program control e Indicates the Process Measured value lower display SV MV TIME display It indicates the Setting Value SV Manipulating Value MV or Time TIME The display content can be changed by the DISP SELECT key ALI It is lit when the Alarm output is ON Communication i
11. licable chips lt 70mmX 70 mm Size of applicable PCB lt 400mm X 305 mm 6 Http www EasyBGA com JERE GE AREA RAS ACHT WH Hardware description ACHI IR6000 BGA Rework Station is composed of upper part of Heating Components Bottom Preheat Module Bracket Temperature Control Parts Temperature control Table is control the upper and lower heating Can Simultaneously heated or first preheat then the upper part of heating 10 11 12 13 IR 6000 PCB Table Highly Sensitive K temperature sensor Upper Heater X Y Lifting Regulator LED Auxiliary Lighting Bottom Heater Pre Heater Lighting Switch Upper fan Switch Start Switch Stop Switch Upper Programmable Temperature Controller Bottom Temperature Controller Power Switch 7 Http www EasyBGA com JRR ERRA fl ACHT WH Self help Install PCB Table 1 Installation side support 2 Installation Slip 3 Installation side support 8 Http www EasyBGA com ACR AS SEE ARE IRA Upper Heater Cable connector 9 Http www EasyBGA com JERE TERRA RA A ACHT WH 10 Http www EasyBGA com JERE GE AREA IRA A ACHT WH Programmer Controller General Description The programmable controller contains an in built setpoint generator in addition to the controller function This setpoint generator can produce a temperature time profile with 10 16 segments 0 9 10 Sets of Curves When the program
12. ndicator It flashes when the controller is in active communication with a host computer e Program Parameters Setting Ramp Ratel ri A ramp consists of a slope linear gradient and a target setpoint The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative Parameters RI R2 R3 express the ramping rate in unites per minute 0 01 99 99 parameters L1 L2 L3 the appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 LI The target value to which the setpoint ramps when the programmer has been placed into RVN gdi Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minutes with parameters D1 D2 D3 0 9999 When the program is running these parameter display the time remaining in the active dwell period If the parameter equals zero the dwell period is skipped When the controller runs in the PV displaying status 1 Select the target program pattern number with the PTN key 2 press SET PROG key the first program parameter appears in the upper display The value associated with this parameter will
13. ory equipped with two sets of programmable temperature control table used parameters PTN 1 Lead Rework PTN 2 Lead Free Rework Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 Lead Free Sn96 5Ag3Cu0 5 PTN 2 17 Http www EasvBGA com ALR AS HE AREA RAE ACHI W 1 The meaning of Hb Hb means the max heating temperature of the upper heating We set the max temperature at 230 C according to the max temperatrue of lead free Reweork and other technical reasons The data needn t to be changed 2 The meaning of r1 L1 d1 r2 L2 d2 13 L3 d3 Please pay attention to The following pictures and tables Time Target Setpoint 2 0 230 End Dwell Time 2 O 9999sec i Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 Lead Free Sn96 5Ag3Cu0 5 PTN 2 18 Http www EasyBGA com Joie TERRA RA i ACHT EH 3 Please check Rework station surrounding environment as far as possible away from the air outlet and other sources 4 Do not open upper fan in the welding process 5 Just remember that The max tempertature of lead rework is approximately 183 C Reflow temp 185 C 190 C Reflow time 10 Sec that of lead free is approximately 217 C Reflow temp 220 C 225 CReflow time 15 Sec 6 No matter you click Run in the IRSOFT or Push the start switch on the control board Rework s
14. tation will be autorun current program segment in the Temperature Controller So you must Select the appropriate temperature program segment in the PTN windows or You can downloaded IRSOFT data to the controller covered then run Emma DISP vise Ww f SELE TIMEA M e PROG MV MAN AT JI PROG HAND PTN PAR ET OUT1 OUT2 a SV ALI STEP ET KL eee EL E E ee lI mma se rz Download Datar cen E em 7 the data set of the bottom preheating controlor 19 Http www EasyBGA com Joie TERRA RA ii ACHT WH AH the temperature Parameter to you need the bottom heater The factory set is 180 C generally the user needn t to change the data of AH AL AL A H 20 Http www EasyBGA com

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