Ethernet Modbus TCP/IP Option Card CM090
Contents
1. www drives com IG AFD 25 Page 3 of 6 Date 07 01 04 Rev 04 07 E It is strongly recommended that shielded CAT 5 cable be used for all network cables A maximum of 10 simultaneous connections are allowed E The RUN Command and Frequency Reference may only be accessed through UNIT ID 1 While the drive is in remote RUN mode the RUN command must be continually refreshed within 5 seconds If the RUN command is not refreshed within 5 seconds an EFO fault will occur Refer to the appropriate drive manual for information on EFO and setting the appropriate drive response If a UNIT ID 1 connection is active the NS CON LED will blink at approximately a 500ms cycle E The TCP IP connection must be refreshed within 60 seconds If it is not refreshed within 60 seconds the connection will be closed This implementation of MODBUS TCP IP supports MODBUS functions 3 read multiple registers 6 write single register and 16 write multiple registers E Refer to the appropriate programming or parameter access manual for a complete list of drive parameters and registers available A list of applicable manuals is available at the end of this document m e The table below lists those registers available via high speed DP RAM DP RAM access is designed to be used as part of the standard PLC I O or scan table where fast response is required Other register values should be accessed via individual messages i e via an MSTR block2. External Fault 5 External Fault 6 External Fault 7 Nn OPR Operator Disconnected ERR EEPROM Write Fault OH4 Motor Overheat 2 Communications Fault Con Jc 200Bh Error Signal 3 200Ah Error Signal 2 Yaskawa Electric America Inc www drives com IG AFD 25 Page 4 of 6 Date 07 01 04 Rev 04 07 YASKAWA Ethernet Modbus TCP IP Option Card CMO0g90 Copies of this Installation Guide along with all technical manuals in pdf format and support files may be obtained from either the CD supplied with the drive or from www drives com Printed copies of any Yaskawa manual may be obtained by contacting the nearest Yaskawa office Information on MODBUS TCP IP may be obtained from www modbus org Reference documents GSU Technical Manual TM 4515 GPD515 G5 MODBUS Technical Manual TM 4025 F7U Drive User Manual TM F7 01 F7U Drive Programming Manual TM F7 02 F7U Drive Parameter Access Technical Manual TM F7 11 G7U Drive Technical Manual TM G7 01 P7U Drive User Manual TM P7 01 P7U Drive Programming Manual TM P7 02 Ethernet Modbus TCP IP Option Card Installation Guide 1G AFD 25 MODBUS is a registered trademark of Schneider Automation Inc GPD is a trademark of Yaskawa Inc YASKAWA ELECTRIC AMERICA INC Drives Division 16555 W Ryerson Rd New Berlin WI 53151 U S A Phone 800 YASKAWA 800 927 5292 Fax 262 782 3418 Internet http www drives com YASKAWA
3. Phone 65 282 3003 Fax 65 289 3003 TAIPEI OFFICE AND YATEC ENGINEERING CORPORATION 10F 146 Sung Chiang Road Taipei Taiwan Phone 886 2 2563 0010 Fax 886 2 2567 4677 YASKAWA JASON HK COMPANY LIMITED Rm 2909 10 Hong Kong Plaza 186 191 Connaught Road West Hong Kong Phone 852 2803 2385 Fax 852 2547 5773 BEIJING OFFICE Room No 301 Office Building of Beijing International Club 21 Jianguomanwai Avenue Beijing 100020 China Phone 86 10 6532 1850 Fax 86 10 6532 1851 SHANGHAI OFFICE 27 Hui He Road Shanghai 200437 China Phone 86 21 6553 6600 Fax 86 21 6531 4242 SHANGHAI YASKAWA TONJI M amp E CO LTD 27 Hui He Road Shanghai 200437 China Phone 86 21 6533 2828 Fax 86 21 6553 6677 BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO LTD 30 Xue Yuan Road Haidian Beijing 100083 China Phone 86 10 6232 9943 Fax 86 10 6234 5002 SHOUGANG MOTOMAN ROBOT CO LTD 7 Yongchang North Street Beijing Economic amp Technological Development Area Beijing 100076 China Phone 86 10 6788 0551 Fax 86 10 6788 2878 YEA TAICHUNG OFFICE IN TAIWAIN B1 6F No 51 Section 2 Kung Yi Road Taichung City Taiwan R O C Phone 886 4 2320 2227 Fax 886 4 2320 2239 Data subject to change without notice Yaskawa Electric America Inc www drives com IG AFD 25 Page 5 of 6 Date 07 01 04 Rev 04 07
4. ELECTRIC AMERICA INC Chicago Corporate Headquarters 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 800 927 5292 Fax 847 887 7310 Internet http www yaskawa com MOTOMAN INC 805 Liberty Lane West Carrollton OH 45449 U S A Phone 937 847 6200 Fax 937 847 6277 Internet http www motoman com YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 0022 Japan Phone 81 3 5402 4511 Fax 81 3 5402 4580 Internet http www yaskawa co jp YASKAWA ELETRICO DO BRASIL COMERCIO LTDA Avenida Fagundes Filho 620 Bairro Saude Sao Paolo SP Brasil CEP 04304 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 Internet http www yaskawa com br YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Germany Phone 49 6196 569 300 Fax 49 6196 888 301 MOTOMAN ROBOTICS AB Box 504 S38525 Torsas Sweden Phone 46 486 48800 Fax 46 486 41410 MOTOMAN ROBOTEC GmbH Kammerfeldstrabe 1 85391 Allershausen Germany Phone 49 8166 900 Fax 49 8166 9039 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF Scotland United Kingdom Phone 44 12 3673 5000 Fax 44 12 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82 2 753 2639 YASKAWA ELECTRIC SINGAPORE PTE LTD Head Office 151 Lorong Chuan 04 01 New Tech Park Singapore 556741 Singapore
5. YASKAWA Q Unpack the CM090 Ethernet Modbus TCP IP Option kit and verify that all components are present and undamaged 7 ia AT z CMO090 Kit Parts Ethernet Option Card UTC000041 Ethernet Modbus TCP IP Option Card CMO090 Q This document applies to the Yaskawa GPD515 G5 F7 G7 and P7 drives _ aig RAR m L a i E Qty H goes oer iy o Shielded RJ45 M F Cable UWR00574 1 Ground Wire UWR00575 1 4 x1 Insulated Tubing M45094075004 E TRA i ion Cable Ties UWS 0137 7 EE Tea Installation Guide IG AFD 25 E Connect power to the drive and verify that the drive functions correctly This includes running the drive from the operator keypad Refer to the appropriate drive technical manual for information on connecting and operating the drive E Remove power from the drive and wait for the charge lamp to be completely extinguished Wait at least five additional minutes for the drive to be completely discharged Measure the DC BUS voltage and verify that it is at a safe level LJ Remove the operator keypad and drive cover E Remove the operator keypad Remove the terminal and control covers E Remove the option card hold down by carefully compressing the top and bottom until it becomes free of its holder Lift it out QO Mount the Ethernet Option on the drive E Connect the RJ45 M F cable supplied in the CM090 kit to the Ethernet Option E Connect the ground cable suppl
6. be used E Right click on the network connection and select properties from the menu E Select Internet Protocol TCP IP from the components displayed IfaTCP IP selection is not available it may be installed by selecting Install Note that Administrator access is required and that the operating system installation CD may also be required Consult with your IT department as needed m Select Properties m If the network connection already has an IP address assigned ignore the following instructions Select the Use the following IP address radio button Fnter the IP address as 192 168 1 19 and the Subnet mask as 255 255 255 0 Check the system network schematic or with the IT department to make sure that the address does not already exist on the network Once the IP address and Subnet mask are entered select OK m It may be necessary to reboot the PC in order for the changes to take affect Pe _ im eee a St a E a ee Gee lee eee E gt he a ey eee ee ee eei ae pup Jija ees a ee eee I a eee ee Sy E pE l DPF a Se ee o pEr m E m Tier EF Bo a eee Ll F ta ad oo Sa J P ss la Sa pe e a n r m n l l a ed a nd i ed mel eo ee A O A i ea re i iha ee ee e o l e E ee ee e Yaskawa Electric America Inc www drives com IG AFD 25 Page 2 of 6 Date 07 01 04 Rev 04 07 Qo Reset the Ethernet Option to the Default Address E Ifthe web page is not visible ch
7. eck that the PC has been setup and connected properly If the PC has been setup and connected properly and the web page is still not visible the IP address of the Ethernet Option may not be set to its default IP address To reset it to the default value Remove power from the drive and wait for the charge lamp to be completely extinguished Wait at least five additional minutes for the drive to be completely discharged Measure the DC BUS voltage and verify that it is at a safe level m Place a jumper between test points C and LD on the Ethernet Option card as shown in the figure to the right Reapply power to the drive and wait approximately 10 seconds for the power up cycle to complete You should now be able to connect to IP address 192 168 1 20 and open the main web page Remove the jumper between C and LD on the Ethernet Option once the connection has been made and the web page visible 5 i a F i a J ein T TET k 3a aes Lene a L Configure the Ethernet Option E Select the Configure button from the main web page m Enter the desired IP address in the IP field and the desired Subnet Mask in the Subnet field Check with the system schematic or network administrator to verify that the IP address and subnet mask entered are valid Select the Submit button A confirmation of the entered IP address and Subnet Mask will be displayed E Remove power from the drive and wait for the charge lamp to be c
8. fying the status of the LEDs D1 MS RUN GREEN Card Functioning Normally RED Card Failure GREEN Connection Made D2 NS CON GREEN BLINK Control Connection Active 500ms cycle RED Connection Fault i cece a a F a i E q pfi PS PWR _ GREEN Appropriate Power Supplied to Card Q Connect to the Ethernet Option E Due to the presence of high voltage in the area of the network connection insulating the connection is required E Prior to connecting the network cable slide the supplied insulated tubing over the female end of the supplied RJ45 M F cable To connect directly to the Ethernet Option plug one end of a CAT 5 Ethernet cross over cable into the RJ45 socket on the Ethernet Option RJ45 M F cable Connect the other end to the RJ45 Ethernet socket on the configuration device typically a controller laptop or other PC To connect through a switch hub or router connect the RJ45 socket on the Ethernet Option RJ45 M F cable to the switch hub or router using a standard CAT 5 patch cable m After the network connection has been made slide the insulated tubing over the connection and secure it in place using the supplied cable ties Q Configure the PC Network Connection E Select an existing or create a new network connection that will be used to communicate with the Ethernet Option card E Select Start gt Settings gt Network Connections from the task bar m Select the network connection to
9. ied to ground terminal J6 on the Ethernet Option E Align the J2 connector on the back of the Ethernet Option with its mating 2CN connector on the drive control card E Align the two standoffs on the front of the drive control board with the two holes on the right side of the Ethernet Option E Press the Ethernet Option firmly onto the drive 2CN connector and standoffs until the J2 connector is fully seated on 2CN and the drive standoffs have locked into their appropriate holes E Route the RJ45 M F cable and the ground cable along the left inside of the drive case Mm Replace the option card hold down E Connect the ground wire to the ground terminal on the terminal assembly _ Option Mounting Stand offs Option Card Hold Down RJ45 Operator wee Lemos Connector Fou i cee E Dm a a pee eai FE eee i ey a erp aai m p gt a Terminal Assembly p ee E l E M L Terminal Assembly Ground connections Yaskawa Electric America Inc www drives com IG AFD 25 Page 1 of 6 Date 07 01 04 Rev 04 07 Q Apply power to the drive and verify that the drive functions correctly E Verify that the MS RUN and PWR LEDs on the Ethernet Option card are both GREEN Refer to the section on LEDs below C LED Definitions The states of the Ethernet Option card LEDs after the power up sequence has completed are described below Please wait for at least five seconds for the loading process to complete before veri
10. m Addresses 0001h and 0002h may be written while all other registers in the table below are read only Addresses 0001h and 0002h may only be accessed through Unit ID 1 see above Multi Function Input 3 2003h PG Count Channel 1 3h Multi Function Input 4 Frequency Reference U1 01 Multi Function Input 5 Output Frequency U1 02 5h Multi Function Input 6 Current U1 03 Multi Function Input 7 Terminal 14 Output e eoi Multi Function Input 8 G5 F7 G7 DC BUS Voltage 8h External Fault EFO PUF Fuse Fault UV1 Main Circuit Undervoltage UV2 Control Power Undervoltage UV3 MC Fail Reserved GF Ground Fault OC Overcurrent 2009h Error Signal 1 O CVETO tage OH Drive Overheat Motor Overheat Alarm OLI Motor Overload OL3 Overtorque 1 OL4 Overtorque 2 RR Braking Resistor Fault RH Braking Resistor Overheat h N ejs D gt Fault Reset Multi Function Input 9 G7 Multi Function Input 10 G7 Multi Function Input 11 G7 Multi Function Input 12 G7 Fault Log Trace clear 9h Ah B C D E F h h h h h External Base Block 0002h Frequency Reference Oh RUN lh Zero Speed 2h Reverse RUN 3h Reset 4h Speed Agree Drive Ready 6h Minor Fault 2000h Status Word Be eer sea 8h OPE Fault Nn OH1 EF3 EF4 EFS EF6 200Ah__ Error Signal 2 EF7 Reserved 6h Reserved 7h Overspeed 8h DEV Excessive Speed Deviation OL2 Drive Overload External Fault 3 External Fault 4
11. ompletely extinguished Wait at least five additional minutes for the drive to be completely discharged Measure the DC BUS voltage and verify that it is at a safe level m If necessary reconfigure the network connection of the configuration device to match the entered Ethernet Option configuration E Reapply power to the drive and connect to the desired network a l a 2 ee eS N ie om E mm E an Wk i EEI mia Pa Lott oe cies l p de qa om cm com kem oo a ee a as ef Ha MTT r b amie Tile me ze me oog E sc l ip m e pe ou a ee mee ol 1 ae bo eee i i E mi H a me e a m em bm ga m i o e k a E E Bm m e e i e ae i ite Errr A in TEE meg ew io i a h mE r E E i m a E E a SS eee i i 2h i L pan Limits Description E Remove power from the drive and wait for the charge lamp to be completely o0 Digital Operator extinguished Wait at least five additional minutes for the drive to be completely discharged Measure the DC BUS voltage and verify that it is at a safe level a 1 3 Option PCB Eth t Modbus TCP IP Opti Reinstall all drive covers and the operator keypad Apply power to the drive m Ue puoi Set parameters b1 01 and b1 02 to their appropriate values Refer to the table to the 0 Digital Operator 0 right for available b1 01 and b1 02 values f vane i Selection D D Yaskawa Electric America Inc
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