IDDUPS-6364120A/636260A Power Module User Manual
Contents
1. IEI Integration Corp 0A 636260A 120W 60W DC DC Converter Module with UPS and Utility Software User Manual Rev 1 22 October 27 2014 Integration Corp IDDUPS Series DC DC Converter Module Revision October 27 2014 Changed RS 232 connector label from JP2 to CN9 May 7 2014 Added Appendix A Safety Precautions January 7 2010 Added CN8 connector information Section 4 2 6 August 2007 1 0 Added Chapter 5 Software Added RS 232 cable connector JP2 pinouts 1 e E integration Corp IDDUPS Series DC DC Converter Module Copyright COPYRIGHT NOTICE The information in this document is subject to change without prior notice in order to improve reliability design and function and does not represent a commitment on the part of the manufacturer In no event will the manufacturer be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer TRADEMARKS All registered trademarks and product names mentioned herein are used for identification2. interface O SMBus I C RS 232 Utility software pull data out through RS 232 to system Total output capacity IDDUPS 6364120A 120W IDDUPS 636260A 60W Input Voltage 6VDC to 36VDC meo 4 E integration IDDUPS Series DC DC Converter Module Output Voltage Voltage Max Load KSV 3 3V 5VSB IDDUPS 6364120A 10 rn Table 1 1 Output Voltage Dimensions 60mm x 160mm Environment O Operating temperature 20 C 85 C Storage temperature 40 C 125 C Weight NW IDDUPS 6364120A 98g IDDUPS 636260A 75g 1 3 IDDUPS 6364120 636260 Dimensions Figure 1 1 shows the IDDUPS 6364120 636260 dimensions The dimensions are given in millimeters 160 00 150 00 CH4 Je _ J U UI Ult Hm p HE un _ PE TH 4 5 PE Figure 1 1 IDDUPS 6364120 636260 Dimensions Chapter 2 Detailed Specifications Page 12 E integration Corp IDDUPS Series DC DC Converter Module 2 1 IDDUPS 6364120 636260 System Block Diagram Figure 2 1 shows the system block diagram of the IDDUPS 6364120 636260 The detailed descriptions of the system operation are described in the following sections Smart Battery Smart Battery 1 2 IDDUPS Senes Host System Crifical Events Battery Data Status Requests Figure 2 1 IDDUPS 6364120 636260 Syste
3. AT ATX Mode Select Jumper CN Label JP1 CN Type 2 pin header 1x2 CN Location See Figure 4 14 CN Pinouts See Table 4 15 The AT ATX mode select jumper allows the user to select AT or ATX power for the motherboard If the ATX mode is selected please connect CN2 Section 4 2 1 to the motherboard to enable ATX power IDDUPS Series DC DC Converter Module er Table 4 15 AT ATX Mode Select Jumper Settings Chapter Software Application Page 35 Integration IDDUPS Series DC DC Converter Module 5 1 Introduction The lEl IDDUPS Battery Status Monitor application detects the information of the smart battery and monitors the battery status lt is recommended to execute this IDDUPS application in Windows XP SP2 environment 5 2 Monitoring DC Power and Smart Battery 5 2 1 Using the Application Follow the steps below to start the IDDUPS Battery application Step 1 Use the RS 232 cable to connect the CN9 connector on the IDDUPS series to the serial port of the SBC Please refer to Section 4 3 1 for the location of the CN9 connector Step 2 Insert the application CD that comes with IDDUPS series Double click the IDDUPS exe icon Figure 5 1 IDDOPS exe IDDUPS Battery status Monitor IEI Technology Corp 5 2 2 Status Information The IEI IDDUPS Battery Status Monitor application shows the DC power status and battery status Figure 5 2 The following sections
4. Type 5 pin wafer connector 1x5 CN Location See Figure 4 12 CN Pinouts See Table 4 14 This connector provides the main power to the single board computer SBC Figure 4 12 SBC Main Power Connector Location 5V GROUND GROUND 12V Table 4 14 SBC Main Power Connector Pinouts Use the following cable to connect CN7 with SBC and SATA HDD 2 e iE integration Corp IDDUPS Series DC DC Converter Module 5 Pins connector to DC DC Power Modules CN 7 gt Std 4 Pins 12V 5V 1 0 Connector for WAFER 12V only connector _ NANO Series SBC NOVA Enano Series SBC or I O devices Cable for SATA HDD SBC main power cable for IDDUPS 636260A P N CB 5PSBC RS Figure 4 13 CN7 Connector Cables 4 3 Jumper Settings A NOTE A jumper is a metal bridge used to close an electrical circuit It consists of two or three metal LJ pins and a small metal clip often protected by a PLASTIC CLIP OPEN CLOSED plastic cover that slides over the pins to connect them To CLOSE SHORT a jumper means connecting the pins of the jumper with the plastic LIU clip and to OPEN jumper means removing the 1 2 3 OPEN 2 3 CLOSED plastic clip from a jumper Jumper Before the IDDUPS 6364120 636260 is installed in the system the jumper must be set in accordance with the desired configuration The jumper on the IDDUPS 6364120 636260 is listed below 4 3 1
5. describe the status information in details IDDUPS Series DC DC Converter Module IDDUPS Battery Status Monitor Temperature Charging gt Battery LOW may e 277 d Temperature 1 Charging 80 e ART rra eee Figure 5 2 Status Information 5 2 2 1 DC Detection When the DC power is connected to the IDDUPS series power module the IDDUPS Battery Status Monitor detects it and shows in the screen as Figure 5 3 E Power Input Din NO Figure 5 3 DC Detection 5 2 2 2 Battery Detection When the smart battery is connected to the IDDUPS series power module the IDDUPS Battery Status Monitor detects it and shows in the screen as Figure 5 4 Two batteries can be connected to the IDDUPS series power module at the same time The second battery information is shown in the Battery B Detection section if connected Integration Corp Figure 5 4 Battery Battery Tow evs Chargin Temperature rt rero IDDUPS Series DC DC Converter Module Temperature Battery Tow Detection e battery is connected to the IDDUPS series mm battery is not connected to the IDDUPS series Battery Full The battery is fully charged Battery Low The battery is low U Using The battery is being used Charging The battery is being charged Standby The battery is fully charged and ready to be used anytime
6. flame A CAUTION Use Under Strong Sunshine Do not use or leave the battery under the blazing sun or heated car by sunshine The battery may generate heat smoke or flame And also it might cause the deterioration of battery s characteristics or cycle life 2 Static Electricity The battery has the protection circuit to avoid the danger Do not use nearby the place where generates static electricity more than 100 V which gives damage to the protection circuit If protection circuit were broken the battery would generate smoke rupture or flame 3 Charging Temperature Range Charging temperature rage is regulated OC and 40C Do not charge the battery out of recommended temperature range Charging out of recommended range might cause the generating heat or serious damage of battery And also it might cause the deterioration of battery s characteristics and cycle life 4 Manual Please read the manual before using the battery and keep it after reading 5 Charging Method Please read the manual of specified charger about charging method 6 First Time Use When the battery has rust bad smell or something abnormal at first time using do not use the equipment and bring the battery to the shop from which it was purchased 7 Used By Children In case younger children use the battery their parents teach how to use batteries according to the manual with care And also when children are using the batteries pay attention to use it ac
7. power cable for SATA P N CB 3PSATA RS Output power cable for IDE or any standard 4 pin I O devices P N CB 3PIDE RS Table 4 11 CN3 amp CN4 Connector Cables 4 2 6 Power Switch Connector CN Label CN8 CN Type 2 pin wafer connector 1x2 CN Location See Figure 4 9 CN Pinouts See Table 4 12 This connector connects to a power switch to activate or inactivate the power module To prevent the connected Li Polymer smart batteries from losing power please inactivate the power module while not in use To keep the power module always being able to be activated please short pin 1 and pin 2 of the power switch connector CN8 Figure 4 9 Power Switch Connector Locations E integration Corp IDDUPS Series DC DC Converter Module Table 4 12 Power Switch Connector Pinouts 4 2 7 RS 232 Cable Connector CN Label CN9 CN Type 3 pin wafer connector 1x3 CN Location See Figure 4 10 CN Pinouts See Table 4 13 This connector enables the IDDUPS series to communicate with the SBC through RS 232 serial port Figure 4 10 RS 232 Cable Connector Location Table 4 13 RS 232 Cable Connector Pinouts Use the following cable to connect CN9 with the serial port of the SBC Integration IDDUPS Series DC DC Converter Module Figure 4 11 CN9 Connector Cable RS 232 cable 4 2 8 SBC Main Power Connector IDDUPS 636260A Only CN Label CN7 CN
8. purposes only and may be trademarks and or registered trademarks of their respective owners Integration Corp IDDUPS Series DC DC Converter Module Packing List La NOTE If any of the components listed in the checklist below are missing please do not proceed with the installation Contact the IEI reseller or vendor you purchased the IDDUPS 6364120 636260 from or contact an lEl sales representative directly To contact an IEI sales representative please send an email to sales ieiworld com The items listed below should all be included in the IDDUPS 6364120 636260 package 7x IDDUPS 6364120 636260 DC DC converter module 71x RS 232 cable 71x Utility software CD 1x QIG Quick Installation Guide Optional items Li Polymer Smart Battery Cable for AC DC adapters Cable for 63000 FSP120AAB RS 120W AC DC adapter Cable for Terminal Block Output power cable for SATA Output power cable for IDE or any standard 4 pin I O devices 20 20 ATX cable for IDDUPS 6364120A SBC main power cable for IDDUPS 636260A Cable with on off switch to SBC 5VSB PS ON Images of the above items are shown in Chapter 3 IDDUPS Series DC DC Converter Module Table of Contents BNE COU Noain ts 9 1 1 IDDUPS 6364120 636260 nennen eene nennen 10 1 2 IDDUPS 6364120 636260 POWER MODULE FEATURES eene 10 1 3 IDD
9. 17 02 58 Battery on x Figure 5 11 System Log Example Integration Corp IDDUPS Series DC DC Converter Module 5 4 Exit To close the IDDUPS application right click the icon in the quick launch toolbar on the desktop as shown in and select Exit Figure 5 12 Figure 5 12 Exit IDDUPS Application age _ 3 E integration Con IDDUPS Series DC DC Converter Module Appendix A Safety Precautions Page 43 IDDUPS Series DC DC Converter Module A DANGER Disassemble and Reconstruction Do not disassemble or reconstruct battery The battery pack has safety function and protection circuit to avoid the danger If they have serious damage it will cause the generating heat smoke rupture or flame Short circuit Do not short circuit battery Do not connect the and terminals with metals such as wire Do not carry or store the battery with metal objects such as wire necklace or hairpins If the battery is short circuited excessive large current will flow and then the generating heat smoke rupture of flame will occur And also it causes generating heat at metals Incineration and Heating Do not incinerate or heat the battery These occur the melting of insulator damage of gas release vent or safety function or ignition on electrolyte Above mentioned matters cause the generating heat smoke rupture or flame
10. CN2 CN Type 3 pin wafer connector 1x3 CN Location See Figure 4 3 CN Pinouts See Table 4 3 Connect the ATX Mode Connector CN2 to the motherboard to use ATX mode to control power on off The JP1 jumper should be open when using ATX mode Section 4 3 1 Figure 4 3 ATX Mode Connector Location 5VSB GROUND PS ON Table 4 3 ATX Mode Connector Pinouts Use either one of the following cables to connect CN2 with motherboard Page 24 e E integration Corp IDDUPS Series DC DC Converter Module Cable with on off switch P N CB JST3PSW RS Cable to SBC 5VSB amp PS_ON P N CB JST3P001 RS Table 4 4 CN2 Connector Cables 4 2 2 ATX Power Connector IDDUPS 6364120A Only CN Label J3 CN Type 20 pin connector 2x10 CN Location See Figure 4 4 CN Pinouts See Table 4 5 The 20 pin ATX power connector is connected to an ATX power connector on the motherboard to provide output power IDDUPS Series DC DC Converter Module en Table 4 5 ATX Power Connector Pinouts Use the following cable to connect J3 with motherboard 20p 20p ATX cable for IDDUPS 6364120A P N CB ATX20P RS Table 4 6 J3 Connector Cables 4 2 3 Battery Connectors CN Label J1 42 7 pin wafer connector 1x7 CN Location See Figure 4 5 CN Pinouts See Table 4 7 This connector is connected to the smart battery Figure 4 5 Ba
11. DC Converter Module Part Name Toxic or Hazardous Substances and Elements Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Pb Hg Cd Chromium Biphenyls Diphenyl Ethers CR VI PBB PBDE Printed Circuit Board ep p p p _ mew o p _ Power Supply Assemblies am qp p p P O This toxic or hazardous substance is contained in all of the homogeneous materials for the part is below the limit requirement in SJ T11363 2006 X This toxic or hazardous substance is contained in at least one of the homogeneous materials for this part is above the limit requirement in SJ T11363 2006 A 5 l Iintegration Corp IDDUPS Series DC DC Converter Module ANT AHE RoHS ARE gt DUS Ahr ah CO RoHS A ESU RIE AS gt ISLA ARE gt AER ERA GE FER 5 rt T gt TURES FRK CR VI PBB PBDE AEA SU ER ooo UAH da JKA KR VIKE EP it SETZE 94 711363 2006 RERGKRDLT X AA EE Te VUE PPT GBE SJIT11363 2006 HELE NEAR
12. ED AS ROHS COMPLIANT UNDER 2002 95 EC WITHOUT MERCURY 50 IDDUPS Series DC DC Converter Module List of Figures Figure 1 1 IDDUPS 6364120 636260 Dimensions mm ceres 11 Figure 2 1 IDDUPS 6364120 636260 System Block Diagram 13 Figure 4 1 IDDUPS 6364120 Connector and Jumper Locations 22 Figure 4 2 IDDUPS 636260 Connector and Jumper Locations 22 Figure 4 3 ATX Mode Connector Location 24 Figure 4 4 ATX Power Connector Location 25 Figure 4 5 Battery Connector 26 Figure 4 6 Battery Connected 27 Figure 4 7 Input Power Connector Location 28 Figure 4 8 Output Power Connector Locations 29 Figure 4 9 Power Switch Connector 30 Figure 4 10 RS 232 Cable Connector Location 31 Figure 4 11 CN9 Connector Cable RS 232 cable 1 eese creeeeeee 32 Figure 4 12 SBC Main Power Conne
13. Pinouts nn xxnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnennnnnnnnnnnnnnennn 31 Table 4 14 SBC Main Power Connector Pinouts 32 Table 4 15 AT ATX Mode Select Jumper Settings 34 Chapter 1 Introduction Integration IDDUPS Series DC DC Converter Module 1 1 IDDUPS 6364120 636260 Overview The highly efficient high performance IDDUPS 6364120 636260 DC to DC converter module provides 5V 3 3V 12V 12V and 5VSB outputs The IDDUPS 6364120 636260 supports up to two Li Polymer smart batteries to provide stable and uninterruptible power The power module also receives a wide range of inputs between 6 and 36 VDC The IDDUPS 6364120 636260 is built on an intelligent design and provides outstanding line and load regulations The IDDUPS 6364120 636260 is capable of sustaining 90 power efficiency The IDDUPS 6364120 636260 power module also comes with the utility software that provides information on current power source battery status charging status and remaining percentage 1 2 IDDUPS 6364120 636260 Power Module Features Highly compact design High efficiency up to 90 Load down protection Over voltage protection Over current protection Short circuit protection Supports up to two battery packs Supports AT or ATX mode RoHS compliant
14. S Cable for Terminal Block P N CB NOLP4 RS 1 Cable for 63000 FSP120AAB RS 120W AC DC adapter I O Power Cable Output power cable for SATA P N CB 3PSATA RS Output power cable for IDE or any standard 4 I O devices P N CB 3PIDE RS SBC Main Power Cable 1 20p 20p ATX cable for IDDUPS 6364120A P N CB ATX20P RS SBC main power cable for IDDUPS 636260A P N CB 5PSBC RS Power On Off Cable Cable with on off switch P N CB JST3PSW RS P N CB JST3P001 RS Cable to SBC 5VSB amp PS ON Table 3 2 Optional Items IDDUPS Series DC DC Converter Module Br zelo d integration Corn IDDUPS Series DC DC Converter Module alii Chapter 4 Connector Pinouts Page 21 Integration IDDUPS Series DC DC Converter Module 4 1 Peripheral Interface Connectors Section 4 1 2 shows peripheral interface connector locations Section 4 1 2 lists all the peripheral interface connectors seen in Section 4 1 2 4 1 1 IDDUPS 6364120 Layout Figure 4 1 shows the on board peripheral connectors rear panel peripheral connectors and on board jumper of IDDUPS 6364120 J1 J2 CN3 CN4 ME nn en en AA nn ne oz Figure 4 1 IDDUPS 6364120 Connector and Jumper Locations 4 1 2 IDDUPS 636260 Layout Figure 4 1 shows the on board peripheral connectors rear panel peripheral connectors and o
15. UPS 6364120 636260 DIMENSIONS eese 11 Z DEITAILED SENIOR 12 2 1 IDDUPS 6364120 636260 SYSTEM BLOCK DIAGRAM eene 13 UPAST E ee o e EE EE 14 2 3 BATTERY NNN 14 SENPACKING cintas nia 16 3 LANTI STATIC MINN 17 PUN EE 17 TITT 17 INGE GE SE EEE EEE 18 AE CONT RR 18 MON 19 AUEONNELTOR PINOU sv 21 4 1 PERIPHERAL INTERFACE 22 22 DNO NNN 2 1 Rer NNN 23 EE ST EEE 23 4 2 INTERNAL PERIPHERAL CONNECTORS ua aaa 24 ALL IA MOUE OTT EEE 24 4 2 2 ATX Power Connector IDDUPS 6364120A 25 4 2 3 Battery CONNECTIONS asar todita 26 C OO CI ON nee II 27 SN NTP 29 4 2 6 Power Switch 10 30 e E 1 Integration Corp qu Integration IDDUPS Series DC DC Converter Module AB NNN 31 4 2 8 SBC Main Power Connector IDDUPS 636260A 32 d SU ee rer 33 45 4 AI ATX Mode Select nun 33 NATION ni 35 TIR re 36 5 2 MONITORING DC POWER AND SMART BATTERY 36 VITEN 36 NNN 36 VITEN 37 S URP Sero eM BIS S 37 3 2 2 9 Battery Remaining TN 38 Ded DOM EI I NNN 39 i EN ER EII ee 39 e io O 41 42 I MUNN 43 B HAZARDOUS MATERIALS DISCLOSURE 00000000000000000000000nnn0000000nsnnnnnnnnnnne 49 B 1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFI
16. Use Nearby Heated Place Do not use or leave battery nearby the fire stove or heated place more than 80 C In case that separator made of polymer is melted by high temperature the internal short circuit occurs in individual cells and then it causes the generating heat smoke rupture or flame In addition do not use the battery under the heated place more than 80 for same reason Immersion Do not immerse the battery in water or sea water or get it wet If the protection circuit included in the battery is broken the battery will be charged at extreme current or voltage and the abnormal chemical reaction occurs in it And then it causes the generating heat smoke rupture or flame Charge Nearby Heated Place Do not charge battery nearby the fire or under the blazing sun If the protection circuit to avoid the danger works under high temperature or it is broken the battery will be charged at abnormal current or voltage and abnormal chemical reaction will occur It caused the generating heat smoke rupture or flame Charger and Charge Condition Do use the specified charger and observe charging requirement If the battery is charged with unspecified condition under high temperature over the regulated value excessive high voltage or current over regulated value or remodeled charger there Page 44 10 Fl 12 13 14 IDDUPS Series DC DC Converter Module are cases that it will be overcharged or th
17. boot up Figure 5 7 Application Setting When the IDDUPS Battery Status Monitor application starts up it automatically scans all COM port COM1 COM16 and shows the valid COM port Figure 5 8 shows the IDDUPS application is communicating with IDDUPS module through COM 1 Com Port status LOM 1 is Open Figure 5 8 COM Port Status The IDDUPS Battery Status Monitor application will notify users with pop up window if some special events happen such as battery low or temperature over 60 C This function can be enabled or disabled Click Yes to enable or click No to disable Figure 5 9 Figure 5 9 Special Event Pop up Setting IDDUPS Series DC DC Converter Module 5 3 System Log The IDDUPS application provides easy access to the system log To view the system log right click the icon in the quick launch toolbar on the desktop as shown in Figure 5 10 and select System Log system Log TELLE Figure 5 10 IDDUPS Application Quick Launch Icon After clicking on the System Log a screen pops up Figure 5 11 and displays all events that have happened 20070706 17 27 20 2007 07 06 14 41 31 Battery Off 2007 07 06 15 31 35 module power on S007 07 06 15 31 35 Battery 4 On 200707 06 16 53 09 ICDUPS module power off 2007 07 06 16 33 09 Battery Off 2007 07 06 17 02 58 module power dos 1 20070706
18. cording to that or not Integration Corp IDDUPS Series DC DC Converter Module 8 Keep Battery Away From Children Keep the battery out of the reach of younger children And also pay attention when the battery is taken out from the charger or equipment by little children 9 Leakage If the skin or cloth is smeared with liquid from the battery wash with fresh water It may cause the skin inflammation IDDUPS Series DC DC Converter Module Appendix B Hazardous Materials Disclosure Page 49 Integration IDDUPS Series DC DC Converter Module B 1 Hazardous Material Disclosure Table for IPB Products Certified as RoHS Compliant Under 2002 95 EC Without Mercury The details provided in this appendix are to ensure that the product is compliant with the Peoples Republic of China China RoHS standards The table below acknowledges the presences of small quantities of certain materials in the product and is applicable to China RoHS only A label will be placed on each product to indicate the estimated Environmentally Friendly Use Period EFUP This is an estimate of the number of years that these substances would not leak out or undergo abrupt change This product may contain replaceable sub assemblies components which have a shorter EFUP such as batteries and lamps These components will be separately marked Please refer to the table on the next page IDDUPS Series DC
19. ctor Location ee eec 32 Figure 4 13 CN7 Connector Cables isa Senn naa iia 33 Figure 4 14 AT ATX Mode Select Jumper Location eese 34 Figure 5 1 IDDUPS Battery Status Monitor Application 36 Figure 5 2 Status InformiallOH cuc ee ee 37 Figure 5 32 DE DEE NN 37 Figur 5 4 Battery Detection anna ia 38 Figure 5 5 Battery Remaining Time nee 38 Figure 5 6 Battery Information nun 39 Figure 5 7 Application Setting u ein 40 Figure 5 8 COM NI EIC fee od dana 40 Figure 5 9 Special Event Pop up 1 40 Figure 5 10 IDDUPS Application Quick Launch ICOnN nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 41 Figure 5 11 System Log EXaMmple nn an 41 Figure 5 12 Exit IDDUPS Application 42 E T E integration E IDDUPS Series DC DC Converter Module List of Tables Table 1 1 Output Volta nn aia 11 Table 2 1 BAT LI 251P3000 Specifications rnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnn
20. e abnormal chemical reaction will occur in cells It caused the generating heat smoke rupture or flame Penetration not drive a nail into the battery strike it by hammer or tread it As the battery might be broken or deformed and then it will be short circuited it caused the generating heat smoke rupture or flame Impact Do not give battery impact or throw it The impact might cause leakage heat smoke rupture and or fire of cell in the battery And also if the protection circuit in the battery is broken the battery will be charged at abnormal voltage or current and abnormal chemical reaction might occur It might cause leakage heat smoke rupture and or fire Deformation Do not use the battery with conspicuous damage or deformation It causes the generating heat smoke rupture or Soldering Do not make the direct soldering on battery As the insulator is melted by heat or the gas release vent or safety function is broken it caused the generating heat smoke rupture or flame Reverse Charge and Overdischarge Do not reverse polarity and terminals On charging the battery is reverse charged and abnormal chemical reaction occurs And also there may be case that unexpected large current flows on discharging These cause the generating heat smoke rupture or flame Reversed Polarity Use Do not reverse charge or reverse connect The battery has polarity In case the batte
21. l the components shown in Section 3 3 are present Integration IDDUPS Series DC DC Converter Module 3 3 Unpacking Checklist La NOTE If some of the components listed in the checklist below are missing please do not proceed with the installation Contact the IEI reseller or vendor you purchased the IDDUPS 6364120 636260 from or contact an lEl sales representative directly To contact an IEI sales representative please send an email to sales ieiworld com 3 3 1 Package Contents The IDDUPS 6364120 636260 is shipped with the following components IDDUPS 6364120A IDDUPS 636260A DC DC converter module RS 232 cable P N 32100 157200 RS Utility software CD QIG Quick Installation Guide Table 3 1 Package List Contents integration IDDUPS Series DC DC Converter Module 3 3 2 Optional Items La NOTE The items listed in this section are optional items that must be ordered separately Please contact your IDDUPS 6364120A 636260A vendor distributor or reseller for more information or contact Ei directly by sending an email to sales ieiworld com The following optional items are available for the IDDUPS 6364120A 636260A Quantity Item and Part Number m 1 Li Polymer Smart Battery 2S1P 3000mAH P N BAT LI 2S1P3000 DC Input Cable Cable for following AC DC adapters FSP0601AD101C 60W UP0451E12P 45W UP0251E12PL 25W P N CB P1LP4 RS P N CB MD4P4 R
22. m Block Diagram The IDDUPS series is a charging circuit that provides the Smart Battery with charging current and charging voltage from DC input to match the requirements from Smart Battery The IDDUPS series also provides DC output power to the Host System with following features Provide stable and uninterruptible power to equipment during a power outage line sags and spikes Absorb power surges and transients Smooth out noisy power sources The IDDUPS series receives critical events from the Smart Battery when it detects a problem The Smart Battery communicates with IDDUPS series via two separate communication interfaces SMBus CLOCK and DATA lines primary communication channel The secondary signaling mechanism or Safety Signal secondary communication channel IDDUPS Series DC DC Converter Module The Host System SMBus Host requests information from the battery and then uses it to provide the user information about the battery present state and capabilities The Host System SMBus Host also receives critical events from the Smart Battery when it detects a problem Using the utility software the battery state and capabilities can be shown in the Host System through RS 232 2 2 Safety Both the battery and the IDDUPS series must agree it is safe enough to begin charging If the battery detects some error conditions the charging never begins The error conditions might include battery pack
23. n board jumper of IDDUPS 636260 J1 J2 CN3 CN4 Figure 4 2 IDDUPS 636260 Connector and Jumper Locations IDDUPS Series DC DC Converter Module 4 1 3 Peripheral Interface Connectors Table 4 1 shows list of the peripheral interface connectors on the IDDUPS 6364120 636260 Detailed descriptions of these connectors can be found below ATX mode connector 3 pin wafer connector CN2 ATX power connector 20 pin connector J3 IDDUPS 6364120A only Battery connector 7 pin wafer connector J1 J2 Output power connector 3 pin wafer connector CN3 CN4 Power switch connector 2 pin wafer connector RS 232 cable connector 3 pin wafer connector SBC main power connector 5 pin wafer connector CN7 IDDUPS 636260A only Table 4 1 Peripheral Interface Connectors Input power connector 4 pin wafer connector 4 1 4 Jumper Table 4 2 lists the jumper on the IDDUPS 6364120 636260 Detailed descriptions of these jumper can be found in Section 4 3 Connector Type AT ATX mode select jumper 2 pin header JP1 Table 4 2 Rear Panel Connectors Integration IDDUPS Series DC DC Converter Module 4 2 Internal Peripheral Connectors Internal peripheral connectors are found on the motherboard and are only accessible when the motherboard is outside of the chassis This section has complete descriptions of all the internal peripheral connectors on the IDDUPS 6364120 636260 4 2 1 ATX Mode Connector CN Label
24. nnnnnennnnnnnnennnnn 15 Table 3 1 Package List Contents casa R URP KREBS QC da 18 Table 3 2 EN Scene 20 Table 4 1 Peripheral Interface Connectors nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnvennnnn 23 Table 2 Hear Panel Connectors ee 23 Table 4 3 ATX Mode Connector PinoutsS rrrrnnnnnnnnnnvnnnnnnnnnnnnnnnvnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnnnnnnnnennn 24 Table 4 4 CN2 reinan 25 Table 4 5 ATX Power Connector Pinouts 26 Table 4 6 J3 Connector 26 Table 4 7 Battery Connector Pinouts ssssaareennnnnnnnennnnnnnnnennnnnnnneennnnnnnneennnnnnnneennnnnnnennnnnnnnnennnnn 27 Table 4 8 Input Power Connector 28 Table 4 9 CN1 Connector Gables un nennen 29 Table 4 10 Output Power Connector PinOutsS n xxxnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnnennnnnnnnnnnnnn 29 Table 4 11 CN3 amp CN4 Connector 30 Table 4 12 Power Switch Connector Pinouts 31 Table 4 13 RS 232 Cable Connector
25. rating smoke rupture or flaming because of the abnormal chemical reaction in cells Ingestion Keep the battery away from babies Keep the little battery out of the reach of babies in order to avoid troubles by swallowing In case of swallowing the battery see a doctor immediately Charging Time Do not continue to charge battery over specified time If the battery is not finished charging over regulated time let it stop charging There is possibility that the battery might generate smoke rupture or flame Store Do not get into a microwave or a high pressure container It causes the generating smoke rapture or flaming because of a sudden heat or damage of sealing condition of battery Leakage Do not use a leaked battery nearby fire If the liquid leaks from the battery or the battery gives out bad smell let the battery leave from flammable objects immediately Unless do that the electrolyte leaked from battery will catch fire and it will cause the smoke flaming or rupture of it E TE E A integratio IDDUPS Series DC DC Converter Module 6 Rust Changing Color and Deformation Do not use an abnormal battery In case the battery has bad smell or is generated its changing color or deformation or causes something wrong in using includes charging and storage let it take out from equipment or charger and do not use it If an abnormal battery is used it will generate smoke rupture or
26. rter Module 3 1 Anti static Precautions WARNING Failure to take ESD precautions during the installation of the IDDUPS 6364120 636260 may result in permanent damage to the IDDUPS 6364120 636260 and severe injury to the user Electrostatic discharge ESD can cause serious damage to electronic components including the IDDUPS 6364120 636260 Dry climates are especially susceptible to ESD It is therefore critical that whenever the IDDUPS 6364120 636260 or any other electrical component is handled the following anti static precautions are strictly adhered to Wear an anti static wristband Wearing a simple anti static wristband can help to prevent ESD from damaging the board Self grounding Before handling the board touch any grounded conducting material During the time the board is handled frequently touch any conducting materials that are connected to the ground Use an anti static pad When configuring the IDDUPS 6364120 636260 place it on an anti static pad This reduces the possibility of ESD damaging the IDDUPS 6364120 636260 Only handle the edges of the PCB When handling the PCB hold the PCB by the edges 3 2 Unpacking 3 2 1 Unpacking Precautions When the IDDUPS 6364120 636260 is unpacked please do the following Follow the anti static precautions outlined in Section 3 1 Make sure the packing box is facing upwards so the IDDUPS 6364120 636260 does not fall out of the box sure al
27. ry is not connected with charger or equipment smoothly do not force them to connect and do check polarity of battery If the battery is connected to opposite polarity with charger it will be reverse charged and abnormal chemical reaction will occur lt causes the generating heat smoke rupture or flame Connect Battery to the Plug Do not connect battery to the plug socket or car cigarette plug Added high voltage to the battery the excessive current will flow in it and then it will cause the generating heat smoke rupture or flame 13 16 IDDUPS Series DC DC Converter Module Inappropriate Use for Other Equipment Do not use battery for other equipment If the battery is used for unspecified equipment it will deteriorate its performance and cycle life At worst abnormal current will flow or battery may generate heat smoke rupture or flame Leakage Do not touch a leaked battery directly in case the leaked electrolyte gets into eyes wash them with fresh water as soon as possible without rubbing eyes And then see a doctor immediately If leave damaged eyes undone it will cause eye trouble WARNING 1 Page 46 Mixed Use not use Lithium ion battery in mixture Do not use Lithium ion battery with the primary batteries or secondary batteries whose capacity kind or maker is different if do that the battery will be discharged or charged excessively in use And it may cause the gene
28. sing gt 60 battery temperature is above 60 C lt 60C battery temperature is below 60 5 2 2 3 Battery Remaining Time The battery remaining time is shown in the top right corner Figure 5 5 of the status screen to indicate the total battery remaining time To view the individual battery time click on the BATTERY A BATTERY B tab Section 5 2 3 Figure 5 5 Battery Remaining Time IDDUPS Series DC DC Converter Module 5 2 3 Battery Information Click on the BATTERY A BATTERY B tab to view the information of battery A battery B The listed information includes battery type capacity output voltage temperature charging rate discharging rate and battery remaining time Figure 5 6 The values listed are updated per second IDDUPS Battery Status Monitor SETTING ABOUT IDDUPS BATTERY Remaining Time 6 hr 44 min Capacity Voltage Temperature Charge Discharge 100 EN 100C 21 1410 mv Figure 5 6 Battery Information 5 2 4 Setting Click on the SETTING tab to select the COM port or enable disable the special event pop up window Figure 5 7 gt 4 gt 4 egration Corp za gt 47 j 6 2 4 5 Pus STATUS BATTERY SETTING ABOUT IDDUPS O COM Open Close Com Fort Status special event Pop up Auto execubon after OG
29. ttery Connector Locations Page 26 IDDUPS Series DC DC Converter Module C C CTN Table 4 7 Battery Connector Pinouts AS Figure 4 6 Battery Connected 4 2 4 Input Power Connector CN Label CN1 CN Type 4 pin wafer connector 1x4 CN Location See Figure 4 7 CN Pinouts See Table 4 8 The input power connector is connected to power source such as a power adapter or a terminal block IDDUPS Series DC DC Converter Module GROUND GROUND Table 4 8 Input Power Connector Pinouts Use either one of the following cables to connect CN1 with power source Cable for following AC DC adapters FSP0601AD101C 60W UP0451E12P 45W UP0251E12PL 25W P N CB P1LP4 RS Cable for 63000 FSP120AAB RS 120W AC DC adapter P N CB MD4P4 RS 131 Integration Corp 4 IDDUPS Series DC DC Converter Module Cable for Terminal Block P N CB NOLP4 RS Table 4 9 CN1 Connector Cables 4 2 5 Output Power Connectors CN Label CN3 CN4 CN Type 3 pin wafer connector 1x3 CN Location See Figure 4 8 CN Pinouts See Table 4 10 The power module provides power to devices through this output power connector Figure 4 8 Output Power Connector Locations Table 4 10 Output Power Connector Pinouts Use either one of the following cables to connect CN3 or CN4 with HDD IDDUPS Series DC DC Converter Module Output
30. voltage too high or low temperature out of acceptable ranges individual cell voltage shorted Furthermore to continue charging both the battery and the IDDUPS series must be satisfied it is still safe to do so The battery sends a message or stop sending messages to the IDDUPS series to terminate charge if any error condition occurs in the battery Second the IDDUPS series monitors the battery pack Safety Signal terminal If the Safety Signal moves out of a range that allows charging the IDDUPS series immediately terminates charge This could happen if the temperature of the battery pack got too hot These mechanisms are independent of and in addition to any protection mechanisms in the battery pack itself for example fuses or protection FETs controlled by hard wired safety circuitry 2 3 Battery Specifications The IDDUPS series may also come with a Li Polymer smart battery Some of the Li Polymer smart battery specifications are listed in Table 2 1 Li Polymer Nominal Capacity 3000mAH Nominal Voltage 7 4V Two 3 7V Li Polymer battery cell IDDUPS Series DC DC Converter Module Main Board Dual cell Li lon battery PCB Gauge IC and NTC 10KQ Max Output Power 100W Max Output Current 16 7AH DR202 148mm x 89mm x 20mm Operating Temperature 20 C 60 C 230g Table 2 1 BAT LI 2S1P3000 Specifications IDDUPS Series DC DC Converter Module Unpacking IDDUPS Series DC DC Conve
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