Assembly manual for 51-way Secondary locking
Contents
1. ec NC _ p Sa d M er B a pnm a lt A 2 nat ee EC a um P l lt a lt P i La p ias h n NE s Y EM e s as nd dii p q ge J i sii I Ee S ll E AA sisse S J p at T sa an 1 a aii E x E Crimp inserts for hand tool On demand Electro Crimp press ITT Cannon order no 121586 5197 ITT Cannon Bearbeitet Gepr ft 10 02 11 STR 10 02 11 HAG Norm And Stand C ITT Cannon GmbH D 71384 Weinstadt And Datum 4119W 10 02 2011 file t cas2 c250xxe doc CANNON STANDARD page 6 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 3 Assembly aids Assembly fixture for Jam nut connector description MA APD 51 J ITT Cannon order no 121586 5206 e Assembly fixture for receptacle connector description MA APD 51 R ITT Cannon order no 121586 5203 Assembly fixture for plug connector description MA APD 51 P ITT Cannon order no 121586 5202 Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 7 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and ba2. ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 36 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions 12 Product safety and warranty THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET CATALOG Failure to observe the advice in this information sheet and the operating conditions specified in the Product Data Sheet Catalog could result in hazardous situations MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials They contain conducting and non conducting materials and can be divided into two groups a Printed circuit types and low cost audio types which employ all plastic insulators and casings b Rugged Fire Barrier and High Reliability types with metal casings and either natural rubber synthetic rubber plastic or glass insulating materials Contact materials vary with type of connector and also application and are usually manufactured from either Copper copper alloys nickel alumel chromel or steel In special applications other alloys may be specified FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids or transit damage to any of t
3. CANNON STANDARD page 25 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 8 3 Locking of connector insert After having checked the position numbering and pre locking of contacts push lever downwards until there is an audible click and a mechanical stop Do not press beyond this point you might damage the tool Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 26 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 8 4 Assembly of endbell 1 Move the endbell which is already on the wires over the connector housing 2 Turn the endbell to the right until its final locking In the final position there is an audible click For disassembly see chapter 9 To remove the connector turn the coupling ring counterclockwise until the coupling ring will lock in the pre locking Take the plug connector out of fixture Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 27 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and ba
4. Cannon GmbH D 71384 Weinstadt CANNON STANDARD Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions page 12 of 37 Start electro press with respect to user manual Take care on safety instrutions The separated and crimped contact can be taken out of tool Sdn dem eee cH ON A 1 kS pe e i l f r M AM a 5 ow k1 D a N mc E a AYY i M AY a pE L pene __ a i m 2 mE H 8 E H K amp s axe gt E Wa Oe M p 1 Cram a bf foe a WE e L ks Mb y Qu Gay NE EI Q J T i E y CL A a ae duc lh sa i EN n n LL The crimp has to be acc specification see page 13 Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 13 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 5 3 Crimpspecification for pin contact ITT Cannon order no 121668 0 and socket contact ITT Cannon order no 121668 0 Wire crimp section A A Insulation crimp section B B max 2 5 Wire HW H
5. assemblies and aids as well as deviation from the prescribed assembly process require the written consent of the manufacturer The manufacturer reserves the right to make changes without notice For a clearer understanding to the right means as seen from the top you have to turn clockwise to the left means as seen from the top you have to turn counter clockwise Unused or left over parts have to separated for recycling Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 3 of 37 Product Specification TTT Cannon APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 1 Piece part over view page 4 2 Crimping tools page 5 3 Assembly aids page 6 4 Preparation of wires page 5 Crimping of pin and socket contacts page 8 5 1 Crimping with handtool page 8 5 2 Crimping with electropress page 11 5 3 Crimpspecification page 13 6 Assembly of Jamnut receptacle page 14 6 1 Insertion of wire filler page 15 6 2 Insertion of contacts page 16 6 3 Locking of connector insert page 17 6 4 Assembly of the endbell page 18 7 Assembly of the snap in receptacle page 19 1 Insertion of wire filler page 20 7 2 Insertion of contacts page 20 7 3 Assembly of the endbell page 21 7 4 Assembly of the alignment disc page 22 8 Assembly of the
6. endbell ITT Cannon order no 120110 0075 Insert the contacts until you hear an audible click then gently pull on the wire to verify retention Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 6 3 Locking of connector insert page 17 of 37 After having checked the position numbering and pre locking of contacts push lever downwards until there is an audible click and a mechanical stop Do not press beyond this point you might damage the tool Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 18 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 6 4 Assembly of endbell 1 Move the endbell which is already on the wires over the connector housing 2 Turn the endbell to the right until its final locking In the final position there is an audible click For disassembly see chapter 8 2 A s s LL D aa Gat To remove the connector slide the sliding lock in the open positi
7. examined prior to installation use and rejected if found to be damaged DISPOSAL Incineration of certain materials may release noxious or even toxic fumes APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit because an electric shock could result from touching exposed contacts on an unmated connector Voltages in excess of 30 V ac or 42 5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body The connector and wiring should be checked before making live to have no damage to metal parts or insulators no solder blobs loose strands conducting lubricants swarf or any other undesired conducting particles Insulation resistance should be checked to make certain that no low resistance joints or spurious conducting paths are existing between contacts and exposed metal parts of the connector body Further the contact resistance of the connectors should be measured within the electrical circuit in order to identify high resistances which result in excessive connector heating Always use the correct application tools as specified in the Data Sheet Catalogue Do not permit untrained personnel to wire assemble or tamper with connectors For operation voltage please see appropriate national regulations IMPORTANT GENERAL INFORMATION i Air and creepage paths Operating vo
8. straight plug connector page 23 8 1 Insertion of wire filler page 24 8 2 Insertion of contacts page 24 8 3 Assembly of the endbell page 25 8 4 Assembly of the endbell page 26 9 Disassembly of the endbell page 27 10 Disassembly of contacts of jam nut and snap in receptacle connector page 28 11 Disassembly of contacts of plug connector page 31 12 Product safety and warranty page 36 Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc zi O 5 O C 3 oO I C2 Co I Q gt m D 2 DOP AXxNGZI ZSEO I 9 1J o e N 0D JJ OVH FE6070L e N No 494001299 WJON pueig puy D 2 a UO m c j Cylinder housing with coupling nut and o ring sealing for Straight connector APD 51 way Snap in connector with o ring sealing APD 51 way Pin contact e g APK PA16A15 002 for wire sections 0 75 1 5 mm ITT Cannon order nr 121668 0253 Colour brown RAL 3009 coding 3 ITT Cannon order no 121583 0089 starting year 2012 new ITT Cannon order no will be 121583 0189 Colour purple RAL 4001 coding 4 ITT Cannon order nr 121583 0090 starting year 2012 new ITT Cannon order no will be 121583 0190 Colour green RAL 6018 coding 1 ITT Cannon order nr 121583 0087 starting year 2012 new ITT Cannon order no will be 12158
9. 0 O0 O lt owing out of contact positionier an S EUR l J as C O O OJ M pe Sake oA Y a A E p Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 9 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions Place contact acc wire gauge in contact Align U shape opening of insulation positionier and push until the tactil and crimp to the top audible click 1 Swing back the contact postionier while keeping the contact alignment in the hand crimp tool 2 Stripped side of the wire see page 7 has to be placed in contact Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 10 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions Move the wire keep the right position of the wire seal until the first sealing lip touches the edge of the insulation crimp E 3 After final stop the hand tool will open and the crimped contact can be taken out Press bars of hand crimp tool
10. 3 0187 Colour yellow RAL 1018 coding 2 ITT Cannon order nr 121583 0088 starting year 2012 new ITT Cannon order no will be 121583 0188 Socket contact APK SA16A15 002 for wire sections 0 75 1 5 mm ITT Cannon order nr 121668 0202 Colour brown RAL 3009 coding 3 ITT Cannon order nr 121583 0093 Colour purple RAL 4001 coding 4 ITT Cannon order nr 121583 0094 Colour green RAL 6018 coding 1 ITT Cannon order nr 121583 0091 Colour yellow RAL 1018 coding 2 ITT Cannon order nr 121583 0092 Assembly instruction Connector APD 51 way Individual wire seal 1 Piece part Insulations 1 4 2 0 mm overview Colour grey ITT Cannon order nr 121667 0022 Endbell with sealing ITT Cannon order nr 120110 0075 Insulations 2 1 9 2 1 mm Colour yellow ITT Cannon order nr 121667 0023 Insulations 2 1 2 1 6 mm Colour red ITT Cannon order nr 121667 0024 Wire filler Colour white ITT Cannon order nr 121667 0025 ua ITT Cannon 16 08 04 page 4 id wed eoo AYXOIAJOAO Oo OQ c 9 a o0 re 5 Q E 5 a lt 0 co O X S o o 5 o 9 Q 6 o0 j o lt uouueg TT gt U g O1 nk 1 pe lt gt o O O O f O r o gt Q o pe lt O D Ace0ScSVD U o Q O p o Oo D o z O 9 et O 5 qavaNvis NONNVO Z 10 v abed CA
11. 84 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 21 of 38 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 7 3 Locking of connector insert After having checked the position numbering and pre locking of contacts push lever downwards until there is an audible click and a mechanical stop Do not press beyond this point you might damage the tool Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 22 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 7 4 Assembly of endbell 1 Move the end bell which is already on the wires over the connector housing 2 Turn the endbell to the right until its final locking In the final position there is an audible click To get the connector out of tool pull on the sliding drawer For disassembly see chapter 8 To remove the connector slide the drawer back in the open position and take the connector out Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 23 of 37 Product Specification LTT Cann on AP
12. CANNON STANDARD page 1 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions Assembly manual for 51 way Secondary locking Straight plug bayonett coupling Snap in receptacle Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 2 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions Se See AEE MU E go a M pe am Ge ue P M ou M Mi OFS Jes COC GKQOSGOO SOOOO On Jamnut d receptacle A Please read the assembly instructions completely and make yourself aware of the content Only trained personal are allowed to do the assembly Pay attention to the method of assembly the order of assembly as well as hints and specifications to guarantee proper function of the assembly Only the recommended parts sub assemblies and fixtures should be used for the assembly and disassembly of a plug connector If the parts sub assemblies and aids are used inappropriately negligently and abusively the liability of the manufacturer becomes void The manufacturer also assumes no liability for resulting damages to property and person Changes on parts sub
13. D 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 8 Assembly of the straight plug connector Place and fix the assembly fixture ITT Cannon order no 121586 5202 firmly on p a base Pd L 14 Place plug lightly ITT Cannon order no 121583 0087 0090 and 121583 0099 0102 1 ASN onto fixture FADEN 2 Rotate the the whole plug assembly SEES SL TCU counterclockwise until the key ways line up and the E plug assembly drops into position 3 Once the plug assembly is in position rotate the couping ring clockwise to fix the assembly Attention Do not press the lever down until you are done with the wire filler and contact insertion Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 24 of 37 Product Specification TTT Cannon APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 8 1 Insertion of wire fillers see chapter 6 1 8 2 Insertion of contacts In the straight plug connector there are pin contacts to be inserted See chapter 6 2 for further instruction Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc
14. I Minimum gauge Height of wire Height of Pull out force N mm crimp Insulation crimps acc IEC 352 2 mm 0 05 mm 0 1 DIN EN 60352 2 recommended 0 75 1 25 3 35 80 1 00 1 27 3 35 105 1 50 1 30 3 45 135 The wire strains have to be visible outside the crimp area All wire strains have to be kept within the crimp No single strain is allowed to be out of the crimp Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 14 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 6 Assembly of the Jam nut receptacle connector Place and fix the assembly fixture ITT Cannon order no 121586 520X firmly on a base Move the sliding lock of the fixture to the LN EE e fi ie F 1 4D k T7 y ff Mei T A df AP SSS Les m S j os S ces d Ls tM Men ON ee NE 1 s e LE MEE l L 3 Lun S 1 l A 1 1 Insert connector ITT C a Cannon order no 121583 TAS 0091 0094 and121583 0103 0106 into fixture 2 Move sliding lock onto connector J P d P4 yf 4 d Pd 4 y d ge Z FP LA Attention Do not press gay the lever down until you are done with the wire filler and contact insertion Bearbeitet Ge
15. NNON STANDARD page 5 of 37 Product Specification APD 51 way with circular contacts and bayonet I T TCannon coupling secondary locking principle assembly CAS25032b instructions 2 Crimping tools Handcrimp tool Description Strato Standard Crimping tool ITT Cannon order no 121586 5156 Description WWZ 20 100 APK16 15 002 ITT Cannon order no 121586 5132 Hs Pe P e Y E ot ES 5 Sd ga NN gat gt i a a p dd we oou t Zo a j p Em 7 SS wa se PENNE ano C N A E AE ff e d l YN Se __ 3 Se A J ZA 0 AL Nd j A lt IN LAT JF VA l SL bh gt 3 eS M Ne T EE m AUPE NIS RA 4 ma we en P i K zu p V1 I ad c amp a P f acd k Loc s 11 h n a T T NEC f MIR uA LG n cip E Y EN E Ao o As ee a E aw 3 eee pena Nea KE X E l mor Ye g 2 1 jt m z k BA N E osi i M d MEE e dM sene Qt MI lt ee Q i em l i all 4 yes a ET oe 33 P odi pu P gt jet lt j j RA j A3 bun PAN jj P N VN Y Au a K No ENT 4 f ry P j 5 NN j p S X j N is FE M A A N a 1
16. as2 c250xxe doc
17. e cable to extract vS0 6 98 IE UoUUE j Ring device for secondary lock APD 51 way CET APD 51 SECONDARY LOCK part no 317 8675 054 Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD Product Specification TTT C annon APD 51 way with circular contacts and bayonet coupling secondary locking principle assembly instructions For a better understanding see pictures of the status before and after releasing secondary lock shown without wires and without assembly fixture 121586 5206 or 5203 page 29 of 37 CAS25032E disassembly 7 Bearbeitet Gepr ft Norm nd Stand nd Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 30 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 31 of 37 Product Specification LTT Cannon APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 11 Disassembly of contacts of plug conn
18. ector 1 Push gently 3 of the unlocking tools CET APD 51 SECONDARY LOCK FORK behind the 3 snap fits 1a until stop at the screwhead touch the plane face 1b Do not overstretch unlocking tool It can break 1c 2 Press gently the whole connector with the 3 protrusions on the ring device CET APD 51 SECONDARY LOCK 2a until the height of the protrusion is even 2b 3 Take the 3 unlocking tools out and extract the contacts Pull gently on the cable to extract 3a 4 Take care on the sharp edges of the unlocking tool 5 Don t scratch the inner wall of the connector with the unlocking tools Unlocking tool for secondary lock APD 51 way CET APD 51 SECONDARY LOCK SET product no 121586 5259 au S CR ES I Md Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 32 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions Ring device for secondary lock APD 51 way CET APD 51 SECONDARY LOCK part no 317 8675 054 Bearbeitet Gepr ft And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250x
19. he component parts may cause electric shock or burns Live circuits must not be broken by separating mated connectors as this may cause arcing ionisation and burning Heat dissipation is greater at maximum resistance in a circuit Hot spots may occur when resistance is raised locally by damage e g cracked or deformed contacts broken strands of wire Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals Overheating may occur if the ratings in the product Data Sheet Catalog are exceeded and can cause breakdown of insulation and hence electric shock If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts formation of oxide film on contacts and wires and leakage currents through carbonisation of insulation and tracking paths Fire can then result in the presence of combustible materials and this may release noxious fumes Overheating may not be visually apparent Burns may result from touching overheated components HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use Although there are normally no sharp edges care must be taken when handling certain components to avoid injury to fingers Electrical connectors may be damaged in transit to the customers and damage may result in creation of hazards Products should therefore be
20. ltage Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 37 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations For this reason the air and creepage path data are only reference values Observe reduction of air and creepage paths due to PC board and or harnessing ii Temperature All information given are temperature limits The operation temperature depends on the individual application ili Other important information ITT Industries continuously endeavours to improve their products Therefore ITT Industries products may deviate from the description technical data and shape as shown in this catalog and data sheets iv Harnessing and Assembly Instructions If applicable our special harnessing and or assembly instruction has to be adhered to This is provided on request ITT Industries Cannon GmbH Cannonstrasse 1 D 71384 Weinstadt Tel 49 0 7151 699 0 Fax 49 0 7151 699 217 info de itt com www ittcannon com Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t c
21. on and take the connector out Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 file t cas2 c250xxe doc ITT Cannon GmbH D 71384 Weinstadt CANNON STANDARD page 19 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 7 Assembly of the snap in receptacle Place and fix the assembly fixture ITT Cannon order no 121586 520X firmly on a base Move the sliding drawer of the fixture out until it stops f T d wa JL Insert connector ITT m y Cannon order no 121583 Mei Lau 0091 0094 and121583 0103 0106 into fixture FA 2 Move drawer into fixture 74 to lock connector Attention Do not press the lever down until you are done with the wire filler and contact insertion Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 20 of 37 Product Specification TTT Cannon APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 7 1 Insertion of wire fillers see chapter 6 1 7 2 Insertion of contacts oee chapter 6 2 Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 713
22. pr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 15 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 6 1 Insertion of wire fillers To ensure that the connector is tight if not all contact cavities are loaded with contacts the remaining cavities have to be sealed with wire fillers ITT Cannon order no 121667 0025 Because of the easier access we recommend to fill the unused cavities before loading contacts fi a oH IM V UL UL AAV AY iy QA shown and inserted in Wire fillers to be oriented as l unused cavities acc layout en 2 Press wire filler with finger and a blunt device gently in the cavity Do not damage the sealing lips The insertion depth is between 5 and 10 mm didi Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 16 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 6 2 Insertion of contacts Bunch of wires with crimped contacts exemplaryly shown with socket contacts to be put trough
23. until stop If necessary the contact positioner has to and assure that the wire is still acc be swung out situation shown above The crimp has to be acc specification see page 13 D Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 11 of 37 Product Specification APD 51 way with circular contacts and bayonet CAS25032E ITT Cannon coupling secondary locking principle assembly instructions 5 2 Crimping with electro press Crimp tool q ITT Cannon order no 121586 5132 ES T in electro press on demand available pO dx ee ITT Cannon order no 121586 5043 at ALL a with regard to the crimp tool manual VON I7 NS NO rc NE CE o NR u A 2i Lois l M LA Choose contact acc application E g pin contact ITT Cannon order no 121668 0253 APK PA16A15 002 socket contact ITT Cannon order no 121668 0202 APK SA16A15 002 1 Place contact strip as shown in strip guiding of the crimp tool 2 Stripped side of wire see page 7 to placed against the wire stop 5 Ml sedet a 7 EET DE py eee mud liom nd comam UL MD Wire stop Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 file t cas2 c250xxe doc ITT
24. xe doc CANNON STANDARD page 33 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions For a better understanding see pictures of the status before and after releasing secondary lock shown without wires before disassembly after unlocking Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc page 34 of 37 CAS25032E mbly ntacts and bayonet lar co o o a o c p S Oo c o x lt O O 53 Oo um 0 gt E o c Product Specification CANNON STANDARD APD 51 way with circu ing seco coupl And Datum 10 02 2011 ae 0 w o v RES o Or CANNON STANDARD page 35 of 37 Product Specification APD 51 way with circular contacts and bayonet ITT Cannon coupling secondary locking principle assembly CAS25032E instructions From 2012 this specification is valid for APD 51way new design Do not unlock the secondary lock feature on each connector more than 2 times If there is a need to rework again the connector use a new connector This applies for all different versions of the secondary locking principle connectors shown in the assembly instruction Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011
25. yonet CAS25032E coupling secondary locking principle assembly instructions 4 Preparation of wires Select single wire seal acc wire diameter see page 4 Move single wire seal as shown on the wire Leave sufficient space that the single wire seal won t be damage while stripping the insulation and crimping the contacts Insulation Strip wire on a length of 4 0 3mm Move single wire seal back to the end of the insulation until ist even Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 8 of 37 Product Specification APD 51 way with circular contacts and bayonet ITTCannon coupling secondary locking principle assembly CAS25032E instructions 5 Crimping of pin and socket contacts shown on pin contacts 5 1 Crimping with hand tool Choose contact acc application E g pin contact ITT Cannon order no 121668 0253 APK PA16A15 002 Socket contact IT T Cannon order no 121668 0202 APK SA16A15 002 Mount inserts ITT Cannon order no 121586 5197 into crimp tool ITT Cannon order no 121586 5156 regarding the crimp tool manual Use a cutter to separate contacts from support strip A Open crimp tool be complet pressing o
26. yonet CAS25032E coupling secondary locking principle assembly instructions 9 Disassembly of endbell 1 Move carefully with a flat tool preferably the tip of a screw driver behind the locking latch of the end bell 2 1 Bend the locking latch gently without destroying the latch from inside to outside until 2 2 the endbell can be turned to the left counterclockwise For an easier assembly you can put the connector in the appropriate fixture see chapter 6 7 and 8 After sufficient turning the endbell can be lifted Bearbeitet Gepr ft Norm And Stand And Datum 10 02 11 STR 10 02 11 HAG C 4119W 10 02 2011 ITT Cannon GmbH D 71384 Weinstadt file t cas2 c250xxe doc CANNON STANDARD page 28 of 37 Product Specification LTT Cann on APD 51 way with circular contacts and bayonet CAS25032E coupling secondary locking principle assembly instructions 10 Disassembly of contacts of jam nut and snap in receptacle connector 1 Put the connector in the appropriate assembly fixture 121586 5206 or 5203 2 Attach the connector well by using the locking feature take care that the connector is kept well in the fixture use lock slide Carefully move the wires away from the insert locking protrusions 3 Press gently with a ring device CET APD 51 SECONDARY LOCK 3a carefully on the protrusions until the height of the protrusions is even 3b 4 Extract the contacts Pull gently on th
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