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3700 Series Flat-Panel Industrial PCs User Manual for the 3712KPM

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Contents

1. CHEMICAL H C CHEMICAL H C CHEMICAL H C Acids Alkalies Solvents Acetic 10 F P Ammonium Hydroxide P P Alcohols E E Acetic Glacial P P Calcium Hydroxide P P Aliphatic Hydrocarbons G G Benzene Sulfonic 10 F P Potassium Hydroxide P P Aromatic Hydrocarbons G F Benzoic E E Sodium Hydroxide P P Chlorinated Hydrocarbons P N Boric E E Acid Salts Ketones F P Butyric 100 F P Aluminum Sulfate E E Ethers F P Chloracetic 10 E E Ammonium Chloride E E Esters F P Chromic 5 P P Copper Chloride E E Gasoline E E Citric 10 E E Iron Chloride E E Carbon Tetrachloride G G Fatty Acids E E Nickel Chloride E E Organics Fluosilicic P P Zinc Chloride E E Aniline P P Formic 90 P P Alkaline Salts i Benzene F P Hydrobromic 20 G F Barium Sulfide E E Formaldehyde 37 G G Hydrochloric 20 G F Sodium Bicarbonate E E Phenol 5 G F Hydrocyanic E E Sodium Carbonate E F Mineral Oils E E Hydrofluoric 20 P P Sodium Sulfide E F Vegetable Oils E E Hypochlorous 5 G F Trisodium Phosphate G F Chlorobenzene G F Lactic 5 F P Neutral Salts Maleic 25 E E Calcium Chloride E E Nitric 5 F F Magnesium Chloride E E Nitric 30 P P Potassium Chloride E E Oleic E E Sodium Chloride E E Oxalic E E Phosphoric G F Picric G E Stearic E E Key F P Sulfuric 50 Sulfuric 80 Tannic E no attac
2. 2 Use the keyboard buttons located on the right side of the keyboard i e the buttons normally used with the numeric keys Additional notes e F11 F20 SHIFT F1 F10 e F21 F30 CTRL F1 F10 e F31 F40 ALT F1 F10 e END LEFT START and EXPLORE keys are available 45 143311 H Chapter 4 Maintenance The 3700 series is designed to withstand the harsh environment of the factory floor Routine maintenance can help keep your system in good operating condition Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction Schedule preventive maintenance along with the regular equipment maintenance to minimize down time General Preventive Maintenance Here are some preventive measures you can take Clean the monitor screen using a non residue cleaner such as a mild window cleaning solution or CRT screen cleaner Take care not to scratch the screen face Clean or change the fan filter periodically to ensure that the air circulating in the unit is clean Wash the filter with warm water and dish soap and let it air dry Do not scrub the filter and do not reinstall it into the unit until it is completely dry Base your maintenance schedule on the type of environment the system is in 1 e if the area is dusty you should schedule maintenance more often than if it is a dry clean area Check the filter often to determine if it needs to be changed ahead of schedu
3. 2 You are able to create your own custom keypad inserts to reflect any reprogramming you may have done 5 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 2 3712 15KPM T Front Panel Features Feature Description Front Panel The front panel has four components a display strengthened glass covering the display a frame in which the display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 3712KPM T has a 12 1 TFT LCD flat panel The 3715KPM T has a 15 TFT LCD flat panel The strengthened glass covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information abut the frame or the overlay see Chapter 4 Maintenance Diagnostic LEDs Following is a description of the LEDs and their meanings Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory Brightness Control These buttons adjust the brightness of the backlights The
4. e AGP video controller 4 MB system video RAM up to 32 MB available e PCT local bus IDE controller e Two 168 pin SDRAM DIMM sites that support 128 amp 256 MB DIMMs for up to 512 MB total memory e Two USB 1 1 ports e 100MHz or 133MHz front side bus depending on the Celeron or Pentium III processor type 1 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction e Standard Features of a 3700 Unit Flash BIOS 6 42 mounting depth maximum for all 3700 models Flat panel active color TFT display 12 1 800x600 on 3712s 15 1024x768 on 3715s Four AT bus expansion slots One Y length PCI One full length ISA One full length PCI One full length PCI slot or ISA slot Rear IBM PS 2 keyboard port and mouse port on all units Front PS 2 keyboard port and front USB port available on the 3712KPM T and 3715KPM T models Status LEDs Power Disk COM Input Fault Floppy drive rear access CD ROM rear access Removable 20 GB hard drive rear access 200 watt power supply MS DOS operating system All 3700 front panels meet NEMA 4 4X 12 and IP65 specifications when panel mounted UL Listed for use in Class I and Class II Division 2 Hazardous Locations Groups A B C D F and G UL 508 Listed e Additional standard features 3712KPM T amp 3715KPM T models 40 relegendable function keys 80 with the F A function Numeric PC control and alpha keypads W
5. 5V and 3 3V combined cannot to exceed 36 watts 5V and 12V combined cannot exceed 8 watts 3 3 V 9 maximum 5 V 7A maximum 5 V 0 54A maximum 12 V 8A maximum 12V 0 7A maximum Caution 5V and 12V combined cannot exceed 0 8 amps 3715T amp 3715KPM T 13 97 in 354 84 mm 19 00 in 482 6 mm 7 64 in 194 06 mm 6 64 in 168 66 mm 1 00 in 25 4 mm Mount in panel or in 19 in rack 12 1 TFT color display 15 TFT color display 62 143311 H 3700 Series Flat Panel Industrial PC Appendix A Technical Specifications Characteristic Hardware Specification 3712KPM T UL 508 Listed Ageney UL 1604 Listed Approvals cUL CSA C22 2 No 142 Listed CUL CSA C22 2 No 213 Listed 3715T amp 3715KPM T Regulatory FCC 47 CFR Part 15 Class A Compliance CE EMI EN55022 Class A IMMUNITY EN61000 6 2 SAFETY EN60950 HARMONICS EN61000 3 2 Class A FLICKER EN61000 3 3 Environmental Specifications Table A 2 lists the environmental specifications for the 3712KPM T 3715T and 3715KPM T Table A 2 Environmental Specifications Characteristic Specification Temperature Operating 0 to 50 C 32 to 122 F Non operating 20 to 60 C 4 to 140 F Humidity Operating 20 to 80 RH non condensing Non operating 20 to 80 RH non condensing Altitude Operating Sea level to 10 000 feet 3 048 m Non operating Sea level to 40 000 feet 12 192 m Vibratio
6. because the voltage and current across the make break device are capable of creating a spark Hazardous Locations regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements i e intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken Use suitable UL listed and or CSA Certified Class I Division 1 switches in Hazardous Locations These switches are available from a wide number of sources It is the responsibility of the customer to ensure that the power switch selected for their installation has the correct Hazardous Locations rating for the location in which it is installed Cable Connections Division 2 Hazardous Location regulations require that all cable connections be provided with adequate strain relief and positive interlock Never connect or disconnect a cable while power is applied at either end of the cable Communication Cable Interfaces All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing should be a metal conductive type e g molded zinc and the ground shield braid should be well terminated directly to t
7. is updated by the utility as editing takes place The insert delete and cursor control keys on the full stroke keyboard are active for editing When a key is selected from the Edit Macro option the menu bar displays the following choices Exit Cut Copy Paste Codes Hex and I O Insert Overtype The macro for the chosen key is also displayed To access the menu bar use F1 Cut deletes a sequence of scan codes from the macro To select a section to cut 1 Placethe cursoron the first character to cut 2 Press F1 to access the menu bar choices and select cur 3 Press ENTER Cut should still be highlighted but the cursor will appear on the Edit line Move the cursor on the last character to cut and press ENTER The last character of every macro is the end of the macro EOM and cannot be deleted Copy duplicates a sequence of scan codes from the macro into memory To select the section to copy 1 Place the cursor on the first character to copy Press F1 and select Copy 2 Press ENTER Copy should still be highlighted but the cursor will appear on the Edit line 3 Move the cursor to the last character to copy and press ENTER The copied item does not appear on the screen until you select Paste 40 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Edit Paste Paste inserts a sequence of scan codes which were saved in memory using Copy into the macro To paste a sequence of scan c
8. or entering utility commands You can redefine all keys on the keypads except the F A Function Alpha key While the utility is running the keypads are disabled Dialog boxes appear for user prompts and to display error and user advice messages Any keys used specifically in each menu are shown at the bottom of each screen see Figure 3 1 Two keys allow you to exit the menus e ESC moves to the previous menu or out of the utility from the Main Menu e FI returns to the current menu headings in some of the menus where Exit can be chosen to exit this menu Startup To begin using the keypad utility type kp3util at the prompt for the floppy drive when no DOS is available or the CD ROM drive if it is The program will bring up the main menu Open the def3612 pkm file in the main menu to program the keypad This file contains the default keypad settings for the 3700 series Changes to the default file should be saved to a new file with the pkm extension If you do not open a file the macros pull down menu will not be available Note If you make any changes to your keypad and want to set it back to the default settings open the pkm file for your unit e g def3612 PKM for 3715KPM from the File Open menu and then download it from the download menu Caution Do not save any changes to the default files Main Menu Figure 3 1 shows the Main Menu screen The functions of the pull down menus are described in the followin
9. This document is copyrighted by Xycom Automation L L C Xycom and shall not be reproduced or copied without expressed written authorization from Xycom Automation L L C The information contained within this document is subject to change without notice Pro face does not guarantee the accuracy of the information United States FCC Part 15 Subpart B Class A EMI Compliance Statement NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense For European Users WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures INSTALLATION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electromagn
10. a default at boot time if video display devices are connected to them The Universal Serial Bus USB is a double high connector on board with a USB port to the off board connector On board 10 100BASET RJ 45 connector with LEDs This option allows external access to Type or Type Il CompactFlash for solid state storage media Note This feature cannot be used if the removable CompactFlash option was not ordered The 9000 XBAY connector port is a factory installed option that provides a connection from the 3700 to any two IDE devices used by the optional 9000 XBAY Note This feature cannot be used if the 9000 XBAY option was not ordered This port can be used for the removable CompactFlash or the external bay connector but not both If the user chooses one of these options it must be factory installed 8 143311 H Chapter 1 Introduction Chapter 1 Introduction 3700 Series Flat Panel Industrial PC Back Panel Figure 1 4 shows the 3700 System back panel Hard drive access CD ROM drive Floppy drive Power connector and bracket 4 3700 System Back Panel Figure 1 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction Power Panel Figure 1 5 shows the 3700 System power panel and Table 1 4 outlines the features of the power panel Fan and filter Power connector Figure 1 5 3700 Side Panel with Fan Filter and Power Connector Table 1 4 37
11. di cD DC POWER TOUCHSCREEN CD 1 44 MB FLOPPY DRIVE SA o DC OUT i i i ISA0rPOI POWER SUPPLY ee PO AC IN HARD 53 FCI DRIVE 4 SLOT BACKPLANE 5 H Le S O Ed Figure B 1 3700 System AC Model Block Diagram 64 143311 H Appendix C Pinouts AIM3 CPU Board Layout JP6 JP10 JP9 JP12 JP13 JP15 CN1 JP8 JP7 ke TR Cm CN2 P7 gt 4 stacked PS JP11 stacked P P8 i JPS CN3 J4 PQ P10 gt so ss R Vin p4 Figure B 2 AIM3 CPU Board Layout w Jumper amp Connector Locations Per 143311 H 65 Appendix C Pinouts This appendix provides the pinouts for the keyboard mouse LPT1 COMI COM2 USB and VGA connectors NC indicates No Connection Keyboard Port Connector The following table lists the signal definitions for the keyboard connector It is a standard PS 2 compatible connector Table C 1 Keyboard Connector Pinout Pin Signal 1A KB_DATA 2A NC 3A GND 4A 5VFUSE 5A KB_CLK 6A NC Mouse Port Connector The following table lists the signal definitions for the PS 2 mini DIN mouse port connector Table C 2 Mouse Connector Pinout Pin Signal 1B MOUSE DATA ap NC 3B GND Ap 5VFUSE 5B MOUSE CLK ep NC 66 143311 H 3700 Series Flat Panel Industrial PC Appendix C Pinouts Dual USB Connector USB1 The following table lists the signal definitions for the two USB connectors Table C 3 Du
12. display to offer a powerful compact package for the factory floor and other harsh environments The PC features an open architecture to meet a wide variety of applications that require both a powerful PC and a durable industrial enclosure The system integrates a computer card cage mass storage display and power supply in a reliable industrial form factor The 3715T is an industrial PC with touch screen display The 3712KPM and 3715KPM are industrial PCs which contain a display an integrated keypad and an integrated mouse The 3712KPMT and 3715KPMT are industrial PCs which contain an integrated keypad an integrated mouse and a touch screen display The front panels of the 3700 units are sealed to NEMA TYPE 4 4X 12 UL 50 and IP65 IEC 60529 standards and are protected by an impact resistant shield The processor board combines all the functions of a complete PC AT compatible computer on a single industrially hardened circuit board Refer to the AIM3 CPU manual for more information on processor and hardware features The system s modular design allows easy access to expansion boards switches power supply flat panel display and disk drives Standard Features The 3700 unit comes standard with the following e AIM3 CPU Board e Two serial COM ports with one configured as RS 232 and one configurable as either RS 232 or RS 485 e Parallel port e VGA port e Intel Socket 370 Celeron or Pentium III options up to 1 26GHz
13. download file called download dld and loads the keypad controller s non volatile memory with the new macros which become the new key definitions for the keypad After the download is complete the system will prompt the user to cycle power 41 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Utilities Menu When the Utilities menu is selected two choices are displayed Factory Default and Exit Table 3 5 explains these choices Table 3 5 Utilities Menu Command Description Factory Default Reprograms the keypad macros to the factory default settings After completion the system will need to be power cycled Exit Returns to the Main Menu Utility Batch Mode The Utility Batch Mode can be used to reprogram keypads on multiple units with the same customized keypad macros This feature is useful because it allows you to do the reprogramming without having to enter the full keypad utility for each individual unit After you have programmed the first keypad macros you will need to create a DOS bootable diskette to run the Utility Batch Mode You will need to extract files from the Documentation and Support Library CD ROM to for the diskette The necessary files can be found in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 Save the following files from the CD ROM to the root directory on your DOS bootable diskette e H8flash exe e KP3utilexe e H8fload mot
14. e pkm e codes pkm e symbols pkm e download dld Then insert the diskette into the unit you want to reprogram and reboot it At the DOS prompt type the kp3util pkm to run the reprogramming function This utility can be used on as many units as necessary Note The pkm file is the macro file you saved in the earlier step The indicates the name you selected for the file 42 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Note The download dld file was created after the last keypad programming process This includes both new programming and reprogramming the keypad to the factory default settings Keypad Scan Codes The utility s default keypad keycodes are listed in the following table Table 3 6 Default Keypad Keycodes 3712KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode 3715KPM T of Key Equivalent Codes Equivalent Codes F19 F19 12 01 FO 01 FO 12 5D FO 5D 43 143311 H 3700 Series Flat Panel Industrial PC Table 3 6 Default Keypad Keycodes 3712KPM T 3715KPM T Description of Key PF11 PF12 PF13 PF14 4 PF15 PF16 PF17 PF18 lt PF19 gt PF20 CTRL SHIFT Ss TAB DE SPACE BACKSPACE PgUp up arr left arr HOME right arr PgDn down arr N alp wln n gt m gt e e O F A Key LED Off Function Mode Keyboard Equivalent F F F F F F F F F F Make B
15. makes contact with the enclosure e In addition to the ground connection made through the mounting bolt or stud use a one inch metal braid or size 8 AWG wire to connect between each chassis and the enclosure at the mounting bolt or stud 16 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Power Supply The power supply on 3700 models provides 200 Watts of output power throughout the system s temperature range The power available for expansion is limited as shown in Table 2 1 Table 2 1 Available Expansion Current Available Current Voltage 3712 amp 3715 models 3 3 VDC 10 A 5 0 VDC 6 A 5 0 VDC 0 2 A 12 0 VDC 4 9 A 12 0 VDC 0 5 A Caution 5V and 3 3V combined not to exceed 36 watts 5V and 12V combined cannot exceed 8 watts Excessive Heat The units withstand temperatures from 0 to 50 C and are fan cooled To keep the temperature in range the cooling air of the system must not exceed 50 C Allocate proper spacing between internal components installed in the enclosure Units with standard BIOS release 1 3 or greater will automatically throttle down the CPU speed if the temperature exceeds the maximum allowed CPU temperature Electrical Noise Electrical noise is seldom responsible for damaging components unless extremely high energy or high voltage levels are present However noise can cause temporary malfunctions which can result in hazardou
16. right button increases the brightness and the left button decreases the brightness Port Access The 3712KPM T and 3715KPM T feature front panel access to a PS 28 keyboard mouse port and a USB 1 1 port These front access connections on the 3712KPM T and 3715KPM T are nonincendive circuits and may be used safely in Class Division 2 Groups A B C D and in Class II Division 2 Groups F amp G applications Please reference the Hazardous Locations control drawing on page 34 74 Key Keypad The 3712KPM T and 3715KPM T keypads feature e Alpha numeric and control keys e 40 relegendable function keys e All keys reprogrammable Integrated Mouse The 3712KPM T amp 3715KPM T feature a 2 button integrated mouse See Chapter 3 Keypad Utility Program for detailed instructions on programming the keypad 6 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction I O Panel Figure 1 3 shows the 3700 System I O panel and Table 1 3 outlines the features of the I O panel Optional removable CLC CompactFlash CC access or optional D 9000 XBAY IA connector port a TITO ED D gt MOUSE PARALLEL _ USB UI RS 232 VIDEO Figure 1 3 3700 System I O Panel 7 143311 H 3700 Series Flat Panel Industrial PC Feature Parallel Port COM Ports Keyboard Port Mouse Port Video Port USB Ethernet Port Removable CompactFlash access o
17. soft object in order to prevent damage to the panel mouse controller Do not rest the face of the computer on the mouse controller 2 Remove the top cover of the rear chassis five 6 screws on back 3 Remove the HDD ACCESS cover Do not remove the two inner 6 screws on the HDD cover plate Those screws are used to retain the hard drive Loosen the two captive screws on the outermost edges marked ACCESS Pull the HDD cover with hard drive attached to remove the assembly 4 Unplug the hard drive IDE ribbon cable and DC power cable reference ESD WARNING above 5 Remove the lower rear chassis cover six 6 screws on back 49 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance 6 Remove the PCI backplane assembly by unscrewing the captive screw on the AIM3 CPU board and two screws on the left side of the rear chassis The battery at AIM3 CPU board location BATTI is now exposed next to the PCI backplane connector on the AIM3 CPU board 7 Use needle nose pliers to remove the coin cell battery by depressing the lever on the left side of the battery as shown in the following photograph 8 Immediately apply electrical tape to the old battery on all sides in order to prevent shorting the battery The battery may still have charge and a short may cause fire or explosion Do not dispose of the battery with standard waste Contact your local waste disposal agency for the address of the nearest
18. the logic voltages necessary to support the processor memory and I O In cases in which the installation is subject to unusual AC line variations use a constant voltage transformer to prevent the system from shutting down too often However a first step toward the solution of the line variations is to correct any possible feed problem in the distribution system If this correction does not solve the problem use a constant voltage transformer The constant voltage transformer stabilizes the input voltage to the 3700 unit by compensating for voltage changes at the primary in order to maintain a steady voltage at the secondary When using a constant voltage transformer check that the power rating is sufficient to supply the unit AC Power Cable A power cable must be created to supply power to the unit The following materials are needed e A three position power connector supplied e A braid foil shielded power cable terminated at power source end with three 18 1 0 mm 16 1 3 mm or 14 1 6 mm AWG solid or stranded copper wires rated 80 C or better Figure 2 3 3700 AC Power Connector Perform the following steps to construct and attach the cable 1 Cut wire cable to the desired length 2 Strip 0 25 in 6 mm of insulation from the end of the conductor wire No bare wire should be exposed when the cable is connected to the workstation 3 Tin the wire ends with solder if using stranded wire This will keep the wire fr
19. unit before installing internal hardware 19 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Warning Installation of expansion boards may void safety and or EMC compliance DRAM and Additional DRAM Dual Inline Memory Modules DIMMs You can order the 3700 system factory configured for many configurations of DRAM The system has two 168 pin SDRAM DIMM sites that support 128 256 and 512 MB options The maximum amount supported is 512 MB You can reconfigure the DRAM capacity by changing the DRAM DIMMs on your board For more information refer to the AIM3 CPU manual PC AT and PCI Boards The following instructions explain how to install PC AT and PCI boards 1 Check that the memory and I O configuration of the board you want to install do not conflict with the CPU and I O memory maps in your AIM3 CPU board manual Remove the lid Remove the screw attaching the plate to the frame from the desired slot Slide the PC AT expansion board into the corresponding rail Sr E 29 Pe Push the board into the backplane connectors Caution DO NOT force the boards or apply uneven pressure 6 Secure the board by installing the screw through the hole in the board s metal frame and into the top of the track 7 Replace the lid Warning The installation of any additional boards will void the UL Listing for Hazardous Locations compliance Using a Touch Screen The 3700 series touch
20. use the Solid State Flash drive option The Flash drive has a limited number of writes to each logical sector Repeated writes from a diagnostic utility will prematurely shorten the life of the drive 57 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Reinstalling Operating Systems The 3700 series CPU ships with MS DOS preinstalled Windows 98 Windows 2000 Windows NT and Windows XP Professional operating systems are also available If you need to reinstall an operating system refer to the appropriate section below If you want to change operating systems you will need to use the manufacturer s instruction manual Note If you need to reinstall the Windows 98 Windows 2000 Windows NT or Windows XP Professional operating system you must have an internal CD ROM drive or an external parallel port CD ROM drive MS DOS Reinstallation If you need to reinstall MS DOS refer to the Proface Xycom Workstation Recovery Media Software Installation Instructions for Microsoft MS DOS 6 2 shipped with systems preinstalled with MS DOS This document is devoted to the reinstallation of your MS DOS operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the
21. 00 Power Panel Features Feature Description O This is a 3 pin connector Refer to the special Hazardous Locations Installation instructions in Chapter 2 The filter can be replaced or removed for cleaning See Chapter 4 for details on the fan filter assembly 10 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction Unpacking the System When you remove the system from its shipping container verify that you have the parts listed below Save the box and inner wrapping in the event you need to reship the unit e 3700 series computer e Documentation kit which includes e Power connector e 10 32 hex nuts for panel mounting with the studs e Cable clamp and screw for strain relief of power cord e Documentation and Support Library CD ROM e Operating System Recovery Media or operating system installation disk CD ROM Quick Startup This section gives you the steps to get the system up and running without explaining the capabilities and options Warning Remove power from the unit and disconnect the power cord before making any adjustments to the inside or outside of the computer Warning For Hazardous Locations installation review Hazardous Locations Installation in Chapter 2 before startup To prepare the system for use perform the following steps 1 Attach optional keyboard to the keyboard port 2 Attach optional mouse to the mouse port 3 Attach other optional equipm
22. 3700 Series Flat Panel Industrial PCs User Manual for the 3712KPM 3712KPMT 3715T 3715KPM amp 3715KPMT Models 2007 XYCOM AUTOMATION LLC Printed in the United States of America 3700 Series Flat Panel Industrial PC Revision Record Revision Description Date A Manual Released 01 04 B Added 3712 series information keypad inserts updated kp3util 03 04 C Updated touch screen driver installation and calibration 05 04 Added TIR caution 06 04 D Clarified front panel frame glass and overlay in Tables 1 1 amp 1 2 08 04 E Updated 3712KPM T available power specifications Added 09 04 24V DC power supply information F RAID Enabled Appendix added 10 04 G Added System Battery Replacement section 01 06 H Name change correct where applicable with document 4 07 Part Number 143311 H Trademark Information Xycom and Xycom Automation are trademarks of Xycom Automation L L C Xycom Automation L L C now is referred to as Pro face through a D B A The Pro face name and logo will replace the Xycom name and logo on all documents where possible Pro face is a trademark of Digital Electronics Corporation Brand or product names are trademarks or registered trademarks of their respective owners Intel and Pentium are registered trademarks and Celeron is a trademark of Intel Corporation Windows Windows NT and Windows XP are registered trademarks of Microsoft Corporation in the U S and in other countries Copyright Information
23. NEL FRAMES Rhum A mer te ea ta RE Sg i NAN ne 53 Chemicals Compatible with 3700 Frame 53 Front Pantel Overlay aces 54 Chemicals Compatible with Overlay iii 54 Compatible Cleaning Agents for Overlay sise 54 Chemicals Not Compatible With Overlay ii 54 CHAPTER 5 TROUBLESHOOTIN Go ccicaninani cndanici caca aca ideada nada 55 DIAGNOSTIC TESTING a cta De 55 Create Diagnostic Disk A A A Aaa a 55 Prepare the Mi A ee eee 55 RUNNING THE TESTO cesado rea e iran 57 REINSTALLING OPERATING SYSTEMS iii 58 MS DOS R installation la ES l 58 Windows 98 Reinstallationi nni aaa 58 Windows 2000 Reinstallation 00 n0000000nnnnnnnn0annnnnennsnnnnnrnnnsnnnnnrrrnsnnnnrrrrnnnnnnrrrrnnnnnnrrrrnnnnnrrrrrrnsnnnrrrrernnnnnrrrenn 59 Wihdows NT Reinstallationi cciia vada cea 59 Windows XP Reinstallation ooooooccccccccoooooonooonononononononononononononononononononononononononononononononononononononononenininines 59 INSTALLING DRIVERS irna n Na RI 60 Video BIAYE Std OTE E A ia i lorda ino ne alone ie o ili aloe 60 Video EXPANSION ste ri eer ee AA aan baat nao titi 60 Touch Screen Drivers 0 a Ent EE nt RL MGR EM Macatee 61 Misc llaneous DIVES sir esse Ne tetan eege eiaa i at 61 APPENDIX A TECHNICAL SPECIFICATIONS sxsrsrrrrrerenena nananana nananana nananana ne en n
24. Only technically qualified personnel should perform battery replacement and disposal Please note the disposal instructions as described in this section Please refer to Figure B 2 in Appendix B AIM3 CPU Board Layout The lithium battery is identified by the BATT designation TOOLS REQUIRED 1 Long Philips Screwdriver for 6 philips screws and captive screw 2 Needle nose pliers 3 Electrical tape to tape the old battery after removal 4 QWERTY keyboard to restore CMOS memory settings after replacing the lithium battery ESD WARNING Protective measures against electrostatic discharge ESD must be taken when working inside of any computer Failure to do so may result in permanent damage to electrical components within This damage may be immediate or latent final computer failure may occur at a later date Be sure to make consistent skin to metal contact with the computer chassis when making contact with any electrical assemblies or components TO GAIN ACCESS TO THE BATTERY AND REPLACE 1 Remove power from the 3700 series computer If installed in a panel the computer must be removed and placed screen down on a bench To work on the computer on the bench you must first place a soft clean cloth on the clean surface of the bench in order to prevent scratches to the display overlay or touch screen If the computer includes a front panel mouse then be sure to prop up the bottom edge of the front panel with a
25. Potassium ferrocyanide ferricyanide Cutting oil Diesel oil Linseed oil Paraffin oil Blown castor oil Silicone oil Turpentine substitute Compatible Cleaning Agents for Overlay The following list contains known cleaning agents and household products that are compatible with the 3700 front panel overlay If you want to use a cleaning agent that is not listed below contact the appropriate manufacturer for compatibility Jet Dry Ariel Downey Domestos Fantastic Persil Vim Lenor Wisk Windex Vortex Formula 409 Chemicals Not Compatible with Overlay The following chemicals and household products are known to be non compatible with the 3700 front panel overlay Tomato juice Lemon juice Tomato ketchup Concentrated mineral acids Benzyl alcohol Concentrated caustic solution Methylene chloride High pressure steam over 212 F 100 C 54 143311 H Chapter 5 Troubleshooting Diagnostic Testing If you suspect that you are having hardware problems with your 3700 series you can use the Pro face diagnostic utility to check out the PC s various ports and subsystems The diagnostic utility is on the Documentation and Support Library CD included with your unit Create Diagnostic Disk The first task is to create a diagnostic diskette The following steps can be done on any computer with a CD ROM drive and a floppy drive 1 22 Create a DOS bootable diskette Create a temporary fold
26. aL anita PRE me Sense 48 GM ege mn een Anne ate el 68 general mr Perrin 46 COM een LE ut re 69 hard drive sisi ada 47 keyboard connector A 66 Printer PO iii 8 MOUSE CONNECHOL in 66 Product Repair Program ccoooncccnnnoccnononcconanancnnnnnoss 51 parallel BOrt 1 ssi alal 67 Repairs and service ii 51 VGA CONNECTOr een reneeesene en 69 Returning a Unit 51 PKIM utility Serial port CONNECTIONS i 68 Download menu 41 Serial Pons uil 8 SAAC EE E ET 38 Service and repaifSs ii 51 el i Hi ARS Aes 38 Switch settings Macros Keypad Type Mem 39 TOKAM ren dae nn Ares 71 Main menus sise een a ene E 37 System deele Nu UE 41 Maintenance sacra 35 USING ilaria Ata 36 Operations ssh anta nali tela 35 Utilities MENU sanninna anita 42 System OW geed ear aN 16 Ports Touch screen drivers i 61 A O ariani a 8 Touch screens Keyboard fins ee eS 8 66 elle e dl DEE 22 MOUSE EE 8 66 ele EA parallel eu a 8 67 TSKAM A a BAS 8 jumper settings 71 Serial rele a a lia 8 switch settings 71 ul Ee MEET 8 using the PKIM Utility 36 Power Utility Batch Mode ii 42 System alia 16 VGA connector ran ra aaa ne aeia niii 69 Power connector iii 10 Video drivers 60 Power receptacle in 10 Video expansion i 60 POWGF SUPPIV scsi ii
27. al USB Pinout Pin Description Pin Description 4B GND Parallel Port Connector LPT1 The following table shows the signal definitions for the DB 25 LPT1 connector Table C 4 Parallel Connector Pinout Fin Sign as Ca EE 2 GND 11 PBUSY 24 GND 25 13 SELECT EE E es 23 ET 19 67 143311 H 3700 Series Flat Panel Industrial PC Appendix C Pinouts Serial Port Connectors Both RS 232 and RS 485 serial ports are supported However only one connector can be used at a time as all termination is done outside the unit Refer to the AIM3 manual for different RS 485 connectors COMI The following table lists the signal definitions for the COMI DB 9 connectors Table C 5 COM1 Connector Pinout RS 232 RS 485 Pin Signal Pin Signal 1A DCDI 1B TXD 2A RXDI 2B TXD 3A TXDI 3B TXD TERM 4A DTRI 4B TXD TERM 5A GND 5B GND 6A DSR1 6B RXD 7A RTS1 7B RXD 8A CTS1 8B RXD TERM 9A RH 9B RXD TERM Note For TXD termination connect a 150Q Y watt resistor from pin 3B to pin 4B with pin 1B connected to pin 3B and pin 2B connected to pin 4B For RXD termination connect a 150Q L watt resistor from pin 8B to pin 9B with pin 6B connected to pin 9B and pin 7B connected to pin 8B 68 143311 H 3700 Series Flat Panel Industrial PC Appendix C Pinouts COM2 The foll
28. as ne rien 20 Driver Touch Screens vivid ee ila esa 21 Drivers Installing is ili banali 60 miscellaneous 61 TOUGN SCrEENz tech ti 61 Vue E 60 74 Drives floppy disk Ae Aia 10 Dual Inline Memory Modules 20 A aldo ia 32 Fani Rurale lea ae ea 10 46 filter replacement 47 Features Elle re EE 1 Floppy drive ACCESS nale 10 Fuse replacement risos ci 46 GROUPS ES ron elia iii 32 Heat evceseive sonir aa n A 17 Installation DRAM EE 20 ATV astio anti 60 hazardous locations 29 operating systems 58 PC AT and PCI boardes 20 Jumper settings AIM3 CPU board 70 RE 71 Keyboard CONNECTORS aise hee ner eee es 66 Keyboard port sii ins 6 8 Keypad Inserts ii 24 26 Keypad Utility Program A 36 LEDS orta etes cot e destin lal 4 6 Line voltage variation 18 Beete DEE 23 Maintenance AEN 46 battery aii a a eet 48 generali cai fee ee ee 46 ale Bel EE 47 Mou e port sn EI AGI ee 8 66 Noise electrical 17 Operating systems installation 58 Parallel port connector 67 Preparing the system 12 PC AT installation and PCI boards 20 Preventive maintenance 46 Pinouts Battery
29. battery deposit site 9 Install the new battery The sign must be up and exposed Slide one edge of the battery under the lip of the battery holder as shown in the following photograph and then press down on the battery It will snap into place TO RE ASSEMBLE THE 3700 series COMPUTER 1 Install the PCI backplane assembly by inserting the backplane card edge into the PCI backplane connector on the AIM3 CPU board Be sure to tighten the captive screw on the lower right side of the PCI backplane assembly first Then install the remaining two philips screws into the left side of the computer in order to complete the backplane assembly installation 2 Install the lower rear chassis cover six 6 screws on back 50 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance Plug the IDE ribbon cable into the hard drive The connector is keyed 4 Plug the DC power cable into the hard drive The connector is keyed Carefully insert the hard drive assembly back into the spring loaded slot inside of the 3700 series computer To do this be sure that the cables do not lay underneath the hard drive The HDD ACCESS cover has two guide pins to ensure proper alignment on the upper left and lower right corners Slide the HDD ACCESS cover guide pins into the holes and gently apply pressure to seat the hard drive into the assembly spring below Tighten the two captive screws that secure the HDD ACCESS cover 6 Install t
30. bled while the keypad utility is running Loading the Keypad Utility Note Pro face keypad utility will only run under DOS 3 2 or better The keypad utility will not run in a Windows environment The keypad utility is on the Documentation amp Support Library CD that shipped with your computer You will find the self extracting zip file Keypad Utility 1 1 142606 001 exe in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 If your computer is running DOS revision 3 2 or better create a subdirectory on your hard drive for the files and extract the files on the disk into that subdirectory To run the utility go to the subdirectory and type kp3util at the DOS prompt If your computer is not running DOS you will need to extract the files onto a DOS bootable diskette The diskette 1s then inserted into the floppy drive You will need to reboot your computer for the computer to access the program To run the utility type kp3util at the DOS prompt Using the Keypad Utility The keypad utility uses a menu bar and pull down menu system All menu bars are displayed across the top of the screen Pro face Xycom KP3 Utility and the current menu titles are shown at the bottom of the screen see Figure 3 1 36 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program A full stroke keyboard is needed to enter keystrokes while recording a new key macro editing an existing macro
31. cial and local regulations all Hazardous Locations installations should be inspected by the appropriate authority having jurisdiction prior to use Only technically qualified personnel should install service and inspect these systems Warning In order to maintain a safe condition do not use an external keyboard or mouse when the unit is operating in a hazardous environment Safety Agency Approval The Pro face systems have the following approvals e Underwriters Laboratories Inc UL 1604 Standard for Safety Electrical equipment for use in Class I and Class II Division 2 and Class III hazardous classified locations UL Listed File E180970 e Underwriters Laboratories Inc UL 508 Industrial Control Equipment UL Listed File E107636 29 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation e Canadian Standard Association Specification C22 2 No 213 M1987 Non incendiary electrical equipment for use in Class I Division 2 Hazardous Locations cUL Listed File E180970 e Canadian Standards Association Specification C22 2 No 142 CUL Listed File E107636 Warning Suitable for use in Class I Division 2 Groups A B C and D and Class Il Division 2 Groups F and G Hazardous Locations or non hazardous locations only Warning Explosion Hazard Substitution of components may impair suitability for Class Class II Division 2 Avertissement Risque d Explosion La substi
32. directory of your C drive and unzip the files into the folder 2 Runthe file install exe in the TB458 subdirectory and follow the directions Pro face suggests that you accept all of the defaults Copy all of the batchfile utilities from the Batch Files subdirectory to C Add the command allser bat to your autoexec bat file Re boot your system OV A Calibrate the touchscreen following the directions in the next section Caution It is recommended that you keep all default setting when installing the driver The touch screen drivers are located on the Document and Support Library CD which is shipped with you unit Drivers can also be downloaded from http www profaceamerica com 21 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Calibrating the Touch Screen You need to calibrate the touch screen in the following cases e The cursor does not follow the movement of your finger or pen e You adjust the size of the video image or change the video mode For computers running Windows 98 NT 2000 or XP Before calibrating your touch screen Profaceamerica strongly recommends altering the following default settings in the calibration program 1 Goto START PROGRAMS UPDD SETTINGS 2 Click on the Calibration tab 3 Set the Calibration points to 25 4 Set the Margin Percentage to 1 Note If the Margin Percentage is set to 0 the calibration may not be correct at the edges o
33. e nananana nananana nina nanane 62 HARDWARE SPECIFICATIONS edu EE Dil elba dl io ai za 62 ENVIRONMENTAL SPECIFICATIONS nana a nn nn a a a a riean aria 63 APPENDIX B BLOCK DIAGRAM AND AIM3 LAYOUT s s0rrrrrrerenenenenene ene ne nananana nananana nerina nananana ninane 64 AC MODEL BLOCK DIAGRAM e EE ee EE ee eg 64 AIMS GPW BOARD LAYOUT Ss ee rat had coma ariana ai ALES rat ne a 65 APPENDIX C PINOUT S a aa aa a aaan lana nase a a aa a a a aaa aa a a aa aaa aiaa Atan Aa Saa Kaa AA Kan AASR 66 KEYBOARD PORT CONNECTOR mnnn a E DEE EE E DES 66 MOUSE el ae eng e EE 66 DUAL USB CONNECTOR USBT EE 67 PARALLEL PORT CONNECTOR EP Fadi css sn EE LASA E ERE Ie 67 SERIAL PORT GONNECTORS tf latere N iaia Lario Ee ebe elenina 68 COMI sleale A Ia Dali i Re EE 68 GI VERRI e ERO A AO ED E 69 E ERREECHT i ine 69 APPENDIX D AIM3 CONTROLLER JUMPERS sxsrsrsrerarenenene nananana nananana nananana nananana nananana nane nanenananano 70 APPENDIX E TSKAM SETTINGS nana dus ananaanconsceasananctandeieanarananclancenneuanenanduangesecear nandiat nat 71 APPENDIX F THE RAID ENABLED IPC OPTION s sxsrrrrrerenene nananana a ana ane ane nananana nananana nani nani nananane 72 ji 143311 H Chapter 1 Introduction Product Overview The 3700 series of Flat Panel Industrial Computers combines an Intel Celeron or Pentium III processor with a flat panel
34. elected nonincendive Field Wiring Apparatus shall satisfy the following Nonincendive Field Wiring Apparatus Pro face Xycom Model 3715KPM and KPMT V max 2 Voc Imax gt Isc Ci Coable lt a Li Late lt La If the electrical parameters of the cable are unknown the following values may be used Capacitance 60 pF ft Inductive 0 20 uH ft Nonincendive Field Wiring must be installed in accordance with Article 501 4 B 3 of the National Electrical Code ANSI NFPA 70 34 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Operation and Maintenance The 3700 series systems have been designed for compliance with relevant spark ignition tests However please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make break components intended to be exercised by the operator in the course of normal operation Warning In order to maintain a safe condition never use an external keyboard or mouse connected to side ports when the unit is operating in the presence of a hazardous environment Use of the front panel USB keyboard ports is safe only if the control drawing criteria is satisfied as indicated on the control drawing on page 34 and if the device is approved for use in the classified Hazardous Location With respect to Hazardous Location installations always observe the following rules 1 Always in
35. ems are designed for installation within a clean and dry enclosure for both ordinary and Hazardous Locations The front panel meets the requirements of UL and CSA Type 4 4X and 12 enclosures The enclosure used for Class I Hazardous Locations should have a minimum rating of Type 12 NEMA 12 IP 5X However Type 4 IP 6X enclosures are strongly recommended Panel flatness and rigidity are important if a proper panel seal is to be maintained If non metal type enclosures such as plastic or fiberglass are to be used install a rigid metal stiffener behind the front panel Failure to do so may result in an inadequate panel seal due to flexure of the front panel material between the stud mounts Tighten the nuts on the mounting studs to 25 inch pounds The requirements for enclosure fittings conduit and wiring vary according to the specific rating of the location and the type of flammable or combustible material involved Those requirements are beyond the scope of this document and it is the responsibility of the customer to ensure that the installation is compliant with codes and regulations that apply to their specific location Refer to NFPA 70 Article 500 for specific regulations in the United States 32 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Power Switch The 3700 series does not have a power switch The amount of input power required by this system classifies the power switch as an incendiary device
36. ent following the instructions in Chapter 2 4 Attach the power cord from the power receptacle to a properly grounded 115 230 VAC 50 60 Hz outlet See Chapter 2 AC Power Cable 5 Turn on power to the unit via an outlet power switch if applicable The system will boot up into the operating system 6 Install application software via the floppy the CD ROM or the network as applicable 11 143311 H Chapter 2 Installation This chapter offers detailed installation instructions and outlines the options for the 3700 series It also includes the guidelines for preparing your 3700 unit for installation and use Installation Overview Warning For installation in Hazardous Locations review the Hazardous Locations Installation section in this chapter before startup The rugged design of the 3700 unit allows it to be installed in most industrial environments The system is generally placed in a NEMA 4 4X 12 enclosure to protect against contaminants such as dust and moisture Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate For Underwriters Laboratories UL compliance the unit must be installed within a suitable fire enclosure Read the following sections carefully to be sure that you are complying with all the safety requirements 1 Select a NEMA rated enclosure and place the unit to allow easy access to the system ports see other sections in this chapte
37. er on the computer hard drive There is a self extracting zip file on the Documentation and Support Library CD located in DRIVERS Computer Diagnostics 99290 001 DOS xydiag Run that program and extract the files to the temporary folder you just created Copy the extracted files onto the DOS bootable diskette This diskette will be inserted directly into the 3700 unit s floppy drive Prepare the System Before starting the system tests perform the following steps 1 4 Place the CPU board jumpers and switches to the factory set positions Refer to the AIM3 CPU manual for these settings Plug the female end of the AC power cable into the side of the unit and the male end into a properly grounded outlet Connect the serial loopback connector s and the printer cable to the appropriate connectors and connect a PC AT or PS 2 keyboard Figure 5 1 illustrates the wiring necessary for the loopback connection Default the CMOS setup to the factory settings After completing all of the preceding steps the 3700 unit is ready for diagnostic testing Follow the directions in the Running the Tests section of this chapter 55 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting 1 A 4 50 0 On O Com 1 RS 232 Serial Loophack Connections Com 2 RS 232 Serial Loopback Connections Figure 5 1 Serial Loopback Connections 56 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Tr
38. etic interference and or susceptibility levels which are in violation of regulations applying to the legal operation of this device It is the responsibility of the system integrator and or user to apply the following directions relating to installation and configuration All interface cables must include shielded cables Braid foil type shields are recommended Communication cable connectors must be metal ideally zinc die cast backshell types and provide 360 degree protection about the interface wires The cable shield braid must be terminated directly to the metal connector shell ground drain wires alone are not adequate Protective measures for power and interface cables as described within this manual must be applied Do not leave cables connected to unused interfaces or disconnected at one end Changes or modifications to this device not expressly approved by the manufacturer could void the user s authority to operate the equipment 143311 H Chapter Two Testing EMC compliance is in part a function of PCB design Third party add on AT XT peripheral PCB assemblies installed within this apparatus may void EMC compliance FCC CE compliant PCB assemblies should always be used where possible Pro face can accept no responsibility for the EMC performance of this apparatus after system integrator user installation of PCB assemblies not manufactured and or expressly tested and approved for compliance by Pro face It is the responsibility of t
39. f the screen causing the cursor to jump unexpectedly 5 Click on the Settings tab 6 Set the Averaging to 0 7 Click Apply You are now ready to calibrate your touch screen Follow the instructions found in the following applet to calibrate the touch screen START PROGRAMS UPDD CALIBRATE Note The touch screen and controller is a matched pair calibrated at the factory If touch screen and controllers are interchanged calibration may be needed For computers running MS DOS the touch screen drivers must be loaded before you can calibrate After the drivers are loaded switch to C Touch and run TBCAL EXE to calibrate the touch screen 1 Enter the H command for hard calibrate 2 Touch the cross hairs as directed by the calibrate utility 3 Save the settings 4 Exit the calibrate utility with the X command 22 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Custom Logo You have the option to place a custom label on your unit Refer to Figure 2 5 for the dimensions and recommended requirements for a customized label Once a customized label is procured place the new label over the Pro face Xycom label 0 06 1 52 0 81 20 57 4 Places BS __ Your Logo On Entire Surface Ti 2 25 57 15 oe NOTE All dimensions are in inches mm Recommended material 0 007 0 176 thick polyester with 3M 468 adhesive on far side Figure 2 5 Logo Label Dimensions Crea
40. g sections Note Exit and Download do not have pull down menus Note Use F1 to access the menu bar options in the kp3util program 37 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Exit Files Macros Upload Download Utilities Function Keys KP Ctl Version Factory Default Alpha Keys Exit Exit lt Company Name gt KP3 Utility MAIN L Arrow R Arrow Enter Figure 3 1 Main Menu showing first level pull down menus Exit Exit closes any open files and exits the utility ESC can also be used for this purpose ESC works for exiting the other menus as well Files Menu When you choose Files a pull down menu will display the following choices Open Close Save Save As Delete and Exit The following table describes these menu commands Open Close Save Save As Delete Exit Command Table 3 1 Files Menu Description Opens a file that contains a macro set for the keypad and loads the contents into memory Any macro set in memory is overwritten Once loaded the macro set is available to edit view teach or download to the keyboard controller Clears the macro set from memory and closes the file from which the set came Copies the macro set from memory back into its original file The original file contents are overwritten Creates a new file under the specified name and copies the macro set from memory int
41. hard disk drive Windows 98 Reinstallation If you need to reinstall the Windows 98 operating system refer to the Pro face Xycom Workstation Recovery Media Software Installation Instructions for Microsoft Windows 98_SE shipped with systems preinstalled with Windows 98 This document is devoted to the reinstallation of your Microsoft Windows 98 operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the hard disk drive 58 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Windows 2000 Reinstallation If you need to reinstall the Windows 2000 operating system refer to the Pro face Xycom Workstation Recovery Media Software Installation Instructions for Microsoft Windows 2000 shipped with systems preinstalled with Windows 2000 This document is devoted to the reinstallation of your Windows 2000 operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the operating system s manual for directions Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning Thi
42. he connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief to ensure that a reliable degree of strain relief is maintained Always secure the D sub connectors to the workstation mating connectors via the two screws located on both sides Warning Never connect or disconnect the communication cables while power is applied at either end of the cable This may result in an incendiary spark Permanent damage to the workstation communication components may occur Note This warning does not apply to the front panel keyboard and USB interface connectors These connections are nonincendive circuits Please refer to the Hazardous Locations control drawing on page 34 33 143311 H 3700 Series Flat Panel Industrial PC Hazardous Locations Control Drawing Warning Chapter 2 Installation The following control drawing applies to front panel ports only Class I Division 2 Groups A B C and D and Class Il Division 2 Groups F and G Hazardous Classified Locations Proface Xycom Model 3712KPM T or 3715KPM T Front Panel USB and PS 2 Ports see note 1 Notes 1 Nonincendive Circuit Parameters Nonincendive Field Wiring Apparatus USB Port Pins 1 to 4 PS 2 Port Pins 3 to 4 Voc 5 VDC Voc 5 VDC loc 3 3 A loc 3 3 A Ca 10 uF Ca 10 uF La 16 uH La 4 uH 2 S
43. he rear chassis top cover five 6 screws on back TO SETUP THE CMOS MEMORY 1 Pluga QWERTY keyboard into the Keyboard port on the side of the 3700 series computer 2 Apply power to the 3700 series computer The same ERROR and WARNING messages should appear as before battery replacement This is because the CMOS memory must be setup ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used Press lt F1 gt to Resume lt F2 gt to Setup Press the QWERTY keyboard F2 function key to enter CMOS Memory SETUP 4 The SYSTEM TIME and SYSTEM DATE fields are located at the top of the MAIN tab screen Use the UP and DOWN arrow keys on the keyboard to move from field to field Use the TAB key to move between the HH MM SS and MM DD Y Y Y Y sub fields to enter the present time and date 5 Press the QWERTY keyboard F10 function key to SAVE AND EXIT 6 Lithium battery replacement is now complete The computer should boot with no error or warning messages Product Repair Program Pro face s Product Repair amp Customization Department PR amp C restores equipment to normal operating condition and implements engineering changes that enhance operating specifications Pro face tests products returned to Pro face with the standard Pro face test diagnostics Follow the steps below to prepare the unit for shipment 1 Obtain a Return Merchandise Authorization RMA number for your un
44. he system integrator user to ensure that installation and operation of such devices does not void EMC compliance ji 143311 H Table of Contents CHAPTER 1 INTRODUCTION iia cocacola EEGENEN NEE E 1 PRODUGCFOVERVIEW ellenica EE 1 ele le E EE 1 el elle 3 ege EE 7 Back Panels bian 9 POWErRP AN EE 10 UNPAGKING THE SYSTEM rota E le dalla cistite 2h EE taa le li it oo 11 QUICK STARTUP a al AL a int 11 CHAPTER 2 INSTALLATION risanni ntanna anaa aAA aa aA Aa a aAa aaa aiana aranana aanika DATNE 12 INSTALLATION OVERVIEW RR RR RR ana RR nana nnnnnnnnnnnnnnnnonnnnnnnananannns 12 SYSTEM GUTOUT DIMENSIONS Aledo E 14 A A NN 14 JET AOL EE 15 POWER MANAGEMENT cr es due ON liada Ea E de AE CAE ENNEN AAA ENEE NA De Ei 16 SYSICMLPOWET nt a ie ai EE 16 d et 17 Lee Be 17 Line Voltage Variations A aule deal ail 18 AG ege 18 INSTALLING INTERNAL HARDWARE OPTIONS iii 19 DRAM and Additional DRAM Dual Inline Memory Modules DIMMS iii 20 PC AT and PCI Boards USING A TOUCH SCREEN Installing the Touch Screen Driver tonali aaa iaia 21 Calibrating the Touch Screen ie ela ia ia 22 GUSTOM LOGO rro orali la alan aio anali N i iii a 23 CREATING CUSTOM KEYPAD INSERTS cooococononononononononononononononorononononororonoronornnororororororonoronn nono nono nono rn nono ro nono nono rornrornnnnnns 23 FAZARDOUS LOCATIONS INSTALLATION cAaduclecsnthegecsixednetausacssesaaueeadosgha
45. i ie 17 Video port iii eee edi agin eA rai 8 Power SWItCh sis sears cid Sade waa 32 75 143311 H Xycom Automation LLC Canada Sales 905 607 3400 Pro face 750 North Maple Rd Northern Europe Sales 44 1604 790 767 CO M Saline MI 48176 Southern Europe Sales 39 011 770 53 11 Phone 734 429 4971 Fax 734 429 1010 http www profaceamerica com
46. ical ventilation but which may become hazardous due to mechanical failure of those ventilation systems e Location is adjacent to a Division 1 location e Class II combustible dust is not normally in the air in quantities sufficient to produce explosive or ignitable mixtures Dust accumulations are normally insufficient to interfere with normal operation of electrical equipment or other apparatus Combustible dust may be in suspension in the air as a result of the following malfunctioning of handling or processing equipment combustible dust accumulations on or in the vicinity of electrical equipment may be ignitable by abnormal operation or failure of electrical equipment All electrical equipment that is approved for use in Hazardous Locations must include a group rating Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap MESG explosion pressure and ignition temperature Component temperatures and the potential for spark based upon voltage current and circuit characteristics within electrical equipment will determine what the equipment group rating will be A device approved for installation within Class I Group A locations may also be used in Groups B C or D Note Approved Class equipment may not be suitable for Class II installations Class includes Groups A B C and D Class Il includes Groups F and G Enclosures The syst
47. indows start menu and pop up menu keys Integrated mouse Nonincendive front panel USB and keyboard ports The figures and tables on the next several pages illustrate the internal and external components on the front and back panels of the unit to help you locate the features of the 3700 series 2 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction Front Panels Figure 1 1 shows the 3715T front panel and Table 2 1 outlines the features of this model Figure 1 2 shows the 3712KPM T and 3715KPM T front panel and Table 1 2 outlines the features of these models 3715T Front Panel Front Panel Frame Display Glass Overlay Figure 1 1 3715T Front Panel 3 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 1 3715T Front Panel Features Feature Deseripioo IO Display The front panel has four components a display strengthened glass covering the display a frame in which the display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 3715T has a 15 TFT LCD flat panel The strengthened glass covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information abut the frame or the overlay see Chapter 4 Maintenance Diagnostic LEDs Following are descriptions of the LEDs and their meaning
48. interior lighting and windows for installation and maintenance convenience Prevent condensation by installing a thermostat controlled heater or air conditioner To allow for maximum cooling avoid obstructing the airflow Place any fans or blowers close to the heat generating devices If using a fan make sure that outside air is not brought into the enclosure unless a fabric or other reliable filter is used This filtration prevents conductive particles and other harmful contaminants from entering the enclosure Do not select a location near equipment that generates excessive electromagnetic interference EMI or radio frequency interface RFI Examples of these types of equipment are high power welding machines induction heating equipment and large motor starters Place incoming power line devices such as isolation or constant voltage transformers local power disconnects and surge suppressers away from the system The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit Make sure the location does not exceed the unit s shock vibration and temperature specifications Install the unit in the rack or panel in such a way as to ensure that it does not cause a hazard from uneven mechanical loading Incorporate a readily accessible disconnect device in the fixed wiring on permanently connected equipment Avoid circuit overloading of the supply circui
49. it by calling your nearest Pro face Repair Department or Xycom Automation LLC at 734 429 4971 2 Please have the following information e Company name shipping and billing address e Type of service desired product repair or product exchange 51 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance Ch ON SP Rio e Product model number part number quantity serial number s and warranty status e Failure mode and failure systems e Purchase order number or repair order number Make sure the front panel assembly is properly attached to the unit Attach failure information to the unit to speed processing Place the unit securely in its original packaging or an equivalent heavy duty box Mark the RMA number on your purchase order and on the outside of the box Send the unit to the address given when you receive your RMA number 52 143311 H 3700 Series Flat Panel Industrial PC 3700 Front Panel Frame The 3712 and 3715 front panel frames are made of powder coated aluminum The key ingredients are pure polyester TEPIC G titanium oxide barium sulfate leveling agent and carbon black Chemicals Compatible with 3700 Frame Table 4 1 should be used only as a guide Specific testing should be conducted to verify that the unit s finish would meet the demands of extreme environments Chapter 4 Maintenance Table 4 1 3700 Front Panel Frame Chemical Compatibility
50. k F some attack but useable in some instances G appreciably no attack P attacked not recommended for use 53 N rapidly attacked H hot 180 F 82 2 C or boiling point of solvent C cold 70 F 21 1 C and nitrate and sulfate 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance Front Panel Overlay The 3700 front panel polyester overlay may be adversely affected by combinations of chemical environments temperature and stress For this reason material that may come in contact with the 3700 unit should be carefully evaluated under end use conditions for compatibility Chemicals Compatible with Overlay The 3700 front panel overlay withstands more than 24 hours of exposure to the chemicals listed in Table 4 2 without visible change Methyl ethyl ketone Dioxan Acetic acid lt 50 Phosphoric acid lt 30 Hydrochloric acid lt 10 Nitric acid lt 10 Sulphuric acid lt 10 Table 4 2 Front Panel Overlay Chemical Compatibility Ethanol Acetaldehyde Fluorochlorohydrocarbons Cyclohexanol Aliphatic hydrocarbons Perchloroethylene Glycol Petrol 1 1 1 Trichloroethane Isopropanol Toluene Trichloroethylene Glycerine Xylene Ethylacetate Methanol Benzene Diethyl ether Acetone Formic acid lt 50 Sodium hypochlorite lt 20 Hydrogen peroxide lt 25 Potassium carbonate Washing powders Fabric conditioner Ammonia lt 2 Caustic soda lt 2 Alkalicarbonate Bichromate
51. l manuals for information on installing drivers related to these items Note For further assistance contact Pro face Technical Support at 734 944 0482 or support profaceamerica com 61 143311 H Appendix A Technical Specifications Hardware Specifications Table A 1 lists the hardware specifications for the 3712KPM T 3715T and Characteristic Mechanical Height Width Depth Weight Electrical AC DC Power Supply AC DC Passive Backplane Power available for expansion in AC units Power available for expansion in DC units Flat Panel 3715KPM T Table A 1 Hardware Specifications Hardware Specification 3712KPM T Front Panel 12 22 in 310 38 mm Front Panel Front Panel 19 00 in 482 6 mm Front Panel overall 7 40 in 187 96 mm overall behind front panel 6 40 in 162 56 mm front panel protrusion 1 00 in 25 4 mm 29 Ib 13 15 kg behind front panel front panel protrusion 37 lb 16 78 kg 100 240 V AC 50 60 Hz auto ranging 5 0 maximum 19 36 VDC 4 8 19 VDC typical 20 A maximum Caution 4 4A typical 19 VDC does not include power for the expansion slots 200 watts 300 watts Four available expansion slots one Y length PCI one full length PCI one full length ISA one full length PCI or ISA 3 3V 10A maximum 5V 6A maximum 5V 0 2A maximum 12V 4 9A maximum 12V 0 5A maximum Caution
52. le Remove dust and dirt from PC components If dust builds up on heat sinks and circuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check the connections to 1 0 modules especially in environments where vibration could loosen the connections Check to see that all plugs sockets terminal strips and module connections are solid Remove unnecessary articles such as drawings or manuals from the unit They can obstruct airflow and create hot spots which cause the system to malfunction Do not place noise generating equipment near the 3700 unit Fuse Replacement The 3700 unit has no accessible fuse Return the unit to the factory for fuse replacement 46 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance Fan Filter Replacement To change the fan filter remove the grill and filter as illustrated in Figure 4 1 and replace the filter Then snap the assembly back into position d ml ui Figure 4 1 Fan Assembly Caution Do not operate the 3700 unit without a fan filter Dust build up could cause the unit to malfunction Recommended Hard Drive Preventive Maintenance Pro face has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications Therefore it is our recommendatio
53. lines Therefore the 800 x 600 system display will be only partially filled by the 640 x 400 resolution of this particular mode The expansion function uses lower resolutions that will better utilize the display by stretching the information in an attempt to fill the display Operating systems such as Microsoft Windows 98 and Windows NT use display drivers to handle the different flat panel displays In those cases expansion is not necessary since there is a specific driver for each resolution display 60 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Expansion does not add any resolution to the existing information it simply stretches the information to better fit the display Text and graphic screens can look somewhat grainy from the process of expansion Touch Screen Drivers If you have a touch screen driver that has been factory installed you will also receive pre loaded and at no extra charge MS DOS Windows 98 Windows 2000 Windows NT and Windows XP Professional touch screen drivers Note If you ordered a system pre loaded with an operating system the touch screen driver was pre installed You must install the corresponding touch screen driver software if you change the operating system The touch screen drivers are located on the Document and Support Library CD under DRIVERS TOUCHSCREEN TOUCH BASE Miscellaneous Drivers Refer to your operating system and periphera
54. losive or ignitable mixtures Class II Locations Class II locations are those that are or may become hazardous because of the presence of combustible dust Division 1 Locations A Division 1 location is one in which flammable or ignitable gasses vapors or combustible dusts and particles can exist due the following conditions e Normal operating conditions e Because of repair maintenance conditions leakage or mechanical failure or abnormal operation of machinery or equipment or e Combustible dusts of an electrically conductive nature may be present in hazardous quantities Note Pro face systems are not suitable for installation within Division 1 locations Note Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe installed inside approved explosion proof enclosures or installed inside approved purged and pressurized enclosures Division 2 Locations Division 2 locations are listed below e Class I volatile flammable liquids or flammable gasses are handled processed or used but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems or in case of abnormal operation of equipment 31 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Groups e Ignitable concentrations of Class I vapors or gasses are normally prevented by positive mechan
55. must be a UL Recognized component BATTERY LIFETIME Battery current is not consumed while input power is applied to the AIM3 CPU board However electrolyte loss through the crimp seal will typically occur at the rate of approximately 0 5 per year at 20 degrees C 68 F This rate will increase with higher temperatures The AIM3 CPU board will consume approximately 6 uA of battery current when power is removed from the motherboard At this rate the battery will last approximately 4 2 years in storage at 21 degrees C 70 F This represents 100 duty cycle or input power off time Example Battery Capacity 220 mAh IC Current Drain 6 uA Battery lifetime 0 22 aH 6 X 10 36 666 hours 4 2 years When input power is off at the rate of 12 hours per day continuously the battery life should be approximately double the 100 duty cycle time or 8 4 years at 21 degrees C 50 duty cycle When input power is off at the rate of 16 hours per day the lifetime should be approximately 12 6 years 33 duty cycle However the electrolyte loss through the crimp seal may reduce the 33 duty cycle lifetime somewhat Battery lifetime is inversely proportional to the temperature of the battery At elevated temperatures the battery life will be decreased BATTERY REMOVAL 48 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance Caution There is danger of the new battery exploding if it is incorrectly installed
56. n 5 to 2000 Hz Operating 0 006 in 0 15mm peak to peak displacement 1 0g maximum acceleration Non operating 0 015 in 0 38mm peak to peak displacement 2 5g maximum acceleration Shock Operating 15g peak acceleration 11 msec duration L sine wave Non operating 30g peak acceleration 11 msec duration 1 2 sine wave Consistent with internal component specifications These values are with solid state hard drives and not rotating media drives 63 143311 H Appendix B Block Diagram and AIM3 Layout Figure B 1 shows the diagram of the AC Block Model Figure B 2 shows the layout of the AIM3 CPU board AC Model Block Diagram LCD FLAT cp O IT PANEL 50 I DC AC INVERTER D FLAT PANEL ae 8 DIMM MEMORY CONN 2 INTERFACE SIE E 2 m 85 gt PA ai ay CPU BOARD 7 80 PIN TSKAM BOARD INTERFACE VGA CONNECTOR er 3 gt gt Q 3 8 3 PANEL 212 BACKPLANE CONNECTORS 2 PCI TOUCH ETHERNET HARD DRIVE AN SCREEN A FAN Lg FAN se 8 Ek aoc x D SEI
57. n as a preventive maintenance measure that all hard drives used in these types of applications be replaced before the four to five year time period to avoid any down time related to hard drive failure Pro face believes it is important to keep our customers informed to offer alternative solutions and to provide all of our customers with the excellent service they deserve Any questions regarding this issue may be directed to our support center at support profaceamerica com Note Pro face recommends frequent backups of your hard drive especially before beginning preventive maintenance procedures 47 143311 H 3700 Series Flat Panel Industrial PC Chapter 4 Maintenance System Battery Replacement The 3700 series AIM3 CPU board includes a coin cell type lithium battery that maintains computer configuration date and time information when input power is removed from the system If the AIM3 CPU board battery life is ended then the 3700 series computer will no longer maintain the configuration information date or time and the battery will need to be replaced In this case the following types of error messages will be displayed on the screen at start up time ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used Press lt F1 gt to Resume lt F2 gt to Setup BATTERY SPECIFICATIONS Part Number CR2032 Voltage 3V Nominal Capacity 220 mAh This battery
58. nnects H8 STBY pin to Program header P6 pin 11 JP9 Inv Connects remote switch interrupt to H8 Out Disconnects remote switch interrupt from H8 JP14 A 3 3V LCD Power By 5V LCD Power JP15 A 15 inch panel 80 Mhz pixel clock B 12 inch panel 40 Mhz pixel clock JP16 In Front rear mouse clock routed to H8 Out y Front rear mouse clock not routed to H8 JP17 In Front rear mouse data routed to H8 Out y Front rear mouse data not routed to H8 JP18 In y Front rear mouse clock routed to 87C52 Out Front rear mouse clock not routed to 87052 JP19 In y Front rear mouse data routed to 87C52 Out Front rear mouse data not routed to 87C52 JP20 A 15 inch panel brightness control B 12 inch panel brightness control indicates factory default position 1 indicates factory setting depends on display size 71 143311 H Appendix F The RAID Enabled IPC Option The component most susceptible to shock and vibration in any Industrial PC is the hard drive Some sources suggest shock mounting the hard drive unfortunately shock mounting may cause the hard drive to become more vibration sensitive at certain frequencies The most common methods to overcome a susceptibility to vibration are through the use of either solid state storage media or redundant hard drives Many of Pro face Xycom s Heavy Duty Industrial PCs offer solid state media in the form of CompactFlash or solid state hard drives While many storage sizes are available the cost of solid state drive
59. o it For example to define different sets of codes save each set under a different name and download the one you wish to use Deletes a file Returns to the Main Menu You can save files containing keypad macro sets a macro for each key on disk and then load them into memory to view edit teach or download to the keyboard controller Some of these files may be included in the utility package for use in reconfiguring the keypads for different software packages and as templates for defining completely new keypad macro sets 38 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Macros Menu Note You must have a macro file in memory before the Macros Menu is available To load a macro file select the File Open menu When you select Macros a keypad type pull down menu is available This pull down menu provides the following choices Function Keys Alpha Keys and Exit Table 3 2 explains the commands in the Macros Keypad Type menu Table 3 2 Macros Keypad Type Menu After choosing which keys you want to work with Function or Alpha another pull down menu becomes available This macros edit menu displays the following choices Exit View Teach and Edit Table 3 3 explains the commands in the Macros Edit menu Table 3 3 Macros Edit Menu Command Description Exit Returns to the Main Menu View Lets you view but not edit the macro for the selected key When View is chosen
60. odes that were previously copied position the cursor where you want the text to appear and then press F1 Select Paste and then press ENTER Codes displays a table of keys and their scan codes in Hex See the Codes section in this chapter for a complete code listing Hex Decimal toggles between displaying the scan codes in Hex and Decimal formats I O allows the user to insert text or type over text in the code s Use the Insert key on your full stroke external keyboard to toggle between insert and overtype mode Note The 3712KPMT and 3715KPMT do not support the programming of special functions such as caps lock Number lock or scroll lock Upload Menu Use the Upload Menu to access the keypad version As illustrated in Table 3 4 the choices in this menu are Keypad Version and Exit Table 3 4 Upload Menu Keypad Commands the keyboard controller to send its firmware Version revision number Exit Returns to the Main Menu Download Menu Note Download contains no options If you select Download any macro set previously programmed is overwritten Caution The macros set in memory should be saved before downloading If they are not saved all changes will be lost Download should be used only after all the keypad keys have been programmed and saved to a pkm file Selecting Download prior to saving changes will result in a loss of all keypad macro programming When you select Download the program creates a
61. om fraying Warning When inserting the wire ends of the power cable into the block plug be sure there is no exposed wire Trim the wire ends of the cable or cut a new cable if necessary 18 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Figure 2 4 Internal View of 3700 AC Power Connector 4 Insert the three wire ends of the power cable into the hole of the connector plug Bend the Protective Earth ground PE wire the neutral N wire and the line L wire around the corresponding screws Be sure that no bare wires are exposed 5 Tighten the three screws above the wires to hold them firmly in place Warning Never tighten the three screws of the block plug when the cable is connected to a power source The screws are conductive and have full contact with the cable wire 6 Use the screw provided to secure and strain relief the power cable inside the connector Plug the power cable into the power supply located on the side of the unit Install the plug retainer bracket over the plug mandatory for hazardous location installations 7 Once the power cable and other optional interface cables are installed installation is complete Note When disconnecting the power cord from the unit be sure to completely loosen the two securing screws on the retainer bracket Installing Internal Hardware Options Remove the lid to install internal hardware options Caution Turn off the
62. or JP11 1 2 Allow external reset from COM2 connector 2 3 V Do not allow external reset from COM2 connector JP12 1 2 BIOS detects 40 cond cable UDMA33 max Primary IDE 2 3 V BIOS detects 80 cond cable UDMA66 100 max Primary IDE JP13 1 2 V BIOS detects 40 cond cable UDMA33 max Secondary IDE 2 3 BIOS detects 80 cond cable UDMA66 100 max Secondary IDE JP14 1 2 CD ROM is master on primary IDE 2 3 V CD ROM is slave on primary IDE JP15 1 2 V Normal operation 2 3 Clear CMOS JP16 This is not a jumper It allows Arium Emulator to reset the board indicates default jumper setting 70 143311 H APPENDIX E TSKAM SETTINGS Table E 1 shows the position and function of the switches on the TSKAM Board Part Number 142430 001 Table E 1 Jumper and Switch Settings for TSKAM Switches Jumpers Position Setting Function SW1 1 4 Assembly Keypad type for 9915 SW1 1 ON SW 1 2 3 4 OFF dependent Keypad type for 3700 All OFF SW2 1 4 All Off Reserved JP3 AV Connects H8 keyboard controller pin P8 4 IRQ3 to HOST_KBDATA B Connects H8 keyboard controller pin P8 4 IRQ3 to programming header P6 pin 4 JP4 A Connects H8 P8 5 to H amp MDATA By Connects H8 P8 5 to H8 Programming header P6 pin 3 JP5 A Connects H8 pin P8 1 to H8MCLK By Connects H8 pin P8 1 to Program header P6 pin 9 JP7 AV Enables H8 ROM access B Disables H8 ROM access JP8 AV Disconnects H8 STBY pin from header B Co
63. ormally non hazardous but could become hazardous due to accidents that may expose the area to flammable vapors gases or combustible dusts These systems have been designed as non incendiary devices They are not intrinsically safe and should never be operated within a Division 1 normally hazardous location when installed as described here Nor should any peripheral interface device attached to these systems be located within Division 1 locations unless approved and or certified diode barriers are placed in series with each individual signal and DC power line Any such installations are beyond the bounds of Pro face design intent Pro face accepts no responsibility for installations of this equipment or any devices attached to this equipment in Division 1 locations Warning When additional cards are added it is the customer s responsibility to ensure that the cards chosen meet operating conditions for Class and Il Division 2 Hazardous Locations Additions and or modifications without express consent from UL and or Pro face will void Hazardous Locations compliance It is the responsibility of the customer to ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location In accordance with Federal State Provin
64. oubleshooting Running the Tests To run the diagnostic tests insert the DOS bootable disk you created into drive A Turn on the computer and the diagnostics program will boot up Figure 5 2 shows the Main Menu screen for the program Copyright xxxx lt Company Name gt Inc All rights reserved Diagnostic Tests Sequence Selection Menu Rel xx WILL pause on error Auto select tests Save setup to file Quit and exit to DOS 5 SINGLE PASS test mode 6 Deselect all tests 7 8 Extract setup from a file Return to previous screen RAM Test Video Interface Test Video RAM Test Speaker Port Test Extended RAM Test LPT1 Printer Port Test Real Time Clock Test LPT2 Printer Port Test COM1 Serial Port Test Hard Drive Interface 1 COM2 Serial Port Test E Hard Drive Interface 1 COM3 Serial Port Test Floppy Drive Interfac COM4 Serial Port Test Floppy Drive Interfac Math Coprocesso est Keyboard Keypad Tests Video Adjustments Test Test Selected ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move then use th SPACE key to select deselect a test or function Figure 5 2 Main Menu Screen Note Please read the DIAG TXT file on the diagnostics disk for detailed information about the tests Caution Avoid repeated running of any hard disk diagnostic utility if you
65. owing table lists the signal definitions for the COM2 DB 25 connectors Table C 6 COM2 Connector Pinout RS 232 Signal Pin Signal ORB_GND 14 NC TXD2 15 NC RXD2 16 NC RTS2 17 NC CTS2 18 NC DSR2 19 NC GND 20 DTR2 DCD2 21 NC NC 22 RI2 NC 23 NC PB_RESET 24 NC NC 25 NC NC VGA Connector The following table lists the signal definitions for the VGA DB 15 connector Table C 7 VGA Connector Pinout Pin Signal Pin 1 RED 9 Fused VCC 2 GREEN 10 ORB_GND 3 BLUE 11 NC 4 NC 12 DDCDAT 5 ORB_GND 13 HSYNC 6 ORB_GND 14 VSYNC 7 ORB_GND 15 DDCCLK 8 ORB_GND 69 143311 H APPENDIX D AIM3 CONTROLLER JUMPERS Table D 1 shows the position and function of the controller jumpers Table D 1 Controller Jumpers Jumper Position Function JP1 JP2 Not used Not stuffed JP3 JP4 JP6 1 2 Provide ground return for 12V 5V on COM2 connector 2 3 V Do not provide ground return for 12V 5V on COM2 connector JP7 1 2 V Allow high side alarm function on COM2 connector 2 3 Do not allow high side alarm function on COM2 connector JP8 1 2 V Allow low side alarm function on COM2 connector 2 3 Do not allow low side alarm function on COM2 connector JP9 1 2 Supply 12V to COM2 connector 2 3 V Do not supply 12V to COM2 connector JP10 1 2 Supply 5V to COM2 connector 2 3 V Do not supply 5V to COM2 connect
66. own transformer to reduce the incoming line voltage to a desired level The transformer should have a sufficient power rating units of volt amperes to supply the load adequately Proper grounding is essential to all safe electrical installations Refer to the relevant Federal State Provincial and local electric codes which provide data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components The Federal electric code specifies that a grounding path must be permanent no solder continuous and able to safely conduct the ground fault current in the system with minimal impedance minimum wire required is 18 AWG 1 mm Observe the following practices e Separate ground wires P E or Protective Earth from power wires at the point of entry to the enclosure To minimize the ground wire length within the enclosure locate the ground reference point near the point of entry for the plant power supply e All electrical racks or chassis and machine elements should be Earth Grounded in installations where high levels of electrical noise can be expected The rack chassis should be grounded with a ground rod or attached to nearby Earth structure such as a steel support beam Each different apparatus should be connected to a single Earth Ground point in a star configuration with low impedance cable Scrape away paint and other nonconductive material from the area where a chassis
67. peceitonsgtevenchouseuve arcsuabapoadiwaduetstnacsdusaaveeersnabagacsis 29 Safety Agency Approval EE 29 EA sah A e ia id ie oe ne loi E al n 31 ECN 0710 AA r V E Na A EERE TET 31 Class A 31 DIVISION T LOGATIONS sta he des eravate 31 Division ZEocatlons isistiai D anni 31 COUPE atalanta 32 ENciosures ia i A O a 32 el Hee e olii a A e Al nb Et Bee a i en ee 33 Cable Connechons RIRES 33 Communication Gable Interfaces ALI LL a aa 33 Hazardous Locations Control Drawing sense 34 Ee Ee EE 35 CHAPTER 3 KEYPAD UTILITY PROGRAM nn nn anna nn anna ana ann nn nn nn ne nn ne en ne en nee ee nananana na ninane 36 LOADING THE KEYPAD UTILITY cmne iaia aaa 36 USING THE KEYPAD UTILITY ENEE 36 ng 37 MAIN MENU ce ee St E a a 37 EIERE Abi odio arie o coi ie dea ii 38 FINOS MENU RAT name ne Lerici AE E TAS ra 38 EE LEE 39 Upload Mendes Mate sean Raves eg atl a LI Liana aisi 41 Download MOND EE 41 Eileen eege ee E e ie ea bosa a LS 42 UTILITY BATCH ee 42 KEYPAD SCAN CODES i 143311 H 3700 Series Flat Panel Industrial PC Table of Contents CHAPTER 4 MAINTENANCE incidir aid 46 GENERAL PREVENTIVE MAINTENANCE 000 0 46 ege picca ibi leleine anali nes 46 Fan Filter Replacementi i leale lana ola 47 RECOMMENDED HARD DRIVE PREVENTIVE MAINTENANCE c cere 47 SYSTEMBATTERYREPLAGEMENT ie ee EE ili EE de 48 PRODUGTREPAIR PROGRAM EE Un RE Re I e EE ee Ee 51 3 LOU FRONTIPA
68. performance Note When installed the RAID controller bypasses the disk controller on the AIM3 board that runs the disk activity light Therefore the disk activity light on the 3700 Series units will not function for the HDDs once the RAID controller is installed However the disk activity light will function for the CD ROM CompactFlash or any X Bay units as the RAID controller does not bypass these items In a RAID 1 system there is a primary and a secondary hard drive The RAID controller writes to both drives but only reads from the primary drive If the RAID 3 ATA and IDE are used interchangeably in this context IDE stands for Integrated Drive Electronics ATA stands for Advanced Technology Attachment Both terms refer to the type of controller used in PCs 72 143311 H controller detects any problems with the primary drive it switches over to the secondary drive which has an exact copy of all data on the primary drive and informs the operator of the switchover If the RAID controller should detect any problems with the secondary drive it stops writing to it and informs the operator of the problem In either case the operator can schedule a time to replace the failed drive Note The RAID Enabled Industrial PC is configured at time of manufacture The RAID controller is not available as a user installable upgrade When you order a RAID enabled Industrial PC the Adaptec controller will be installed and config
69. ptional 9000 XBAY connector port optional Table 1 3 3700 System I O Panel Description The parallel printer port LPT1 is a DB 25 female connector This port provides a standard PC compatible printer interface COM1 is RS 232 485 compatible RS 232 is connected to the lower 9 pin stacked DB connector The top part of this stack is the RS 485 version of the same port Since these connectors are attached to the same port only one can be used at a time COM2 is the male 25 pin DB connector An external push button reset option and alarm feature is available Consult the AIM3 CPU manual for the BIOS setting that controls this option The keyboard port is a PS 2 stacked mini DIN so a PC AT keyboard can be attached at the side of the unit The keyboard port on the side of the unit is the lower connector Warning To maintain a safe condition do not use an external keyboard and or mouse on these ports when the unit is operating in a hazardous environment The mouse port is a PS 2 stacked mini DIN that allows you to attach a mouse at the side of the unit The mouse port is the upper connector Warning To maintain a safe condition do not use an external keyboard and or mouse on these ports when the unit is operating in a hazardous environment The video port is a 15 pin D sub VGA connector on the side of the unit This connector supports any standard VGA connection Both the LCD flat panel and video port are active as
70. r and Appendix A e To assure a NEMA 4 seal choose an approved enclosure that has a 14 gauge 0 075 in 1 9 mm thick steel or 0 125 in 3 2 mm thick aluminum front face e Be sure to account for the unit s depth when choosing the depth of the enclosure 2 Create a cutout in the enclosure see Figure 2 1 and Figure 2 2 in System Cutout Dimensions e Be sure to place the unit at a comfortable working level Make sure the area around the cutout is clean and free from metal burrs 3 Mount the unit in an upright position and properly secure the unit into the panel e Tighten the fourteen 10 nuts to 25 inch pounds 2 8 Newton meters 28Kgf cm 4 Construct a power cable following the instructions in AC Power Cable in this chapter 12 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation 5 Attach one end of the power cord to the power receptacle on the unit and the other end to a properly grounded 115 230 VAC 50 60 Hz outlet e A ground path from the unit chassis to the enclosure chassis can be established using the 6 32 threaded ground point hole provided on the bottom panel of the unit 6 Turn on power to the system The system will boot up the installed operating system 7 Install the application software via a floppy drive CD ROM or the network Additional aspects to take into account when mounting your 3700 unit Consider locations of accessories such as AC power outlets and lighting
71. reak Codes Codes FO 05 FO 11 FO 06 FO 11 FO 04 FO 11 FO OC FO 11 FO 03 FO 11 FO OB FO 11 FO 83 FO 11 FO OA FO 11 FO 01 FO 11 FO 09 FO 11 31 32 33 34 35 36 37 38 39 40 FO 12 FO 76 FO 11 TAB oo roo EO FO 71 EO FO 12 pp E0 FO 7D E0 FO 12 EO FO 75 EO FO 12 EO FO 6B E0 FO 12 EO FO 6C E0 FO 12 EO FO 74 E0 FO 12 E0 FO 7A EO FO 12 down arr E0 12 E072 EO FO 72 E0 F0 12 44 F A Key LED On Alpha Mode Keyboard Make Equivalent Codes FT jrs 1268 Tes e mae DEL E0 12 E071 sd S PgUp E0 12 E0 7D up arr E0 12 E0 75 left arr E0 12 E0 68 HOME E0 12 E0 6C right arr E0 12 E0 74 PgDn E0 12 E0 7A down arr E0 12 E072 E0 FO 72 E0 FO 12 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 6 Default Keypad Keycodes 3712KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode 3715KPM T Description Keyboard Make Break Codes Keyboard Make Break Codes of Key Equivalent Codes Equivalent Codes ENTER ENTER FO 5A ENTER 5A FO 5A E012E069 EoF069E0F012 END E012E069 EO FO 69 EO FO 12 Left Start Mouse click E0 12 E01F EO FO 1F EO FO 12 E0 12E0 1F EO FO 1F EO FO 12 windows start menu Explorer Mouse click E012E02F E0 FO 2F EO FO 12 E0 12E02F EOFO2F EO FO 12 windows pop up menu 1 Use the keyboard buttons located on the left side of the keyboard i e the buttons normally used with the alpha keys
72. rial PC Chapter 2 Installation 3715KPM T Keypad Inserts Figure 2 8 and Figure 2 9 show the keypad insert dimensions for the 3715KPM T EH 680 17 3 291 7 4 ae i 10 PLACES 916 23 3 i 10 PLACES 9 87 250 5 GL per 1 0 Figure 2 8 3715KPM T Keypad Inserts with Dimensions PF1 PF10 Note The PF11 PF20 insert has the same dimensions 26 3700 Series Flat Panel Industrial PC Chapter 2 Installation 2X R 100 R2 5 F2 F3 F4 FS F F7 F8 FS F10 L o P A S T K M N o 1 300 33 0 F12 F13 F4 F15 FI Fi F18 Fis F20 u y wW x Z A D FRONT Si S 040 1 0 L d 312 7 9 BACK 10 PLACES 1 037 26 3 10 PLACES MATERIAL 007 178 THICK POLYESTER ALL DIMENSIONS IN INCHES mm Figure 2 9 3715KPM T Keypad Insert with Dimensions F1 F20 27 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Keypad Installation Diagram PF11 PF20 PF1 PF10 USER DEFINED FRONT PANEL USER DEFINED KEYPAD INSERTION KEYPAD INSERTION POINT POINT i F1 F20 FUNCTION KEYPAD INSERTION POINT Figure 2 10 Keypad Insertion Diagram 28 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Hazardous Locations Installation Pro face Xycom designed the 3700 series to meet the requirements of Class I and II Division 2 Hazardous Locations applications Division 2 locations are those locations that are n
73. s Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory Brightness Control These buttons adjust the brightness of the backlights The right button increases the brightness and the left button decreases the brightness 4 143311 H 3700 Series Flat Panel Industrial PC Chapter 1 Introduction 3712KPM T amp 3715KPM T Front Panel Brightness Diagnostic LEDs Adjustment ALL Front Panel Frame Display Glass Overlay fre LE FT Ea DN Pi Lac mt Keyboard mouse Integrated mouse and USE ports Figure 1 2 3715KPM T Front Panel The 3712KPM T and 3715KPM T feature function keys on either side of the flat panel display PF1 PF20 function keys below the display F1 F20 a numeric keypad window keys a cursor control keypad diagnostic LEDs an integrated mouse industrial mouse keyboard and USB ports All keypad keys are reprogrammable except the F A key and all function keys are relegendable See Chapter 3 for more details 1 All keypad keys can be programmed to perform any function necessary
74. s machine operation in certain applications Noise may be present only at certain times may appear at widespread intervals or in some cases may exist continuously Noise commonly enters through input output and power supply lines and may also be coupled through the capacitance between these lines and noise signal carrier lines This usually results from the presence of high voltage or long close spaced conductors When control lines are closely spaced with lines carrying large currents the coupling of magnetic fields can also occur Use shielded cables to help minimize noise Potential noise generators include switching components relays solenoids motors and motor starters Refer to the relevant Federal State Provincial and local electric codes which provide data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components It is recommended that the high voltage and low voltage cabling be separated and dressed apart In particular the AC cables and switch wiring should not be in the same conduit with all communication cables 17 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Line Voltage Variation The unit s power supply is built to operate with input voltage ranges of 100 VAC and 240 VAC while still allowing the system to function within its operating margin As long as the incoming voltage is adequate the power supply provides all
75. s procedure will destroy data that may exist on the hard disk drive Windows NT Reinstallation If you need to reinstall the Windows NT operating system refer to the Pro face Xycom Workstation Recovery Media Software Installation Instructions for Microsoft Windows NT Workstation 4 0 shipped with systems preinstalled with Windows NT This document is devoted to the reinstallation of your Windows NT Workstation 4 0 operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the hard disk drive Windows XP Reinstallation If you need to reinstall the Windows XP operating system refer to the Pro face Xycom Workstation Software Installation Instructions for Microsoft Windows XP shipped with systems preinstalled with Windows XP This document is devoted to the reinstallation of your Windows XP operating system and drivers utilizing the XP CD provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the Windows XP Professional CD ROM shipped with systems preinstalled with Windows XP Professional 59 143311 H 3700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Note This procedure assumes tha
76. s rises considerably as the required drive size increases A second approach is to use RAID RAID stands for Redundant Array of Independent Disks In essence RAID is two or more hard drives hooked up to the same controller either SCSI or IDE The RAID controller can stripe or mirror data Striping RAID 0 is used to read and write to many disks at once to increase hard drive performance while mirroring RAID 1 allows the same data to be available on two or more drives There are two methods to implement a RAID solution via software or dedicated hardware Pro face has chosen a hardware solution because software solutions are more limited and require a Windows 2000 or 2003 Server Pro face s hardware RAID solution utilizes the Adaptec ATA RAID 1200A a PCI IDE3 RAID controller card This controller card is installed in the PC and the array drives are connected to it instead of to an IDE controller Most PCs use an IDE controller to interface between the system and the hard disks The RAID controller occupies a single PCI slot so you need to verify the available expansion in your Industrial PC for the application RAID 1 with two hard drives was chosen as the optimal solution for creating a more robust fault tolerant system in the Pro face Xycom 1507 3700 Series and 1600 Series of Heavy Duty Industrial PCs Pro face has chosen to support Windows 2000 and Windows XP for these RAID enabled assemblies for optimal and reliable
77. screen complies with environmental specifications and maintains a NEMA 4 seal when panel mounted The touch screen controller emulates a Microsoft PS 2 mouse 20 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Installing the Touch Screen Driver In order to use the touch screen on your KPMT monitor you must install the proper driver on the computer hooked to your monitor For computers running Windows 98 NT 2000 or XP you will be installing the driver touchbase_windows_kpmt_mons exe This driver can be found in the Drivers Touchscreen folder on the Documentation and Support Library CD that shipped with your monitor The default setting is serial mode 1 Create a folder named Touch on your desktop or in the root directory of your C drive and unzip the files into the folder 2 Click on the file setup exe and follow the directions Pro face suggests that you accept all of the defaults 3 Calibrate the touchscreen following the directions in the next section Caution When using MS DOS the mouse driver must be loaded before the touch screen driver if both a mouse and touch screen are to be supported For computers running MS DOS you will be installing the driver touchbase_dos zip This driver can be found in the Drivers Touchscreen folder on the Documentation and Support Library CD that shipped with your monitor 1 Create a directory named Touch in the root
78. stall the workstations within an enclosure suitable for the specific application General purpose enclosures may be acceptable for Class I applications but are never acceptable for Class II applications Type 4 IP 65 enclosures are recommended even when not required by regulations 2 If present keep enclosure doors or openings closed at all times to avoid the accumulation of foreign matter inside the workstation 3 Never subject the unit to any installation or service procedures unless power has been removed and the area is known to be non hazardous This includes the installation or removal of power cables communication cables or removal of the rear cover of the unit 4 Only technically qualified service personnel should perform all installation and service These workstations are designed to require no service in the course of normal operation by an operator 35 143311 H Chapter 3 Keypad Utility Program The keypad utility program allows users to redefine any or all of the keypad keys on the unit with new scan codes using utility software You must use an external full stroke PC AT keyboard to access the utility This chapter explains how to load the keypad utility and details how the program s pull down menus work Also included in this chapter are the default keypad scan codes Note Your external full stroke PC AT keyboard cannot be redefined by running the keypad utility Note The keypad switch arrays are disa
79. t 13 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation System Cutout Dimensions Figure 2 1 shows the system cutout dimensions for the 3712KPM T Figure 2 2 shows the system cutout dimensions for the 3715KPM T 3712kpm t 18 312 465 12 15 156 384 26 9 156 232 56 3 156 30 15 344 8 72 12 17 625 447 68 6 855 174 1 Ta 875 22 23 11 000 279 40 11 460 291 08 10 355 263 02 r 0 250 76 35 14 HOLES Figure 2 1 3712KPM T System Cutout Dimensions inches mm 14 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation 3715T amp 3715KPM T 18 312 465 12 14 457 367 21 9 157 232 59 La e Ra LA 12 370 314 20 o 4 5 a 6 250 86 35 14 HOLES a Figure 2 2 3715T amp 3715KPM T System Cutout Dimensions inches mm 15 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Power Management The following paragraphs explain the system power the power supply and the effects of excessive heat electrical noise and line voltage variation of the 3700 unit System Power Using isolation transformers on the incoming AC power line to the system is always a good practice An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line The isolation transformer can also serve as a step d
80. t the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the hard disk drive Installing Drivers This section describes how to install the video drivers the video expansion capability and the touch screen drivers associated with the 3700 series Video Drivers Video drivers and the related expansion utilities are on the Documentation and Support Library CD that is included with the documentation kit For the AIM3 system choose the video driver for your operating system from the following directory on the Documentation and Support Library CD DRIVERS VIDEO AIM3 142338 Video Expansion This section deals with the hardware expansion capability of the video controller chip in DOS applications Note It is not necessary to read this section if you are a Windows or OS 2 user and do not plan to run DOS applications Unlike a CRT monitor a flat panel display has a fixed horizontal and vertical resolution There are many DOS video modes whose resolution is less than that of a flat panel display To more efficiently make use of the flat panel display s active area it is necessary to employ an expansion technique that stretches the lower resolution information to fill the higher resolution of the display For example DOS defaults to VGA video mode 3 This is an 80 column 25 row text only screen whose effective resolution is 640 dots x 400 scan
81. the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown To return to the Macros Menu select Exit from the View Menu To select a key to view use the arrow keys to position the cursor on the desired key and press ENTER The macro is displayed as two lines ASCII and code The ASCII line displays each keycode as the keys it represents on the full stroke keyboard Special labels are used for certain keys e g Spc for space bar UAr for up arrow and bk for the break code prefix The code line is displayed in either Hex or decimal There is a one to one correspondence between the ASCII and code lines While viewing the macro the menu bar displays two options Exit and Hex Decimal To access the menu bar use F1 Exit returns to the View Menu Hex Decimal toggles between displaying the macro in hex or decimal format When Hex is chosen the keycodes are displayed as hexadecimal value scan codes When Decimal is chosen the keycodes are displayed as the decimal equivalent of the hex codes For example the macro abc would be displayed as 1C FO 1C 32 FO 32 21 FO 21 in hex and 28 240 28 50 240 50 33 240 33 in decimal 39 143311 H 3700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Command Teach Edit Edit Cut Edit Copy Description Allows you to record up to 105 keystrokes in a macro When Teach is selected a graphic representation of the keypad currentl
82. ting Custom Keypad Inserts You can customize your keypad with keypad inserts to match the function keys that you program Refer to Figure 2 6 and Figure 2 7 for insert dimensions for the 3712KPM T Refer to Figure 2 8 and Figure 2 9 for insert dimensions for the 3715KPM T Refer to Figure 2 10 for a keypad insert installation diagram 23 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation 3712KPM T Keypad Inserts Figure 2 6 and Figure 2 7 show the keypad insert dimensions for the 3712KPM T up 71 18 0 100 2 5 10 PLACES 725 18 4 19 PLACES E 8 000 203 2 2 R100 R2 5 R 10 R2 5 680 17 3 2 PLACES BACK FRONT 1 MATERIAL 007 178 THICK POLYESTER 2 ALL DIMENSIONS IN INCHES mm Figure 2 6 3712KPM T Keypad Inserts with Dimensions PF1 PF10 Note The PF11 PF20 insert has the same dimensions 24 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation 4 100 A Fi F2 Fa Fa FS F FF Fa F8 FIG K L FA H D P D A 8 T 1 300 33 0 Fi Fm Fis P4 FE F6 FI Fe Fe F20 U WW x Zz z i A D 2x RAG R25 FRONT 21 29 5 pe 04 1 0 K 100 2 5 1 0 10 PLACES 825 21 0 19 PLACES TT BACK 1 MATERIAL 007 178 THICK POLYESTER 2 ALL DIMENSIONS IN INCHES mm Figure 2 7 3712KPM T Keypad Insert with Dimensions F1 F20 25 143311 H 3700 Series Flat Panel Indust
83. tution de composants peut rendre ce materiel inacceptable pour les emplamements de classe Il Division 2 Warning Explosion Hazard Do not disconnect equipment unless the power has been switched off or the area is known to be non hazardous Avertissement Risque d Explosion Avant de deconnecter l equipment coupler le courant ou s assurer que l emplacement est designe non dangereux Warning Explosion Hazard When in Hazardous Locations turn off power before replacing or wiring modules Avertissement Risque d Explosion Dans les situations hasardees couper la courant avant de remplacer ou de cabler les modules 30 143311 H 3700 Series Flat Panel Industrial PC Chapter 2 Installation Definitions The following Class and Division explanations are derived from Article 500 Sections 5 and 6 of the United States National Fire Protection Agency National Electric Code NFPA 70 1990 The definitions are not complete and are included here only for a general description for those not familiar with generic Hazardous Locations requirements Persons responsible for the installation of this equipment in Hazardous Locations are responsible for ensuring that all relevant codes and regulations related to location rating enclosure and wiring are met Class I Locations Class I locations are those in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce exp
84. ured in the unit at the Pro face plant And in addition to the items listed in Chapter 2 you will receive the Adaptec ATA RAID 1200A Installation and User s Guide and the Adaptec RAID driver disk These items will help you to understand and use your RAID Enabled PC The Installation and User s Guide covers e Installation of the Adaptec controller e Using the BIOS array Configuration Utility e Installation of the device driver e Using the ATA RAID management software There is also a troubleshooting section to assist you with any questions that may arise You may also contact Pro face Technical Support at support profaceamerica com or 734 944 0482 for assistance 73 Index Access floppy disk drive 10 keyboard port 6 AIM3 JUMPETS EE 25 she na sine et ia 70 GI CET a a 48 Bottom ln nti iti ausili 10 Cable communication cable interface 33 e ele IN 33 Class locations 2 eh nuit tt 31 Class Il locations 31 COM POMS sans et rss nn aim tante 8 COMI Conpechor iii 68 Connectors AIM3 ca 68 parallel port 67 MAA eebe Ee tol 69 Keyboard iii nine nn ut 66 MOUSE re alate Bela ail 66 CUSTOM OOO iii ii 23 Cutout dimensions CVA RAS E E RETI 29 Definitions class and division 31 DIMM ests RS en Aia IL cl dll li 20 Display a nd 4 6 Division 1 locations AA 31 Division 2 locations AAA 31 Documentation kit 11 DRAM it ataco intento act
85. y in memory displays Menu bar choices are Exit ASCII and Click OFF To access the menu bar use F1 As usual Exit returns you to the Macros menu ASCII specifies the format to display the keystrokes as they are entered ASCII is the default setting The Click OFF choice is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After you select a key the utility records every keystroke made on the external full stroke keyboard The keystrokes are saved in a macro assigned to the chosen key As the keystrokes are entered they are displayed using the chosen format ESC stops recording and returns you to the Teach Menu so you cannot record the ESC key However ESC can be included in a macro by using the editor Changes made to the macros in the Teach Menu are not programmed until you select Download Displays a graphic representation of the keypad in memory and a menu bar displaying Exit and Click OFF Exit returns to the Macros menu Click OFF is not supported To select a key to edit use the arrow keys to position the cursor on the desired key and press ENTER In edit mode the macro is displayed as two lines The top line displays the macro in either hex or decimal format and is the line in which the editing takes place The bottom line displays the macro in ASCII format it is not user configurable The bottom line keeps track of which part of the macro being edited and

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