E2 and Square D Smart Breaker Panel Installation
Contents
1. 19 Coni oura Oe rp 20 Ro SE IRR IX 20 TROUBLESHOOTING bth acct ek T 21 S 22 22 5 2 GATEWAY BOARD GROUP TO POINT NUMBER CALCULATION scccscosccsccsccecceccsccnccsccnccsccucesccucesceusesscecessessesseecenees 23 5 3 GATEWAY BOARD GROUP TO POINT NUMBER MAPPING 0 00000000 24 Table of Contents 026 1711 Rev 4 10 NOV 2010 1 Overview 1 1 The Smart Breaker System The Smart Breaker products are designed to allow the Retail Solutions family of site controllers RE FLECS Einstein and E2 to command control panels that activate and deactivate lights A breaker panel generally consists of a series of circuit breakers that are flipped from OFF to ON and from ON to OFF by commands sent from E2 through MODBUS or a Square D Smart Breaker Gateway board Support for proof checking on individual breakers 1s also support ed The Retail Solutions line of Smart Breaker prod ucts includes E2 MODBUS direct support a Gate way for interfacing with Square D s Powerlink G3 breaker panels For E2 MODBUS direct support re fe2. Table 5 2 Mapping Group Numbers to Point Numbers Gateway Board Group to Point Number Calculation Worksheets 23 5 3 Gateway Board Group to Point Number Mapping 16AI Address Fill in the Gateway 16AI board address that you set with the HHT SRO Address Fill in the Gateway 8RO board address that you set with the HHT for Groups 1 8 For Groups 9 16 use the next consecutive 8RO board address add 1 Proof Proof Group Name In In Bd Pt Table 5 3 Mapping Group Numbers to Point Numbers 24 Square D Smart Breaker Manual 026 1711 Rev 4 10 NOV 2010
3. CtrlLink RSC CtrlLink CD CtrlLink ACC ISD 2 8 Conp Performance filert SqD Breaker Panel SqD Breaker Panel Status Display Status Display F2 status Network Address Ethernet I Net I Net I Net I Net I Net No Network No Network HODBUS 1 HODBUS 1 HODBUS 1 HODBUS 1 HODBUS 1 Ethernet 1 Ethernet 1 Reu 13 58 42 Status 2 86A16 This Controller No Port No Port No Port No Port No Port Unknown Unknown Unknown Unknown Unknown F5 SETUP 18 86 89 THIS 83 1 LONHARK 881 LONHARK 882 168I 881 860 661 800 891 891 LEAK DETECT881 CL RSC 881 CL CD 801 CL RCC801 ISD2 COMP_661 PERF ALERT 881 500 BRKRPHL 662 STATUS DSP_ 661 STATUS DSP_ 662 F1 DELETE RCRD 6 RX 366 Unit 3 Network Summary RX366 Refrig LonMark Device LonMark Device 16 1 880 800 Eri IRLDS CtrlLink RSC CtrlLink CD CtrlLink ACC ISD 2 6 Comp Performance Alert SqD Breaker Panel SqD Breaker Panel Status Display Status Display F2 STATUS Network Address Ethernet IONet IONet IONet IONet 10 No Network No Network HODBUS 1 HODBUS 1 HODBUS 1 HODBUS 1 HODBUS 1 Ethernet 1 Ethernet 1 Lo P Pd P 4 4 M 09 13 58 42 ALARI 2 86A16 This Controller 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 6 66 No Port No Port No Port No Port No P
4. 0 6 1 121 Numberie Double and riple Breakers RAEE 2 1 5 SOUARE D POWERLINK BREAKER PANPE uraansa 220056059 01065216000 a A Le 3 13 Compatible Sguaredo ac movi MUI EON RENE 3 123 2 Conneccion To Master Panel MUSIEE s eu aedem tu be oh da 3 1 3 3 Networking Square D Master Panel to Square D Expansion 2 4 1 9 4 Expansion Panel Cable Maximum vs bes AE o tees love decise tes vecta qe dieu 4 13 25 ERR GN Eee e E reo Wha si te MES eels 5 2 E2 MODBUS DIRECT SUPPORT FOR SQUARE D ees eee aeneo suessdoweaieceestccuacdecioaseasccaceseeacbawkacsucevenssvsvastecses 6 Aen Cf RP S 6 225 NETWORK CONNECTION TO E M NI d PUN NEN QUAM Iu NR ERR RS 7 2 9 E2 SETUP OF SOUARE D BREAKER PANELS Zn etos basi aM c e M ITI P D 7 A 2 2 Add dnd Connect Square PD Breaker ENEN ATEA 8 2 4 SQUARE D APPLICATION SETUP IN E2 SINGLE 0 0 1 1 1 2
5. COH2 Data Size 8 COM2 Parity None COM2 Stop Bits 1 COM3 Connection Modem COH3 Baud 115 2 Kbaud Modem Port No Modem C0H3 Modem CPC 33 6K Internal Num Network Ctrls NetSetup Third Party Board Type Quantity 1 Caterpillar H2 ETN Breaker Panel H3 Open Echelon 4 Sporlan SH Ctrl 5 540 Breaker Panel C0H3 Modem Init ATEGU1S G 1S16 468D2205 NOZC 86 00 COM3 Fax Init RTU1E8S8 1 18 48 amp D2 amp Q5XNO87 C 86 08 DTHF Dur 188 C0H3 Pause Dur 2 F1 PREU TAB F2 NEXT TAB EDIT LOOK UP F5 CANCEL F1 PREU TAB F2 NEXT TAB EDIT F5 CANCEL Figure 2 6 Serial Communications Manager Screen E2 version 2 61 and above Figure 2 7 Connected Screen E2 version 2 81 and above 3 Onthe Connected I O screen under the Third Party tab enter the number of Square D Pan els in the SqD Breaker Panel number field For E2 versions prior to 2 8 it will be under the Third Party Devices section 4 This screen will have a Connection field for all COM ports on the E2 Highlight the COM port connection field that will be used and press LOOK UP From the list of network types select MODBUS 1 3 2 versions prior to 2 8 support one MODBUS 4 Press to return to the Network Setup port menu then select M Network Summary 5 Four fields will become visible underneath Figure
6. Domain Name MAC Address 10 10 64 39 255 255 248 8 88 6A F6 66 88 RF F4 PREU F2 NEXT TAB F3 EDIT F4 STATUS F5 CANCEL Figure 2 1 Locating the MAC Address on the TCP IP Screen 4 Call Retail Solutions Customer Service at 770 425 2724 and have your MAC Address ready in order to obtain your unique license key Once you have received your unique license key you can now activate the licensed feature s from the License Report screen The License Report screen displays that E2 controller s unit type and firmware version the list of all licensed features on that E2 the current number and maxi mum number of each of those applications allowed and which additional features that require a license key have been enabled 6 Square D Smart Breaker Manual From the Main Menu 1 Press System Configuration 2 Press Licensing 3 Press Add Feature Enter your license key to activate the desired feature BX 466 Unit 1 Add License INS 13 58 29 ALARM Licensed Features 69 66 2665 13 58 24 Rev 2 26B12 For controller model type BX 88 Feature Maximum In Use License GEN LON Demand Limit Cont Flexible Combiner Time Schedule Log Group Activate Feature CarrierOne Enter ARTC RTU NoseS HVAC Zone Analog Sensor Ctr Loop Sequence Ctr Digital Sensor Ct RCB Lighting Control Trane SCC Air Handling Unit Digital Import Point Analog Import Point License key
7. panel to a Square D slave breaker panel CAUTION When Square D Breaker Panels are on the network any MODBUS devices on the network cannot have an address of 58 If a MODBUS device has an address of 58 it will cause the Square D Breaker Panels to go offline 2 2 1 If the E2 will be the first device in the daisy chain set the port s termination jumpers to the TERMI NATED amp BIASED position all three jumpers UP otherwise set all jumpers DOWN if not the first de vice E2 Termination 2 3 2 Setup of Square D Breaker Panels 2 3 1 SetUp Network Ports Before setting up a Square D breaker panel the port on the E2 that has the MODBUS cable connected must be set up as a MODBUS port 1 Log in to the E2 with Level 4 access 2 Press followed by Gener al Controller Info Ctrl 3 Press to open the Serial tab of the General Controller Info setup screens E2 MODBUS Direct Support for Square D 7 11 11 18 C b RX 466 Unit 3 17 248 246 Use Ctrl X to Select CX Tabs SETUP Ci General C2 Eng Units C3 Serial C4 TCP IP C5 Peer Netur C6 Web Server C7 System 6 General Setup GENERAL SERV 1 11 18 C b RX 466 Unit 3 17 39 04 se Ctrl X to Select CX Tabs SETUP I NS ALARN C1 This Unit C2 10 Network ECT Third Party 1100 Serial Value COM1 Connection Serial COH1 Baud 115 2 Kbaud 0 2 Connection COH2 Baud 19 2 Kbaud
8. 2 8 the COM port connection field which pertain to the way the device communicates 5 Locate the Square D a ou add age Page ed to the network list press to scroll through the list and highlight with the cursor The default name for a Square D Size Leave this field at the default breaker panel begins with a three letter desig value nator of the model type SQD for Square D If desired enter a new name for each device in the Name field or press for Setup Baud Default setting is 19 2k Leave this field at the default value Parity Leave this field at the default value None Stop Bits Leave this field at the default value 1 6 Press e to save changes and exit 2 3 2 Addand Connect Square D Breaker Panels To enable communications between E2 and the Square D breaker panels the devices must be added and addressed in E2 1 Login to the E2 with Level 4 access 2 Press Connected I O Boards and Controllers 8 Square D Smart Breaker Manual 026 1711 Rev 4 10 NOV 2010 18 86 89 THIS 83 1 LONHARK 881 LONHARK 662 16 1_881 8RO_ 001 8D0_661 661 LEAK DETECT 61 CL RSC_661 CL CD_661 CL RCC881 1502 081 PERF ALERT 001 SQD BRKRPNL 882 STATUS DSP 881 STATUS DSP_ 662 F1 DELETE RCRD 6 RX 366 Unit 3 Network Summary Type RX388 Refrig LonHark Device LonHark Device 1681 8R0 800 IRLDS
9. CX I amp O Manual P N 026 1610 Software Setup 3 6 Software Setup 3 6 1 Smart Breaker Gateway HHT Connect the HHT to the Gateway board via the HHT jack refer to Figure 3 1 Use the HHT to as sign individual breakers to a particular group AHT Keys Funcion F2 Quick access to status informa tion gt gt Left and right arrow keys point to the desired field to be config ured Up and down arrow keys scroll through all breakers on panel Y screens Cancel Deletes number you have cho sen and changes it to zero and cancels overrides on selected field Enter Saves changes optional use the down arrow Toggles between override ON and OFF Toggles between override ON and OFF Table 3 3 SRO Mapping 3 6 1 1 HHT Screens The Home screen 15 the first screen that appears Press F1 at any time to return to the Home screen CPC SQUARED GW 810 3721 1 10B05 VER PRESS Figure 3 14 Home Screen Press the down arrow key to move to the Starting Board Addresses screen Square D Smart Breaker Gateway Board 19 16AI ADDR 8RO ADDR PANEL 1 BRK 1 BRK 2 GRP BRK 5 GRP Figure 3 15 Starting Board Addresses Screen The Gateway emulates one 16AI and two 8ROs on the I O Network Set the 16AI and 8RO addresses us ing the left or right arrow keys to activate the corre sponding fields and number the boards accordingly The 16AI address should be the first unused board nu
10. Main Menu then 1 Add Delete Application 2 Add New Application 3 LOOK UP to select Lighting Con trol Enter the number of desired applications in the How Many field If using an Einstein controller from the Home screen or Enhanced Lighting Status screen press Actions EM Control Appl Setup and then EB Add Control Application Press Look Up to select Enhanced Lighting Press Home to re turn to the Home screen TRY THIS When creating a name for your Lighting application incorporate the applica tion s corresponding group number into the name For example PARKLIGHTSO1 associates the parking lot breakers with Group 1 3 5 2 3 Proof Inputs and Light Outputs Setup Once the Lighting Control applications have been added set up the proof inputs and light outputs for each Lighting application The outputs of a Lighting cell control the breakers on the Square D panels and the inputs are the combined proofs of all the breakers that are part of the group being controlled by the ap plication Proof Inputs Setup Set up 16AI board inputs in Proof Setup To en able proofing set Enable Proofing to Yes for each Lighting application by accessing the Lighting Con trol Setup screen From the Main Menu 1 Press BM Lighting and select the Light ing application 2 to go the Setup screen for that Lighting application 18 Square D Smart Breaker Manual If using an Einstein c
11. Mounted Above PIB COMS Plug in A Modem Card RS485 COM Card 2 Connectors Serial Device RS232 Port COM4 Serial Device RS485 COM Port 2 Connectors COM2 POWER INTERFACE BOARD PIB Figure 2 5 Location of E2 COM Ports E2 PIB Board An E2 has up to three COM ports that can be as signed for MODBUS communication COM2 an RS485 port on the E2 power interface board and Network Connection to E2 COMA and COMO which are optional ports requiring expansion cards COM ports can only be used for one function in other words if COM is set up as the I O network you cannot connect MODBUS devices to COM2 Ensure your E2 is equipped with an RS485 COM Card P N 637 4890 and configured in E2 General Services Serial tab to en able or an E2 Expansion COM Card P N 637 4871 to enable COMO Connect the MODBUS network cable to the three terminal connector on the COM port you wish to as sign as MODBUS Wire RS485 to the Square D power supply B terminal RS485 to the Square D power supply A terminal and the shield cable to the Square D power supply minus terminal If other MODBUS devices are on the same net work segment as the Square D breaker panels they should be wired prior to the first Square D breaker panel This is due to the MODBUS network wire type change when going from a Square D master breaker
12. Panel POWER Figure 1 1 MODBUS Gateway to Square D Panel Wiring 2 Square D Smart Breaker Manual ADDRESS SELECTOR right side of the panel use its second slot for the con trol address For example if a double breaker is on the left in slots 3 and 5 the breaker address slot will be 3 If a double breaker is on the right in slots 4 and 6 the breaker address slot will be 6 For triple breakers use the center slot as the break er address as this will be the same for the left and right side of the panel For both double and triple breakers all unused slots should be left unaddressed 1 assigned to Group 0 in the Gateway or unas signed with E2 direct MODBUS control Breaker Numbering For Square D Slave Panel 026 1711 Rev 4 10 NOV 2010 1 3 The Square D Powerlink Breaker Panel Figure 1 2 Square D Powerlink Breaker Panel 24 Breaker Version Pictured The Square D Powerlink breaker panels are driven by an on board power supply that handles stag gered activation of breakers proof checking and auto reset Retail Solutions site controllers communicate with the Square D Powerlink panels via its MODBUS network connection The Retail Solutions controller directly commands the Square D Powerlink panel to turn its breakers to turn ON or OFF A Powerlink panel consists of two rails of breakers consisti
13. Status on Network Summary Screen 2 4 Square D Application Setup in E2 Single Breaker 2 4 1 For each group of breakers to be controlled sepa rately set up a Lighting Control application from the Add New Application screen Press the GED Key to access the Main Menu then Add a Lighting Control Application im Add Delete Application 2 Add New Application Press LOOK UP to select Lighting Con trol Enter the number of desired applications in the How Many field 2 4 2 Light Outputs and Proof Inputs Set up Once the Lighting Control applications have been added set up the light output and proof input for each Lighting application Proof input setup may be op tional The outputs of a Lighting cell control the breakers on the Square D breaker panels and the proof inputs of the Lighting cell are the Square D pan el breaker status outputs 2 4 2 1 Light Outputs Setup If on the E2 Home screen press or to access Lighting Control depending on whether a BX or CX E2 controller is being used E2 MODBUS Direct Support for Square D 9 p Outputs LIGHTS OUTPUT PROOF STATUS ACTIVE SCHED SCHED TUCOS SCHED TSCOS ALG STATUS IN BYPASS Fi PREU TAB Under the Lighting Outputs tab change the LIGHTS OUTPUT format by pressing EDIT and then 1 Alternate Formats to Area Ctrl Application Property from the Board Point format For the Area Ctrl property use LOOK UP to select the Square D br
14. addressed 1 2 and 3 are referred to in the interface as Panel 2 Panel 3 and Panel 4 respectively Use the left and right arrow keys to configure the breaker s group number Change the group number to the group you want to associate the breaker with a maximum number of 16 A group number field becomes active when you see the arrow appear next to the number Use the down arrow key to scroll through all 42 breakers on each of the four panels and set the group numbers as you scroll through the breakers NOTE If a breaker is assigned to a group that is not set up a proof failure message will occur 3 6 1 3 Status From the Option screen select 1 for Status The Status screen shows the status of the 16 groups and shows the ON or OFF state of each group and any proof failures a proof failure is indicated by after the ON or OFF state Press the down arrow key to scroll through the groups After the groups are dis played continue pressing the down arrow key to see the ON or OFF state and any proof failures of each of the 42 breakers and all panels 99 If a group is not assigned or set to zero a will appear as the breaker status 026 1711 Rev 4 10 NOV 2010 ceed 400 ft 100 feet for 220V panels 6 Check Network Termination The two de OPTION 1 vices on either end of the MODBUS network 1 STATUS should be terminated with all other devices 2 DIAGS in the dais
15. depending on whether a BX or CX E2 controller is being used 1 Toenable proofing set Enable Proofing to Yes for each Lighting application under the Setup tab CX 466 Unit 1 OAT 83 OH 59 18 57 14 Use Ctr1 X to Select CX Tabs SETUP FULL Ci Setup C3 Hin On Off C4 CS Std Events C HORE Lighting Control 30 LIGHTS 18 86 89 Value 36 LIGHTS Control No Enable Proofing Use Ext Sched No Lleu Logic Mode LOGIC ONLY Alt Lt Lgc Mode LOGIC ONLY Schedif Mode SCHED ONLY Alt Schdif Mode LLEV LOGIC ONLY Schedule Type MASTER Num Std Events Num Date Ranges Show Sched Show Show Logic Enable Dimming KW Load Figure 2 15 Enable Proofing on Setup Tab When grouping multiple breakers to a Lighting ap plication add a Digital Combiner application for proofing inputs add an application follow the steps for adding an application in Section 2 4 1 Once added go to the Digital Combiner application CX 588 Unit 1 OAT 83 OH 59 18 58 39 SETUP FULL ALARM C3 Ctrl Ins C4 Outputs C5 18 86 89 Use Ctr1 xX to Select CX Tabs Ci General C2 Comb Ins Digital Combiners 76 LGHT PROOF General Value Name 76 LGHT PROOF Num Inputs 5 Eng Units ON OFF Comb Method ALT Comb Method VOTE Emerg Out OFF Output On Fail OFF ENABLE PREU TAB F2 NEXT TAB EDIT LOOK F5 CANCEL Figure 2 16 Digital Combiner For I
16. master panel to the Square D Gate way use two connector shielded cable Belden 8761 or equivalent Connect the Gateway s MODBUS connector located in the top right corner of the board to the pluggable connector on the bottom side of the master panel s power supply see Figure 1 3 Square D GATEWAY EDSd0ZlAN 9 MNITHAMOd EN Square D EN Panel Power Supply on Panel 0 Figure 1 3 MODBUS Gateway to Square D Panel Wiring For E2 MODBUS direct support the Gateway is not used Wire the MODBUS network directly to the pluggable connector on the bottom side of the master panel s power supply Figure 1 4 Overview 3 z N U o Q 2 m 22 lt o DEN 8761 OR EQUIVALENT A QN To E2 and other MODBUS Devices io Square D Panel Power Supply on Master Panel 0 Figure 1 4 E2 MODBUS to Square D Panel Wiring 1 3 3 Networking Square D Master Panel to Square D Expansion Rails In addition to Panel 40 mentioned in Section 1 3 2 Connection To Master Panel 0 Master the Square D Gateway can communicate with expansion panels or slave panels Expansion panels must be wired in series with the master panel and the Square D Gateway The E2 MODBUS direct support can communicate with up to eight 8 Square D breaker panels one master panel and seven slave panels Locate the address selector on each expansion panel The ad
17. to activate a Feature F5 CANCEL Figure 2 2 Enter Your Unique License Key 4 Reboot the controller and open the License Report screen again to see the license key appear next to the activated feature Figure 2 3 16 31 54 xALARM 69 61 65 BX 466 Unit 1 LICENSE REPORT INS TD Control HUAC Simulation Conversion Cell Holiday Schedule Anti Sweat Control Heat Cool Control 16RI 880 800 Echelon 16AI Echelon 8RO Digital Combiner Pulse Accumulation LonWorks Network Ethernet Network Color Display Web Services Lennox Power Monitoring IRLDS Analog Combiner SBBC FE91 E5 64 1623 8B9F 675E 1921 FD7A F1 ADD FEATURE Figure 2 3 License Report Screen 026 1711 Rev 4 10 NOV 2010 2 2 Network Connection to E2 Connecting a Square D breaker panel to an E2 unit requires the E2 to be version 2 71 or above Contact Retail Solutions for upgrade information if the con troller is a version prior to 2 71 If you are using a REFLECS Einstein or E2 prior to version 2 71 a Gateway board is required to com municate with the Square D Smart breaker panels Refer to section Section 3 Square D Smart Breaker Gateway Board for more information MODBUS NETWORK oquare D Breaker Panel TO OTHER SQUARE D PANELS Figure 2 4 Square D Panel MODBUS Connection Layout E2 PIB COM PORT ASSOCIATIONS E2 Enclosure Right Side E2 Modem Expansion _ COM Card
18. to set up network addressing 16AI ADDR 8RO ADDR Press the RIGHT arrow key to make the cursor ap pear and enter the address of the virtual 16AI board this Gateway will represent Press the down arrow key to move the cursor to the 8RO ADDR field The number you enter in this field will determine the address of the two virtual SRO 16 Square D Smart Breaker Manual boards One board will use the address you enter and the second will be the next address number in the se quence For example setting this field to 4 will cause the two virtual 8RO boards to be numbered 4 and 5 3 4 1 3 Setting the Baud Rate Dip Switches Dip switches 6 and 7 control the baud rate at which the Square D Gateway communicates with the site controller on the RS485 Network These switches must be set to the same baud rate setting as the Ein stein or REFLECS usually 9600 baud The MODBUS baud rate used by the Gateway board to communicate with the Square D panels 15 fixed at 19200 baud since this is the only baud rate used by this device SQUARE D GATEWAY DIP SWITCH I O NETWORK OR COM A AND D BAUD RATE i m XR mono 3 I O NET BAUD RATE SETTINGS 9600 Figure 3 7 Dip Switch Setting for Square D Gateway Baud Rate 3 4 1 4 Setting the RS485 1 0 Termination jump ers As part of a site controller s RS485 I O COM A or COM D Network a Gateway must be termina
19. 026 1711 Rev 4 10 NOV 2010 E2 and Square D Smart Breaker Panel Installation and Operation Manual F EMERSON i i r j ar Ty ri Eom a 4 1 A n E E 4 E JF Ed F Mi AJ EMERSON Retail Solutions 3240 Town Point Dr NW Suite 100 Kennesaw GA 30144 Phone 770 425 2724 Fax 770 425 9319 ALL RIGHTS RESERVED The information contained in this manual has been carefully checked and 15 believed to be accurate However Com puter Process Controls Inc assumes no responsibility for any inaccuracies that may be contained herein In no event will Computer Process Controls Inc be liable for any direct indirect special incidental or consequential damages resulting from any defect or omission in this manual even if advised of the possibility of such damages In the interest of continued product development Computer Process Controls Inc reserves the right to make improvements to this manual and the products described herein at any time without notice or obligation The Square D Breaker Panel is manufactured by the Square D Corporation and is a registered trademark of that com pany Table of Contents I MEM E 1 THE SMART BREAKER SVG TEM 1 1 2 BREAKER NUMBERING ON THE SQUARE D MASTER AND SLAVE PANELS
20. 1 66 9 24 T Add 9 24 2 LIONEL Outputsana Proof Inputs e uas 9 DAD teu A 9 25452 25 puts Sebbene co e 10 2 5 SQUARE D APPLICATION SETUP IN E2 MULTIPLE BREAKER 0 6 66 11 VASE I reteset wand 11 2 5 2 Proof Inputs Setup for Multiple Breaker 12 3 SQUARE D SMART BREAKER GATEWAY BOARD 2 1 tette ss eee eee ee 14 SWINE IUIS I CE 14 SUM MOUNTING sac scion es ews c E 14 Iade EUV ette Run eost la 14 9 2 2 Square Breaker Fane nne RUE 15 ae oem meee 15 o od Bredker 15 PNE Tr 15 3 4 1 Wiring the Square D Gateway to a Retail
21. P FULL Ci Setup C3 Min On Off C4 E Maint Our C8 Inputs 29 Outputs Lighting Control 76 LIGHTS Outputs Area Ctrl Application Input LIGHTS OUTPUT PROOF STATUS BO TO ACTIVE SCHED SCHED TUCOS SCHED TSCOS ALG STATUS IN BYPASS 1 PREU F2 NEXT TAB EDIT LOOK F5 CANCEL Figure 2 13 Set Multiple Breakers in E2 Lighting The Multiple Output Setup screen opens Figure 2 14 where you can set up the Area Ctrl Ap plication and Property Lighting outputs Square D Application Setup in E2 Multiple Breaker Grouping CX 466 Unit 1 OAT 83 59 18 54 53 SETUP FULL ALARM Multiple Output Setup Output 1 776 LIGHTS LIGHTS OUTPUT E Ctrl Application Property Inputs Using Output SQD BRKRPNL881 BRERKER IN 2 1 500 BRKRPNL881 BRERKER IN 6 CX 1 500 BRKRPNL8681 BRERKER IN 18 CX 1 500 BRKRPNL8681 BRERKER 12 CX 1 500 BRKRPNL8681 BRERKER IN 8 Figure 2 14 Multiple Output Setup View 2 Forthe Area Ctrl property press LOOK UP to select the Square D breaker panel for the Application property select lighting panel and for the Property output se lect the breaker input number BREAKER IN X Repeat for each break er you wish to group to this Lighting applica tion E2 MODBUS Direct Support for Square D 11 2 5 2 Proof Inputs Setup for Multiple Breaker Grouping Press or to access the Lighting Control application from the Home screen
22. Solutions Site Controller 15 DA T E WEG COMME CO a Ra v Ene adest toccare and e Mb eda ta aee ga ise 16 34 1223 Gateway Board VO Network AddEIessIne ddr e eeu Ele uie ead a do uada 16 241 5 Setting the Baud Rate DID Switches a iac uere ue ki d On bee lr e eeu b een E D 16 394 lA Setting the RS485 DO Termination Jumpers ites oae rae vad pools 16 DZ Gateway WIUrSquare dede 17 3512 17 MODBUS Network docte ee eo b o D ede mee adc 17 3 5 SITE CONTROLLER SOFTWARE SETUP GATEWAY BOARD 17 LY DE EE 17 TR TEE 17 992201 Board atid cu be ricis pcr bo Po HEN 17 92 22 Adding Lichtne Schedule Applications cs a er ap ht reb d D OD CC a E o Fu qup bo oat 18 939 223 Ei1sht Outputs S6eBUD eae 18 930 0 DOFINARE SETUP ate uiu 19 Square D Smart Breaker Manual Table of Contents v KOF Breaker Gate was Ral 19 EXON RN T
23. aker number from the More tab in the Lighting application 16 66 69 X to Select CX Tabs CX 466 Unit 1 OAT 84 OH 59 18 52 13 SETUP FULL ALARM C3 Min On Off C4 CS Std Events Area Ctrl ON Only CX 1 SMa MCR BREAKER 1 08 00 30 0 00 08 fipplication Output Latch Match Pr Fail Ady Pri 28 F1 PREU TAB F2 NEXT EDIT Fh LOOK UP F5 CANCEL Figure 2 12 Single Breaker Proof Input Setup in E2 Lighting 1 Change the PROOF IN format by pressing EDIT and then 1 Alternate I O Formats to Area Ctrl Application Property from the Board Point format 2 Forthe Area Ctrl property use LOOK UP to select the Square D breaker panel for the Application property select lighting panel and for the Output property se lect the breaker number BREAKER X 026 1711 Rev 4 10 NOV 2010 2 5 Square D Application Setup in E2 Multiple Breaker Grouping ww NOTE A Group can contain or more breakers as defined by a user Assigning multiple breakers to a group allows an en tire group of breakers to be turned on or off si multaneously instead of each individual breaker being turned on or off separately 2 5 1 Setting Light Outputs 1 To group multiple breakers to a single Light ing application press EDIT and se lect 2 Set Multiple Outputs 84 OH 59 18 53 46 ALARM CS Std Events 16 66 69 CX 466 Unit 1 OAT Use Ctr1 X to Select CX Tabs SETU
24. alarming Square D Breaker Panel MODBUS NETWORK SMART BREAKER GATEWAY SqD EINSTEIN TO OTHER SQUARE D PANELS REFLECS Figure 3 2 Square D Panel Layout 3 2 The Square D Gateway is typically mounted in the same area as the Square D Breaker panels The Gate way is designed to fit into a standard 3 snap track supplied with the board or may be mounted in a pan el or on stand offs Follow the dimensions in Figure 3 3 for panel mounting Mounting 5 00 0 16 TYP 4 PL 02 221 e GATEWAY BOARD 26501125 Figure 3 3 Gateway Board Mounting Dimensions 3 e 2 e 1 e The Square D Gateway should be mounted in an environment with ambient temperature between 40 F and 150 with a non condensing relative hu midity between 5 and 95 Environmental Specifications 026 1711 Rev 4 10 NOV 2010 3 2 2 Square D Breaker Panel Mounting Refer to the documentation and diagrams supplied with your Square D breaker panel s 3 3 Power Wiring 3 3 1 Square D Smart Breaker Gate Way Input Voltage 24V AC Class 2 center tapped 50 60Hz Power OVA Table 3 1 Gateway Power Requirements The Square D Gateway requires 24V AC power from a Class 2 center tapped transformer Retail Solutions supplies several sizes of center tapped transformers for powering multiple 16AIs 8RO
25. automatically addressed as Panel 0 Expansion panels must be addressed by setting the rotary dial on the address selector Each expansion panel should be numbered in sequence 1 2 and 3 Powerlink panels have no on board termination and must be terminated by placing a 150 ohm resis tor or by using the Retail Solutions terminal block P N 535 2711 between the B and A terminals on the MODBUS connector Figure 1 6 Expansion Rail Figure 1 6 Powerlink Panel MODBUS Termination Expansion Rail Connector shown The Square D Powerlink Breaker Panel Overview 5 2 E2 MODBUS Direct Sup port for Square D 2 1 Licensing The E2 Square D Breaker Panel application 15 available when activated with a license key that 1s ob tained through Retail Solutions To obtain a license go to the E2 TCP IP Setup screen and locate your con troller s MAC Address Press T or from the Main Menu amp 1 Press System Configuration 2 Press Remote Communications 3 Press TCP IP Setup to open the TCP IP Setup screen and locate your E2 s MAC Ad dress circled in Figure 2 1 18 63 17 69 61 65 BX 466 Unit 1 Use Ctr1 X to Select Tabs SETUP INS C1 General C2 Eng Units C3 Hodem Ch TCP IP C8 Peer Netwrk C9 Web Server CO System General Setup GENERAL SERU TCP IP DHCP Enabled IP Address Subnet Mask DNS Server 1 DNS Server 2 DNS Server 3 Default Gateway 16 16 64 1
26. dress selector has a four terminal plug gable connector next to the rotary addressing switch Figure 1 5 4 Square D Smart Breaker Manual Use Belden 27326 4 conductor 18 AWG Class 1 cable or equivalent to wire the expansion panels to the MODBUS network See Figure 1 5 Square D Panel Power Supply on Master Panel 0 POWERLINK G3 NF120PSG3 To Square D Gateway or E2 Square D Breaker Panel Slave Panel 1 2 and or 3 To other Square D Slave Panels Figure 1 5 MODBUS Square D Master Panel to Expansion Panel 1 3 4 Expansion Panel Cable Maximum Length The total amount of wire connecting the Powerlink master panel to all slave panels is limited based on the type of power supply being used and the nominal volt age Table 1 2 lists the power supplies and their cor responding maximum cable lengths The maximum cable length does NOT include the cable connecting the master panel to the Gateway board or the E2 MODBUS network 026 1711 Rev 4 10 NOV 2010 Power Supply Nominal Voltage Max Part Cable Length 120V 400 ft 122 m 220V 100 ft 30 m 240V 400 ft 122 m NF277PSG3 277V Table 1 2 Square D Powerlink G3 Power Supplies 1 3 5 Network Panel Addressing When more than one Square D Smart breaker pan el is networked with the Square D Gateway or E2 each panel must be given a unique network ID on the MODBUS network The panel with the power supply the master panel is always
27. e I O Network for RMCC BEC BCU and other REFLECS products the Gateway will be installed on the COM A or COM D network Square D Smart Breaker Gateway Board 15 3 4 1 1 Wire Connection Using shielded two conductor network cable Belden 8761 or equivalent connect the RS485 I O Network wire to the three terminal connector on the Gateway board as shown in Figure 3 6 For further information about how RS485 networks are config ured refer to your site controller s user manual SHIELDED TWISTED PAIR Ul BELDEN 8641 RS485 VO NET TO CPC CONTROLLER WIRE to WIRE OV to OV WIRE to Figure 3 6 Connecting the Square D Gateway to the 5485 Network 3 4 1 2 Gateway Board I O Network Addressing m NOTE The network dip switch on the Square D 4 Gateway board does not set the board number Board numbering must be done with a Hand Held Terminal A Square D Gateway board behaves on the net work as if it were one 1 16AI board and two 2 SRO boards Though the Gateway board has a set of dip switches on it labeled Network Switch this switch is not used to set the board numbering Board number ing must be done in the Gateway s software using a Hand Held Terminal With the Gateway board powered up plug a HHT in the board s HHT jack When the screen titled CPC SQUARED GW appears press the down arrow key once to access the HHT screen used
28. eaker panel for the Application property select lighting panel and for the nput property se lect the breaker input number BREAKER IN X CX 466 Unit 1 OAT 84 59 18 48 22 SETUP FULL ALARM CS Std Events Lighting Control 36 LIGHTS Area Ctrl Application Input 500 861 _ 1 2 NEXT EDIT LOOK 5 CANCEL Figure 2 10 Single Breaker Lighting Output Setup in E2 Lighting 10 Square D Smart Breaker Manual 2 4 2 2 Proof Inputs Setup To enable proofing set Enable Proofing to Yes for each Lighting application under the Setup tab 18 86 89 Use Ctrl N to Select CX Tabs Ci Setup CX 466 Unit 1 OAT 83 59 18 56 21 SETUP FULL ALARI1 C3 Min On Off C4 CS Std Events C C7 Maint Ovr C8 Inputs C9 Outputs Lighting Control 36 LIGHTS Setup Value Name 36 LIGHTS Use Alt Control Enable Proofing ETE Use Ext Sched Lleu Logic Mode LOGIC ONLY Alt Lt Lgc Mode LOGIC ONLY Schedif Mode SCHED ONLY Alt Schdif Mode LLEU LOGIC ONLY Schedule Type MASTER Num Std Events Num Date Ranges 8 Show Sched Show Show Logic Enable Dimming KW Load F1 PREU TAB NEXT TAB j F3 EDIT F4 STATUS F5 CANCEL Figure 2 11 Enable Proofing on Setup Tab If using a single Square D breaker associate the proof input PROOF IN with the Square D panel Figure 2 12 and status of the bre
29. er ap plication 026 1711 Rev 4 10 NOV 2010 18 86 89 CX 466 Unit 1 OAT 83 OH 59 19 02 19 Use Ctr1 X to Select Tabs SETUP FULL ALARM C1 Setup C2 C3 Min On Off C4 CS Std Events C7 Maint C8 Inputs C9 Outputs HORE Lighting Control 76 LIGHTS Area Ctrl Application Output ON Only MECX 1 702 LGHT 6 66 36 Proof Latch 6 66 66 Clear Any Hatch No Pr Fail Ady Pri 26 TAB F2 NEXT TAB EDIT LOOK 1 F5 CANCEL Figure 2 18 The Digital Combiner Used To Group Inputs When using the Digital Combiner method above the Proof Type must be set to ON Only 7 Under the More tab change the PROOF IN format by pressing EDIT and then 1 Alternate I O Formats to Area Ctrl Ap plication Property from the Board Point for mat 8 For the Area Ctrl property press LOOK UP to select the E2 Name for the Ap plication property select the Digital Combin er that you created and for the Output property select OUTPUT Square D Application Setup in E2 Multiple Breaker Grouping E2 MODBUS Direct Support for Square 13 3 Square D Smart er Gateway Board Overview LI LU E FT LI LI Hand Held Terminal Jack RS485 I O Network RS485 Receiver Bus Net I O Net Term Jumpers Alarm Status LED Dip Switch Power Connector I O Net Status LED Receive
30. mber with a valid range of 1 16 The 8RO should be the next available 8RO I O Network address with a valid range of 1 31 For example if you currently have three 16AIs and six 8ROs set the 16AI address to 4 and the SRO address to 7 If you add a 16AI and 8RO after the Gateway set their addresses as follows 16AI to 5 and the 8RO to 9 Next arrow down to the Option screen OPTION 3 1 STATUS 2 DIAGS 5 CONFIG Figure 3 16 Option Screen pion Ne Function _ Status information that can be overridden An asterisk sig nifies a proof failure Diagnostics for troubleshooting Configuration settings Table 3 4 Option Choices Chart 3 6 1 2 Configuration Use the left or right arrows to activate the TION field and choose the desired option number Select 3 to start configuring each Panel s breakers to groups Press the down arrow to move to the next screen 20 Square D Smart Breaker Manual Figure 3 17 Panel 1 Breakers to Group Screen From this screen you can begin assigning breakers on panels 1 through 4 to breaker groups Refer to Figure 1 for a diagram of the Square D Powerlink panel and the numbered breaker addresses ww NOTE The address numbers of the Square D 5 panels do not correspond to what the HHT Gateway interface calls panel numbers The master panel is referred to in the HHT interface as Panel 1 even though its network address is zero Also the panels
31. ng of either 6 9 12 15 18 21 or 24 breaker slots each for a total of 12 18 24 30 36 42 or 48 breakers 1 3 1 The E2 Square D Smart Breaker system requires one master panel to be equipped with a Powerlink G3 power supply module see Table 1 1 for part num bers Square D Description Part Powerlink G3 Power Supply 120V Compatible Square D Panels Powerlink G3 Power Supply 220 240V Powerlink G3 Power Supply NF277PSG3 277V Table 1 1 Square D Powerlink G3 Power Supplies The Square D Powerlink Breaker Panel The E2 Square D Smart Breaker system does NOT require and cannot communicate with Powerlink G3 controllers such as the NF500G3 NF1000G3 NF2000G3 or NF3000G3 If one of these controllers is present on the master panel remove it before in stalling 1 3 2 Connection To Master Panel 0 Master Each Square D Smart breaker panel system has at least one panel that is the master panel The master panel has a power supply that provides power to turn the breakers ON and OFF both for itself and for ex pansion panels or slave panels The master panel s Square D network address is always 0 however it is referred to in the Gateway s interface as Panel 1 For E2 MODBUS direct connection a total of up to eight 8 panels one master panel and seven slave panels can be addressed per E2 with the master panel always set up as the first panel To network the
32. nput Proof Grouping 2 For grouping set the combination method to 12 Square D Smart Breaker Manual 4 8 86 89 Use Ctr1 X to Select CX Tabs 22 Comb Ins EUSS EUIS Ci General Comb Ins DIG INPUT1 DIG INPUT2 DIG INPUT3 DIG INPUTA DIG INPUT5 F41 PREU TAB AND under the Comb Method parameter in the General Setup and add a name that will associate the proof input group to the Light ing application Set the number of inputs to the number of breakers in the group Under the Comb Ins tab change the DIG INPUTI format by pressing EDIT and then 1 Alternate I O Formats to Area Ctrl Application Property from the Board Point format For the Area Ctrl property press LOOK UP to select the Square D breaker panel for the Application property select Lighting Panel and for the nputs property select the breaker numbers that are included in the group CX 466 Unit 1 OAT 83 0H 59 18 59 54 SETUP FULL ALARH C4 Outputs cs Digital Combiners 76 LGHT PROOF Area Ctrl Application Output BBD St CX 1 SQD BRKRPNL881 BREARKER 6 1 500 BRKRPNL 001 _8 1 SQD BRKRPNL881 BREARKER 18 CX 1 SQD BRKRPNL881 BRERKER 12 F2 NEXT TAB EDIT 1 LOOK F5 CANCEL Figure 2 17 Grouping Inputs in Digital Combiner 6 Go back to the Lighting application under the More tab and associate the Lighting group Figure 2 18 with the Digital Combin
33. ontroller from the Home screen or Enhanced Lighting Status screen press Actions EJ Setup and choose the S1 Setup tab Note that the Proof tab is S8 and the Outputs tab is S9 18 86 89 Use Ctrl X to Select CX Tabs SETUP FULL CX 466 Unit 4 OAT 83 59 18 56 21 ALARI1 C5 Std Events Lighting Control 36 LIGHTS Value 36 LIGHTS Control Enable Proofing Use Ext Sched Llev Logic Mode Alt Lt Lgc Mode SCHED ONLY Schedif Mode Alt Schdif Hode MASTER Schedule Type No No LOGIC ONLY LOGIC ONLY LLEV LOGIC ONLY Num Std Events Num Date Ranges 8 Shou Sched Show LLeu Show Logic Enable Dimming KW Load F1 PREU TAB F2 NEXT TAB EDIT STATUS FS CANCEL Figure 3 11 Set Up Lighting Control 3 Under Cl Setup tab set Enable Proof ing to Yes CO MORE tab becomes visible once you cursor across the tabs See Figure 3 12 4 Press Next Tab or Prev Tab to cursor over to CO MORE tab 18 89 89 CX 466 Unit 1 OAT 82 OH 59 14 48 44 Use Ctr1 X to Select CX Tabs SETUP FULL ALARM 1 Setup C2 C3 Min On Off C4 CS Std Events 2 C7 Maint C8 Inputs C9 Outputs HORE Lighting Control 36 LIGHTS Proof Proof Type PROOF IN Proof Delay 6 62 66 Proof Latch 6 66 66 Clear Any Hatch No Pr Fail Ady Pri 26 ON Only Figure 3 12 Lighting Proof Setup Screen 5 Set Proof Type
34. ontrollerSoftwareSetup Gateway Board 3 5 1 REFLECS Each group set up in the Gateway has its own vir tual SRO and 16AI point command of the relay and proof feedback respectively Refer to your RE FLECS controller s manual for set up instructions 3 5 2 E2andEinstein 3 5 2 1 Board and Application Setup Set up the number of boards one 16AI and two SROs on the Network from the Connected I O screen Press the key to open the Main Menu and press amp 1 System Configuration amp 2 Network Setup 3 Connected I O Boards and Controllers If using an Einstein controller from the Main Sta tus Home screen press Actions EB Network Status Setup and then Connected I O Boards amp Controllers 65 25 67 BX 366 Unit 1 6 21 14 CONNECTED 1 0 1 Unit Number THIS 61 1 Unit Name 1 0 Net Devices Ctrl Type Num Ctrl Type 16AI 8 ARTC RTU 8RO 8 HultiFlex RCB 800 IRLDS ECT Devices 6 CT Drive Third Party Devices __ E Echelon Devices 8 RT188 Roof Top 8 Echelon 16AI 6 Echelon 8RO F5 CANCEL Figure 3 10 Connected Boards Screen Add one 16AI and two 8RO boards on this screen and press io save and exit Square D Smart Breaker Gateway Board 17 3 5 2 2 Adding Lighting Schedule Applications For each group of breakers to be controlled sepa rately set up a Lighting Control application from the Add New Application screen Press the key to access the
35. ort Unknown Unknown Unknown Unknown eu F5 SETUP Figure 2 8 Network Summary Screen Each Square D breaker panel 15 assigned a MOD BUS address automatically when it is created Each Square D panel has two addresses one for the L rail and one for the R rail There are three possible MOD BUS ports For E2 versions 2 81 and above if multi ple routes are defined select which network the device 1s connected to The addresses start at 232 displayed under the Node Board t column in Figure 2 8 for the first pan master panel and 234 for the second panel slave panel 1 236 for the third panel 51 panel 2 up to a total of eight panels One master and seven slave panels 6 Locate the Square D breaker panels you set up and look at each device s status in the Status field You will see one of the follow ing messages Online The Square D breaker panel is communicating normally Offline The Square D breaker panel is not communicating has not been commis sioned is not functional or is not powered up Verify the Square D breaker panel is powered up wired correctly and has the proper network address baud rate and par ity see Section 4 Troubleshooting No Port No port is set up in the E2 Serial Configuration Manager to be a MODBUS port Follow the instructions in Section 2 3 1 Set Up Network Ports Square D Application Setup in E2 Single Breaker Figure 2 9 Square D
36. r Bus Term Jumpers 1 1 Receiver Bus Status LED General Status LED Figure 3 1 Square D Gateway Layout The Retail Solutions Square D Smart Breaker Gateway Board serves as an interface between the Retail Solutions refrigeration and building controllers REFLECS Einstein and E2 and the Square D Pow erlink breaker panels The Gateway Board connects to the Retail Solutions controller via the RS485 I O net work COM A amp D on the REFLECS and behaves identically to 16AI input boards and two SRO output boards meaning any of the controller s light ing schedule applications may be used to control breakers on the Square D Powerlink panels by ad dressing them as output points The Gateway Board connects to up to four Square D Powerlink panels via a MODBUS network connec tion Within the Gateway Board s software breakers on the Powerlink panels can be grouped together so that one virtual output point can be used to control multiple breakers Up to 16 groups of breakers can be created for up to four panels of 42 breakers each 14 Square D Smart Breaker Manual Proof states for each breaker on the network are passed to the Gateway Board which are then com bined based on the breaker groupings into a single digital proof value for the entire group This com bined proof state 15 fed back to the Retail Solutions site controller via the board s virtual 16AI points for purposes of displaying and
37. r to Section 2 E2 MODBUS Direct Support for Square D For Gateway support refer to Section 3 Square D Smart Breaker Gateway Board 1 2 Breaker Numbering on the Square D Master and Slave Panels Figure 1 shows the numbering for all breaker slots on the Square D Powerlink panels 24 breaker panel shown as they correspond to the breaker num bers mapped to groups in the HHT screen see Sec tion 3 6 1 2 Configuration For the master panel Panel 0 the odd numbered breakers are on the same rail as the power supply and the even numbered breakers are on the opposite rail For slave panels the odd numbered breakers are on the same rail as the ad dress selector and the even numbered breakers are on the opposite rail In either case all breakers are num bered in ascending order from the side closest the power supply or address selector to the opposite end of the rail The Smart Breaker System Overview 1 1 2 1 Numbering Double and Triple Breakers If double or triple breakers are being used in the Square D Master and Slave panels they will be plugged into more than one slot on the Square D Pow erlink panel However double and triple breakers only respond to ON OFF commands sent to one of its address slots Double breakers occupy two slots in a Square D Panel If a double breaker is on the left side of the pan use its first slot for the control address and 1f on the Breaker Numbering For Square D Master
38. s and other RS485 peripheral boards of the Ein stein and REFLECS systems Refer to your controller s user manual for infor mation on how to use the center tapped transformers listed in Table 3 2 to power multiple RS485 I O de vices Figure 3 4 and Figure 3 5 show how to connect the 56VA and 80VA transformers to the Square D Gateway power connector 640 0056 640 0080 Power Rating 56 VA 80 VA Table 3 2 Power Ratings for Retail Solutions Transformers Power Wiring 120 208 240 VAC BROWN HOT BLUE NEUTRAL g 240 208 EARTH GROUND CENTER TAP 4 ON SECONDARY PRIMARY SIDE SECONDARY SIDE Figure 3 4 Pinout for the 56VA 640 0056 and 80VA 640 0080 Transformers AC1 Square D GATEWAY SS MODBUS NETWORK EI ov POWER TERM JUMPERS CONNECTOR EM EN RS485 I O o TERM JUMPERS 7 C VU DIP SWITCHES Figure 3 5 Power Wiring on Square D Gateway 3 4 3 4 1 Networking Wiring the Square D Gateway to a Retail Solutions Site Controller I O Network Each Einstein or REFLECS site controller that will command a Square D Smart breaker panel must have a Square D Gateway installed on its RS485 Network For Einstein and E2 controllers this means the Gateway will be installed on th
39. ted if itis the end device of a daisy chain Refer to the site controller s user manual for information about daisy chain networks and how they are terminated 19200 To terminate the Gateway set the I O Network Jumpers to the RIGHT position as shown in Figure 3 8 To unterminate the Gateway set the jumpers to the LEFT position 026 1711 Rev 4 10 NOV 2010 TERMINATION RS485 RS485 I O NET Gace TERM JUMPERS CONTROLLER Figure 3 8 Square D Gateway RS485 I O Network Termination 3 4 2 Gateway with Square D Panel Connection between the Gateway and the Square D Panel s is achieved through the MODBUS net work connector at the top right of the Gateway board and the network connectors on the Square D panels 3 4 2 1 MODBUS Network Termination EN MODBUS MODBUS NET NO TERM JUMPERS TO SQUARE D EN PANELS TERMINATION E om TERMINATION o Figure 3 9 Square D Gateway MODBUS Network Termination Like the RS485 I O network the two end devices on the MODBUS network must be terminated Typi cally one of the end devices will be the Gateway board and the other a master or slave panel Figure 3 9 shows the location of the MODBUS termination jumpers on the Gateway board Non Gateway E2 Software Setup Direct Connection to E2 Site Controller Software Setup Gateway Board 3 5 SiteC
40. to ON Only If the light cir cuit is read as open when it should normally be closed the 16AI board will send a fail input relay to the controller The Gateway 026 1711 Rev 4 10 NOV 2010 proofs both ON and OFF so that the desired proof type such as as ALL Values ON Only or OFF Only can be selected If any breaker within a group fails the proof the entire group will fail the proof 6 Inthe PROOF IN input enter the virtual board and point address of the proof input on the gateway for the lighting group 7 Set Proof Delay to a minimum of two min utes 0 02 00 9 Press Next Tab EZB Prev Tab to cursor over to C9 Outputs tab comm NOTE If a breaker is assigned to a group that is not set up a proof failure message will occur Light Outputs Setup The Lighting Outputs Setup screen is where you will set up the 8RO board and point numbers for each group for all Lighting applications Refer to Table 5 3 to associate the inputs and out puts with their corresponding group board and point numbers 18 89 89 CX 466 Unit 1 OAT 82 59 16 26 29 CS Std Events Use Ctrl X to Select CX Tabs SETUP FULL SCHED TSCOS ALG STATUS IN BYPASS Fi F2 NEXT TAB EDIT LOOK F5 CANCEL Figure 3 13 Lighting Outputs Setup Screen For more information on setting up Lighting Schedules refer to section 11 10 Lighting Schedules in the E2 RX BX and
41. tor Wiring Between The Master Panel And Slave Panels Verify the B A polarity is consistent from master to slave panels and the max length does not ex Software Setup Troubleshooting 21 5 Worksheets 5 1 Breaker Group Assignment Use the workspace below to assign breakers to groups If using the Gateway board refer to Table 5 3 for group number board and point assignment Group Group Group Groupt Group Groupf _ olm lp ms p ms p m 2 2 3 3 4 UA 4 4 NIN NO oo NO 5 9 Oo Q2 LR 95 N 52 W ON A BTW 92 92 Table 5 1 Assign Breakers to Group Numbers 22 Square D Smart Breaker Manual 026 1711 Rev 4 10 NOV 2010 5 2 Gateway Board Group to Point Number Calculation This worksheet is for mapping breaker group numbers to board and points Bd Pt Up to a maximum of 16 eroups can be set up but an unlimited amount of breakers can be assigned to any given group Table 5 2 shows the correlation between the group numbers and the virtual 16AI and 8RO points of the Gate way Y represents the 16AI address and X represents the SRO address of the Gateway configured in Section 3 6 1 1 HHT Screens as shown in Figure 3 15 Proof Proof In In Bd Pt 16 16 8RO 8RO Addr Points Addr Points T x N
42. y chain unterminated Check jump 3 CONFIG er settings for all devices on the network Figure 3 18 Option Screen 4 Troubleshooting Troubleshooting Square D Breaker Panels and the MODBUS Network Problem Square D Breaker Panel Offline 1 Check Wiring Verify the Square D breaker panel is properly connected to the MODBUS cable Verify the network polarity is correct MODBUS 485 to Square D terminal B MODBUS 485 to Square D terminal A MODBUS shield to terminal and there are no loose wires If none of the Square D break er panels are online check wiring connec tions on the E2 Check the cable jackets to make sure all network cable is Belden 8761 or equivalent 2 Verify MODBUS Port Setup Press on the E2 front panel Verify COM2 or COMO is set up as a MODBUS port If so verify that the MODBUS cable is connected to the proper connectors Verify the COM port fields Figure 2 5 are properly set for ECT MODBUS 19 2k baud data size 8 bits NONE stop bits 1 3 Check Square D Breaker Panel Slave Ad dress Selector Numbering Verify that the slave selector matches the address selector parameter under the Devices tab in E2 4 Verify Slave Bus Interconnect Cable For panels with both L and R rails verify the slave bus interconnect cable 1s connected to one end to the L and the other to the R Both ends of the cable are connected to both the L and R rails 5 Verify 4 Conduc
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