User Manual - Instrumart
Contents
1. 13 POMMIN erie Ree Aaa Ra Sl e 13 Change Unit 14 Change Scale n Ba n se Mu s u Mae Sean N Gee Be 14 Sa Ve se ae aperi de ste Aa aie A 15 VEL CHANGGS 5 445 54 0 da Rl eta rade gi A Ee ea eee he Aaaa 15 Calculate Scale Factor A de iied d A e d Ba 15 Aps l te Scale n n io ae Ee Odo eee hee ee ee Ai een 15 Chart of Approximate Scale 4 2 2 12 3 16 2 6 me hee ee e eae Ree eh eee eee eee een eee ee 16 May 2014 Page ili Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus SOCCINCAUC seus fe ewe aie E ei eee ees eee eee oa 17 ae es e e Atena il d A At ta hee ee emake eee a eee alea N A a eee 17 Oe2. da ES 9 Mantol MOG A A ta eee ee 9 Auto Bath WICK a 9 Count up Count Down Modes 5 OS nd 10 Operating Mode 5 11 Re settable and Accumulated Totals 11 Emergency Override 12 oee ee eee ee hee ed 12 ee eram 12 ENOT GOQOS nace hem kauka ne Aa A d Dl 12 22255 a a ca ae ee 12 tom be ee d Hee ee A de ee d Sa 12 Changing the lt 13 Change Factory s gt aeaa Re E Aa EGE EE EE 13 Verify Firmware
3. Gear Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus gt Badger Meter Auris Gainey User Manual Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Page ii 2014 User Manual CONTENTS ft dt fe vot d atu ft da ae ae e pe ata Beebe 5 Meter BUTTONS e e ciot fe ve dec fara eae ee ae d VA le eee ease 6 ECD DIS ee ee A A A A a a e pe 6 Weterinstallaliont so pete da e aie ee Get eed e d At ae te d de i d 7 Relieve System Pressure 7 64 dee aa a oe ee eae ee 7 FIUSMING PIOCCOUIC 5 bans ce 4 PE Re dare le 7 Attach Meter to Au 8 Attach Nozzle tO METO i 8 Meter OPC AON e ARE AREAS
4. 2 After an Emergency Override batching can continue by pulling up on the trigger History This option allows the user to review the previous five batches dispensed with the meter 450 HISTORY 3 15 History display 1 Pressand hold C10 to view he five previous batches a The batches are displayed on screen one at a time beginning with the most recent and cycling through to the oldest The batches will continue to cycle until the button is released 2 The display automatically returns to the normal operating screen two seconds after the button is released NOTE The history cannot be erased unless the user changes from English to metric or from metric to English units See Change Unit of Measure on page 14 Flow Rate This option allows a user to see instantaneously the rate at which fluid is flowing through the meter 50 41 Figure 16 Flow rate display Press and hold while fluid is flowing through the meter The Flow Rate appear in the bottom right hand corner of the display The Flow Rate will remain on the screen until the button is released Releasing the button returns the display to the normal operating screen NOTE Flow Rate can only be displayed if fluid is flowing through the meter Error Codes The meter has one error code that may display SFO Scale Factor 0 The Scale Factor setting for the meter is set to 0 000 The code provides an indication at t
5. e Tighten all fluid connections before operating this equipment Donot stop or deflect leaks with hands body gloves or rags e Do dispense towards any person or any part of the body Donot place hands or fingers over the end of or into the dispense valve e Comply with all local state and federal fire electrical and safety regulations e Use of this product a manner other than specified in this manual may result in impaired operation or damage to equipment THIS METER IS DESIGNED SPECIFICALLY TO DISPENSE ANTIFREEZE ETHYLENE GLYCOL SOLUTION WINDSHIELD WIPER FLUID BRAKE FLUID AND WATER BASED SOLUTION DO NOT USE FOR PETROLEUM PRODUCTS May 2014 Page 5 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus METER BUTTONS HISTORY FLOW RATES J Figure 1 Meter button locations Used to enter the batch quantity to be dispensed Used to display the accumulated total of fluid dispensed as well as the re settable total during Auto Batch and Manual Mode Used to enter and exit the Manual or Auto Batch mode Used the Manual mode to clear the dispensed quantity DOCG e Used in the Auto Batch mode to clear the dispensed quantity and reset the meter for the next batch Used to reset the re settable total dispensed while pressing the TOTAL button Used to stop the flow through an Emergency Override o Table 1 Button descriptions L
6. Meter specifications Figure 24 Parts back of meter Item Description Part Number 1 Battery holder assembly 64103 026 2 Bottom case with screws 64103 003 May 2014 Table 5 Part numbers back of meter Page 17 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Page 18 GEO 7 2 N Sy UA Figure 25 Parts front of meter Item Description Part Number 1 Display assembly 64103 023 2 EPM2 adv register assembly 64103 025 Not shown Swivel NPT special fluids 64082 003 Not shown Rubber boot 65546 001 Table 6 Part numbers front of meter Figure 26 Parts inside meter Item Description Part Number 1 Valve assembly 64103 011 2 Gear service kit with O ring 62896 003 3 Trigger Assembly 64103 005 Table 7 Part numbers inside meter May 2014 TROUBLESHOOTING User Manual RELIEVE THE PRESSURE PRIOR TO CHECKING OR REPAIRING THE METER MAKE SURE ALL VALVES CONTROLS AND PUMPS ARE OPERATING CORRECTLY Symptom Possible Cause Remedy Battery icon is displayed Batteries are low Replace batteries Display blank Meter asleep Press RESET Loose battery connection Remove battery pack and check battery connection press RESET Batteries dead i Replace batteries press RESET Meter does not la
7. i ta A 19 Page iv May 2014 User Manual SAFETY IMPROPER GROUNDING POOR VENTILATION OPEN FLAMES OR SPARKS CAN CAUSE A HAZARDOUS CONDITION AND RESULT IN AN EXPLOSION OR FIRE AND CAUSE SERIOUS INJURY e Be sure the fluid system is properly grounded See your pump instruction manual for details e If there is static sparking or if you feel an electric shock while using the meter stop dispensing immediately Identify and correct the problem before continuing Provide fresh air ventilation This will avoid the buildup of fumes from the fluid being dispensed e smoke while dispensing flammable fluids e Keep the dispensing area free of debris including solvents rags and spilled gasoline EQUIPMENT MISUSE CAN CAUSE THE METER TO RUPTURE OR MALFUNCTION AND CAUSE SERIOUS INJURY e This equipment is for professional use only e Read all instructions tags and labels before operating the equipment e Use the equipment only for its intended purpose modify or alter the equipment not leave equipment unattended while dispensing e Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure level of the lowest rated system component e Use only extensions and nozzles that are designed for use with this equipment e Use only fluids and solvents that are compatible with the equipment Read all fluid and solvent manufacturer s warnings
8. selected The screen will flash and the batch number icon will not appear on the display Figure 13 Batch quantity size in count up and count down modes If the meter is in Count Up Mode the display shows zeroes If the meter is in the Count Down Mode the selected batch size is displayed OPERATING MODE FUNCTIONS These functions operate the same in Manual Mode and Auto Batch Mode Re settable and Accumulated Totals The meter has two flow totalizers Re settable Total and Accumulated Total 1 Press and hold to display Accumulated Total after holding for three seconds the display changes to Re settable Total 2 Resettotal displays the total fluid dispensed since the Re settable Total was last set back to zero BL RESETTOTAL Figure 14 Re settable total display 3 Press RESET while viewing Resettotal to set it back to zero 4 Release TOTAL to return to the operating screen NOTE The Accumulated Total cannot be reset unless the user changes from English units to metric units or from metric to English units See Change Unit of Measure on page 14 May 2014 Page 11 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Emergency Override In case of an emergency or to interrupt a batch the meter is equipped with an Emergency Override which closes the valve immediately stopping fluid flow 1 Press to activate the Emergency Override
9. CD DISPLAY 2 1 Displays Re settable Total Accumulated Total and Scale Factor 2 Displays Unit of Measure 3 Arrows notify when in Count Up or Count Down 4 Preset batch quantity HISTORY RESETTOTAL h Ht 5 History icon 6 Auto is an indicator of unit being in Auto Batch Mode 2 6 5 7 Low battery icon Table 2 LCD display description Page 6 May 2014 User Manual METER INSTALLATION Relieve System Pressure THIS EQUIPMENT STAYS PRESSURIZED UNTIL THE PRESSURE IS MANUALLY RELIEVED 1 Turn off the power supply to the pump or close the shutoff valve 2 Dispense any fluid in the system into a waste container by opening the meter 3 Open all bleed type master air valves and fluid meter in the system 4 Leave the meter open until ready to pressurize the system To reduce the risk of injury from fluid spray from the meter follow this procedure when you e Are instructed to relieve pressure Stop dispensing e Check clean or service any system equipment Clean or install nozzles Grounding MOVEMENT OF FLUIDS THROUGH THE DISPENSING SYSTEM CREATES STATIC ELECTRICITY STATIC ELECTRICITY CAN CAUSE VOLATILE FUMES RESULTING IN AN EXPLOSION AND FIRE THE DISPENSING SYSTEM MUST BE GROUNDED Grounding reduces the risk of static sparking Ground all system components according to local state and federal codes Consult the pump user manual and other system components
10. cale Factor on page 14 NOTE Use the Scale Factor shown the display not on the trigger May 2014 Page 15 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Chart of Approximate Scale Factors Scale Factor 1012 3 5 Viscosity Centistokes 65 Figure 22 Scale factors for fluids with different viscosities 6 9 gt O oO O G M gt U 9 915 olila z 5 2 O 1 lt Table 3 Fluid viscosity and scale factors DIMENSIONS Figure 23 Meter Dimensions May 2014 Page 16 SPECIFICATIONS User Manual Maximum flow 10 gpm 38 lpm Minimum flow 0 25 gpm 1 lpm Operating pressure maximum 1000 psi 67 bar Operating pressure minimum 5 psi 0 35 bar Operating temperature maximum 120 F 50 C Operating temperature minimum 20 F 5 C Accuracy general 0 5 Accuracy anti freeze 1 5 5 digit LCD display Quarts Pints Gallons Liters Inlet and outlet connections 1 2 NPT 1 2 BSPP Minimum and maximum flow range will vary with fluid viscosity PARTS Table 4
11. code checksum are displayed by pressing and holding and C1 simultaneously The last two digits on the lower right are the firmware version Meters with version 17 or higher use the procedure outlined in this manual for changing the unit of measure scale factor and enabling or disabling the EPM functionality Programming 1 Press and hold tom and simultaneously PrG will appear on the display Figure 19 Entering programming mode May 2014 Page 13 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus 2 Release the buttons 3 Press and release these buttons in order 1 w Cor and 4 The current unit of measure will now be flashing indicating that you have the programming mode Change Unit of Measure The meter comes with an option to choose four different units of measure Scale Factor 0000 Unit of Measure Figure 20 Unit of measure display The unit of measure will flash when Programming Mode is entered Press to toggle amongst the four options GAL L When the correct unit of measure is displayed press RESET to select it The unit of measure will stop flashing If L liters is selected the decimal point will being to flash The decimal point can either be changed to a comma or a period To do this press TOTAL a 5 If no scale factor changes are necessary see Save Cha
12. e into swivel 3 Tighten completely with an open ended adjustable wrench See Figure 4 Figure 4 Use wrench to tighten NOTE The threaded end of the meter always has female threads metal end of the hose must have male threads The inlet and outlet swivel connections are either 1 2 NPT or 1 2 BSPP depending on meter model Attach Nozzle to Meter 1 On the opposite end apply sealant to the end of the nozzle Recommended sealant is Loctite 243 2 Thread the nozzle onto the meter See Figure 5 Figure 5 Thread nozzle onto meter 3 Screw it in tightly with an open ended adjustable wrench See Figure 6 Page 8 May 2014 User Manual 4 Figure 6 Tighten nozzle with wrench 4 Open all dispense position shut off valves Start the pump to pressurize the system 5 Before use to ensure accuracy purge all air from the fluid lines and dispense valve s METER OPERATION NOTE The keypad Auto button is used to toggle between Manual Mode and Auto Batch Mode Manual Mode In Manual Mode the meter operates as a free flow dispensing handle DOD Figure 7 Manual mode screen Pull the trigger to begin the flow The display shows the amount dispensed When the desired amount has been dispensed release the trigger to stop the flow Press RESET once to reset the counter display to zero Auto Batch Mode To enter Auto Batch Programming Mode press until a digit and colon appears
13. fluid can slip past the meter gears without being detected Changing the Scale Factor adjusts the meter to compensate for the loss The meter multiplies each pulse by the Scale Factor number to correct the accuracy when it converts to the specified units For an approximate Scale Factor for fluids of different viscosities see Chart of Approximate Scale Factors on page 16 NOTE 5 original Scale Factor was written on the trigger when it was calibrated at the factory It may have been revised after field installation Use the Scale Factor showing on the display not on the trigger CHANGING THE SCALE FACTOR WILL CHANGE THE ACCURACY OF THE METER POTENTIALLY CAUSING IT TO OVERFILL OR UNDER FILL THIS HAS THE POTENTIAL TO CAUSE A MECHANICAL BREAKDOWN To view the current scale factor press and hold Tora and simultaneously Absolute Scale Factor For absolute scale factor preform this test Run a measured amount of fluid through the meter If the meter delivers 4 20 quarts and the display shows only 4 00 quarts then the Scale Factor needs to be adjusted Divide what the meter delivered 4 20 by what the display shows 4 00 You get an error factor of 1 05 The existing Scale Factor is 1 0123 as shown in steps 1 and 2 in Verify Changes on page 15 To calculate a new factor 1 0123 existing Scale Factor x 1 05 error factor 1 0629 new Scale Factor Au Enter that number as described in the Change S
14. frica Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe Box 341442 Dubai Silicon Oasis Head Quarter Building Wing Office 209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Maiikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 04 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 173 03 53400 173
15. he meter that there is an error in communication between the meter and keypad To correct the error input a valid Scale Factor for the meter follow the instructions in Change Factory Settings on page 13 All other error codes are for factory purposes only To clear the meter press RESET SERVICE Low Battery When the batteries need to be changed a progression of warnings appears on the meter screen First the Low Battery icon will appear on the display this means that the batteries are getting low and should be changed When the icon begins to flash the battery power is too low and meter functions are disabled Page 12 May 2014 User Manual Low Battery Icon Figure 17 Low battery icon Changing the Batteries The battery compartment is located in the lower case on the underside of the trigger guard 1 Turn the unit over 2 Unscrew the two screws Remove the battery door to expose the batteries Figure 18 Replacing the batteries 3 Replace the old batteries The meter takes four AA alkaline batteries 4 Dispose of used batteries properly according to local regulations NOTE Changing the batteries does not affect any of the programmed values or totals CHANGE FACTORY SETTINGS Each meter is calibrated at the factory for use with motor oil See Change Scale Factor on page 14 The Unit of Measure is also selected prior to shipment Verify Firmware Version The firmware version and
16. nges on page 15 CHANGING THE UNIT OF MEASUREMENT FROM METRIC TO ENGLISH OR FROM ENGLISH TO METRIC CLEARS THE RE SETTABLE TOTAL AND ACCUMULATED TOTAL Change Scale Factor CHANGING THE SCALE FACTOR CHANGES THE ACCURACY OF THE METER POTENTIALLY CAUSING IT TO OVERFILL OR UNDER FILL THIS HAS THE POTENTIAL TO CAUSE A MECHANICAL BREAKDOWN Scale factor digits ube 4 Figure 21 Scale factor display 1 Press RESET to advance through the scale factor digits 2 To change the selected number press NOTE All digits scrolled between 0 9 except the first It can only be scrolled from O to 1 or from 1 to 0 3 Press RESET to advance to the next digit in the scale factor 4 Repeat steps 2 and 3 for all five digits Page 14 May 2014 User Manual Save Changes To save changes and exit programming mode 1 Pressand hold simultaneously 2 The display will flash three times and go blank 3 Press RESET and the display will turn back on Verify Changes 1 Verify unit of measure is correct 2 Press hold simultaneously to verify the scale factor is correct CALCULATE SCALE FACTOR A Scale Factor is a number used to adjust meter accuracy The Scale Factor is set at the factory using motor oil with a viscosity of 10W The primary use for Scale Factor recalibration is to batch fluids with different viscosities If the fluid has a lower viscosity more
17. p Figure 8 Auto batch mode screen The meter is now ready to select the desired batch number e The 0 is flashing in front of the colon This is the batch number icon Batch 0 is for Manual Mode See Manual Mode Batches 1 through 5 are for auto batching amounts up to 99 units Different batch amounts can be stored in each option Batch 6 is for batches between 1 and 999 units 1 Press Toma to cycle through the batch number icons to select the desired batch or manual mode 2 After selecting the correct batch number change the batch size by pressing C1 and May 2014 Page 9 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Wu 46 Figure 9 Auto batch mode option 1 To batch in options 1 5 e Press to increase batch 10 units Press 1 to increase a batch by 1 unit e Press to increase batch by 0 1 unit DDD e SS Figure 10 Auto batch mode option 6 To batch in option 6 Press w to increase a batch amount in increments of 100 units Press to increase a batch amount in increments of 10 units Press to increase a batch amount in increments of 1 unit 3 Afterthe batch size is selected press to lock in the batch and dispense fluid Auto Batch Size Auto Icon Figure 11 Auto batch mode display Pull the trigger to begin the flow The
18. solenoid valve in the meter automatically locks the dispensing valve in the full open position THE METER ALWAYS LOCKS IN THE MAXIMUM OPEN POSITION 5 Release the trigger allowing it to fall back 6 The flow automatically shuts off after the batch quantity has dispensed 7 After the batch quantity has been dispensed the meter is a free flow dispensing handle until the reset button is depressed NOTE Incase of an emergency or to interrupt a batch the meter is equipped with an Emergency Override See Emergency Override on page 12 8 The user has the option to top off the fluid at the end of a batch To top off the fluid pull the trigger to begin the flow and release it when the desired amount has been pumped 9 Press RESET when finished The display resets and the meter is now ready to dispense the next batch Count up and Count Down Modes In Count Up Mode the meter counts up to the pre programmed batch amount In Count Down Mode the meter counts from the programmed batch amount down to zero Page 10 May 2014 User Manual NOTE Batch number 3 is always in Count Down Mode 1 When the Auto Batch Programming Mode press RESET and the count up count down arrows flash in the display Figure 12 Display for count up and count down modes Press TOTAL to toggle between Count Up and Count Down e Press 1 RESET to select Count Up or Count Down 2 Press to lock in the batch quantity when batch size is
19. tch for batching Meter not in AUTO mode Press and program batch size Meter not reset after prior batch Press R RESET Low batteries Check for battery icon replace batteries press RESET Slow or no fluid flow Filter is clogged Clean or replace the filter in the swivel nut Pump pressure is low Turn up the pump pressure Foreign material is jamming meter Contact your local distributor for repair Meter inaccurate Scale factor not correct for fluid Enter program mode check and reset program factor Batch overruns program value May 2014 Pulse delay value set too low Enter program mode reset pulse delay to a higher value Page 19 Control Manage Optimize Trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2014 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis 32 Esq Angelina 24 Colonia Guadalupe Inn 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and A
20. to ground the following 1 Pump follow manufacturer s recommendations 2 Air and Fluid Hoses use only grounded hoses 3 Air Compressor follow manufacturers recommendations 4 Fluid Supply Container follow the local code Flushing Procedure IF THIS INSTALLATION IS NEW OR IF THE FLUID IN THE LINES IS CONTAMINATED FLUSH THE SYSTEM BEFORE INSTALLING THE 5 NOTE Ifthe system has multiple dispense positions begin at the position farthest from the pump and move towards the pump 1 Close fluid dispense valves at every position Once the main fluid outlet valve at the pump is closed and the air pressure to the pump motor is properly adjusted the air valve is opened N Slowly open the main fluid valve Place the hose end in a waste container Make sure the hose is secure so no fluid leaks during flushing Slowly open the dispense valve and allow enough fluid to pass through it to ensure that the system is clean Close the valve and repeat for all dispense positions 2014 7 Electronic Preset Meter 2 Advanced Series Special Fluids Plus Model EPM2 ADV SF Plus Attach Meter to Hose Close the drain valve before starting this procedure 1 Attach swivel to meter Apply thread sealant to the male of the hose Recommended sealant is Loctite 243 See Figure 2 Figure 2 Apply thread sealan 2 Insert the metal end of the hose into the swivel See Figure 3 Figure 3 Insert hos
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