SADF540 opeartiona manual
Contents
1. iM driver VW3M8102R30 Page 22 Total 55 pages PDF pdfFactory Pro iwWHIWeA Get www fineprint cn SADF 540Automatic Laminating Machine 23 Drivers cable VW3MS5 101 R30 1 Circuit breaker protection of vibrating receiving DZA7 60 D3A 1P 1 12 table MYONI DC24V IIK vibrating receiving table Power socket and plug of 118 714 T3 10 DZ47 60 D5A 1P 5 15 5 PSI ABL 2REM24045 PS2 MT6050i touch screen MT6050i 1 TWDLCAA40DRF PLC 1 TM2DDI 8DT PLC 2 2 1HT PLC 3 TWDNAC 485T PLC 4 DZ47 60 D5A 1P TN2KS22 1 3131 MKS3P AC220V K PF113A E 0 1 vibrating table 27 Motor of vibrating table Circuit breaker protector of control system SV DC power 24V DC power 29 30 31 Touch panel 32 33 34 35 36 Communication cable PLC Extension module Analog qty module Communication module Circuit breaker protector of control system Option switch control Un system power Electromagnetic relay control system power gt Seat of electromagnetic relay Signal light control ADG2 22D S AC220V system power 42 Fan of electrical cabinet SF11025AT 43 MI Fan YL15050HBL MI 1 44 Temperature controller ES5CZ R2MT WKB Temperature measuring gt A gt UJ 92 Ne OO ON A k 201 E sensor2. SADF 540Automatic Laminating Machine The automatic feeder is kept sending paper When the paper reaches the place with 5mm distance to the front press wheel stop the machine Then loosen the fix screw on the cam shown in diagram 10 and press inching button of host unit At this time the feeding unit doesn t run but the laminating unit runs When the front press wheel starts to rise loosen inching button at once Then tighten the fix screw of sprocket wheel Front lay shall work in a harmony with front press wheel When press wheel rises front lay rises If front press wheel drops the front lay drops 5 3 Overlap adjustment On touch screen please input paper length and overlap length If the overlap length after lamination is not same as input data please correct it in overlap revision 5 4 Usage and adjustment of film release device 5 4 1 The film release device of this laminator is equipped with air expansion shaft And the film release tension can be controlled by pneumatic clutch 5 4 2 The shaft diameter without expansion is 74mm When the shaft expands under air pressure the diameter will become 76 850mm Before loading film roll please first press the exhaust button by one hand or other tools to decompress the shaft Put thermal film roll on the shaft Page 20 Total 55 pages PDF pdfFactory Pro iWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine The film guiding modes are showed
3. kitart 11 Automatic piper up 4 1 M Tahla down H 13 H Tahia down imit Main 1 is LI Hri Serva DLO TY Power lhrermal oSefvo Hode switch Servo werking LHD G 12204 up M Tabla dewn Heating Yaruum Pump tiky 14 Pressir 1h Frank reller gown Lack Streen Vire mochine pretection W Truchen Rollers Pressure 1 Pump 20 Srancby 21 Inching of hast unit ef of feeder 23 step linkage Running Front pressure rollen valve fable Trocken reilers wolye Pressure Blowing walwp SADF 540 Electrical circuit diagram AC380VS50Hz3P 5 PDF FEH pdfFactory Pro www fineprint cn Page 49 Total 55 pages SADF 540Automatic Laminating Machine PLC part AMOIHT un a ie a A AVIA Par A OUT D 0 Mie P to 586 9871 7 A2 15 Linkage Running 17 Speed up M Dares DO IU 12 bered dawn IT 59 An 13 Blowing i Vibrating fable vate 15 carmprtar 1 Serva fault 5 1T Standby i h TMZDDI 8 DI SADF 540 Electrical circ
4. www fineprint cn SADF 540Automatic Laminating Machine Button of speed up TN2BF P39 1A Button of speed down TN2BF P39 SB8 Switch of vibrating table TN2SS2 1A Solid state switch G3FD 102SN Magnetic valve for paper separation Intermediate rely For MY2NJ DC24V 1 power of DC3 0V _ 1 Magnetic valve for front 76 roller down 5 70 71 72 73 4 7 78 Magnetic valve for traction rollers M M M M t 1 f agnetic valve OT M M E ES E Um SB7 SA7 Yl KAI Y2 HA Y3 Y4 Y5 K pressure rise Intermediate rely For air suction of paper sheets Intermediate rely for servo MYON DC24V fault Note used for AC380V50Hz3P m 82 83 84 5 8 UJ Page 55 Total 55 pages PDF pdfFactory Pro TAUABOAGUEE www fineprint cn
5. injure hand No touch No Touching Don t touch it for it is hot Caution electrical hazard Page 7 Total 55 pages PDF pdfFactory Pro iwWHIWeA Get www fineprint cn SADF 540Automatic Laminating Machine Beware of injury to your hand Beware of your hands fot it is hot 2 2 Operation marks T nsion Adjustet of Traction Rovers Tension adjuster of traction rollers Turn manual wheel clockwise to increase clutch tension Turn manual wheel counterclockwise to decrease clutch tension Micro adjuster of separation position Turn the manual wheel to Front position time of paper separation 15 brought forward Turn the manual wheel to Back position time of paper separation will be delayed Adjustment of anti curvature device Turn the manual wheel clockwise when paper Is thin Turn the manual wheel counterclockwise when paper 1s thick Page 8 Total 55 pages PDF HEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine Separation pressure adjuster Pressure Adjuster Turn the manual wheel clockwise to increase the separation pressure Turn the manual wheel counter clockwise to decrease the separation pressor Before running the machine please turn on the this switch After the machine is stop please turn off the this switch Button of emergency stop Emergency When the machine needs to stopped stop
6. 4 Make the machine be power on and ensure that emergency switch Page 36 Total 55 pages PDF sce EAI pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine and other switches are in normal status 6 5 If the machine is operated first time please press up button and down button of automatic feeder to check if the rise and drop directions are in accord with the directions of indicated arrows If the working directions of lifting table don t meet the indicated arrows then it means the power wires for lifting table are connected wrongly Then please change the connection of power wires 6 6 Set the temperature on temperature controller as shown in the following diagram 6 7 Put paper on automatic paper feeder and regulate the paper stack and ensure it aligned on the front back left and right sides Lift the lifting table until the suction nozzle of automatic paper feeder can touch the paper stack Adjust automatic paper feeder upon the user manual of paper feeder 6 9 Put the film roll on air expansion shaft Adjust the position of film roll upon paper position and then inflate air expansion shaft by pneumatic gun 6 9 Put down the film cutter upon paper width 6 9 2 Film guiding please guide film upon the film guiding diagram shown on the machine body Then draw out some film and use a piece of paper to press the film end And then push the Page 37 Total 55 pages PDF pdfFac
7. 4 On the menu as shown in Diagram 22 or in Diagram 21 1t will enter to the next menu as shown in Diagram 23 if you touch the TestMenu WorkMenu 7 1 6 Status Exit Diagram 23 Upon the actual needs of production test please revise the relevant parameters to make the machine enter normal production status 5 9 5 On the menu as diagram 23 if the button of I O status is touched the menu will be showed as diagram 24 27 olo O10 0 OVO Diagram 24 Page 30 Total 55 pages PDF pdfFactory Pro SADF 540Automatic Laminating Machine If Back button on the menu is pressed the screen will return to the previous menus 5 9 6 On the menu as diagram 24 if next button is pressed the screen will show the menu as diagram 25 Diagram 25 Select previous button to return to the previous menu 5 0 7 On the menu as diagram 25 select next button to enter next menu as diagram 20 Diagram 26 Page 31 Total 55 pages PDF pdfFactory Pro www cn SADF 540Automatic Laminating Machine On the screen showed as the above the operator can check the working status of the machine any time 5 9 9 On the menu as diagram 22 if Fault View button is touched the screen will show the menu as d
8. 7 1 Users shall examine carefully the new machine and ensure no any connector is loose or detached and electrical grounding 15 in good status Please learn well about machine operation The machine can t be used for normal production until it is adjusted and tested well 7 2 When the machine runs no load the machine shall run stably quietly and smoothly 7 3 When users do cleaning to the machine please do not put hands on rollers to avoid injury to hands If necessary please press inching button for cleaning 7 4 When the machine is running or it just stop please don t open the shield The heating roll is very hot And please beware of your hand 7 5 During the machine s running please do not open the glass shield It is forbidden to stretch your hand into the cutting unit Beware of crushing to your hand 7 6 During the machine working the exposed oil tubes and joints are Page 40 Total 55 pages PDF pdfFactory Pro iwWHIWeA Gt www fineprint cn SADF 540Automatic Laminating Machine very hot No touch please 7 7 The frequency converter will still be power on for some minutes even if the machine is power off So when the machine is power off please don t open immediately the electric cabinet to do machine examination Beware of electrical hazard 7 8 Before installation please inspect carefully all electrical and pneumatic parts And fasten all conductor terminals Connect all aviation plugs well and ensure
9. Photoelectric switch of E3Z R61 Page 53 Total 55 pages PDF pdfFactory Pro iwWHIWeA Get www fineprint cn SADF 540Automatic Laminating Machine paper loss 1 E3F3 R61 switch of main table rise Photoelectric switch of E37 R61 paper loss 2 4 p 2 Un Un Un UJ 9 50 Photoelectric switch of E3Z R61 blowing for paper collection E2E X2ME1 Z ES11 SBOI 5 02 Sensor for paper sheet rise Emergency stop TN2BK 1 Rise button of feeder main TN2BF P39 1A table m 52 53 54 5 5 Rise limit sensor of main SND4162 SP C 1 1501 table Protection switch of 56 over height of feeding XZ 15GW2 B 1 502 paper Protection switch for 57 protection cover before YBLX 19 001 1 503 heating roller optional 56 Drop button of feeder main TN2BF P39 1A SB table 59 Limit switch of feed main SND4162 SP C 504 table down 60 Switch of pressuure rise TN2SS2 1 SA2 pues of roller before TNOSS2 1A SA3 heating roller Switch for locking touch TN2KS22 1A 3131 SA4 screen Protection switch of 63 protection cover in cutting YBLX 19 001 1 505 unit Switch of traction roller TN2SS2 1 SA5 Switch of feeder air pump TN2SS2 1A SA6 n Inching button of main TNOBF 1A SB3 machine Inching button of feeder TN2BF 1 m Stop button of leakage TNOBF 1B runnng 69 Start button of leakage TN2BF 1 Page 54 Total 55 pages SB4 SB5 5 6 PDF pdfFactory Pro
10. good electrical earthing 7 9 The laminator adopts the power of 4 wire 3 phase The machine should be well grounded 8 Maintenance 9 1 Maintenance to heating system 8 1 1 In daily applications generally it needs about 20 minutes to get the set temperature value If the temperature rises too quickly or slowly please stop running the machine And then check heating system Generally this status results from the spare parts faults of heating systems 9 1 2 When the machine runs one year please change new heat transfer oil 8 1 3 If no oil or low level oil it is forbidden to run the machine 8 1 4 It 1s forbidden to stop the machine when the machine is on pressure and temperature is over 100 Page 41 Total 55 pages PDF pdfFactory Pro iWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine 8 2 Maintenance to laminating machine 8 2 1 Clean the machine one time everyday 8 2 2 Add new grease to transmission unit every month 8 2 3 Add lubricant to transmission parts of rollers every two months 8 2 4 rollers shall be kept clean and must be prevented any damage by metal tools and others 9 2 5 Clean water of water separator regularly and add oil to oil fogger regularly 9 2 6 Air compressor should be added oil per half of year and water should be cleaned every 3 days The details please refer to user manual of air compressor 8 2 7 Please check and ensure rotary joint of heating roller doesn t ha
11. immediately please push this button Left regulator of paper feeding To turn the handle bar clockwise the distance between left amp right regulators will be enlarged To turn the handle bar counterclockwise the distance between left right regulators will be shortened Page 9 Total 55 pages PDF HEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine Right regulator of paper feeding To turn the handle bar clockwise the distance between left amp right regulators will be shortened To turn the handle bar counterclockwise the distance between left amp right regulator will be enlarged Guiding of laminating film show you how euide the film Power socket of motor in vibration table Power socket of vacuum pump Page 10 Total 55 pages PDF HEH pdfFactory Pro HARA www fineprint cn SADF 540Automatic Laminating Machine 3 Technical parameters 3 1 Description of model number SA DF 540 uu Code that shows the maximum width Laminating machine Automatic thermal film 3 2 Main technical parameters 1 Maximum paper sheet 540X 780mm 2 Minimum paper sheet 290X290mm 3 Workable paper thickness 125 500g m 4 Laminating speed 0 30m min 5 Heating power 9kW 6 Laminating temperature lt 130 7 Laminating pressure 0 6 0 8MPa 8 Voltage 380V 50HZ 9 Main power 19KW 10 Overall dimension 2300 1300 1625mm 11 Weig
12. in diagram 11 Diagram 11 5 4 3 When film roll is put on the shaft please note the calibration on the two ends of the shaft and try to make the position of film roll and paper position aligned Then use inflatable gun to inflate the shaft Please be well noted that pneumatic pressure in the shaft can not be too big otherwise the valve core of air expansion shaft will be damaged When the air expansion shaft expands the film roll will be fixed At this moment if the position of film roll is not in accordance with paper position please turn the manual wheel beside the air expansion shaft as diagram 11 1 for micro adjustment to film roll position By the manual wheel the film roll can move right or left 3 Smm Diagraml1 1 5 4 4 About Usage of film cutter and perforating wheel please refer to Page 21 Total 55 pages PDF HEH pdfFactory Pro HARA Gs www fineprint cn SADF 540Automatic Laminating Machine the diagram15 The film cutter is a disk blade which is fixed on the support arm And the support arm is mounted by a lock pin on a pole which has a slot The two sides of the support arm are locked by two fix rings lh ceter mis SERRET gm lore Tha gro Se fix ring Diagram12 5 4 4 1 When the film roll needs to be cut please lift up support arm by one hand and by the other hand pull up the lock pin on the Support arm Put down the support arm gently to make the cutter press the film roll 5 4 4 2 f
13. the yellow knob and adjust pressure of Traction Rollers Page 35 Total 55 pages PDF EH pdfFactory Pro at www fineprint cn SADF 540Automatic Laminating Machine 5 Pressure Indicator show the pressure of air shaft Unwinding Tension Adjuster when the operator adjust the knob the pneumatic pressure between air baking cylinder and film unwinding shaft will vary and then film unwinding tension will be changed I Pressure Indicator show the pressure of pressure rubber roller J Pressure Roller Adjuster turn the knob to adjust the pressure of pressur rubber roller 6 Operation preocedures 6 1 Please check the oil level of oil tank The heating roller is filled with 320 heat transfer oil When the heating roller cools under normal atmospheric temperature the oil level should be kept as about 2cm height If the oil level is too low the heating roller might suck air If air enters the heating roller the oil might spill for air expansion when the heating roller is heated If the oil level is too high the hot oil is also easy to spill The two conditions are dangerous to the users Please be well noted 6 2 Before the machine is operated please check and make sure that no any spare part is loose or damaged And please note especially that pipes and joints of heat transfer can not have any spilling or leakage 6 3 Do cleaning to the whole machine and take away all tools from conveying table and lifting table 6
14. users need to adjust requested film width then please move the support arm right or left The methods as bellow 5 4 4 2 Loosen fix rings which fix the support arm 5 4 4 2 2 Lift up support arm by one hand and by the other hand pull up the lock pin on the support arm 5 4 4 2 3 Move the support arm to the needed position And then put down the support arm gently to make the cutter press the film roll 5 4 4 2 4Fasten the fix rings again to fix the support arm Page 22 Total 55 pages PDF pdfFactory Pro TAUABOAGUEE www fineprint cn SADF 540Automatic Laminating Machine When the machine starts running the film roll will be cut and the redundant film will be left on the air expansion shaft Please attention before the machine running please use a small piece of adhesive tape to stick the end of redundant film otherwise the left film roll will loosen 5 4 4 3 If the film roll s width just matches paper width and film roll doesn t need to be cut please lift up the cutter And the cutter will be locked automatically on the support shaft 5 4 4 4The adjustment of perforating wheel is same as adjustment of film cutter On film roll the perforating wheel is generally put on a place which has a distance 1 3mm to the edge of film roll 5 4 4 5 Serrated perforating device serrated perforating device as diagram 13 is composed of serrated perforating disk small cylinder and cylinder seat The perforating pressure 16 control
15. 1s tuned to 1 the touch screen will be locked and can be operated When the switch 1s turned to 0 the touch screen will not be operated N Inching of Feeder If this button is pressed the feeder will run slowing On touch screen if Feeder Inching On is showed the feeder will keep slow running alone L Temperature controller Page 34 Total 55 pages PDF pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine Touch screen 5 10 2 Description of control panel 2 Tee color Pressure Adasi Pella el Fraction Roles indikator Control panel 2 A E stop If the button is pressed the whole machine will stop running B Vibrating Table When the switch is turned to 1 position the vibrating table will vibrate at once When it is turned to 0 position the table will stop vibrating Traction Rollers Pressure switch of traction rollers when the switch of traction roller is turned to 1 position the top roller of traction roller group will go down and press the bottom roller when the switch of traction roller is turned to 0 position the top roller of traction roller group will go up and depart with the bottom roller D Separation Rollers Adjuster adjust the pressure of separation roller Pressure Indicator of Traction Rollers show the pressure of traction roller group Pressure Adjuster of Traction Rollers turn
16. Automatic Laminating Machine The paper is kept conveying toward the press wheel When it reaches a certain place e g 3mm distance to the press wheel the front press wheel will rise at once shown as diagram 8 riat irass whee u Diagram 8 2 During paper conveying if it can t meet the requests indicated in diagram 8 please adjust the front press wheel Adjusting method refer to the following 1 Please find the cam which drives the front press wheel shown in the following diagram Feed paper sheets automatically 2 TT 7 Mz Paper 2 7 conveying Paper Diagram 9 Page 18 Total 55 pages PDF pdfFactory Pro TAUABOAGUEE www fineprint cn SADF 540Automatic Laminating Machine Cam Wall board Base of photoelectric switch photoelectric swich Locknut Sprocket wheel paration Micron adjuster wheel of se Page 19 Total 55 page PDF SEH pdfFactory Pro a www fineprint cn Fix screw on the cam 5 DOSITION Diagram 10
17. F 540Automatic Laminating Machine 5 2 2 1 If front lay are not collinear paper sheets will be conveyed on the skew Please adjust front layin time 5 2 2 2 For the adjustment of front lays please put a piece of paper to touch the front lays and check if the four front lays are in collinear If one or some of front lays have deviated please use a wrench to loosen the fix screw of front lay accordingly and move front lay backward or forward to make all front lays collinear and finally fix it 5 2 2 3 Adjustment of front lay and press wheel 1 The adjustment to front lay and front press wheel is very important and directly concludes overlap precision Descriptions to working principle When paper is sent out and conveyed on conveying table the first piece of paper might be skew for the suction of air aspirator So please take away the first piece of paper from the conveying table as diagram 7 Feed paper sheets Take away the 151 automatically piece of paper Paper conveying gmt StR Diagram 7 Page 17 Total 55 pages PDF pdfFactory Pro iwWHIWRA Gt www fineprint cn SADF 540
18. If film can not be laminated tightly the pressure should be increased 6 11 2 Film position adjustment During lamination if film roll deviates paper position please turn the manual wheel beside air expansion shaft to adjust the position of film roll 6 11 3 Anti curvature adjustment Adjusting methods can be found in 6 11 4 Tension adjustment of traction roller group If the tension of traction rollers is adjusted improperly two kinds of status will occur 1 Before entering traction roller group the overlap of laminated paper is broken 2 The overlap can t pass the traction roller group and the traction rollers stop running When the above two conditions happen please adjust the tension of traction rollers The adjusting methods can be found in 5 6 6 11 5 Adjustment of cutting rollers Adjusting methods can be found in 5 7 6 11 6 Guiding wheel adjustment Adjusting methods can be found in 5 8 Page 39 Total 55 pages PDF pdfFactory Pro iWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine 6 12 Increase the working speed to make the laminator run a normal speed The maximum working speed is 30m min If the laminated paper is thin and small please decrease the working speed accordingly 6 13 If the laminating work is finished please release the pressure on all rolls When the temperature of heating roller is less than 60 C please turn off the general power switch 7 Safety precautions
19. Page 13 PDF pdfFactory Pro iwWHIWRA Gt www fineprint cn SADF 540Automatic Laminating Machine 5 Installation and adjustment 5 1 Installation 5 1 1 Preparation before the installation please prepare a forklift truck with loading capacity When the wooden cases are opened please check carefully if all parts and accessories are packed in the packages 5 1 2 After the wooden cases opened Please check the followings parts carefully Main machine Air compressor Vacuum pump Vibration table for paper sheets collect 5 1 3 Please install the host unit on the flat ground Adjust the height of foot screws to make the machine be stable and level 5 1 4 Hoisting and carrying the main machine need hoisting and carrying Move the air compressor vacuum pump and vibrating receiving table toward the host unit of laminating machine The layout of the whole laminating machine is same as below mentioned diagram When hoisting please beware of ground and handle with care lest that the paint and the spare part in the machine is damaged Main unit of Laminating machine Vibrating Table Vacuum pump Air Compressor Diagram 2 Page 14 Total 55 pages PDF pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine 5 1 5 Parts connection 5 1 5 1 Installation of vibrating receiving table Collect together the parts of vibrating table showed respective
20. SADF 540Automatic Laminating Machine SADF 540 Automatic Laminating Machine User manual Page 1 Total 55 pages PDF pdfFactory Pro iwWHIWeA Get www fineprint cn SADF 540Automatic Laminating Machine Preface Dear users Welcome to select and use Guangming s products In order to ensure smooth operation and excellent working state to this laminating machine please read the user manual carefully before you operate the machine Page 2 Total 55 pages PDF SEH pdfFactory Pro a www fineprint cn SADF 540Automatic Laminating Machine Contents Uis e D 2 Description 7 2 1 Warning Marks 7 2 2 Operation 8 3 Technical parameters S s 11 3 1 Description of model number 11 3 2 Main technical parameters 11 4 Structure and working principle AA RENAE 5 Installation and adjustment 14 14 5 2 Yel EI 0 2 16 5 9 SHOE oen MAR 20 5 4 Usage and adjustment of film release device 20 5 5 Usage and adjustment of anti curvature device 24 5 6 Usage and adjustment of traction rollers 24 5 7 Usage and adjustment of
21. cutting rollers 25 5 8 Adjustment of guiding wheels 2 2 2 22 27 Page 3 Total 55 pages PDF pdfFactory Pro www fineprint SADF 540Automatic Laminating Machine 5 9 Setting and adjustment of touch 5 28 5 10 Descriptions to control panels 32 6 Operation 36 fe DANCY 40 SG 41 9 Common faults and 43 10 Electrical 45 10 1 Electrical circuit diagrams 45 TIS CUICAL DOS 52 Page 4 Total 55 pages PDF pdfFactory Pro iwWHIWeA Get www fineprint cn SADF 540Automatic Laminating Machine 1 Profile SADF 540 is small automatic laminating machine which newly designed to meet the market requirements in the laminating machine market It is featured the compact structure and humanized design SADFM 540 is used for laminating thermal film and paper sheets It is equipped with feeder automatic and automatic separating device which are steady and highly active The machine is also equipped SCHNEIDER OMRON etc which is famous brand parts in order
22. er group 5 6 2 How to adjust the traction roller the friction of traction rolls is controlled by manual wheel shown in diagram 15 If the friction 15 too Page 24 Total 55 pages PDF pdfFactory Pro iWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine low please turn the manual wheel clockwise If the friction is too big please turn the manual wheel counter clockwise Feed paper sheets automatically zm C gt ZR CO Paper N conveying Tension Adiustel of Traction amp Hallarg Diagram 15 5 7 Usage and adjustment of separating rollers 5 7 1 At one end of cutting roller group the gap between cutting rollers is controlled by adjusting screw as manual wheel in diagram 19 and at the other end of cutting roller group the bounce of cutting roll is controlled by swing arm of a cylinder For automatic paper cutting the film shall be perforated at its edge by serrated perforating disk And the perforated film will be laminated on paper When laminated paper goes through the cutting rollers PLC system upon the signals transmitted Page 25 Total 55 pages PDF HEH pdfFactory Pro HARA www fineprint cn SADF 540Aut
23. ht 1000kgs 12 Noise 70dB 13 Max carrying capacity of the feeding table 400KGS Page 11 Total 55 pages PDF pdfFactory Pro iwWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine 4 Structure and working principle The machine is composed of automatic paper feeding system laminating system oil heating system paper cutting system automatic paper collecting system and electrical and pneumatic control system Please refer to the followings diagram 1 Working principle Paper sheets fed by automatic feeder are transferred to the front layfor the lamination with film The laminated paper sheets go through anti curvature device and enter separating system for paper separated The separated paper sheets are sent to vibrating receiving table to pile up Page 12 Total 55 pages PDF pdfFactory Pro iwWHIWRA Gt www fineprint cn SADF 540Automatic Laminating Machine 9198 911120116 1 0815810 18A02 011291024 904E 01181914 12 01 3UT SAUD JO OI 81731102 001109 Je OL 00132813 U0 10j Je o3 301101013271 911094 3773302 doy 191101 0112811 do 2 90118101194 g231A9p 810 9A1D2 I Uy 19102 901 U IJ 92 ASp 81118101194 0 301769 191101 IeqqQuy 40014 217900119 RT LT OT ST T l OT Total 55 pages
24. iagram 27 Paver Wiss 1 Paver tiss 2 Converter Fault Feeder Servo Main Frotection Control Power Vice Protection Ld Standby Emergency stop Diagram 27 When any fault occurs on the machine the machine will stop and a certain item showed in diagram 27 will become red and the yellow alarm lamp on the feeder will keep flashing 5 10 Descriptions to control panels 5 10 1 Description of control panel 1 A F K N 0 v R F Ho TOE 29 PDF pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine Control panel 1 Power indicator power indicator that show if the power in on If the green light is on it indicate that the power in on Meanwhile the touch screen controlled by PLC is initialize as shown in Diagram 20 Power auxiliary power supply Turn to right position it will provide power for all the buttons C Inching of Host Unit Press this button and the machine will run slowly On touch screen if Feeder On is showed and when the operator presses Inching of Host Unit the whole machine can run synchronously and slowly stop If the button 15 pressed the whole machine will stop running If the machine needs to start again please firstly turn this button clockwise and loosen the button Linkage Running when the button of Linkage Running 15 pressed all units feeding unit laminating unit cu
25. j Tig PDF FEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine zs F co 2 u ci E E EE a ic i 2 oas E i L 74 i L L LP SO x pb m L ili F 5 Lal a tt IL i uL or 3 ni La i i cu Page 47 Total 55 pages PDF pdfFactory Pro www fineprint cn SADF 540 Electrical circuit diagram AC380 V50Hz3P 3 SADF 540Automatic Laminating Machine 7 d ZHOSA08 2 v uvJbpip 0214423 3 075 0 5 dn 405045 Lipi jr n ri 495445 de i jmuio jns buimn g SSi Heo dn 21004 14 yua Total 55 pages Page 48 PDF HEH pdfFactory Pro 158 www fineprint cn SADF 540Automatic Laminating Machine ES 587 E91 S01 502 503 ESti S s S47 SAIT SAL 505 545 TALT Ai 5 AB AS AT A11 A17 13 15 1 Ala AT A206 A21 A2 cum Positien optical T Length Paper Miss Sensor 1 1 Emergency 4 Pupar Hiza Serer 2 5 A Toble up H Tuhle ian T H Tahle up lim B Paper feed over B Main marhina nratartinn 10 Central
26. led by small cylinder When serrated perforating disk rolls on film roll small holes will be left on the film If laminated paper needs automatic cut the serrated perforating device shall be put into use Cylinder a Cylinder Seat M ERN Diagram 13 x Serrated Perforating Disk Page 23 Total 55 pages PDF pdfFactory Pro iWHIWRA GME www fineprint cn SADF 540Automatic Laminating Machine 5 5 Usage and adjustment of anti curvature device Main Anti cureature Device Audia Anli curvature Davits Diagram 14 Anti curvature device 5 5 1When thin paper is laminated please turn the manual wheel showed diagram 14 clockwise to put down the anti curvature device That will make the device be use 5 5 2 When thick paper is laminated please turn the manual wheel showed diagram 14 counter clockwise to pull up the anti curvature device That will decrease the function of anti curvature 5 6 Usage and adjustment of traction rollers 5 6 1 Working principle Linear speed of traction roller group is faster than laminating speed When laminated paper can t pass the traction roller group and the lamination is keeping going it means the friction of traction roller group is too small If laminated paper sheets have been cut before going through traction roller group it means the frication of traction roller group is too big Under the two conditions please adjust the friction of traction roll
27. ly in following diagram table board bracket table board and 2 regulating plates long and short regulating plates Put the bottom supporter the ground On the bottom supporter there is a fix screw Install the table board into the bottom supporter After adjusting the height please fix the screw Upon the size of lamination paper choose the proper position to fix the long and short regulating plates Short regulating plate Lomg regulating plate Table board OUO EO Bottom supporter Diagram 3 5 1 5 2 Power connection and air pipe connection of air compressor it is power socket of air compressor diagram 4 Power socket of air compressor Diagram 4 Page 15 Total 55 pages PDF pdfFactory Pro TAHABOAGUEE www fineprint cn SADF 540Automatic Laminating Machine Please connect the air pipe joint of air compressor as diagram 8 with the air inlet of water segregator as diagram Diagram 5 5 1 6 Please connect all aviation plugs to the machine 5 1 7 For safe operation please make sure that the machine 15 well grounded 5 2 Adjustment 5 2 1 Adjustment of feeder automatic For the adjustment and usage of feeder please refer to Feeder User Manual 5 2 2 Front lay adjustment See diagram 6 xegulable Diagram 6 Page 16 Total 55 pages PDF SEH pdfFactory Pro Get www fineprint cn SAD
28. omatic Laminating Machine from photoelectric probe and encoder will control the bounce frequency of cutting roll The linear velocity on cutting rollers is bigger than speed of traction rollers so when the cutting rollers press together the overlap of paper sheets will be separated and the laminated paper is cut 5 7 2 Please adjust the screw rod by turning the manual wheel as diagram 16 upon paper thickness When thin or small paper 15 laminated please turn the manual wheel clockwise to tighten the screw rod If thick or big paper is laminated please turn counter clockwise to loosen screw rod In this way it can decrease rough edges Manual wheel of cutting Diagram 16 5 7 3 The cutting roller group is used for the cut of laminated products During cutting please note the followings 5 7 3 1The cut of laminated sheets shall occur when the overlap of laminated paper is between traction rollers and cutting rollers Please refer to diagram 17 Page 26 Total 55 pages PDF SEH pdfFactory Pro a www fineprint cn SADF 540Automatic Laminating Machine Cracilon roller group Fuper over up idL ng rol er troup Diagram 17 5 7 3 2 The position where paper cut occurs can be adjusted by turning the manual wheel showed as diagram 18 1 When the operator turn the manual wheel the relative position of cutting positioning ring and screw nut on the sensor will be changed diagram 18 2 And the change of the relative posi
29. rinting surface dry paper printing SADF 540Automatic Laminating Machine paper e g powder on surface too thick printing and wet printing etc Adjust anti curvature lAnti curvature device 15 device adjusted improperly 2 Adjust film release Laminated 2 Unbalanced tension tension products curl 3 Too big laminating 3 Decrease laminating pressure or too high pressure properly reduce temperature laminating temperature Page 44 Total 55 pages PDF pdfFactory Pro iwWHIWRA Gt www fineprint cn SADF 540Automatic Laminating Machine 10 Electrical system 10 1 Electrical circuit diagrams total 7 pages Compressor HMain tahls impeller motor rw i Q5 gt tt C gt oO m LJ lt I E C hes E o iam J I ie c n C 2 qu Li co RE Li lt I 7 Page 45 Total 55 pages PDF HEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine 2 dEZH0SA08E2v umaboip 021412913 095 405 L 5897 219 1e 98 KHOE EIE 11d vv TIDR gt art i j 1 A TK d i Masi joie j CLEA LY E ne T uda jk ure ic qo 101 GALE ja41a25063 jiin
30. stable pressure to guarantee good laminating quality the pressure can also be adjusted upon requests F Air expansion shaft releases film roll and positions film roll more accurately and also makes the loading and unloading of film roll more convenient G The combination of air expansion shaft and braking device can adjust film release tension and speed H Filmcutter cuts film width to make it meet paper size I Serrated perforating wheel perforates film edge for the automatic cut of laminated paper J Anti curvature device when going though the anti curvature device the laminated paper shall be leveled at once and Page 6 Total 55 pages PDF pdfFactory Pro iWHIWRA GE www fineprint cn SADF 540Automatic Laminating Machine won t curve again after cut K Pneumatic separating system realizes automatic paper cut L After cut the laminated paper will be sent automatically to vibrating receiving table and be put into order 2 Description on marks 2 1 Warning marks In this manual there are two kinds of warning marks One 15 precaution and the other is prohibition Precaution wrong operation is dangerous to equipments and humans Prohibition improper operation might lead to injury or death 4 Beware of crushing to your hand improper Caution mM injure handi operation might lead to crushing to your hand Beware of crushing to your hand improper C aution operation might lead to crushing to your hand
31. tion can adjust cutting position of paper separation When manual wheel 15 adjusted wheel please tighten the fix screw nut as bellow B Micrn adjuster c Separation Positron Diagram 18 1 5 8 Adjustment of guiding wheels Beside the cutting rollers two guiding wheels as diagram 19 are Page 27 Total 55 pages PDF EH pdfFactory Pro WHW www fineprint co SADF 540Automatic Laminating Machine equipped to skew laminated paper for smooth paper cut The skew angle shall be 15 20 degree from the perforated edge If the angle is too big it might result in crinkles or irregular paper collection In reverse paper can t be cut smoothly Guiding wheels Diagram19 5 9 Setting and adjustment of touch screen 5 9 1 The start menu of touch screen as diagram 20 Diagram20 Page 28 Total 55 pages PDF HEH pdfFactory Pro HARA www fineprint cn SADF 540Automatic Laminating Machine 5 9 2 Please select the language English on the start menu to enter the next menu as Diagram 21 Diagram 21 5 9 3 On the menu as shown in Diagram 21 please select WorkMenu to enter the next menu as shown in Diagram 22 Lounterkezset Diagram22 According to the actual needs production please input the parameters accordingly to obtain the most excellent production status Page 29 Total 55 pages PDF HEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine 5 9
32. to make sure it 1s steadier and safer The machine is automatic one which is equipped with feeder automatic Heating roller 16 equipped oil transfer device to guarantee the laminating temperature In electrical system there 15 PLC controller which makes the high precision of paper feeding smooth running long service life and easy maintenance It is suitable for thermal film especially for certificate cards book cover packing box and son Configurations and features of this machine A Automatic paper feeder adopts oil free vacuum pump to feed paper automatically B Automatic paper feeding system is equipped with no paper protector and paper break protector which are controlled by photoelectric and mechanical systems C interface system color touch screen simplifies Page 2 Total 55 pages PDF sce EAI pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine the machine operation On the touch screen as long as the operator inputs paper size overlap length and working speed etc the machine can realize completely automated operation And on touch screen working status of the machine can be checked at any time D High precision of chrome plated heating roller is equipped with built in oil heating system which has excellent performance to temperature control The laminating temperature is adjustable upon applications E Pneumatic pressuring system provides automatically
33. tory Pro iWHIWRA GE www fineprint cn SADF 540Automatic Laminating Machine paper toward heating roller 6 9 3 Adjust the film release tension 6 9 4 Press the button of linkage running as shown on control panel l 6 9 5 Turn the switch of Vacuum Pump that 1s shon in control panel to 1 status And make the automatic paper feeder start to feed paper 6 9 6 Turn the switch of Pressure to 1 as shown on control panel 1 and adjust the pressure between rubber pressure roller and heating roller 6 9 7 Guide laminated paper to pass anti curvature device The first one or two pieces of laminated paper might be crinkled or disordered so shall be torn out before going through anti curvature device Guide laminated paper to pass traction roller group separation roller group and guiding wheels 6 9 8 Drop perforating wheel and put the perforating wheel on a place with 2 5mm distance to film edge and tighten the fix screw 6 10 On touch screen touch Separation and make it show Separation On Under this status the machine can realize automatic cut to laminated paper 6 11 Adjustment during running 6 11 1 Pressure adjustment between heating roller and pressure roller Page 38 Total 55 pages PDF pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine The pressure shall be adjusted upon paper thickness If crinkles are found on laminated paper the pressure should be decreased
34. tting unit and collector can run harmoniously F Stop Linkage Running when the button of Stop Linkage Running 15 press the operator can only run a certain unit of the whole e g feeding unit or laminating unit G Speed Up press button of increasing the speed Speed Down press button of decreasing the speed When pressing the Speed Up speed will increase WhenPressing Page 33 Total 55 pages PDF pdfFactory Pro TiAABORGUEE www fineprint cn SADF 540Automatic Laminating Machine the Speed down the speed will slow down When press the above mentioned button once it will increase or decrease the speed 1 m min every time If pressthe buttons for 5seconds it will inrease or drease the speed 5m min I Presssure switch of pressure rubber roller when the switch 15 turned to 71 pressure rubber roller will rise When it is turned to 0 1t will fall down J Front pressure Roller When the switch is turned to 1 position the top roller of front pressure roller group in front of heating roller will drop and press the bottom roller When the switch is turned to 0 position the top roller of front pressure roller group will rise and not press the bottom roller again K Vacauum Pump When the switch is turned to 1 status the vacuum pump will start to work When it is on 0 position the vacuum pump will stop running M Lock Screen switch that lock the touch screen When the switch
35. uit diagram AC380V50Hz3P 6 Page 50 Total 55 pages PDF EH pdfFactory Pro www fineprint co SADF 540Automatic Laminating Machine Main canverter ATV3U1TSkW E J amp d a ANTA Converter Centrotler Converter run speed fowl setting AYIE 1 Rotary amp nrodsr Bib AS dod opes DI Moin motor Fesdh ch signal ENE AIS ENEA SADF 540 Electrical circuit diagram AC380V50Hz3P 7 Page 51 Total 55 pages PDF HEH pdfFactory Pro www fineprint cn SADF 540Automatic Laminating Machine 11Electrical parts list SADF 540 Electrical parts list Circuit breaker protector DZA7 60 D25AQA 3P 1 QFIO of heater AC contactor for heat LCID32 M7C 220V50 60Hz KMIO Slip ring for heat 25 60 46 H2 Aviation plug for vacuum RSS 114 pump Aviation plug for air RSS 114 compressor Motor in air compresso o Y JIM Motor protector main GV2 PM07C 1 MN7 table 5 LCIDI2 M7C 220V50 60Hz 1 KM7U main table jj WC contactor dropof M7C 220 50 60 2 KM7D main table 12 rise and drop of IM main table 13 Motor protector protecter GV2 PM14C 1 for feeder vacuum pump BUS COMME LCIDI2 M7C 220V50 60Hz vacuum pump pump Motor protector main PM10C frequency converter Main frequency convertor ATV312HUIS5NA4A
36. ve oil leakage Rotary joint might be worn after one year If oil leakage 15 founded please replace the original rotary joint by a new one 6 2 8 Connectors of air pipes shall be changed at once if they leak Page 42 Total 55 pages PDF pdfFactory Pro www fineprint cn Faults The machine can not start Slow temperature rise or termperature rise Crimple on the surface of laminated paper Haze or small white dots on paper surface Film and paper adhesive are badly SADF 540Automatic Laminating Machine 9 Common faults and solutions Causes 1 Fuse wire burns out 2 Voltage is not normal 3 oil tank 15 not start 1 Electric heating tube damaged 2 Temperature controller 15 out of work 1 tension on the two sides of film roll are unbalanced adjustment 2 Improper of pressure roller and heating roller Temperature is too low Speed is too fast 1 Laminating pressure 15 too small 2 Poor surface of printed Page 43 Total 55 pages PDF pdfFactory Pro iWHIWRA GE www fineprint cn Solutions 1 new one to replace it 2 Check the power voltage 3 start the oil tank 1 Replace electric heating tube 2 Repair temperature controller 1 Adjust air expansion shaft and change film 2 2 Adjust pressure roller to make pressure proper 1 raise temperature 2 decrease running speed 1 increase pressure 2 Clean dust on p
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