User Guide - All CNC Service & Sales, LLC.
Contents
1. 35 4 9 3 Database administration 38 4 10 PrT0Jee Uma ag6lu us Q uu is SE EPOR RACER NONE aeons 39 4 10 1 Project properties 39 4 10 2 Flange list 40 4 10 3 Flange properties 41 4 10 4 Flange properties Page 2 Administrator Mode 42 art one E A PRI 42 ein EE 43 4 10 7 Short waviness classes 43 5 MEASUREMENT 0 cece cece eee HR Hm 24 ANALYSIS 46 6 1 Setting points to zero manually 46 6 2 Best Fit Analyse 46 DL RNG EE 47 6 2 2 Best Fit Mode 47 7 EXPORT AND 48 7 1 1 Export content 49 1 1 2 Report Header Corporate symbol 49 r D GEET 50 8 ACCESSORIES AND FIXTURES 51 Status Pro ProFlange v3 User Guide wa 3 ProFlange 3 QUICKSTART GUIDE ProFlange Vo Quickstart Guide 1 Turn on the Display Unit and the Bluetooth Sensor St2. Ring Name Ring 1 waviness ae You can add or delete Ka Ring Diameter flanges to the list by pressing En this icon ow By pressing this icon you will be guided to the Point list Status Pro ProFlange v3 User Guide USAGE 4 10 6 Point list All relevant details regarding each measured point can be viewed here You can name the points as desired and see when the point was measured and with which sensor 4 10 7 Short waviness classes The choice of short wavi ness class can be chosen from the flange properties page by pressing this icon You can view or change the class of waviness here Using these icons you can add or remove short wavi ness classes Flange 1 flange with 2 rings gt Ring 1 waviness gt Point list point 1 point 3 name point 4 j Date Time Z Value mare gan 1 08 12 2011 13 35 17 5 660 mm Radial affset Power Origin Voltage Quality Ion Flange 1 flange with 2 rings gt Shot waviness classes 3MP 30 4MP 45 d 3 gt 4 ist Tolerance 0 250 mm Rand 2 159 2nd Tolerance 0 300 mm When a waviness class is added the next higher class is automatically chosen You can change the tolerances for the classes at will and allocate colours as desired see flange properties Status Pro ProFlange v3 User Guide aF 43 ProFlange MEASUREM
3. X AXIS 11 3 SOFTWARE INSTALLATION UND 12 3 1 Installation using a Windows Installer 12 3 2 Installation without a Windows Installer 13 3 3 Connecting Sensors with the Software 13 3 3 1 Choice of sensor 14 3 32 SBIISOFSOSEBI ee Ae ee ditas GOL burg el d 14 So LICCNSO KEY cscs ION St EE EE 14 3 3 4 Connection status a 15 2 m fS Status Pro ProFlange v3 User Guide QONTENT Ee ee EE 4 PROFLANGE V3 USAGE 0 ccc cece cece 16 d Start ul Ce EE 16 4 1 1 Open existing measurement opens a previously stored measurement 16 4 1 2 Start a new measurement Initiate a new measurement 17 SANTO CIE 19 BO EE 20 1 4 2D VIEW L2 io ek ndm ACE e aC ORC 25 F P scans 26 4 6 Short Waviness 28 RN EE 31 d N00 EE 32 4 8 1 Open a measurement 32 4 8 2 Storing a measurement 33 I Teia leet EE 34 SOLD USE rel 35 4 9 2 Advanced Set up
4. Aligning the laser X Axis Rotate the IR mirror on the T330 Laser to a position at 90 to the T330 Laser Position the R280 R310 Sensor on the flange at 90 to the T330 Laser Choose and press the POS X button in the remote control or on the R310 Activate the IR function in the remote control or on the R310 D gt The laser plane is pulled down towards zero in the x axis Deactivate the IR function The laser plane should now be approximately parallel to the measurement surface at all four coordinates within the flange If there are large deviations from zero in one or both axes it may be necessary to repeat the alignment process Status Pro ProFlange v3 User Guide 11 ProFlange INSTALLATION AND PREPARATION 3 Software Installation und Preparation If you have purchased a system complete with tablet PC from Status Pro then all the necessary software installation and preparation will have been completed and tested You can unpack the system turn it on and start measuring straight away If you have chosen to use your own PC for measuring or if you are updating you existing software then proceed as described below 3 1 Installation using a Windows Installer Locate your file ProFlangeV3 Setup exe Carry out the installation and follow the instructions presented Bestatigen n CU Programme Status Fepibro me V 3 eysbem ProtLine maa you are updating an earlier softwa
5. Pro ProFlange v3 User Guide 49 ProF lange 3 EXPORT AND REPORT eTy 7 2 Report The exported measurement report contains all relevant information e Report header as desired e Measurement name e Who carried out the measurement Laser Receiver Serial Number e Date Time of measurement e Comments as required e Graphics of X and Y Status Pro e Statistical information e Analysis method i e Best Fit e Complete table of measurement data 50 m sWrsaaeassaWsFca Status Pro ProFlange v3 User Guide ACCESSORIES aschinenmesstechnoi Q Accessories and fixtures 1330 Sweep Laser BG 830203 T330 Self levelling Sweep Laser provides the basis or reference for the majority of geometrical applications The second com ponent within the system will be one or more sensors measu ring the beam position The Self levelling capability coupled with intuitive ease of use are key features within our measure ment system Whether you are measuring Levelness Flatness Straightness or even more complex tasks the Status Pro Measurement System provides a reliable yet easy to use soluti on for your problem The R280 essentially measures the distance between the work surface and the laser beam The T330 laser provides a near to 360 laser plane with a Sensor reachability of around 80m Bluetooth communication with the PC and a changeable Li lon rechargeable cell giving 8 Hrs measurement time Meas ra
6. Pro ProFlange v3 User Guide INSTALLATION AND PREPARATION NM 2s chincnamesstechni When sensor and software communication has been established then the sensor symbol in the top right hand corner of the measurement screen will be coloured red and yellow 3 3 4 Connection status 1 Bluetooth in the UMPC is turned off no sensors are connected with the software gt Check if Bluetooth is switched on or not re start the software 2 Bluetooth is turned on but no sensors are connected with the software gt f you have not yet registered your sensor with the software proceed from chapter 3 3 gt the greyed out sensor icon to initiate a short sensor search gt f necessary check the Bluetooth mode on the sensor R310 BT 3 Bluetooth is turned on and a sensor is available and connected Status Pro ProFlange v3 User Guide w 15 ProFlange 3 USAGE 4 ProFlange 3 Usage When ProFlange V3 is started the sensor is connected automatically If the connection fails follow the instruction in the Connecting Sensors link 4 1 Start dialogue Initially you have the choice between Open existing measurement gt opens a previously stored measurement What do you want to do Start a new Measurement Open existing measurement Start a new measurement initiates a new measurement opens a template 4 1 1 Open existing measurement opens a pre viously stored measurement All releva
7. main view the rings at hand are listed By clicking on the rings you can choose which and how many of the rings are to be included for the Best Fit analysis In this exam ple Ring 1 was chosen and Ring 2 was deactivated Ring select for Bestfit Mame Ring 1 waviness Ring 2 Taper Tilt Daemater Mame 2950 00 Ring 1 waviness 2540 00 Ring 2 Taper Tilt In such cases when a tilted ring or a taper is required one ring lower or higher than the other it does not make sense to include both rings in the calculation as the Best Fit ana lysis or plane would be placed through both rings This would cancel out taper and tilt 6 2 2 Best Fit Mode Sib 4j This is the default and the most commonly used mode With this mode the plane is placed through a measured points and Is very useful for the analysis of pure waviness _ The 3 lowest points Mode calculates the plane using the three lowest points of the ring or flange and setting them to zero This is the plane on which the ring or flange would lie if placed on as the three lowest points are set to zero E353 PS The 3 highest points Mode calculates the plane using the three highest points and setting them to zero In this case the zero plane would lie above or on top of the flange or ring Status Pro ProFlange v3 User Guide 127 ProFlange 3 EXPORT AND REPORT Z Export and Report By pressing the CSV icon you can access the reporting and expor
8. rings that are directly neighboured or next to each other if there are more than two rings then the outside two rings are firstly illustrated afterwards the next ring in the inward direction and so on The change between rings 15 achieved by scrolling down within the Point table Analysis table In the middle table the statistical values of the measurement or flange as a whole are shown 20 es Status Pro ProFlange v3 User Guide USAGE NE Result table Choose a point by clicking on a bar within the diagram The vertical grey bar indicates the present position All relevant information concerning the present point is shown in the Points Table When scrolling down in the Points Table the next rings in the inward direction are shown successively The last inner ring has no data concerning tilt or taper Zoom Zoom in within the diagram simply move the cursor to the top left hand corner of the diagram then click and hold the left mouse button then drag the cursor towards the bottom right hand corner To zoom out press and hold the left mouse button then move from bottom right towards top left within the diagram SCH To return to the full view simply press the Max icon e The statistics table will appear when this symbol is pressed see 3D view XYZ The XYZ button reveals the labelling options see 3D view Status Pro ProFlange v3 User Guide 27 ProFlange USAGE R 4 6 Short Waviness The short w
9. storing of the measurement will be carried out when the diskette symbol is pressed Status Pro ProFlange v3 User Guide 33 ProFlange 3 USAGE EE 4 9 Toolbox In the Toolbox you can carry out adjustments concerning the measurement as follows een on 4A WN wech A SxnbasFro VI 3 11512 16 0 de Ge System Unit Choose the units of measurement Precision settings Choose the displayed measurement precision resolution Display averaging time Choose the screen averaging time Measurement duration Choose the duration of the a triggered measurement Tolerances Direct link to the tolerances input in the project manager User Role Choose normal or expert mode and advanced set up gt 4 9 1 Window Control Maximize or minimize the measurement screen size Remote Control Opens the remote control window for the R280 gt 2 3 SW Version information Opens the remote control window for the R280 Toolbox Return to the previous screen Log file View the log file Connection Protocol Seek Search for new receivers gt 3 3 License Enter the license key for a newly connected receiver gt 3 3 3 Database Choose different database gt 4 9 3 34 mwwcVWeii c Status Pro ProFlange v3 User Guide USAGE O eer 41 9 1 User role User role On Site Mode This mode is set as a default Only functions necessary for
10. 0 has a measurement range of 40mm The measuring distance between T330 and R280 is up 80 metres Communication between the R280 the T330 and Remote Control RC310 is over Infra red communication between R280 and Display Unit UMPC is over Bluetooth A button for triggering a measurement remotely is also housed within the sensor ensu ring complete concentration on the measurement R310 Laser Receiver BG 830134 The R310 is a robust sensor for use with the rotating beam of the 1330 The R310 has a measurement range of 80mm The measu ring distance between T330 and R310 is up to 80 metres Communication between the R310 the T330 and Remote Control RC310 is over Infra red An LED display and a touchpad for the menu make the R310 into a complete measurement equipment in itself without the need for software or a PC An optional Bluetooth attachment is available for use with the UMPC and software Status Pro ProFlange v3 User Guide ProFlange SYSTEM SET UP 2 System Set up To measure the flatness of a flange we need a 330 Sweep Laser and either a R280 or R310 Laser Receiver The laser plane is first aligned more or less parallel to the measure ment surface which can be horizontal vertical or even sloping The rotating laser beam provides a virtual plane and the sensor simply measures the distance between the surfa ce and the laser plane 1 Horizontal situation If the flange is positioned h
11. 000 mrad I HAN e 2 0 400 mm EH lt Min 1 000 mrad E roe The colour for each tolerance condition can be freely chosen by clicking the colour box next to the appropriate tolerance A colour dialogue opens and then by adjusting the RGB slide con trollers the desired colour can be chosen Chose color Flange Diameter outer inner In the Administrator mode the flange extreme diameters can also entered but only for documentation purposes e z4 By pressing this icon you will be guided to the Ring list By pressing this icon you will be guided to the Short waviness classes 41 Status Pro ProFlange v3 User Guide 42 USAGE 4 10 4 Flange properties Page 2 Administrator Miode n the Administrator mode pressing this button it Will take you to a second Flange properties page where you add aserSeriatumber Receiver Serial Number more details see right Measured By Support Connecting Flange By pressing this Icon you will be guided to the Ring list 4 10 5 Ring list The Ring list shows details of the rings that have been already entered Each ring can be chosen sepa f rately and its properties viewed 2640 00 and if need be edited The rings are sorted with the greatest dia meter to the top Flange 1 flange with 2 rings gt Ring list 2960 00
12. 65E 10 13 Design DTP Seichter amp Steffens Grafikdesign D 44229 Dortmund Germany Copyright 2013 Status Pro Maschinenmesstechnik GmbH This brochure or parts thereof may not be copied or reproduced in any other way without prior approval by Status Pro GmbH Technical correctness and completeness remain reserved and may be subject to changes without prior information Information about mistakes this brochure may contain will be welcome at any time
13. ENT 5 Measurement When you start a new measurement or open an existing one the start screen is always a 3D view of the measurement or template m When this icon is visible you can turn the flange to the desired perspective x lt ICON ES This icon indicates a fixed frozen view and is obtained by pressing the Choose the start point After initiating the measurement procedure the measurement monitor with value appears as soon as the value is stable press the measurement button within the monitor or press the measurement button on the R280 to trigger and record a measurement After the mea surement has been recorded the next point to be measured will be selected automatical ly M w Status Pro ProFlange v3 User Guide MEASUREMENT O R The measurement order is 1 outer 1 inner 2 outer 2 inner outer etc When there are more than two rings the order is always from the outer to the next inner point and the to the next outer point An existing point can be deleted by pressing the N V button within the monitor The measurement screen can be maximized by carrying out a double click on the mea surement value within the monitor This can be useful when measuring alone as the UMPC can be left alone and you only need to carry the sensor with you the values are visible from a distance and the measurement is triggered using the R290 In the maximiz
14. Flatness e 7330 Self levelling Sweep Laser e Laser Receiver R280 with Battery and Charger e Laser Case with foam inlays IP 65 e v3 with license key for R280 e Accessories Status Pro ProFlange v3 User Guide 53 ProFlange ACCESSORIES E V u LL L LLL SP ProFlange 20 Starter Package with IT for Flange Flatness e 1330 Self levelling Sweep Laser e Laser Receiver R280 with Battery and Charger e Display Unit UMPC DU320 with touchscreen e Laser Case with foam inlays IP 65 e v3 Software with license key for R280 e Accessories SP ProFlange 30 Professional Package with IT for Flange Flatness and Parallelism e 330 Self levelling Sweep Laser e Laser Receiver R310 e Laser Receiver R545 e Display Unit UMPC 00320 with Touchscreen e RC310 Remote Control for T330 or R310 e Laser case large IP 65 e ProFlange v2 Software with license key for R310 e Accessories es Status Pro ProFlange v3 User Guide MEMOS amp Status Pro aschinenmesstechnik Memos Status Pro ProFlange v3 User Guide 55 S b y gt G Status Pro m aschinenmesstechnik Status Pro Maschinenmesstechnik GmbH Mausegatt 19 D 44866 Bochum Phone 49 0 2327 9881 0 Fax 49 0 2327 9881 81 www statuspro com info statuspro com x MADE IN europe L Distributor BA 10
15. ProFlange v3 Software for Flange Measurement User Guide gt BA 1065 E 10 13 Another fine solution by Status Pro 5 1 5 5 1 ProFlange CONTENT User Guide English Software ProFlangev3 September 2012 Software Version 3 1112 16 0 We would like to congratulate you on the purchase of your Status Pro Software Before initial usage you should carefully read the safety instructions as well as the user guide lines contained in this manual We wish you every success when using this Measurement Instrument Please note User Manuals can be amended when improvements or changes to the pro duct range have been carried out Use the link below to make sure you have the most up to date version of your User Manual www statuspro com doc Maschinengeometrie Bedienungsanleitungen BA ProFlangeV3 1065 E pdf Content PROFLANGE V3 QUICKSTART GUIDE 4 1 SYSTEM COMPONENTS 7 ER Eer EE 7 1 2 Laser EEN 7 E CS OK E TEEN 8 2 1 Horizontal situation quacuor arts rat anas aod ace 8 2 2 Vertical or sloping flange situation 8 2 3 Aligning the Laser using Infra Red IR 9 2 3 1 Aligning the laser Y AXIS 10 2 3 2 Aligning the laser
16. ProFlange v3 User Guide 13 ProFlange us INSTALLATION AND PREPARATION EE 3 3 1 Choice of sensor Select Device When the Select Device screen is opened press the icon at the bottom left hand side of the screen A further window called Search for Devices will be opened 3 3 2 Sensor search Bluetooth Kommenikatieansanschluss COS ikanu OOM In the Search for Devices window the dis Biuetocth Kommenikaisansanschluss COM covered com ports and Bluetooth devices will variae rcp COM b e liste d HDALDSIO Soft Data Fax Modem with Smart If several sensors are being showed then choose your sensor and confirm by pressing the OK button in the task bar The sensor will now be listed in the Select Device list All devices found within the Search for Devices will be listed under Select Devices This enables speedy changes between different sensors i e R280 and R310 if necessary Choose the desired sensor from the Select Devices list and confirm through acknowledging the tick icon 3 3 3 License key If a sensor is being registered in the software for the time then you will be prompted to enter a valid license key The license key should have been delivered with the software Enter the 16 digit code with or without hyphen an confirm by pressing OK If successful a green tick will appear confirm by pressing the tick es Status
17. art the ProFlange software using the desktop icon d Pro Flange V3 3 Choose wether to start a new measurement Start a new measurement or open a previous measure ment Open existing measurement Our following example will be a new measurements Start a new Fieasurement Open existing measurement 4 Specify amount of rings per flange Ring count on Ring count on flange flange 5 Specify the amount of points per ring Point count on ring 6 Choose direction of measurement progress either Flange Orientation F 1 clockwise CW or anti clockwise CCW e KI 7 Move to the next page YnFTaf TU Status Pro ProFlange v3 User Guide QUICKSTART GUIDE 8 Choose the appropriate ring New Measurement gt Ring properties y and enter the ring diameters i Ring Name Ring Diameter Ring diameter ea cue 3 Confirm by pressing the Y Far CT aw x icon 22 Ring2 5900 00 a x gt lt Hie N a 4 12 The measurement window will appear with the measurement value as soon as the value is stable press the measurement icon on the display or on the R280 sensor The next point to be measured will be displayed automatically The order of measurement is 1 Outside 1 Inside 2 Outside 2 Inside etc Status Pro ProFlange v3 User Guide ww 5 ProFlange QUICKSTART GUIDE 13 To save a measurement open the toolb
18. aviness is a very useful tool for judging point to point detail and not only the general waviness of the complete flange To emphasize the significance of short wavi ness a flange can have a general waviness of 1mm but If this millimetre is the difference between two or three neighboured point then there Is probably a kerb in the flange T 1 8 4 5 amp 7 B u sr Jl I2 14 ais iis 1 21 22 23 24 W Ring 1 wawa Ps Ringi Ring Ring3 Rimg4 Ring5 Ring Ring Rings 1 09 111 Shart waviness class name Tolerance 2nd Tal 2MB 15 0 50 0 70 3Mp 30 3 1 00 4MP 45 Laudis The Short waviness class can be chosen from the menu Please read chapter 4 10 Graphic chart The short waviness for each point is shown in the diagram The tolerances are shown as coloured lines in this case red If the values are not within tolerances the measured point will be shown in a colour other than green as entered in the menu Point results In the middle table the results can be viewed for the current point high lighted by the grey bar within the graphic chart Short waviness results The short waviness of the flange can be viewed here also depen dant on which class or classes were chosen or desired The statistical values are shown 20 wwwFF Status Pro ProFlange v3 User Guide USAGE Status Pro aschinenmesstechnoi Zoom zoom in within the diagram simply move the cursor to the top left hand corner of the d
19. aximise the diagram simply press the Max icon e The statistics table will appear when the symbol is pressed see 3D view XYZ The XYZ button reveals the labelling options see 3D view Status Pro ProFlange v3 User Guide w 25 ProFlange3 USAGE n 4 5 Taper In the Taper window the inclination of the flange is expressed as Taper mm and Tilt mrad The gradient is calculated and shown for each measured point The calculation is as follows Value of the inner ring point minus value of the outer ring point hence when the outer ring is lower than the inner ring we have a positive gradient and when the outer ring is higher than the Inner ring we have a negative slope or gradient Tilt reac Range Tilt mrad Max mln Range Tolerance O 80000 piriga Vakie A 0 05 0 18 O 87056 0 37410 1 19468 Rb Ring Point Point dame Taper Tiit mrad A Ring L 1 name pont 1 0 05 0 32410 Ring 1 2 0 09193 Ring 1 3 name pant 3 EISE Ring 14 oL 054511 Eng i 5 0 331 74 Ring 1 0 60538 T XS AE Graphic view In the graphic view the gradient of each and every point is shown as a bar chart Positive gradients are have a bar above the zero line and negative gradients are below the zero line If the value of the point is within the desired tolerances the bar Is coloured green values outside the tolerances are either red or blue in colour The graphic always shows
20. e you store the program folder and place a short cut on your desktop Windows 7 often blocks access to the default file path for third party Software making an Export impossible If this is the case please designate a different location for storage for example C Applications or desired a different partition It is also possible to run the soft ware without installing provision is that all the necessary files are complete It is also possible to copy the complete software folder onto other computers and to run the soft ware locally when evaluating for example If you have only received a ProFlange exe file for upgrading then replace the old with the new file in the main folder thus keeping all stored information and licenses 3 3 Connecting Sensors with the Software If you have purchased a system complete with tablet PC from Status Pro then the sensors will already be registered within the ProFlange software If you have installed the soft ware on your PC after starting the software the sensor will not be registered the sensor symbol is greyed out To register a sensor for the first time turn the sensor and ensure Bluetooth is turned on Enter the toolbox by pressing the icon at the bottom left side of the user screen then confirm by pressing the toolbox icon again In the toolbox menu there is a magnifying glass icon at the bottom left corner of the screen When pressed the Device Manager is opened Status Pro
21. ed monitor the following information is at hand Ring Number Point Number Ring name if applicable e Point name if applicable e Current measurement value Z value Double clicking the measurement value again minimizes the monitor After completing a measurement it is advisable to store the data quickly see chapter 4 8 2 Status Pro ProFlange v3 User Guide 45 ProFlange 3 ANALYSIS Analysis There are different tools for choice when analysing the data usually only one criterion or method is chosen 6 1 Setting points to zero manually In some cases it may be defined which points are to be zeroed In this case using the Zero button you can freely choose which point or points are to be set to zero If only one point is chosen then the whole scatter plot is raised or lowered accordingly When three points are chosen the plane will be defined over the three zeroed points Dance with 2 rings Sisi ek 123 Towers 123 B AMW Towel 6 2 Best Fit Analysis E By pressing the icon you can access the Best fit settings When a best fit mode is chosen the measured points are analyzed an ideal plane is laid through all the points so that the distance between each and every point with respect to the plane is minimized This is as tt were the zero plane through all points Qs Status Pro ProFlange v3 User Guide Status Pro ANALYSIS M maschinenmesstechai 6 2 1 Ring select In the
22. een for the database choice Is opened Different databases can be chosen in as far as they have been previously created or alternatively the file in the ProFlange folder ProFlange V3_empty mdb can be copied and re named Select DB ProFlangeV3amdb SC APrerammelStans Propra Hange The Select Database window is opened allowing the following options Choose an existing database by highlighting the database name and then confirming your choice by pressing the Icon bottom right with the green tick Choose a different database from your Diareyani States bene vestem pror ns hard drive as required by pressing the icon with i aber Programme the magnifying glass which in turn opens the lt Status Pro bata S Pr Flange search directory in the explorer JS a5 feni tit Deletes the highlighted database TAT Removes the highlighted database from the list without deleting Status Pro ProFlange v3 User Guide We Bee STATUS FTO WF es Chin m e S t 3 k USAGE 4 10 Project manager When the Project Manager has been opened the Project properties screen will be visible At the bottom left hand side of the screen there are now two buttons enabling a structured navigation through the settings procedure In addition at the top right hand corner there are symbols with red bordering indicating you present location withi
23. er symbol shows the charge level of the sensor battery The lower symbol shows the charge level of the Display Unit or PC battery 4 24 w qsrrL Status Pro ProFlange v3 User Guide USAGE eer 4 4 2D view In the 2D view the flange is depicted as if it has been unravelled or opened out A sinu soidal line is not unusual here as it is essentially a circle de Kng Mame amp leper rnrad i 1 EFRiru1 nane Goin 1 13 0 2943 A 1 Ring 2 d SD OJI DUU d So bg SS Graphics All measured rings are displayed within the diagram and are displayed using unique symbols The parameter lines or guides are displayed as coloured lines measure ment points which are outside of these tolerances are clearly visible The tolerance or guidelines can blended in or out by toggle clicking within the graphic window Information By hovering the cursor over the measurement points within the diagram a grey column will appear and a desired point can be chosen by moving to the left or right The measurement information for the appropriate point is displayed in the lower table of information Zoom zoom in within the diagram simply move the cursor to the top left hand corner of the diagram then click and hold the left mouse button then drag the cursor towards the bottom right hand corner To zoom out press and hold the left mouse button then move from bottom right towards top left within the diagram poe To m
24. es XYZ 5 Labelling By clicking the XYZ Symbol the screen for the choice of labels is opened The measurement points are allocated with the desired information 1605 27012 ame 1 22 w wss lt KezscwHAtsm Status Pro ProFlange v3 User Guide USNS NE 6 Sr Point size The point size within the display can be adjusted again by moving the green point and setting the size as required 7 e Statistics When the cake diagram button is pressed the point analysis table appears right The details concerning the accuracy and reliability of each measured point Is listed here read Capital 6 for detailed information to Point Accuracy The table is freely moveable within the measurement screen 8 Task bar Open tool bar see 4 8 Trigger measurement see 5 Zero a point see 6 1 Choice of flange see 4 10 2 Choice of ring see 6 2 1 Best Fit mode see 6 2 2 3D view see 4 2 Close program Ooi a W N Status Pro ProFlange v3 User Guide 23 ProFlange USAGE 9 Scaling Using this feature you can change the scale of the diagram being dis ke played similar to a zoom feature 10 Connection status The upper symbol displays the Bluetooth avallability of the Display Unit or PC The lower symbol displays whether or not the measurement sensor is connected with the software see Chapter 3 3 4 11 d Battery status The upp
25. g this icon you will 1 open the stored Measurements XT screen enabling viewing or indeed 2 e E ae Flange 3R 24P 2600 03 41 2041 11 59 10 deleting of stored projects and erg Seen met measurements as follows 1 Closed files projects In block 1 there are three closed projects which can be opened by simply pressing on the appropriate project Click again to close 2 Project file opened The opened file shows the templates measurements contained 3 Measurement choice Click the appropriate file to be opened 4 Scrolling Use the arrow buttons icons to scroll through the screen entries 5 Waste bin The chosen file will be deleted 6 Cancel Open Cancels or closes the dialogue X or opens the chosen measurement 3 32 wwaI wsUOrr Status Pro ProFlange v3 User Guide Status Pro 4 8 2 Storing a measurement Using the diskette symbol you can save a measurement or template By pressing the icon the Save Project screen will be opened Save Project Projekt name New Measurement 28 08 2012 11 42 00 Measured by Projekt name The last saved project name will be suggested or you can choose a new Project file name Measurement name The name of the current measurement can be entered here Measured by The name of the person who carried out the task can be entered here Memo Any comments related to the measurement process before or during the measure ment can be entered here The
26. ge v3 User Guide G Status Pro USAGE eer ee Or eS bee as 4 2 Options bar 3D view 3D view of the flange This is the main screen used when carrying out the measurement 2D view 2D view of the flange opened out or unravelled You can analyse single point reliability as well as the relationship a particular point and its neighbours Taper Tilt view When 2 or more rings have been measured then the tilt and taper of the flange can be viewed when this button is pressed Short waviness view The waviness classes can be viewed here providing they were entered in the Project Manager a Data view Tabelled view of all of the measured points values Export Opens the Export Monitor here you can export all the information relevant to the measurement as a pdf file or as a csv file or simply pictograms as a bmp file Measurement monitor delivers real time values from the sensor Remote control opens the remote control feature enable control of the R280 sensor Abbruch Closes the menu bar Status Pro ProFlange v3 User Guide ww 19 ProFlange USAGE 4 3 3D view ai e sperm Cem nre i a eir n PE cree t y NEM JD SUD TT en Zens K EE SE m Se 10 11 Standard 1 Info bar Detailed information is shown here flange number rings measurement points ring diameter and present point value 2 View Control Using this feature you can change the
27. iagram then click and hold the left mouse button then drag the cursor towards the bottom right hand corner To zoom out press and hold the left mouse button then move from bottom right towards top left within the diagram V To return to the full view simply press the Max icon The statistics table will appear when this symbol is pressed see 3D view XYZ The XYZ button reveals the labelling options see 3D view Calculation The short waviness class for 2 points for example observes each and every point within the flange in direct relation to the points directly neighbouring one to the left and one to the right A short waviness class for 3 points for example observes two points to the left and two points to the right of each and every point on the flange Example of class 2 short waviness SW The following diagram illustrates a measure ment judged to Class 2 Left 2D view right short waviness view Point 10 is viewed in relation to points 9 amp 11 Point 11 is viewed in relation to 10 amp 12 Point 12 is viewed in relati on to 11 amp 13 be ed E 0 26 0 1 0 04 0 07 4 i d 8 9 10 11 12 13 This shows for Point 11 red area two short wavinesses orange area Point 10 0 27 with Point 11 0 01 0 26 mm Point 11 0 01 with Point 12 40 16 0 17 mm The largest value shown is 0 26 and therefore the SW Class2 value for Point 11 Status Pro ProFlange
28. ientation Enter either clockwise or anti clockwise counter clockwise Tolerance Longwaviness you can enter one tolerance threshold more than one threshold by entering a value at 1 and or 2 or no threshold using the N V button Taper Tilt Tolerance Tolerance threshold for tilt and taper can also be chosen Negative Tilt is a tilt towards the flange centre Go to the next page End entry X In this case the tick cannot be acknowledged as data is missing Status Pro ProFlange v3 User Guide 17 ProFlange USAGE ees Page 2 New measurement gt Ring properties oF G N New Measurement gt Ring properties Ring Name EI Ring Diameter ouber ring 1960 mm 2 1 outer ring 1960 mm 2 inner ring 1640 mm Ring name Choose a ring from column 3 and give it a name or leave as the default Ring diameter Enter the diameter of the chosen Ringliste Shows a list of rings to be measured counting down in diameter Back to page 1 Flange properties Break off entry procedure X Complete the information entry procedure Tick After confirming your entries you will automatically move on to the 3D view where the flange is depicted with the entered attributes The measurement can be carried out imme diately When entering the ring diameters enter the diameters at the points directly under the sensor and not the physical inside and outside diameters of the flange 18 es Status Pro ProFlan
29. lete menu bar with all functions available Status Pro ProFlange v3 User Guide gt USAGE GG Status Pro aschinenmesstechni If the tilt taper function is deactivated then the graphic below will be visible in the User Mode The functions deactivated in the Administrator Mode will not be available in the Project Manager within the User Mode Security for example 8 If the Point Button has been deactivated then only the Administrator has a complete overview of all points measured within the Project Manager In this view extensive infor mation concerning every measured point Is available e g Date and time the receiver used If for example a point was measured twice this would be visible as the time would be different The Log Button will open the log file showing the sensor connection protocoll with the software This function is normally only useful when connection problems arise enab ling the Administrator to assess the problem and if necessary communicate with Status Pro personnel to find a solution for the problem If desired this function can be deactivat ed Lock Advanced Setup In the future the Advanced set up function can be safe guarded using a pass key in Version V3 1112 16 0 not yet available Return to the normal Toolbox view using the Back Button Status Pro ProFlange v3 User Guide wa 3 38 ProFlange USAGE 4 9 3 Database administration By pressing the database icon the scr
30. n the manager 4 10 1 Project properties The appropriate information for the measurement can be en tered here Project properties Project name Start Dare Time DEMO project e I Project Location Project Name DEMO fearon aa Pus Date Time E kees EMO Herne al surveyer Location e Contractor e Who is measuring In the Administrator Mode the following additional information EX can also be entered By pressing this icon you will be guided to the flange list Status Pro ProFlange v3 User Guide Gw 39 ProFlangevs USAGE 4 10 2 Flange list Here you will find the flanges previously stored Any number of flanges can be stored within a project You can add delete flanges to the list by pressing this icon Choose the flange you wish to proceed with by pressing on the name and highlighting it 40 Es Status Pro ProFlange v3 User Guide 2 Status Pro WISSEL thin a Eech 4 10 3 Flange properties Here you can view and or edit all information concerning the flange measurement Flange 1 flange with 2 rings Range w nth 2 rings Flange Name Point count en each ring Flange Orientation Points per Ring G fo oG e Direction of measurement e Long waviness tolerances e Taper Tilt Tolerances 11 Tolerance Longwaviness Taper Tit Tolerance mrad mE e 110 200 mm E Max 0
31. ng the Laser using Infra Red IR The following chapter describes the process of aligning the laser to a surface using either the remote control function of the R280 R310 or by using the buttons on the 1330 Laser the latter takes more time and requires more handling experience Remotely controlling with the R280 is achieved using the ProFlange V3 Software or if using the R310 Sensor then the built in features are used consult the R310 Manual Start the Remote Control Monitor within the ProFlange SW by pressing the Infra Red button on the task bar Remote Control Z Status Pro ProFlange v3 User Guide ww 9 ProFlange SYSTEM SET UP 2 3 1 Aligning the laser Y Axis Place the R280 R310 nearest to the T330 on the flange 0 Press the 0 button Open the IR mirror on the laser to around 45 and point it towards the opposite side of the flange Place the R280 R310 farthest away from the T330 on the opposite of the flange v Choose and press the POS Y button in the remote control or on the R310 Activate the IR function in the remote control or on the R310 gt The laser plane is pulled down towards zero in the y axis Deactivate the IR function Check the zero position of the laser plane at the nearest and farthest points of the y axis again and if necessary repeat the process 10 es Status Pro ProFlange v3 User Guide x SYSTEM SET UP C Status Pr aschinenmesstechnsir 2 3 2
32. nge 40 mm Resolution 0 01 mm Status Pro ProFlange v3 User Guide w 51 ProFlange 3 ACCESSORIES R310 II Laser Receiver BG 830134 The R310 essentially measures the distance between the work surface and the laser beam The T330 laser provides a near to 360 laser plane Sensor reachability of around 80m The sen sor has a keypad giving complete access to all features without the need for a PC Real time measurement values over the LED Display If required Bluetooth communication with a PC is pos sible using a combined BT Battery pack Meas range 80mm Resolution 0 01 mm Battery pack exchangeable as required With Bluetooth BG 830135 Without Bluetooth BG 830136 DU 320 Display Unit with touchscreen IT 200410 Rugged Touchscreen PC mit rubber protectors and a display shield Internal and external Battery packs with hot swap capability Data transfer either over Bluetooth or USB Pen ee drive Perfect for on site use ri md amp Bal 52 mw nwErs lt s Status Pro ProFlange v3 User Guide x ACCESSORIES Status Pro aschinenmesstechni Tripod 01 Adj height 545 mm 935 mm Weight 5 5 kg Tripod 1 5 P Adj height 760 1700 mm Weight 12 Tripod 02 P Adj height 870mm 1900 mm Weight 12kg Tripod 03 Adj height 1160mm 2520 mm Weight 13kg Tripod 04 P Adj height 1880 mm 3910 mm Weight 19 kg SP ProFlange 10 Starter Package for Flange
33. nt information for the flange ring count point count diameter etc can be stored as a template without any measured points This accelerates a measurement on site as all the parameters are ready for recall when measuring To do this proceed as in the next chapter The following pages describe how to make a template for regular use Information on how to find and open a template is described under chapter 4 8 1 10 msWvsswwF c Status Pro ProFlange v3 User Guide a Status Pro maschinenmesstechni 4 1 2 Start a new measurement Initiate a new measurement To proceed a certain amount of detail must be entered Page 1 New measurement gt Flange properties e G a G New Measurement gt Flange properties Project name 1 _Standard Flange Name 2 Flange Nr 1 3 Ring count on flange Point count on each ring Flange Orlentation 9 z Lg ET e n 4 6 Tolerance Longwaviness meris Tilt Tolerance mrad 1 A X 1 000 mrad 8 Project name Choose suitable name for the project or leave as the default _Standard all measurements would then be stored under Standard Flange name Allocate the flange to be measured a name for unique identification it is also possible to leave the default Flange Nr 1 Ring count on flange Enter how many rings within a flange are to be measured Point count on each ring Enter how many points are to be measured within the rings Flange or
34. orizontally and has been levelled then the set up is achieved very easily by acti vating the self levelling function of the T330 To do this simply press the levelling button on the T330 The T330 now adjusts both the X and the Y axes paral lel to the flange as in the horizontal plane both axes are sensitive to gravity The four LED 5 surrounding the laser aperture keep you informed of the levelling pro gress When the LED s are lit constantly green then the laser has completed the levelling process Nevertheless make a quick check using a sensor to make sure the laser plane is parallel to the measure ment surface 2 2 Vertical or sloping flange situation If the flange is not horizontally placed the 330 Laser may have to be secured to the flange using the flange adapter BG 830580 and one of the flange holes The laser is placed on the measurement side of the flange the long M8 screw is placed through a screw hole from the reverse side of the flange and screwed into the M8 threaded hole in the laser The cone is moved up to the flange and then the knurled clamping nut is tightened against the cone thus clamping the laser to the flange D mnr rwsss Status Pro ProFlange v3 User Guide SYSTEN SET UP Ensure before finally tightening the knurled nut that the nose of the laser is pointing towards the centre of the flange see photo Only in this position can all the points on the flange be measured 2 3 Aligni
35. ox a NE Standard 14 Then press the icon displaying a diskette Save Project 15 Enter the measurement name as desired naming is not D compulsory as each mea J surement has a unique date beer and time stamp ensuring Mew Measurement 11 11 2011 11 22 33 identification Measured by Memo 16 After entering the appropriate details press the diskette symbol 17 A measurement can be exported as follows a Press the 3D illustration icon b Pressthe csv button c Confirm your choice by pressing csv again d The measurement is saved in C Programme Status Pro ProFlange V3 export 6 mw wwu mmS aeca Status Pro ProFlange v3 User Guide gt Status Pro 1 System Components 1 4 Laser source To carry out a flange measurement we utilise the T330 Sweep Laser from Status Pro 1330 Self levelling Sweep Laser BG 830203 The T330 sweep laser delivers in addition to the beam for straightness a laser plane perpendicular to the linear beam This laser plane enables flange measurements to be carried out using the self levelling properties of the 1330 if needed Ease of use and flexibility are keywords when describing the 330 making complex geometrical tasks a lot simpler 1 2 Laser Receiver For flange measurements there is a choice of two sensors R280 Laser Receiver BG 831500 The R280 is a robust sensor for use with the rotating beam of the 1330 The R28
36. re version then take care not to overwrite your previously stored measure Dis Dais az berete vorhanden Eh ments or license key set ups for your sensors You will sign be prompted to choose whether or not you wish to save 2 Geess overwrite Ee Sof eebe screen Tierden The standard installation path is C Programs Status Pro ProFlange V3 Windows 7 often blocks access to the default file path for third party Software making an Export impossible If this is the case please designate a different location for storage for example C Applications or desired a different partition The ProFlange V3 file contains several different folders and files backup 1 backup For backing up your measurements export 2 export gt Exported measurements are stored here system 3 log gt Log files useful when troubleshooting are stored here uninstall 4 system Database set ups parameters and license keys are S bFtowdthunk dll stored here FS Licensev3 rtf ProFlange exe 85 wd2wbt dll 12 mF Status Pro ProFlange v3 User Guide P INSTALLATION AND PREPARATION Status Pro A short cut link to the ProFlange Software will be placed on your desktop n during installation Li Pro Flange V3 3 2 Installation without a Windows Installer If you have received the software as a complete folder without the installer then you can freely choose wher
37. the data can be sorted as wished for example sorting using the Z values The table delivers the following information for each measured point Z or measurement value Taper Tilt Point Name Angular position Ring Diameter Ring name Measurement reliability or quality Date and time Sensor temperature and Data Origin You can scroll through the measurement data either using the arrow buttons or by using the touch screen with stylus or your fingers Analysis table In the lowest table you will find the statistics for the measurement as a whole e Chosen Units and tolerances e Taper Max Min Absolute e Highest and lowest point Peak to Peak e Average and Standard Deviation e Median and RMS Root mean square Status Pro ProFlange v3 User Guide 31 ProFlange USAGE EEN 4 8 Tool bar Using the tool symbol at the bottom left hand corner of the main screen you open the tool bar containg the following options 1 Project manager Settings for the Project and Information concerning the Rings Flanges Points Tolerances as well as Analysis can be found here see 4 10 2 Empty page Starts a new measurement see 4 1 2 3 Open folder Opens a stored measurement or template see 4 8 1 4 Save Saves the current measurement opens save to disc dialogue Ad 5 Toolbox Opens the toolbox for adjusting parameters etc Gg Tool bar Closes the tool bar 4 8 1 Open a measure ment Measurements n By pressin
38. the measurement are visible enabling ease of use Advanced set up adjustments are not available The range of avai lable functions can be preset by the Administrator User role Administrator Mode 2 J Inthe administrator mode all functions are freely available and e 6 visible Advanced set up capability as well as the setting up of the On Site Mode Is possible 4 9 2 Advanced Set up Specialised setting up is possi n ble here 1 ixed Bing distance tw Show Shortwsrvemess balerance Fixed Ring distance This Is the standard mode If deacti vated the 3D display will be shown with real time scaling which means the rings within the measurement could be dis played on top of each other Use only if needed Visible Functions Show short waviness tolerance If this option has been chosen the points within a measurement will be analysed with respect to short waviness to each other Status Pro ProFlange v3 User Guide Gen 35 36 ProFlange 3 USAGE Measured points outside of the pre determined tolerances will be displayed coloured as determined Examples of long waviness left and short waviness right on the same flange er 19805 ajma Here you can activate or de activate the functions to be visible in the Onsite Mode Choose carefully to avoid confusing the person measuring or indeed to control aspects of the measurement The graphic below shows a comp
39. ting view Export Project Select parts to export Export Heacer Image Select parent folder fer exponi Ca ProgrammelStatus Pr lPro Flange Valexporti The File path is set to the Export File of the measurement software as a default This is normally C Programme Status Pro ProFlange V3 Use the folder icon to designate a different file path or destination file for the export task If a pen drive USB is connected you can save directly to the drive or export the whole database to the drive When the destination has been chosen the CSV icon is pressed to carry out the task 48 Status Pro ProFlange v3 User Guide 8 EXPORT AND REPORT stati IS P 7 1 1 Export content The current measurement will be saved along with any zeroing or compensation chosen as well as the chosen zoom factor Additionally the CSV comma separated values file for further evaluation in MS Excel will be exported as well as the graphics in bitmap form A full Report in PDF format completes the export package 7 1 2 Report Header Corporate symbol A corporate symbol can be included into the Report To do this click on the Status Pro logo then go to the graphic file you wish to be displayed The chosen symbol will be displayed centrally and should be 745x144 pixels in size If the symbol is larger than 745x144 pixels the edges will be trimmed down equally Smaller symbols will be displayed centrally Status
40. v3 User Guide ws 29 ProFlange 3 USAGE f e LLILI ZLILLLILLULLUAMMML Example of class 3 short waviness SW For the same measurement we will now apply SW Class 3 Point 11 is compared to Point 9 Point 10 Point 12 und Point 13 EEY This shows for Point 11 red area three short wavinesses orange area Point 9 0 25 10 0 27 and 11 0 01 0 226 mm Point 10 0 27 11 0 01 and 12 40 16 0 43 mm Point 11 0 01 12 40 16 and 13 0 20 0 21 mm The largest value shown is 0 43 mm and therefore the SW Class3 value for Point 0s Status Pro ProFlange v3 User Guide Status Pro USAGE 4 7 Data view The data view contains all the relevant data for the measurement and for analysis Name flange with 2 rings Date 2611 12 13 Time 15 07 47 0 512990 he 2950 Ring 1 3 D 473501 name point 3 2950 Ring 1 0 563761 name polni 4 2060 RIng 1 D 532783 D 2060 Ring 1 D 552231 F 2960 Ring 1 0 008019 2950 Ring 1 0 557095 2950 Ring 1 0 508668 d 2960 Ring 1 D336 751 3 2860 Ring 1 0 415308 2900 Ring 1 0 430834 55 2980 Ring 1 D 507125 2050 Ring 1 4589550 93 0 2860 Ring 1 D 26099 2960 Ring dum E d m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i Taper 0 328 Tolerance Ei Min 2 353 r 920 040 0 38 Abs Tt Point results The results are sorted for Ring and Point respectively Through clicking a column header
41. view of the flange to meet your preference Some of the symbols have more than one function in this case scroll through to use the features cn Maximise view Use this button to return to the full view of the flange if you have ag been using the zoom feature QV 3D mode The globe signifies that the 3D view is active When you move over the Screen with your finger the graphic is freely rotatable 20 ws sMw Status Pro ProFlange v3 User Guide LJSAGE Status Pro aschinenmesstec The example below shows the flange in a vertical then in a horizontal plane Again choose the view most comfortable for you Teen Jefe be Sir F ce Doc Are ch De boe d Freeze By clicking the 3D globe display movement is disabled da Movement Clicking the crossed arrows again will enable up and down as well as side to side movement of the display in m Views By toggling the grids you can choose between view from below N from the side W Birds eye view with Point 1 at the top Top Birds eye view with Point 1 at the bottom Top THAN Doe ee Do eT Status Pro ProFlange v3 User Guide 21 ProFlange 3 LISAGE Ml 2 3 g Zoom Use the magnify feature to zoom in and out as required 4 Guidelines Through toggling the guides the zero plane then the max min planes will be displayed pressing again will remove all guid
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