VBA-4E1A-KE3-ZEJ/SR MANUAL
Contents
1. Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS Interface Symbol Catalog 1 Symbol Catalog O Il Information This symbol indicates important information Attention This symbol warns of a potential failure Non compliance may lead to interruptions of the device the connected peripheral systems or plant potentially leading to total mal functioning Warning This symbol warns of an imminent danger Non compliance may lead to personal inju ries that could be fatal or result in material damages and destruction 1 1 Abbreviations AS i AS interface actuator sensor interface AOPD Active opto electronic protective device CRC Cyclic redundancy check yo Input output EDM External device monitoring EMC Electromagnetic compliance ESD Electrostatic discharge PELV Protective extra low voltage PFD Probability of failure on demand PLC Programmable logic control Saw Safety at Work safety technic Issue date 24 11 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 3 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 2 1 2 2 2 32. El interruptor est en PRG olo Der entsprechende Eingang ist geschaltet oder 13 zeigt an Freigabe erteilt bei P2 71 O Corresponding input switched or 13 indicates Release granted for P2 1 l entr e sd correspondante est d clench e ou 13 indique validation on quand P2 1 l ingresso ES relativo commutato o 13 indica rilascio on se P2 1 la entrada correspondiente S est conmutada o 13 indica habilitaci n on si P2 21 S a 3 S o 3 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 23 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Installation Instructions LEDs Colors Status Signal Description DE LED an on allum e on en CE LED blinkend flashing clignotante ampeggiante el destellar Q LED aus off teinte fuori fuera 8 6 Montage e Jo 0 8 Nm Operating temperature 0 C 55 C Q5 6mm PZ2 7 LB IN Temperature rating for cable 60 75 C talia 2 at Use copper conductors only ini 2x 0 5 1 5 mm 1x0 5 1 5 mm 16AWG min 24 max 12 al 2x 0 5 1 5 mm AWG 2x24 12 auf Montageplatte mit 35 mm Hutschiene on mounting plate with 35 mm top hat rail sur plaque de montage avec profil support 35 mm su piastr
3. 2 4 Subject to reasonable modifications due to technical advances AS i Safety Output Relay General Remarks General Remarks Please read this chapter carefully before working with the documentation and the AS i Safety Output Relay with four standard inputs Product information This user manual is valid for the following Pepperl Fuchs GmbH devices AS i Safety Output Relay with four standard inputs VBA 4E1A KE3 ZEJ SR Function of this manual This manual instructs for the safe assembly electrical installation addressing start up as well as for the operation and for the maintenance of AS i Safety Out put Relay This manual does not provide instructions for operating machines on which this module is built in Please view the appropriate machine manual for corresponding information Target group This manual is intended for designers developers and operators of systems that will be safeguarded by one or more AS i Safety Output Relays The manual is also targeted to people integrating AS i Safety Output Relays into machinery per forming the initial start up or maintaining them AS i specifikation 3 0 The AS i Safety Output Relay with four standard inputs is designed according to the new AS i specification 3 0 Earlier specifications 2 1 and 2 0 continue to be fully supported Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Sing
4. 11 2008 AS i Safety Output Relay Installation Instructions 8 4 2 Checking safety relevant address 15 1 LCD OK o y s CONFIGURATION OK A I p ACTUAL CONFIG e 10 Me 3 12 13 A 14 15 X OK o Sos QUICK SETUP TEP AS I SAFETY DIAGNOSIS SLAVE ADDR TOOL 15A OK OK q FLAGS AS i AdresSe 1 5 ACTUAL CONFIG E n OK LPF 7 F 1 5 ASI MASTER IO ID IDI ID2 ESC on tan mem I head AS I CIRCUIT 1 AS I CIRCUIT 2 RUN Die korrekte Sicherheitsfunktion des Ger tes muss unbedingt in der Anlage berpr ft werden The correct safety function of the device must be verified once installed within the protected machinery Il faut imp rativement contr ler le bon fonctionne ment de la fonction de s curit dans l installation La funzione di sicurezza dell apparecchio deve imperativamente essere controllata nell impianto La funci n correcta de seguridad del aparato deber comprobarse sin falta en el equipo Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 20 AS Interface Installation Instructions 8 5 Programming of the non safety relevant AS i address
5. error LED LED yellow OUT See table for flashing LED pattern Device colors LED red ALARM PLC signals alarm Operational current 200 mA Supply power for sensors 90 mA Operational current AS i 30 Vpc Over voltage category 3 for operating voltage 300 V4c acc to VDE 0110 part 1 Voltage isolation gt 6kV Utilized standards EN 954 1 cat 4 IEC 61 508 SIL 3 EN IEC 62061 EN 13849 PLe Housing DIN rail mountable housing Ambient operating temperature 0 C 55 C Storage temperature 25 C 85 C Dimensions 114 22 5 99 length width height in mm Protection category according to Housing IP20 DIN 60 529 Only for the use in an electrical enclosure cabinet with minimum protection category IP54 Device Colors Value Color Description State change LED Out 0 green Output on on 1 green flashing 2 yellow Error lock Auxiliary signal 2 1Hz 3 yellow flashing 4 red Output off off 5 red flashing Waiting for error unlock signal Auxiliary signal 1 8 Hz 6 gray Internal error for instance fatal Only through turning power on all LEDs are error on the device flashing 7 green yellow Output released but not turned on Switched on by setting O1 off Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 2
6. error state The device resumes regular operation after the Monitor sent the signal error unlock green on Output Relay switched on Alarm off AS i output bit AO not set red on AS i output bit AO set 11 12 13 1 Y1 foff Corresponding input is not on yellow Switch set to PRG cyclic flashing yellow on Corresponding input is on T Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Maintenance 5 Maintenance 5 1 Controlling safe shutdowns The plant safety engineer is responsible for verifying that the AS i Safety Output Relay with four standard inputs works correctly as part of the safety system At least once a year it is necessary to verify the safe shutdown by initiating asso ciated safety related sensors or switchs Attention Press each safety related AS i slave and watch the reaction of the output circuits of the AS i Safety Monitor Attention gt D Check the maximum activated time and the total operating time These values depend on the PFD value chosen for the total failure probability Please refer to the information in chap Safety relevant data After reaching the projected maximum operating time three six or twelve months the entire safety system must
7. reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 22 AS Interface Installation Instructions 8 5 2 LEDs LEDs Colors Status Signal Description PWR gr n O keine Betriebspannung No supply power pas de tension de fonctionnement nes green suna tensione di funzionamento No hay tensi n de servicio rte vende 1 Betriebspannung vorhanden sicherheitsrelevante Adresse und oder AS i AB Adresse verde 9 ist 0 Supply power is on safety relevant address and or AS i AB address is 0 1 tensione de fonctionnement pr sente adresse relative la s curit et ou adresse AB 1Hz AS i est de 0 tensione di funzionamento presente indirizzo relativo alla sicurezza e o indirizzo AB AS i 0 Hay tensi n de servicio la direcci n relevante para la segu ridad y o la direcci n AS i AB es 0 olo Betriebspannung vorhanden Supply power on tension de fonctionnement pr sente e I tensione di funzionamento presente Hay tensi n de servicio I FAULT rot red O AS i Kommunikation OK AS i communication OK communication AS i OK comu rouge nicazione AS i OK Comunicaci n AS i OK nor ale kein Datenaustausch mit dem AB Slave no data exchange with
8. the AB slave pas o 7 d change de donn es avec l esclave AB nessuno scambio dati con lo slave AB no ois hay intercambio de datos con el esclavo AB OUT gelb yel O Ausgangsrelais ausgeschaltet Output relay switched off relais de sortie teint rel low di uscita spento Rel de salida desconectado so 715 Wiederanlaufsperre wartet auf Startsignal nach Startsignal schalten die Ausgangsre amarillo O ais ein Error lock state waiting for start signal after transmission of start signal Out 19 put Relay switches on Blocage red marrage actif attend le signal Start apr s le 1 Hz signal Start le relais de sortie est commut Blocco riavviamento attivo aspetta il seg nale Start i rel di uscita vengono commutati dopo il segnale start Bloqueo de reini cio espera a sefial de inicio despu s de la sefial de inicio el rel de salida se conecta lo Das Ger t ist im entriegelbaren Fehlerzustand Wenn der Monitor das Signal Fehler O e entriegelung sendet arbeitet das Ger t wieder normal The device is in an un lock 1 able error state The devices resumes regular operation after the Monitor sent the 8Hz signal error unlock L appareil se trouve dans un tat d erreurs d verouillable Lor sque le moniteur envoie le signal d verouillage des erreurs l appareil fonctionne de nouveau normalement L apparecchio in stato di errore sbloccabile Quando il motore invia il segnale sblocco di erro
9. they do not operate independently The contacts 1 13 1 23 1 14 1 24 are potential free A cross short check is not available Ifthe device is set up to control two independent safety contactors con nected in series the connection between the safety contactors and the device must never be subjected to another potential as this could result in the inadvertent activation of the safety contactors Input 1 Y1 just like inputs 11 I3 is a standard AS i input Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 14 AS Interface Installation Instructions 8 Installation Instructions 8 1 VBA 4E1A KE3 ZEJ SR AS i Safety Relaisausgangsmodul AS i Safety Relay Output Module Module avec sorties relais de s curit AS i Modulo di uscita rel di sicurezza AS i M dulo de salida de rel AS i Safety Dokumentationen AS i Safety Relaisausgangsmodul mit konventionellen 4E ASIMON Konfigurationssoftware f r Windows Documentations AS i Safety Relais Output Module with 4 standard inputs ASIMON Configuration Software for Windows Documentations Module avec sorties relais de s curit AS i avec 4E standard Logiciel de configuration ASIMON pour Windows Documentazioni Modulo di uscite rel di sicurezza AS i con 4 i
10. to EN 62 061 SIL 3 and EN 13 849 performance level e 3 3 Correct use The AS i Safety Output Relay must only be used as defined in chap Application area of the device The AS i Safety Output Relay must only be used on the sys tem at which it was installed in accordance with this manual by adept personnel Information If used in a way differing from this description or if the device has been changed in any S way even during installation any warranty claims with respect to Pepperl Fuchs GmbH are invalid HO Issue date 24 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 5 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Safety 3 4 Disposal Information Electronic waste is hazardous waste Please comply with all local ordinances when disposing this product The device does not contain batteries that need to be removed before disposing it Izd Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 6 4 1 Ho Subject to reasonable modifications due to technical advances AS Interface Product Description Produc
11. 1 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS Interface Product Description 4 3 Safety relevant data Identification data Value Standard Safety category 4 EN 954 1 Safety category 4 EN ISO 13849 1 Performance level PL e Safety integrated level SIL 3 IEC 61508 Usage time TM in years 20 EN ISO 13849 1 Maximum operating time in month 12 IEC 61508 PFD 2 10 IEC 61508 EN 62061 PFHp 3 3 10 IEC 61508 Probability of a dangerous failure per hour EN 62061 Max system reaction time in milliseconds 50 IEC 61508 1 The PFD and PFH D values stated here are related to the maximum operating time of 12 month and a maximum usage time of 20 years according to EN ISO 13849 1 The relay s maximum switch time including the occurrence of errors is 50 ms starting at the time the code sequence is present until the switch off of the relay Additionally the response time of the monitor and the inputs must be included Subject to reasonable modifications due to technical advances Issue date 24 11 2008 Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Product Description 4 4 Electronic connection Terminal settings Description 11
12. 12 13 Inputs 11 I2 and I3 1 13 1 14 Output connection set 1 1 23 1 24 Output connection set 2 I I Supply voltage for inputs 1 Y1 EDM External Device Monitoring AS i AS i Connection to AS i bus L1 L2 L3 1 Y1 ASI ASI Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 10 Operating interface EE 1 14 1 239 1 24 ASI ASI INS LA 4 6 Indicators AS Interface Product Description Switch to select the operational mode PRG Safety relevant AS i address can be programmed Secure operation not possible RUN Secure operation possible non safety relevant AS i address can be programmed Addressing jack ADDR Indicators Display Meaning PWR off No supply power green 1 Hz flashing Operational power on safety relevant AS i address and or AS i AB address is 0 Issue date 24 11 2008 green on Supply power on Fault off AS i communication OK red on No data exchange with the AB slave Out off Output Relay switched off green 1 Hz flashing Error lock state waiting for start signal after transmission of start signal Output Relay switches on green 8 Hz flashing The device is in an un lockable
13. 3 Safety relevant data ian 9 4 4 Electronic connection rr 10 4 5 Operating interface i iii 11 4 6 blu mee Em 11 MAINtEN2NC de E 12 5 1 Controlling safe shutdowns ii 12 6 Address Assignment sess 13 6 1 Programming of the safety relevant AS i address 13 6 2 Programming of the non safety relevant AS i address 13 7 Safety Requirements cccceeeeseeeceeseeeeeeeeeeeeeseeeeeeeseeeeneeeeeeeeaes 14 Installation Instructions eese eres seen enean nennen 155 8 1 VBA 4E1A KE3 ZEJY SR iiiiin 15 3 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 1 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 8 2 8 3 8 3 1 8 4 8 4 1 8 4 2 8 5 8 5 1 8 5 2 8 6 Subject to reasonable modifications due to technical advances AS i Safety Output Relay Table of Contents lal e da iia 15 Front view and connections Connecting a safety contactor Programming the safety relevant AS i address PRG Address assignment Checking safety relevant address 15 Programming of the non safety relevant AS i address RUN 21 Address assignment LEDs MO ntaQe
14. FACTORY AUTOMATION VBA 4E1A KE3 ZEJ SR AS Interface Safety Output Relay SAFETY AT WORK JPEPPERL FUCHS SENSING YOUR NEEDS Em VBA 4E1A KE3 ZEJ SR With regard to the supply of products the current issue of the following document is appli cable The General Terms of Delivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotech nik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship JPEPPERL FUCHS AS Interface Table of Contents Table of Contents 1 Symbol Catalog civincicicaniiceiiiccanicaca nana ica cercania zi silenti cine 3 1 1 ADDrevViatiONS iii in aaa 3 2 General RemiarkKs orca etii aa da rir ida 4 2 1 Product informatio 2 eite iaia 4 2 2 Function of this MaNUAl 00 i 4 2 3 BEIC e o 4 2 4 AS I specifikation 3 0 icona iii 4 3 3 1 3 2 Application area of the device rrriiiii 5 3 3 Correct us lt il abili E 5 3 4 Disposal cs 6 4 Product Description iriure aaa 7 4 1 ASA Safety atWork iii 7 4 1 1 Special characteristics of the AS i Safety Output Relay sess 7 4 2 Technical Data 4
15. RUN 1 safety relay 4 standard AS i safety output output relay inputs 1 EDM inputs with 4 standard inputs mum mem mu mu a Eeee peon eres _ Fre Safety address AB Slave Safety address AB Slave ci RETE coco RUN 2 PROFIBUS QUICK SETUP AS I SAFETY DIAGNOSE TSLAVE ADR TOOL Issue date 24 11 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 21 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 8 5 1 Address assignment 1 41 SEARCHING SLAVE a SN QUICK SETUP AS I SAFETY DIAGNOSIS SLAVE ADDR TOOL AS i Safety Output Relay Installation Instructions LCD aa SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 0 HA PRG OK Q SLAVE ADR TOOL OLD ADDRESS 2 CD DA SLAVE ADR TOOL CONNECT NEW SLAVE OLD ADDRESS NEW ADDRESS so s Modul anschlieRen Connect module Reliez module Colleghi modulo Conecte modulo NEW ADDRESS 6A PRG SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 6A PRG OK qM SLAVE ADR TOOL CONNECT NEW SLAVE OLD ADDRESS NEW ADDRESS 2x ESC DI a 1 6A UNKNOWN SLAVE Subject to
16. a di montaggio con guida DIN 35 mm sobre placa de montaje con guia sim trica de 35 mm auf Montageplatte mit 35 mm Hutschiene on mounting surface with 35 mm DIN rail 1 sur plaque de montage avec profil support 35 mm su piastra di montaggio con guida DIN 35 mm Sobre placa de montaje con gu a sim trica de 35 mm 2 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 24 AS Interface Installation Instructions Issue date 17 9 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 25 FACTORY AUTOMATION SENSING YOUR NEEDS Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com F USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd Company Registration No 199003130E Singapore 139942 Tel 65 67799091 L J E mail sales sg pepperl fuchs com www pepperl fuchs com JPEPPERL FUCHS SENSING YOUR NEEDS Subject to modificatio
17. apore 7 79 90 91 Internet http www pepperl fuchs com 4 AS Interface Safety 3 Safety This chapter contains user safety information Warning Please read this chapter carefully before using the AS i Safety Output Relay in combi nation with other machine safeguarding components on protected machinery 3 1 Experienced staff The AS i Safety Output Relay must only be installed operated and maintained by qualified staff Qualified is a person who has a suitable technical education has been instructed in operating the machinery and has been informed about the valid safety guidelines by the machinery operator has access to the user manual 3 2 Application area of the device The VBA 4E1A KE3 ZEJ SR is a decentralized output module that safely con trols actuators on the AS i Safety at Work SaW safety bus system In this set up a Safety Monitor or a Gateway with integrated Safety Monitor re spectively controls the VBA 4E1A KE3 ZEJ SR A special characteristic of this module is its two different kinds of AS i addresses Safe AS i address VBA 4E1A KE3 ZEJ SR listens to the communication on the safe address and switches based on these data Non safety relevant AS i address The non safety relevant AS i address is used for diagnostic purposes and for Switching under PLC control All SaW output modules with the same safe AS I address switch at the same time The VBA 4E1A KE3 ZEJ SR is certified according
18. are Information By utilizing AS i Safety at Work safety requirements up to category 4 according to EN 954 1 and additionally performance level e according to EN 13 849 as well as SIL 3 according to EN 62 061 can be satisfied In order to satisfy the requirements of these safety categories all peripheral com ponents for instance the Safety Monitors all safe bus connections and all con nected sensors must satisfy these standards Special characteristics of the AS i Safety Output Relay Two redundant force guided relays Two parallel galvanically isolated contact sets 4 standard inputs External sensors supplied from AS i Programming jack Operating mode selector switch Issue date 24 11 2008 Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Product Description 4 2 Technical Data Inputs 3 standard inputs 1 EDM Outputs 1 relay 3 A 24 V DC 13 or 3 A 230 V AC 15 respectively AS i profile S 7 A E ID1 Code Shex default user changeable External device monitoring EDM Supplied from AS i about 24 V about 10 mA Displays 3 LEDs yellow 1 1 12 13 Status input 11 12 I3 1 LED yellow 1 Y1 Status EDM input 1 Y 1 LED green PWR AS i power supply LED red FAULT AS i
19. be checked for proper operation After reaching the projected total usage time 20 years the device must be checked by the manufacturer concerning its proper operation Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 12 6 1 6 2 13 AS Interface Address Assignment Address Assignment The device offers two different types of AS i addresses The safety relevant single AS i address is the target address for the device through which it receives the signal for the safe release of the output This ad dress is not used for communication the device only uses it to listen to ongoing communications This address can only be programmed if the switch is set to PRG The device uses the non safety relevant A B AS i address to communicate with the master in order to exchange diagnostics data I1 13 1 Y1 and control sig nals Alarm LED This address can only be programmed if the switch is set to RUN Programming of the safety relevant AS i address 1 Set device switch to PRG 2 Setdesired address by using the hand held addressing device or AS i Mas ter 3 Check programmed address by using the hand held addressing device or AS i Master 4 Check slave s ID code by using the hand held addressing device or AS i Master The
20. code should be set to F 5 Check slave s ID1 code by using the hand held addressing device or AS i Master Code should be the same as the tens digit of the address 6 Check slave s ID2 code by using the hand held addressing device or AS i Master The code should be the same as the ones digit of the address 7 Check slave s IO code by using the hand held addressing device or AS i Master The code should be 7 8 Ifthe settings in steps 3 to 7 were correct continue with step 9 Otherwise repeat starting with step 1 9 Set the switch on the device to RUN Warning The correct safety function of the device must be verified once installed within the pro tected machinery Programming of the non safety relevant AS i address This address can be programmed by using the hand held addressing device or AS i Master when the switch is set to RUN Issue date 24 11 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Safety Requirements 7 Safety Requirements The device uses two redundant force guided relays The module recognizes if one of the relays does not switch for instance if the contacts are welded The contact sets 1 13 1 23 and 1 14 1 24 use the same relay
21. ical advances 1 EDM inputs AS i safety output with 4 standard inputs as meni id idu Safety Address AB Slave PROFIBUS QUICK SETUP AS I SAFETY DIAGNO SLAVE ADR TOOL Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 18 AS Interface Installation Instructions 8 4 1 Address assignment LCD 1 41 oe ton SEARCHING SLAVE DI I SLAVE ADR TOOL ka OLD ADDRESS 2 NEW ADDRESS 0 Jl dI PRG OK Ss QUICK SETUP AS I SAFETY SLAVE ADR TOOL DIAGNOSIS OLD ADDRESS 2 SLAVE ADDR TOOL NEW ADDRESS 15 PRG OK J q S ues AS I CIRCUIT 1 ASI CIRCUIT 2 SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 15 PRG d al OK SLAVE ADR TOOL CONNECT NEW SLAVE SLAVE ADR TOOL OLD ADDRESS CONNECT NEW SLAVE NEW ADDRESS OLD ADDRESS NEW ADDRESS bs Be 1 18 Modul anschlieRen Connect module Reliez module Colleghi modulo Conecte modulo UNKNOWN SLAVE Issue date 24 11 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 1 9 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24
22. ngressi standard Soft ware di configurazione ASIMON per Windows Documentaci n M dulo de salida de rel AS i Safety con 4E convencional Software de configuraci n ASIMON para Windows 8 2 Dimensions 114 mm 99 mm Issue date 24 11 2008 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 1 5 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Installation Instructions 8 3 Front view and connections RH NEN NER NEN M A NER AI PRG sicherheitsrelevante AS i Adresse kann programmiert werden Kein Schutzbetrieb m glich Program ming of safety relevant AS i address enabled Protective mode disabled mode de protection non pos sibile Adresse AS i relative la s curit peut tre configur e modo di protezione non possibile muN PRG Indirizzo AS i relativo alla sicurezza pu essere configurato la direcci n AS i relevante para la segu 11 12 131 1 ridad se puede programar no es posible modo operativo de protecci n FAULT ALARM RUN PWR 9000 pr Schutzbetrieb m glich nicht sicherheitsgerichtete AS i Adresse kann programmiert werden Protective mode enabled Programming of non safety relevant AS i address enabled mode de protection possi ble Adresse AS i non relative la s curit
23. ns Copyright PEPPERL FUCHS Printed in Germany cata
24. oup Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com 16 AS Interface Installation Instructions 8 3 1 Connecting a safety contactor EH NIE LN L1L2L3 1 Y1 1 14 1291124 Tr ASI NC ASI ASI O Adressierung ist auch mit Handadressierger ten m glich II In addition a hand held addressing device can be used to program the address Il L adressage est possible 11 galement avec un dispositif d adressage manuel Il L indirizzamento anche possi Note bile con un dispoitivo di programmazione manuale Il El asignamiento de direcci n es E tambi n posible con el dispositivo de mano a El o 5 o a 2 Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany 17 Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 24 11 2008 AS i Safety Output Relay Installation Instructions 8 4 Programming the safety relevant AS i address PRG 1 safety relay output relay inputs 4 standard E Safety Address 1 AB Slave PRG 2 A Subject to reasonable modifications due to techn
25. peut tre configur e modo di protezione possibile Indirizzo AS i non relativo alla sicurezza pu essere configurato Modo operativo de protecci n posible la direc ci n AS i no direccionada a la seguridad se puede programar ADDR orbe E Adressierbuchse addressing jack prise d adressage presa di indirizzamento socket de direccio namiento n 12 13 Eingange E1 E2 und E3 Inputs 11 12 and I3 entr es E1 E2 et E3 ingressi 11 I2 e I3 entrada E1 E2 y E3 1 13 1 14 Ausgangskontaktsatz 1 Output contact set 1 plots de contacts de sortie 1 set di contatti di uscita 1 Juego de con tacto de salida 1 1 23 1 24 Ausgangskontaktsatz 2 Output contact set 2 plots de contacts de sortie 2 set di contatti di uscita 2 Juego de con tacto de salida 2 I I Versorgungsspannung f r Eingange voltage supply for inputs tension d alimentation pour les entr es tensione di ali mentazione per gli ingressi Tensi n de alimentaci n para entradas 1 Y1 EDM Eingang R ckf hrkreis EDM input of external device monitoring circuit EDM entr e circuit feedback EDM ingresso circuito feedback EDM entrada circuito de retorno ASI ASI Anschluss AS i Bus AS i connection raccordement bus AS i collegamento bus AS i conexi n circuito AS i Subject to reasonable modifications due to technical advances Copyright Pepperl Fuchs Printed in Germany Pepperl Fuchs Gr
26. ri l apparecchio funziona di nuovo normalmente El aparato est en estado de error desbloqueable Si el monitor env a la sefial Desbloqueo de error el aparato vuelve a funcionar de forma normal olo Ausgangsrelais eingeschaltet Output Relay switched on relais de sortie est d clench rel di uscita commutato Rel de salida conectado e I s ALARM rot O AS i Ausgangsbit A 0 nicht gesetzt AS i output bit O 0 is not set bit de sortie AS i red S 0 n est pas mis bit di uscita AS i U 0 non messo Bit de salida S 0 de AS i no rouge est puesto e y E AS Ausgangsbit A O gesetzt AS i output bit O 0 is set bit de sortie AS i S 0 est 0 mis bit di uscita AS i U 0 messo Bit de salida S 0 de AS i est puesto I 11 gelb O Der entsprechende Eingang ist nicht geschaltet oder I3 zeigt an Freigabe nicht erteilt 12 yellow bei P2 1 Corresponding input not switched on or 13 indicates Release not granted I3 1 Y1 jaune for P271 l entr e correspondante n est pas d clench e ou 13 indique validation off giallo quand P2 1 l ingresso relativo non commutato o 13 indica rilascio off se P2 71 amarillo la entrada correspondiente no est conmutada o 13 indica habilitaci n off se P2 1 ES o o Lauflicht running light feu fixe giallo continuo corriendo luz i Schalter steht auf PRG Switch is set to PRG commutateur se trouve sur PRG commutatore si trova su PRG
27. t Description This chapter is intended to inform the reader about the special characteristics of the AS i Safety Output Relay with four standard inputs It describes the design and the functionality of the devices Warning This chapter must be read before installation and operation of the device in conjunction with other safety components on protected machinery AS i Safety at Work AS i Safety at Work combines safe and non safe data on a bus system The clas sification AS i Safety at Work identifies the safe data transfer that enables the in tegration of safety procedures in an AS i network The components of AS i Safety at Work conform to EN 50295 and are compatible with all other AS i components Therefore existing AS i applications can easily be extended with safety relevant functions AS i Safety at Work always requires a Safety Monitor as a stand alone device or integrated into a Gateway that evaluates the safe signals on the bus and a safe AS Interface bus connection that enables the transfer of safe signals from safe ty relevant components AS i SaW input Additionally decentralized safe AS I SaW outputs can be added Controlled by the Safety Monitor these outputs can be used to safely switch off safe actuators Several Safety Monitors and safe input and output slaves can be used on an AS i system At the same time the Safety Monitors can be parameterized and thus be checked through AS i and the configuration softw
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