4. Operating the 8SOLIW control unit
Contents
1. Thank you for choosing an electrically height adjustable desk from You are now in possession of a state of the art product that compiles with all the relevant safety requirements 1 1 Intended use Uplift 800 control units may only be used for the intended purpose i e to control electric height adjustable desks Only motors that meet specifications may be used to drive the lifting devices The control units must be installed put into operation and their function checked by qualified personnel Using them to control other motors or installing them in products other than electric height adjustable desks is only permissible with the prior written consent of Their basic function is upwards and downwards adjustment of the desktop which can be controlled with all the handswitches available 1 2 control unit functionality The Uplift 800 control units incorporate the following features the availability of some of the features depends on the handswitch used Control unit with 3 motor channels High efficient switch mode power supply SMPS Low standby power consumption low field emission Control units with US and EU input voltage available Up to 2 motor groups ISP Intelligent System Protection Enhanced Drive Comfort Container and Shelf Stop Low speed area InBox Diagnosis LogicConnector DATA for sensors and cascading Additional functions are available depending on the handswitch model used e g saving desktop positions2. Danger conductar isk ana lysis of yo ur product e lectric he ight adjustable desk so that you can re spond to any potential residual risks e g by chang ing design features or adding notes to the userm anual and or placing warnings on your product gt Note ensure that no unauthorized i ndividuals e g sm all c hildren people under the influence of drugs et c can ta mper with your product or the control unit 1 9 Important note for service Danger only use original spare parts Parts may only be r eplaced by qualified service technicians otherwise the warranty guarantee shall be null and void gt gt Danger i nthe ev entof afa ult p lease contact cust omer servi ce immediately On ly original sp are parts may be used for repa iring the control un its P artsm ayonl ybe replaced by qua lified se rvice technicians otherwise the warranty guarantee shall be null and void 10 of 44 G The Human Solution Design For Human Use 2 installation instructions Mount the Uplift control unit on the underside of the desktop You will need the following tools for mounting e Cross tip screwdriver e Pencil e Drill for drilling holes Caution the power cord must be unplugged while the Uplift 800 control unit is being mounted To mount the Uplift 800 control unit proceed as follows Note Please follow the mounting instructions carefully 1 Position the control
3. displayed A Press desktop up within 5 seco nds and k eep it press ed for 3 seconds The Uplift 800 w ill c lick once w hen the c ontainer stop she If stop position is deactivated Note These steps have to be done for a container stop and a shelf stop position separately Note this function is only available for motor group 1 24 of 44 G The Human Solution Design For Human Use 4 3 4 Automatic drive recognition At initial start up or after selecting the SO menu the Uplift 800 motor control recognizes the number of dri ves connected P rerequisite for th is is success fully performing a reset Note the functionality of the auto detection is depending on the motor group settings in the so ftware parameters of the Uplift 800 Please contact for further information 25 of 44 G The Human Solution Design For Human Use 4 3 5 Drive Back Note the function Drive Back is only active if a pinch protection system ISP s witches or p inch protection strips is available and activated in software After a safety function is triggered by ISP the desktop automatically moves about 40mm in the opposite direction This immediately prevents any possible risk of pinching A Danger i n spi te of ISP bei ng in p lace th ere m ay sti Il be ar isk of pinching in exceptional cases as itis not only the control unit but also the i nteraction betw een al I the com ponents i nthee lectr
4. control unit is operational plugged off during the movement of the drives a manual reset of the Uplift 800 may be necessary Note incase of am ains power breakd own ori f the pow er cord is 13 of 44 2A The Human Solution A Design For Human Use 3 2 4 System configuration example The figure below shows the socket assignment for a configuration example This configuration consists of 1 Uplift 800 control unit 3 motors shown inside the columns HSC KB OD 2 handswitch Figure 4 Configuration example 14 of 44 G The Human Solution Design For Human Use 3 2 5 Reset At initial start up the product must be reset in order to commence operation When used in a table the reset function facilitates moving all columns to the same level at the bottom most table position This ensures that the desktop moves in parallel to the ground level Additionally the standard version of the control saves the connected components such as columns or an optional sensor in its memory After the reset changes in the configuration will be recognized and classified as errors The system will not move before the saved condition has been restored Danger During reset the collision protection is deactivated so that there is no detection activity This entails a higher risk of crushing A Please make sure that there are no objects or persons in the danger zone defined as the entire lifting or moving
5. cord during a thunderstorm or if you do not intend to use the deskf or a longer period Th e cont rol u nit m ight otherwise be damaged by power surges 4 1 Basic functions Note the Uplift 800 control unit offers an extensive range of functions The availability of some functions depends however on the handswitch used This sect ion desc ribesthe bas icf unctions ava ilablew ith every handswitch designed for use with Uplift 800 control units Note the 2 bas ic func tions upw ard a nd downward m ovement are available for both motorgroups separately Please read the manual of the used handswitch to see which buttons are linked to which motor group 4 1 1 Upward desktop movement This function enables you to adjust the desktop upwards To change its position proceed as follows A Press the desktop up key Note the desktop will continue moving upwards until you release the key Keep pressing the key until the required desktop height is reached or the maximum height is reached 16 of 44 G The Human Solution Design For Human Use 4 1 2 Downward desktop movement This function enables you to adjust the desktop downwards To change its position proceed as follows v Press the desktop down key Keep pressing the key until the required desktop height is reached Note the desktop will continue moving downwards until you release the key or the minimum height is reached 4 2 Advan
6. desktop position Press the desktop down button of the second motor group again and keep pressing it After about 5 seconds the desktop will slowly move further down until it reaches the absolutely lowest desktop position possible Release the desktop down key The e lectric he ight adjustable desk can now be used again normally Danger intelligent system pr otection ISP is not ena bled dur ing a ll resets and limit position calibration Please note that there is a potential risk of pinching in this case A Note y ou can resetth ef irstm otor gro up tooassh own above Therefore use the desktop down button of the first motor group Please read the manual of the used handswitch to see which buttons are linked to which motor group 21 of 44 G The Human Solution Design For Human Use 4 3 Software dependent functions software The following functions are only available if the control unit has Note prior to shipping the Uplift 800 control unit is parameterized with the been configured accordingly 4 3 1 Key lock With the key lock function the control unit can be protected from inputs by the handswitch which were done accidentally To lock or unlock the handswitch keys the following steps are necessary 1 s Press S 2 7v Press the T aste desktop down button of the second motor group shortly afterwards If the key lock was active it will be deactivated now If the key lock was inac
7. directive 2002 95 EC RoHS Note t his product isR EACH co mpliant accord ingt od irective IS PREACH 2006 121 EC Edict 1907 2006 R The Human Solution Design For Human Use The Human Solution 2139 W Anderson Ln Austin TX 78757 T 800 531 3746 F 512 828 8000 www thehumansolution com info thehumansolution com 44 of 44
8. ensure that they do not play with the control unit Danger if the control unit s power cord is damaged it must be replaced by the manufacturer or customer service or similarly qualified person in order to prevent any risks Note only clean the Uplift 800 control unit with a dry or slightly moist cloth Before cleaning you must always unplug the power cord Note incase ofam_ ains power breakd own ori f th e pow er cord is plugged off during the movement of the drives a manual reset of the Uplift 800 may be necessary OOPPPPRPRPR Pe 9 of 44 G The Human Solution Design For Human Use 1 8 2 Important notes for OEMs What we mean by OEMs are companies that purchase Uplift 800 control units from and install them in their own products e g electric height adjustable desks Note for reasons of EU conformity and product safety we advise you to provide users of your products with a manual Note when you sh ip your f inished pr oducts encl ose a user m anual containing all the safety instructions that consumers need to handle your product safely 6 Note the user m anual for your finished product m ust contai n the following note you m ust read the use r manual before you operate the product electric height adjustable desk Advise your customers that the use r manual must be kept at hand in close proximity to the product electric height adjustable desk
9. it A Note if you pre ss anothe rkeyw hile th e desktopi scha nging automatically to a saved position it will stop immediately Y ou then have to reactivate automatic desktop adjustment to a preset position 18 of 44 G The Human Solution Design For Human Use 4 2 3 Changing the desktop height displayed This function enables you to change the height shown on the display but not the actual position of the desktop Proceed as follows Press the memory key The display will read S Press the Down key down arrow for approx 5 seconds The display will start flashing A Adjustthe hei ghtd isplayed by p ressing t he Down dow n arrow or Up key up arrow Press the memory key The he ight d isplay is now setto the new desktop pos ition entered Note please note that this procedure does not alter the actual position of the desktop It only changes the height displayed Note th is f unction i s on ly available for ha ndswitches w ith i ntegrated display Note this function is available for both motorgroups separately Please read the manual of the used handswitch to see which buttons are linked to which motor group 19 of 44 G The Human Solution Design For Human Use 4 2 4 Manual reset first and second motor group The LUD switch is designed to control two motor groups This function is required for controlling for example a table base the movement of whic
10. range of all components and the danger zone is kept free 3 2 6 Reset manual reset To perform a reset the U p and D own keys of the sw itch need to be pressed ong enough to cause the system to move downwards and reach the bottom position As the contro automatically shifts into energy saving mode after a few seconds this mode must be deactivated first To do this briefly v press the Up or Down key A and Press and hold the Up and Down keys at the same time immediately after the previous step After 2 seconds the reset beg ins the table moves downward and needs to be kept moving until it reaches its bottom position A successful reset operation is followed by a double clicking sound from the control LUD switch or a dong le that has be en programmed with the respective basic setting Note In order to reset the control to the factory setting you will need an 15 of 44 G The Human Solution Design For Human Use 4 Operating the control unit To ensure safe operation of the Uplift 800 control unit please observe the following safety instructions Note incase ofam_ ains power breakd own ori f th e pow er cord is plugged off during the movement of the drives a manual reset of the Uplift 800 may be necessary Caution keep ch ildren aw ay from el ectric hei ght adjustable d esks control units and handswitches There is risk of injury and electric shock Caution unplug the p ower
11. adjusting the desktop to saved positions etc e Depending on your needs you have a choice of two switches for installation underneath the tabletop and one tabletop switch 4 of 44 G The Human Solution Design For Human Use 1 3 Target group and previous knowledge This user manual addresses the following people e Technicians who assemble and put electric height adjustable desks into operation by installing motors and control units configuring control units etc e Furniture assembly service and maintenance personnel who put electric height adjustable desks into operation in showrooms or at the customer s The following is required for installing operating and configuring electric height adjustable desks with Uplift 800 control units e Basic mechanical and electrical skills with suitable qualifications e Reading the user manual 1 4 Symbols used in safety instructions This user manual contains safety instructions with symbols to approach your attention to possible dangers and residual risks They indicate the following Danger this warning symbol advises you of imminent danger to people s lives and health Failure to observe this warning may result in health problems serious injuries and damage to property Caution th is w arning adv ises you of p ossible dang ers f rom el ectric current Failure to observe this warning may cause injuries and damage to property Note t his sy
12. ced functions Note you can only use the following functions of the Uplift 800 control unit if you have a handswitch with memory position keys and a memory key 4 2 1 Saving a desktop position This function allows you to save a defined desktop height One desktop height can be saved per memory position key To save a position proceed as follows Note if you are switching on the Uplift 800 control unit for the first time all the save d pos itions a re s ett o the lowest desktop he ight minimum desktop position Adjust the desktop to the position you want to save The display will show the desktop height e g 73cm Press the memory key The display will read S Press the required memory position key e g 2 The display will read S 2 4 The set deskt op position will now be saved to the se lected memory position key 1 1_1 You will hear an audi ble double click and after about 2 seconds the O fa saved desktop position will be displayed Note using saved desktop positions is only available for handswitches with memory keys The desi gnof them emory posi tion keys var ies depending on the handswitch model used 17 of 44 G The Human Solution Design For Human Use Note i t is sof tware param eter de pendent w hich m otor grou p can save recall memory positions If both motor groups are capable of saving memory posi tions the cur rent pos ition of both groups w ill be store
13. d even if they are different When recalling a stored position in this case both groups sta rtthe ir m ovement atthe same ti me even i f thei r movement direction is different 4 2 2 Adjusting the desktop to a saved position You can use this function to adjust the desktop to a saved height To change to a saved position proceed as follows Note availability of the double click function depends on the so ftware configuration of the control unit Option A without double click function 4 2 Press the required memory position key e g 2 and hold it down The desktop w ill m ove unti it reaches the saved posi tion If you release the key before the saved position is reached the desktop will stop and the saved desktop position will not be reached The deskt op hasr eachedt he saved p osition N ow re lease t he memory position key f 4 The display will read the current saved desktop position Option B with double click function 1 Te 2 rl O I Double click the required memory position key e g 2 After the double click the desktop will automatically adjust to the saved position 4 The display will show the current Saved desktop position Danger w hen youc hange the deskto p pos ition autom atically especially w ithout us ing pinch p rotection there is a hi gher risk of pinching Y ou must there fore ensure that no peo ple or objects are located in the hazardous area or reach into
14. ee oo o a i aoii 27 4 3 9 Reset control unit to factory settings c ceceeeeeeeeeeeeeeeeeeeeeeeeeees 30 S SOENS aen a e E 31 6 Progr mmable dongle se rosreeroneresesusesun iuern ainera ieaie ia FE a FEE 33 6 1 Parameterizing individual controls cccccecceeecceeeeceeeeceeneseeneneenenees 33 Te echnicaldata ods cccvecrseaxesaseeecacresberrecsssenreneseccivecasacasannnecanerseesaseueeanpeanebensenasanteees 35 8a APPENGIX conen a eae 37 8 1 Possible faults and remedies 2 2 2 2ssess sesescccesseseecestecseccsseseecceecencee 37 8 2 Error messages on the handswitch display eeeeeeeeeeeeeeeeeeeeeeeeeeee 38 8 3 RSNICI COG SS ispan teed banctetatina tetas eteea he leepotands weehend tena aednubenaetebanans 40 9 Handi Switches Ovenview ui veccvcersvesieesshavsveceeexveenpeasseacukexseersuerabasgeessverabesazessbexveeet 41 LU Hand Switch ts ae an J gs oss se eee ne 41 2A The Human Solution AN Design For Human Use BYES she o 0 eee eee een eee trenira SEEDA ED A E AEEA A ENEE EER 41 Sots End of life disposal sincasicseresessasavdeacesesiberssesseeueeessesseesssavsnecaeecteenssesaseneeecseuet 43 9 2 Standards eeii iiaii Ei ra i 44 9 3 Declarations of conformity si 20 ccscccccciesstessttecetcceeeshssdececeeccenasharsrsecescsenettanes 44 9 4 Manufactufer sss on cece ccc ee ce Ecce ence ccc eect 44 3 of 44 G The Human Solution Design For Human Use 1 Preface Dear Customer
15. erization the parameterization was not successful In this case please start again with step 1 Should the problem persist please contact for support Step 1 Unplug the dongle from the motor control The control is now parameterized and in its normal operating state Note In some cases a manual reset has to be performed after parameterization BA Note Please read about how to perform a manual reset in the instruction manual of your motor control 34 of 44 7 Technical data G The Human Solution Design For Human Use Supply voltage EU 207 255 4V 50Hz US 90 127V 50 60Hz Standby power primary typical lt 0 7W Efficiency factor typical 83 300W input power Operating voltage for internal and external 5VDC 10 250mA electronics and Hall sensors Precision of Motor current measurement 100 Output Voltage and 4 8A per motor 20 Other cases Contact Ambient temperature 0 30 C Relative humidity for operation 5 85 non condensing Storage and transport temperature 40 85 C Relative humidity for storage 5 90 non condensing Protection class with earth terminal IP class IP20 IP31 according to design Dimensions L x B x H mm Tolerances 319 x 119 x 37 according to DIN ISO 2768 1 c Control unit Normal cycle 2 18 2min move 7A 33V Break 18m in 231W Max current per motor channel 8A per motor cha
16. f pinching You must therefore ensure that no people or objects are located in the hazardous area or can reach into it 8 of 44 G The Human Solution Design For Human Use Danger when changing the desktop position there may in exceptional cases be ari sk of p inching in spite of the safety featur es You must therefore always ensure that no peop le or obj ects are ocated in the hazardous area or reach into it Danger do not modify or make any c hanges to t he control un it the controls themselves or handswitches Danger do not operate the Uplift 800 control unit in a potentially explosive atmosphere Danger in the event of a fault motor or component whenever t he desktop attem pts to adj ust the he ight it may move slightly before the safety cut out is triggered P lease note that there i s a pote ntial risk of pinching in this case Danger intelligent system pr otection ISP is not ena bled dur ing a ll resets see 4 2 4 Please note that there is a potential risk of pinching in this case Danger this device is not intended for us e by i ndividuals including children with limited physical sensory or mental abilities or with a lack of experience and or ack of ex pertise unless they are sup ervised by a person responsible for their safety or have received instructions from that person on how to use the control unit Danger children must be supervised at all times to
17. h is being done via the first two motor channels and a screen lift that i s contro lled vi a the th ird m otor channel In standa rd configuration the f irst motor group i s moved via the U p and Down keys to the right while the second motor group is controlled via the left Up and Down keys on the LUD switch When the actual desktop position no longer corresponds to the height displayed or you wish to use a configured control unit on another identical electric height adjustable desk you have to reset the lowest desktop position to the minimum height To reset the first motor group proceed as follows 1 As the control automatically shifts into energy saving mode after a few seconds this mode must be deactivated first To do this briefly press the Up or Down key Press andho IdtheU p and D own keys at the sam e ti me immediately after the previous step After 2 seconds the r eset begins the table moves downward and needs to be kept moving until it reaches its bottom position and gt lt dpd 3 Release the button s The electric height adjustable desk can now be used again normally Note this function is available for the first motor group only 20 of 44 G The Human Solution Design For Human Use To reset the second motor group proceed as follows 1 Vv 2 y 3 Press the desktop down button of the second motor group Keep pressing it until the desktop has reached the lowest position programmed
18. he contai ner stop she If or stop position shall be stored Do so by pressing the desktop down A or desktop up key until you reach the desired position Note A container stop position can only be stored in the lower half of the movement area and a shelf stop in the upper half 2 Press S if you have a handswitch with memory function resp v and Press the desktop down and desktop up simultaneously if you have a handswitch without memory function A On the display handswitch w ith memory function S willbe m displayed 3 A Press desktop up within 5 seco nds and k eep it press ed for 3 seconds The Uplift 800 w ill c lick twice w hen the cont ainer stop she If sto p position is stored Note These steps have to be done for a container stop and a shelf stop position separately 23 of 44 G The Human Solution Design For Human Use To deactivate the container stop shelf stop position go on as shown below Ww Move the desktop to any position in the lower half to deactivate the or container stop Move the desktop to any position in the upper half A to deactivate the shelf stop Do so by pressing the desktop down or desktop up key until you reach the desired position 7c Press S if you have a handswitch with memory function resp v and Press the desktop down and desktop up simultaneously if you pa have a handswitch without memory function On the display handswitch w ith m emory functi on S will b e
19. ic he ight adjustable desk that is responsible for cutting out the motor In addition the mechanical components motor and ambient conditions all affect cut out sensitivity As the con trol unit distributer does not have an effect on this residual risk and cannot therefore accept any liability Please follow the safety instructions in the manual and treat our product with due care 4 3 6 Duty cycle monitoring Duty cycle monitoring means that when the control unit has been operating for a defined period it is switched off for a set time e g after 2 minute of continuous operation the control unit is automatically disabled for the next 18 minutes For motors with higher current consumption e g HW drives it is possible that the duty cycle at higher currents e g from 10A upwards has to be lowered The threshold current at which the duty cycle has to be reduced can be parameterized 26 of 44 G The Human Solution Design For Human Use 4 3 7 Change the displayed desktop position cm or inch With this function it is possible to change the displayed desktop position from centimetres to inches or the other way around The desktop position itself is not affected by this function 1 1 y2 A Press the keys memory position 1 2 and desktop up ana at the same time Keep the key com bination pressed for about 3 seconds Then release the keys The display will read S and any number for i nstance S1 6 i lt Press
20. ift 800 control unit Please observe these warnings and instructions at all times In this section you will find general safety instructions that do not refer to any particular steps or procedures You will find the work specific safety instructions in the relevant section of the manual Additional warnings are given on the Uplift 800 control unit itself 17 of 44 G The Human Solution Design For Human Use 3 2 Commissioning procedure Caution the power cord must be unplugged while the Uplift 800 control unit is being commissioned To commission a Uplift 800 control unit proceed as follows 3 2 1 Connect drives Plug the motor cables into the relevant 8 pin motor sockets M1 M2 and M3 Note when connecting the motor cables you must strictly adhere to the sequence M1 M2 M3 3 2 2 Connect handswitch Plug the handswitch into the 7 pin socket HS Note To operate the table we offer the convenient LUD switch that enables programming of different settings along with a simple Up Down switch both o f which have under table mounts as w ell as a tab letop mounted Up Down switch 3 2 3 Connect mains supply Caution before you plug in the power cord check the following again e The mains supply voltage must be as specified on the type plate e All the components must be plugged into the right sockets e The earthing cable must be connected When the power cord is plugged in the Uplift 800
21. ll be put out every time if the desktop shall be moved and the key lock is active Up Down Key or memory keys 2x with long interval slow double click Reset mode The system was put into reset mode This signal will be put out every time if the desktop shall be moved in reset mode Up Down Key or memory keys 3x with short interval fast triple click Sensor missing The safety sensor is not connected to the control unit This signal will be put out every time if the desktop shall be moved Up Down Key or memory keys 3x with long interval slow triple click Duty cycle exceeded This signal will be put out every time if the desktop shall be moved downwards Down Key Note T he C lick codes that occu container stop or shelf stop position are shown in the chapter 4 3 3 rw hen you store or deact ivate a 40 of 44 K The Human Solution Design For Human Use 9 Hand Switches Overview Table Up Key Table Down Key Fig 1 Keys at LU hand switch Table 2 motor group Up Table Up Key Resol Position Key 1 Position Key 1 Position Key 1 Table 2 motor group Down Position Key 2 Position Key 1 Table Down Key Fig 2 Keys at LUD hand switch Display overview Contain rstop LED Ergoflex LED Container m Ergofiex Reset m into xeLock tl Info LED Reset LED Lock LED Fig 3 Display at LUD 41 of 44 K The Human So
22. lug power cord and contact the customer service 70 Motor configuration changed _ See chapter 4 3 3 71A nti Pinch configuration See chapter to activate or deactivate the changed anti pinch configuration 81 Internal error Make a manual reset Unplug power cord and plug it in again after a few seconds If this error occurs frequently unplug the power cord and contact the customer service Danger the PowerFail detection identifies m ains pow er br eakdowns and saves a Il relevant data befo re the vo ltage fa Ils be low a cri tical threshold In some exceptional cases this storage is not possible and the error E81 is shown on the handsw itch display if available and the Uplift 800 clicks three times To rectify this error a manual reset is necessary see page 20 39 of 44 8 3 Click codes G The Human Solution Design For Human Use When the control unit is switched on the Uplift 800 uses its relays to inform the user acoustically about the system state and the reason why the control unit was switched off before The table below shows which number of clicks corresponds to certain information Number of clicks State information 2x with short interval fast double click Normal operation No problems detected This signal will be put out only when the control unit is connected to mains power 2x with long interval slow double click Key lock active This signal wi
23. lution Design For Human Use Table Up Key Table Down Key Fig 4 Keys and Display at LO 42 of 44 G The Human Solution Design For Human Use 9 Further information 9 1 End of life disposal When you no longer require the Uplift 800 control unit please note the following for disposal Note the Uplift 800 motor control box is electrical or electronic equipment according to d irective 2002 9 6 EC andi s therefore marked with the symbol depicted on the left separate the plastic and electronic parts for collection Also ens ure eco friendly disposal of a Il the other com ponents drives cables etc Note ensu re eco friendly d isposal of all th e contr ol un it components 43 of 44 X The Human Solution Design For Human Use 9 2 Standards Europe DIN EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 A13 2008 DIN EN 61000 6 3 VDE 0839 6 3 2007 DIN EN 61000 6 2 VDE 0839 6 2 2006 03 DIN EN 61000 3 2 2006 DIN EN 61000 3 3 2007 DIN EN 61000 4 6 DIN EN 61000 4 5 DIN EN 61000 4 4 DIN EN 61000 4 3 DIN EN 61000 4 2 DIN EN 61000 4 11 EN 13849 1 Teil 1 EN 62233 Australia e IEC 60335 1 2006 e DIN EN 61000 6 3 VDE 0839 6 3 2007 09 e DIN EN 61000 6 2 VDE 0839 6 2 2006 03 9 3 Declarations of conformity United States of America and Canada e cULus 60950 1 e CSA C22 2 60950 1 03 Japan e S Mark Note this product is RoHS compliant according to
24. ly sensitive collision protection As soon as the base experiences torsions of the type generated by collisions and the sensor detects these torsions an impulse will cause the control unit to stop the movement and drive ca 40 mm in the opposite direction Note The sens itivity a nd th e ach ievable switch off th reshold of t he sensor depend on the entire system and is not the same in all places due to design features Attention Safety Notice E ven w hen equi pped with a sensor the collision protection is by nom eans cons idered personal pr otection equipment and may not be classified and or described as such Note The optimal positioning of the sensor must be adjusted to the base type The mounting of the se nsor in a randomly chosen po int may not have the des ired result and can even hav e adverse effects onth e tabletop movement due to i nadvertent triggering Sensors can on ly be installed once Removal renders them inoperative Data connector Sensor Sensor recognition After mounting the sensor at a defined location it will be connected with the control unit via the data connector 31 of 44 G The Human Solution Design For Human Use 5 1 Training the Sensor Note Please strictly follow the order detailed below The sensor can only be trained to work with a control unit that still has its factory setting and requires a reset to be activated If this is not the case the c
25. m bol advises you of important information that must be noted for operating the Uplift 800 control unit safely Danger this warning advises you of a possible risk of body parts being trapped or pinched in exceptional cases Failure to observe this warning may result in health problems serious injuries and damage to property Note you must read the user manual gt O gt D 5 of 44 G The Human Solution Design For Human Use 1 5 ISP Intelligent System Protection ISP is an electronic state of the art protection system developed by It also substantially reduces the risk for fingers being trapped or pinched Danger i n spi te of IS P bei ng i n place there m ay sti Il be ar isk of pinching in exceptional cases as it is not o nly the control unit but also the inter action betw een the mechanical and electronic systems that i s responsible for cu tting ou tthem otor In add ition t he m echanical components motor and ambient conditions all affect cut out sensitivity As the control unit distributer cannot therefore eliminate this residual risk completely or accept any liability Note the ISP sensitivity and the IS P cutoff value depend on the w hole system mechanical and electrical components Note as soon as IS _ P has stopped th e electric he ight adjustable desk from moving you cant hen o nly adj ust th e desktop inthe o pposite direction the safety feature initially prevents you fr
26. n cable 1500 gt Connection cable 1500 Art 839046901 9005 Art 839046901 9005 ld Connection cable 1500 Art 839046901 9005 Distribution cable Y Art 839044901 9005 Connector for Safety sensor 2 optional Control unit 4 Control unit 3 Figure 6 Cascaded system with 4 control units up to 12 motors synchronously At each control unit it is possible to use the distribution cable LOG CBL LC DATA Y to connect at most one KB safety sensor to the control unit In the picture above the cable is used at control unit 2 and 3 as an example 29 of 44 G The Human Solution Design For Human Use 4 3 9 Reset control unit to factory settings With this function you can reset the control unit to its factory settings 1 1 2 A Press the keys memory position 1 2 and desktop up at the same time Keep the key com bination pressed for about 3 seconds Then release the keys E The display will read S and any number for i nstance j S1 2 aA Press the desktop up key until the display reads S 0 CL 1 The display will show S 0 JI wu 3 Press the memory key The control unit will be reset to its factory settings for instance S 1 The number depends on the parameters of the control Note after starting the menu the display will read S and any number unit 30 of 44 2A The Human Solution y Design For Human Use 5 Sensor The table base can be equipped with a safety sensor in order to provide high
27. nected Plug the motor cables into the control unit Poor plug contact Plug the motor cables power cord and handswitch in properly Control unit is defective Contact customer service Handswitch is defective Replace the handswitch Drives only operating in one direction Possible cause Remedy Mains power breakdown or mains Manual Reset power is plugged off during movement Control unit is defective Contact customer service Handswitch is defective Replace the handswitch Drive is defective Contact customer service If movement is only possible downwards Control unit or handswitch not working Possible cause Remedy Power cord is not connected Plug the power cord into the control unit Handswitch is not connected Plug in the handswitch Control unit is defective Contact customer service Power cord is defective Contact customer service Handswitch is defective Replace the handswitch Poor plug contact Connect the plugs properly 37 of 44 The Human Solution Design For Human Use 8 2 Error messages on the handswitch display TIT TIU I The display reads HOT Cause Remedy Uplift 800 control unit is fitted with overheating protection Overheating has caused it to stop the control unit Wait until the control unit has cooled down and HOT is no longer displayed Uplift 800 control unit is then operational again CMATI L UOL The displa
28. nnel Maximum sum current restricted values shown above De Rating for temperatures gt 30 C See Figure 7 on page 36 Weight typical 600g 35 of 44 G The Human Solution Design For Human Use De Rating of the output power De Rating of the output power b 7 z 2 a 3 2 5 e 45 C Ambient Temperature UP DOWN Figure 7 De Rating for temperatures gt 30 C The shown values are valid for the normal cycle of a control unit for belt drives cycle 30s UP 30s DOWN 9min Pause Nameplate The figure below shows the nameplate and its location on the control unit Note the details on the nam eplate depend on the Uplift 800 contro un it model see technical data C Type CBC KB 3 BA EU Revision 00d xx rx 10 Input 230V 50H2 5A Output max 360VA 24V Made in Hungary Duty cycle 2min on 18min off 101115 075752 LOG PAR xxx Ser No XKKKKKKKKKXKKKAKKKKK RevX Figure 8 Nameplate 36 of 44 G The Human Solution Design For Human Use 8 Appendix In this section you will find detailed information on the following topics e Possible faults and remedies Error messages on the handswitch display Click codes 8 1 Possible faults and remedies Drives not working Possible cause Remedy Power cord is not connected Plug the power cord into the control unit Drives are not con
29. om adjusting the desk in the same direction as triggered it gt gt Attention Safety Notice E ven when equi pped with a sensor the collision protection is by nom eans cons idered personal pr otection equipment and may not be classified and described as such 6 of 44 G The Human Solution Design For Human Use 1 6 Package contents The standard scope of delivery consists of one control unit Figure 1 Package contents Uplift 800 control unit 1 7 Unpacking The Uplift 800 control unit comes packed in a cardboard box To unpack proceed as follows 1 Remove the cardboard 2 Dispose of the packaging materials 3 Keep the user manual at hand for the operators Note ensure eco friendly disposal of the packaging materials separate the plastic parts and cardboard for collection 1 8 Safety instructions This user manual contains safety instructions that draw your attention to any possible risks thus enabling safe operation of the Uplift 800 control unit Please observe these warnings and instructions at all times In this section you will find general safety instructions that do not refer to any particular steps or procedures You will find the work specific safety instructions in the relevant section of the manual Additional warnings are given on the Uplift 800 control unit itself 7 of 44 G The Human Solution Design For Human Use 1 8 1 General safety ins
30. ontrol unit must be reset to its factory setting by using a dongle or via the SO menu of the LUD hand switch Step 1 Connect the sensor with the control unit at the data connector before it is connected with the mains Step 2 Connect the control unit with the mains The recognition of the control unit is confirmed by a double clicking sound This is followed by a second double clicking sound ca 3 4 seconds later which confirms the recognition of the sensor Performing a reset at this point will train the sensor 5 2 Untraining the Sensor Note Please strictly follow the order detailed below Untraining the sensor can only be done by using a dongle or via the SO menu of the LUD hand switch Step 1 Disconnect the sensor from the control unit at the data connector On the plug cable outlet there is a rocker with a latch that has to be pressed at its top end using the fingertip or a small screwdriver or similar tool to remove the plug Data Press rocker at the top end in connector direction of the arrow to remove the plug Step 2 See section 6 Programmable Dongle for the steps required to untrain the sensor by using a dongle Follow the steps shown in section 4 3 9 Reset Control Unit to Factory Settings SO menu to untrain the sensor via the SO menu Step 3 Performing a reset at this point will untrain the sensor 32 of 44 G The Human Solution Design For Human Use 6 Programmable dongle The
31. or T ee A he Human Solution Design For Human Use G The Human Solution Design For Human Use Contents lo sR RT MS th ao ab kc ae dae er E ier sos op Std 4 1 1 METI USE mecene apahandteeahaniopabansiunahanktoabancianahensiues 4 1 2 Uplift 800 control unit functionality eee cece cece cette eee e etre eeeeeeeeeeeeeeees 4 1 3 Target group and previous knowledge eseseeeeeeeeeeeeeeeeeeeeeeeeeeeees 5 1 4 Symbols used in safety instructions 5 1 5 ISP Intelligent System Protection ee 6 10 PACK AS CONC INS a dts erty tt Ne daa ie Dae ee Sale oat 7 1 Unpacking ccc ccc cece aaa a a aE 7 1 8 Safety instructions wiaccesaisitacoarancannaisasdiastansioansoaduashandioatanaduosaeeaioataoadiesdanndes 7 1 8 1 General safety instructions 8 1 8 2 Important notes for OEMS sssesaennnnnneeenerenrrrrtrrrrrennrrrrtrrrennnrnn rr nenne 10 1 9 Important note for SONICS sicicceccccs ssc sosecaceccnasoescasssacacestadenscessosscnsssdensessconess 10 2 Uplift 800 installation instructions wicccscscsicscccdacestuinssicansedasaetbaanacssaateracdcrnsnasseacenaain 11 3 COMMISSIONING ekersen oeren reac rentree rent Fee Fee Fee E eet Fee Fie Foe Kaet Fare Fare Foa cocerexereeereees 12 3 1 Uplift COO SOCK SS rnrn e A E Re 12 3 2 Commissioning procedure 13 3 2 1 eaaeo AE E nana E 13 32 2 Connect HaNdSWItCh rasne paa n 13 3 2 3 Connect mains supply vis crcsiicecessiccnsssdesiedecnessatesiicadacdes
32. programmable device is a module that can be connected with the data connector of the motor control The dongle contains a memory to which a set of control parameters can be saved Thus the dongle may be used to modify the factory set parameters of a control 6 1 Parameterizing individual controls To parameterize individual controls motor controls which are not part of a cascading network proceed as follows Note Please strictly follow the order detailed below Step 1 Disconnect the motor control from the mains power Note At the start of the process the control must be without current Also the dongle must not be connected to the motor control Step 2 Connect the dongle to the motor control data connector Step 3 Reconnect the power supply of the motor control As soon as the motor control is connected to mains power you will hear a double clicking sound from the motor control The control recognizes the dongle performs a compatibility check and automatically starts the parameterization During the parameterization the LED on the dongle shines red Attention D onotdi sconnectanyp lug in connect ions dur ing parameterization 33 of 44 G The Human Solution Design For Human Use As soon as the parameterization process has finished the LED on the dongle changes to green and the motor control puts out a double clicking sound Note Should the LED on the dongle still be red after paramet
33. setesdedsebeateidedtiea 13 3 2 4 System configuration example ccccceeeeeeeeeeeeeeeneeeeeeeeeeeeeeeetees 14 4 Operating the Uplift 800 control unit sc cscsssinctscnssandtantscnseascnnnaeanamnadanncensteaauanaiie 16 41 BasiGNClOnS reisene earne hanenin ekine rieira 16 4 1 1 Upward desktop Movement ccccccccccseeeseeeeeeeeeeeeeeeeeseeeeeeeeeeenees 16 4 1 2 Downward desktop movement ccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeea 17 4 2 Advanced FUNCIONS vicccaacncnsscsseccacerpeecseacasas cea sceoibavesaseenanergeenteecsbavazennearseucs 17 4 2 1 Saving a desktop position itfosvarscentivncasientianiientieeliciensienatiianes 17 4 2 2 Adjusting the desktop to a saved position eeeeeeeeeeeeeeeeeeeeeeeees 18 4 2 3 Changing the desktop height displayed nnnn nennen 19 4 2 4 Manual reset first and second motor group ceeeeeeeeeeeeeeeeees 20 4 3 Software dependent fUNCTIONS cccccccccccceeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeenees 22 4 3 1 PN nce ee 22 4 3 2 OW speed RAMOS aoe eho i eneee 22 4 3 3 Container and Shelf Stop positions ccccceceeeeeeeeeeeeeeeeeeeeeeeeees 23 4 3 4 Automatic drive recognition eee 25 4 3 5 Dive BaCk mareen E aadsaeasindseasaensieasuaseasieiaieasds 26 4 3 6 Duty cycle monitoring eenen 26 4 3 7 Change the displayed desktop position cm or inch 008 27 4 3 8 Ca scadihg e
34. successively That means that the first motor group will move to a memory position at first and afterwards the motors of the second motor group will move to the memory position A cascaded system of 2 control units is shown below Connector for Safety sensor 1 optional Connector for Safety sensor 2 optional Distribution cable Art 839044901 9005 optional Distribution cable Art 839044901 9005 optional Control unit 2 Control unit 2 Figure 5 Cascaded system with 2 control units up to 6 motors synchronously The cascading according to this model can also be used if the power of a single control unit is not enough For instance in this case the first 2 motors can be connected to the first control unit and the third motor can be connected to the second control unit The connection between the 2 control units is set up by the distribution cable LOG CBL SYNC 500 Note If a KB safety sensor shall be connected to a control unit the distribution cable LOG CBL LC DATA Y is necessary In a cascaded system at most one safety sensor can be connected to each control unit 28 of 44 K The Human Solution Design For Human Use A cascaded system with 4 control units is shown below wa wz TEOT Distribution cable Y Art 839044901 9005 Connection cable 1500 Art 839046901 9005 Connector for Safety sensor 1 optional Control unit 2 Control unit 1 Connectio
35. the desktop up key until the display reads S 5 L The display will show S 5 3 s Press the memory key If the display was set to centi metres it will be changed to inches now If the di splay was set to i nches it will be c hanged to centimetres now Note after starting the menu the display will read S and any number for instance S 1 The number depends on the parameters of the control unit 4 3 8 Cascading Cascading enables you to operate up to 12 motors synchronously by connecting multiple control units A cascaded system acts in its basic functions like a single control unit used for cascading and how many control units are parts of the Note It has to be set in advance by parameter if a control unit will be cascaded system It is possible to connect handswitches to any of the control units in the cascaded systems it is also possible that each control unit has one handswitch The only relevant handswitch is the one where a button is pressed first to start any movement The control unit where this handswitch is connected to will be deemed as Master control unit all other control unit will be deemed as Slave control units If a button on a handswitch connected to any Slave control unit is pressed the system will stop due to safety reasons 27 of 44 2A The Human Solution S Design For Human Use Note If 2 motor groups are used the 2 groups will move to memory positions
36. tive it will be activated now Note The key lock function is only possible with the memory handswith HSF MDF 4M4 KB If a movement key Up Down or Memory is pressed when the key lock is active the control unit shows the active key lock by an acoustic signal with the relays slow double click after pressing a movement key disconnected from mains power and connected again at any point in Note If the key lock is active it will stay active even if the control unit is time 4 3 2 Slow speed ranges The safety area function causes the system to stop before reaching the bottom position and resume the movement with reduced speed only after pressing the Down key again until the bottom position has been reached The safety area function is also active when a container stop position has been defined 22 of 44 G The Human Solution Design For Human Use 4 3 3 Container and Shelf Stop positions These 2 features can be used to limit the movement area of the desktop e g ifa container is placed underneath the desktop A container stop position can be defined in the lower half of the movement area a shelf stop position in the upper half If a container stop position is set this position will be the lower limit position If a shelf stop position is set this position will be the new upper limit position To store a container stop shelf stop position go on as shown below 1 v Move the desktop to the posi tion where t
37. tructions AR Note you m ust read t he us er m anual ca refully b efore installing or operating the Uplift 800 control unit Caution do not open the Uplift 800 control unit under any circumstances There is a danger of electric shock Caution the Uplift 800 control unit is not designed for continuous operation Changing the desktop position without interruption must not ex ceed the duty cycle indicated on the nameplate Caution the Uplift 800 control unit may only be operated with mains voltage as specified on the type plate Uplift 800 contro I u nits are also ava ilable forthe mains voltages used in other countries Caution only use the power cord sup plied with the contr ol unit Check that it is not damaged Do not ever ope rate the Uplift 800 control unit if the power cord is damaged Danger i t isnota llowed to connect self constructed p roducts to motor controls To prev ent damage of the unit use only components suitable for motor controls Caution before connecting and disconnecting handswitches you m ust unplug the power cord Caution inthe event of am alfunction e g if the c ontrol unit keeps adjusting the desk bec ause am ovement key hasj ammed pl ease unplug the unit immediately Danger do not ex pose the Uplift 800 control uni t to m oisture dr ips or splashes PPPP PPP PP Danger when changing the desktop position there is a risk o
38. unit where you want it under the desktop 2 Mark the drill holes with a pencil See Figure 2 use the areas with the smaller diameter Figure 2 Step 2 3 Pre drill these two holes 4 Screw the screws halfway into the 3 holes 5 Mount the control unit with the 3 screws The screw heads fit to the bigger diameters of the mounting holes 6 Slide the control unit to the body stop of the 3 holes with the smaller diameter See Figure 2 7 Tighten the screws properly Note recom mends ens head screws DIN7981C 4 8xL with a lens head diameter of 9 5mm The length L of th e screw should fit to the us ed desk top T he tightening torque depends on the wood but 2Nm shall not be exceeded 11 of 44 G The Human Solution Design For Human Use 1 6 Package contents The standard scope of delivery consists of one control unit Figure 1 Package contents Uplift 800 control unit 1 7 Unpacking The Uplift 800 control unit comes packed in a cardboard box To unpack proceed as follows 1 Remove the cardboard 2 Dispose of the packaging materials 3 Keep the user manual at hand for the operators Note ensure eco friendly disposal of the packaging materials separate the plastic parts and cardboard for collection 1 8 Safety instructions This user manual contains safety instructions that draw your attention to any possible risks thus enabling safe operation of the Upl
39. y reads E an error code Cause Remedy There is an internal fault in Uplift 800 Proceed as indicated in the following error control unit list Code Description Remedy 00 Internal Error Channel 1 Unplug power cord and contact the 01 Internal Error Channel 2 customer service 02 Internal Error Channel 3 12 Defect Channel 1 Unplug the control unit Fix the external short circuit 13 Defect Channel 2 Or Plug in the correct motor to the motor socket that shows the error 14 Defect Channel 3 Start the control unit again 24 Overcurrent motor M1 Remove jammed objects from the driving 25 Overcurrent motor M2 area 26 Overcurrent motor M3 Desk might be overloaded gt remove load 48 Overcurrent motor group 1 from desktop 49 Overcurrent motor group 2 Contact customer service 60 C ollision protection Overcurrent control unit 38 of 44 G The Human Solution Design For Human Use Code Description Remedy 36 Plug detection in M1 motor Plug in the correct motor to the motor socket socket that shows the error 37 Plug detection in M2 motor Reset all motors socket 38 Plug detection in M3 motor socket 61A ctuator changed 55S ynchronization lost motor Remove load from desktop group 1 Reset all motors 56 S ynchronization lost motor If error occurs after reset again contact group 2 customer service 67 High voltage Unp
Download Pdf Manuals
Related Search