Home

OWNER`S MANUAL - Northern Tool + Equipment

image

Contents

1. Locknut 7 16 20 Cl 205192 utch Stud 404517 Thrust Bearing Replacement Kit Cl Includes Item X 6381 utch Handle Replacement Kit Includes Items W X AQ amp AR 6382 Clutch Gear Ass y 304305 Finger Spring Washer 205200 120T Gear Ass y 304409 Clutch Handle Nut 404518 Clutch Spring Keeper 204721 0 Ring 204770 Front Place Spacer 3 404562 Front Plate 404553 Ref AA AB AC AD AE AF AG AH AJ AK AL AN AP AQ AR AS AU AU AV AW AY AZ Part Number Screw 1 4 20x5 8 3 205238 Locknut 10 32 2 205193 Brake Disc Ass y 304407 Motor Pinion 404522 E Ring 205135 Reel Shaft 404559 Retaining Ring 204468 Screw 1 4 20x3 8 2 205337 Cable Clamp Kit 6285 Screw 1 4 20x3 4 2 205338 Reel Ass y 304812 Cover Plug 204713 Cover 404563 Clutch Handle 204712 Screw 4 2 205196 Clutch Spring 204661 Cable amp Hook 3 16x20 SA5000 6360 Cable amp Hook 3 16x50 SA7000 6211 Screw 1 4 20x7 8 2 205242 Top Decal Not Shown 204891 D L Decal Not Shown 204729 Clutch Decal Not Shown 204731 Ref Part Number MOTOR PARTS BA Motor Ass y 304349 BB Switch Ass y Includes Items BC BE amp BF 6362 BC Cap Screw 1 4 20x3 8 205018 BE Hex Nut 206225 BF Breaker Ass y 304025 BG Pocket Plate Repair Kit 6377 BH Replacement Switch Kit 6375 PULLEY BLOCK DA Pulley Block amp Hook Complete 6213 To order replacement parts Call or fax 24 hours a day seven da
2. tion and in order to power the winch or hold a load in position the lever must be allowed to return to the Engaged Gears position NOTE It is not necessary to turn the clutch lever completely to the Engaged Gears position manual ly The spring tension built into the winch provides adequate force on the clutch lever A CAUTION Never force clutch lever in either direction AUXILIARY HANDLE 1 An emergency crank handle is provided for use in the event of a power failure Remove the electrical power from the winch A WARNING NEVER OPERATE THE WINCH ELEC TRICALLY WITH THE EMERGENCY HANDLE IN POSITION 2 Remove the plastic plug from the side of the winch housing and insert the handle so that it completely engages with the drive shaft The handle can be cranked in either direction with the clutch in the engaged position To make cranking easier the clutch can be placed in the free wheel position while holding onto the emergency handle A WARNING IF THE CLUTCH IS PLACED IN FREE WHEEL FOR HAND CRANKING BE SURE TO MAINTAIN A FIRM GRIP ON THE HANDLE AT ALL TIMES Because the emergency crank handle for models SA9000 and SA12000 attaches to the clutch side of the winch it is equipped with a spring operated clip which will be depressed by the clutch handle in the free wheel position when cranking in a clockwise direction to retrieve the cable This clip is a safety feature and will re engage the clutch mechanism
3. days a week S Washer 2 204360 AX Clutch Handle 204712 Parts Company of America T 84T Gear Assy 304311 Ad nas ae eae Tel 1 800 323 0620 U Clutch Handle Nut 404518 73 25 We 19000 Fax 1 800 PCA FAX1 V Clutch Spring Keeper 204721 AZ Ce HA 6212 w OG 204770 7 32x50 SA12000 os CORNHUSKER X Brake Spring Replacement Kit 6379 7 32x50 W PRESS since sss Y Screw 1 4 20x1 2 205190 BD Finger Spring Washer 205200 fetes OENE seo 7 Sirong rm ELECTRIC WINCH SERVICE CENTERS FLORIDA Hagood Brothers Marine 1121 West Church St Orlando FL 32805 Tel 407 843 4220 INDIANA RG Shamory Enterprises 55625 Currant Road Mishawaka IN 46545 Tel 219 255 5050 MINNESOTA Marine Electric 9804 James Circle Bloomington MN 55431 Tel 612 881 0077 MISSOURI Stewart Enterprises Route 2 Box 33C Cameron MO 64429 Tel 816 632 6578 NEBRASKA Dutton Lainson Company 1601 West 2nd Hastings NE 68902 Tel 402 462 4141 NEW YORK American Marine 2161 Jericho Turnpike Commack NY 11724 Tel 631 543 6433 OKLAHOMA Tow Dolly Enterprises 1520 S Memorial Drive Tulsa OK 74112 Tel 918 627 4777 CANADA K W Naylor Metial Fab Ltd Rural Route 2 Cameron Ontario KOM IGO Tel 705 359 1386 These authorized centers will be able to supply parts and technical service on all StrongArm Electric Winches For warranty claims follow instruction given in Limited One Year Warranty Machinery Directive 89 392 EEC This dec
4. winch 3 On boat trailer installations the winch stand should be adjusted so that the loading ring on the bow of the boat is at the same height or slightly higher than the winch drum when the boat is fully loaded on the trail er Be sure that the trailer bow stop is located far enough back of the winch drum so that the cable hook is not drawn into the drum when the boat is fully loaded on the trailer 4 For double line use install an eyehook on the winch stand close to the base of the winch for fastening the stationary cable hook see Fig 1 Be sure the eye hook is of sufficient strength to withstand loads in excess of the single line rating of the winch 5 Your winch is equipped with keyhole slots in the base for use with quick mounting shoulder studs if desir able See FIG 2 amp 3 If you wish to use quick mount studs they should be mounted securely into the winch stand After positioning the winch on the studs a 3 8 bolt should be placed in one of the other holes available to keep the winch securely in position Sa ai pe Fa Boa 2 HOLES RES i BASE if 3 HOLE He ao J PATTERN let 8 SA5000 amp ER Lt SA7000 FIG 2 miia P am 1 TOOLING EA p 876 ee 35 om TYP 3 Bona 2 HOLES ner BASE H ATS INSIDE HOLE manana PATTERN tig i SA9000 amp P SA12000 FIG 3 peim ak ne TOOLING HOLE WIRING HARNESS INSTAL
5. 12 Volt DC ELECTRIC WINCHES OWNER S J MANUAL MODELS SA5000 SA7000 C SA9000 SA12000 AAWARNING READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL OPERATE OR SERVICE THE STRONGARM Ca pa ELECTRIC WINCH FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL INJURY RETAIN INSTRUCTIONS FOR FUTURE REFERENCE WINCH RATINGS ELECTRIC WINCH RATING DOUBLE LINE OPERATION 5000 Models SA7000 and SA12000 are factory equipped a s with a pulley block and hook and 50 of cable for ma 4500 A7 gt oar 4 000 y double line operation This increases the pulling gt 4000 Oud capacity of the winch as shown however care 5 3500 sting must be taken to allow adequate motor cooling Note that with double line a pull of 25 requires a 3000 SA90d9 ae reeling in 50 of cable O 2500 3 tire For intermittent use only Ratings at left are based F 2000 A lev on 10 pull For longer pulls motor cooling periods So Sline must be allowed iy 1500 1000 A5000 single ine MAXIMUM CONTINUOUS RUN TIME 4 MINUTES Q g 900 AX CAUTION CONTINUOUS RUNNING IN a 10 20 30 40 50 EXCESS OF 4 MINUTES WILL DAMAGE WINCH LENGTH OF CABLE ON REEL FT MOTOR GUIDE TO ROLLING LOAD CAPACITY APPROXIMATE LOAD SPEED Maximum weight in pounds and kilograms rolling load FT MIN aflek Reel Reel Reel j Reel I o o ee pea 6 623 kg 4 990 kg 3 357 kg 2 586 kg 1 814 kg 1 497
6. AND UNLOADING UNDER POWER 1 With the wires at the bottom push the switch into the pocket in the winch housing The switch should push easily to the bottom of the pocket and excess force should not be required for installation or removal of the switch Be sure that the wires are free to rotate with the switch so that it will return to its center off position when released Leave your car engine run ning on fast idle as a precaution in case the battery is not in top condition With the clutch lever in the engaged gears posi tion you may power the winch in either the load or unload direction Allowing the switch to return to the OFF position will automatically stop the winch and lock the load in position NOTE It is normal for smoke to be produced during the initial power down use WARNING EVEN THOUGH THE WINCH IS EQUIPPED WITH CIRCUIT BREAKER OVERLOAD PROTECTION PARTICULAR CARE SHOULD BE TAKEN NOT TO CREATE AN OVERLOAD PAY ATTENTION TO THE SOUND OF THE WINCH AND THE LOAD BEING PULLED MAKE CERTAIN THAT THE CABLE TENSION DOES NOT RISE SUDDEN LY BECAUSE OF A BIND IN THE LOAD CAUTION The electric motor is designed for intermittent service only Extended use without cooling off periods will cause overheating result ing in motor damage Maximum recommended continuous run time is four minutes Slots are available in the switch handle for the attach ment of a remote lanyard if desirable This allows operation of the win
7. LATION The wiring harness is designed to remain in the trunk of the car when not in use This prevents tampering acci dent or misuse since the harness is needed to operate the winch electrically These installation instructions provide ready access for use yet allow the complete harness to be quickly removed if desired Feed positive lead long wire only through any con venient access hole inside the car trunk It may be necessary to remove a knockout plug or rubber grommet from the trunk floor It may also be neces sary to remove the circuit breaker assembly from the positive wire in order to feed the wire under the car Pull the positive lead wire along the underside of the car into the engine compartment and up to the bat tery Fasten the wire to the car undercarriage with existing wiring clamps and brackets making sure wire is not located near the exhaust system or any hot or moving parts Wire should be fastened secure ly and without slack Excess wire should remain in the trunk Fasten the circuit breaker to the positive battery terminal if nut and bolt type or to the battery side of the starter solenoid Attach negative wire to vehicle frame using a 1 4 bolt and locknut Make sure you have a clean tight connection NOTE If winch is to be mounted in front of vehicle cut harness to the length needed making sure if spliced the splice is tight and well insulated Attach ground as described in 4 above LOADING
8. Load exceeds rated capacity of unit 2 Lighten load reduce of incline or reduce load friction 1 Improperly maintained cable 1 See Maintenance 2 Overloading 2 Reduce load Loose cable being wound onto drum Keep tension on cable at all times 1 Brake clutch out of adjustment1 Adjust see Maintenance Cable snaps Cable miswrap and or crushing Load creeps when power is OFF 2 Roller clutch not engaging 3 Overloading Winch motor runs but fails to wind cable Winch motor runs hot Winch motor fails to run Cable will not pull out free wheel 1 Sticking cable 2 Sticking clutch 2 Replace 3 Reduce load 1 Clutch is slipping Check clutch lining for grease or oil See 2 Gear train is damaged Maintenance for clutch adjustment procedure In operation too long Let motor cool for at least 10 minutes See Winch Rating Section Electrical Check the following power supply wiring control switch male female connections and motor 1 Avoid cable miswrap 2 a Jog power switch with clutch in free wheel No load only b Disassemble clean amp readjust clutch see Maintenance SA5000 and SA7000 PARTS LIST Ref Part N lt xK_S lt CHM e OVZATIOM MMVOWOLY Number Retaining Ring 2 205191 Bushing 204012 Drive Shaft Ass y 304813 Bushing 204009 56T Gear 204703 Handle Ass y 304412 Base Spacer 404557 Base 404922 Brake Spring Replacement Kit 6380
9. OVER THE TOP OF THE DRUM ON MODELS SA5000 AND SA7000 AND UNDER THE DRUM ON MODELS SA9000 AND SA12000 SEE ATTACHMENT METHOD BELOW FIG 5 CABLE ATTACHMENT METHODS FIG 5 Model SA5000 7000 Model SA9000 1 2000 2 With the cover removed as described above inspect the entire gear train and all drive shafts for any sig nificant wear or loose bearing fits Grease all of the gears on the inside of the winch base and apply a drop of oil on all of the bearings in the base Also very sparingly oil all of the bearings in the clutch mechanism and place a drop of oil on the roller clutch Do not over lubricate these areas and do not use grease in the roller clutch The clutch mecha nism and the brake pads and brake disc must be kept clean and oil free 3 Check the operation of the roller clutch Carefully rotate the brake disc and observe the motor shaft When the disc is turned clockwise the motor shaft should turn with it When the disc is turned counter clockwise the motor shaft should not turn Also check all nuts bolts retaining rings etc to be sure that they are tight and secure 4 Check the switch contact studs in the winch housing to be sure that they are free from any corrosion or excessive electrical pitting Make sure that the hous ing shunt spring is properly in place and making contact with both contact pins 5 If the clutch has been slipping and requires adjust ment the following procedures should be used The
10. ch at a distance by pulling on the lanyard to rotate the switch When the unit is used to trailer a boat secure the boat onto the trailer with appropriate bow and tran som tie down straps or chains With the boat fully secured on the trailer it is advisable to relieve the tension on the winch cable to avoid damage to the winch and trailer due to high shock loads encoun tered when traveling 5 Always disconnect the switch when the winching operation is complete Never leave the switch con nected to the winch when not in use CLUTCH OPERATION 1 The clutch lever provides a means for releasing a load without power while maintaining control of the speed and provides for free wheeling so that cable can be removed from the winch by hand The clutch lever is spring loaded so that it returns to the engaged position when released The lever will however remain in the free wheeling position if rotated completely forward to free wheel 2 In order to release a load without power rotate the clutch lever slowly and carefully forward toward Free Wheel When the load begins to move it can be controlled by the clutch lever Careful slow movement of the lever will provide smooth control of the load A WARNING ALWAYS MAINTAIN CONTROL OF THE LOAD ALLOWING EXCESS SPEED COULD RESULT IN WINCH DAMAGE AND SEVERE PER SONAL INJURY 3 Remember that the gear train and brake mechanism are completely disengaged in the Free Wheel posi
11. clutch is adjustable in ten degree increments With a screwdriver and pliers remove the end of the clutch spring from the hole in the winch base The spring tension is quite high so be careful to maintain a firm grip on the spring The O ring should be rotated so that the cut out portions align with the lugs on the spring keeper See FIG 6 The ring can then be expanded with a pencil or sim ilar object and the spring keeper can be lifted free from the clutch nut Rotate the keeper clockwise 10 degrees and install on the next serration in the clutch nut Reinstall O ring and rotate slightly so that O Ring Illustration FIG 6 the cut outs are not in line with the lugs on the spring keeper and reinstall the clutch spring into the hole in the base Adjustment of the clutch more than 10 degrees to 20 degrees should normally not be necessary With only spring pressure do not forcibly tighten the clutch mechanism the spring lug on the spring keeper should come to rest at approximately the 2 30 o clock position See FIG 7 Clutch Spring Keeper Spring Lug Clutch Spring Illustration 6 Check the pulley block and hook assembly Models SA7000 and SA12000 to be sure that the pulley rotates freely on the bronze pulley spacer Occasional greasing of these two items is recom mended TROUBLESHOOTING CHART SYMPTOM Safety hook spreads POSSIBLE CAUSE S CORRECTIVE ACTION 1 Point loading of hook 1 Replace hook 2
12. en complet ed do not depend on the winch to support the load Always secure the load properly Use tie down straps or chains The auxiliary handle is provided for emer gency use only Never use the auxiliary han dle as an assist to the motor when the motor is running Always remove the auxiliary han dle when it is not in use Do not operate the winch motor or allow the winch to free wheel with the handle installed A Keep hands and fingers clear of the drum and cable area of the winch when operating Do not attempt to guide the cable by hand as it rewinds on the drum Ad The winch must be securely attached to a structural member or frame that is capable of sustaining loads in excess of the winch capacity When attaching the winch to a vehi cle make sure the mounting pad area is rigidly supported by the vehicle frame Always block the wheels to prevent vehicle from rolling when pulling a load with the winch A When releasing a load with the clutch main tain control of the speed Excess speed could result in winch damage and serious personal injury MOUNTING INSTRUCTIONS 1 Be sure that the mounting surface is of sufficient strength to support a load well in excess of the rated winch capacity 2 Fasten the winch to the trailer winch stand or other mounting surface with three 1 2 bolts nuts wash ers and lock washers Be sure that the winch is posi tioned so that the cable does not rub the front open ing of the
13. ica tions Tel 402 462 4141 Fax 402 460 4613 E Mail dlsales dutton lainson com This electric winch should be respected as power equipment High forces are created when using a winch creating potential safety hazards Never allow children or anyone who is not familiar with the operation of the winch to use it AX Never exceed rated winch load Dangerously high forces can be created if the load being moved is too large or is allowed to get ina bind etc Note that installing longer than nor mal cable results in increased load on winch If overloaded this winch has power enough to break the cable Winch is equipped with a high quality aircraft cable capable of handling the rated winch load Never exceed the rated capacity Do not use vehicle pulling power to increase the pulling capacity of your winch When cable breakage occurs under tension the cable tends to whip toward the winch area It is recommended that a blanket or rug be placed over the cable during winching opera tions to minimize this whipping action in case of cable breakage Never apply load to winch with cable fully extended Keep at least three turns of cable on the reel A Keep the winching area free of all unneces sary personnel Never stand between load and winch A The 12 volt D C winches operate from a low voltage D C source of power e g a Car or truck battery DO NOT connect winch to 120V A C power A When winching operation has be
14. in the event that the oper ator loses control of the handle with a load on the winch See FIG 4 Emergency Handle Illustration FIG 4 A WARNING EVEN WITH THIS SAFETY FEATURE THE HANDLE WILL STILL SPIN VIOLENTLY ONE OR TWO TURNS BEFORE RE ENGAGING THE CLUTCH TO STOP THE WINCH DO NOT LOSE CONTROL 3 Always remove the handle from the winch after use and replace the plastic plug WINCH MAINTENANCE For long life and trouble free operation your winch should periodically be inspected for any required main tenance This should be done at least once annually and more frequently in adverse conditions such as salt water areas or areas of extreme dust and dirt 1 Carefully inspect the winch cable for any kinks frays or abnormal stiffness and replace at the first sign of this kind of damage Periodic lubrication with a light oil will improve the life of the cable In order to replace the winch cable it is necessary to remove the clutch handle by removing the two clutch han dle screws and the four cover mounting bolts Be sure that the power is disconnected from the hous ing and lift the housing off of the winch by gently stretching it open near the lower front corner Rotate the winch reel so that you have access to the rope clamp Remove the old cable and replace it with a new cable of the same size Be sure that the cable passes under both sides of the rope clamp and that the clamp is tightened securely NOTE CABLE IS WOUND
15. kg 998 kg EUU ii 5 4 25 A AAA AR eee es ie 9 072 kg 6 804 kg 4 627 kg 3 493 kg 2 495 kg 2 041 kg 1 361 kg j P e E 13 608 kg 10 251 kg 6 895 kg 5 262 kg 3 765 kg 3 084 kg 2 041 kg WARNING NOT TO BE USED AS A HOIST FOR Load capacity dead weight is a measure of actual maximum force to which the LIFTING SUPPORTING OR k system may be subjected All capacities shown are with 15 of cable on the reel and 10 rolling friction factor TRANSPORTING PEOPLE OR For full reel of cable adjust capacities according to graph above Note 5 incline is LOADS OVER AREAS WHERE one half foot rise in ten feet PEOPLE COULD BE PRESENT PERCENT INCLINE LOAD 5 10 20 30 50 70 eee e 10 000 Ibs 7 500 Ibs 5 100 Ibs 3 900 Ibs 2 700 Ibs 2 200 Ibs 1500 Ibs 4 536 kg 3 402 kg 2 313 kg 1 769 kg 1 225 kg 998 kg 680 kg IMPORTANT SAFETY INFORMATION AAWARNING FAILURE TO READ AND FOLLOW INSTRUCTIONS BELOW COULD RESULT IN SERIOUS OR FATAL INJURY AAWARNING NOT TO BE USED AS A HOIST FOR LIFTING SUPPORTING OR TRANSPORT ING PEOPLE OR LOADS OVER AREAS WHERE PEOPLE COULD BE PRESENT A This winch is not designed for movement of human beings Do not use for scaffolding elevators or any other application in which persons could be positioned on or under the load at any time Do not use as an overhead hoist AXConsult the manufacturer before using this winch in any vertical lifting lowering appl
16. laration does not apply to other machinery using this winch WINCH MODEL NUMBER DATE PURCHASED EC DECLARATION OF CONFORMITY Dutton Lainson Company Hastings NE 68902 0729 U S A manufactures and declares that this winch is in conformity with the essential health and safety requirements specified in The Supply of Machinery Safety Regulations 1992 and the provisions of the Yer Glass WINCH DATE CODE LOCATED INSIDE FRAME AT REAR A Dependable Company Since 1886 DUTTON LAINSON COMPANY flan USA Hastings NE 68902 U S A e Tel 402 462 4141 Fax 402 460 4612 E mail disales dutton lainson com Web Site www dutton lainson com Iso s0o01 0i 8 Form No 206342A 3 02 2002 CORNHUSKER PRESS
17. ys a week Parts Company of America Tel 1 800 323 0620 Fax 1 800 PCA FAX1 WIRING DIAGRAM SA9000 and SA12000 PARTS LIST Ref Part Number Ref Part Number Ref Part Number A Bearing Housing Assy 304314 Z Clutch Spring 204711 BE Screw 1 4 20x7 8 3 205242 B Primary Drive Shaft Assy 304304 AA Spacer 3 404513 BF Top Decal Not Shown 204730 C Retaining Ring 2 205191 AB Front Plate 404511 BG DL Decal Not Shown 204729 D Bushing 2 204012 a Be wid Pin pede BH Clutch Decal Not Shown 204731 E 56T Gear 20470 evel Win ae aaa ae AE Nut 10 32 Locknut 2 205193 cence ajaaa G Drive Shaft Bushing 304313 AF Brake Disc Assy 304422 CB Switch Assy 6362 Housing Assy AH te Pinion Gear 404522 Includes Items CC CF amp CG J Interm Drive Shaft Assy 304814 AJ E Ring 205135 CC Screw 1 4x20x3 8 205018 K E Ring 205116 AK Base Spacer 404510 CF Nut 1 4 20 206225 L Base 404921 AL Reel Shaft 404514 CG Circuit Breaker Assy 304025 M Nut 7 16 20 Locknut 205192 AM a an Teji s CL Pocket Plate Replacement Kit 6377 N Clutch Stud 404517 a a E CM Replacement Switch Kit 6375 P Clutch Handle Replacement Kit 6382 AR R a ne 2 304815 PULLEY BLOCK Includes Items V W AX amp AY CEASSV S az Q Thrust Bearing Replacement Kit 6381 AT Rope Clamp Kit 6285 EA Pulley Block amp Hook Complete 6213 Includes Item W O Ring AV Cover 204720 To order replacement parts Call or fax R Clutch Gear Assy 304305 AW Cover Plug 204713 24 hours a day seven

Download Pdf Manuals

image

Related Search

Related Contents

Manual Utilização  Numbering Systems - AutomationDirect  User manual - CP34-BEC  Canon F-718SGA Emulator  PS50A676 / PS58A676  

Copyright © All rights reserved.
DMCA: DMCA_mwitty#outlook.com.