601-324B - CDN 3043 User Manual english.indd
Contents
1. CDN 3043 SERIES AUTOMATED 3 PHASE COUPLING DECOUPLING NETWORKS USER MANUAL 601 324B Advanced Test Solutions for EMC CDN 3043 SERIES AUTOMATED 3 PHASE COUPLING DECOUPLING NETWORKS USER MANUAL CONTENTS 2 1 2 1 1 3 1 4 1 6 1 6 1 1 6 2 9 1 9 1 1 9 1 2 9 1 3 9 1 4 9 1 5 9 2 9 2 1 9 2 2 9 2 3 9 2 4 9 3 Explanation of the symbols used in this manual Introduction General description CDN 3043 automated 3 phase coupling decoupling networks Safety instructions General Installation Installation of a EUT power emergency off switch Applicable safety standards Pulse coupling Combination wave and ring wave test Combination wave CW Surge generator Electrical fast transient EFT burst First steps Installation of the CDN 3043 Main frame description Front panel CDN 3043 EUT output connection Ground reference terminal Surge input sockets Fischer connector Burst input socket SHV connector LED indicator Rear panel Mains power input and power switch EUT input supply 3 phase AC EUT mains input Colour codes of a 3 phase system Phase rotation indication 9 35 9 3 2 9 3 3 9 3 4 9 3 5 9 3 6 10 10 1 10 2 10 3 10 4 10 5 10 6 11 11 1 11 2 11 2 1 12 12 1 12 2 12 3 12 3 1 13 13 1 13 2 14 14 1 14 2 14 3 14 4 15 16 17 18 19 2 or 1 phase AC EUT mains input 26 Phase rotation indication using single or two lines EUT power mai2. EUTs are often simply functional samples that have not previously been subjected to any safety tests It can therefore happen in some cases that the EUT is quickly damaged by internal overloads caused by the control electronics being disrupted or it may even start to burn As soon as the EUT begins to show signs of being disrupted the test should be stopped and the power to the EUT switched off TASEO Advanced Test Solutions for EMC 31 32 a Internal disruption of the electronics can result in the interference voltage or the EUT supply voltage being present on the EUT s outer casing m Electrical breakdown or arcing from and in plugged connections that is overstressed voltage wise during the test m Explosion of components with fire or fragmentation as a result of energy dissipated e g from the resultant supply current or ignition of vaporized plastics materials m Faulty behaviour by the EUT e g a robot arm strikes out or a temperature controller fails etc 10 5 Test setup Regular setup is the CDN on the test table or floor and the generator on top of the CDN A standardized test setup can be referred at the IEC EN 61000 4 5 standard 1 Connect the ground strap of the CDN from the reference ground connector to the ground reference plate of the test setup A proper earth strip to the CDN itis imperative For EFT test a proper grounding to the ground reference plane is essential to fulfil standard test requir
3. 1 covering equipment for household office and light indus trial use and IEC EN 61000 6 2 for applications in industrial environments in accordance with the requirements of the basic standard IEC EN 61000 4 4 5 12 as well as 8 and 9 The EU directive no 2004 108 EEC for the assignment of the CE symbol refers back to this standards for these types of equipment The CDN 3043 series are modular and automated coupling decoupling net works depending on the version it can inject surge and or burst pulses The modularity has the advantage that upgrades can be performed at any time in a cost effective way ensuring a safe investment in future laboratory needs 2 1 1 CDN 3043 automated 3 phase coupling decoupling networks The CDN 3043 are automated 3 phase coupling networks rated for a EUTs of 16 or 32 A The CDN 3043 series are able to couple combination wave and ring wave surge pulses up to 4 4 kV and EFT up to 4 8 kV TASEO Advanced Test Solutions for EMC 8 NA The coupling networks CDN 3043 are intended for use with surge and or burst 3 SAFETY INSTRUCTIONS generators These generators produce high voltage test pulses with high energy Improper or careless handling can be fatal The instru ment must only be accessible to trained persons These operating instructions together with the generator manual form an essential part of the equipment and must be available to the operator at all times All the safety instr
4. CDN 3043 C32 Automated 3 phase coupler for burst and surge with an EUT current rate of 32 A 6 1 Combination wave and ring wave test The surge test in compliance with IEC EN 61000 4 5 simulates high voltage high energy interference as experienced with a lightning strike Generally speak ing the interference finds its way into the EUT by way of the mains supply This kind of interference can affect equipment in either of two ways First the interference can be coupled directly into the equipment via the mains supply The interference is conveyed directly from the source e g lightning strike to external power cables Every item of equipment connected to this power source will be affected by the interference pulses CDN 3043 series Automated 3 phase coupling decoupling networks Surge pulse interference can also occur on signal and data lines through coupling effects and electrical discharges For this the CDN 117 118 is recommended The test system enables test to be carried out using both coupling methods The EUT is connected to the mains power socket on the front panel of the test system for the direct mains injection test Externally coupled tests require the interference to be superimposed on the EUT power feed cable via an external coupling unit that is connected to the Surge output on the front panel of the system 6 1 1 Combination wave CW Surge generator The combination wave test involves the gener
5. The EUT is to be tested only in a protective cage or under a hood which provides protection against electric shock and all manner of other dangers pertaining to the particular EUT see Dangers concerning the EUT The safety instruction concerning all the instruments and associated equipment involved in the test rig are to be observed The configuration of the test rig is to be strictly in compliance with the methods described in the rel evant standard to ensure that the test is executed in a standard conforming manner CDN 3043 series Automated 3 phase coupling decoupling networks 10 3 General dangers Local burning arcing ignition of explosive gases Danger from the resultant EUT supply current caused by a flashover or breakdown resulting from the superimposed high voltage effects Dangers from a disrupted EUT Disturbance of other unrelated electronics telecom munications navigational aids and heart pacemak ers through unnoticed radiation of high frequency energy In the test system the interference voltage corre sponding to the level called for in the relevant test specification is superimposed on the EUT s protective earth conductor Earth contacts or pins e g as in German and French mains plugs as well as the EUT earth itself can be at an elevated voltage level that would make touching dangerous In many power connectors even the screws are linked to the protective earth 10 4 Dangers concerning the EUT
6. be tightened The termination plug is part of the generator 9 3 6 Fan and cooling concept All Teseq CDN 3043 series instruments have been designed with a dynamic cooling concept Internal elements suspected to warm up in any condition especially the Surge pulse decoupling chokes are equipped with thermal sensors So at standby or for lower EUT currents when there are nearly no dissipation losses in the CDN and so no heat generation there is no need of cooling and the fans will turn at a very low speed generating no noise As soon as the EUT current raises heat will be generated in the housing the internal control electronics will detec cooling In case of international or uninterna t this and increase fan speed to improve tional overloading there will be a point where even full speed cooling will no more be sufficient at this moment the CDN 3043 will switch OFF EUT power through the built in EUT power contractor and so avoid destruction of the instrument risk of fire The CDN 3040 control electrics will also send a message back to the NSG 3040 which will immediatly stop the firing of pulses That way CDN 3043 series give large nominal current loading for 10 to 20 or peak laods overload capabilities allowing up to 1 5 minutes as well as high inrush currents CDN 3043 series Automated 3 phase coupling decoupling networks 10 TEST SETUP SETTING NA 10 1 Applicable safety standard
7. couple surge pulses to shielded datalines and EUTs housings etc CDN 3043 series Automated 3 phase coupling decoupling networks INA 3235 Surge calibration adapter set of 5 pces to connect CDN 3043 and CDN 3063 series to HV probe MD 200 or current probe MD 300 Can also be used for EUT connection to CDN 3043 and 3063 series via banana plugs limited to 32 A MD 200 1000 1 High voltage differential probe 3 5 kv common 7 kV differential Deliv ered in a hard shell suitcase includes set of batteries two HV safety probes user manual traceable calibration certificate MD 200A 1000 1 High voltage differential probe 7 kV common differential Delivered in a foamed hard shell suitcase Includes set of batteries two HV safety croco clamps user manual traceable calibration certificate TASEO Advanced Test Solutions for EMC 47 48 4 a MD 300 Current sensor for surge current measurement Ratio of 0 002 V A 1M Ohm and 0 001 V A 50 Ohm For surge peak currents up to 5 ka Delivered in a hard shell foamed suitcase includes 1 meter coax cable with BNC termination 30 cm cable with safety bananas user manual and traceable calibration certificate a INA 166 Rack mounting brackets 5HU for NSG 3040 series 7 INA 167 Rack mounting brackets 7HU for NSG 3060 series CDN 30x3 x16 and x32 series VAR 3005 INA 3000 Trolley for NSG 3000 series Convenient accessory to get standalone instru ments stac
8. gt ref GND L2 L3 gt ref GND L1 L3 PE gt ref GND L2 L3 N PE gt ref GND L2N gt ref GND L1 N PE gt ref G L2 PE gt ref GND L2 L3 N gt ref GND L3 N gt ref GND L2 L3 PE gt ref GND L3 PE gt ref GND L2 N PE gt ref GND PE ref GND L3 N PE gt ref GND J TASEO Advanced Test Solutions for EMC 42 14 MAINTENANCE AND FUNCTION CHECK HA 14 1 General O O a There are no adjustable elements accessible to the user for either calibration or maintenance purposes he housing of the test system must not be opened Should any maintenance adjustment become necessary the whole test system together with an der or fault report should be sent in to a Teseq service center Maintenance by the user is restricted to cleaning the outer housing perform ng a function check and verification of the pulse parameters or the upgrading of the system with new modules In such cases the instructions accompanying the modules are to be strictly observed The only exception concerns the exchange of modules 14 2 Cleaning In general a moist cloth is sufficient for cleaning the outer housing In stub b a orn cases use a small amount of a mild non foaming household cleanser s well No chemicals should be used for cleaning purposes Before beginning to clean the test system ensure that it is switched off and the mains power cable is unplugged from the su
9. 4 CDN 8015 and CDN 3425 The test system enables a test to be carried out using both coupling methods The EUT is connected to the mains power socket on the front panel of the test system for the direct mains injection test Capacitive coupled tests require the interference to be superimposed on the EUT power feed cable via an external coupling unit that is connected to the Burst output on the front panel of the system The coupling network CDN 3043 serves to inject standardized pulses into the mains supply to the device under test called for in the international standard IEC EN 61000 4 4 Fast transient Burst up to 4 8 kV which follows the 5 50 ns curve 50 Q condi tion CDN 3043 series Automated 3 phase coupling decoupling networks 7 FIRST STEPS 7 MA This chapter contains a short check list with steps that should be taken before the instrument is connected to the generator switched on and put into opera tion Check the packaging for signs of damage in transit Any damage should be reported immediately to the transportation company Due the weight of the CDN 3043 a two man lift is needed to prevent injury Lift the CDN 3043 coupling network out of its packaging by taking hold of the front mounted grips Check using the following list that all the items ordered as well as their acces sories have been delivered CDN 3043 coupling network unit Operating instructions 1 Mains power cable for the CDN 115 cm groundin
10. C 36 If a NSG 3040 goes with a CDN 3043 then the 3 phase coupler is default and active in the meaning that surge and EFT pulse will be coupled into the CDN 3043 while the PQT test is available at the NSG 3040 EUT output Performing PQT test can be realized without disconnecting or switching of the CDN 3043 internal CDN of NSG 3040 is called CDN 3041 CDN 3043 series Automated 3 phase coupling decoupling networks 12 COUPLING MODE SELECTION AT 37 THE GENERATOR USER INTERFACE Combination Wave Surge test IEC ra Not OS AG 4400 V Coupling L1 L2 L3 N gt PE 533 Impedance 120 Repetition co s Test A The possible selections are Surge output or burst output Ml Manual CDN E IEC coupling oo STEP 12 1 Surge output burst output Depending on the actual selected pulse the surge output or burst output selection will activate the HV pulse output No coupling to the EUT lines of the connected CDN will be realised 12 2 Manual CDN This selection has to be used if an external manual coupler is connected like CDN 3083 for surge pulse or for burst CDN 163 or CDN 8014 8015 respectively TASEO Advanced Test Solutions for EMC 38 12 3 IEC coupling Touching the coupling line selection field it will activate a new window with the selection possibilities 12 3 1 User interface setting Three phase setting windows for burst Three phase setting windows for surge The coupling pa
11. EMC_CDN3063_2008 LVD_CDN3063_2008 Teseq AG CH 4542 Luterbach The purpose of this instrument is the generation of defined interference signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the EUT itself a significant amount of electromagnetic radiation may result that could also affect other equipment and systems The user himself or herself is ultimately responsible for the correct and controlled operation of the rig In case of doubt the tests should be carried out in a Faraday cage Place and Date Luterbach February 15 2011 Y Johannes Schmid President TASEO Advanced Test Solutions for EMC 46 17 ACCESSORIES CAS 3025 Calibration set for burts EFT Consists of INA 265A 50 Ohm 1000 to 1 termina tor attenuator of INA 266 1000 Ohm 2000 to 1 terminator attenuator of coax cable of 1 meter RG 58 of traceable calibration certificate user manual and carring case Full compliant to IEC 64000 4 4 INA 3239 Burst EFT calibration adapter to connect CDN 3043 and CDN 3063 series to calibration terminatior attenuator CAS 3025 INA 3236 former INA 6560 HV plug adapter set for NSG 3000 series Surge out to safety Banana 1 plug to RED banana 1 plug to black banana Required for surge pulse calibration safe and reliable connection to measuring probes max applicable surge voltages is 10 kV Can also be used to build injection probe to
12. N itself has an internal power switch to control EUT power ON OFF accessible via the user interface or the software but nerveless it is recom mended to connect the EUT power through a properly rated circuit breaker and an emergency off button as per IEC EN 61010 1 2001 In order to ensure an easy and quick access the button should be located close to the test setup and should be clearly and visibly labelled as a device for Emergency power ON OFF switching The test setup should only be accessible to trained persons Dimensioning of mains supply and rating of fuse protection of AC or DC power supply must conform with National prescriptions and EUT requirements Inappropriate arrangement mounting cabling or handling of the device under test or the protective elements can make the protective features that are incor porated in the design of the instrument worthless CDN 3043 series Automated 3 phase coupling decoupling networks 5 APPLICABLE SAFETY STANDARDS 13 MA The construction of the instrument conforms to the safety requirements and offers everything necessary for safe and efficient operation Development and manufacture is in compliance with ISO 9001 The system complies with the safety requirements of IEC EN 61010 1 safety requirements for electrical equipment for measurement control and laboratory use All mains power driven types of units are designed for high voltage working safety The interference immun
13. O Advanced Test Solutions for EMC 40 13 2 Coupling possiblities EUT input connections Combination wave pulse 1 phase 2 phase 3 phase IEC EN 61000 4 5 L1 N PE L1 L2 N PE L1 L2 L3 N PE Line to ground 12 0 L1 gt PE L1 gt PE L1 gt PE N gt PE L2 gt PE L2 gt PE gt PE L3 gt PE gt PE Lines to ground 12 L1 N gt PE L1 L2 gt PE L1 L2 gt PE L1 N gt PE L1 L3 gt PE L2 N gt PE L1 N gt PE L1 L2 N gt PE L2 L3 gt PE L2 N gt PE L3 N gt PE L1 L2 L3 gt PE L1 L2 N gt PE L1 L3 N gt PE L2 L3 N gt PE Line to line 2 Q 113N L1 L2 L1 L2 1SN 11 gt L3 L2 gt N LION L1 L2 gt N L2 gt L1 L2 gt L3 L2 gt L3 gt L1 L3 gt L2 L3 gt L1 L2 gt N L1 L3 gt N L2 L3 gt N L1 L2 L3 gt N CDN 3043 series Automated 3 phase coupling decoupling networks EFT Burst Standard coupling all lines to ref ground GND IEC EN 61000 4 4 EFT Burst Common L1 L2 L3 N PE gt ref GND mode Any Lines L1 gt ref GND L1 L2 ref GND 11 L2 L3 gt ref GND L1 L2 L3 N gt ref GND and combi L2 gt ref GND 11 L3 gt ref GND L1 L2 N ref GND L1 L2 L3 PE gt ref GND nation to ref L3 gt ref GND L1 N ref GND L1 L2 PE gt ref GND L1 L2 N PE gt ref GND GND gt ref GND L1 PE ref GND L1 L3 N ref GND L1 L3 N PE gt ref GND PE
14. UT input power for synchronisation Therefore the EUT output is to be con sidered as carrying EUT power all the times The test rig must provide adequate insulation protection for up to 5 kV surge and burst Particular care should be given to the connections between the CDN and the equipment under test EUT The EUT may sure which sh shock only be tested when placed inside a suitable protective enclo ould provide protection against flying fragments fire and electric The pulse voltage must not be able to find its way to unearthed metal objects in the event of the EUT failing Only use the nstrument in a dry room Never leave the instrument unattended when the EUT is switched on Do not open the instrument Repairs and adjustments must only be carried out by qualified maintenance personnel TASEO Advanced Test Solutions for EMC 10 Do not continue to use the CDN in case of mechanical damage occur The CDN housing and the cables have both insulating and a screening function which can only be assured while the housing is intact Return the damaged CDN to a Teseq service center immediately for repair CDN 3043 series Automated 3 phase coupling decoupling networks 4 INSTALLATION n E The test system conforms to protection class 1 Local installation regulations must be respected to ensure the safe flow of leakage currents bidden NM Operation without a protective earth connection is for or OUT termi
15. ation of high voltage surge pulses as specified in the international standard IEC EN 61000 4 5 The test pulses are injected directly into the EUT power supply lines The EUT obtains its power from the EUT power outlet on the CDN of the test system where the voltage has the interference signal superimposed on it E Surge voltage of up to 4 4 kV which follows the 1 2 50 us curve open circuit Surge current of up to 2 2 kA which follows the 8 20 us curve short circuit 6 2 Electrical fast transient EFT burst Burst tests in compliance with IEC EN 61000 4 4 simulate the high voltage high frequency interference pulses typically produced when an inductively loaded switch is operated Such interference always occurs when a current through an inductive device e g motor circuit breaker relay fluorescent lamp etc is switched off This kind of interference can affect other equipment in either of two ways First the interference can be coupled directly into the target equipment via the mains power cable Second the interference can be transmitted from the source along the mains power cable connected to the target Interference from the mains can reach any other piece of equipment connected to the same power source in a similar way TASEO Advanced Test Solutions for EMC Alternatively the interference can be coupled capacitive into any target device in the vicinity Teseq offers such capacitive coupling clamp device like CDN 801
16. ced Test Solutions for EMC 22 9 2 2 EUT input supply The power source connected to this connector provides the power for the EUT Burst and surge interference signals are coupled into this supply line internally Special care must be taken to use the right phase line from the EUT input at the EUT output connector Depending on countries different colour codes are used Please refer to the EUT input section in this manual to verify the coding Because of the capacitors in the internal coupler earth mm leakage currents of up to 4 A can occur in the EUT power supply network The test system must therefore be correctly earthed and be powered from a supply that is not protected by a residual current detector RCD If the CDN test system is connected to a DC power source for the EUT care must be taken to ensure that the polarity at this connector corresponds with that at EUT power connector 9 2 3 3 phase AC EUT mains input The EUT main input is equipped with screw terminals type Phoenix HDFK 10 HV with following parameters Wire gauge Max current Max voltage Torque Connection data 0 5 10 mm2 AWG 20 6 76 A 1000 V 1 5 1 8 NM CDN 3043 series Automated 3 phase coupling decoupling networks 9 2 4 Colour codes of a 3 phase system Conductors of a three phase system are usually identified by a color code to allow for balanced loading and to assure the correct phase rotation Colors used may adhere
17. dication will not work resp will not indicate properly and always showing error However the EUT power mains will anyway go through the CDN with any damage or harm CDN 3043 series Automated 3 phase coupling decoupling networks Indication in single phase mode 27 If 11 is connected then L2 will be dark while L3 will light up softly as well and the red rotation led will be on Phase Rotation wrong f right Indication in two phase mode If L1 and L2 are connected then L3 will light up softly as well and the red and green rotation led will be on dimly Phase Rotation wrong DD right 9 3 3 DC EUT input Pin allocation for DC voltages L1 Positive N Negative n the case of DC applications the positive and negative lines have to be con nected to 11 and N respectively Y he polarity at this EUT power input connector will be the same as at the EUT utput connector Oo 9 3 4 Signal routing card system in interface This connection is used if additional automated accessories need to be con nected Otherwise the termination plug has to be connected and the screws need to be tightened The termination plug is part of the generator TASEO Advanced Test Solutions for EMC 28 9 3 5 Signal routing card system out interface This connection is used if additional nected Otherwise the termination p automated accessories need to be con lug has to be connected and the screws need to
18. e non observation of the warning could lead to component damage or danger to the operating personnel Example Never connect or disconnect the EUT while the test system is performing a test Never connect or disconnect the coupling path while the test system is performing a test TASEO Advanced Test Solutions for EMC 5 Lethal danger from high voltages and the risk of radiat ing illegal electromagnetic interference The NSG 3040 3060 with its CDN may only be installed and used by authorised and trained EMC specialists electrical engineers The NSG 3040 3060 with its CDN must only be used for EMC tests as set down in these operating instruc tions Personnel fitted with a heart pacemaker must not operate the instrument and must not be in the vicinity of the test rig while it is in operation Lethal danger from high voltages and the risk of high levels of electromagnetic radiation being generated The system must only be used for EMC test purposes as set down in these operating instructions When the system is used in conjunction with options accessories or other equipment the safety instructions concerning those devices must also be observed CDN 3043 series Automated 3 phase coupling decoupling networks 2 INTRODUCTION NA 2 1 General description The NSG 3040 3060 test systems are designed primarily for cable borne transient interference tests as specified in the European generic standard IEC EN 61000 6
19. ements Operation without a protective earth connection is for bidden 2 The earth connection between the CDN and the generator is realized via the HV connector and or the EFT connection No additional earth link from the generator CDN is needed 3 Connect the surge HV cable and or the EFT cable between CDN and generator using the delivered cables CDN 3043 series Automated 3 phase coupling decoupling networks Connect the 25 pin system cable at the rear of the generator MCR 3000 System out interface with the CDN SCR 3100 System in interface unit and tighten the screws of this connectors The pin setting are described in the NSG 3040 manual Connect the termination plug to the CDN SCR 3200 System out interface to terminate the system If accessories such as INA VAR or MFO are used for the test these may need to be connected at the CDN SCR 3200 System out interface and the X1 connector from the accessories and be terminated via termination plug at X2 Connect the mains to the CDN and to the generator Connect the EUT supply input use the phase rotation detection to verify proper connection Use the delivered and insulated allen key to connect the EUT cable on the EUT output of the CDN Respect the phase L1 for single phase resp L1 L2 L3 for the three phase connection Do not forget to check the proper connection to the EUT Earth Make sure that the EUT is properly connected to the CDN EUT outpu
20. g ship to ref ground 2 HV cable with Fischer Fischer connector in C or S versions 1 HV cable with SHV SHV connector in B or C versions 1 System cable 1 Allen key for output connector Ordered options SO CON A ORPWN Check the instrument for signs of transport damage Any damage should be reported to the transportation company immediately TASEO Advanced Test Solutions for EMC 18 8 INSTALLATION OF THE CDN 3043 Ml The mains power voltage indicated on the instrument must accord with the local supply voltage mains voltage 85 265 VAC universal power unit mains frequency 50 60 HZ MM Mains switch Fuse holder with fuses 2X31 5 AT Mains power supply To insert a fuse pull the fuse holder out of the connector insert 2 fuse car tridges 2 x 3 15 AT slow blow into the holder and put the holder back Plug the mains cable into a power outlet with a solid earth connection Place the test system such that there is sufficient free space around the cooling air inlets on both sides and behind the fan outlet on the rear panel switch on and operate as stated in the accompanying instructions CDN 3043 series Automated 3 phase coupling decoupling networks 9 MAIN FRAME DESCRIPTION 19 MA 9 1 Front panel CDN 3043 E Surge input sockets E Burst input socket E LED indication E EUT output connection E Ground reference terminal 9 1 1 EUT outp
21. ity has been tested in accordance with EN 60326 1 It is the user s responsibility to ensure that the test rig does not emit excessive elec tromagnetic interference EMI which might affect other items of equipment The test system itself does not produce any excessive radiation however the injection of interference pulses into the EUT can result in the device and or its associated cables starting to radiate EMI To avoid radiating unwanted interfer ence the standards organisations recommend that the test rig be operated in a Faraday cage Since the purpose of the test system is to produce interference signals for interference immunity testing the requirements in IEC EN 61000 6 x series concerning limiting the radiated EMI can only be complied with by operating the test system inside a Faraday cage TASEO Advanced Test Solutions for EMC 14 6 PULSE COUPLING E Various types of CDN 3043 models are available Type Description CDN 3043 B16 Automated 3 phase coupler for burst only with an EUT current rate of 16 A CDN 3043 S16 Automated 3 phase coupler for combined wave surge only combination and ring wave with an EUT current rate of 16 A CDN 3043 C16 Automated 3 phase coupler for burst and surge with an EUT current rate of 16 A CDN 3043 B32 Automated 3 phase coupler for burst and surge with an EUT current rate of 32 A CDN 3043 S32 Automated 3 phase coupler for burst and surge with an EUT current rate of 32 A
22. ked and mobile through large castors Static load lt 150 kG CDN 3043 series Automated 3 phase coupling decoupling networks 18 SYSTEM LIMITS HE Description Housing Mains on off Indicator LED s on front panel Safety functions Ambient conditions Self test Relevant safety standards Relevant EMC standards Test system for EMC tests with mains borne interference in accordance with the IEC EN 61000 6 1 and 2 standards for burst and surge tests Operation via touch screen orsoftware wise via a PC link Ethernet TCP IP interface Pulse output to external coupling networks Housing for bench top or rack use Bench top housing made of metal Supplementary rack mounting kit On off switch on rear panel of the instrument Power on LED yellow Pulse LED green High voltage active LED red EUT Power on LED green Error LED red Main fuses interlock EUT fail input 5 40 C 20 80 relative humidity non condensing 68 106 kPa atmospheric air pressure Routines for functional self test IEC EN 61010 1 safety requirements for electrical equipment used for measurement and control purposes as well as laboratory use IEC EN 61000 6 1 and 2 generic standards for electromagnetic interference immunity TASEO Advanced Test Solutions for EMC 49 Headquarters Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com www teseq com China Teseq Com
23. llow Green Red Light Green yellow per GB 50303 2002 blue striped Section 15 2 2 TASEO Advanced Test Solutions for EMC 23 24 Peak impulse voltages of up to 630 V can occur on these power lines Such voltages can under certain circumstances destroy AC DC power supplies It is the user s responsibility to ensure adequate protection being provided at the inputs of the source 9 3 Phase rotation indication This important and easy to read feature guaranties a correct coupling especially in synchronous mode The phase rotation identification at the back off the CDN units shows clearly if all phases are connected and if the rotation of L1 L2 and L3 are correctly set this important especially in synchronous mode The phase angle shift of 120 is a function of the actual rotational angle following a definite order For clockwise rotation the phase sequence order is 1 2 3 4 Z 3 However if we reverse the rotation winding 2 s waveform will be leading 120 ahead of 1 instead of lagging so the coupling point of a synchronous coupling will be wrong since the zero crossing of L1 is measured and calculated for the other lines The counter clockwise rotation phase sequence is 2 1 3 which is wrong To test the proper phase rotation of the EUT power input push the button beside the LED s phase rotation will be shown by the Led s as long the button is pushed CDN 3043 series Automated 3 phase c
24. nals mn Switch off EUT power before accessing EUT power IN The terminals of the three phases CDN 3043 is acces sible with the included insulated Allen key Two independent protective earth connections are necessary for the test system and the EUT These must be connected back to the local permanent installation or to a fixed permanent protective earth conductor Operate the equipment only in dry surroundings Any condensation that occurs must be allowed to evaporate before putting the equipment into operation Do not exceed the permissible ambient temperature or humidity levels Use only 0 ficially approved connectors and accessory items Ensure that a reliable return path for the interference current is provided between the EUT and the generator The reference ground plane and the earth O C nnections to the instruments as described in the relevant test standard serve this purpose well TASEO Advanced Test Solutions for EMC 12 Since the instrument works on principle with two independent power supplies one for the coupling network and one for the EUT the CDN 3043 must be disconnected from both sources before any modifications to the test rig are undertaken Besides the mains connections themselves certain components also operate at high voltages which are not provided with any form of extra protection against being accidentally touched 4 1 Installation of a power emergency off switch The CD
25. ns 26 DC EUT input Signal routing card system in interface Signal routing card system out interface Fan and cooling concept Test setup setting Applicable safety standards Test execution General dangers Dangers concerning the EUT Test setup Mounting in a 19 rack CDNs setup and coupling mode connection General Combination of single phase CDN and three phase CDN NSG 3040 with NSG 3043 Coupling mode selection at the generator user interface Surge output burst output Manual CDN IEC coupling User interface setting Technical data coupling network CDN 3043 Dimensions weight Coupling possiblities Maintenance and function check General Cleaning Function check Calibration Warranty CE conformity Accessories System limits Addresses 27 27 28 28 29 29 30 31 31 32 34 35 35 35 35 37 37 37 38 38 39 39 40 42 42 42 43 43 44 45 46 49 50 1 EXPLANATION OF THE SYMBOLS USED IN THIS MANUAL NA Please take note of the following explanations of the symbols used in order to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment The following symbol draws your attention to a circumstance where non observation of the warning could lead to inconvenience or impairment in the performance example This connection must not be confused with the EUT gt power input The following symbol draws your attention to a circumstance wher
26. oupling decoupling networks This is a correct EUT power setting all phases are connected all lines indication 25 are on and the rotation is right too Phase Rotation wrong s right The EUT power lines provide all voltage but the phase rotation is wrong In this case the exchange of line L1 L2 or L3 will solve the rotation problem Phase Rotation wrong right Not all EUT power lines provide power and the phase rotation is wrong too All phase of the EUT in power need to be checked and re plugged Phase Rotation wrong K right TASEO Advanced Test Solutions for EMC 26 9 3 1 2 or 1 phase AC EUT mains input The CDN is able to handle also two and single phase power mains In this case the colour code is different 1 phase system the phases are correctly set at the input as well as at the EUT output connector in this case the phase rotation detector is not able to work properly EN It is the user s responsibility to ensure that in two or Following lines have to be used to guarantee the correct coupling mode selec tion E 2 phase system L1 12 N PE E 1 phase system 11 N PE 9 3 2 Phase rotation indication using single or two lines EUT power mains power mains In single or two phase application the My The phase rotation indication is made for 3 phase EUT indication will show different behave As soon as the three phase input is used for single or two phase EUT application the rotation in
27. pany Limited T 86 10 8460 8080 F 86 10 8460 8078 chinasales teseg com Germany Teseq GmbH T 49 30 5659 8835 F 49 30 5659 8834 desales Oteseg com Singapore Teseq Pte Ltd T 65 6846 2488 F 65 6841 4282 singaporesales teseg com Taiwan Teseq Ltd T 886 2 2917 8080 F 886 2 2917 2626 taiwansales teseq com USA Teseq Inc T 1 732 417 0501 F 1 732 417 0511 Toll free 1 888 417 0501 usasales teseq com To find your local partner within Teseq s global network please go to www teseq com Manufacturer Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com France Teseq Sarl T 33 139 47 42 21 F 33 139 47 40 92 francesales teseq com Japan Teseq K K T 8135725 9460 F 81 3 5725 9461 japansales teseq com Switzerland Teseq AG T 41 32 681 40 50 F 41 32 681 40 48 sales teseq com UK Teseq Ltd T 44 845 074 0660 F 44 845 074 0656 uksales teseq com July Specifi 2011 Teseq cations subject to change without notice Teseq is an ISO registered company Its products are design ed and manufactured under the strict quality and environmental requirements of the ISO 9001 This document has been carefully checked However Teseq does not assume any liability for errors or inaccuracies
28. pply CDN 3043 series Automated 3 phase coupling decoupling networks 14 3 Function check 43 The safety measures described previously must be strictly observed while carrying out a function check As soon as the test system is switched on the Power LED should light up If this is not the case then please check the mains power connection to the test system as well as the fuses and any other cabling The instrument automatically carries out a diagnostic routine once it has been successfully switched on The generator cannot perform any test while the Interlock circuit is open Pulse generation can be observed at the output connectors by means of an oscilloscope This is a practical way to check that the system is functioning correctly but should never be used for reference or calibration purposes Teseq recommends the use of a differential probe type MD 200 or MD 200A and the INA 6560 banana adapter 14 4 Calibration The combination of high voltages and high frequencies in a single pulse makes the calibration of EMC pulse generators particularly demanding and difficult Teseq has one of the few accredited test laboratories in Europe Asia and USA that is in the position to undertake calibrations in this specialized field TASEO Advanced Test Solutions for EMC 44 15 WARRANTY E Teseq grants a warranty of 2 years on this test system effective from the date of purchase During this period any defective components part
29. respectively while the outer conductor screen is connected to the instruments earth 9 1 4 Burst input socket SHV connector This socket serves to connect the CDN to the burst output connector of the generator 9 1 5 LED indicator LED indicator function Power on Instrument system in operation Pulse Shows the occurrence of a pulses or a test event High voltage active Shows that high voltage is present in the instrument EUT Power on Indicates when the power supply to the EUT is present at the EUT connector on the front panel Error Indicates that a system error has occurred CDN 3043 series Automated 3 phase coupling decoupling networks 9 2 Rear panel 21 Fan ri Phase rotation indication Mains input and power switch Signal routing card system in interface Signal routing card system out interface E EUT input supply 9 2 1 Mains power input and power switch The main input is the power to the internal electronics of the CDN This connection must not be confused with the EUT power input The input contains the mains power input connector the mains switch and the mains fuses Before putting the instrument into operation please make sure that the voltage range shown on the mains input module corresponds with the voltage of the local supply to which the instrument will be connected and whether the fuses are correctly rated 2 x 3 15 AT TASEO Advan
30. s The construction of the instrument offers everything necessary for safe and efficient operation Development and manufacture is in compliance with ISO 9001 The instrument complies with the safety requirements of IEC EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use The interference immunity has been tested in accordance with EN 61326 1 It is the user s responsibility to ensure that the test rig does not emit excessive electromagnetic interference EMI that might affect other items of equipment The test system itself does not produce any excessive radiation however the injection of interference pulses into the EUT can result in the device and or its associated cables starting to radiate EMI To avoid radiating unwanted interfer ence the standards organisations recommend that the test rig be operated in a Faraday cage Since the purpose of the test system is to produce interference signals for interference immunity testing the requirements in IEC EN 61000 6 1 2 3 4 concerning limiting the radiated EMI can only be complied with by operating the test system inside a Faraday cage TASEO Advanced Test Solutions for EMC 29 30 10 2 Test execution cables are to be considered as being live at all times The test system must be stopped and the EUT supply disconnected before any work is carried out on the EUT a During a test the EUT together with its accessories and
31. t TASEO Advanced Test Solutions for EMC 33 34 sories and CDN the generator is the final unit to be To ensure a proper recognition of the automated acces gt switched on 8 Switch on the mains on CDN first then the generator 9 Start test procedure 10 6 Mounting in a 19 rack For system use e when the NSG 3040 test system is to be combined with other equipment it can be useful to mount the instrument in a 19 rack The width of the unit fits the 19 rack system and the height is SHU for the NSG 3040 and 7U for the CDN 3043 For ordering information please refer to the section Accessories CDN 3043 series Automated 3 phase coupling decoupling networks 11 CDNS SETUP AND COUPLING 35 MODE CONNECTION HA 11 1 General As long as a CDN 3043 3 phase coupler is connected to the generator this CON will always be taken as default unit and the 3 phase coupling modes is shown at the user interface Since the CDN 3043 can be used as an EFT coupler or a surge coupling only the user interface will only show the 3 phase menu for the existing coupling modules 11 2 Combination of 1 phase CDN and 3 phase CDN In case the internal CDN is used the three phases CDN has to be switched off and the user interface needs to be reset by touching the Reset Interlock button in the main menu 11 2 1 NSG 3040 with CDN 3043 Taso TASEO Advanced Test Solutions for EM
32. th will be shown by closed relay signs By touching the OK button the selected coupling will be activated With cancel it will close the window without saving the coupling selection By touching the button Show Graphics it will show the grahically settings CDN 3043 series Automated 3 phase coupling decoupling networks 13 TECHNICAL DATA COUPLING 39 NETWORK CDN 3043 MA 13 1 Dimensions weight Parameter Dimensions CDN 3043 Weight CDN 3043 C16 Weight CDN 3043 C32 Parameter Instrument supply Connections EUT supply EUT VAC EUT VDC EUT current 16 32 Value W 449 mm 17 7 H 310 5 mm 12 25 7 HU D 565 mm 22 2 40 kg 88 2 Ib approx 42 kg 93 Ib approx Value 85 265 VAC HV surge pulse input from generator Fischer connector EFT connector from generator SHV connector Connector for EUT supply Screw terminals Phoenix Power inlet for CDN Earth connection Three phase 5 wire usable for two phase 4 wire and single phase 3 wire DC 65 Hz with no loss 400 Hz max with power loss EUT VAC 30 to 480 VAC rms line to line below 30 V synchronisation not guaranteed asynchronous mode only EUT VAC 30 to 280 VAC rms line to neutral 50 60 Hz below 30 V synchronisation not guaranteed asynchronous mode only 0 to 125 V full range 0 to 225 V max 7 ADC 3x 16 A continuous over temp protected 3 x 32 A continuous over temp protected TASE
33. to International Standard IEC 60446 older standards or to no standard at all and may vary even within a single installation For example in the U S and Canada different color codes are used for grounded earthed and ungrounded systems Countries L1 L2 L3 Neutral Ground 5 wire power cord protective earth United States Black Red Blue With or Green green yel common practice gray low triped or a bare copper wire United States Brown Orange Yellow Grayor Green Delta white alternative practice or Violet Wye Canada mandatory Red Black Yellow White Green or bare copper Canada isolated 3 phase Orange Brown Yellow White Green installations Europe and many other Brown Black Grey Blue Green yellow countries including UK striped rom April 2004 IEC 60446 Hong Kong from Juli 2007 Older European IEC 60446 Black or Black or Black or Blue Green yellow varies by country brown brown brown striped UK until April 2006 Hong Red Yellow Blue Black Green Yellow Kong until April 2009 Striped green on installa South Africa Malaysia tions approx before 1970 Pakistan Red Yellow Blue Black Green ndia Red Yello Blue Black Green Austalie and New Zealand With Green yellow sti per AS NZS 3000 2000 Red prev yel Blue Black ped green on very section 3 8 1 low old installations People s Republic of China Ye
34. uctions and advice notes are to be observed Neither Teseq AG Luterbach Switzerland nor any of the subsidiary sales organisations can accept any liability for personal material or consequential injury loss or damage that may result from improper use of the equipment and accessories 3 1 General Use of the coupling device in combination with the generator is restricted to authorized and trained specialists The user is directly responsible for ensuring that the test rig does not cause excessive radiated interference which could affect other instrumentation The test system itself does not produce any excessive EM radiation However the injection of interference pulses into a EUT can result in it and or its associated cables radiating electromagnetic energy To avoid problems with unwanted radiation the standards organisations recom mend that the test rig is operated inside a Faraday cage CDN 3043 series Automated 3 phase coupling decoupling networks Because of its type of construction the instrument is not suitable for use in an explosive atmosphere Persons fitted with a heart pacemaker must not operate the instrument nor approach the test rig while a test is being executed Only approved accessory items connectors adapters etc are to be used to ensure save operation Upon switching on the generator it will perform a self test This includes the function of the EUT coupling relays and the detection of the E
35. ut connection test is being carried out NN Never attempt to connect or disconnect an EUT while a The power output terminal allows connection of 1 phase to 3 phase 5 lines EUTs connection for three phase 5 cord EUTS A suitable Allen key to screw unscrew the power leads is included in the delivery package CDN 3043 16 EUT current range Max wire gauge Torque CDN 3043 32 EUT current range Max wire gauge Torque 16 A 10 mm 6 Nm 32A 10 mm 6 Nm TASEO Advanced Test Solutions for EMC 20 9 1 2 Ground reference terminal As mentioned in the EFT standard IEC 61000 4 4 the generator together with the coupling network has to be placed on a ground reference plane which is connected to earth A good earth connection between the CDN and the earth reference plate is absolutely essential for performing burst tests correctly Oo M Ground reference terminal CDN 3063 This terminal of the CDN provides a solid earth connection point to the test system There is no need to connect the earth connector from the generator itself since the burst and surge connectors provide the reference ground from the generator to the CDN 9 1 3 Surge input sockets Fischer connector These sockets High Low serve to connect the surge signal from the generator to the CDN The surge output from the generator is potential free floating The inner conductor of each connector is the surge high and surge low connection
36. will be repaired or replaced free of charge or if necessary the test system will be replaced by another of equivalent value The decision regarding the method of reinstaling the func tional capability is at the sole discression of Teseq Excluded from the warranty are damages or consequential damages caused through negligent operation or use as well as the replacement of parts sub ject to degradation The warranty is rendered invalid by any intervention on the part of the cus tomer or a third party The faulty items are to be returned in their original packaging or other equiva ent packaging suitable for the purpose of the foreseen means of transporta tion Teseq can accept no responsibility for damage in transit CDN 3043 series Automated 3 phase coupling decoupling networks 16 CE CONFORMITY 45 TASEO Advanced Test Solutions for EMC Teseq AG Nordstrasse 11F 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 www teseq com Declaration of conformity Manufacturer Teseq AG Address Nordstrasse 11F 4542 Luterbach Switzerland declares that the following product Product CDN 3043 Automated 3 phase Coupling Decoupling Network Options all conforms to the following Directives and Regulations EMC Directive 2004 108 EEC LVD Directive 2006 95 EEC Generic standards EN61326 1 2005 EN61326 2 1 2005 EN61010 1 2001 The relevant technical file is available for inspection Technical file N
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