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1. SECTION 2 Installation and Connections Side Surface mounting SFPA Mounting the Controller Dimensions Unit mm M3 Screw depth 4 8 mm max r E IDUC p t4 4 4 Ci Smit rife ata Four 60 0 46 S COET Se L_ 12 41 V530 R160 Operation Manual SECTION 2 Installation and Connections Bottom Surface mounting earl Mounting the Controller Dimensions Unit mm 6 0 8E M4 Screw depth 6 mm max Four 92 0 54 9 V530 R160 Operation Manual 42 SECTION 2 Installation and Connections Connecting Peripheral Devices This section shows how to connect peripheral devices to the V530 R160 e Turn OFF the power to the V530 R160 before connecting or disconnecting cables Peripheral devices can NOTICE be damaged if connected or disconnected with the power supply turned ON e The connector is capped when the V530 R160 is shipped When not using the connector leave the cap in place to protect against dust dirt and static electricity Connecting a Console Connect the Console to the V530 R160 s CONSOLE connector An F150 KP 2D Console can be connected CONSOLE E o S9DIA0g LI yd l d Buljo9uU0D FAN eine Connecting a Monitor Connect the Monitor cable to the V530 R160 s MONITOR connector and attach the enclosed Ferrite Core to the
2. 10 1U0WW O I S291A9q JSOH YUM SN e g O I BuIYDEUD Eyer V530 R160 Operation Manual 173 SECTION 6 Other Functions The interface selections will be displayed 5 Select Serial The Serial I O monitor screen will be displayed Serial 1 0 monitor SO TEST STRING SO TEST STRING TRIG Test SMENT Settings RO Q Display Details CHECK Output to host device Press the TRIG Key once to send a test character string TEST STRING from the V530 R160 to the host device The contents of the test character string can be changed w IUA Refer to page 175 Input from host device If more than 26 characters are received only the first 26 characters will be displayed If Echo back is set to ON the received data will be returned as is to the host device iz IUA Refer to page 175 6 Press the ESC Key to leave this screen The screen in 5 will return AOPUOW O I S991A9q JSOH YM SN e g O I Buiyoayo Eee V530 R160 174 Operation Manual SECTION 6 Other Functions E Changing Test Character String and Echo Back 1 a Display the Serial I O monitor screen and press the SHIFT ESC Keys The detailed setting screen will be displayed Echo back ONY 2 Select ON or OFF for Echo back Test string TEST STRING End 3 Move the cursor to the square brackets i and press the ENT Key The software keyboard will be displayed Test string ZEST STRIN 4 Change the test strin
3. Execution keys Capture a display by pressing SHIFT Left Right Keys simultaneously Display capture results When a capture is executed capture in progress will be displayed at the bottom right of the screen After that a directory called IMAGE will automatically be created in the root directory of the Memory Card and the following two types of files will be stored in that directory Density images with 256 grad uations will be saved in BMP format These images can be loaded to the V530 R160 and re read Se rr i x A Te FA Lo a LIVE BMP Size of Gell 8 5 6 8 Pine l Gel 1 Error Correetion A Pattern No H Scn AWE OK 3Yrims Set Pattern No L Se L Syria color Black R amp L Reverse NFF Bet Matrix Size IG Freezel pats I Son BEY OK 27 me The displayed screen image is Captured display z TN aa aet Freezel2P saved without alteration in BMP rove at le a format However the image ere ROIS will have 192 graduations enor conrad Pattern No i Ss Only this file will be saved if the image was captured while in Pete Daur SET SYS TOOL modes CAPT BMP A serial number starting from 000 will be automatically allocated to The same number is used for both files Buo abewy abes0j g Hew 104 suopuos y Huyjdajag PMN eekeEls V530 R160 Operation Manual oe O1 ApOW dnyie S suonipuos dnyejs Buas PAN eee s 86 SECTION 7 System Settings Setting Startup C
4. QPODYH suonipuog Hulpesy Bulyjes FaNeieeES 5 attern registration a Select Pattern registration Code settings Reference pattern Search region V530 R160 Operation Manual 131 SECTION 5 Setting Reading Conditions The Pattern registration screen will be displayed A Sen ASSET S21 Read ORCode 6 select the image to be registered by pressing Pattern H the SHIFT Up Down Keys Through Press the ENT Key to validate the setting os felt Select image with SHIFT 7 Key and input ENT key Est key is back to previous display The Version selections will be displayed a Select the desired version What is a version I Refer to page 281 Sec 10 The finder pattern range setting screen is dis played A Sen H sSET 1 Read ORCode Pattern M F 9 Designate the point at the top left of the finder reezel 3 pattern Designate about 0 5 cells outside the edge of the finder pattern A margin of at least 1 cell combined margin for Len 59 7 4 5907 4 Angle 9H both sides is required around the code Select upper lett point of FP 119 214 119 272 C177 272 Approx 0 5 cells MEE po3yO suon puos GBulpesy Buas CANeieES Up Down Left Right Keys To move the cursor SHIFT Up Down Left Right Keys To move the cursor at 10 times normal speed ENT Key To confirm V530 R160 Operation Manual SECTION 5 Setting Reading Conditions At the bottom
5. T CHECK V530 R160 Operation Manual JEWAON VOejazU jeas FeRNTet Reels 221 SECTION 8 Communication with the Host CL Function e Loads the scene data from the host to the V530 R160 fe eo om Receive Command executed correctly 1 The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol A The XMODEM 1K protocol is not supported Mi A The V530 R160 sends the character string READY to the host device when the V530 R160 has completed its initialization Wait for the READY string to be received at the host device before start ing the data transfer CS Function Saves the scene data from the V530 R160 to the host c s Foon Receive Command executed correctly JEWHON 39gz43 U jeas PANOIEE N A The XMODEM 1K protocol is not supported CHECK V530 R160 222 Operation Manual SECTION 8 Communication with the Host 1 N connection MS Function e Obtains the scene number 0 to 9 of the currently displayed scene fe Ju s armen sums Data is output from the controller without a polling command Function 2 e e Changes the currently displayed scene J mis mtnunber lt scanenmber Foner Set the desired scene number 0 to 9 Data is output from the controller without a polling command Command executed correctly JEWION FOej9zU jeas FeRNTet Reels V530 R160 Operati
6. 2 00 100 04 The read command 0010 will remain O set in the Read Area and reading will be executed continuously yui JSOH BORj19 U jenos EWNeytkeEts V530 R160 244 Operation Manual SECTION 9 Troubleshooting This section explains the countermeasures to take when reading cannot be executed correctly or when trouble occurs Improving Reading 246 l Error Codes and Countermeasures 249 l Error Messages and Corresponding Corrective Actions 253 x Troubleshooting 257 D on 3 O 2 Q z m O Z To V530 R160 Operation Manual SECTION 9 Troubleshooting Improving Reading Environment and Setup Sete eee Adjust the lighting and the focus to produce a suitable image The image can be checked in real time by switching to a through image e IUA Refer to page 76 Sec 4 Lighting Use appropriate lighting for the application and the read object The reading accuracy can be improved significantly by changing the lighting i IUA Refer to page 49 Sec 2 Field of vision e If the code image is too large and not all of it can be read resulting in an NG reading because of hollowing of dots increase the field of vision The effects of hollowing can be prevented e If the cell recognition coordinates are incorrect decrease the field of vision and thereby make the code image larger Cell recognition accuracy can be improved e Adjust the field of vision for the code to be
7. Power supply CQM1 PA Controller E RS 232C Cable Wiring XW2Z 200T XW2Z 500T The maximum cable length is 15 m Controller Programmable Controller Only use a shielded cable V530 R160 Operation Manual SECTION 8 Communication with the Host E Settings at the Programmable Controller e Turn OFF DIP switch 5 of CQM1H e Set the communications conditions Set DM6645 to 1001 DM6646 to 0904 DM6648 to 1000 and DM6649 to 0DO0 Refer to the operation manual for CQM1H for the ways to change the setting e Set the read command Set DM0100 to 4047 and DM0100 to 4C00 Communications method Normal Parity bits EVEN one Footer CR E Settings at the Controller Make the following communication settings Baud rate Data length Parity bits The same settings as those of Stop bits the Programmable Controller Header Footer FCS Normal JEWION VDej9zU jeas FeRNTe keels V530 R160 Operation Manual 227 JEWHON FDejEzU ELIAS ERNeytke s 228 SECTION 8 Communication with the Host E Program Examples This is a program in which a read command is sent from the programmable controller model CQM1H and the data read by the controller is received by the CQM1H 1 Set the reading conditions of the V530 R160 and set the reading mode to RUN mode 2 Send the read command from the programmable controller The controller performs reading The data received at the CQM1H is saved star
8. 5 S F D L O 2 V530 R160 Operation Manual OJI I le1ed KLANTE R 192 SECTION 8 Communication with the Host Parallel I O Setting Communications Specifications This section explains how to set the communications specifications The same communication settings must be used on both the V530 R160 and the host device 1 Move the cursor to RUN or MON and press the ENT Key 2 Select SYS The System settings screen will be displayed 3 Select Communication The selections will be displayed 4 Select Parallel V530 R160 Operation Manual A Scn AF a eee Freeze fA Sustem settings Select communication methods Communi cat ion Output settings Select the Parallel 0 settings SECTION 8 Communication with the Host The screen for setting the communications specifi cations will be displayed Gommunications Paral lel 5 TRIGE mode lt Continuous a Make the settings for each item TRIG C scene TRIG_U scene 6 Select End The setting will be registered and the screen in 4 will return Communications Specifications TRIG B mode Select continuous reading or reading until OK judgement output Continuous reading Performs continuous reading while the TRIG B terminal is ON default setting TRIG B input invalidates the Reading Settings Number of TRIG B Retries setting Level trigger Repeats reading until an OK readable reading judgement
9. Baud rate See note 1 2400 4800 9600 19200 38400 57600 115200 bps Set the same settings as those set for Select Normal Normal Host link The asterisk indicates the default setting Note 1 Since communications speeds higher than 20 kbps are not defined with the RS 232C standard depending on the cable length if 38400 bps or a higher setting is selected it may not be possible to perform communications properly If this happens change the setting to 19200 bps or lower Note 2 The XMODEM 1K protocol is not supported alo Q Make the following settings when using the save and load commands CL CS etc A CHECK Flow control JEWION 398g z13 U1 jeas PANOIEE N S Refer to page 208 V530 R160 Operation Manual 207 SECTION 8 Communication with the Host E Flow Control Settings Set the flow control and timeout time when communicating in the Normal mode with a host such as a personal computer 1 a Select Normal on the communications speci Gommun ication fications setting screen Multi Drop Output settings Select the Flow Control settings The Normal setting screen will be displayed Commun ications Norma 2 Make the settings for each item 3 Select End The setting will be registered and the screen in 1 will return Set Items and their details Oooo lem Selection control i No flow control is performed s If using th
10. The main screen will be displayed A Scn AFR Freezet H a When the settings have been completed it is useful to use Startup Mode when actually operating Ql the V530 R160 zs CHECK Startup Mode is used to set the startup conditions display screen when the V530 R160 is next started For example set the V530 R160 to start in RUN Mode This will allow readings to be started immediately and will make day to day operations easier LZ Refer to page 186 Sec 7 19 01 U05 y Bulyiels Bae reels Never input the RESET signal or turn OFF the power when startup messages are displayed Data OIE may be lost and the V530 R160 may not operate properly the next time it is started V530 R160 Operation Manual 69 SECTION 4 Basic Operations Basic Knowledge of Operations Input Devices Menu operations are performed on the Console The basic functions of the Console keys are as follows TRIG trigger Key ESC escape Key ENT enter Key reef f _ Up Down Left and Right Keys omrRON F150 KP SHIFT Key Cc CONSOLE ESC Key Returns the cursor to the previous menu display or operation TRIG Key Executes reading ENT Key Executes a function or sets a value SHIFT Ke Must be pressed in combination with another key to have any affect y Specific functions are assigned to SHIFT another key for specific screens Up Down Keys Used to move the cursor up and down to select it
11. V530 R160 Operation Manual SECTION 6 Other Functions 1 Connect the COM1 port on the computer and the V530 R160 using an RS 232C cable 2 Make the V530 R160 communications settings Serial The default communication settings are as shown in the following table These settings can be normally used p 206 Sec 8 Stop bits 1 bit Protocol Both XMODEM and ZMODEM transfer protocols are supported Use the protocol that matches the com puter settings 3 Start the Hyper Terminal program on the computer and make the following communication set tings The same communication settings must be used on both the V530 R160 and the modem on the computer Baars pao es Data bits 8 bit Stop bits 1 bit Flow control XMODEM or ZMODEM protocol is used so flow control is not performed e eq dn Bulyoeg Peeikerls V530 R160 152 Operation Manual SECTION 6 Other Functions 4 Once the computer preparations have been l Sen 1 Vir OK 45ms completed display the MON monitor mode mezei or RUN mode screen 5 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed 6 A Scen AYT oog Select TOOL Freeze A The data selections will be displayed l Select the kind of data to be saved e eq dn Bulyjoeg Peeks 1 0 moni tor Load or save the selected data The destination selections for load and save will be displayed Load Serial navel
12. p 281 Sec 10 Set whether or not Right amp Left reverse is to be executed for the pat tern During teaching the judged execution or non execution of Right amp Left reverse is automatically set here OFF ON See note 2 2 What is Right amp Left Reverse I p 281 Sec 10 a the range of inclination of the pattern A value that reflects the permissible range of angle set on pattern reg istration is automatically set as the default value If a mistake is made when setting the value for example with and it is automatically cor rected 0 to 360 See note 3 Set the degree of similarity between the pattern and the read code 1 to 100 Default setting 60 When reading is executed the part with this value or higher is detect ed as the finder pattern See note 4 The asterisk indicates the default setting Note 1 Symbol color mgm Black When black is printed on dF a a white background White When white is printed on a black background Note 2 R amp L reverse OFF ON When reading is done When a transparent object from the front Rear face such as one of glass is read Front face reading face Front face or a rear view of an object reading face reflected in a mirror Note 3 Range of angle Example When the permissible range of angle is 30 Reading is possible within the ranges of angle of 0 30 90 30 180 30 270 30
13. Buljooyussajqnoi N m O 4 e zZ e V530 R160 Operation Manual 257 SECTION 9 Troubleshooting 2 Errors During Menu Operation The reading data is not displayed on e The v530 R160 is not in MON or RUN mode paa the monitor Parallel I O Trigger signals input signals are not The cables are not correctly wired received e The signal line is disconnected e The V530 R160 is not in MON or RUN mode Signals cannot be output to the host The trigger signal has not been input e The signal line is disconnected e The cables are not correctly wired e The V530 R160 is not in RUN mode Serial interface No communications are possible e The cables are not correctly wired e The communications specifications of the V530 R160 do not match those of the host device e The communications mode was not selected under SYS Communication RS 232C 422 Select either Normal or Host link for Mode under RS 232C 422 depending on the purpose e The V530 R160 is not in MON or RUN mode Buljooyussajqnol The Unit operates well initially but e The reception buffer on the external device e g after a while there is no response from computer is full the V530 R160 Check that settings allow the data to be properly received m m O e Z V530 R160 258 Operation Manual SECTION 10 Appendix Maintenance 260 Maintaining and Changing a Camera with a Light 260 Repla
14. O Cable sheathing Ultra flame resistant vinyl chloride Connector PVC Weight Approx 40 g METILEN SUOISUBWWIG pue suonesioadg V530 R160 Operation Manual 269 SECTION 10 Appendix Parallel I O Cable F160 VP Vibration resistance 10 Hz to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Materials Cable sheathing Heat resistant PVC Connector Polyester resin Approx 340 g General Specifications METILEN SUOISUBWIG pue SUOI eEDIID9dS V530 R160 70 Operation Manual SECTION 10 Appendix LCD Color Monitor F150 M05L 2D Mounting plate thickness iha 1 6 to 4 8 Unit mm 46 max Mounting bracket e Tolerance 1mm Panel opening dimensions pamp ima Supply voltage 20 4 to 26 4 VDC Current consumption 700 mA max Vibration resistance 10 Hz to 150 Hz half amplitude 0 1 mm maximum acceleration 15 m s2 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation General Specifi
15. Operation Manual uoun BUDS s u s BulbueyD Leer SECTION 6 Other Functions Copying Reading Conditions This function is useful for creating new scenes by copying scene data from another scene and changing some settings to suit the new requirements s Move the cursor to Sen and press the ENT OK 24ome ney t Freezel Pi Move the cursor to the desired scene number a Press the SHIFT ESC Keys The Copy Clear Comment selections will be dis played 4 Select Copy The screen for copying will be displayed Original scene MEET on Set the original scene number and select Exe cute Execute Cancel The scene will be copied V530 R160 146 Operation Manual SECTION 6 Other Functions Initializing Reading Conditions Clearing Scenes Use the following procedure to clear reading conditions set in scenes This section explains the procedure performed separately for each scene Move the cursor to Scn and press the ENT Key Move the cursor to the number of the scene to be cleared Press the SHIFT ESC Keys The Copy Clear Comment selections will be dis played Select Clear The confirmation message will be displayed Select Execute The scene will be cleared earch F OK 45ms Through n SCP a ee J3 I 03 OF Se 03 oS E SHESG TEdi t This scene data will be cleared V530 R160 Operation Manual uolDUNY BU9DS s u s Hulbuey
16. READY to the host device when the V530 R160 has completed its initialization Wait for the READY string to be received at the host device before start ing the data transfer AS Function e Saves the system and scene data to the host fe a s m Receive Command executed correctly JEWHON FDejs9zU jeas ERNeytkeE ls ww 0 The XMODEM 1K protocol is not supported z CHECK V530 R160 20 Operation Manual SECTION 8 Communication with the Host BL Function e Loads the image data from the host to the V530 R160 fe a even seme For lt Memory number gt set a controller memory number in the range 00 to 35 Example To load to memory number 3 BL 03 Receive Command executed correctly The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol The XMODEM 1K protocol is not supported zw cHEcK The V530 R160 sends the character string READY to the host device when the V530 R160 has completed its initialization Wait for the READY string to be received at the host device before start ing the data transfer BS Function e Saves the image data from the V530 R160 to the host fe a S beret seme For lt Memory number gt set a controller memory number in the range 00 to 35 Example To save memory number 3 BS 03 Receive Command executed correctly The XMODEM 1K protocol is not supported
17. x CSSET 120 L LEN DATAS 130 A 0 140 FOR J 1 TOL 150 CODE MID DATA J 1 160 A ASC CODE XOR A 170 NEXT J 180 FCS HEX A 190 IF LEN FCS 1 THEN FCS 0 FCS 200 RETURN E FCS Check Sub Routine Examples for Received Data 1000 Sears F CSHECK 5 1010 x FCSHECK ri 1020 Q 0 FCSCK Ok z 1030 PRINT RESPONSE 2 1040 LENGS LEN RESPONSE 3 Y 1050 FCSP MID RESPONSE LENGS 1 2 Response data of FCS i 1060 FOR J 1 TO LENGS Calculation range of FCS 9 1070 Q ASC MID RESPONSE J 1 XOR Q zi 1080 NEXT J ms 1090 FCSD HEX Q E 1100 IF LEN FCSD 1 THEN FCSD 0 FCSD FCS calculated in a program gt 1110 IF FCSD lt gt FCSP THEN FCSCK ERR 1120 PRINT FCSD FCSD FCSP FCSP gt FCSCK FCSCK FCS correctly received OK O 1130 RETURN FCS not received correctly ERR S gt V530 R160 Operation Manual 275 SECTION 10 Appendix Data Capacity Tables The maximum quantity of information that can be stored varies depending on the matrix size of the code In regard to the information carried by the code the maximum data capacity varies depending on the character type and the arrangement and combination of the characters The relation between matrix size number of cells and data capacity is shown in the table below E DataMatrix e DataMatrix ECC200 In the diagram below the matrix size is 12 x 12 LLL 12 cells 4 12 cells Data Capacity aaae
18. BUSY aa ON 1 Perform reading Perform reading Perform reading OFF GATE ON E I a a Gate ON delay Gate ON time OJI e1ed PANOT KE K Output period RS 232C Note The output time to RS 232C changes depending on the data volume and baud rate V530 R160 Operation Manual 195 SECTION 8 Communication with the Host Output signal Turns ON during RUN mode BUSY Shows that the V530 R160 is reading an image changing settings etc Do not input the next command while the BUSY signal is ON Otherwise the commands input during com mand execution or processing may not be properly executed OK NG Outputs the judgement under the set reading conditions Can be set to turn ON for either OK or NG judgement GATE Used to control the timing with which the reading judgement is read at the host device The duration for which the GATE terminal is turned ON can be set as required for the host device to correctly read the reading judgement Make the output cycle longer than the gate ON delay plus the gate ON time but shorter than the duration of the reading TRIG A input If the cycle is longer than the duration of the reading the input timing falls behind as readings are repeated Gate ON delay Gate ON time and Output period are set under the set communications conditions re I Refer to page 192 Input signal TRIG A The reading trigger is input from a device
19. Incorrect data format received Select the correct transfer file and re execute the data transfer ae ERR Reason The wrong file has been selected Data are too large Save the data to a Memory Card or delete surplus data Cannot save by serial communication and then save Reason Data 2MB or greater cannot be saved using serial communications The ERR signal only turns ON when an error occurs in the MON mode or RUN mode SUOI OY A1 2 110 Huilpuodsaii0y pue s Hess w 10119 m m O Z Te V530 R160 254 Operation Manual SECTION 9 Troubleshooting T Error message Countermeasures rey LEI Cannot delete directory having files Delete the files in the directory to be deleted or move p 171 the files to another directory Reason Only empty directories can be deleted Directory name is not specified Specify the directory name and press the ENT Key an Directory name contains unusable Check the directory name The following characters character cannot be used lt gt amp Same directory name has already Specify a directory name that is not being used existed Same file name has already existed Specify a file name that is not being used Date time settings error Set the correct data and time Reason A date not in the calendar or an invalid time has been input File name is not specified Specify the file name and then press the ENT Key Fil
20. Other Check Items Check error codes Countermeasure Take countermeasures according to the error codes listed on page 249 Z Refer to page 249 SA To read at high speed set a small search area and angle range Note that correct reading may not 9 be possible in some cases so you must verify by actually performing reading after the change V530 R160 Operation Manual Buipesy Bulaoiduy 247 N m O 4 e zZ fo SECTION 9 Troubleshooting Countermeasure Examples The following are only a selection of examples of possible countermeasures Reading operation will not necessarily be improved by performing the following operations and so execute a reading to confirm correct operation Possible problem Dot code e The influence of hollowing can be decreased by increasing the field of vision and Hollowing of dots thereby decreasing the size of the code image e The influence of dots can be reduced by activating the Dilate or Erosion function of 0 Image Adjust Filtering e The influence of dots can be further reduced using the smoothing function 0 Image Adjust Filtering retry The influence of hollowing can be decreased by adjusting the BGS levels 0 Image Adjust BGS levels IUA Refer to page 94 Sec 5 After countermeasure Before countermeasure After countermeasure Lighting Improve reading accuracy by using the optimum lighting for the reading object Example Try the following countermeasure when perfor
21. When a TRIG A is input during processing while the BUSY signal is ON the ERR signal turns ON and reading is not performed The ERR signal will turn OFF when the next TRIG A is input at the correct timing The ERR signal will not turn ON even if the TRIG A is input during processing Reading will not be performed The asterisk indicates the default setting x6 The BUSY signal turns OFF when the reading has been completed bs TRIG A a 7 Image input Reading Display l OFF BUSY ON Processing in progress lega H Go into SYS system mode and select Error method IE Refer to page 180 The Error method setting screen will be displayed STEP in BUSY 2 Change the settings Eng 3 Select End poy w 10113 speublg ASNg Buisn PAN feyikeEts The setting will be registered and the System mode screen will return V530 R160 Operation Manual SECTION 7 System Settings Setting the Calendar Date and Time Date Time Check if the internal calendar is set to the correct date and time and adjust if necessary 1 Go into SYS system mode and select Date Time Refer to page 180 d Di The Date Time setting screen will be displayed Year Check if the date and time is correct Month Lay Hour Adjust if necessary Minute 3 Second If the settings do not require adjustment select Cancel to exit this screen Select Update to save changes to the date and tim
22. e Install the V530 R160E EP away from high voltage devices and moving machinery to allow safe access during operation and maintenance e Be sure to securely tighten the screws when mounting the V530 R160E EP mE Power Supply and Wiring Precautions e Use the V530 R160E EP with the power supply voltages specified in this manual e Use the wire and crimp terminals of the proper sizes as specified in this manual Do not connect the power supply wires by just twisting stranded wires and connecting them directly to the terminals e Keep the power supply cable as short as possible 10 m maximum e Use a DC power supply with countermeasures against high voltage spikes safe extra low voltage circuits on the secondary side Z p 45 e Use an appropriate ground 100 Q maximum e Use a grounding point as close as possible to the V530 R160E EP and keep the ground line as short as possible e Wire the V530 R160E EP to the ground with a separate ground wire To avoid grounding problems do not share the ground wiring with any other devices or ground the V530 R160E EP to the building s steel framing or plumbing Lz p 44 V530 R160 Operation Manual 7 A O Oo Cc e O A O Cc O O INTRODUCTION E Connectors Do not remove the connector cover Doing so may cause product failure Connector cover E Other Precautions e Do not attempt to disassemble repair or modify the V530 R1
23. e g by increas ing the size of the code image QRCode explanatory diagram s Inse w zuno pue S98pOd 101137 1 A margin of 1 or more cells around the code is required 2 Format information of the code four locations 3 Finder patterns Symbols in three corners 4 An area other than 1 to 3 contains the data m m O e Z V530 R160 52 Operation Manual SECTION 9 Troubleshooting Error Messages and Corresponding Corrective Actions The error messages displayed on the screen and the corresponding corrective actions are presented wie ERR When a message with this symbol appended is displayed the ERR signal of the parallel I O interface is ON WH Error message Countermeasures rey ILEN The PLC is not in the Monitor mode Change the mode of the Programmable Controller to MON mode Intelligent Lighting is not selected Check the setting for SYS Camera Monitor p 181 Reason It is possible that the setting for SYS Camera Moni tor Intelli Light 0 or Intelli Light 1 is Not used Camera connection is incorrect e Are the Camera Cables connected to the V530 p 181 R160 e Is the Camera Cable disconnected from the Cam era e Check the setting for S S Camera Monitor then turn the power OFF and back ON Cannot access this file Check the following points and re select the file e Is the file read only e Is Japanese used in the file name e Does the Memory Card have sufficient space
24. when the pattern frequency of use is 0 the controller starts referenc S ing from pattern 0 z CHECK When a registered pattern is deleted the frequency of use of the relevant pattern is cleared Note also that if the controller power is switched OFF without saving the setting data the pattern fre quency of use information is cleared If the setting data has been saved the frequency of use infor mation is retained V530 R160 Operation Manual xuyewezea suon puog Hulpesy bulyjeg PRIREN 113 SECTION 5 Setting Reading Conditions Display Settings Set the contents displayed in MON monitor mode and RUN mode If you increase the number of monitor display items processing time increases proportionately Set whether or not guidance is displayed at the bottom of the screen ON OFF I Refer to page 116 Specifies whether or not to display reading data on the screen ON OFF I Refer to page 116 Specifies whether or not to display the code s detailed data on the screen ON OFF 1 Refer to page 116 Set whether or not the position of the finder pat tern and cell erroneous recognition positions are to be displayed ON OFF I Refer to page 118 Specifies the font size that will be used when reading data is displayed on the screen The asterisk indicates the default setting Standard x 4 H Scen ASSET 1 Read DataMatrix FPacel position Font size _Canc
25. 230 SECTION 8 Communication with the Host Flow Charts E When the Serial Interface is used for both Input and Output Commands for the V530 R160 are written to the Read Area in the programmable controller The V530 R160 automatically reads these commands and executes them Reading results are written to the programmable controller ma A Read Area E B Write Area ii ih Controller Programmable Controller Unit number 00 Fixed Checks Read Area for a command Issues a 0 clear command Returns a command The rest of the operation is not performed if the command format is incorrect Clears the contents of the Read Area to zero While the command is being executed the BUSY signal of the parallel I O interface is ON Command requires output of reading data Writes data to Write Area Returns write completed response A timeout error occurs if there is no response within 5 seconds and it is assumed that the line is bro ken or the programmable controller is not working correctly An error message is displayed on the screen and the ERR signal of the parallel I O interface is turned ON V530 R160 Operation Manual SECTION 8 Communication with the Host E TRIG A Signal as Reading Trigger The trigger is used to cause the V530 R160 to read data and the data is written to the program mable controller Set the Read Area to None Write Area Controller Programmable Cont
26. 2D E Selecting a Light View the object from the front Seen from the front does the code contrast clearly with its background igi Incline the object Is there a clear contrast between the code and its background when seen at an angle igi Check if your face is reflected in the object spe Aow y pue 6uljybi7q sesue7 sesaweg PANe meets Does the object have a mirror surface igi YES Back Lighting YES Is the object transparent Try combining various lights was ist V530 R160 Operation Manual 49 SECTION 2 Installation and Connections E Lighting Back Lighting Reflected Lighting A stable high contrast image can Ring Lights be obtained using back lighting Objects can be illuminated uniformly Ea Object 7 on source Applications Reading codes on transparent Applications Printed markings on paper labels objects such as sheet glass and cardboard stamped markings on engine parts etc Oblique Lighting Coaxial Lighting By shining the light from an angle A stable image can be obtained with detection is achieved by distinguishing few shadows from uneven surfaces regular and diffuse reflected light on the measurement object speg Aiowsay pue Huy sesue sesaweg PANe mee Half mirror Light source L___ Object Applications Dire
27. 5 for Creating Directories and display the Copy file File operation Drive status menu LZ Refer to page 163 Select Drive status Irive status The Drive status screen will be displayed Drive status If a Memory Card is inserted Inserted will be highlighted Change the display to Stop a d S If a Memory Card is not inserted the dis CHECK play will be Not inserted gt Select End suoljeiado pieg owanw LIBER The confirmation message will be displayed Memory card CH can be removed safely Push ENT after remove it n Remove the Memory Card and press the ENT Key The screen in 2 will return V530 R160 Operation Manual SECTION 6 Other Functions Checking I O Status with Host Devices I O Monitor Use the I O monitor function to check the communications status via serial or parallel I O interfaces Wiring and communications settings can be checked Serial Interface The communications status via the serial interface can be checked 1 The MON monitor mode or RUN mode 1 Sen 1 Fy OK 245m screen will be displayed Freeze fA 2 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed A Sen A 118 SET 3 Select TOOL Freeze f The TOOL mode selections will be displayed 4 Select I O monitor Image data Memory card 0 moniter Monitor the communications status vid serial or parallel interfaces
28. Alphanu Alphanumer KANJI KANA Numerals meric charac ics and sym 2 byte 1 byte ters bols y y a a a a E exe wt e axe ef E E ext ax fee exe mT eee axe Tt ae s 2 se exe es uf e a rse x What is Maximum Data Capacity Lz Refer to page 281 V530 R160 276 Operation Manual a eikeety sojqe Aedes eega SECTION 10 Appendix e DataMatrix ECC100 140 Example ECC100 In the diagram below the matrix size is 15 x 15 15 cells 15 cells ECCOO00 Data Data Capacity Matrix size E Numerals meric charac ters C ee _ 2 ok a E LA ECC050 Data DataCapacity Matrix size SS o Numerals meric charac ters JEE sp a a E Ee ee ee What is Maximum Data Capacity I Refer to page 281 eNe ikETS Sojqe Aedes ejyeg V530 R160 Operation Manual 277 SECTION 10 Appendix ECC080 Data Data Capacity Se o Numerals meric charac Matrix size o meric charac ECC140 Data Data Capacity Matrix size m o Numerals meric charac ters B a ee et eT a a a a a eikeety sojqe Aedes eeg V530 R160 278 Operation Manual E QRCode e Q RCode Model 2 In the diagram below the matrix size is 21 x 21 Matrix size Version 21x21 Version 1 25 x 25 Version 2 29 x 29 Version 3 33 x 33 Version 4 37 x 37 Version 5 41x41 Version 6 7 cells Error Correc tion Leve
29. F150 KP 2D Cable length 2 m The V530 R160 reads the 2 dimensional code specified by the reading conditions and outputs the reading judgement A q C4 l omron POWER y530 R160 Run READER ERROR O OOO eel b OO CONSOLE _ o C V TRIGA SHIFT RESET OMRON F150 KP C CONSOLE COMIN RUN ERROR OR BUSY GATE ALARM COMOUT CAMERAO uoleinbiyuoyg Waj sAs sIseg FAILEN Camera cable F150 VS 2D 3 m TaTiWwdvd IA r45 The power supply is capped in place to protect against L electric shock while the MONITOR V530 R160 is shipped OFA en m Monitor cable EO 24VDC L F150 VM 2D 2 m Recommended model I OMRON S82K 05024 Oo V530 R160 36 Operation Manual SECTION 2 Installation and Connections Camera This is the part that captures an image of the object Up to 2 cameras can be connected to a V530 R160 e Camera Only A standard CCTV lens and light will be needed e Camera with an Intelligent Lighting F150 S1A 2D F150 SLC20 20 mm field of vision uoneinbiyuoyg Wwaj sAs s1seg FAILEN The Monitor is used to check the image and display menus when making settings e Liquid Crystal Monitor e Video Monitor Monochrome Color CRT a E gt F150 MO5L 2D
30. Gell r Gorrection il Pattern No F xuyewezea SuO IPUOD Hulpesy bulyjeg EeNelikerls OMRONABL Reading 105 OK M5 Success rate AAs EIBACH ELIA E1280 EISA EZANA V530 R160 Operation Manual 123 SECTION 5 Setting Reading Conditions SSA Reading history J ids of reading data are displayed CHECK A Scen AFR OK z89ms Trend Monitor Freeze Pl Corr 98 Cont 36 Cont 1000 OMRONABC Reading 7H6 OK 7H1 Success rate 97 EIBACH ELACA E1 k 5 EISA EZAAiA EAW ELAH EIG EDA EMA 1 Reading data The most recent reading data is displayed 2 Total reads The number of reading executions is displayed 3 OK reads The number of OK reads within the number of executed reads is dis played 4 Read accuracy The percentage of OK reads within the number of executed reads is displayed 5 Number of error codes The types and number of occurrences of error codes associated with NG reads are displayed xuyewezea suonipuos Hulpesy Buas PROIREN V530 R160 124 Operation Manual SECTION 5 Setting Reading Conditions E Referring to NG Reading Results Warning Transition The measured values and time of occurrence for up to 1000 events within the trend monitor read ing results where an alarm or reading NG result has occurred can be referred to This function enables you to determine the time frames in which NG reading results have occurred and helps An indication of how ma
31. Image Freeze L A still image immediately after reading is displayed The memory number 0 to 35 under which the image is stored is displayed in When reading moving objects display freeze images Through The image currently caught by the Camera is displayed When reading is performed on through images a delay due to the command input timing will occur before starting to load images This delay is included in the reading time shown in the MON monitor and RUN mode Memory L Saved images that were captured previously are displayed Images that com ply with the save condition Only NG AIl are saved in memories 0 to 35 When backing up saved images in a PC or Memory Card specify the Memory M L Image 0 This is an image with 0 lmage Adjust Filtering implemented The image read g is the image after this filtering S Image 1 This is the image used internally when 0 lmage Adjust Filtering retry is exe cuted 0 Image 2 This is the image used internally when 0 Image Adjust Filtering retry is exe o cuted O A fe D Q Q D h O D D p fe gt N V530 R160 72 Operation Manual SECTION 4 Basic Operations Changing Options Items with an inverted triangle after them have a list of alternatives The method for selecting the alternatives is given here The explanation given here uses the Camera Monitor system setting as an example Refer to page 181 Sec 7 1 Move the cursor to the
32. MON monitor using the Right Key and press the ENT Key rN F ms Freeze fi Wy A v A list of modes will be displayed A Scn AFR 115 SET 2 a Select SET Through F lt y Vv Enter the SET mode 3 Select DataMatrix or QRCode The explanation here assumes that DataMa trix is selected 4 Press the ENT Key Apply this mode to DataMatrix reading V530 R160 Operation Manual SECTION 4 Basic Operations The setting items will be displayed A Sen ASSET alo To change the code to be read press the Q SHIFT ESC Keys CHECK The screen in 3 will return 5 Press the ESC Key Select the Shutter Speed Filtering and BGS Levels S ESC Switch over to ORCode The image read from the camera will be displayed A Scn A Through 6 Check that the code of the reading object is displayed on the screen If it is not displayed press the SHIFT Down Keys to change the displayed screen to Through and then adjust the position so that the code of the object appears in the center of the screen suoljei9do Buljyjasg Bulpuejsispun FAIRER Adjust the object position l Adjust the Camera Focus V530 R160 Operation Manual T7 SECTION 4 Basic Operations When using an F150 S1A 2D Camera Adjust the focus by turning the focusing ring of the CCTV Lens Py Change the shutter speed when the object is moving quickly causing the
33. PAOEE N Internal circuits Input terminal V530 R160 58 Operation Manual SECTION 3 Connection to the Host Output Specifications Specification scan Oooo ne COM OUT Internal circuits Output terminal Load le COM OUT Output terminal gt The I O contacts are shared by the I O terminals and I O connector The following diagram shows Ca the wiring diagram for the STEP signal as an example CHECK I O terminals I O connector V530 R160 Operation Manual O I 21 242d 94 YBnosy Hurjseuu0D FeNeyikeETS 59 SECTION 3 Connection to the Host Connecting through the Serial Interface The V530 R160 s serial interface RS 232C RS 422 connector can be used to connect input signals such as reading triggers or output signals such as reading judgements Additionally data that has been set in the V530 R160 can be backed up in a personal computer The connection method is explained here For details on how to set the communication specifications and the I O format see SECTION 8 Communications with the Host E Points to Check before Starting Communications Check the following points before starting communications using the serial interface Points to check jl A Is the cable connected properly p 61 Check the cable type pin numbers and signals names Are the SYS Communication settings appropriate e Is the communications mode setting at SYS Communication RS 232C 422 a
34. Refer to page 172 Sec 6 M 2 Confirm that the Memory Card indicator is not lit Nee Do not remove the Memory Card if the Mem ory Card indicator is lit Doing so may damage the Memory Card or the V530 R160 itself Memory Card indicator GuHVo AHOWIWN L 3 Open the card lock 4 Press the eject button over the Memory card slot The memory card will spring out a little Eject button a aAHvVo AHOWIWN 5 Pull the Memory Card straight out from the slot speg Aiowsy pue Hury sesue seiaweg PANe mE E Using Memory Cards in a Personal Computer The V530 R160 s Memory Cards can be used in a personal computer with a PC Card drive PCMCIA2 0 JEIDA4 1 or higher type II compatible or Compact Flash TM drive The Memory Card must be inserted into a PC Card Adapter in order to be used in a PC Card drive Recommended Model PC Card Adapter OMRON HMC AP001 PC Card Adapter V530 R160 Operation Manual SECTION 3 Connection to the Host This section describes how to connect host devices through a parallel I O or serial interface r2 m Connecting through the Parallel I O 54 z ee 5 Connecting through the Serial Interface 60 i V530 R160 Operation Manual O I 1211 2424 94 YHnosy Hurjsouu0 D FeeNeyikeE TS SECTION 3 Connection to the Host Connecting through the Parallel I O This section explains how to connect inputs
35. Retry 96 Flow Charts 203 230 Flow Control Settings 208 Format 213 238 FP amp Cell Position 118 General Safety Precautions 24 V530 R160 Operation Manual Glossary 280 Ground Wiring 44 Guidance 116 I O Connector Connections 56 I O Format 212 237 I O Terminal Connections 54 Image data can be backed up automatical ly 31 Image Storage Conditions 183 Improving Reading 246 Initializing Reading Conditions Clearing Scenes 147 Input Devices 70 Input Format 212 237 Input in the BUSY Status 187 Inputting Characters 75 Inputting Values 74 Installing a Memory Card 51 Installing location of the V530 R160 8 Installing the Light 261 Integration of Objects and Data 26 Internal Specifications 58 Interpreting the Graph 47 Introduction to Functions 28 Ladder Program Example 244 LCD Color Monitor 271 Lenses and Lens Diameters 48 Level Trigger Reading 201 Light Control 100 Light Control Screen 101 Light volume 101 Lighting 49 50 Lightly wipe off dirt with a soft cloth 263 Line speed 201 Loading Data 155 Loading Data from the Memory Card Memory Card to V530 R160 161 Maintaining and Changing a Camera with a Light 260 Maintenance 260 Making a Parallel I O Cable 58 Memory Card 51 273 Memory Card Operations 163 N R MON mode 202 Monitor Cable 269 Mounting Orientation 9 Mounting the Controller 39 Multi Drop Settings 209 NG judgement after repeated reading 199 Noise Resistance 10 Number of retries 201 OK judgem
36. SYD Mp WEA 3 SYSDAT SYD AD AIT 31 S SDATI SYD A2031 suoiesado pieg owanw LIIBER alo a To overwrite existing files select the file by pressing the ENT Key and then go to 8 Co To specify a new file name follow the procedure 4 to 7 CHECK 4 Press the SHIFT ESC Keys V530 R160 166 Operation Manual SECTION 6 Other Functions The selections will be displayed Original SYSDATS SYD 5 Select New file wil i If Make directory is selected the screen re CHECK for creating new directories will be dis played Files can be saved in the newly created directory ENT Select StESGtEdit The software keyboard will be displayed 6 Set the file name with up to 8 characters avi 9 Periods cannot be used in file name CHECK l Move the cursor to END and press the ENT Key ENT Select The confirmation message will be displayed Copy file Q select Execut Original CA SYSDAT3 SYD A are Copy CEY SYSDATA SYD suoljeiado pieg owanw PEILEN The file will be copied and the screen in 2 will return V530 R160 Operation Manual 167 suoijeiado pieg owanw EyNeike 5 168 SECTION 6 Other Functions Checking File Properties The size type or date a file was created can be checked 1 Follow the procedure 1 to for Creating Directories and display the list of file names Lz Refer to page 163 2 Move the cursor to the file for which the
37. Scenes Scene function Checking Specifications for Communications with the Host Refer to page 173 Sec 6 Checking I O Status with Host Devices I O Monitor Other Functions Changing or Clearing Settings Troubleshooting An Error Code and Error Message is Displayed on the Screen Refer to page 249 Sec 9 Error Codes and Countermeasures Refer to page 253 Sec 9 Error Messages and Corresponding Corrective Actions Troubleshooting Refer to page 257 Sec 9 Troubleshooting Unsure of the Meaning of a Term Refer to page 280 Sec 10 Glossary V530 R160 Operation Manual 33 MO 4 j euonesado PRNerrerls MEMO V530 R160 Operation Manual SECTION 2 Installation and Connections This section explains how to install the Controller and connect the peripheral devices N m O 4 e Z N 5 x Basic System Configuration 36 7 a Component Names and Functions 38 D E A L Mounting the Controller 39 4 Connecting Peripheral Devices 43 a E O OOOO OOOO OO O OOO P Power Supply and Ground 44 O eee 5 l Cameras Lenses Lighting and Memory Cards 46 D T O 3 on V530 R160 Operation Manual SECTION 2 Installation and Connections Basic System Configuration Components marked with an asterisk are specially designed for the V530 R160 Other products cannot be used Using other products may damage other components in the system NOTICE Console
38. Select whether or not the currently displayed content of the monitor screen is to be captured OFF ON p ie Refer to page 185 The asterisk indicates the default setting 1 Go into SYS system mode and select Image storing ee Refer to page 180 The screen for setting the method of image storage will be displayed Image storing 2 Make the settings for each item Staring condition Only Now 3 Select End Stare to Membard CFF Number of Images 1A Capture display OFF Turning the Capture display ON store the image with St key Bunozs abew abes0j g aew 10 suonipuoy ay Huijosjes PANO E ts V530 R160 82 Operation Manual SECTION 7 System Settings The setting will be registered and the System mode screen will return SA The stored images are cleared when the power is turned OFF lt The images must be backed up in the computer or in a Memory Card if you want to save them long CHECK term Refer to page 149 Sec 6 E Image Storage Conditions The V530 R160 can save up to 35 read images Same for all scenes The condition for saving the images can be selected as saved only when the reading judgement is NG or all images saved regardless of the reading judgement When 35 images have been stored new images will be stored by overwriting old images starting with the oldest Product line Previous 4 Previous 3 Previous 2 Previous 1 Latest object vee a
39. Serial Interface 60 Connection 66 Connection Examples 62 Connection Examples for Programmable Controller 241 Connection Examples for Programmable Controller Normal 226 Connector 61 Console 267 Continuous Reading 197 Continuous Reading Level Trigger 198 Controller 264 Controller Installation Site 8 Copying Files 166 Copying Reading Conditions 146 Countermeasure Examples 248 Creating Directories 163 Crimp Terminals and Cables 44 CSV Format 126 Data Capacity Tables 276 DataMatrix 117 276 DataMatrix explanatory diagram 250 DataMatrix Reading 249 Deleting Files and Directories 171 V530 R160 Operation Manual 283 SECTION 10 Appendix Detail Data 116 DIN Track Mounting 39 Display capture results 185 Display Captures 185 Display Settings 114 141 Display the Trend Monitor 122 Dot code images can be converted to easy to read images 30 ECC000 277 ECC050 277 ECC080 278 ECC100 278 ECC140 278 Entering System Mode 180 Entering the SET Mode 79 Environment and Setup 246 Error Codes and Countermeasures 249 Error Messages and Corresponding Cor rective Actions 253 Execution keys 185 Extension Tube 48 F150 KP 2D 267 F150 MO05L 2D 271 F150 M09 2D 272 F150 S1A 2D 265 F150 SLC20 265 F150 SLC20 Maintenance 260 F150 VM 2D 269 F150 VS 2D 268 F160 N64S S 273 F160 VP 270 FCS Calculation 225 FCS Check Program Examples BASIC 275 FCS Check Sub Routine Examples for Re ceived Data 275 Filtering 94 Filtering
40. Settings StESC Swi tch over to QRCode Heading settings Diselay settings rendon settings Pattern list Pattern A Not Regist Press ENT key and register Pattern ENT Regist ESC End Pattern registration Heterence pattern Search region 6 l 8 SECTION 4 Basic Operations The Pattern registration screen will be displayed A Sen WESsET l Read DataMatrix Pattern Select the image to be registered by pressing Through the SHIFT Up or Down Keys Press the ENT Key to validate the setting Select image with SHIFT 7 Key i input ENT key ESC key is ack to previous display The Matrix Size selections will be displayed A Sen WESSET 1 Read DataMatrix Pa 1 Select the Matrix Size Freeze H Select the Matrix Size of DataMatrix The Length of Finder Pattern setting screen will be dis played A Sen ASSET 1 Read DataMatrix Pattern Freeze fA Select the first end point of the L shape Draw the L shape by matching it to the shape of the code Len 141 6 3 141 6 3 Angle 9H Up Down Left Right Keys To move the cursor Finder Pattern Shift Up Down Left Right Keys To move the cursor 193 224 193 3203 293 320 10 times faster s At the bottom left of the screen are displayed the length of the L shape the number of pixels per cell S the numerical value in parentheses the angle and the coordinates of the three points Adjust the CHECK field of vision so that
41. Trend Monitor as cs v to the Memory Card The setting screen will be displayed 3 P Sen ASSET 21 Read DataMatrix Move the cursor to of the file name and Store data to MemCard press the ENT Key Q Perae the ue nams ia SRN the date on Ee vals ZA which the data is saved is input CHECK If you do not wish to change the file name proceed to the screen in 6 To change the file name follow the proce dure 4 to 5 A 4 A The software keyboard will be displayed File 4 Set the file name with up to 8 characters ATIA 1 i P Periods cannot be used in file name CHECK 9 Move the cursor to END and press the ENT Key xuzewezea suon puog Hulpesy Buipas PRIREN ENT Se lect a V530 R160 Operation Manual 127 SECTION 5 Setting Reading Conditions The screen in 3 will return A Sen HESsET s 1 Read DataMatrix 6 Select Execute The data is saved under the TRENDMON directory and the screen in 1 will return x1uzeyeyeq suonipuog Hulpesy Huiyjes PAVJIREN V530 R160 28 Operation Manual SECTION 5 Setting Reading Conditions Setting Reading Conditions QRCode Set the reading conditions in accordance with the reading object The explanation here deals with the settings for QRCode Pattern Settings A finder pattern image is registered in advance then when reading is executed a search is con ducted for an image pattern similar to the input im
42. and outputs to the V530 R160 through its parallel I O to input signals such as reading triggers or output signals such as reading judgements OK NG Either the I O terminals or I O connector can be used for the parallel I O The I O terminals and I O connector cannot be used simultaneously When the required control signals are being connected to the I O terminals attach the control wires to the included connector Phoenix MC1 5 10 STF 3 5 and then insert the connector into the V530 R160 When you want to use the parallel I O to output reading judgements by inputting a trigger prepare a parallel I O cable order separately and connect it to the I O connector For details on how to set the communication specifications and the I O format see SECTION 8 Communications with the Host I O Terminal Connections E Connecting Method Wire the cable carrying the control signals to the connector that was included with the V530 R160 and insert the connector into the V530 R160 The following diagram shows the I O alloca tion of the V530 R160 s I O terminals Just wire the terminals that are needed TRIGA Input signal Reading trigger One shot reading RESET Input signal Restarts the V530 R160 COMIN Common for input terminals RUN Output signal ON for RUN mode ERROR Output signal ON when error occurred OK NG Output signal Outputs reading judgements BUSY Output signal ON while processing GATE Output signal O
43. and time that the file was created you can determine when a reading NG event occurred By using NG images backed up in the Memory Card for pattern registration you can improve the reading conditions A directory entitled save is automatically created in the root directory of the Memory Card Image data is backed up in this directory File operation Image data is backed up under file names of the type indicated below OK00001 bmp Five digit serial numbers ENT Select SHESC Edit Judgment Result som ee OK or NG alo The number of files that can be backed up differs according to the capacity of the Memory Card Ca Use the following information as a guide CHECK Memory Card capacity Number of saved files 64 MB Up to 200 Up to 400 q1 a When Store to MemCard is set to ON the processing time is increased by approximately 2 sec Ca onds due to the image backup operation CHECK Bunozs abew abes0j g aew 10 suonipuoy ay Huijosjes PANO E ts V530 R160 Operation Manual SECTION 7 System Settings E Display Captures Turn ON the display capture function to capture the image displayed on the monitor and save it to the Memory Card Stored images can be pasted to documents on a personal computer or loaded to the V530 R160 and re read ee The capture operation takes several seconds during which reading cannot be performed To pre S vent incorrect operation set this function to OFF CHECK
44. damage or device malfunctions System data Backs up settings under SYS to a personal computer or Memory Card Backs up settings under SET for each scene to a personal computer or Memory Card System data Scene Backs up both the system data and all scene data to a personal computer or Memory Card data Image data Backs up saved read images in BMP format to a personal computer or Memory Card The images can be displayed on most personal computers as BMP is a standard image format for Windows The saved images can be batch saved to the root directory in the Memory Card The file names they are saved under are automatically appended with the figures 00 to 35 corre sponding to the memory numbers of the controller 00 bmp to 35 bmp The image data in the root directory of the Memory Card 00 bmp to 35 bmp can also be batch loaded to the controller Set file names for the data to be loaded from 00 bmp to 35 bmp corresponding to the memory numbers Never input the RESET signal or turn OFF the power while saving or loading Data may be lost and the NOTICE V530 R160 may not operate properly the next time it is started V530 R160 Operation Manual e eq dn Bbulyjoeg LELOIRER 149 SECTION 6 Other Functions Backing Up to Flash Memory The scene data and system data will be saved to the V530 R160 internal flash memory Flash memory data or Memory Card data is loaded each time the V530 R160 is started up There n fore when
45. ee ee ee mnn Note When a through image is displayed and depending on the trigger input method there may be a delay of up to 33 3 ms between trigger input and the start of image loading Command Image input Camera drive frequency so AEETI gt Delay occurs Image transfer to the controller Max 33 3 ms E Reading Moving Objects When reading a moving object problems such as a drop in the reading percentage are likely to occur and therefore due attention must be paid to the following points Please note the following to prevent delay when loading images e Use the TRIG A signal for timing input As the TRIG A signal is synchronous with the shutter input of the Camera an accurate image of the moving object can be obtained e Set the image to be displayed on the monitor to Freeze When through images are displayed a delay of 33 3 ms max occurs before loading images after the TRIG A signal input OJI lle1ed KLANTE R V530 R160 00 Operation Manual SECTION 8 Communication with the Host Line speed If the object moves while the image is being loaded after the shutter is released the image will be blurred Fix the speed of the line by taking factors such as the shutter speed which can be changed in the setting menu the cell size for the object and the field of vision of the camera into account If the line speed is too high The object ha
46. infor mation is to be checked and press the SHIFT ESC Keys File operation SYSDATS SYO M2 W s1 SYSUAT2 SYO H2 7 S1 SYSUAT SYO He W 31 IMAGE Mer 29 ENT Select StESG Edit The edit menu will be displayed 3 a Select Property The properties of the selected file will be displayed PSYSUATS SYD 4 System data Select End CH 1 KE Hee el 10 18 46 End The screen in 2 will return V530 R160 Operation Manual SECTION 6 Other Functions Changing File Names The file name in the Memory Card can be changed gui Ca Only the file name can be changed The directory name cannot be changed CHECK 1 a Follow the procedure 1 to for Creating Directories and display the list of file names LZ Refer to page 163 2 Move the cursor to the file whose name is to i l be changed and press the SHIFT ESC File operation Keys S SUATS 1 SYSDATZ SYD He W731 SYSUAT SYD 2 7 31 IMAGE Mer 29 ENT Select StESGIEdit The edit menu will be displayed Proper ty 3 Select Change name Make di rectory hange name suoljeiado pieg owanw PEILEN V530 R160 Operation Manual SECTION 6 Other Functions The software keyboard will be displayed Change name Sustem data SyYSDAr SYD 4 Set the file name with up to 8 characters Gud Ca Periods cannot be used in file name CHECK 5 Move the cursor to END and press the ENT Ney ENT Se lect A confirmatio
47. lower limit will be converted to 0 i e areas with densities lower than that value will not be read densities higher than the set upper limit will be converted to 255 and intermediate densities will be graded between 0 and 255 In other words only the areas with den sities between the set lower and upper limits will be read Example Lower limit set to 150 and upper limit set to 220 Read density _ T 1295 Upper limit 220 Lower limit 150 0 Reading Background Background density e E 149 or lower will not be read object i and the density will be changed to 0 Only image areas with densities between 150 and 220 will be read The whole image is graded from 0 to 255 1 Select 0 Image Adjust BGS levels A Sen ASET Sl Image Adjust Select BGS Levels V530 R160 Operation Manual SECTION 5 Setting Reading Conditions The BGS levels setting screen will be displayed Bias levels Move the cursor to the upper value and use the Left and Right Keys to adjust the value Right Key To increase the lowest digit by one SHIFT Right Keys To increase the value 10 times faster Left Key To decrease the lowest digit by T Move Change one SHIFT Left Keys To decrease the value 10 times faster Use the same method to change the lower value Select OK The setting will be registered and the screen in 1 will return V530 R160 Operation Manual isnf py ebew Hew ey
48. mode is set to Continu ous Reading Input signal TRIG B Repeats reading until an OK readable reading judgement is output while the TRIG B ter minal is ON OJI PIPE d KLANTE R TRIG C Repeats reading until an OK readable reading judgement is output while the TRIG C ter minal is ON TRIG D Repeats reading until an OK readable reading judgement is output while the TRIG D ter minal is ON V530 R160 198 Operation Manual SECTION 8 Communication with the Host OK judgement obtained after repeated reading OFF TRIG B ON OFF S BUSY ON Perform reading NG Perform reading OK OK NG Judgement Ok RS 232C Note The output time to RS 232C changes depending on the data volume and baud rate NG judgement after repeated reading OFF TRIG B ON OFF BUSY ON oo Perform reading Perform reading Perform reading NG NG NG OK NG Judgement NG oe Error code Note The output time to RS 232C changes depending on the data volume and baud rate OJI e1ed PANOT KE K V530 R160 Operation Manual 199 SECTION 8 Communication with the Host System Examination E Processing Time Calculation Processing time reading time is calculated as follows processing Camera 4 1 Image loading Image loading time ane shutter time s delay See note Fixed 33 3 ms 9 ee ee ee el ee mn Decoding time Display time en ee
49. of the code and the trend in changes in the lighting status can be checked by monitoring This helps prevent multiple occurrences of defective items and analyze the cause when NG results occur The changes in correlation value and contrast over time are displayed in graph form The most recent 1000 reading results are saved Toms Freeze 8 A Sen AE Trend Moni tor mee Hi Corr BG Cont EG El Decode Error Reading 493 OK 482 Success rate 97 EACH ELAM E1211 EIBA A EZART Corr Correlation Pattern O Freeze 0 Freeze 1 Correlation 96 53 Cont Contrast Pattern 0 Freeze 0 presse 4 Contrast 67 43 Alarm range level An alarm level is set and an alarm is is sued before NG results occur too fre quently so that there is feedback to the previous process Also if an alarm occurs the ALARM sig nal of the parallel I O interface turns ON Freeze 2 Pidaseo This value is displayed in a graph V530 R160 Operation Manual xuzewezea SuUO IPUOD Hulpesy bulyjeg PRIREN 119 SECTION 5 Setting Reading Conditions E Select the Object whose Data is to be Displayed by the Trend Monitor Object of Monitoring Sets the data displayed on the trend monitor when reading is executed Select whether or not the reading history is dis played when reading is executed OFF ON Refer to page 124 WW Select whether or not the correlation value bet
50. oos oreen mun pa fpos fory umn pra fpos ory famn mis poe wnte umn prs por wne ams A16 DO8 Light B16 COMOUT2 Light Common for ee em eee loam oot por A20 ALARM White ON when a B20 COMOUT3_ White Common for Trend Moni DO9 to DO15 tor error occurs Note Pins A9 to A11 and B9 to B10 are for control signals O I 211242 24 YBnoiy Hulyjoouu0D EAEE Ts Do not use RESET input immediately after power is turned ON When using RESET input to syn chronize execution timing wait at least 1 second after turning ON the V530 R160 power supply before turning ON the RESET terminal Q Use DC power supplies with safe extra low voltage circuits for COMIN in order to prevent high volt ages If UL recognition is required use a UL class II power supply V530 R160 Operation Manual 57 SECTION 3 Connection to the Host E Making a Parallel I O Cable A parallel I O cable can be assembled using the connector and cover listed in the following table or equivalent components Keep the cable length less than 30 m es e Q Double check the connector wiring for mistakes before turning ON the power supply for the first N time CHECK Internal Specifications Input Specifications Specification ooo oOo O OO eym ooo OFF voltage 4 5 V min ON delay RESET input 10 ms max Other inputs 0 5 ms max OFF delay RESET input 15 ms max Other inputs 0 7 ms max O I 1211e42d 24 4Y nouy HuljoouUu0D
51. properly Dispose of the Controller as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the V530 R160E EP A lithium battery is built into the V530 R160E EP and may occasionally combust explode or burn if not treated properly When replacing the battery never short circuit attempt to charge disassemble apply pressure that would deform or incinerate the battery Regulations and Standards The V530 R160E EP complies with the international regulations and standards listed below EN Standards European Standards EN61326 1997 A1 1998 A2 2001 EMI Class A Note The length of Signal Cables should be less than 30 m The length of DC Power Supply Cables should be less than 10 m V530 R160 6 Operation Manual INTRODUCTION Precautions for Safe Use Observe the following precautions to ensure safe use of the product E Installation Environment Precautions e Do not use the V530 R160E EP in environments with flammable or explosive gases e Do not block the V530 R160E EP s cooling vents Before the V530 R160E EP is shipped a protective label is attached to the top of the V530 R160E EP to cover the cooling vent This label prevents wire strands from falling into the V530 R160E EP during wiring Do not remove it until wiring is completed The label must be removed after wiring to allow proper cooling during operation Cooling vent
52. removed when this indicator is lit 15 Connects the V530 R160 to a Console V530 R160 Operation Manual SECTION 2 Installation and Connections Mounting the Controller 7 19 rear surface mounting side 7 19 There are four ways to mount the Controller DIN Track mounting surface mounting or bottom surface mounting DIN Track Mounting The 2 Dimensional Code Reader can be easily mounted to or removed from 35 mm DIN Track L DIN Track OMRON PFP 100N 1 m PFP 50N 50 cm PFP 100N2 1 m 1 017Uu09 y Bununow FANCIES PFP M End Plate OMRON E Mounting the Controller Hook the V530 R160 into the DIN Track as shown in the diagram and then press in at the bottom until the V530 R160 locks into place E Removing the Controller Use a screwdriver to pull the hook down and then pull out the V530 R160 from the bottom V530 R160 Operation Manual 39 J9 01 U05 94 Bununow FAVES 40 SECTION 2 Installation and Connections Rear Surface mounting 1 Attach the Mounting bracket to the V530 R160 Controller using the four machine screws M3 x 6 included with the bracket vyv 2 Fasten the V530 R160 Controller and Mounting Bracket to the mounting sur face with four M4 screws Dimensions Unit mm 45 0 2 k i Four M4 N O gt V530 R160 Operation Manual
53. selections will be displayed 3 A Sen A ne SET Select SYS Freeze f The System mode screen will be displayed System settings apo w s bule uy PAN eli ke N Select Camera Monitor and Intelligent Lighting V530 R160 180 Operation Manual SECTION 7 System Settings Settings Relating to the Camera and Monitor Camera Monitor Specify the model of the connected Camera and Intelligent Lighting if using any If you have connected a color monitor you can customize the display color Intelligent Lighting O If a Camera with Intelligent Lighting is connected select the model of the Intel Intelligent Lighting 1 ligent Lighting Always set the DIP switch on the Intelligent Lighting to OFF regardless of the Camera number Z I Refer to page 46 Sec 2 LTC20 Out of use Monitor Select the model of the connected monitor Color Monochrome Color If you have connected a color monitor you can select the color of the displayed Character color characters and the background color for the characters BG color White black green blue yellow on shipping from the factory the back ground color is blue and the character color is yellow The asterisks indicate the default settings 1 Go into SYS system mode and select Camera Monitor IE Refer to page 180 The Camera Monitor setting screen will be dis played Camera Moni tor a If using Intelligent Lighting select LTC20
54. settings have been changed be sure to save to flash memory before turning the power CHECK OFF Any new data will be lost if it is not saved to flash memory 1 The MON monitor mode or RUN mode 1 Sen VRE OK d5ms screen will be displayed Freeze fA 2 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed 1 5cn IVR OK d5me Through 3 Select SAVE e eq dn Bulyoeg PeNeikerls The confirmation message will be displayed Setting data will be saved 4 Select Execute ey Never input the RESET signal or turn OFF the power when processing messages are displayed Ca Data may be lost and the V530 R160 may not operate properly the next time it is started CHECK When saving has been completed the screen in 1 will return V530 R160 150 Operation Manual SECTION 6 Other Functions Backing Up Data to a Computer This section describes data transfer using the Hyper Terminal provided on Windows 98 Win dows 2000 and Windows NT4 0 computers In this example an RS 232C cable is connected to the COM1 port of the computer Alter the example to suit your communications software or COM port number If using different communications software refer to the relevant manual The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol The XMO DEM 1K protocol is not supported E Saving Data Controller Personal computer e eq dn Bbulyjoeg Peers
55. such as a photoelectric switch One reading is performed on the rising edge OFF to ON of the TRIG A signal Turn ON for at least 0 5 ms The duration of TRIG A signal input depends on reading time While reading is being per formed the BUSY signal turns ON and input signals are not accepted Refer to System Examination for the standard reading time Vz LA Refer to page 200 N m a fe zZ o U O 2 o O V530 R160 196 Operation Manual SECTION 8 Communication with the Host E Continuous Reading When Trigger Mode is Continuous Reading Enter RUN mode Leave RUN mode OFF RUN ON OFF TRIG B ON 1 4 Note A delay of 33 3 ms max occurs before starting to read images after the TRIG B signal is turned ON 7v OFF BUSY ON e ece OC Perform reading Perform reading Perform reading OFF GATE ON Gate ON delay Gate ON time wW o Output period RS 232C Note The output time to RS 232C changes depending on the data volume and baud rate Output signal Turns ON during RUN mode BUSY Shows that the V530 R160 is reading an image changing settings etc Do not input the The duration for which the GATE terminal is turned ON can be set as required for the host device to correctly read the reading judgement Make the output cycle longer than the gate ON delay plus the gate ON time but shorter than the duration of the reading TRIG A input If the cycl
56. to save the file Host link error Check the following points then restart the controller p 233 Changing for normal mode and carry out communications Or change the setting for Mode in SYS Communication RS 232C 422 to we ERR Host link and then carry out communications e Is the cable connected properly e Are the communications specifications for the host device and the V530 R160 the same e Is the Programmable Controller ON The communications Mode will automatically return to Normal mode when this error occurs SUOI OY 9AI 901105 Buipuodsaii0y pue sebessay 101137 N m O 4 e zZ e V530 R160 Operation Manual 253 SECTION 9 Troubleshooting Error message Countermeasures A IUA Communications error Turn OFF the power to the V530 R160 and check for p 192 the following items before restarting the V530 R160 p 206 we ERR e Is the cable connected properly p 233 e Are the communications specifications for the host device and the V530 R160 the same P ERR e Is the host device operating properly Communications error nications error Communications erro Reason ai Data transfer has been interrupted due to a commu F ERR nications error in communications between the V530 Timeout error R160 and a host device we ERR If the same error message appears after restart it may Timeout error mean that the V530 R160 is faulty Contact your OMRON representative we ERR Timeout error we ERR
57. vee ae NG Saved image is for NG images only to be saved When the setting s aa Previous 2 Previous 1 Latest 23 eeecege When the setting See Fre tox oe is for all images EAE gt aa to be saved Previous 4 Previous 3 Previous 2 Previous 1 x6 Even if Only NG is set as the image storage condition the latest read image is saved CHECK ul Reading can be repeated for stored images S Display the desired stored image using the SHIFT Up Down Keys and press the SHIFT TRIG CHECK Keys to execute reading Reading can also be repeated for freeze images without re inputting the image using the SHIFT TRIG Keys By reading an image again after adjusting the reading conditions you can check if the conditions are appropriate Buozs abewy abes0j g Hew 104 suopuos y Bunoajas FAVNEE N V530 R160 Operation Manual foe oo SECTION 7 System Settings On reading after setting the image storage condition Only NG AII images are saved in sequence S from memory 0 When the scene is switched and reading of that scene starts the existing data is z CHECK overwritten starting from memory 0 If reading conditions are set for a scene that has not been set the camera image is saved in mem S ory 0 CHECK E Storage in Memory Cards When this function is turned ON images that comply with the image storage conditions are auto matically backed up in the Memory Card By checking the date
58. vertically The larger the version number the larger the number of cells per side V530 R160 Operation Manual iM e ikeETS esso 281 SECTION 10 Appendix Pattern search This is a method for locating finder patterns Images of finder patterns are regis tered as models in advance and searches are made for similar parts of input images The degree of similarity is expressed as a correlation value 0 to 100 The more similar the pattern the higher the correlation value The place with the high est correlation value out of places with a correlation value over a set threshold value is deemed to be the finder pattern If it is not possible to detect a finder pattern decrease this threshold value If too many finder patterns are detected increase this threshold value Finder pattern These are patterns used to detect the position of 2 dimensional codes The shape Starting symbols of the finder patterns varies with the type of code BEE m Finder pattern QRcode DataMatrix Resolution The resolution is a measure of the detail with which images are displayed The V530 R160 can display images via a monitor using approximately 250 000 pixels 512 x 484 This means that if the field of vision is 512 mm x 484 mm the resolu tion will be 1 mm pixel Marking methods There are several marking methods that can be used The most suitable method will depend on factors such as the material of the object onto which the code is marke
59. volume A Segment display Lighting can be adjusted in 5 areas As viewed from 5 Areas this perspective AA The reading points are displayed with thick lines The brightness depends on the set light level A CHECK NE Refer to page 102 B Light volume The light level setting for each area is shown in a separate digit of the 5 digit number The light level settings range from 0 to 7 a value of 0 is OFF and 7 is the maximum brightness Lighting pattern 33333 Light level for area a L Light level for area E Light level for area B Light level for area D Light level for area C isnf py ebew Hew ey buysnipy LAVIIPE N C Sample lighting pattern number There are 15 sample lighting patterns registered in the V530 R160 IE Refer to page 102 V530 R160 Operation Manual 101 SECTION 5 Setting Reading Conditions E Method 1 Using a Sample Lighting Pattern There are 15 sample lighting patterns registered so the lighting pattern can be selected just by switching through the pattern numbers and determining which pattern gives the sharpest image The sample pattern number can be switched by pressing the SHIFT Key together with the Left or Right Key OFF g e e Lit Maximum brightness E Method 2 Adjusting Light Levels by Segment The light level for each area can be set independently between 0 and 7 O is OFF and 7 is the brightest After selecting one of the
60. will be registered and the screen in 1 will return Set Items and their details Item Selection ee ON Multi drop connections are used When ON is set even if reading pro cessing is executed the results will not be output to the serial interface automatically The results will be output when a Send Data instruction Polling Command is sent from the host Unit number Set the unit numbers of the controllers 1 to 31 default setting 1 The asterisk indicates the default setting V530 R160 Operation Manual JEWION FOejazU ELAS FeRNet keels 209 JEWHON FDejsEzU ELIAS ERNeytkeE ls SECTION 8 Communication with the Host E Settings for Data Output Set the method for data output to the host 1 Select Output settings on the communica Commun ication tions specification setting screen Select the output data via RS a The setting screen will be displayed Communications Output settings 2 Make the settings for each item Attach digit no iUFF 3 Select End Limit Data Function 0AF Y Start Point 1 End Point 999 Folling OFF The setting will be registered and the screen in 1 will return V530 R160 10 Operation Manual SECTION 8 Communication with the Host Limit Data Function Limit Data Function Start Point End Point 03020010326 ABCDEFG 0815 Number Reading data of digits Set Items and their details Attach digit no The num
61. 0 R160 Operation Manual SECTION 1 Outline Dot code images can be converted to easy to read images Dilate or Erosion processing converts code images that have a small dot size and are difficult to read into images that can be read reliably A Refer to page 94 Sec 5 Result of Dilate 2 m O Z R EE S ta malt m oe i a on ae d i a ee aciga F Sasunn Before processing After processing Result of Erosion suo1 2un4 0 uo1 2Nnpo1 u Before processing After processing A maximum of ten patterns can be registered for one scene If multiple patterns are registered even codes subject to dispersion in the dot spacing or printing quality can be read It is also possible to read codes with different matrix sizes and symbol colors in the same scene A Refer to pages 105 Sec 5 and 130 Sec 5 Even codes subject to dispersion can be read P 8 of Se E r E E E ole iris Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern 5 Pattern 6 Pattern 7 Pattern 8 Pattern 9 V530 R160 30 Operation Manual SECTION 1 Outline The reading results over time can be expressed in the form of a graph By using the trend monitor display function trends in the marking status and illumination status of the code can be observed This can help prevent the occurrence of frequent reading failures and help in the analysis of the cause of reading failures Reading history data ca
62. 0 to 9 sy Write flag switches between 0 gt F each time data is output J Monitor the flag to confirm whether reading judgement has been written CHECK V530 R160 Operation Manual yu JSOH BOejI9 U jenos WNekeETS 239 SECTION 8 Communication with the Host E Output Format On execution of reading the reading data is saved in the Write Area of the programmable con troller in ASCII code Write flag switches between 0 lt F each time data is output Monitoring changes in the status of this bit makes it possible to determine whether data has been written Since the bit status becomes 0 after the final measurement save F as the initial value Writing A start word Data Description 0 f Write flag 0 0 0 Write flag 1 Reading data Reading data 2nd byte Reading data 2 Reading data 3rd byte Reading data 4th byte Tan Reading data 53rd byte Reading data 54th byte 28 Reading data 55th byte Reading data 56th byte e In the host link mode there are restrictions on the volume of communications data that can be sent at one time The maximum volume of data is as follows The reading data after the 56th letter are ignored e Letters of the alphabet 56 letters e When reading is NG error codes are output to word 1 e If the reading data consists of an odd number of bytes a space ASCII code 20 is inserted yui JSOH BORj19 U ELIAS EWNeyikeEts V530 R160 240 O
63. 1 4 Press the TRIG Key to perform teaching Through If the result of teaching is OK the Symbol color 9PODNH suon puos GBulpesy Buas EANeieES Right amp Left reverse and Version information are A Scn AF OE 22ans displayed and the pattern is registered Set Symbol color Black REL Reverse 0FF Repeat these steps to register multiple patterns 3 rar of angle 5 5 Freeze 3 Set Nurber of retries 0 SA if the result of teaching is NG go to the eo a J screen in 3 pattern list screen delete the Pattern No A oi x CHECK pattern adjust the camera focus lighting OF and so on then carry out pattern registra tion again H E L Color BLE RA amp L OFF Version V530 R160 134 Operation Manual SECTION 5 Setting Reading Conditions 5 if reading is performed successfully the teaching function will automatically turn OFF If reading is O not performed correctly NG the teaching function will stay ON To turn the teaching function OFF z CHECK go to the screen in 3 pattern list screen To redo pattern registration enter SET mode and start the procedure again from 5 The following setting information for pattern registration is displayed on the Pattern list screen Pattern list Pattern Version Color BLK R amp L rey OFF Corr 16A Priorityv Al Applied rate HAAY ENT Select ESO End S ESC De 1 Pattern setting information Priority Pattern sequence used when reading NE Refe
64. 3 For 0 30 V530 R160 Operation Manual QPODYO SuOHIpuoyD Buipe y Gulyjes Fees 137 SECTION 5 Setting Reading Conditions Note 4 Correlation Example When the correlation value is 60 Pattern 0O Freeze 0 Freeze 1 Freeze 2 ERE E oats EEr Correlation 96 Correlation 53 Correlation 26 Judgement OK Judgement NG Judgement NG 1 Select the pattern number that you want to set on the Pattern list screen Pattern list Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a l l solid line frame Pattern Yersion 1 Color BLK R amp L rew 10FF Corr 16 2 Press the ENT Key Priority Applied rate WANs ENT Select ESC End S ESC De The Pattern settings selections will be displayed m Select Code settings 3 Pattern registration Reference pattern Search region The setting items will be displayed QPODYH suo puog Bulpesy Buljyjas PREEN 4 Make the settings for each item symbol color Black RAL reverse range of angle 5 Select Register Correlation 6H The setting will be registered and the screen in 3 will return V530 R160 138 Operation Manual E Reference Pattern The registered pattern is displayed on the monitor screen and can be checked After performing pattern registration always compare the pattern with a reference and check if the finder pattern s A a has been registere
65. 60E EP Doing so may cause product failure or a fire e If you Suspect an error or malfunction stop using the V530 R160E EP immediately turn OFF the power supply and consult your OMRON representative Precautions for Correct Use Observe the following precautions to prevent failure of the product to operate product malfunctions and adverse influences on performance and devices Controller Installation Site E Do NOT install the V530 R160 in locations subject to the following condi tions e Ambient temperatures outside of 0 to 50 C 32 to 122 F range e Rapid temperature fluctuations likely to cause condensation e Relative humidities outside of the 35 to 85 range e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Direct sunlight e Water oil or chemical fumes or spray V530 R160 Operation Manual E Mounting Orientation To improve heat dissipation install the controller in the following orientation only zZ n ps O Cc O O z Correct Do not install the controller in the orientations shown in the following diagram Incorrect Incorrect Amit 7 ifi i Hal trei DLN me Ca Fi I MF Lic ny V530 R160 Operation Manual INTRODUCTION A O Cc O O E Ambient Temperature e Maintain a minimum clearance of 50 mm above and below the V530 R160 to improve air circulati
66. 7 SECTION 2 Installation and Connections E Lenses and Lens Diameters 1 82UN 30 dia Max outer dia Il Total length Lenses and Lens Diameters Lens rogus Brightness Maximum outar oR Filter size length g diameter length 3Z4S LE C418DX 40 5 mm dia 3Z4S LE 08158 40 5 x POS Oo X x i E Extension Tube One or more Extension Tubes can be inserted between the lens and the Camera to focus the Camera image Use a combination of one or more of the six sizes of tube to achieve the required length speg Aow y pue Hury s su q sesaweg PANe meets Extension Tube Extension Tube Maxi t Model UAN outer Lene diameter 3Z4S LE EX C6 31 dia Length 40 mm 20 mm 10mm 5mm 1 0mm0 5 mm E g j Set of 6 tubes e Do not use the 0 5 mm and 1 0 mm Extension Tubes attached to each other norce Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tubes the connection may loosen when multiple 0 5 mm 1 0 mm Extension Tubes are used together e Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration V530 R160 48 Operation Manual SECTION 2 Installation and Connections Lighting A stable image must be obtained to ensure accurate inspection Use appropriate lighting for the application and the measurement object if using a Camera without a light F150 S1A
67. Bakelite containing cloth back Light materials Case ABS Transparent aperture PC Picture element 1 3 interline CCD reading all pixels Effective pixels 659 x 494 H x V Synchronization External sync Via horizontal sync signal Shutter speed Electronic shutter 1 100 1 500 1 2000 1 10000 sec Electronic shutter Lens model F150 LE20 System Fixed focal point fixed iris Brightness F2 8 Focal point distance 13 mm Performance Specifications Light Red and green LED combination Peak emission wavelength 660 nm and 570 nm Light emission method Pulse emission synchronized with the camera shutter Light Characteristics Lens Characteristics Camera Characteristics _ METILEN SUOISUBWIG pue SUOI EDID9dS Mounting distance Depends on the lens 15 to 25 mm Field of vision 20 mm x 20 mm Weight Approx 80 g Approx 280 g V530 R160 266 Operation Manual SECTION 10 Appendix Console F150 KP 2D Vibration resistance 10 Hz to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Operating storage 35 to 85 with no condensation Materials Body ABS Cable sheathing Heat resistant vinyl chloride Connector PC PBT Weight Approx 135 g General Specifications METILEN SUOISUBWIG pue SUOI eEDIID9dS
68. D LEIREN 147 SECTION 6 Other Functions Adding Comments to Scenes Any comment can be added to each scene This is useful for understanding settings when many regions have been registered s Move the cursor to Sen and press the ENT P Sen OK d5ms ney Freezefl A p 02 O77 Be oR E Move the cursor to the number of the scene for the name change Press the SHIFT ESC Keys M M M M M M StESE Edi t The Copy Clear Comment selections will be displayed 4 Select Comment bommert The software keyboard will be displayed Input comment Sen 1 5 Set a comment with up to 8 characters 6 Move the cursor to END and press the ENT Key ENT 5e lect uoljDUNY BU9DS s u s BulbueyD Leer The scene name will be changed V530 R160 148 Operation Manual SECTION 6 Other Functions Backing Up Data This section explains how to make backup copies of data to flash memory or a computer When the power to the V530 R160 is turned OFF all data settings are cleared The V530 R160 loads data saved to flash memory at startup Therefore when settings have been changed be sure to save to flash memory before turning the power OFF The 4 types of system and scene data listed below can be backed up on a computer or Memory Card This is a useful function for setting other devices with the same data Backing up the setting data is recommended as a precaution against loss due to data
69. Do not ground the metallic part of the connector e Secure the Video Monitor with plastic screws if it is being mounted to a metallic surface A O Oo Cc e O E Touching Signal Lines To prevent damage from static electricity use a wrist strap or another device for preventing elec trostatic discharges when touching terminals or signal lines in connectors E Removing the Memory Card Before removing a Memory Card stop the power supply to the Card or turn OFF the V530 R160 The Memory Card or the V530 R160 itself may be damaged if a Memory Card is removed while power is being supplied Stop the power supply to the Memory Card from the menu IU Refer to page 172 E Turning OFF the Power Do not turn OFF the power while a message is being displayed indicating that processing is being performed Data in memory will be destroyed and the V530 R160 may not operate cor rectly the next time it is started H Scn BYRET ME Freeze P Saving data ME E Using the RESET Signal Do not use the RESET input immediately after power is turned ON When using RESET input to synchronize execution timing wait at least 1 second after turning ON the V530 R160 power sup ply before turning ON the RESET signal V530 R160 Operation Manual INTRODUCTION Confirming Package Contents A O Cc O O Check the contents of the package as soon as you receive the V530 R160 Contact the nearest OMRON represen
70. F150 M09 2D EY BNC Jack Attached to F150 VM 2D Monitor cable Piniinput BNC input V530 R160 Operation Manual suoljoun4 pue sowenN JUsUOdWOD FAN eC IbeeE 38 SECTION 2 Installation and Connections Component Names and Functions 5 I O connector Control and data lines 6 Camera connectors 7 Power supply terminals 15 Console connector 1 POWER indicator o 3 L 2 RUN indicator 3 ERROR indicator 14 Memory Card indicator OMRo oR YSI0 R 60 READE 13 Memory Card slot 4 I O terminals of Control lines mad 12 Battery cover 11 Card lock O g 10 RS 232C 422 connector 8 Monitor connector 9 Ground terminal 1 Lit while power is ON 2 Lit in RUN mode 3 Lit when an error occurs 4 and 5 Connects the V530 R160 to host devices such as a sync sensor or PLC 6 Connects to the Camera 7 Wired to the power supply 8 Connects to the monitor 9 Connects to the ground wire 10 Connects the V530 R160 to a host device such as a personal computer or PLC 11 This lock secures the Memory Card so that it does not disconnect unintentionally due to vibration 12 Covers the compartment that contains the V530 R160 s battery 13 This slot receives the Memory Card 14 Lit when power is being supplied to the Memory Card The Memory Card must not be inserted or
71. IABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR V530 R160 Operation Manual INTRODUCTION SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhausti
72. Intelli Light 4 Out of use Intelli Light 1 Qut of use Select the monitor type to be connected Moni tor Character calor BG color Character color and BG color 4 If you have connected a color monitor select ne Select End The setting will be registered and the System mode screen will return V530 R160 Operation Manual JO UO e19WeD JOPUOI pue esaweg 94 0 Bunejay shuas PR Nee es 181 SECTION 7 System Settings Selecting the Conditions for Image Storage Image Storing A function for saving read images regardless of the selected scene is provided You can determine the cause of a reading error from the saved image then adjust the reading conditions and check the result by reading the same image again Images can be automatically backed up in a Memory Card The read data currently displayed on the monitor can also be captured and saved in the Memory Card Storing condition Select whether or not images read by the controller are saved OFF Only NG All yW ee Refer to page 183 Store to MemCard Select whether or not images specified by the Storage condi tion are automatically backed up in the Memory Card OFF ON LAs Refer to page 184 Number of Images Set the maximum volume of image data that can be backed up in the Memory Card When this figure is exceeded the stor age count is cleared and the existing images are overwritten Range 100 to 1000 Capture display
73. K V530 R160 120 Operation Manual SECTION 5 Setting Reading Conditions 1 Select 1 Read DataMatrix A Sen ASSET Belect the Reading Settings StESC Switch over to ORCode The initial screen for the DataMatrix reading will be displayed 2 Select TrendMon settings rendon settings The Trend Monitor selections will be displayed 3 Select Object of monitoring Abject of moni torir 1 D C1 C1 14 Warning transition Store data ta Membard The setting items will be displayed xuzyewezea suon puog Hulpesy bulyjeg PRIREN 4 Set the items displayed on the Trend Monitor screen Warning level 5 Select End The setting will be registered and the screen in 3 will return V530 R160 Operation Manual 121 SECTION 5 Setting Reading Conditions E Display the Trend Monitor Perform actual reading and display the trend monitor The measurement values are displayed in a graph H Scen AFR E 2TEns Trend Moni tor Freezet 3 Displayed when the measured value falls below the alarm level Sere A The most recent measured value is dis played When an alarm or reading NG occurs the measured value is highlighted Horr The read data and reading history are dis AI l played If the reading result is NG an error code is displayed Reading 493 OK 748 Success rate EIAM ELIA El2w 1l E1500 aana Refer to page 249 Sec 9 M When using a color m
74. Monitor cable The Ferrite Core should be attached to the cable approxi mately 10 mm from the MONITOR connector MONITOR te wit Wrap the cable in one loop in the Ferrite Core Connecting a Camera Connect the Camera cable to the V530 R160 s CAMERA connector CAMERA V530 R160 Operation Manual 43 SECTION 2 Installation and Connections Power Supply and Ground Wire the power supply and the ground to the top terminal block and tighten the screws to a torque of 0 49 N m After wiring check to make sure that the wiring is correct Crimp Terminals and Cables The terminal block uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Recommended Model Te Manufacturer Model Recommended wire size punojs pue Ajddng 1J0oM0d FANCIES Forked 4 J S T Mfg Co Ltd V1 25 N3A 6 2 mm max A 1 31 to 1 65 mm2 Round J S T Mfg Co Ltd V1 25 MS3 Ground Wiring Be sure to wire the protective conductor of the equipment independently To avoid damage to the equipment do not share the protective conductor wiring with any other devices nor wire the pro tective conductor terminal to the girder Keep the ground line as short as possible omron V530 R160 Sig Ground to 100 Q or less V530 R160 44 Operation Manual SECTION 2 Installation and Connections Wiring the Power Supply Wire the Power Supply Unit independently of other devices In particular keep the power sup
75. N for set output time ALARM Output signal ON when a Trend Monitor error occurs COMOUT Common for output terminals COMOUT is connected to COMOUT1 and COMOUTS3 of the I O connector Do not use RESET input immediately after the power is turned ON When using RESET input to WHJ synchronize execution timing wait at least 1 second after turning ON the V530 R160 power supply before turning ON the RESET terminal c Use DC power supplies with safe extra low voltage circuits for COMING in order to prevent high S voltages If UL recognition is required use a UL class I power supply CHECK E Recommended Wire Size 0 14 to 1 5 mm The maximum cable length is 30 m V530 R160 Operation Manual SECTION 3 Connection to the Host 1 Use a flat blade precision screwdriver to loosen the connec tor s set screw y 2 a Insert the signal wire 3 Tighten the set screw to secure the wire Tighten to a torque of 0 22 to 0 25 N m O I 1211242 84 YGno1y Hunosuu0D PATEE 4 Insert the connector into the V530 R160 5 Tighten the connector s mounting screws Tighten to a torque of 0 22 to 0 25 N m V530 R160 Operation Manual SECTION 3 Connection to the Host I O Connector Connections Use a F160 VP Parallel I O Cable order separately to connect to the V530 R160 s I O connec tor Align the connectors and insert the cable s connector straight into the V530 R160 s I O con nector Tighten the connector s mou
76. OMRON Cat No Z169 E1 02A 2D Code Reader V530 R160E V530 R160EP USER S MANUAL R160E V530 R160EP USER S Product Availability Some of the products listed may not be available in some countries Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual OMRON 2002 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein More over because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Trademarks Compact Flash is a registered trademark of SanDisk Corporation piste tlearte APPLICATION CONSIDERATIONS Precautions for Safe Use cS om ge Outline S Sleap fe D Installation and Connections ze 6 k Connection to the Host ea le Basic Operations lea ple Setting Reading Conditions Siz
77. ON To turn the teaching function OFF go to the z CHECK screen in 3 pattern list screen To redo pattern registration enter SET mode and start the proce a dure again from 1 V530 R160 86 Operation Manual SECTION 4 Basic Operations stepo Perform Tests Perform the reading under the conditions that have been previously set Adjust the reading conditions by referring to the result of the test When a test is performed in the MON monitor mode the test is completed internally by the V530 R160 and the reading judgements are not output to the host 1 Press the ESC Key while the SET mode screen is displayed J Sen WESET select the Shutter Speed iltering and BGS Levels ESC Switch over to ORCode The Monitor mode screen will be displayed A Scn AYY ME 2 Press the TRIG Key Through suoljei9doO Buljyjasg HBulpuejsispun FAIRER One reading will be executed and the reading judge ments will be displayed on the screen A Sen A OK 148ms Freezel f s When the TRIG Key is pressed in the RUN D mode the reading judgement in this case CHECK ABCDE12345 will be output to the host DataMatrix V530 R160 Operation Manual 87 suoi esado Bulzyjosg Hulpueysispun PAN e tee 88 SECTION 4 Basic Operations step Start Reading Enter the RUN mode to perform readings Reading judgements can be output to host devices via the serial interface For line operation use this RUN mod
78. Pattern 7 Pattern 8 Pattern 9 S DataMatrix and QRCode cannot be mixed in pattern registrations CHECK a r S When registering patterns ensure a margin of at least one cell around the code CHECK lt Use the teaching function for pattern registration When registering patterns be sure to carry out reading by trigger input and complete teaching for CHECK each pattern registration You cannot register patterns consecutively without performing teaching xuyewezea SuO IPUOD Hulpesy bulyjeg EeNelikerls processing V530 R160 Operation Manual 105 SECTION 5 Setting Reading Conditions The following setting information for pattern registration is displayed on the Pattern list screen Pattern Matrix size Zlx Color BLE R amp l rey OFF Corr 6H Pattern setting information Priority Applied rate AAAs ENT Select ES0 End S ESC De Priority Pattern sequence used when reading A Refer to page 113 Applied rate Applied rate of the pattern l Number of times a pattern is used Applied rate Total reads The maximum number of reads is the most recent 10000 S To register a pattern again or register a new pattern select the pattern number then press the ENT CHECK Key and go to the Pattern registration screen Z Refer to page 82 Sec 4 xuzyewezea suonipuos Hulpesy buljyjeg PROIREN V530 R160 106 Operation Manual SECTION 5 Setting Reading C
79. Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its
80. Segment display 101 Select the Code and Capture the Image 76 Select the Object whose Data is to be Dis played by the Trend Monitor Object of Monitoring 120 Selecting a Light 49 Selecting Shutter Speed 80 Selecting the Conditions for Image Storage Image Storing 182 Serial Interface 173 Serial Interface Host Link 229 Serial Interface Normal 202 SET mode 202 Set Reading Conditions 79 Setting Communications Specifications 192 206 233 Setting Reading Conditions DataMatrix 104 Setting Reading Conditions QRCode 129 Setting Reading Conditions for Different V530 R160 Operation Manual 285 SECTION 10 Appendix Codes Changing Scenes 144 Using TXD Instructions 232 Setting Startup Conditions Startup Mode 186 Setting the Calendar Date and Time Date V Time 188 Setting the Communication Speed and V530 R160 264 Communication Mode 233 l Video Monitor 11 272 Settings at the Controller 227 242 Visual Aids 44 Settings at the Programmable Controller 227 242 Settings for Data Output 210 Settings Relating to Programmable Con W trollers 235 Settings Relating to the Camera and Moni What is a 2 dimensional Code Reader 26 tor Camera Monitor 181 When the reading is performed correctly Shutter Speed 93 198 Side Surface mounting 41 When the Serial Interface is used for both Specifications and Dimensions 264 Input and Output 203 230 Start Reading 88 Wiring the Power Supply 45 Starting the Controller 68 Storage in M
81. Send v e eq dn Bbulyjoeg LELOIRER V530 R160 Operation Manual SECTION 6 Other Functions The data transfer screen will be displayed 1 5cn I FDR OK d5me 6 Once the computer preparations have been a completed display the MON monitor mode Nee or RUN mode screen l Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed A Scn ATY amp Freeze Pi 8 Select TOOL e eq dn Bulyoeg Peeikerls V530 R160 156 Operation Manual 9 10 11 12 The data selections will be displayed Select the kind of data to be loaded The destination selections for load and save will be displayed Select Load Serial If scene data or image data is being trans ferred select the desired scene number or memory number The confirmation message will be displayed Select Execute The data will be transferred from the computer to the V530 R160 When loading has been completed the screen in 10 SECTION 6 Other Functions Load or Save the selected data Save Serial Load Memary card Save Memary card 1 is fa 3 3 A Sen 4 A 4 6 6 t i Scene No Image data No Example Confirmation message when loading system data Data will be loaded sustem data will return V530 R160 Operation Manual e eq dn Bbulyjoeg LELOREN SECTION 6 Other Functions Backing Up Data to a Memory Card This section desc
82. Seriali 8 Select Save Serial Load Memary card Save Memory card V530 R160 Operation Manual 153 SECTION 6 Other Functions 9 If scene data or image data is being trans ferred select the desired scene number or memory number When using ZMODEM for communications set a file name of 8 characters or less after inputting the desired number Scene No Image data No The confirmation message will be displayed Example Confirmation message when saving system data 1 0 Select Execute Data will be saved system data A screen showing the transfer progress will be dis played System data Save e eq dn Bulyoeg PeNeikerls Saving data COo o O 1 1 Select Transfer Receive File from the computer s Hyper Terminal menu 1 2 a Specify a destination directory where the file will be saved 1 3 Use XMODEM or ZMODEM protocol 1 4 Select Receive When using XMODEM input a file name The data will be transferred from the computer to the V530 R160 When transfer has been completed the screen in 8 will return V530 R160 Operation Manual SECTION 6 Other Functions E Loading Data Controller Personal computer 1 Follow the procedure 1 to 3 for Saving Data to connect the V530 R160 and the computer ICA Refer to page 152 2 Select Transfer Receive File from the computer s Hyper Terminal menu 3 Select the file to be loaded 4 Use XMODEM or ZMODEM protocol 5 Select
83. TION 4 Basic Operations 2 Selecting Shutter Speed 1 Select 0 Image Adjust A Scn ASSET A Image Adjust 1 Read DataMatrix Select the Shutter Speed Filtering and BGS Levels StESC Swi tch over to QRCode v The Image Adjust selections will be displayed A Scen BSSSET A Image Adjust Select camera 2 Select Shutter speed Shutter speed Select Shutter Speed v The Shutter speed selections will be displayed Shutter speed 3 Select the shutter speed according to the light level of the image 4 Press the ENT Key v The setting will be registered and the screen in 2 will return V530 R160 Operation Manual SECTION 4 Basic Operations 3 Registering Models of Finder Pattern Register an image of the finder pattern the L shape described by 3 of the corners as the model Use the teaching function for registration Using the teaching function a reading image is obtained measurement is performed on this image and based on the results of this measure ment parameters for reading conditions symbol color Right amp Left reverse are automatically determined The teaching results can be checked or changed with Code settings Aa Finder pattern What is Black amp White Reverse IE Refer to page 281 Sec 10 What is Right amp Left Reverse I Refer to page 281 Sec 10 5 When registering patterns be sure to carry out reading by trigger input and complete teaching f
84. The registered pattern may not be the opti p 130 p 114 aa SIINSBPISWISJUNOD pue SXPOD 10114 mum one E011 Decode Error No format information could be detected in p 252 Format information error the QRCode Format information in QRCode may be stained or damaged e Check the format information part of the code E012 Decode Error No version information could be detected in p 252 Version information error the QRCode Version information in QRCode may be stained or damaged e Check the version information part of the code V530 R160 Operation Manual 251 N m O 4 e zZ e SECTION 9 Troubleshooting Error code Description Countermeasures E013 Decode Error Codes were restored to correct errors but not Cell recognition error decoded correctly Data of QRCode may be stained or damaged e Check the condition of the data part of the code e Register the pattern again The registered pattern may not be the opti mum one e Increase the size of the code image The cell recognition coordinates may be incorrect E020 Decode Error The printing is in a special format and not No definition error defined for the V530 R160 e g link mode e Change the printing format E200 Timeout Error Decoding was not performed within the time out time e Make the reading angle in Pattern set tings Code settings smaller e Lengthen the Reading settings Timeout e Change the angle of vision
85. V530 R160 Operation Manual 267 SECTION 10 Appendix Camera Cable For F150 S1A 2D Camera F150 VS 2D 3000 Unit mm 15 dia 14 7 dia Vibration resistance 10 Hz to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses General Specifications Materials Cable sheathing Heat resistant vinyl chloride Connector Fiberglass reinforced PC PBT Minimum bending radius 75mm Weight Approx 170 g VIDEO GND escnt2 1 invex 1 ma Connector model Connector model Hirose RP17A 13PA 12PC Hirose HR10A 10P 12S METILEN SUOISUBWIG pue suonesioadg V530 R160 68 Operation Manual SECTION 10 Appendix Monitor Cable F150 VM 2D Unit mm 2000 11 5 dia ie ai ae Vibration resistance 10 Hz to 150 Hz half amplitude 0 15 mm 4 times for 8 minutes each in 3 directions Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Materials ip Cc oS O O 10 Q o 49 pas eb cC 0
86. ading depth wt ce CHECK V530 R160 Operation Manual DataMatrix Refer to page 280 Sec 10 bs QRCode IE Refer to page 280 Sec 10 About DataMatrix and QRCode e Normally it is necessary to have a margin around the 2 dimensional code Ensure a margin of at least a cell around both DataMatrix and QRCodes e Adjust so that there is only one reading code within the field of vision Reading cannot be per formed correctly if there are more than one code on a screen e Adjust the field of vision of a camera for the 2 dimensional code to be at least 5 pixels per cell Margin 1 cell min CE Field of vision of acamera At least 5 pixels per cell coeves e CERTE pany oe ee Margin IE Refer to page 282 Sec 10 SECTION 1 Outline 2 cameras can be used for reading If two cameras are connected two types of reading process can be handled with one controller The scene can be set for each process and the reading triggers can be input at TRIG C and TRIG D of the parallel I O I Refer to page 194 Sec 8 2 m oO a Z SUOI OUN 0 uoin po u A memory card slot is provided Memory cards can store settings image and reading data Since the settings can be stored in the memory card when changing settings there is no longer any need to bring in a PC for this purpose nee Refer to pages 51 Sec 2 158 Sec 6 and 163 Sec 6 V53
87. age in order to locate the code What is a pattern search LZ Refer to page 282 Sec 10 m lt Finder Pattern m Register as a pattern _ _ Search region 3 ses aa Read 423 Under normal conditions earcn region draw the whole screen Search Through The higher correlation value similarity within the search region is detected as a finder pattern V530 R160 Operation Manual QPODYH SuOHIpuoD Buipe y Guljyjes FANeiweES SECTION 5 Setting Reading Conditions E Pattern Registration The finder pattern image is registered as a pattern Use the teaching function for registration Using the teaching function a reading image is obtained measurement is performed on this image and based on the results of this measurement parameters for reading conditions symbol color Right amp Left reverse are automatically determined The teaching results can be checked or changed in Code settings What is Black amp White Reverse I Refer to page 281 Sec 10 P wa is Right amp Left Reverse LA Refer to page 281 Sec 10 z When registering patterns be sure to carry out reading by trigger input and complete teaching for Co each pattern registration You cannot register patterns consecutively without performing teaching CHECK processing Up to 10 patterns can be registered for one scene and Code settings and Search region are set for each of these patterns Registering multiple patterns enabl
88. ase Light 1 a Fit the light in the Camera 2 Replace the bottom two screws that secure the Light 3 Replace the two screws that secure the Light 4 Insert the light cable in the slot in the camera base 5 Connect the light cable to the light connector on the back of the Camera V530 R160 Operation Manual SECTION 10 Appendix Replacing the Battery The V530 R160 contains a battery that backs up the time and date information When the battery is nearly discharged the message BATTERY LOW will be displayed at startup Replace the battery with an OMRON 32Z49 BAT1 Battery Dispose of the spent battery properly OMRON 3Z49 BAT 1 wir Always turn OFF the power supply before replacing the battery e The V530 R160 s clock will be reset if the new battery is not connected within 2 minutes of remov z ing the spent battery If the clock is inadvertently reset the time and date will have to be set again alee IA Refer to page 188 4 Open the battery cover on the side of the V530 R160 The cover can be opened with a small flat blade screwdriver The battery is mounted to the inside of the battery cover 2 Hold the battery connector by its base and pull it off 3 Cut the binding band that secures the battery and remove the battery from the cover binding band 4 Reverse the procedure 1 through 3 to install the new battery Use t
89. at least 5 pixels per cell Under normal con ditions it is recommended that settings are made so that the number of pixels per cell is between 7 and 12 Check the number of pixels on the pattern registration screen IUA Refer to pages 83 Sec 4 and 132 Sec 5 e Try changing the lens configuration and the field of vision A margin of at least a cell must be provided around the code Buipesy Huraosduij m m O e Z V530 R160 46 Operation Manual SECTION 9 Troubleshooting Conditions Settings Confirm the following settings Possible problem Menus Check Items Is the correct menu selected Countermeasure Choose the menu item appropriate for the code to be read Vx IUA Refer to page 76 Sec 4 Reading Check Items e Has a finder pattern been detected e Has cell recognition been performed properly If ON is set for Display settings FP amp Cell position the finder pattern and cell recog nition position can be checked on the monitor IUA Refer to page 114 Sec 5 Countermeasure Reading accuracy can be improved by adjusting the following items e Field of vision e Lighting e Activation of Smoothing in Filtering e Activation of BGS levels Settings Check Items Check that the following items match the code being read e Symbol color e R amp L reverse e Matrix size for DataMatrix mode e Version for QRCode mode Countermeasure Match the settings on the left to the reading code
90. ation Ambient humidity Operating storage 35 to 85 with no condensation V530 R160 264 Operation Manual SECTION 10 Appendix Camera F150 S1A 2D 48 Unit mm 15 5 8 40 6 Light Connector E 8 8 dia 5 O a LR S 30 5 E 148 1 32UN 2A Camera Cable C mount Connector 11 8 dia 31 2542 Two M4 holes with depth of 8 OS IF 1 4 20UNC TE with depth of 8 Camera with an Intelligent Lighting F150 SLC20 Light F150 LTC20 Unit mm 73 85 96 25 16 75 Two M4 holes with depth of 10 Ea Q 1 4 20UNC with depth of 10 V530 R160 Operation Manual METILEN SUOISUBLWIG pue SUOI eDIjID9dS 265 SECTION 10 Appendix Camera Specifications F150 S1A 2D F150 SLC20 Supply voltage 12 VDC Current consumption 100 mA max 200 mA max Vibration resistance 10 Hz to 150 Hz half amplitude 0 35 mm maximum acceleration 50 m s2 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C Storage 25 to 60 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gasses Camera materials Cover Zinc plated steel sheet t0 6 SECC C Case Die cast aluminium alloy ADC 12 General Specifications Mounting base
91. automatically created in the root directory of the Memory Card and the data is saved under this directory CHECK A Sen AER OK Yms Statistic Freeze 5 Ma imum Minimum Average Measure count NG count Warning count OMRONABC Reading 1H5 OK 1M5 Success rate 10A E1MACH ELINA Elex H E1500 EZANA The data is saved CSV Format lt Maximum gt lt Minimum gt lt Average gt lt Maximum gt lt Minimum gt lt Average gt lt Measure count gt lt NG count gt lt Warning count gt D 0 lt Corr gt lt Cont gt lt Time gt 1 lt Corr gt lt Cont gt lt Time gt 2 lt Corr gt lt Cont gt lt Time gt 35 lt Corr gt lt Cont gt lt Time gt 0 lt Corr gt lt Cont gt lt Time gt 1 lt Corr gt lt Cont gt lt Time gt xuzyewezea suonipuos Hulpesy Buiy as PROIREN 46 lt Corr gt lt Cont gt lt Time gt Statistic data The maximum value minimum value and average value are saved for correlation first and then con trast 2 Reading results when alarms and NG results occurred Up to 1000 NG results starting from the most recent are saved Reading results on the graph Up to 1000 results starting from the most recent data are saved V530 R160 126 Operation Manual SECTION 5 Setting Reading Conditions 1 a Insert the Memory Card H Sen MSSSET Read DataMatrix 2 Select TrendMon settings Store data to MemCard bave past record of the
92. ayy 10119 m m O Z Te V530 R160 56 Operation Manual SECTION 9 Troubleshooting Troubleshooting 2 Connection Errors p 45 The POWER indicator is not lit e The power supply is not connected properly e The power supply voltage is below the allowed range 20 4 to 26 4 VDC The Video Monitor is blank e The power to the Video Monitor is not ON e The monitor cable is not connected properly e The Video Monitor is malfunctioning e When the LCD monitor is used The power supply is not sufficient for the LCD moni tor The Video Monitor image is not clear There is electrical noise entering from the power sup ply or cables e The Monitor Cable is not connected properly C t make key input the Con 43 e The Console Cable is not correctly connected Camera images are not displayed e The camera cable is not properly connected p 43 when using a Camera with a light e The Light Cable is not properly connected Camera images are not displayed e The lens cap has not been removed when using a standard CCTV lens e The Camera Cable is not properly connected and light e The lens diaphragm is opened or closed too far e The shutter speed is not suitable e The light method is not suitable The images on the monitor are recog Refer to the entry for the error code in Error Codes nized but codes are hard to read and Countermeasures Change the setting condi tions and adjust the camera and lighting
93. ber of digits of the reading data is not output The number of digits of the reading data is output The number of digits is shown in bytes e A letter or a number is 1 digit Limit Data Function OFF All of the reading data is output ON The specified range of reading data is output Specify the data output range with Start Point and End Point i Reading data Example 03020010326 ABCDEFG 0815 Start Point 4 End Point 8 Start Point When ON is set for Limit Data Function set the Start Point of the data to be out put The start number is counted from the beginning of the reading data The num ber of digits is not included 1 to 999 default setting 1 End Point When ON is set for Limit Data Function set the End Point of the data to be out put The end number is counted from the beginning of the reading data The num ber of digits is not included 1 to 999 default setting 999 Polling The reading data will be output to the host immediately after it is read ON When the V530 R160 is connected with a 1 1 connection use the polling command to control the timing of reading data outputs Reading data is output when a polling command is input The asterisk indicates the default setting V530 R160 Operation Manual JEWAON VOejazU jeas FeRNTet Reels 211 SECTION 8 Communication with the Host I O Format E Input Format The following commands can be input from the host to the co
94. buysni py Leeks 99 SECTION 5 Setting Reading Conditions Light Control When a Camera with an Intelligent Lighting is connected the light level can be adjusted from the V 530 R160 Change the settings in the SYS Camera Monitor settings menu in advance to indi cate that a Camera with an Intelligent Lighting is being used LA Refer to page 181 Sec 7 5 If the shutter speed is 1 10000s adjustment up to light level 2 is possible The Intelligent Lighting is pulsed in synchronization with the shutter trigger and the light level can be zs CHECK adjusted by changing the width of this pulse If the light level is set to the maximum of 7 the light ON pulse width is approximately 450 us and this more or less corresponds to the shutter period when the shutter speed is 1 2000s Therefore if the shutter speed is 1 10000s and the light level is set to 2 or higher the setting may be ineffective the brightness may not change Light level 7 Maximum Approx 450us Light level 2 Approx 130 us lt i Lighting period Shutter period Jo o gt Light level Light level adjustment ON adjustment OFF isnfpy obew Hew y buysnipy CAILE N V530 R160 100 Operation Manual SECTION 5 Setting Reading Conditions E Light Control Screen Light control Lighting pattern GRR B Light volume A Segment display C Sample lighting pattern number SFI Samp le Segment 7 Light
95. cation with the Host RL Function e Outputs the data corresponding to the specified digit position to the serial interface Polling command with digit position specified Only the reading data will be output The number of digits is not output Petrie esatrons napon rootem See Output Formats y IUA Refer to page 224 An error will occur if reading has not been performed since the menu items were reg istered SN Function 1 e e Obtains the scene number 0 to 9 of the currently displayed scene fe Js n Receive Command executed correctly lt Header gt lt Scene number gt lt Footer gt Command not executed correctly JEWHON FDejEzU ELIAS EeeNeytkeH s V530 R160 16 Operation Manual SECTION 8 Communication with the Host Function 2 e e Changes the currently displayed scene fe Je n sewn Fame Set the desired scene number 0 to 9 Receive Command executed correctly DC Function e Changes the monitor display status through freeze 2 01 c se Set the display code to 0 to specify Through display or 1 to specify Freeze display Receive Command executed correctly JEWAON SOej9zU jeas PANOIEE N V530 R160 Operation Manual 217 SECTION 8 Communication with the Host MC Function e Changes the mode to MON monitor mode or RUN mode fe w e ame em Set the mode to 0 to specify MON mode or 1 to specify RUN mode Recei
96. cations Degree of protection IEC60529 IP20 Case ABS PC Display PMMA acrylic 25 up down and 50 left right with a contrast ratio gt 10 NTSC composite video 1 0 V 75 Q termination V530 R160 Operation Manual 5 5 inches 111 36 H x 83 52 V mm Performance Specifications 271 METILEN SUOISUBWIG pue suonesioadg SECTION 10 Appendix Video Monitor F150 M09 2D Unit mm 222 250 poopp0o00000000000000000000 no00p00000000CCOOCOCOOCOCOOCOCOO opooppo0o0p0p000000000000000000 n0o00p00000C0C0CCOOCOCOOCOCOO0COCO0O Supply voltage 85 to 264 VAC 50 60Hz 20W max Vibration resistance 5 to 100 Hz 0 16 mm double amplitude or acceleration of 7 35 m s2 whichever smaller 6 times for 10 minutes each in 3 directions Ambient temperature Operating 10 to 50 C Storage 20 to 65 C with no icing or condensation Ambient humidity Operating storage 10 to 90 with no condensation Materials Front ABS plastic Metal part SECC Galvanized steel sheet 9 inches 164 H x 128 V mm CRT type Monochrome CRT 800 TV lines min at center System Number of scanning lines 600 Horizontal frequency 15 75 kHz Field frequency 60 Hz I O impedance 75 Q high impedance selectable I O level and polarity Composite image signal 1 V peak to peak Image 0 7 V peak to peak positive Synchronization 0 3 V peak to peak negative Input signal NTSC composite video 1 0 V 75 Q termination Weight App
97. cing the Battery 262 Regular Inspections 263 A Specifications and Dimensions 264 ASCII Codes 274 d FCS Check Program Examples BASIC 275 y Data Capacity Tables 276 280 V530 R160 Operation Manual MAILEN DOUCLOJUIE 260 SECTION 10 Appendix Maintenance Maintaining and Changing a Camera with a Light e The Light will gradually become dimmer as it is used approx 20 dimmer after 1 500 hours of operation Replace the Light after approx 1 500 hours of use e Replace the Light if it is partially damaged or not fully functioning E F150 SLC20 Maintenance Removing the Light Camera base Hold this section when removing the Cable 1 Disconnect the light cable from the light connector on the back of the Camera 2 Remove the light cable from the slot in the camera base 3 Remove the two screws that secure the Light 4 Remove the bottom two screws that secure the Light 5 Remove the Light from the Camera 6 Reverse the procedure 1 through 5 to install the Light Nee Do not disassemble the Lens Disassembly can damage the Lens 1 When using the Camera alone without connecting an Intelligent Lighting F150 S1A 2D The bottom two screws shown in 4 will be too long and won t fit the Camera Use two M2 x 3 lt screws for the bottom screws instead CHECK The top screws shown in 3 are not needed 3 V530 R160 Operation Manual SECTION 10 Appendix Installing the Light Camera b
98. ct marking on engine parts Applications Reading codes from objects with PCBs electronic components etc highly reflective surfaces such as semiconductor wafers V530 R160 Operation Manual SECTION 2 Installation and Connections Memory Card Use a Memory Card to backup data such as settings and image data Data from the V530 R160 can be backed up in a personal computer just by inserting the Memory Card into the computer and copying the desired data Recommended Model OMRON F160 N64S S 64 MB OMRON QM300 N128S 128 MB q1 k A filler card with no memory is inserted into the V530 R160 s Memory Card slot when the V530 M R160 is shipped Remove this filler card and install a Memory Card to use this function CHECK If no Memory Card is being used leave the filler card in place to prevent dust or dirt from entering the Memory Card slot E Installing a Memory Card 1 Open the Memory Card slot s card lock aloe S Do not force the lock open lift the Co latch gently CHECK spe Aow y pue 6uljy6i7q s su q sesaweg PAN ei meet 2 Insert the Memory Card 3 Close the card lock to secure the Memory Card a AHVO AHOWAW on V530 R160 Operation Manual 51 SECTION 2 Installation and Connections E Removing the Memory Card 1 Stop the power supply to the Memory Card or turn OFF the V530 R160 I
99. d The most commonly used marking devices are listed below e Engraving machine A pneumatic pen is controlled with compressed air to mark a metal surface by engraving e Printer A printer can be used to print codes onto paper and different kinds of labels e Laser Marker A laser marker can be used to mark metal objects A laser marker can mark very finely enabling the size of 2 dimensional codes can be reduced e Exposure Marking Using exposure marking particles are not created unlike laser marking and even finder marking is possible than with laser marking Exposure marking is used with semiconductor wafers LCD panels and color filters that have exposure processing Margin This is the empty space around 2 dimensional codes The OMRON V530 R160 can read codes with a 1 cell margin m j m Meike esso I The black area is the margin ORAS V530 R160 282 Operation Manual Numerics 1 1 connection 214 1 1 Connection Personal Computer 62 1 1 Connection Programmable Controller 63 1 N connection 223 1 N Connection Multi drop 64 2 cameras can be used for reading 29 A maximum of ten patterns can be regis tered for one scene 30 A memory card slot is provided 29 Adding Comments to Scenes 148 Adjusting Light Levels by Segment 102 Adjusting the Image Image Adjust 92 Ambient Temperature 10 ASCII Codes 214 Auto Pattern Select 113 Backing Up Data 149 Backing Up Data to a Computer 151 Backing Up Da
100. d correctly Select the pattern number of the pattern that you want to refer to on the Pattern list screen Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a solid line frame Press the ENT Key The Pattern settings selections will be displayed Select Reference pattern The Reference pattern screen will be displayed Detailed information about the pattern will be dis played at the bottom of the screen Lz For information on detailed information about patterns refer to page 135 Press the ESC Key to leave this screen The screen in 3 will return SECTION 5 Setting Reading Conditions Pattern list Pattern Version Color BLK PRAL rev OFF Corr 16A Prioritvill Applied rate AMMy ENT Seleet ESC End StESC De Pattern registration Code settings eference pattern Search region Reference pattern Pattern Version 1 Color Blk R amp L rev OFF Corr 6A Prioritvill Applied rate HBM ENT End V530 R160 Operation Manual QPODNH suonipuos Buipe y Gulyjes PRIPEN SECTION 5 Setting Reading Conditions E Search Region Specify the range within which the pattern search is to be conducted 1 a Select the pattern number of the pattern that you want to set on the Pattern list screen Pattern list Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a 3 solid line fra
101. e 1 Select 1 Read DataMatrix A Sen ASSET belect the Reading Settings BtESC Switch over to GRCode xiuzeyeyeq suonipuog Hulpesy Huiyjes ENelimeels The initial screen for the DataMatrix reading will be displayed settings 2 settings a Select Display settings lisp lau settings ndon settings V530 R160 Operation Manual SECTION 5 Setting Reading Conditions The display setting items will be displayed 3 Make the settings for each item 4 Select Register Register EEA The setting will be registered and the screen in 2 will return xuyewezea SUO IPUOD Hulpesy bulyjeg EeNelikeRls V530 R160 Operation Manual SECTION 5 Setting Reading Conditions E Guidance Displays explanations of the selected items and instructions on subsequent operations A Sen ASSET Select the Shutter Speed l Filtering and BGS Levels Guidance B ESC Switch over to GRCoce E Reading Data The read data is displayed If the reading result is NG the error code is displayed H Scn AWD OK 14ms Freeze f DataMatrix E Detail Data The settings number of pixels cell size etc for the read code are displayed The data dis played differs according to the type of code OK oyvfme Set Pattern No 1 Set Symbol color Black RRL Reverse 0FF Set Matrix Size 16 16 Freeze Set ECC Set ra Set Cor man here retries fl ae oi Cel1 6 5 8 8 Pixel Cel1 Corr
102. e Page 222 One diagram corrected and one added 02A November 2004 Pages 2 to 4 Warranty and liability information changed Page 6 Precaution added OMRON Corporation Industrial Automation Company Application Sensors Division Sensing Devices and Components Division H Q Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7068 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 81 1 0 Fax 49 7032 81 1 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square 239920 Singapore Tel 65 6835 301 1 Fax 65 6835 2711 OMRON CHINA CO LTD BEIJING OFFICE Room 1028 Office Building Beijing Capital Times Square No 88 West Chang an Road Beijing 100031 China Tel 86 10 8391 3005 Fax 86 10 8391 3688 Authorized Distributor Cat No Z169 E1 02A Note Specifications subject to change without notice Printed in Japan 1104 0 2M 1002 M
103. e 1 Move the cursor to MON monitor and press the ENT Key j Scn AWE A list of modes will be displayed A Scen AYY 2 Select RUN DataMatrix The RUN mode screen will be displayed H Scen AYAY 3 Input a reading trigger DataMatrix Reading is performed V530 R160 Operation Manual MS Freezel f OK 14ame Freezef A OK l4ems Through RO gt CHECK x CHECK CHECK alo x S z CHECK CHECK SECTION 4 Basic Operations Various commands can be input from a host device in addition to the trigger input Via the parallel I O I Refer to page 194 Sec 8 Via the serial interface port using Normal communications Refer to page 212 Sec 8 M Via the serial interface port using Host Link communications Z Refer to page 237 Sec 8 Reading judgements can be output to host devices via the serial interface Via the serial interface port using Normal communications I Refer to page 224 Sec 8 Via the serial interface port using Host Link communications Z Refer to page 240 Sec 8 Read images can be stored Up to 35 images can be stored in memory Once 35 images have been stored the existing images will be overwritten in order starting with the oldest Move to SYS Image storing and change the conditions for image storage To store NG images only select Only NG and to store images regardless of the reading result s
104. e The setting will be registered and the System mode screen will return aw 1 4eq owl pue zeq Jepuajeg ay Buas FPANOTEE N V530 R160 88 Operation Manual SECTION 7 System Settings Checking the Version Version Use the following procedure to check the model of Controller and the software system version 1 Go into SYS system mode and select Version Z Refer to page 180 The Version information will be displayed VOSH RIBHE Ver 1 HM Select OK to validate the settings and leave this XXXX XX XX XX XX screen y The System mode screen will return UOISIaA uors4aA 94 HuIyDOUD FANTEK V530 R160 Operation Manual MEMO J teaile Checking the Version Version V530 R160 190 Operation Manual SECTION 8 Communication with the Host This section describes how to connect host devices through a parallel I O or serial interface and explains O formats Parallel 1 0 192 Setting Communications Specifications 192 Trigger Input and Output Formats 194 Timing Charts 195 System Examination 200 Serial Interface Normal 202 Flow Charts 203 Setting Communications Specifications 206 I O Format 212 Connection Examples for Programmable Controller Normal 226 Serial Interface Host Link 229 Flow Charts 230 Setting Communications Specifications 233 I O Format 237 h m Connection Examples for Programmable g Controller Host Link 241 Q o0 O fe 3 3 z 2 O A
105. e Programmable Controller Parity bits None Odd Even Select Host Link Normal Host link The asterisk indicates the default setting Note 1 Since communications speeds higher than 20 kbps are not defined with the RS 232C standard depending on the cable length if 38400 bps or a higher setting is selected it may not be possible to perform communications properly If this happens change the setting to 19200 bps or lower Note 2 The XMODEM 1K protocol is not supported yui JSOH BORj19 U ELIAS EWNeytkeEts V530 R160 234 Operation Manual SECTION 8 Communication with the Host E Settings Relating to Programmable Controllers Set the Read Area where the controller checks the command and the Write Area where the reading result is output 1 Select Host link on the communications specifications setting screen Paral le Multi Drop Output settings v The Host link setting screen will be displayed Read area 2 Make the settings for each item Begin read word Write area 3 Select End Begin write word PLE mode check End v The setting will be registered and the screen in 1 will return yu JSOH 9eu zu jenos PAVLE N V530 R160 Operation Manual 235 SECTION 8 Communication with the Host Set Items and their details Item Selection Read area Select the relay where the controller checks commands I O HR holding relay LR link relay DM data memory No
106. e They are just confirmed on the monitor RUN mode Possible to input commands and output the reading results JEWHON FDejJEzU ELIAS ERNeytke s V530 R160 Operation Manual SECTION 8 Communication with the Host Flow Charts E When the Serial Interface is used for both Input and Output 1 1 connection or 1 N multi drop connection is possible 1 1 connection Controller PC AT computer Input a command Execute a command During command execution the BUSY signal of the parallel I O interface turns ON When Xon off is selected for flow control A timeout error occurs if there is no response from the host computer within the set time when Xon off is selected for flow control and it is assumed that the line is broken or the computer is not working correctly The controller displays an error message on the screen and turns the ERR signal of the parallel I O interface ON E Program Examples 100 CLOSE 1 110 OPEN COM E73NN AS 1 Communications port OPEN status 120 PRINT 1 GL CHR amp HOD One shot reading command transmission 130 INPUT 1 RESDATA Loading data with Footer code CR 140 PRINT READ DATA RESDATA Displaying reading data 150 GOTO 120 Repeat 160 END V530 R160 Operation Manual JEWION VDej9zU jeas FeRNTet Ree N 203 SECTION 8 Communication with the Host 1 N Multi Drop connection Using a branching link adapter one host can commu
107. e then when reading is executed a search is con ducted for an image pattern similar to the input image in order to locate the code What is a pattern search I Refer to page 282 Sec 10 lt lt Finder Pattern Register as a pattern A Scen ASSET S21 Read DataMatrix Parca region o Search region ATG dad Under normal conditions draw the whole screen Search Through The higher correlation value similarity within the search region is detected as a finder pattern V530 R160 Operation Manual SECTION 5 Setting Reading Conditions E Pattern Registration The finder pattern image is registered as a pattern Up to ten patterns can be registered for one scene and Code Settings and Search Region are set for each of these patterns Registering multiple patterns enables reliable reading even if there is dispersion in the dot spacing and printing quality In addition if codes with different matrix sizes and symbol colors are registered as patterns multiple codes can be read in one scene This makes scene changes unnecessary For details on the registration method see SECTION 4 Basic Operations step2 Set Reading Conditions I Refer to page 79 Sec 4 Up to 10 patterns can be registered Multiple pattern registrations for a EA Ey cE single code with dispersion PattenO Pattem1 Pattem2 Pattem3 Patten4 OF pattern registration of codes with different matrix sizes or symbol colors Pattern 5 Pattern 6
108. e is longer than the duration of the reading the input timing falls behind as readings are repeated Gate ON delay Gate ON time and Output period are set under the set communications conditions ve LZ Refer to page 192 N next command while the BUSY signal is ON Otherwise the commands input during com AL mand execution or processing may not be properly executed 5 OK NG Outputs the judgement under the set reading conditions Can be set to turn ON for either pal OK or NG judgement 5 GATE Used to control the timing with which the reading judgement is read at the host device gt 9 o O Input signal TRIG B Performs continuous reading while the TRIG B terminal is ON V530 R160 Operation Manual 197 SECTION 8 Communication with the Host E Continuous Reading When Trigger Mode is Level Trigger When the reading is performed correctly Enter RUN mode Leave RUN mode OFF J RUN ON TRIG B OFF TRIG C TRIG D ON cy Note A delay of 33 3 ms max occurs before starting to read images i after the TRIG B signal is turned ON OFF 5 BUSY ON Perform reading OK OK NG Judgement Ok OFF GATE ON Gate ON delay Gate ON time Output period RS 232C Note The output time to RS 232C changes depending on the data volume and baud rate Output signal The function of the signal is the same as for continuous reading when the trigger
109. e name contains unusable charac Check the directory name The following characters ter cannot be used lt gt amp Memory card access error e The recommended Memory Card has not been p 51 inserted e Use another Memory Card e The Memory Card has not been formatted ae ERR Memory card is not inserted Insert the recommended Memory Card p 51 a ERR The ERR signal only turns ON when an error occurs in the MON mode or the RUN mode SUOI OY 9AI D9IIOD Hulpuodsaii04y pue s ess w 10114 N m O 4 e zZ e V530 R160 Operation Manual 255 SECTION 9 Troubleshooting Error message Countermeasures A IUA Insufficient free space of memory e Delete unnecessary files to create free space card e Replace the Memory Card with a bigger capacity card a ERR Insufficient flash memory e Delete unnecessary scenes we ERR Insufficient model memory e Reduce the size of the registered patterns e Delete unnecessary patterns er ERR Insufficient work memory e Delete unnecessary scenes ae ERR Loaded file error Specify the correct file and reload Reason ae ERR A formatting error may have occurred during data or program file load e Data 2MB or greater cannot be loaded using serial communications Load the data using the Memory Card The ERR signal only turns ON when an error occurs in the MON mode or the RUN mode SUOI OY 9AI D91I05 Huilpuodsaii0y pue sabess
110. e of the code image DataMatrix explanatory diagram 2 X direction 2 Y direction 1 A margin of 1 or more cells around the code is required 2 Timing patterns The cross point between black and white 3 The L shape in the corner is a finder pattern 4 An area other than 1 to 3 contains the data s Inse w zuno pue S98pod 10117 m m O Z Te V530 R160 50 Operation Manual SECTION 9 Troubleshooting E QRCode Reading E000 No Finder Pattern No finder patterns were detected e Check if a pattern is registered A finder pattern may not be registered E004 Missing Finder Pattern One or more points of a finder pattern have been detected but there are insufficient points for detection Or three points have been detected but their relative positioning is incor rect Some of the finder patterns may be stained or damaged e Check the printing of the reading code e The position of finder patterns can be con firmed on the monitor when Display set tings FP amp Cell position is turned ON e Register the pattern again The registered pattern may not be the opti mum one E005 Finder Pattern Over Multiple finder patterns have been detected p 137 e Increase the correlation value p 114 e Check the printing of the reading code e The position of finder patterns can be con firmed on the monitor when Display set tings FP amp Cell position is turned ON e Register the pattern again
111. e save and load commands CS CL etc select None CHECK Xon Xoff The software performs flow control Data is transmitted in accordance with the Xon Xoff code sent from the host lee Set the number of seconds 1 to 120 seconds before a timeout error occurs to 120 s default setting 5 s The asterisk indicates the default setting Flow control Communications are carried out while checking the status of the host If there is no response from the host for longer than the set timeout time a timeout error occurs and an error message is dis played on the screen JEWHON 39gz43 U jeas PANOIEE N The parallel I O error signal also turns ON V530 R160 08 Operation Manual SECTION 8 Communication with the Host E Multi Drop Settings Set whether the multi drop function is to be used or not and the unit numbers assigned to the controllers The unit number is attached to the prefix of all communication data so set a different unit number for each V530 R160 A V530 R160 will not respond to a command with a unit number other than the one assigned to it 1 Select Multi Drop on the communications specifications settings screen Lommun ication IL tI D roo Output settings Select the Multi Uroo Settings The Multi drop setting screen will be displayed Communications Multi drop 2 Make the settings for each item 3 Select End settings OFF Unit number 1 End The setting
112. e set time when Xon off is selected for flow control and it is assumed that the line is broken or the computer is not working correctly The controller displays an error message on the screen and turns the ERR signal of the parallel I O interface ON JEWION FOej9zU jeas FeRNTet Reels V530 R160 Operation Manual 205 JEWHON BDejsEzU jeas PANOIEE N 206 SECTION 8 Communication with the Host Setting Communications Specifications This section explains how to set the communications specifications The same communication settings must be used on both the V530 R160 and the host device 1 Move the cursor to MON or RUN and press the ENT Key 2 Select SYS The System settings screen will be displayed 3 Select Communication The selections will be displayed 4 Select RS 232C 422 V530 R160 Operation Manual A Scn AFD amp SET Freeze Pi Sustem settings Camera Moni tor Lomnmun icat pan Image storing Select communication methods Commun i cat pan Multi Drop Output settings Select communication methods of the RS 370 SECTION 8 Communication with the Host The screen for setting the communications specifi cations is displayed Communications RS 23 C 4 Interface RS 73P0 Baud rate 384ibps 5 Make the settings for each item noi t 6 Select End The setting will be registered and the screen in 4 will return Set items and their details
113. ea 0010 One shot reading Function e Performs one reading Reading ends when the reading is correctly performed OK When the reading is not correctly performed NG reading continues to be per formed for the number of retries specified in the setting conditions The reading result is output to the Write Area N ee Refer to page 240 0011 Continuous reading Function e Performs continuous reading The reading result is output to the Write Area YW _ _ Refer to page 240 o o o tt Command code 0012 Continuous reading stop Function e Stops continuous reading V530 R160 Operation Manual SECTION 8 Communication with the Host 0020 Displayed scene selection Function e Switches the scene in response to a designated scene number aac Scene Scene number number 0 to 9 0021 Displayed scene number 1 Function Increases the scene number for the screen to be displayed by one When the current scene number is 9 the scene number will switch to 0 Command code 0022 Displayed scene number 1 Function e Decreases the scene number for the scene to be displayed by one When the current scene number is 0 the scene number will switch to 9 Po 8 8 2 ommend code 0023 Obtain displayed scene number Function e Obtains the scene number of the currently displayed scene Command code Writing start word a Scene Cca number number
114. ect F150 S1A 2D Determine the required field of Use lighting that is vision based on the size of the appropriate for the measurement object and object being mea select an appropriate CCTV sured lens C mount F150 SLC20 20mmx 15to 25 Use with DIP switch 20 mm mm pins 1 and 2 both set to OFF Camera only Mounting distance speg Aiowsay pue Hury sesue sesaweg PANe meets Field of vision Camera with an Intelligent Lighting A camera with a field of vision of 20 mm is optimal for an angle of around 10 mm Use the following guidelines for the code s matrix size QRCode 21 x 21 Version 1 to 33 x 33 Version 4 DataMatrix 10 x 10 to 26 x 26 a Camera with an Intelligent Lighting The lens focus is fixed and the distance must be adjusted each time the lens or Camera is changed CHECK because the field of vision and focus vary from lens to lens e Also the camera s working distance is an approximate value Mount the camera so that it can be adjusted slightly nearer to or farther from the object If the object size and field of vision are incompatible use a standard CCTV lens and light How to mount the camera Refer to page 265 Sec 10 WW V530 R160 46 Operation Manual SECTION 2 Installation and Connections CCTV Lenses When using a Camera without a light F150 S1A 2D refer to the following graph to select the appropriate Lens and Extension Tube The lens required will di
115. ect ion a Pattern No A1 E2 xuyewezea suonipuog Hulpesy Buas PROIREN LiataMatr i V530 R160 11 6 Operation Manual SECTION 5 Setting Reading Conditions DataMatrix Pattern No Displays the registered pattern numbers If the reading result is OK the used pattern number is displayed enclosed in a box If the reading result is NG the used pattern number is highlighted QRCode Pattern No Displays the registered pattern numbers If the reading result is OK the used pattern number is displayed enclosed in a box If the reading result is NG the used pattern number is highlighted xuzewezea SUO IPUOD Hulpesy bulyjeg EeNeyikerls V530 R160 Operation Manual 117 SECTION 5 Setting Reading Conditions E FP amp Cell Position A cross hair cursor is displayed at the position of the finder pattern FP and positions recognized as cells A Scn AF Ee OK 14lms Freeze 5 F a color monitor is used cell recognition positions are indicated as shown below S e Black cell portion e Green CHECK e White cell portion e Red x1uzeyeyeq suonipuog Hulpesy Huiyjes FNelikeerls V530 R160 18 Operation Manual Trend Monitor Settings SECTION 5 Setting Reading Conditions The transition over time of the pattern correlation value and contrast between the code and background can be represented in graph form for each scene maximum of 1000 scenes Changes in the shape
116. ectory name using up to 8 char acters wll Ca Periods cannot be used in file names CHECK ENT Se lect Move the cursor to END and press the ENT Key The confirmation message will be displayed Directory will be made Select Execute The directory will be created and the screen in T will return The directory is displayed in the list of files enclosed in square brackets Ca Move the cursor to the directory and press the ENT Key to display a list of files in that directory CHECK Example When directory DIC_1 is selected The files in DIC_1 will be displayed File operation File operation L S YSUATS SYO SYSDAT SYD B SON Mes Wi fol SYSDAT1 SYD MARK C SON We W7 31 oe ATES MARK D SCN Me suoljeiado pieg owanw PETILER ENT Select SESC Edi t ENT Select SHSCiEdit Select to move up a level V530 R160 Operation Manual 165 SECTION 6 Other Functions Copying Files 1 Follow the procedure 1 to 5 for Creating Directories and display the Copy file File operation Drive status menu Lz Refer to page 163 o Select Copy file A list of files in the Memory Card root directory will be displayed 3 Move the cursor to the file to be copied and ADATS SHD Wey Sa press the ENT Key SYO Wea SYD WAAR S1 DIC_1 He AT IMAGE He Wied ENT iSelect StESG tEdit A screen for specifying the copy destination will be displayed
117. ed OFF Weak smoothing Strong smoothing p 95 Filtering Dilate Erosion Median Filtering retry BGS levels Upper Lower p 98 Light control p 100 1 Read DataMatrix Pattern settings Pattern registration p 105 Code settings p 108 Reference pattern p 110 Search region p 111 Auto pattern select Timeout p 112 Number of retries Reading settings Guidance Reading data Detail data p 114 Display settings FP amp Cell position Font size TrendMon settings Object of monitoring p 120 Warning transition p 125 Store data to MemCard p 126 The menu hierarchy is the same as for DataMatrix QRCode p 129 V530 R160 22 Operation Manual MON RUN SYS p 71 p 71 Camera Monitor Communication Image storing Startup mode Error method Date Time Version RS 232C 422 Normal Host link Parallel Multi Drop Output settings INTRODUCTION Intelli Light O Intelli Light 1 Monitor Character color BG color Interface Baud rate Data length Parity bits Stop bits Header Footer FCS Mode Transfer protocol Flow control Timeout p 208 Read area Begin read word Write area p 235 Begin write word PLC mode check TRIG B mode TRIG C mode TRIG D mode ON state Output period Gate ON delay Gate ON time Multi Drop 2 Unit number p 209 Attach digit no Limit Data Function Start Point p 210 End Point Polling Storing cond
118. elect All Read images can also be backed up automatically to the Memory Card Turn ON SYS Image storing Store to MemCard I Refer to page 182 Sec 7 Reading can be repeated for stored images Display the desired stored image using the SHIFT Up Down Keys and press the SHIFT TRIG Keys to execute reading Reading can also be repeated for freeze images without re inputting the image using the SHIFT TRIG Keys By reading an image again after adjusting the reading conditions you can check if the conditions are appropriate The light will gradually become dimmer as it is used so adjust the reading conditions periodically The light dims about 20 in 1500 hours of use Applies to Intelligent Lighting V530 R160 Operation Manual suoljei9do Buljyjasg Bulpuejsispun FAIRER 89 suo esado Bulzyjosg Bulpueysispup PAN eee SECTION 4 Basic Operations stp Save Settings and Exit the V530 R160 Be sure to save the revised setting data to flash memory before turning OFF NOTICE D a As the V530 R160 loads data from flash memory at startup any new data will be lost if it is not saved to flash memory The stored images cannot be saved to flash memory and are cleared when the power is turned OFF The images must be backed up in the computer or the Memory Card if you want to save them long term I Refer to page 149 Sec 6 The MON monitor mode or RUN mode screen will be displayed j Scn PYY OK 1l6rm
119. emory Card Operations Creating Directories Copying Files Checking File Properties Changing File Names Deleting Files and Directories Turning OFF the Power Supply to the Memory Card Checking I O Status with Host Devices I O Monitor Serial Interface Parallel I O Interface SECTION 7 System Settings Entering System Mode Settings Relating to the Camera and Monitor Camera Monitor Selecting the Conditions for Image Storage Image Storing Setting Startup Conditions Startup Mode Using BUSY Signals Error Method Setting the Calendar Date and Time Date Time Checking the Version Version SECTION 8 Communication with the Host Parallel I O Setting Communications Specifications Trigger Input and Output Formats Timing Charts System Examination Serial Interface Normal Flow Charts Setting Communications Specifications I O Format Connection Examples for Programmable Controller Normal 151 158 163 163 166 168 169 171 172 173 173 176 179 180 181 182 186 187 188 189 191 192 192 194 195 200 202 203 206 212 226 V530 R160 Operation Manual zZ Ps O Cc O O z V NOILOAS FE NOILOAS FZ NOILOAS FL NOILOAS Z NOILOAS F9 NOILOAS FG NOILOAS 19 INTRODUCTION Serial Interface Host Link 229 5 Flow Charts 230 2 Setting Communications Specifications 233 D I O Format 237 E Connection Examples for Programmable Controll
120. emory Cards 184 Switching Cameras 92 System Configuration 226 241 System Examination 200 T Tact time 201 The Marking can be Done in a Small Space 27 The reading results over time can be ex pressed in the form of a graph 31 Timing Charts 195 To delete a pattern 107 136 Touching Signal Lines 11 Trend Monitor Settings 119 141 TRIG A Signal as Reading Trigger 205 231 Trigger Input 194 Trigger Input and Output Formats 194 Troubleshooting 257 Turning OFF the Power 11 Turning OFF the Power Supply to the Mem ory Card 172 U Understanding Setting Operations 76 Using a Sample Lighting Pattern 102 Using BUSY Signals Error Method 187 Using Memory Cards in a Personal Com puter 52 Using the RESET Signal 11 V530 R160 86 Operation Manual Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No Z169 E1 02A Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version October 2002 Original production 02 April 2004 Inner front cover Information removed at top of page and trademark credit added at bottom of page Page 1 Section of precautions added after this page moved from pages 11 to 22 and revised Page 15 Contents of notice changed Page 45 End of first paragraph changed First sentence in second paragraph changed Camera distance changed to working distanc
121. ems Also used to set values The Up Key increases a value by 1 and the Down Key decreases a value by 1 Hold down the Up or Down Key to quickly increase or decrease a value Left Right Keys Used to move the cursor left or right Up Down Left and Right Keys suoeJado jo Bp jmouy oIseg FAILEN V530 R160 70 Operation Manual SECTION 4 Basic Operations Screen Displays E Basic Screen Configuration Scene Number Mode See note 1 There are 10 scenes Setting The current mode is displayed different measurement condi tions for each one allows easy switching between different set ups Freezel H The type of image being dis played is shown See note 2 Note 1 Mode Used to set reading conditions Used to confirm the reading can be properly performed under the set condi tions The reading judgements are displayed on the monitor only The results cannot be output to the host Used to read codes The reading judgements are output to a host via the serial interface o Used to set system conditions for the V530 R160 TOOL Provides the data backup menu and memory card related menus Used to back up setting data or image data to a computer or a Memory Card Used to save setting data to flash memory If new settings have been made be sure to save the data before quitting suo eJado jo Bp jmouy oIseg FAIRER V530 R160 Operation Manual 71 SECTION 4 Basic Operations Note 2 Display
122. en will be displayed j Sen WaSESET 1 Read DataMatrix Pattern H Freeze f 1 5 Press the ENT Key ENT Finish the pattern registration ESC Back to previous display The setting will be registered and the screen in 5 will return Reference pattern 1 6 Press the ESC Key four times pearch region V530 R160 Operation Manual suoljei9do Buljyjeas Bulpuejsispun FAIRER 85 SECTION 4 Basic Operations The Monitor mode screen will return A Scn A Through 1 l Press the TRIG Key to perform teaching If the result of teaching is OK the Symbol color Right amp Left reverse and Matrix Size information is A Scn AE OK 128ms displayed and the pattern is registered F a E T Sct atx Sized SS Freeze D Repeat these steps to register multiple patterns Set FOC Level EGCond Set range of angle 5 5 Set Correlation 64 Set Timeout 20K0 Set Number of retries Bize of Cell 8 6 8 9 Pixel Cell Error Correction Pattern No 44 DataMatrix Color BLK R amp L OFF 16x16 suoi esado Bulzyjosg Hulpueysispun FATRE R DA If the result of the teaching is NG go to the screen at 3 pattern list screen delete the pattern S adjust the camera focus lighting and so on then carry out pattern registration again CHECK 1 If reading is performed successfully the teaching function will automatically turn OFF If the result of S the reading is NG the teaching function will stay
123. ent obtained after repeated reading 199 OMRON Components 10 One Shot Reading 195 Operational Flow 32 Optical Chart 47 Output Format 195 240 Overview of Available Cameras 46 Parallel I O 192 Parallel I O Cable 270 Parallel I O Interface 176 Pattern Registration 105 130 Pattern Settings 104 129 Perform Tests 87 Points to Check before Starting Communi cations 60 Power Supply and Ground 44 Processing Time Calculation 200 Program Examples 203 228 243 QM300 N128S 273 QRCode 117 279 QRCode explanatory diagram 252 QRCode Reading 251 Reading 116 SECTION 10 Appendix Reading Data 116 Reading Data Output Format 224 Reading is possible for both DataMatrix and QRCode 28 Reading Moving Objects 200 Reading Settings 112 141 Rear Surface mounting 40 Recommended Wire Size 54 Reference Pattern 110 139 Referring to NG Reading Results Warning Transition 125 Registering Models of Finder Pattern 81 Regular Inspections 263 Regulations and Standards 10 Removing the Controller 39 Removing the Light 260 Removing the Memory Card 11 52 Replacing the Battery 262 RS 232C Cable Wiring XW2Z 200T XW2Z 500T 63 226 241 RS 422 Block Diagram 61 RUN mode 202 Sample lighting pattern number 101 Save Settings and Exit the V530 R160 90 Saving Data 151 Saving Data to a Memory Card V530 R160 to Memory Card 158 Saving Reading Data Store Data to Mem Card 126 Screen Displays 71 Search Region 111 140 Searching from the Menu Tree 22
124. entirety V530 R160 Operation Manual INTRODUCTION PRECAUTIONS ON SAFETY e Meanings of Signal Words The following signal words are used in this manual zZ ps O O O z Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage e Meanings of Alert Symbols The following alert symbols are used in this document Indicates the possibility of explosion under specific conditions Z N WARNING Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given V530 R160 Operation Manual INTRODUCTION e Alert statements in this Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your attention zZ ps O Cc O O z AN WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes A lithium battery is built into the V530 R160E EP and may occasionally combust explode or burn if not treated
125. er Host Link 241 gt gt 7 SECTION 9 Troubleshooting 245 Improving Reading 246 Environment and Setup 246 Conditions Settings 247 Countermeasure Examples 248 Error Codes and Countermeasures ssi 249 Error Messages and Corresponding Corrective Actions 253 Troubleshooting 257 SECTION 10 Appendix 259 Maintenance 260 Maintaining and Changing a Camera with a Light 260 Replacing the Battery 262 Regular Inspections 263 Specifications and Dimensions 264 Controller 264 V530 R160 264 Camera 265 F150 S1A 2D 265 Camera with an Intelligent Lighting 265 F150 SLC20 265 Camera Specifications 266 Console 267 F150 KP 2D 267 Camera Cable For F150 S1A 2D Camera 268 F150 VS 2D 268 V530 R160 20 Operation Manual Monitor Cable F150 VM 2D Parallel I O Cable F160 VP LCD Color Monitor F150 MO5L 2D Video Monitor F150 M09 2D Memory Card F160 N64S S QM300 N128S ASCII Codes FCS Check Program Examples BASIC Data Capacity Tables Glossary Revision History 269 269 270 270 271 271 2172 2 2 273 2 3 273 274 275 276 280 287 V530 R160 Operation Manual zZ Ps O Cc O O z V NOILOAS FE NOILOAS FZ NOILOAS FL NOILOAS Z NOILOAS F9 NOILOAS FG NOILOAS INTRODUCTION Searching from the Menu Tree Scn p 144 DataMatrix p 104 0 Image Adjust Select camera Camera 0 p 93 Camera 1 1 100s 1 500s 1 2000s 1 10000s Shutter spe
126. ersonal computer Pin Signal 2 ls sa e oR se os Ce feat sOeL9 U eas y YHnojYy Hulyjo9UUOD Faeyr NO O1 Use a shielded cable Note The pin numbers at the host device will depend on the device being connected Refer to the manual for the personal computer or PLC being connected The cable wiring shown above is an example of a connection with a personal computer V530 R160 64 Operation Manual SECTION 3 Connection to the Host Cable Wiring 2 RS 422 Connection between a Controller and Branching Link Adapter or between Branching Link Adapter Use an AWG22 shielded cable or equivalent For SDB and SDA and RDB and RDA use twisted pair cables V530 R160 Pin Signal RDB RD 7 GND NT ALOO1 B500 AL001 8 pin terminal block V530 R160 i Signal Pin RDB RD SDB SD GND B500 AL001 Use a shielded cable 9g J1 U je S y YBno1y Buioauuog PALER V530 R160 Operation Manual SECTION 3 Connection to the Host Connection Align the connectors and insert the cable s connector straight into the V530 R160 s I O connec tor Tighten the connector s mounting screws to secure the connection N e Lam e e Turn OFF the power to the V530 R160 before connecting or disconnecting cables Peripheral Mee devices can be damaged if connected or disconnected with the power supply turned ON e The connector is capped
127. es but the code size is quite large compared to other 2 dimensional codes Error correction This term is used to describe the function which detects and corrects errors using a special mathematical technique commonly known as the Read Solomon method Using this function reading is possible to a certain extent for codes with poor printing quality or that are damaged There are however limits on the extent to which correction is possible and reading may not be possible for codes if the damage is extensive There are 2 dimensional codes for which the error correction level can be selected For example With QRCodes error correction levels of 7 15 25 or 30 are available Pixel Pixels are the points that make up images The monitor screen is 512 pixels high and 484 pixels wide which means that the screen contains approximately 250 000 pixels 512 pixels 1 pixel Meike esso 484 pixels V530 R160 280 Operation Manual Maximum data capac ity Right and left reversal Black and white rever sal Timing pattern Version QRCode SECTION 10 Appendix Explanation The maximum amount of data that can be stored in a code varies with the code size In other words if there is a large amount of data to be stored then the code size must also be large The maximum data capacity will also vary with the type of characters used With QRCodes and DataMatrix codes the numeric capacity numbers only is lar
128. es reliable reading even if there is dispersion in the dot spacing and printing quality In addition if codes with different versions and symbol colors are registered as patterns multiple codes can be read in one scene This makes scene changes unnecessary Up to 10 patterns can be registered Multiple pattern registrations for Pattern 3 Pattern 4 a single code with dispersion or pattern registration of codes with different versions or symbol colors PatternO Pattern 1 Pattern5 Pattern 6 Pattern 7 Pattern8 Pattern 9 9PODNH suon puos GBulpesy Buas PAVIEE N alo Q DataMatrix and QRCode cannot be mixed in pattern registrations A CHECK V530 R160 130 Operation Manual SECTION 5 Setting Reading Conditions 1 Select 1 Read QRCode To change the code to be read press the S SHIFT ESC Keys CHECK Select the Redding settings StESC Switch over to DataMatrix The initial screen for the QRCode reading will be a EN atterni settings 2 Reading settings a Select Pattern settings Display settings rendon settings The Pattern list will be displayed Pattern list p Select the pattern number to be registered Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a solid line frame Press ENT key and register Pattern 4 Press the ENT Key to validate the setting ENT Regist Eob End The Pattern settings selections will be displayed
129. evice These displays can be changed to ON OFF or 0 1 even if readings are not exe cuted Move the cursor to the display item The display will be changed each time the ENT Key is pressed 6 Press the ESC Key to leave this screen The screen in 5 will return 10 1U0WW O I S29149q JSOH YUM SN e g O I BUIYDeUD Lyons V530 R160 Operation Manual 177 MEMO Jaeailess Checking I O Status with Host Devices I O Monitor V530 R160 178 Operation Manual SECTION 7 System Settings This section describes how to set conditions related to the system environment For details on communications specifications see SECTION 8 Communications with the Host Entering System Mode 180 l Settings Relating to the Camera and Monitor Camera Monitor 181 l Selecting the Conditions for Image Storage Image Storing 182 l Setting Startup Conditions Startup Mode 186 Using BUSY Signals Error Method 187 x Setting the Calendar Date and Time Date Time 188 Checking the Version Version 189 wn m O O as U lt me D 3 U LA Q 0 V530 R160 Operation Manual SECTION 7 System Settings Entering System Mode This section describes how to set conditions related to the system environment It is necessary to enter SYS system mode 1 The MON monitor mode or RUN mode screen will be displayed Lsen 1T OK 245m Freezel A 2 Move the cursor to MON or RUN and press the ENT Key The mode
130. ffer depending on the size of the object and the distance to the lens WD N m 9 E Optical Chart 5 Lens model N 3Z4S LE a 9 Ea B5014A 3 Q 450 D N Cc 5 400 m D fe 5 d 350 TA Z O L 300 m 10 B2514D Toy 250 gt r gt 1 200 a Q of M C1614A v 150 RA a 1 2 0 i 35 to 55e 5 sil a me B 1214D 2 100 Pa weer D i 10 4 oe 1 3 99150 pra pen K ae cerns a Extension Tube length a Pe ee O 0 46 20 30 40 D Field of vision L mm J E Interpreting the Graph The horizontal axis of the graph shows the field of vision L mm and the vertical axis shows the working distance WD mm The curves on the graph show the relationship between the field of vision and camera distance for each CCTV lens The values are significantly different for each lens so double check the model of the lens before using the graph The values indicate the lengths of the Extension Tubes The value 0 shows the case where an Extension Tube is not needed and the value 5 shows the case where a 5 mm Extension Tube is used Example When a 3Z4S LE C1614A CCTV lens is being used and a field of vision of 10 mm is needed at the measurement object a working dis tance of 30 mm and 5 mm Extension Tube are required Camera Extension Tube O mm Lens Working distance WD mm Obiect J k _F Field of vision L mm V530 R160 Operation Manual 4
131. g The image read by the Camera can be manipulated to create an image that is easier to read by using the 5 filtering methods Select from the five methods Weak smoothing Strong smoothing Dilate Erosion Median When a selection is made with the cursor the image after the processing is displayed on the monitor Select the appropriate filtering while viewing the image Smoothing Reading objects with slight surface Reduces the irregularity through irregularity smoothing Select either weak or strong smoothing Dilate The dots white cells of the code are Has the effect of increasing the size of too small the dots when the cells are white and the background is black Erosion The dots black cells of the code are Has the effect of increasing the size of too small the dots when the cells are black and the background is white Median Reading objects with slight surface Lessens dispersion in the image while irregularity maintaining its contours The asterisk indicates the default setting isnfpy obew Hew y buysnipy CALE N Example When Erosion is executed Before filtering After filtering V530 R160 94 Operation Manual SECTION 5 Setting Reading Conditions alo Filter size D Enables selection of the strength of the processing when an image is manipulated CHECK Example Effect of changing the filter size when executing Erosion SHIFT ENT 3x3 5X5 Weak Strong 1 Select 0 I
132. g Up to 12 characters can be inserted 5 Select END and the screen in 2 will return ENT 5e lect 6 Move the cursor to End and press the ENT Key The Serial I O monitor screen will return 10 1U0W O I S291A9q JSOH YUM SN e g O I Buryoayo PROIBER V530 R160 Operation Manual 175 SECTION 6 Other Functions Parallel I O Interface The communications status via the parallel I O interface can be checked 1 The MON monitor mode or RUN mode 1 Scn 1P OK 24oms screen will be displayed mea i 2 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed A Sen A 118 SET 3 Select TOOL Freezel P The TOOL mode selections will be displayed 4 Select I O monitor Image data Memory card 1 0 moni tar Monitor the communications status vid serial or parallel interfaces 10 1U0W O I S291A9q SOH YM SN e S O I Buiyoayo Lye V530 R160 76 Operation Manual SECTION 6 Other Functions The interface selections will be displayed 5 Select Parallel The Parallel I O monitor screen will be displayed Parallel 7 0 monitor TRIGA 0FF TRIGE 0FF TRIG C OFF TRIGO 0FF D ERR OFF JKNG OFF BUSY OFF GATE OFF ALARM OFF S Display Details CHECK TRIGA Displays the input status for each signal from the host device to the V530 TRIGB R160 TRIGC Displays the output status for each signal from the V530 R160 to the host d
133. ge 5 Other Functions Gizela System Settings Sj tea fe 3 Communication with the Host Sey 61 E Troubleshooting Sj fon se htt Appendix V530 R160E V530 R160EP 2D Code Reader User s Manual Vy NOILOAS F NOILOAS Ff Z NOILOAS NOILOAS NOIMLONGOYLNI 6 NOILOAS 8 NOILOAS Z NOILOAS 9 NOILOAS G NOILOAS j A O Cc O O Z INTRODUCTION APPLICATION CONSIDERATIONS READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT L
134. ger than the alpha numeric capacity numbers and letters The capacity also varies in accordance with the character type and the arrangement and combination of the characters This is the term used to describe reading 2 dimensional codes marked on a trans parent material from the reverse side To give an example if a 2 dimensional code that is marked on glass is read from the rear surface it will be reversed in the left right direction Back reading surface ee E be a ba Front Front Back Usually in images of 2 dimensional codes the code itself is black and the back ground is white Sometimes however due to the material of the reading object and the kind of lighting used the code will appear white in the image obtained This phenomenon is called black and white reversal Code Black Code White Background White Background Black These squares are the units that make up matrix type 2 dimensional codes Whether these cells are black or white determines the information carried by the code These patterns are used to determine symbol density and horizontal and vertical dimensions and thereby obtain a frame of reference for 2 dimensional codes The timing patterns are straight lines composed of alternating black and white cells aon va Timing pattern QRcode DataMatrix The code size of QRCodes is indicated by the version Version 1 indicates that a QRCode contains the minimum 21 cells both horizontally and
135. grammable controller is not working correctly An error message is displayed on the screen and the ERR signal of the parallel I O interface is turned ON yui JSOH BORJI9 U jenos PIVILER V530 R160 232 Operation Manual SECTION 8 Communication with the Host Setting Communications Specifications E Setting the Communication Speed and Communication Mode The methods for setting the communication speed and data length are explained here The same communication settings must be used on both the V530 R160 and the host device 1 Move the cursor to MON or RUN and press the ENT Key A Sen ov ad M Freeze pi 2 Select SYS The System settings screen will be displayed System settings 3 Select Communication Select communication methods The selections will be displayed Commun i cat ton 4 Select RS 232C 422 Multi Drop Output settings Select communication methods of the RS 370 V530 R160 Operation Manual yu JSOH BORjI9 U jenos EWNekeES 233 SECTION 8 Communication with the Host The screen for setting the communications specifi cations will be displayed Communi cationst RS P3P6 4 5 Make the settings for each item 6 Select End The setting will be registered and the screen in 4 will return Set Items and their details Baud rate See note 1 2400 4800 9600 19200 38400 57600 115200 bps Data length 7 8 bit The same settings as those of th
136. he new binding band included with the new battery to attach it to the battery cover MAILEN DOUCLOJUIE N WARNING Battery Precautions eDo not short circuit attempt to charge disassemble apply pressure that would deform to or incinerate the lithium battery The lithium battery may start a fire explode or burn if not treated properly V530 R160 Operation Manual SECTION 10 Appendix Regular Inspections To maintain the V530 R160 in the best condition perform the following regularly Clean the Lens and LED indicators with a lens cleaning wipe or blow off dust with an aerosol air sprayer Lightly wipe off dirt with a soft cloth Inspection point a Dais Tools required Power supply Ee voltage measured at the power supply terminals on Circuit tester the terminal block must be 20 4 VDC to 26 4 VDC Ambient temperature The operating ambient temperature inside the cabinet Thermometer must be between 0 to 50 C Ambient humidity The operating ambient humidity inside the cabinet must be Hygrometer between 35 and 85 Installation Each cable connector must be correctly inserted and Screwdriver locked The cameras must be firmly secured The camera lens mounts must be firmly secured LED lights All indicators must light when the power is turned ON e Verify that a through image is displayed e When using an Intelligent Lighting verify that the light level settings are set to their maximum values e Turn OFF the powe
137. he setting method are the same as those described for Read DataMatrix Refer to page 114 Trend Monitor Settings Up to 1000 events showing the transition over time of the pattern correlation value or contrast between the code and background can be displayed in graph form Changes in the shape of the code and the trend in changes in the lighting status can be checked by monitoring This helps prevent multiple occurrences of defective items and the analyze the cause when NG results occur The details of the setting method are the same as those described for Read DataMatrix _ Refer to page 119 V530 R160 Operation Manual 9PODNDH Suoij puoy GHulpesy Buas EANeieeETS MEMO SaN E Setting Reading Conditions QRCode V530 R160 142 Operation Manual SECTION 6 Other Functions This section describes additional functions such as changing scenes or backing up data y Changing Scenes Scene Function 144 A Backing Up Data 149 Memory Card Operations 163 x Checking I O Status with Host Devices I O Monitor 173 wn m O 4 O Z V530 R160 Operation Manual uoun BUDS s u s BulbueyD Leer SECTION 6 Other Functions Changing Scenes Scene Function When two cameras are used when the shutter speed differs according to the read code or when the type of the read code DataMatrix QRCode differs use the scene function The different situat
138. history data for each part Once 2 dimensional code has been printed on a part so that the object and the corresponding information are integrated part histories can be accurately managed At the assembly stage too if the 2 dimensional codes of the parts are read and compiled in a database the information for individual products can be managed accurately and in the event that any problem arises the cause can be traced quickly Example Reading engine part information Elapeay apoy JeEUOISUBWIp z e SI JEU PRN eels V530 R160 Operation Manual SECTION 1 Outline E The Marking can be Done in a Small Space m Conventional bar codes were too large to be printed on some smaller parts Q 2 dimensional codes allow high density information to be packed into a small space Q Example Reading printed circuit board information s A D PN E 2 wide D O D O O Q D AJ D D Q D V530 R160 Operation Manual 2 m O a Z SUOI OUN4 0 UOI JONpoO U 28 SECTION 1 Outline Introduction to Functions Reading is possible for both DataMatrix and QRCode Reading code DataMatrix QRCode Model 1 2 Corresponding size ECC200 21 x 21 to 41 x 41 Matrix size 10 x 10 to 64 x 64 Version 1 to 6 8 x 18 to 16 x 48 ECCOO0O0 050 080 100 140 9x9 to 25x 25 Vary according to magnification and features of the lens to be Reading region used Re
139. ignal is ON Set the time required for the host to input the reading result 1 0 to 1000 0 ms default setting 5 0 ms CZ About trigger input refer to page 194 V530 R160 Operation Manual 193 SECTION 8 Communication with the Host Trigger Input and Output Formats E Trigger Input The trigger inputs are TRIG A TRIG B TRIG C and TRIG D In the MON RUN mode reading is executed in accordance with input to these signals a TRIGA One reading against the currently displayed scene is performed on the rising edge OFF to One shot ON of the TRIG A signal reading Correct Reading Reading ends then reading judgement is output Incorrect Reading Reading continues to be performed for the number of retries specified in ke Reading settings Number of Retries I Setting the Number of Retries Refer to page 112 Sec 5 As the TRIG A signal is synchronous with the shutter input of the Camera an accurate image of the moving object can be obtained TRIG B The currently displayed scene is either continuously read or read until an OK reading Continuous judgement reading Level TRIG B input invalidates the Reading Settings Number of Retries setting trigger TRIG B changes in the way shown below in accordance with the trigger mode in the com munications setting menu Continuous reading Performs continuous reading while the TRIG B terminal is ON Level trigger Repeats reading until an OK readable reading judgement is out p
140. image to blur ww CHECK Refer to page 93 Sec 5 M When using a Camera with an Intelligent Lighting Since the lens has a fixed focal point adjust the position of the camera by referring to the setting distance information in SECTION 2 Installation and Connections in order to focus it alo Q The light level can be adjusted from the V530 R160 A CHECK Refer to page 100 Sec 5 This completes the preparations for capturing the image suolje19doC Buljyjosg Bulpueysiapun PARES V530 R160 78 Operation Manual SECTION 4 Basic Operations step Set Reading Conditions This section explains how to set the basic functions required for reading SA There are many other functions apart from these for details see SECTION 5 Setting Reading Conditions A CHECK Ve Refer to page 91 Sec 5 1 Entering the SET Mode 1 a Move the cursor to MON monitor and press the ENT Key H Scn AYY lt g Through Vv A list of modes will be displayed al 2 Move to SET using the Up Key and press the Freeze f ENT Key suoljei9doO Buljyjasg Bulpuejsispun FAIRER Vv Enter the SET mode A Scn ASSET v1 H Image Adjust To change the code to be read press 1 Read DataMatrix O SHIFT ESC Keys CHECK Select the Shutter Speed Filtering and BGS Levels StESC Switch over to QRCode V530 R160 Operation Manual 79 suoi esado Bulzyjosg Hulpueysispun PAN e tee 80 SEC
141. ing files select the file by pressing the ENT Key and then go to 12 To specify a new file name perform the procedure 8 to 11 V530 R160 Operation Manual e eq dn Bbulyjoeg Piers 159 SECTION 6 Other Functions 8 Press the SHIFT ESC Keys The edit menu will be displayed 9 Select New file Ln lf Make directory is selected the screen i for creating new directories will be dis CHECK played Files can be saved in the newly created directory The software keyboard will be displayed New tile System data 1 0 Set the file name with up to 8 characters SYSDAE J SvD alo S Periods cannot be used in file name CHECK 11 Move the cursor to END and press the ENT Key ENT Select The confirmation message will be displayed Example Confirmation message when saving system data 12 Select Execute Data will be saved System data e eq dn Bulyoeg PeNeikerls ofSUAT4 SYD When saving has been completed the screen in 6 will return se If Image data Save 00 35 Memory card is set the image data accumulated in the controller S Memory 0 to Memory 35 can be batch saved in the root directory of the Memory Card The suffixes CHECK 00 bmp to 35 bmp are automatically appended to the file names V530 R160 160 Operation Manual SECTION 6 Other Functions E Loading Data from the Memory Card Memory Card to V530 R160 1 Follow the procedure 1 to 5 for Saving Data t
142. ions in which readings are performed are called scenes and the reading conditions set in SET Mode are called scene data The scene function can be used to set 10 types of reading conditions If reading conditions change simply switch to change to a different reading scene The normal limit of 10 scenes may not be possible for some settings if there is insufficient memory A message will appear on the screen if there is insufficient memory Delete unnecessary patterns Setting Reading Conditions for Different Codes Changing Scenes Use the scene changing function to switch between different reading conditions for different read ing conditions or reading object The V530 R160 is factory set to start up in scene 0 In addition to this however there are other scenes scenes 1 to 9 The command for changing scenes can be input from a host device via a parallel I O or serial interface 1 The MON monitor mode or RUN mode L Scn 1 FRR OK 745m screen will be displayed Freezel fA 2 Move the cursor to Scn and press the ENT Key V530 R160 Operation Manual SECTION 6 Other Functions The Scn 0 to Scn 7 options will be displayed OK 745ms Down Key To display scene numbers 8 to 10 Through 3 Move the cursor to the scene number to be switched to and press the ENT Key S ESC Edi t The selected scene will be displayed AYO Y OK 245re Freeze P uolDUNY BU9DS s u s HulbueyD Lees V530 R160
143. is out put while the TRIG B terminal is ON In the case of an NG not readable reading the NG signal is out put when the TRIG B is turned OFF TRIG C mode Switches to the set scene number and reading is executed with the level trigger specifica TRIG C tion Scene 0 to 9 default setting Scene 0 TRIG D mode Switches to the set scene number and reading is executed with the level trigger specifica TRIG D tion Scene 0 to 9 default setting Scene 0 ON state Select whether the OK NG signal is turned ON when the judgement result is OK or when it is NG NG ON The OK NG signal is turned ON for an NG reading default setting OK ON The OK NG signal is turned ON for an OK reading Output period Set the output period for reading judgement Set a value between 2 0 and 10000 0 ms that is greater than the Gate ON delay Gate ON time and less than the reading interval If the cycle is longer than the reading interval the output timing will fall behind as the read ings are repeated 2 0 to 10000 0 ms default setting 10 0 ms OJI e1ed PANOT KE K Gate ON Set the time from parallel I O result output to turning ON of the GATE signal This time is delay used to wait until the data output becomes stable Set a time between 1 0 and 1000 0 ms that is longer than the delay time for the host device 1 0 to 1000 0 ms default setting 1 0 ms Gate ON time Set the time during which the GATE s
144. item to be selected Select Monitor here Camera Moni tor 2 Intelli Light 4 Out of use a Press the ENT Key Intelli Light 1 Qut of use Moni tor Character color Yellow BG color Blue The selections will be displayed Gamera Mon i tor 3 Use the Up Down Keys to move to the target p y g Intelli Light 4 Out of useY position Intelli Light 1 Qut of use Moni tor p suo eJado jo Bp jmouy o1seg FAIRER 4 Press the ENT Key The setting will be registered Camera Mon i tor Intelli Light 4 0ut of use Intelli Light 1 0u Moni tor lonochr Character color EG calor V530 R160 Operation Manual 73 SECTION 4 Basic Operations Inputting Values This section explains how to input values when setting reading conditions or communications specifications The explanation given here uses the Date Time system setting as an example I Refer to page 188 Sec 7 1 Move the cursor to the item whose value is to be changed Date Time 2 Press the ENT Key Year Month Lay Hour Minute second Ledate Cancel The cursor will change to a cursor the size of a single digit Date Time 3 Move the cursor to the digit to be changed Year Left Right Keys To move the cursor left or right Month Day Hour Minute Second suo eJado jo abpajmouy oIseg FAILEN 4 Change the value Date Time Up Key To increase the value Down Key To decrease the value Year Month 9 Repeat the
145. ition Store to MemCard Number of Images Capture display p 182 Startup scene Startup mode Language STEP in BUSY p 187 Year Month Day Hour Minute Second p 189 V530 R160 Operation Manual 23 INTRODUCTION Load Serial Save Serial 0 149 TOOL System data Load Memory card Save Memory card Scene data Same as for System data System Scene data Same as for System data Image data Load Serial Save Serial Load Memory card Save Memory card p 149 Load 00 35 Memory card Save 00 35 Memory card Memory card Copy file p 166 File operation p 163 Drive status p 172 Serial p 173 I O monitor Parallel I O Interface p 176 SAVE p 90 V530 R160 24 Operation Manual SECTION 1 Outline This section introduces the functions and operational flow of the controller m gt Z _ 4 What is a 2 dimensional Code Reader 26 4 Introduction to Functions 28 Operational Flow 32 V530 R160 Operation Manual SECTION 1 Outline What is a 2 dimensional Code Reader It is a device for reading 2 dimensional codes directly marked on products and parts 2 dimensional code means code that has two dimensions faces It permits more data to be written than bar code which contains information in one direction only E Integration of Objects and Data In the case of critical parts that affect safety there were calls for the management of
146. ke 5 Use a shielded cable V530 R160 62 Operation Manual SECTION 3 Connection to the Host E 1 1 Connection Programmable Controller RS 232C cable E XW2Z 200T 2 m T i XW2Z 500T 5 m V530 R160 Programmable Controller CPU Unit CS1H CPU Power Supply Unit C200H PA or CPU Unit CQM1H CPU Power Supply Unit _CQM1 PA RS 232C Cable Wiring XW2Z 200T XW2Z 500T The maximum cable length is 15 m V530 R160 Programmable Controller Pin 8 cs Use a shielded cable 9OeLI9 U jeas y YHno1y Huljo9uUOD Fae ikeE TS V530 R160 Operation Manual SECTION 3 Connection to the Host E 1 N Connection Multi drop A branching link adapter enables communication with multiple controllers up to 31 from one host Personal computer or PLC TET RS 232C cable L 2 Cable wiring 1 OMRON NT AL001 recommended RS 422 cable Cable wiring 2 RS 422 cable Cable wiring 2 OMRON B500 AL001 recommended RS 422 cable Cable wiring 2 Notes When using B500 AL001 Please set the terminator to ON and terminate to the line of final stations as follows Connect 200 Q 1 2 W or more between RDA and RDB Connect 220 Q 1 2 W or more between SDA and SDB V530 R160 V530 R160 V530 R160 Cable Wiring 1 RS 232C Connection between the Host and Link Adapter The maximum cable length is 15 m NT ALOO1 Host connected P
147. l Ae 14 cells SECTION 10 O D F Y O D Q mr lt Alphanu meric charac ters upper case Numerals iN om X O N o1 D O N N amp 09 Oo N O NI gt I NI OI O gt NM NM O Aj gt N 00 O ama IK O N O What is Maximum Data Capacity jl Refer to page 281 8 bit binary AIN NINII OQ KR OO OJIN wo BB oO N NI WwW A Bi OINI CO By NIN Oo D K AK Ww OO NO Appendix KANJI 2 byte O N NIOJ O N O NIOO O11 MD NINI O AJ gt N pl A NINI NM OT CO CO oj aj o oe NO V530 R160 Operation Manual eNe ikETS Sojqe Aedes ejyeg 279 SECTION 10 Appendix Glossary This glossary focuses on terms related to QRCodes and DataMatrix codes which are matrix type 2 dimensional codes There may be some parts of this glossary that do not apply to other types of 2 dimensional codes DataMatrix DataMatrix codes were developed by I D Matrix and are used extensively in the semiconductor and electronics industries DataMatrix codes have a relatively large data capacity for their size There are several different types of DataMatrix differ entiated by their error correction method The ECC200 is the most commonly used type ao QRCode The Quick Response Code type is a 2 dimensional code that was developed in Japan High speed reading is possible with QRCod
148. ld be Timing pattern detection error detected and correct decoding was not possi in X direction ble The timing pattern in the X direction may be stained or damaged e Check the condition of the timing pattern E122 Decode Error No timing pattern in the Y direction could be Timing pattern detection error detected and correct decoding was not possi in Y direction ble The timing pattern in the Y direction may be stained or damaged e Check the condition of the timing pattern E123 Decode Error Codes were restored to correct errors but not p 250 Cell recognition error decoded correctly Data of DataMatrix may be stained or dam aged e Check the condition of the data part of the code O Wut p 250 p 250 SIINSBPISWISJUNOD pue s popJ 10114 AORE e Register the pattern again The registered pattern may not be the opti mum one e Increase the size of the code image The cell recognition coordinates may be incorrect V530 R160 Operation Manual 249 SECTION 9 Troubleshooting Error code Description Countermeasures E150 Decode Error The printing is in a special format and not No definition error defined for the V530 R160 e Change the printing format Timeout Error Decoding was not performed within the time out time e Make the reading angle in Pattern set tings Code settings smaller e Lengthen the Reading settings Timeout e Change the angle of vision e g by increas ing the siz
149. left of the screen are displayed the length of the L shape the number of pixels per cell D the numerical value in parentheses the angle and the coordinates of the three points Adjust the CHECK field of vision so that there are at least 5 pixels per cell I Refer to pages 46 to 48 Sec 2 What is a pixel I Refer to page 280 Sec 10 What is a cell I Refer to page 281 Sec 10 1 0 Designate the bottom left and bottom right points in the same way The selections for the range of angle are displayed j Sen ASSET 1 Read ORCode 11 a Select the code inclination range and press Freezel 3 the ENT Key Of SA Code inclinations are specified in relation A to 0 90 180 or 270 Select the range of angle CHECK Example When the inclination is 15 QPODYH suonipuos Buipe y Gulyjes PROIEEN The gray part is the part for which the inclination designation is effective V530 R160 Operation Manual 133 SECTION 5 Setting Reading Conditions The Pattern registration confirmation screen will be displayed H Sen H 1 Read GRCode Pattern F 1 2 Press the ENT Key Freeze 3 ENT Finish the pattern registration ESC Back to previous display The setting will be registered and the screen in 9 will return attern registration 1 3 Press the ESC Key four times Code settings Reference pattern Search region The Monitor mode screen will return A Sen AR OK 3dms
150. mage Adjust Filtering Sen MESSET f Image Adjust Select camera shutter speed i tering Select Filtering method The Filtering selections will be displayed Filtering Size 2 Select an appropriate filtering method while viewing the image UFF SHIFT ENT Keys To change the filter size Erosion 3 Press the ENT Key Median S ENT Filter size The setting will be registered and the screen in 1 will return V530 R160 Operation Manual isnf py ebew Hew y buysnipy LeaNetkeEts 95 SECTION 5 Setting Reading Conditions Filtering Retry After Filtering it is possible to add up to four more filtering steps filter 1 to filter 4 These adjustments can enable more stable reading of the image The controller executes the process ing in order from filter 1 The filtering options that can be set are Smoothing and Median Make the settings in order from filter 1 Filtering is not performed Smoothing For objects that have slight surface irregularity this processing allows the sur face irregularity to be lessened by gradation Strong and Weak degrees of smoothing can be selected The extent of the manipulation of the image can also be selected by selecting the filter size 3 x 3 5 x 5 Median For objects that have slight surface irregularity this processing allows the sur face irregularity to be lessened while preserving the contour The extent of the manipulation of the image can also be selected b
151. mage input are retained CHECK Switching Cameras Two cameras can be connected to one controller The image from the Camera selected here is the one that is read The setting on shipment from the factory is Camera 0 1 Select 0 Image Adjust A Sen ASSET Select the Shutter Speed Filtering and BGS Levels BESC Switch over to GRCade The Image Adjust selections will be displayed A Ser ASSET SS Image Adjust 2 Secci Selec camera Select camera isnfpy obew Hew y buysnipy CAILE N Select camera V530 R160 Operation Manual SECTION 5 Setting Reading Conditions The Camera selections will be displayed Select camera 4 a Ca 3 Select Camera 0 or Camera 1 4 Press the ENT Key The setting will be registered and the screen in 2 will return Shutter Speed If the image is unsteady adjust the shutter speed Speed of the object Shutter speed Slow 1 100s 1 500s 1 2000s 1 10000s Fast Default setting 1 500 s 1 Select 0 Image Adjust Shutter speed A Sen ASSET SS Image Adjust isnf py ebewy Hew y buysnipy Leyte Ets Select Shutter Speed V530 R160 Operation Manual 93 SECTION 5 Setting Reading Conditions The Shutter speed selections will be displayed shutter speed 2 Select an appropriate speed while viewing the image 1 1s mie Lf Wiis 3 Press the ENT Key The setting will be registered and the screen in 1 will return Filterin
152. me Pattern Version Color BLK R amp L rev OFF Corr 16A Priority Applied rate AMA ENT Select ESC0 End S ESC De 2 Press the ENT Key m The Pattern settings selections will be displayed 5 3 l Pattern registration ad Reference pattern wn egion D 5 Co a A The Search region setting screen will be displayed 5 A Sen ASSET 1 Read ORCode 4 The search region is depicted as a rectangle search region J2 423 Through Up Down Left Right Keys To move the cursor O ENT Key To confirm N O A Q O Q When you set the bottom right coordinates the search region is confirmed and the screen in 3 will return V530 R160 40 Operation Manual SECTION 5 Setting Reading Conditions Reading Settings Set the conditions for reading QRCode Set whether the controller automatically selects a pattern when reading is executed the timeout time for reading and the number of retries executed in the event of an NG reading result The details of the setting method are the same as those described for Read DataMatrix Refer to page 112 Display Settings Set the contents displayed in MON monitor mode and RUN mode Select whether or not the guidance displayed at the bottom of the monitor screen is displayed and whether or not reading data is displayed If you increase the number of monitor display items processing time increases proportionately The details of t
153. ming reading for a code created by direct marking with a laser on stainless steel Buipesy Bulaosduwj m m O e Z Before countermeasure After countermeasure Oblique Lighting Coaxial Lighting V530 R160 248 Operation Manual SECTION 9 Troubleshooting Error Codes and Countermeasures The error codes displayed on the screen in the event of a reading NG and their countermeasures are listed here in error code order E DataMatrix Reading E100 No Finder Pattern No finder patterns were detected e Check if any pattern is registered A finder pattern may not be registered E110 Finder Pattern Over Multiple candidate points have been detected p 108 for the finder pattern p 114 e Increase the correlation value e Check the printing of the reading code e The position of finder patterns can be con firmed on the monitor when Display set tings FP amp Cell position is turned ON e Register the pattern again The registered pattern may not be the opti mum one E120 Decode Error Codes were restored to correct errors but not p 250 Timing pattern detection decoded correctly The timing patterns in the X error or Y directions may be stained or damaged e Check the condition of the timing pattern e Check the matrix size setting The size may not be set correctly e Register the pattern again The registered pattern may not be the opti mum one p 110 E121 Decode Error No timing pattern in the X direction cou
154. mprove communications Each time data is received the host link calculates the FCS and checks it against the FCS attached to the sent data so that the sent data can be checked for errors For details on an FCS check program see SECTION 10 Appendix FCS Check Program Exam ple BASIC Refer to page 275 SEC 10 An FCS can only be appended if the communications mode is Normal 3 if CHECK LA Refer to page 206 Example Reading data ABCDEFG The details of the reading data and calculation method are as follows e Reading data Hexadecimal notation 0100 0001 On conversion to hexadecimal notation On conversion to ASCII code On obtaining the exclusive logical sum 0100 0000 On conversion to ASCII code FCS data 4 O JEWION 398 43 U jeas PANOIEE N V530 R160 Operation Manual 225 JEWHON FDejEzU ELIAS ERNeytke s 226 SECTION 8 Communication with the Host Connection Examples for Programmable Controller Normal This is a connection example using the CQM1H programmable controller made by OMRON The flow is such that a read command GL is input from the programmable controller to the controller then the controller outputs the judgement result to the programmable controller E System Configuration Synchronous sensor Oy RS 232C cable XW2Z 200T 2 m XW2Z 500T 5 m Camera Ni Programmable Controller CPU unit CQM1H CPU r Monitor Power supply Ol
155. n be saved in the memory card I Refer to page 119 Sec 5 H Scn AYY OK 136ms Trend Monitor Freezet 16 Corr OF Cont a Cont IEMA LSCOEFGHT Jk Reading 146 OK 146 Success rate HAs EIMACA ELIAB Elzai EIRA Each Image data can be backed up automatically Images that you wish to save can be backed up automatically in the memory card By backing up the images when reading failures occur and confirming the time of occurrence and history of failures trouble can be resolved promptly I Refer to page 182 Sec 7 File operation dat im ENT Select StESG Edit V530 R160 Operation Manual 2 m oO a Z SUOI OUN 0 UOI JONpo U 31 MO 4 jeuonesodo TRNeteeels 32 SECTION 1 Outline Operational Flow Installation and Connections D S Q am b O Tajms O per thes Q D A Performing Reading Installation Refer to page 36 SECTION 2 Installation and Connections Connecting the Host Refer to page 53 SECTION 3 Connection to the Host Turn ON the power supply v Selecting the Menu Corresponding to the Code Refer to page 76 Sec 4 step 1 Select the Code and Capture the Image DataMatrix Refer to page 104 Sec 5 QRCode Refer to page129 Sec 5 Adjust the Image so it is Easy to Read Refer to page 92 Sec 5 Adjust the image image input Setting the Reading Conditions for the Ta
156. n screen will be displayed File name will be changed Before SYSOATS SYD G select Execute Atter SYSDATA SYD The file name will be changed and the screen in 2 will return suoiesado pieg owanw LIIBER V530 R160 170 Operation Manual SECTION 6 Other Functions Deleting Files and Directories 1 Follow the procedure 1 to for Creating Directories and display the list of file names I Refer to page 163 2 Move the cursor to the file or directory to be deleted and press the SHIFT ESC Keys File operation I SYSDATS SYO 2 AT ol SYSDAT2 SYD fe a 3l Si SYSDAT1 SYO A2 AY o1 IMAGE GATTE J A directory can be deleted only when CHECK there are no files in that directory ENT iSelect StESGtEdit The edit menu will be displayed 3 Select Delete The confirmation message will be displayed STODATS SYO 4 Select Execute will be deleted suoljeiado pieg owanw PEILEN The file or directory will be deleted and the screen in 2 will return V530 R160 Operation Manual SECTION 6 Other Functions Turning OFF the Power Supply to the Memory Card Turn OFF the power supply to the Memory Card before removing the Memory Card If the power is not turned OFF before the Memory Card is removed the Memory Card and the V530 R160 may be damaged awit Ca The total space and free space on the Memory Card will be displayed on this screen CHECK Follow the procedure 1 to
157. nce pattern search region The Search region setting screen will be displayed of son Hemot sa Read DataMatrix 4 The search region is depicted as a rectangle Search region 25 28 Freeze 1 Up Down Left Right Keys To move the cursor ENT Key To confirm When you set the bottom right coordinates the search region is confirmed and the screen in 3 will return V530 R160 Operation Manual xuyewezea suon puog Hulpesy bulyjeg EeNelikerls xuyewezea suonipuog Hulpesy Huijes FiNelikeels 1 12 SECTION 5 Setting Reading Conditions Reading Settings Set the conditions for executing DataMatrix reading Select whether or not there are to be automatic sub stitutions in the pattern comparison order in accor dance with past frequencies OFF ON LA Refer to page 113 Auto pattern select OFF Timeout 2008 ms Set the timeout time for reading processing during Number of retries OF the reading of one image E If 0 is set the timeout time setting is invalid Register MEGS 0 100 to 10000 ms Default setting 2000 ms Select the number of retries to be made if the reading is NG 0 to 9 The asterisk indicates the default setting 1 Select 1 Read DataMatrix A Sen ASSET Belect the Reading Settings BtHESC Switch over to QRCode The initial screen for the DataMatrix reading will be displayed Pattern settings Reading settings 2 Select Reading
158. ne No reading TXD instruction will be accepted Begin read word Set the first word to read in area specified above 0 to 9995 default setting 0 Write area Select the relay where the controller outputs execution results I O HR holding relay LR link relay DM data memory None No writing Begin write word Set the first word to write in the area specified O to 9996 default setting 100 PLC mode check ON On entering the MON mode or RUN mode the mode of the pro grammable controller is checked Reading does not start unless the programmable controller is in MON mode Error messages are displayed OFF When the V530 R160 is in MON or RUN mode it sends a mode change command to the Programmable Controller to forcibly switch the Programmable Controller to MON mode The asterisk indicates the default setting MUI JSOH GDejIB U ELIAS PRIPEN V530 R160 236 Operation Manual SECTION 8 Communication with the Host I O Format E Input Format The following commands can be input from the host to the controller Set the command to be executed in the Read Area Command list YUI JSOH SDejOZU jenas PEIPER V530 R160 Operation Manual 237 yui JSOH BORj19 U ELIAS EWNeyikeEts 238 SECTION 8 Communication with the Host Format The format is explained here in command code order The commands are input in BCD code Set the command in the reading word of the Read Ar
159. nicate with multiple controllers up to 31 The unit number is attached to the prefix of all communication data so set a different unit number for each V530 R160 i LAs Refer to page 209 After the V530 R160 reads a code it holds the data without outputting it To output the data issue a polling command Note that when the data is output the controller performs the next reading operation and the pre viously read data is overwritten Example Input a command to controller No 01 and obtain the result Link Adapter 9 PC AT computer Branching Branching Branching Link Adapter Link Adapter Link Adapter o Controller Controller Controller Unit number 03 Unit number 02 Unit number 01 Input a command GL 01 CR Input a data read command Execute a command The processing result is returned The processing result is accepted 01ABCDEFG CR JEWHON 39gz43 U jeas PANOIEE N V530 R160 204 Operation Manual SECTION 8 Communication with the Host E TRIG A Signal as Reading Trigger Controller PC AT computer TRIG A a Perform reading During execution of reading the BUSY signal of the parallel I O interface turns ON Output reading data Gate ON time varies according to data volume and baud rate Receive reading data When Xon off is selected for flow control A timeout error occurs if there is no response from the host computer within th
160. not turned OFF before the Memory Card is removed the Memory Card and the V530 R160 may be damaged Lz Refer to page 172 NOTICE S The C0 displayed on the screen while operations are in progress inside the Memory Card indicates the drive CHECK name of the Memory Card Creating Directories Directories can be created in the Memory Card and files can be stored in those directories It is easier to find files if separate directories are created for related files 1 a Insert the Memory Card 2 The MON monitor mode or RUN mode l Scn Vi OK 245me screen will be displayed Pra 3 Move the cursor to MON or RUN and press the ENT Key p The mode selections will be displayed A Scn AYY S elle 4 Select TOOL Freezet H V530 R160 Operation Manual suoljeiado pieg owanw EyNfeike 5 SECTION 6 Other Functions The TOOL mode selections will be displayed 5 Select Memory card mage data Jemory card 1 0 monitor Edit fi les The Copy file File operation Drive status menu will be displayed 6 Select File operation A list of files in the Memory Card root directory will be displayed File operation l Press the SHIFT ESC Keys ENT Select StESO Edit The edit menu will be displayed suoiesado pieg owanw LIIBER 8 Select Make directory V530 R160 164 Operation Manual SECTION 6 Other Functions The software keyboard will be displayed Make directory Input the dir
161. nserted 2 Make numerical settings for items enclosed in lt gt 3 Input the lt Footer gt at the end of a command 4 In a multi drop connection set the unit number 01 to 31 of the controller the command is to be sent to V530 R160 Operation Manual JEWAON VDej9zU jeas FeRNetkeE N 213 JEWHON FDejEzU ELIAS EeeNeytkeH s 214 SECTION 8 Communication with the Host 1 1 connection GL Function e Performs one reading Reading ends when the reading is correctly performed OK When the reading is not correctly performed NG reading continues to be per formed for the number of retries specified in the setting conditions fe a sow See Output Format LAA Refer to page 224 An error will occur if menu items are not registered GC Function e Performs continuous reading until the stop command SC is sent i LAs Refer to page 215 a o For See Output Format s LAs Refer to page 224 V530 R160 Operation Manual SECTION 8 Communication with the Host SC Function e Stops continuous reading RD Function e Outputs the latest reading data to the serial interface Polling Command e Jao om See Output Format me LAs Refer to page 224 An error will occur if reading has not been performed since the menu items were reg istered V530 R160 Operation Manual JEWION VOej9zU jeas FeRNTet keels 215 SECTION 8 Communi
162. nting screws to secure the connection F160 VP Parallel I O Cable 2 m Soo Wire color FG terminals gt SS Q Z DNS Marking DN Use an appropriate ground 100 Q max e Turn OFF the power to the V530 R160 before connecting or disconnecting cables Peripheral Nee devices can be damaged if connected or disconnected with the power supply turned ON e A cover is screwed onto the connector when the V530 R160 is shipped When not using the I O connector leave the cover in place to protect against dust dirt and static electricity O I 21 2424 94 YHnosy Buroauuog PAOIPEN V530 R160 56 Operation Manual SECTION 3 Connection to the Host Wire Marking Wire Marking A1 RESET Light Restarts the B1 COMIN Light Common for brown V530 R160 brown input signals A2 TRIGA Yellow Trigger input B2 DSA Yellow Do not use One shot reading A3 TRIGB Green Trigger input B3 TRIGC Green Trigger input Continuous Scene setting level trigger level trigger A4 TRIG D Gray Trigger input B4 Gray Do not use Scene set ting level trig ger ar peo wn ar poo am ns Gwen wn 8 Green fun A9 RUN Gray ON while in ERROR Gray ON when an RUN mode error has occurred A10 BUSY White ON during B10 GATE White ON for the set processing output time A11 OK NG Light Outputs read B11 COMOUT1_ Light Common for brown ing judge brown control signals ments See note aia 02 oreen umn er3
163. ntroller Match the communications specifications of the controller and the host in advance Command list 1 1 connection e Instructing operations at the controller These are the commands used to instruct the controller to perform operations such as reading or changing the scene oro oraa radno dente sata narea Pei pae Outputs reading data to the serial interface p 216 Polling with digit position specified Obtains the scene number of the currently displayed scene p 216 p 216 m Switches to the specified scene number p 217 e Saving and loading data These commands back up the data and saved images set at the controller in the host ass Loads the scene data from the host p 222 Saves the scene data to the host JEWHON 39gz43 U jeas PANOIEE N V530 R160 212 Operation Manual SECTION 8 Communication with the Host 1 N connection commands used in multi drop operation Performs one reading p 214 Outputs reading data to the serial interface Polling p 215 Obtains the scene number of the currently displayed scene p 223 Switches to the specified scene number Format The formats are explained in alphabetical order Input commands in ASCII code Characters can be input in either upper case or lower case Example e 1 1 connection s N Soene numbers lt Footer gt e Multi drop connection 1 N connection 1 Insert one space A blank box indicates that a space must be i
164. numbers The selected pattern number is indicated with a solid line frame 2 Press the ENT Key The Pattern settings selections will be displayed 3 Select Code settings The setting items will be displayed 4 Make the settings for each item 5 Select Register The setting will be registered and the screen in 3 will return SECTION 5 Setting Reading Conditions Pattern list Pattern Matrix size 22 Color BLE RAL rev OFF Corr 61 Prioritvitl Applied rate HAH ENT Select ESC End S ESC De Pattern registration Reference pattern search region symbol calor Black Correlation 6 Register Ry V530 R160 Operation Manual xuyewezea suon puog Hulpesy bulyjeg EeNelikerls xiuzeyeyeq suonipuog Hulpesy Huiyjes ENelimeels 10 SECTION 5 Setting Reading Conditions E Reference Pattern The registered pattern is displayed on the monitor screen and can be checked After performing pattern registration always compare the pattern with a reference and check if the finder pattern s gt has been registered correctly Select the pattern number of the pattern that you want to refer to on the Pattern list screen Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a solid line frame Press the ENT Key The Pattern settings selections will be displayed Select Reference pattern The Reference
165. ny occurrences ago the result occurred is displayed It is also indicated whether the result was Warning or NG 1 Select TrendMon tion A graph is displayed 2 Change the displayed NG result using Left Right Keys Left Key To display the previous result Right Key To display the next result 3 Press the ESC Key analyze the causes of NG results Warning transition An indication of the graph indi cates how many occurrences ago the relevant NG result oc curred Corr Sf Cont 51 The measured value and time of Time 1 37 29 occurrence are displayed settings Warning transi A Scen MESSET 1 Read DataMatrix TrendMon settings Object of mon Warning transition Display past warning record Warning transition LasttWarning Cont 1000 Corr 92 Cont 31 Time 15 37 29 The screen in 1 a will return V530 R160 Operation Manual xuyewezea SUO IPUOD Hulpesy Buipas PRIREN 125 SECTION 5 Setting Reading Conditions E Saving Reading Data Store Data to MemCard The reading results recorded in the trend monitor can be saved in a Memory Card Since the data is saved in CSV format it can be edited on a PC Data to be saved include statistical data the read data and times of occurrence when alarms and NG results occurred up to 1000 events and the reading results on the graph up to 1000 results When Store data to MemCard is turned ON a directory designated TRENDMON is
166. o a Memory Card and move to the screen for selecting load destinations I Refer to page 158 2 Select Load Memory card 3 If scene data or image data is being trans ferred select the desired scene number or memory number The screen for selecting files will be displayed 4 Select the file to be loaded Sy 9l CO indicates the drive name of the Mem r rd cHeck OY Card System data Scene No System data Load ACH IMAGE Memory 3 Memory 4 Memory 5 Memory B Memory T t Image data No oD B2 At al Her HT 29 V530 R160 Operation Manual e eq dn Bbulyjoeg LELOREN SECTION 6 Other Functions The confirmation message will be displayed Example Screener loading system dala 9 Select Execute System data Load Data will be loaded SYSDATS SYO Sustem data When loading has been completed the screen in 1 will return s A f Image data Load 00 35 Memory card is set the image data in the root directory of the Memory Ca Card 00 bmp to 35 bmp can be batch loaded to the controller CHECK e eq dn Bulyoeg Peeikerls V530 R160 162 Operation Manual SECTION 6 Other Functions Memory Card Operations The method for managing the files saved in the Memory Card and the method for stopping the power supply to the Memory Card are explained here Turn OFF the power supply to the Memory Card before removing the Memory Card If the power is
167. on e Do not install the V530 R160 immediately above signifi cant heat sources such as heaters transformers or large capacity resistors e Do not let the ambient operating temperature exceed 50 C 122 F J oa e Provide a forced air fan or air conditioning if the ambient a temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F Louver m Noise Resistance e Do not install the V530 R160 in a cabinet containing high voltage equipment e Do not install the V530 R160 within 200 mm of power cables Power Cable 200 mm min 200 mm min V530 R160 Component Installation and Handling E OMRON Components Be sure to use the Camera Camera Cable and Console designed for the V530 R160 a Refer to page 36 E Cameras and Cables Always turn OFF the power before connecting or disconnecting cameras or cables E Cameras The camera s case is connected to the O V line in the internal circuits Heed the following precau tions to prevent noise interference e Do not ground the Camera e Do not remove the base attached to the Camera e Do not remove the core attached to the V530 VS 2D Camera Cable V530 R160 10 Operation Manual INTRODUCTION E Video Monitor When using the recommended F150 M09 2D Heed the following precautions to prevent noise interference because the video monitor case is connected to the 0 V line in the internal circuits e Do not ground the Video Monitor e
168. on Manual 223 SECTION 8 Communication with the Host E Reading Data Output Format The following diagrams show the output format used when outputting reading data The data items in the dashed lines can be included or omitted from the output format e SYS Communication RS 232C 422 ee Refer to page 206 e Whether or not a header and FCS are appended e Which footer is chosen y e SYS Communication Data Output Settings LAs Refer to page 210 e Select whether or not to use the polling command to control the timing of reading data outputs e Select whether or not to include the number of digits of reading data 1 1 connection e When the reading is correctly performed lt Header gt lt Number of digits gt lt Reading data gt lt FCS gt lt Footer gt The data items in the dashed lines can be included or omitted from 7 the output format e When the reading is not correctly performed 1 N connection When using with multi drop e When the reading is correctly performed Unit number of the controller that outputs the reading data When the reading is not correctly performed JEWHON FDejs9zU jeas ERNeytkeE ls V530 R160 Operation Manual SECTION 8 Communication with the Host E FCS Calculation FCS is the result of taking the XOR for each byte between the header and footer 8 bits and con verting to 2 character ASC II code The FCS Frame Check Sequence can be attached to output data to i
169. onditions To delete a pattern 1 Select the pattern number of the pattern that you want to delete from the Pattern list screen Up Down Left Right Keys To move among pat Pattern list tern numbers t The selected pattern number is indicated with a solid line frame 2 Press the SHIFT ESC Keys Pattern Matrix size Axrl Color BLK R amp L rev OFF Corr BM PrioritviAl Applied rate PAH ENT Select ESO End StESC De The confirmation message will be displayed 3 Select Execute Delete Pattern 7 Execu tel The pattern is deleted and the screen in 1 will return V530 R160 Operation Manual xtuyejejyeq SUO IPUOD Hulpesy bulyjeg PRIREN SECTION 5 Setting Reading Conditions E Code Settings Set the conditions to apply in pattern searches Set the symbol color of the pattern being registered During teaching the judged symbol color is automatically set here Black white See note 1 What is Black amp White Reverse I p 281 Sec 10 Set whether or not Right amp Left reverse is to be executed for the pattern During teaching the judged execution or non execution of Right amp Left reverse is automatically set here OFF ON See note 2 2 What is Right amp Left Reverse Lz 9 281 Sec 10 Set the range of inclination of the pattern Values that reflect the permissible ranges for code direction and angle set at pattern registration are automatically set as the initial
170. onditions Startup Mode Use the following procedure to set the status when the power is turned ON If the V530 R160 is set to start in RUN mode for the scene where the desired reading conditions are registered reading of objects can be started by simply turning the power ON Startup scene Select the startup scene number Selection 0 to 9 Startup mode Select the startup mode Selection SET MON RUN Select the startup language Selection Japanese English The asterisk indicates the default setting 1 Go into SYS system mode and select Startup mode IE Refer to page 180 The Startup mode setting screen will be displayed 2 Startup scene send YF Change the settings MONY English Y 3 Select End The setting will be registered and the System mode screen will return V530 R160 Operation Manual SECTION 7 System Settings Using BUSY Signals Error Method The BUSY signal is a control signal used to show that the V530 R160 is busy processing The ON OFF timing of this BUSY signal is monitored at the host device to time communications The handling of the BUSY signal can be changed to create a smoother system E Input in the BUSY Status While reading processing is in progress while the BUSY signal is ON the controller will not read image data even if TRIG A is input Set whether or not the ERR signal is turned ON as notifica tion that the host has not accepted a trigger ERR ON
171. onitor the data is displayed in the colors indicated below S Corr Correlation e Red CHECK Cont Contrast Green 1 Enter RUN mode to perform readings A Scn A OK 36fms Trend Moni tor Through LataMatr ix Reading OK Success r EIRAS ELAI ELZA a EPA CA A graph is displayed xuyewezea suonipuos Hulpesy Buas PROIREN A Scen ATIY OK ams Trend Monitor Through K Press the SHIFT ENT Keys to clear the history data CHECK Corr gR Cont A Cont IABA DataMatrix Reading 118 0K 118 Success rate IPAs E1MACA FLA EIZA EIDA EPA V530 R160 122 Operation Manual SECTION 5 Setting Reading Conditions Rh RUN mode screen 9 he SHIFT Right or Left Keys to switch among the three types of screen CHECK 1 Trend Monitor A Scen AE OK T3Tms Trend Monitor Freeze 15 Corr 98 Cont 19 Cont 1800 OMRONABC Reading 145 OK 1H5 Success rate EIRA ELIA EleK a EIAHA Eo 2 Statistic Data A Scn Ae OK Yms Statistic Freezet 15 Corr Cont Max imam 99 6r Minimum 94 15 Average 95 55 Measure count 1H NG count lH Warning count lH OMRONABC Reading 105 Ck 1H5 Success rate LAMA E1RA A ELIA El xtA EIBACH EZAAiH 3 Detail Data A Scn AFR OK Yams Set Pattern No 2 bol color White R amp L Reverse OFF trix Size 14 14 Through ECC Level ECC2PA range of angle 175 185 Correlation 6f imeout 2AAA ber of retries 4 f Cel l 5 4 5 1 Pixel
172. or S each pattern registration You cannot register patterns consecutively without performing teaching T CHECK processing The ECC level is set automatically when the matrix size is selected 10 x 10 to 64 x 64 ECC200 8 x 18 to 16 x 48 9x9to 25x25 ECCO000 140 alo Q The object code can be read even if it is inclined A suoljei0do Buljjasg Bulpuejsispun FAIRER Set the range for the angle of inclination CHECK The wider the range the longer the processing time will be Example At 0 30 Reading is possible when the object is within the range 30 to 30 E Sled S z CHECK Z For the method of pattern registration when using QRCode Refer to page 129 Sec 5 V530 R160 Operation Manual 81 suoi esado Bulzyjosg Hulpueysispun PAN e tee SECTION 4 Basic Operations 1 Select 1 Read DataMatrix q1 To change the code to be read press Q SHIFT ESC Keys CHECK The initial screen for the DataMatrix reading will be displayed 2 Select Pattern settings The Pattern list will be displayed 3 Select the pattern number to be registered Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a solid line frame 4 Press the ENT Key to validate the setting The Pattern settings selections will be displayed 5 Select Pattern registration V530 R160 Operation Manual A Scn ASSET Select the Reading
173. pattern screen will be displayed Detailed information about the pattern will be dis played at the bottom of the screen 2 For information on detailed information about patterns refer to page 106 aul P ry In order to improve the accuracy of detec Y tion of the finder pattern a part of the timing CHECK pattern is also registered for the pattern Press the ESC Key to leave this screen The screen in 3 will return V530 R160 Operation Manual Pattern list Pattern i Matrix Size ANON Color BLK RRL rey OFF Corr 16H Prioritvilll Applied rate HAA ENT Select ESG End S E50 De Pattern registration Code settings eference Search region Reference pattern Pattern Matrix size Ax Color BLK R amp L rey OFF Corr 16A Prioritvilll Applied rate AAAs ENT End SECTION 5 Setting Reading Conditions E Search Region Specify the range within which the pattern search is to be conducted 1 Select the pattern number of the pattern that you want to set on the Pattern list screen Pattern st Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a lid line f l solid line frame o j r Size en Color BLE RAL rey OFF Corr 66 Priaritv Al Applied rate AAM Press the ENT Key ENT Select ESC End S ESC De A The Pattern settings selections will be displayed pa Select Search region Pattern registration Code settings Refere
174. peration Manual SECTION 8 Communication with the Host Connection Examples for Programmable Controller Host Link This is an example of connection when using a CS1H programmable controller made by OMRON E System Configuration V530 R160 tt RS 232C cable XW2Z 200T 2 m XW2Z 500T 5 m Camera WF Programmable Controller CPU unit CQM1H CPU Power supply CQM1 PA R I O unit C200H ID212 Ol a a Monitor Power supply Ol Controller E RS 232C Cable Wiring XW2Z 200T XW2Z 5S00T The maximum cable length is 15 m Controller Programmable Controller Pin Only use a shielded cable V530 R160 Operation Manual yu JSOH BOejI9 U jenos PWNekeETS 241 SECTION 8 Communication with the Host E Settings at the Programmable Controller Set the communications conditions of the host link unit of the programmable controller or the host link port built into the CPU unit For details on how to make the settings refer to the manual for the programmable controller Untrumber a Parity bits EVEN Stop bits E Settings at the Controller Communications Baud rate e specitications Data length The same settings as those of Refer to 7 the Programmable Controller ne page 233 Parity bits Stop bits Mode Host link DM Host link Read area es Refer to Begin read word page 233 Write area Begin write word yui JSOH BORj19 U ELIAS EWNeyikeEt
175. ply wired separately from inductive loads Use a power supply with the following specifications Condition Recommended model P Output current eae Manufacturer Model voltage 1 6 A min 20 4 to 26 4 VDC OMRON S82K 05024 S Use aDC power supply with safe extra low voltage circuits on the secondary side Ca If UL recognition is required use a UL class Il power supply CHECK OMRON V530 R160 Sa Oo BITT 0 24 VDC Keep the power supply cable as short as possible 10 m max y Cover the power supply with the Terminal Block Protection Cover Uncovered terminal blocks can Co cause electric shock CHECK Terminal Block Protection Cover Transparent V530 R160 Operation Manual punojs pue Ajddng J9Mm0d FAN ei RES 45 SECTION 2 Installation and Connections Cameras Lenses Lighting and Memory Cards This section provides additional information on cameras CCTV lenses lighting and Memory Cards Overview of Available Cameras The F150 SLC20 Camera with Intelligent Lighting is a camera dedicated to the V530 R160 and has a special lens and light already fitted The light and lens are contained in a single unit so installation is very simple Just mount the Camera at the proper distance from the measurement object and it is ready to use Field of vision and distance to object Model Field of Mounting Relationship between Cam Lighting precautions vision distance era and obj
176. ppropriate For a no protocol connection Normal p 206 Sec 8 For a host link connection Host link p 233 Sec 8 e When the 1 1 connection is made is the SYS Communication Multi p 209 Sec 8 drop setting OFF e Is the SYS Communication Data Output Setting Polling setting OFF p 210 Sec 8 Is the controller set to the RUN mode Q If there is no problem with these settings but proper communications cannot be established see A SECTION 9 Troubleshooting CHECK Z Refer to page 257 Sec 9 DOCL9 U ELIAS 94 YHno1U HulyoouUOD Feafeyike 5 V530 R160 60 Operation Manual Connector Connection SECTION 3 to the Host The V530 R160 s RS 232C 422 Connector is a D SUB female connector M2 6 The pin alloca tion is shown below O N O O N W A Ol E RS 422 Block Diagram Use a compatible connector Recommended Model 3 RD Re220 e Ronmo e f sonso o eno swaga SDB SD SDA SD RDB RD RDA RD OO ee o OMRON XM2A 0901 XM2S 0911 V530 R160 Operation Manual 9OPL9 U je S y YBno1y Buoauuog PALER SECTION 3 Connection to the Host Connection Examples E 1 1 Connection Personal Computer RS 232C cable XW2Z 200S V 2 m XW2Z 500S V 5 m V530 R160 Personal computer Cable Wiring XW2Z 200S V XW2Z 500S V The maximum cable length is 15 m V530 R160 Personal computer DOCL9 U ELIAS 94 YHnosU HuljoouUOD Feafeyi
177. r and take safety precautions before conducting inspections wee e Do not use thinners or benzene MANo kee DOUCUDJUILCI V530 R160 Operation Manual 263 METILEN SUOISUBWIG pue SUOI eEDID9dS SECTION 10 Appendix Specifications and Dimensions Controller V530 R160 Unit mm 12 60 Four M3 holes 56 Four M3 holes 60 12 with depth of 4 8 1 with depth of 4 8 153 115 min OTH MT ol aL ey TTI TH Ui H YHHH HETTA r g 92 Four M4 holes Four 10 2 dia with depth of 6 Supply voltage 20 4 to 26 4 VDC Current Current consumption 1 46A max A max Ca a resistance 20 MQ min between all a ae external terminals and GR terminal with internal surge absorber removed Dielectric strength 1 000 VAC 50 60 Hz between all DC external terminals and GR termi nal with internal surge absorber removed Noise resistance 2000 V rise time 5 ns pulse width 50 ns Burst continuation time 15 ms Period 300 ms Vibration resistance 10 Hz to 150 Hz half amplitude 0 35 mm maximum acceleration 50 m s2 10 times for 8 minutes each in 3 directions except for bottom surface mounting Specifications Shock resistance resistance 150 m s2 3 times each in 6 directions e temperature Operating 0 to 50 C Storage 25 to 65 C with no icing or condens
178. r to page 113 Applied rate Applied rate of the pattern l Number of times a pattern is used Applied rate AWA _ Total reads The maximum number of reads is the most recent 10000 To register a pattern again or register a new pattern select the pattern number and press ENT Key Ca and repeat the procedure from step 5 I CHECK Refer to page 131 V530 R160 Operation Manual 9PODNDH Suoij puoy BHulpesy Buas EANeieeETS 135 9PODNHO suonipuos GBulpesy Buas EANeieES 36 SECTION 5 Setting Reading Conditions To delete a pattern 1 a Select the pattern number of the pattern that you want to delete from the Pattern list Pattern list screen Up Down Left Right Keys To move among pat tern numbers The selected pattern number is indicated with a Pattern Version 1 Color Blk R amp L rev OFF Corr 16A Prioritv Al Applied rate MAAK Press the SHIFT ESC Keys ENT Select EsC End S ESC De solid line frame n The confirmation message will be displayed 3 Select Execute Delete Pattern The pattern is deleted and the screen in 1 will return V530 R160 Operation Manual SECTION 5 Setting Reading Conditions E Code Settings Set the conditions to apply in pattern searches Set the symbol color of the pattern being registered During teaching the judged symbol color is automatically set here Black White See note 1 What is Black amp White Reverse
179. rget Code Refer to page 79 Sec 4 step 2 Set Reading Conditions Performing Tests Refer to page 87 Sec 4 step 3 Perform Tests Starting Reading Refer to page 88 Sec 4 step 4 Start Reading V530 R160 Operation Manual SECTION 1 Outline Changing Reading Conditions Refer to page 112 Sec 5 Setting Reading Conditions DataMatrix Setting Reading Conditions Saving Reading Conditions Refer to page 90 Sec 4 step 5 Save Settings and Exit the V530 R160 Changing Items Displayed on the Monitor Refer to page 114 Sec 5 Setting Reading Conditions DataMatrix Display Settings Backing Up Data of Images Systems and Scenes Refer to page 149 Sec 6 Backing up Data Saving Setting Reading Data Practical Setting Operations Condition Setting for Each Model Refer to page 144 Sec 6 Changing Scenes Scene function Saving Reading History Data MO 4 jeuonesado PANOIEEN Refer to page 119 Sec 5 Setting Reading Conditions DataMatrix Trend Monitor Setting Setting Conditions Relating to the System Environment Refer to page 179 Sec 7 System Settings Setting the Communications Specifications of V530 R160 and I O Format Refer to page 191 Sec 8 Communication with the Host Using Memory Cards Refer to page 163 Sec 6 Memory Card Operations Copying or Clearing Reading Conditions Changing Setting Names Refer to page 144 Sec 6 Changing
180. ribes inserting a Memory Card and backing up settings data to the Memory Card Turn OFF the power supply to the Memory Card before removing the Memory Card NOTICE I Refer to page 172 E Saving Data to a Memory Card V530 R160 to Memory Card 1 a Insert the Memory Card L Sen 1 Vi OK 245ms 2 The MON monitor mode or RUN mode Freeze B screen will be displayed 3 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed j Scen AFR RR Sale SET 4 Select TOOL Freeze H e eq dn Bulyoeg LLTIRER V530 R160 158 Operation Manual p The data selections will be displayed Select the kind of data to be saved The destination selections for load and save will be displayed Select Save Memory card If scene data or image data is being trans ferred select the desired scene number or memory number A list of files in the Memory Card root directory will be displayed awit j CO indicates the drive name of the Memory ww CHECK ast ww CHECK SECTION 6 Other Functions 1 0 moni tor Load or Save the selected data system data Image cata Load Serial Load ser ial Save Serial o anaana kore aey ca Savel Memory cardi Load AA 25 Memory card Save MM 35 Memory cared For data other than For image data image data Scene No Image data No System data Save A A E i A To overwrite exist
181. roller TRIGA Unit number 00 Fixed Executes reading While the command is being executed the BUSY signal of the parallel I O interface is ON Writes data to Write Area Returns write completed response A timeout error occurs if there is no response within 5 seconds and it is assumed that the line is broken or the programmable controller is not working correctly An error message is displayed on the screen and the ERR signal of the parallel I O interface is turned ON ficient leeway An error will occur if the next input occurs before communications have been com pleted Porce Time the input of TRIG A considering the image processing time and data output time allowing suf NOTICE V530 R160 Operation Manual yu JSOH BOejI9 U jenos EWNekeETS 231 SECTION 8 Communication with the Host E Using TXD Instructions This is a method in which commands are not set in the Read Area but are actively sent from the programmable controller to the controller Set the Read Area to None Write Area Bik Controller Programmable Controller Unit number 00 Fixed Issue the TXD command Set 3 bytes for the number While the command is being executed the BUSY signal of the parallel I O interface is ON Writes data to the Write Area Returns write completed response END A timeout error occurs if there is no response within 5 seconds and it is assumed that the line is broken or the pro
182. rox 4 5 kg ip Cc Q O O eb Q o 49 pas eb cC 0 O ia ejimEL SUOISUBWIG pue suoeaizioads Performance Specifications V530 R160 72 Operation Manual SECTION 10 Appendix Memory Card F160 N64S S QM300 N128S General Specifications Unit mm 36 4 3 3 MEMORY CARD CompactFlash Ambient temperature Operating 0 to 60 C Storage 25 to 85 C with no icing or condensation Ambient humidity Operating storage 8 to 95 with no condensation Life expectancy 300 000 overwrite operations Approx 15g V530 R160 Operation Manual METILEN SUOISUBLIG pue suonesioadg 273 SECTION 10 Appendix ASCII Codes Data read with Normal commands of the serial interface is output in two characters of ASCII code The ASCII codes correspond to the following characters Example When the reading data is A 41 is output When the reading data is T 54 is output Most significant 4 bits O N a NO Awhea en eo N Least significant 4 bits tror elele fo ENK xsena oTa xme ekleo gt h fe x 8 lt e lo gt e z x z 0ln mojo gt eja im E z d El o E gt lt m Op m m Op Z w O J O w 0 1 6 e S B D a Xe ikeET SOPOD IOSV V530 R160 274 Operation Manual SECTION 10 Appendix FCS Check Program Examples BASIC E Calculation Examples for Sending FCS 100 atk CALCULATE FCS 0 110
183. s Freezel 1 Move the cursor to MON or RUN and press the ENT Key The mode selections will be displayed A Scn AYT OK 16fms SET Select SAVE Freeze 1 The confirmation message will be displayed H Scen A OK 16fms Select Execute Freeze 1 Setting data will be saved Never input the RESET signal or turn OFF the power while saving or loading Data may be lost and the V530 R160 may not operate properly the next time it is started NOTICE When saving has been completed the screen in 1 will return Turn OFF the power supply and exit the V530 R160 V530 R160 Operation Manual SECTION 5 Setting Reading Conditions Set the conditions for reading the code This section explains how to adjust the image so that the code is caught clearly by the Camera and the method for setting the Data Matrix and QRCode reading conditions l Adjusting the Image Image Adjust 92 l Setting Reading Conditions DataMatrix 104 l Setting Reading Conditions QRCode 129 N m O 4 e Z o U T To AJ D n 2 5 To O O 2 T V530 R160 Operation Manual SECTION 5 Setting Reading Conditions Adjusting the Image Image Adjust To ensure accurate and efficient reading adjust the image so that the code is caught clearly by the Camera a Within the same scene even if the code reading settings Read DataMatrix Read QRCode are changed Ca the settings relating to i
184. s Introduction Application Considerations Precautions for Correct Use Controller Installation Site Component Installation and Handling Confirming Package Contents Editor s Note Visual Aids Table of Contents Searching from the Menu Tree SECTION 1 Outline What is a 2 dimensional Code Reader Introduction to Functions Operational Flow SECTION 2 Installation and Connections Basic System Configuration Component Names and Functions Mounting the Controller DIN Track Mounting Rear Surface mounting Side Surface mounting Bottom Surface mounting Connecting Peripheral Devices Connecting a Console Connecting a Monitor Connecting a Camera Power Supply and Ground V530 R160 Operation Manual 10 12 14 16 22 25 26 28 32 35 36 38 39 39 40 41 42 43 43 43 43 44 Crimp Terminals and Cables 44 Ground Wiring 44 Wiring the Power Supply 45 Cameras Lenses Lighting and Memory Cards 46 Overview of Available Cameras ssseses s s s CCTV Lenses 47 Lighting 49 Memory Card 51 SECTION 3 Connection to the Host 53 Connecting through the Parallel I O 54 I O Terminal Connections eB I O Connector Connections 56 Internal Specifications 58 Connecting through the Serial Interface 60 Connector L Connection Examples 62 Connection gg SECTION 4 Basic Operations 67 Starting the Controller 68 Basic Knowledge of Operations sss s i s sSSSS 70 InputDevices o 70 Screen Di
185. s V530 R160 242 Operation Manual SECTION 8 Communication with the Host E Program Examples nN e This program inputs a One Shot Reading Command to the Programmable Controller s DM The V 530 R160 references this command and reads the data The reading data is written to the spec ified words in the Programmable Controller Set the reading conditions of the V530 R160 and set the reading mode to RUN mode Set the Start Reading Command in DM0100 of the Programmable Controller The V530 R160 reads codes sets the Write Flags in DM0110 and writes the reading data to DM words beginning with DM 0111 Check the write flag DM0110 at the Programmable Controller Check whether or not data has been written If data has been written the write flag changes from 0 lt gt F V530 R160 Operation Manual yu JSOH BOejI9 U jenos EWNekeETS 243 SECTION 8 Communication with the Host E Ladder Program Example any DIFU 013 W0 00 One shot readin W0 00 MOV 021 g H 0010 D0100 ait DIFU 013 Wo 01 W0 01 MOV 021 Changing scenes 1 0021 D0100 mi DIFU 013 Wo 02 Changing scenes 1 wo0 02 MOV 021 0022 D0100 e Example of ladder program error If a ladder like the one shown below has been set with the Read Area of the controller set to I O bit unit output settings are not possible Settings at the controller Begin read word 0100 Begin write word
186. s already passed the image is blurred and cannot be read Tact time A certain interval is necessary between reading objects during which the next trigger signal is not input This interval time is called Tact Time Example Processing time for reading 500 ms Line speed 30 m min 30 m min x 0 5 0 60 eco sec 0 25 m The distance moved in 500 ms is 0 25 m Therefore an interval allowing 0 25 m min of move ment is necessary Number of retries If reading is NG reading continues to be performed for the number of retries specified by the set ting conditions When reading moving objects reading may continue after the object has left the field of vision OJI e1ed PANOT KE K ME Refer to page 112 Sec 5 E Level Trigger Reading For timing input use TRIG B TRIG C and TRIG D Regardless of the displayed image through freeze a 33 3 ms max delay occurs before loading the image after a TRIG signal is input V530 R160 Operation Manual 201 SECTION 8 Communication with the Host Serial Interface Normal Communications with a host such as a personal computer or programmable controller are performed in no protocol format via the serial interface Set the SYS Communication RS 232C 422 mode to Normal LAN Refer to page 206 SET mode Command input is not accepted MON mode Command input is accepted but the reading results are not output to the serial interfac
187. sample patterns the light level in each area can be fine tuned if necessary Select the desired area with the Left Right Keys and adjust the area s light level with the Up Down Keys The following diagrams show the order in which the areas are selected with the Left Right Keys Po isnfpy obew abew y buysnipy CAILE N V530 R160 Operation Manual SECTION 5 Setting Reading Conditions 1 Select 0 Image Adjust Light control A Sen ASSSET sel Image Adjust Adjust the Intelligent Lighting The setting screen for Light control will be displayed Light control Lighting pattern 7 7 2 Switch the sample lighting pattern number jad using the SHIFT Left Right Keys lt For fine adjustment of light levels move to N the desired digit using the Right and Left CHECK Keys and adjust the light level using the Up and Down Keys SFT Samp le Segment T tLight volume 3 Press the ENT Key The setting will be registered and the screen in 1 will return V530 R160 Operation Manual isnf py ebew Hew y buysnipy LAVIRE N xuzewezea suonipuog Hulpesy Buas PROIREN SECTION 5 Setting Reading Conditions Setting Reading Conditions DataMatrix Set the reading conditions to suit the code of the reading object The explanation here deals with the settings for DataMatrix Pattern Settings A finder pattern image is registered in advanc
188. se steps to change other values AA 6 Minute Press the ENT Key Second Liedate Cancel The values will be set V530 R160 Operation Manual Inputting Characters This section explains how to input characters in SECTION 4 Basic Operations file names comments etc The software keyboard shown below is displayed on the screen where characters are input These characters can be input Deletes 1 character to the right of the cursor Deletes 1 character to the left of the cursor Switches between insert default overwrite Moves the cursor to the left gt Moves the cursor to the right 1 a Move the cursor to the character to be input 2 Press the ENT Key The character is set and the cursor moves one space to the right a Repeat these steps to input more characters 4 Once all required characters have been input move the cursor to END 5 Press the ENT Key The characters will be set END Ends character input cursor Cursor Make directory b Make directory L ENT Se lect V530 R160 Operation Manual suo eJado jo ahpajmouy oIseg FAIRER suo esado Bulzyjosg Bulpueysispup PAN eee 76 SECTION 4 Basic Operations Understanding Setting Operations This section explains how to set reading conditions using Menus and the basic steps before starting readings step 1 Select the Code and Capture the Image 1 Move the cursor to
189. settings Display settings TrendMon settings The setting items for reading condition setting will be displayed Auta pattern select OUFF Timeout PARA ms 3 Make the settings for each item Number ot retries OF Cancel 4 Select Register The setting will be registered and the screen in 2 will return V530 R160 Operation Manual SECTION 5 Setting Reading Conditions E Auto Pattern Select If multiple patterns are registered the controller references the patterns in sequence starting from pattern 0 and checks them by comparison against the read code If ON is set for this function the controller first references the pattern used immediately before then references the rest in order of diminishing frequency of use Auto pattern select OFF Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Referenced in the order Pattern O Pattern 1 Pattern 2 Priority 01 Priority 02 Priority 03 Auto pattern select ON ate it Pattern O Pattern 1 Pattern 2 Pattern 3 Pattern 4 Pattern frequency 2 times 10 times 5 times Pattern used 0 times of use immediately before for reading Referenced in the order Pattern 3 Pattern 1 Pattern 2 Pattern 0 Priority 01 Priority 02 Priority 03 Priority 04 The order of priority of the patterns can be confirmed on the Pattern list screen ww CHECK LZ Refer to pages 106 and 135 M 5 When the first reading starts
190. splays 71 Changing Options 73 Inputting Values 74 Inputting Characters 75 Understanding Setting Operations 76 Select the Code and Capture the Image 76 Set Reading Conditions 79 Entering the SET Mode 79 Selecting Shutter Speed 80 V530 R160 Operation Manual zZ Ps O Cc O O z V NOILOAS FE NOILOAS FZ NOILOAS FL NOILOAS Z NOILOAS F9 NOILOAS FG NOILOAS 17 INTRODUCTION Registering Models of Finder Pattern 81 Perform Tests 87 Start Reading 88 Save Settings and Exit the V530 R160 90 S o gt D SECTION 5 Setting Reading Conditions 91 Adjusting the Image Image Adjust 92 Switching Cameras 92 Shutter Speed 93 Filtering 94 Filtering Retry 96 BGS Levels 98 Light Control 100 Setting Reading Conditions DataMatrix 104 Pattern Settings 104 Reading Settings 112 Display Settings 114 Trend Monitor Settings 119 Setting Reading Conditions QRCode 129 Pattern Settings 129 Reading Settings 141 Display Settings 141 Trend Monitor Settings 141 SECTION 6 Other Functions 143 Changing Scenes Scene Function 144 Setting Reading Conditions for Different Codes Changing Scenes 144 Copying Reading Conditions 146 Initializing Reading Conditions Clearing Scenes 147 Adding Comments to Scenes 148 Backing Up Data 149 Backing Up to Flash Memory 150 V530 R160 18 Operation Manual Backing Up Data to a Computer Backing Up Data to a Memory Card M
191. ta toa Memory Card 158 Backing Up to Flash Memory 150 Basic Knowledge of Operations 70 Basic Screen Configuration 71 Basic System Configuration 36 BGS Levels 98 Bottom Surface mounting 42 Cable Wiring XW2Z 200S V XW2Z 500S V 62 Cable Wiring 1 RS 232C Connection be tween the Host and Link Adapter 64 Cable Wiring 2 RS 422 Connection be tween a Controller and Branching Link Adapter or between Branching Link Adapt er 65 Calculation Examples for Sending FCS 275 Camera 265 Camera Cable For F150 S1A 2D Camera 268 Camera Specifications 266 Camera with an Intelligent Lighting 265 Cameras 10 SECTION 10 Appendix Cameras and Cables 10 Cameras Lenses Lighting and Memory Cards 46 CCTV Lenses 47 Changing File Names 169 Changing Options 73 Changing Scenes Scene Function 144 Changing Test Character String and Echo Back 175 Checking File Properties 168 Checking I O Status with Host Devices I O Monitor 173 Checking the Version Version 189 Clean the Lens and LED indicators with a lens cleaning wipe or blow off dust with an aerosol air sprayer 263 Code Settings 108 137 Command list 212 237 Component Installation and Handling 10 Component Names and Functions 38 Conditions Settings 247 Confirming Package Contents 12 Connecting a Camera 43 Connecting a Console 43 Connecting a Monitor 43 Connecting Method 54 Connecting Peripheral Devices 43 Connecting through the Parallel I O 54 Connecting through the
192. tative if any of the following items are missing e V530 R160 2 Dimensional Code Reader Controller Bracket Qty 1 Screws M3x6 Qty 4 e Connector for I O Terminals Qty 1 Phoenix Contact model MC1 5 10 STF 3 5 AN AP WERERRARAY Leland rll TITIK DECOCOOOS iN V530 R160 12 Operation Manual e Ferrite Core for F150 VM 2D Monitor Cable Qty 1 e User s Manual this manual 2D Code Reader V530 R160E V530 R160EP USER S MANUAL Cat No Z169 E1 01 V530 R160 Operation Manual 13 zZ n ps O Cc O O z INTRODUCTION Editor s Note A O Cc O O Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Indicates information required to take full advantage of the functions and performance of als the product Incorrect application methods may result in the loss of damage or damage to the product Read and follow all precautionary information vo Q Indicates points that are important in using product functions or in application procedures CHECK Indicates where to find related information Indicates information helpful in operation V530 R160 14 Operation Manual MEMO V530 R160 Operation Manual 15 zZ ps eo Cc O a 2 z S U9 UO4 JO jqeL Beene 16 INTRODUCTION Table of Content
193. there are at least 5 pixels per cell IE Refer to pages 46 to 48 Sec 2 V530 R160 Operation Manual suoljei9do Buljyjes Bulpuejsispun FAIRER 83 suo esado Bulzyjosg Bulpueysispup PAN eee SECTION 4 Basic Operations What is a pixel E Refer to page 280 Sec 10 What is a cell I Refer to page 281 Sec 10 y 1 0 a Press the ENT Key to validate the setting v 1 1 a Specify the second end point and the third end point so that they fit the shape of the code First end pani ae 1 Second end point _ Third end point 1 2 a Press the ENT Key to validate the setting v The selections for the direction of the code will be displayed H Sen HSE 1 Read DataMatrix Freeze fA EE E 1 3 Select the direction of a code whose pattern is registered and confirm it by pressing ENT Key Select the direction of DataMatrix V530 R160 Operation Manual SECTION 4 Basic Operations The selections for the permissible angle range will be dis paves A Sen ASSET 1 Read DataMatrix Freezel H 14 Select the range of inclination for the code and press the ENT Key Example Selecting 45 when the direction of the code is 0 Set a range of inclination of 45 to 45 Select the range of angle hey Since widening the angle increases the time it takes to read the code set a range that is not too Co large but is sufficient CHECK The Pattern registration confirmation scre
194. ting from DM0200 000000 Sample ladder program 000001 Read command send program 0 01 tH e __ DIFU 13 50 00 Startup differential 50 00 000002 m GL command sent a a ee es ee 000003 Receive program AR8 06 000004 Clear DM200 to DM220 Stores reading data in order from DM200 000005 AR8 06 RS 232C port reception completed flag V530 R160 Operation Manual SECTION 8 Communication with the Host Serial Interface Host Link Communicates with a host such as a programmable controller via a serial interface in the host link format There is no need to set a communications program at the programmable controller side Set Host link for Mode at SYS Communication RS 232C 422 _ _ _ Refer to page 233 me es 9 Only a 1 1 connection can be used with the host link mode 1 N connections are not supported CHECK e SET mode Command input is not accepted e MON mode Command input is accepted but reading results are not output to the serial interface They are just confirmed on the monitor e RUN mode Possible to input commands and output the reading results A A When the host link mode is used if the power to the programmable controller is turned OFF the setting for Ca Mode at SYS Communication RS 232C 422 is automatically set to Normal CHECK V530 R160 Operation Manual yu JSOH BOejI9 U jenos EWNekeETS 229 yui JSOH BORJI9 U ELIAS PIIPER
195. ut while the TRIG B terminal is ON In the case of an NG not readable reading the NG signal is output when the TRIG B is turned OFF Switches to the scene set in the communications setting menu and executes reading Use this function when you want to automatically switch between scenes and read them for example when two cameras are connected Le ie Refer to page 192 Switches to the scene set in the communications setting menu and executes reading Use this function when you want to automatically switch between scenes and read them for example when two cameras are connected iZ ILA Refer to page 192 OJI lle1ed KLANTE R V530 R160 194 Operation Manual SECTION 8 Communication with the Host E Output Format Every time reading is executed a reading result is output Output only occurs in the RUN mode There is no output in the MON mode Signal Description OK NG O OK when 2 dimensional codes are read successfully The reading data is output to the host via the serial interface K NG NG when 2 dimensional codes are not read successfully Error codes are output to the host via the serial interface The initial status of the output signals is OFF However the signals may turn ON for approximately ame 0 5 seconds when the power is turned ON Take care with regard to signal input at the host Timing Charts E One Shot Reading Enter RUN mode Leave RUN mode OFF RUN ON OFF TRIGA ON
196. values If a mistake is made when setting the value for example with and it is automatically corrected 0 to 360 See note 3 Set the degree of similarity between the pattern and the read code When reading is executed the part with this value or higher is detected as the finder pattern 1 to 100 Default setting 60 See note 4 The asterisk indicates the default setting Note 1 Symbol color ue poe Black When black is printed on a white background Note 2 R amp L reverse White When white is printed on a black background OFF ON ir When reading is done ees When a transparent object such as from the front one of glass is read or a rear view of Rear face pa an object reflected in a mirror Front face reading face Front reading face face Note 3 Range of angle Example When the code direction is 0 and the permissible range of the angle is 30 30 30 is automati cally set Reading is possible within a range of inclination of 30 to 30 6e e G 30 O xuzyewezea suonipuos Hulpesy buljyjeg PROIREN Note 4 Correlation Example When the correlation value is 60 Pattern 0 Freeze 0 Freeze 1 Freeze 2 Correlation 96 Correlation 53 Correlation 26 Judgement OK Judgement NG Judgement NG V530 R160 108 Operation Manual 1 a Select the pattern number of the pattern that you want to set on the Pattern list screen Up Down Left Right Keys To move among pat tern
197. ve Command executed correctly MT Function e Reads the most recent read processing time fe w om Receive Command executed correctly lt Header gt lt Processing time gt lt Footer gt The 5 digit processing time 00000 to 99999 ms is returned if the command was executed correctly A value of 99999 will be returned if the actual processing time exceeds 99 999 ms A value of 00000 will be returned if the processing time could not be read Example A value of 00230 will be returned when the most recent processing time was 230 ms JEWHON FDejEzU ELIAS EeeNeytkeH s V530 R160 18 Operation Manual SECTION 8 Communication with the Host SV Function e Saves the system data and all of the scene data to the V530 R160 e s v Footer Receive Command executed correctly VR Function e Reads the system s version information a v A Footer Receive Command executed correctly Example version information V 530 R160 Ver1 00 2002 05 30 12 00 V530 R160 Operation Manual JEWAON SOej9zU jeas PANOIEE N 219 SECTION 8 Communication with the Host AL Function e Loads the system and scene data to the V530 R160 from the host fe a oom Receive Command executed correctly The data transfer is performed with XMODEM CRC or SUM or ZMODEM protocol S The XMODEM 1K protocol is not supported CHECK The V530 R160 sends the character string
198. ve list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM V530 R160 Operation Manual A O Cc O O j A O Cc O O Z INTRODUCTION PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS
199. ween the read code and the pattern is displayed This al lows you to detect changes in the status of the code OFF ON H Sen HESSET 21 Read DataMatrix Object of monitoring Set the alarm range for the correlation value If the cor relation value is less than or no higher than the value set the Warning indication on the screen is highlighted 0 to 100 Default setting 60 See note 1 Warning level 68 Contrast ONF Warning level 65 Select whether or not the status of the contrast be tween the read code and its background is displayed If the contrast is low reading is not reliable Adjust the lighting and the reading conditions OFF ON End Set the alarm range for contrast If the contrast is less than or no higher than this value The asterisk indicates the default setting the Warning indication on the screen is highlighted 0 to 100 Default setting 0 See note 1 Note 1 If the value is less than or no higher than the value set for the alarm range level the measured value and Warning on the screen are highlighted H Scn AF toms Trend Monitor Freezel 8 1AM Alarm range level If the measurement is less than or no higher than the set alarm range an alarm occurs xuzyewezea suonipuos Hulpesy buljyjeg PROIREN T E1MACA ELIA El2k 11 EISA H Beata s d M When an alarm occurs the ALARM signal of the parallel I O interface turns ON CHEC
200. when the V530 R160 is shipped When not using the serial interface leave the cap in place to protect against dust dirt and static electricity DOCL9 U ELIAS y YHnosU HuljoouUOD EAIEER V530 R160 66 Operation Manual SECTION 4 Basic Operations This section describes the basic menu operations x Starting the Controller l Basic Knowledge of Operations l Understanding Setting Operations Stepb Select the Code and Capture the Image SP2 Set Reading Conditions S D Perform Tests Step Start Reading SPD Save Settings and Exit the V530 R160 68 70 76 76 19 87 88 90 V530 R160 Operation Manual suoijeiodo siseg PAN lees 19 01 U05 y Bulyiels FAIRER SECTION 4 Basic Operations Starting the Controller Enter the controller s menu 1 Be sure that the basic system components have been connected correctly I Refer to page 36 Sec 2 Console 2 Turn ON the power supply on the monitor 3 Turn ON the power supply to the V530 R160 krag gt WV The Camera Monitor setting screen will be displayed Camera Mon i tar 4 When using Intelligent Lighting select LTC20 Intelli Light 4 Out of use Intelli Light 1 Out of use Honi tor Character color Eb color End V530 R160 Operation Manual SECTION 4 Basic Operations 5 Select the monitor type to be connected 6 When connecting a color monitor select Character color and BG color r Select End
201. y selecting the filter size 3 x 3 5 5 The asterisk indicates the default setting Example When Smoothing Filt 1 is done after Dilate processing Filtering EE S E SE E EE E gt etot e 06 0968468 FSO 9 04 After Dilate After Smoothing Q When this function is set ON the reading processing time is approximately 33 ms longer for one S filter CHECK 1 Select 0 Image Adjust Filtering retry A Sen ASET sel Image Adjust isnfpy obew Hew y buysnipy CALE N Set Filtering methods retried V530 R160 96 Operation Manual SECTION 5 Setting Reading Conditions The setting screen for Filtering retry will be dis played Filtering retry 2 Select the filtering method for Filt 1 3 Press the ENT Key Cance The filtering method will be saved Filtering retry 4 Set the filtering methods for Filt 2 to Filt 4 according to your requirements and then press the ENT Key 5 Select Register Register Cancel The setting will be registered and the screen in 1 will return isnf py ebew Hew ey buysnipy Leeks V530 R160 Operation Manual isnfpy obew Hew y buysnipy CAILE N SECTION 5 Setting Reading Conditions BGS Levels This function suppresses the object s background to stabilize reading eliminating noise and other disturbances Set the upper and lower limits of the BGS density while monitoring the image Densities lower than the set

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