Q-PACK 70, 90, 100, 120 M95
Contents
1. 11 9 preme L F 6 1 ji 5 5 4 ultikontakt 3 13 Sf DELL 02586 12 v DC GN P 32 10 COUPLING CHARTS continuation 10 1 2 Electrical chart ah l lt FEN m j 4 V5 V6 V7 v8 y WRAP SLOW CUT DOWN CUT UP WRAP FAST DUMP N FET oo gt z 2 20 2 22 23 1516 2 3 Ju Z if ZR SLADD 29 S ATT amp 29 31 NAR LIKA LANGT i ROD GUL 33 10 CHARTS contin 10 2 1 Hydraulic charts2. AA AA Ji AJON UIIA DA V HIO 30A 34 10 CHARTS cont 10 2 2 Hydraulic chart 0 8 SNIAVHO SN NLIN 8 OO AIW Ov338NO 1d HJO OTIVISNI 22920 330945 02 SHS uve 6 Ov 1 d NVTI3N TIV 332ASL W22 006 9T 31891 9 1 9103 10046 2115914 JO 1059 35
3. o horizontally ll id When the yellow side 140 cm should stop Ye OMNI horizontally follow directions 6 pipes 1 Remove front guard 2 Rotate table manually with button 95 until the yellow side stands horizontal ee 3 Adjust the sensor ring so that one of it s screw ring heads is placed as in picture Screw 4 Assemble guard Sensor 5mm To reset rotate table until green side stands horizontally and reset sensor ring as above 6 9 Set assembl of extra roller support Support rollers stored when notinuse EXTRAROLLER SUPPORT RH EXTRAROLLER SUPPORT LH Bale length 10 15 cm 23 6 FUNCTION continuation 6 10 Setting of overlap To adjustoverlap turn wheel A clock wise for increased overlap anti clock wise for decreased overlap NB Check that you achieved correct overlap at the corners on the bale For example if there is 5096 overlap at the corners it can be 75 on the sides Operator of the machine is always responsible for correct overlap 6 11 Setting of wrappingarm speed The speed of the wrapping arm is app 30 rpm when adjusted against the trigger unit basic setting To change the speed of the wrapping arm you need to change the setting on the trigger unit Contact your local dealer or Rekordverken Swedenfor information 6 12 Setting of plastic spool holder Adjust the plastic spool holder so that the plastic lays in the centre of t
4. 2 Support 16 Wheel 3 Electrical connection 17 Safety line 4 Hydraulic connection 18 Bracket safety line 5 Radio transmitter 19 Drive rotaion chain 6 Antenna 20 Drive wrapping arm 7 Warning light 21 Wrapping arm 8 Emergency brake 22 Plastic spool holder 9 Control box 23 Front guard Ih rh 10 Valve package 24 Rear guard Ih rh 11 Relay box 25 Machine no sign 12 Warning signal 26 Switch main remote controlled 13 Plastic stretcher 27 Safety net 14 Belt guide pulley 4 SAFETY REGULATIONS 4 1 Machine safety signs The machine works with a rotating Always use stop blocks under the Sharp knife Carefully read wrapping arm and is remote contro wheels before you disconnect the Placed at both user s manual led Don t stay inside the safety machine Placed at both wheels cut offs before taking the fence Placed on the rotations tables machine into 4 corners operation Always follow 4 2 Safety regulations when operating 22 ane nwa regulations Safet fence shall be placed as in picture Placed by the Safety fence is marking the machines risk area control box The machine is remote controled Never stay inside the risk area without first have disconnected the oil supply Beware ofthe rotating wrapping arm Always
5. Tube Plastic spool holder Plastic Knife Clutch 6 FUNCTION continuation pipes pipes 6 4 Wrapping Q Pack 70 1 bale o ole Wz80 cm 70 cm Lmax 180 cm 1 Check that the rotation table stops with green pipes horizontal V The table should be set for loading from behind according to instructions in chapter 6 6 Loading from side Rotate there after the wrapping arm manually until 3 6 0 0 the wrapping arms arrow stands in front of or passes the arrow on the front or rear guard If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping 2 Check that you selected the programme number that gives required number of wrapping layers 80 cm NB Only needed the first time E 3 _ Place the unwrapped bales between the yellow E _ pipes according to picture Otherwise there s tisk it may fall off in starting procedure 4 Stand away from Q Pack and then press button AUTO onthe remote control A II Warning lights and warning sound are activated 4 sec before the machine starts to wrap Check that the work area is free from people Q LIFT 90 before you start the machine 5 When the machine is finished wrapping the bale and the yellow warning light has stopped you can unload the wrapped bale gt If you run ou
6. 80 70 cm and a length up to 180 cm Round bales gt 120 Max bale package weight 750 kg Q PACK 90 is intended to wrap square shaped bales made of silage hay or straw with a quadratic cross section of 80 80 90 cm and a length up to 180 cm Round bales gt 140 Max bale package weight 750 kg Q PACK 100 is intended to wrap square shaped bales made of silage hay or straw with a quadratic cross section of 80 94 100 cm and a length up to 180 cm Round bales gt 140 cm Max bale package weight 750 kg Q PACK 120 is intended to wrap square shaped bales made of silage hay or straw with a quadratic cross section of 120 140 cm and a length up to 150 cm Round bales gt 160 Max bale package weight 1500 kg 2 3 Guarantee Guarantee is valid provided that the machine is maintained and operated according to the instructions in this manual Further guarantee is only valid if the machine is used to wrap silage hay or straw and is used under normal working conditions The supplier undertakes to change faulty parts during guarantee Guarantee is valid provided that original spare parts are used and that the machine is not modified in any way without approval For more information Rekordverken Sweden AB s guarantee conditions 4 3 MACHINE PARTS Right side 2 7 77 NN W 4 v 72246 22 2 il m wae a an HH A Left side 1 Tow eyelet 15 Rotation chain
7. connection Lights Trigger unit Filmoverlap Width of film Wrappingarm rotation speed Noise rating Colour code 525 425 cm without tow eyelet x 225 x 280 cm 230 cm without antenna 2250 kg 10 80 12 10L Air pressure 420 kPa Tow eyelet tow fork or trailer coupling 1 way pressure with free return 25 litre min 160 bar SHS 46 Plug 2 poles 12 0 cont current Trailer coupling 7 poles 12V Electrically guided hydraulic valves with bale counter and automatic wrapping cycle Automatic operation on machine or from remote control Can also be operated manually Stepless adjustable 500 or 750 mm Max 30 rpm 89 dB a by control box IKEA Gul nr 2 RAL 1028 NCS 0090Y20R 29 9 ACCESSORIES 9 1 Hydraulic aggregate Petrol Diesel Hydraulic aggregate that gives oil and electricity to Q Pack 9 2 Resetting kit With two switches the machine is set for loading from behind or from the side and also if you load the machine with green or yellow side up on the rotation table 9 3 Plastic spool hold for 750 mmplast To wrap with 750 mm width on the plastic film change 500 mmholders standard to 750 mm holders 9 4 Round bale kit Q Pack 120 achieve a good rotation of round bales with Q Pack 120 30 31 10 COUPLING CHARTS BROWN
8. 03 98 I EA Ottum 535 92 KVANUM Tel 46 511 701 00 Fax 46 511 700 07 REKORDVERKEN Sweden AB lt 2 2 lt 9 oc 6 gt Q PACK 70 90 100 120 M95 gt 2 INDEX Index Preface Dear customer Application Guarantee Machine parts Safety regulations Machine safety sign Safety regulations when operating Safety regulations when servicing Control box Control box Control box functions Transmitter Switch main remote control Emergency brake Bom Function Installation Loading unloading Placement Safety line Hydraulic connections Electrical connections Test running Assembling of plastic spool Operating rapping Q Pack 70 80 70 cm Wrapping Q Pack 90 80 90 cm Wrapping Q Pack 100 80 100 cm 2 bales Wrapping Q Pack 120 120 140 2 bales Wrapping Q Pack 120 120 70 cm 1 bale Wrapping Q Pack 120 90 60 cm 2 bales Wrapping Q Pack 120 120 90 cm 1 bale Wrapping Q Pack 120 120 80 cm 1 bale Operating manuall Setting of loading from side Setting of loading from behind Setting of table Setting assembling of extra roller support Setting of overlap Setting of wrapping arm speed Setting of plastic spool holder Setting of plastic pre stretching Setting of tow Setting of indicator Transportation Parking morc
9. Maintenance Changing of oil filter Tension of rotations chain Chain tension Ballrace sleeving tension Lubrication chart zr Troub Technical specification eshooting Accessories Hydraulic aggregate Resetting kit V Plastic spool holder for 750 mm plastic width Round bale kit Q Pack 120 Coupling charts Electrical chart part 1 Electrical chart part 2 Hydraulic chart part 1 Hydraulic chart part 2 99000 NNNNNNNN 0000o0o0googooooo oogoooogocoocoogooooogog KA PARP OOOOO9 BOD iaa Qus 2 PREFACE 4 REKORDVERKEN Sweden AB ttum S 535 92 KV NUM Tel 46 0 511 701 00 Fax 46 0 511 700 07 Machine type Serial no Year of manufacturing 2 1 Dear customer This book should be considered as a part of the machine A manual is produced so that 1 Operator should fully understand how the machine works 2 Operator and people near the machine should not risk injury 3 Operator should be able to operate the machine with maximum efficiency Be sure to read safety regulations To get the most out of your machine you have to maintain and operate it according to given instructions in this manual If there are any queries please contact your local dealer or contact us REKORDVERKEN Sweden AB 2 2 Application Q PACK 70 is intended to wrap square shaped bales made of silage hay or straw with a quadratic cross section of
10. START WHEN PRESSING ON CONCERN CONCERN Possible cause Possible cause Possible cause Possible cause Electric plugg not connected Emergency stop are in stop position Cabel beetwen electric plug and controlbox damaged Controlbox damaged MACHINE DOESN T START WHEN PRESSING AUTO ON TRANSMITTER Possible cause Possible cause Possible cause Possible cause Possible cause Possible cause Low current Radio transmitter damaged Low antenna earth or damaged antenna cabel Radiotransmitter damaged Switch main for remote control in position OFF Cabel beetwen receiver and controlbox damaged WRAPPINGARM ROTATE TO SLOW AND ERRORMESSAGE ARE GIVEN IN CONTROLBOX Possible cause Possible cause Possible cause Possible cause Possible cause Possible cause No hydraulic power to machine No current to V4 V8 Solenoid valve V4 V8 are stuck Dirt in restriction hole 1 1mm Hydraulic motor broken Belts slack CONCERN CUTTING CYLINDERS DOESN T GOES UP AND OR DOWN Possible cause current to solenoid valve V6 V5 Possible cause Solenoid valve V6 V5 are stuck CONCERN ERROR MESSAGE 99 02 BUT WRAPPING ARM TURNS WITH CORRECT SPEED Possible cause Distance beetwen sensor and wrapping arm not correct Possible cause Sensor are wet 28 8 TECHNICAL SPECIFICATIONS Length x Width x Height Weight Tyre dimension Tractor coupling Tractor hydraulic Hydraulic oil type Electrical
11. a is free from people before you start the machine Check that both rollers plastic fastens in the starting procedure If not stop the machine at once Otherwise the upper bale will fall of the Q LIFT 120 machine when balerotation starts 5 When the machine is finished wrapping the bale and the yellow warning light has stopped you can unload the wrapped bale If you run out of plastic during wrapping follow gt instructions in chapter 6 5 Operating manually Q LIFT 120 15 6 FUNCTION continuation 6 4 Operating 6 4 4 Wrapping Q Pack 120 2 bales Claas Quadrant 1200 Welger D6000 Wz120 cm 140 cm Lmax 150 cm 1 2 3 4 the 5 Check that the rotation table stops with green pipes horizontal V The table should be set for loading from behind according to instructions in chapter 6 7 Loading from behind Rotate there after the wrapping arm manually until the wrapping arms arrow stands in front of or passes the arrow on the rotation tables side If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping Check that you select the programme number that gives required number of wrapping layers NB Only needed the first time Place the unwrapped bales between the yellow pipes according to picture Otherwise there s a risk may fall off in starting procedure Stand away from Q Pack and then press b
12. achine should be on level ground a ln The picture shows how you can place the machine to get highest possible capacity 6 1 3 Safety line Remove safety fence from hooks on the rotation tables VA sides and rear guide spool Pull out the 4 poles and put up a safety pen Check that they are tightlyLITed with the springLITs and that the wrapping arm can rotate inside the safety pen Work area 6 1 4 Hydraulic connections Clean and connect hoses to pressure outlet Min 160 Bar and free return Max 1 bar Check the type of hydraulic system on your tractor For closed system position John Deere For open system position Others Risk of damage on the tractor hydaulic system if wrong 22 setting is done JOHN During operating the oil temperature must not be OTHERS DEERE above 60 Risk that the hydraulic components be seriously damaged 1 6 FUNCTION continuation 6 1 5 Electrical connecting Connect plug to 12V DC continuous current Connection to other type of current for example alter nating current will disturb and or damage the electrical system Press button ON on control box If the display doesn t work check that pole is in the centre of the plug Check available current voltage VOLT meter For smooth operating voltage should not exceed 11 5 V when tractor or hy
13. are stored in the front on the safety net If the machine is parked inside with a limited ceiling height both warning light and antenna can be folded towards the side by loosing both handles Sensor 5 7 mm ParkingLIT 7 MAINTENANCE 7 1 Changing of oil filter Every thousand bales check the filter indicator on the pressure filter At red signal the filter should be changed At a check the oil should circulate through the valve block and reach operation temperature On John Deere tractors the cutting rams should be operated up and down when control is being carried out NB Don t stand inside the safety cage when checking is done When changing unscrew the filter 7 2 Tensioning of rotation chain It s important that the rotation chain is tight If it s not tight the bale can rotate jerkily and the plastic overlap will not be exact Do not overtighten As a guide the chain should rest on the lower guide rail 7 3 Chain tension Check tension ondrive driving chain every 500 hundred bales 7 4 Ballrace sleeving tension Check belt tension every 500 hundred bales Tighten belt 1 Loosen socket head cap screw 1 2 Tighten belt with bolt 2 3 Tighten socket head cap screw 1 Change of belt Loosen belt tension as much as possible Change belt Indicator Filter Pressure o
14. arning sound are activated 4 Q LIFT 120 sec before the machine starts to wrap a Check that the work area is clear before you start the machine 5 When the machine is finished wrapping the bale 90cm and the yellow warning light has stopped you can unload the wrapped bale If you run out of plastic during wrapping follow instructions in chapter 6 5 Operating manually Q LIFT 120 19 6 FUNCTION continuation 140 cm 6 4 8 Wrapping Q Pack 120 1 bale ete Wz120 80 cm Lmax 140 cm Yellow side 6 pipes 1 Check that the rotation table stops with yellow pipes horizontal 1 The table should be set for loading from behind according to instructions in chapter 6 7 Loading from behind Rotate there after the wrapping arm manually until 1 D 0 0 the wrapping arms arrow stands in front of or passes the arrow on the rotations table side If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping 2 Check that you select the programme number that gives required number of wrapping layers 140 cm NB Only needed the first time 3 Assemble the 4 extra roller support with a distance of 90 95 cm between them See chapter e 6 9 Assembling of extra roller support o and set the table for yellow side when loading see chapter 6 8 Setting of table Place the unwrapped bale between the green pipes according to pictur
15. d the yellow warning light has stopped you can unload the wrapped bale If you run out of plastic during wrapping follow instructions in chapter 6 5 Operating manually Q LIFT 90 14 6 FUNCTION continuation 6 4 Operating 6 4 3 Wrapping Q Pack 100 2 bales Yellowpipes Greenpipes Claas Quadrant 1100 oCeeceee o ole W 80 cm 100 Lmax 180 cm 1 Check that the rotation table stops with green pipes horizontal 1 The table should be set for loading from behind according to instructions in chapter 6 7 Loading from behind Rotate there after the wrapping arm manually until 3 O 0 0 the wrapping arms arrow stands front of or passes the arrow on the rotation tables side If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping 2 Check that you select the programme number that gives required number of wrapping layers 80 cm NB Only needed the first time 5 z e 3 Place the unwrapped bales between the yellow sad 9 D 1 310 pipes according to picture Otherwise there s a gt o 2 5 risk it may fall off in starting procedure SAM EU ay from Q Pack and then press button AUTO on the remote control Warning lights and warning sound are activated 4 sec before the machine starts to wrap gt lt Check that the work are
16. draulic system is operating Pull the plug when operating is finished 6 2 Testrunning Remove parking brake which is placed above the front wrapping arm Start tractor and check that connections and tubes are tight Tolearn the functions you should run the machine without bale and plastic film according to instructions in chapter 6 4 Operating 6 3 Assembling of plastic spool Disconnect the oil supply from the tractor Changing of plastic spool should be done standing on flat ground either behind or beside the machine Clean hands and plastic spool from grease so you have a good grip of the plastic spool Clasp plastic spool brake Lock break by turning the springLIT Make sure you are standing steady Push the plastic spool against the upper spring loaded cone then put the spool down against the lower cone Wire plastic according to picture view from above Turn back springLIT Pull back brake against plastic spool Upper cone will now by aLIT plate Check that plastic spool is steady in upper and lower cone and notremovable Fasten plastic in plastic clamp on the cutting cylinder according to picture or in the string on the bale thefirst time Follow manufacturers recommendations NB Plastic should not be fastened around the cylinder bar it can be drawn into the hydraulic system Parkingbrake Z 1 Lock plate Uppercone Lowercone Tube SpringLIT
17. e Otherwise there s a risk it may fall off in starting procedure Yellow side 6 pipes 80 cm Roller 4 Stand away from Q Pack and then press button support AUTO on the remote control EE Warning lights and warning sound are activated 4 sec before the machine starts to wrap Q LIFT 120 Check that the work area is clear before you wawa start the machine 5 When the machine is finished wrapping the bale and the yellow warning light has stopped you can 80 cm unload the wrapped bale If you run out of plastic during wrapping follow gt instructions in chapter 6 5 Operating manually Q LIFT 120 20 6 FUNCTION continuation 6 5 Operating manually If you run out of plastic film during automatic wrapping and you have stopped the wrapping finish it by manual control After assembling new plastic spools use manual wrapping Follow directions 1 Continue wrapping by pressing button 9 2 Stop manual wrapping when selected layers plastic film are on and the bale stands in a Cutting bar horizontal position as when the wrapping started NB Make sure correct colour on the rollers are upwards when manual wrapping is stopped 3 Put cutting cylinders in top position with Plasticfilm button 17 4 Move the wrapping arm in rotations directions so that the plastic film is against the cutting bar by the cylind
18. e signals from a transmit ter with switches in the same position as the transmitter The machine can t be started with signals from a carphone communication radio or such 5 3 Switch main remote control Switch to be able choose automatic wrapping from transmitter Placed above control box 5 4 Emergency break The machine is equipped with one emergency break which is placed in the middle of the safety net 10 6 6 1 Installation L 3350 mm 2 pcs 6 1 1 Loading Unloading Lifting points for straps Place 2 straps around the towbar and2 straps around wheel shafts Lifting points for fork trucks The machine is also i provided with a clamp so you can lift it with a truck N Lifting points are marked in the picture NB Place the lifting fork as near the tyre as possible Clamp Truck forks length should be at least 1800 mm Lashing point FA Unwrapped bales Wrapped bales Lashing point The machine have 3 lashing points on each wheel shaft and the towbar 6 1 2 Placement For personal safety and highest possible capacity place the machine in a flat open area For best function the m
19. er and that the wrapping arm arrow stands in front of either the arrow on the guard or the arrow on the sideof the rotations table Cylinder depending on if you are loading from side ore behind 5 Thereafter in bottom position with button 5 6 Now you can continue automatic wrapping NB The control box does not remember number of layers left to wrap when wrapping was stopped 21 Do 6 MASKINENS FUNKTION forts When loading is done from the side the cutting hydraulic cylinders and the sensor for the wrapping arm should be placed on following positions Cutting cylinder position when loading from side Bothsides Sensors position when loading from Parking position Centreline wrapping arm Arrows should stand in frontofeachother 6 7 Setting of loading from behind When loading is done from behind the cutting hydraulic cylinders and the sensor for the wrapping arm should be placed in following positions 9 Centreline BEHIND Cutting cylinders position whenloading is done from behind Bothsides Cutting is rotated so that Arrows should standin plasticis cutoff front ofeach other Sensor position when loading is done from behind 22 6 FUNCTIONS continuation 6 8 Setting of table 140cm The machine isadjusted in the factory so that the green side 120 cm on rotation table stops e
20. he bale Check that the plastic doesn t scrape on the knife to the cutter 6 13 Setting of plastic pre stretching To increase the stretch of the plastic turn the stretcher anti clockwise screw the screw by the stretcher clockwise To reduce the stretch do it the opposite ay Plastic spool brake kan be adjusted with it S upper bolt Tighten spring harder if more stretch is required The stretch should be 70 Operator of the machine is always responsible for correct stretching 9 520 O 2 rpm TFT ALI v Plastic stretcher Plastic spool brake 6 FUNCTION continuation 6 14 Setting of tow For best function set the machine in a horizontal posi tion 6 15 Setting of indicator The sensor range for the sensor ring screws and wrapping arm should be 5 7 mm When the sensors diode shines when the current is connected the sensor gets the signal Check that wrapping arms sensor gets a signal from both wrapping arms 6 16 Transportation Assemble parkingLIT above the wrapping arms front arm Push in the 4 poles round the machine and check that they are tightlyLITed with the springLITs Hang up safety lines on the hooks by the table sides and around the rear guide roller 6 17 Parking When the machine is stored place both stop blocks under the wheel so that the machine can t start to roll Stop blocks
21. il filter Placed under the safety hood Upper guide rail The chain shouldrest on the lower guide rail Chain Rotations chain wheel The chain should notrest on the lower guide rails end bending Runner Tensionchain wheel a Chain wheel rotation table Chain wheel Viewfrom hydraulic motor behind View from above e Break roller Stretch Drivingpulley Hydraulicmotor 7 MAINTENANCE continuation 7 5 Lubrication chart W Lj p s N pru LZ DT 77113 LI Pos Name Qty nipples Type of oil Interval Comment 1 Rotation chain rollers oil 1 time day Very important 2 Driving chain oil 500 bales 3 Bearing rot chain 4 grease 500 bales 4 Plastic stretcher 4 grease lithium based 500 bales Max 1 shot 5 Ball race sleeving 4 grease 1 time year Located under the mach 6 Toweyelet 1 grease 1 time year 7 Springloaded plastic cone shaft oil 1 time week 8 SpringLIT 5 oil 1 time week 7 6 Storage After the season is over clean and grease the machine Push cutting cylinders to bottom to avoid rust Assemble dust covers on bayonet couplings The machine should be stored indoors out of season Remove the contol box cabinet at the flexible lead connector and store it indoors in warm dry conditions The radio sensor should also be stored indoors 27 CONCERN CONTROLBOX DOESN T
22. keep children away from the machine The transmitters range is maximum 40 m with a new battery in an open area The machine should therefore be placed so that N when you operate it you never are outside the Risk area transmitters range and that you have it well in sight at alla times This is to be able to stop the machine in an emergency Check that no one is inside the risk area when you start the machine Always use ear protection when operating 4 3 Safety regulations when service Before maintenance work is started cut the oil feed from the tractor or hydraulic system Before welding disconnect all magnets on the valve package this is to protect the electrical equipment 5 CONTROL BOX 5 1 Control box 36 00 9 PROGRAMME BALE gt 5 6 3 4 1 6 Manual wrapping 2 Off 7 Setting bale counter to zero 3 Cut off manual up 8 Increasing no of plasic layers no of links 4 Cut off manual down 9 Decreasing no of plastic layers no of links 5 Automatic wrapping 10 Display 5 CONTROL BOX continuation 5 1 1 Control box functions Setting of programme number Press buttons or No of plastic layersQ PACK 70 90 100 120 at 50 overlap overthe bale corner 4 layers 24 26 10 6 layers 36 39 15 8 layers 48 52 20 If for example 15 is chosen on Q pack 120 will the bale rotate 1 5 rotations The con
23. n to the bale when you start wrapping 2 Check that you select the programme number that gives required number of wrapping layers 120cm NB Only needed the first time 3i Assemble the 4 extra roller support with distafice of 80 85 cm between them See chapter 6 9 Assembling of extra roller support Place the unwrapped bales between the yellow m pipes according to picture Otherwise there s a risk it may fall off in starting procedure 70cm Roller zoe p 4 Stand away from Q Pack and then press button AUTO on the remote control Q LIFT 120 Warning lights and warning sound are activated 4 sec before the machine starts to wrap Check that the work area is free from people before you start the machine 8 140cm Green side 5 pipes 5 When the machine is finished wrapping the bale 70cm and the yellow warning light has stopped you can unload the wrapped bale gt If you run out of plastic during wrapping follow instructions in chapter 6 5 Operating manually Q LIFT 120 17 6 FUNCTION continuation 140cm 6 4 6 Wrapping Q Pack 120 2 bales ete New Holland 01000 90 cm 60 cm Lmax 140 cm Yellowside 6 pipes 1 Check that the rotation table stops with yellow pipes horizontal The table should be set for loading from side according to instructions in chapter 6 6 Loading from side Rotate there after the wra
24. pping arm manually until 1 5 0 0 the wrapping arms arrow stands in front of or passes the arrow on the front or rear guard If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping 2 Check that you select the programme number that gives required number of wrapping layers 140cm NB Only needed the first time 2 NO 3 Assemble the 4 extra roller support with a amp distance of 100 105 cm between them See o9 9 906 chapter 6 9 Assembling of extra roller Q LIFT 120 support Yell and set the table for yellow side when loading see chapter 6 8 Setting of table Place the unwrapped bale between the green pipes according to picture Otherwise there s a Upper bale risk it may fall off in starting procedure Roller Je e 4 Stand away from Q Pack and then press button Q LIFT 120 AUTO on the remote control Warning lights and warning sound are activated 4 sec before the machine starts to wrap Check that the work area is free from people before you start the machine Check that both rollers plastic fastens in the starting procedure If not stop the machine at once Otherwise the upper bale will fall off the machine when bale rotation starts Q LIFT 120 5 When the machine is finished wrapping the bale and the yellow warning light has stopped you can unload the wrapped bale If you
25. run out of plastic during wrapping follow instructions in chapter 6 5 Operating manually 18 6 FUNCTION continuation 140 cm 6 4 7 Wrapping Q Pack 120 1 bale ete ee Fiat Hesston 4880 New Holland D1210 W 120 cm H 90 cm Lmax 140 cm Yellow side 6 pipes 1 Check that the rotation table stops with yellow pipes horizontal U The table should be set for loading from behind according to instructions in chapter 6 7 Loading from behind Rotate there after the wrapping arm manually until 1 5 0 0 the wrapping arms arrow stands in front of or u passes the arrow on the rotations table side Ifthe wrapping arm is not located in this position the plastic film will not fasten to the bale when you startwrapping 2 Check that you select the programme number that gives required number of wrapping layers 140 NB Only needed the first time 20cm 3 Assemble the 4 extra roller support with a U t distance of 100 105 cm between them See chapter 6 9 Assembling of extra roller support et the table for yellow side when loading chapter 6 8 Setting of table Place the unwrapped bale between the green i cording to picture Otherwise there s a risk it may fall off in starting procedure eo Yellow side 6 pipes 90cm Roller support 4 Stand away from Q Pack and then press button E AUTO on the remote control Warning lights and w
26. t of plastic during wrapping follow instructions in chapter 6 5 Operating manually Q LIFT 90 13 6 FUNCTION continuation 6 4 Operating Yellow Green pipes pipes 6 4 2 Wrapping Q Pack 90 1 bale Fiat Hesston 4860 New Holland oCeeeeee o Wz80 cm Hz90 cm Lmaxz180 cm 1 Check that the rotation table stops with green pipes horizontal V The table should be set for loading from behind according to instructions in chapter 6 6 Loading from side Rotate there after the wrapping arm manually until 3 O 0 0 the wrapping arms arrow stands in front of or passes the arrow the front or rear guard If the wrapping arm is not located in this position the plastic film will not fasten to the bale when you start wrapping 2 Check that you selected the programme number that gives required number of wrapping layers 80 cm NB Only needed the first time AE A 3 Place the unwrapped bales between the yellow 3 o 9 pipes according to picture Otherwise there s pH m SCR risk it may fall off in starting procedure s lt 4 Stand away from Q Pack and then press button AUTO on the remote control II Warning lights and warning sound are activated 4 sec before the machine starts to wrap Check that the work area is free from people Q LIFT 90 before you start the machine 5 When the machine is finished wrapping the bale an
27. trol box counts the numbers of chain links on the big chain and not the number of rotations on the wrapping arm Setting of bale counter to zero Press button Bale reset Automatic wrapping Press button Auto Manual wrapping Press button 1 Manual plastic cut off Press button ft thereafter Voltmeter 1 Turn off trigger unit 2 Press and keep down and thereafter press Now the voltage is shown in the display For smooth operation the voltage should not be below 11 5 V when tractor or hydraulic aggregate is running To return to operating mode press STOP thereafter ON Total number of bales produced 1 Turn off trigger unit 2 Press and keep down ft Now the total number of bales produced is shown To return to operating mode press STOP thereafter ON Error messages The display shows 99 01 speed has been exceeded The display shows 99 02 Wrapping arm is prevented from rotating The display shows 99 03 Rotation chain is prevented from rotating To return to operating mode press STOP thereafter ON Single or double bale programme 1 Turn off control box 2 Press and keep down 2 and ON The display now shows 01 01 for single bale alt 01 02 f r double bale Shift with buttons and To return to operating mode press STOP thereafter ON Interval function Interval function will be achived by pressing Auto in lo
28. utton AUTO on the remote control Warning lights and warning sound are activated 4 sec before the machine starts to wrap Check that the work area is free from people before you start the machine Check that both rollers plastic fastens in the starting procedure If not stop the machine at once Otherwise the upper bale will fall of machine when balerotation starts When the machine is finished wrapping the bale and the yellow warning light has stopped you can unload the wrapped bale If you run out of plastic during wrapping follow instructions in chapter 6 5 Operating manually 16 120cm 0000 Green side 5 pipes 15 00 PROGRAMME BALE 120cm 5 Green side 5 pipes gt lt Q LIFT 120 Q LIFT 120 fe 6 FUNCTION continuation 120cm 6 4 5 Wrapping Q Pack 120 1 bale Claas Quadrant 1200 Welger 06000 W 120 cm 70 Lmax 140 cm Green side 5 pipes 1 Check that the rotation table stops with green pipes horizontal V The table should be set for loading from behind according to instructions in chapter 6 7 Loading from behind Rotate there after the wrapping arm manually until 1 5 0 0 the wrapping arms arrow stands in front of or passes the arrow on the rotation tables side If the wrapping arm is not located in this position the plastic film will not faste
29. wspeed plastic realease sequence or in highspeed sequence The machine will be restarted by pressing Auto on controlbox one more time at least 4 sek 8 Factory defaults settings Time Sek 10 10 00 Delay of signal from table sensor 20 04 Plastic relaese 30 55 Cutting cylinder up 40 55 Cutting cylinder down 50 60 Speed limiter on plastic arm Maximum 60 pulses 30 turns by minut 60 99 Maximum time in sek between 2 ex signals from table sensor on high speed 70 80 Maximum time in sek between 2 ex signals from plastic arm on low and high speed 80 02 Quantity of pulses from wrapping arm before cutting cylinder rises To change factory defaults do like this a Put of controlbox b Press and hold Cut down and Cut up at the same time you press On Now you are in setting mode c Change between Time 10 80 by pressing balereset and change times by pressing och d To go from setting mode to normal mode press Stop then On 5 CONTROL BOX continuation 5 2 Transmitter Is used for remote control of Q Pack Q Pack Range 40 m with a new battery in an open area Battery 9 0 V Start button Starts automatic wrapping Stop button Emergency stops the machine Restart must be done from the control box The transmitter sends a coded signal Setting of the code is decided by the position of the ten switches The 02615 radio receiver will only recognis
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