Automatic Sliding Door
Contents
1. Upper lock Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 3 Adjust the sliding door guides parts on the sliding door See pictures Page 31 Power Door amp Step PowerDoorAndStep com 888 928 8000 ASD Automatic Sliding Door Cha e Emergency door opening kit PN 111 03 013 an Page 32 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Front min 1000mm Page 33 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Gear motor ASSY XO Nut 6 ST NA x_Internal emergency handle Emergency door KIT 111 03 013 Bracket 128 03 013A Emergency door handle 111 03 0131 ee Or Socket head M5X16 Emergency handle cover 151 03 131 Page 34 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Figure1 To install the cable Insert the cable into the hole see figure 2 fasten nuts M6 Page 35 CRAFTER Mercedes Sprinter Automatic Sliding Door E Door amp PowerDoorAndStep com 888 928 8000 Power Step Clamping lug Washe2. Flat Head Screw M6X20 632 06 020 1 Emergency Handle 128 05 012 ANW je iN aa 0 A Aaa S AIN WIN SIN SSA DIO O e IN A A Page 21 Parts List Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Cancel the lower latch Page 22 Cable Diagram Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 in i i Figure 1 Remove original step Figure 2 Make marks position lower roller ASSY screws Figure 5 before disassembling Figure 6 Page 23 Lock Actuator ASSY installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Figure 3 Cable strap 150mm 125 10 014 Figure 4 Cancel the lower latch Page 24 Lock Actuator ASSY installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 ASD MB Sprinter Original Door latches mechanism amp operation with handles gt 160 15 301 ITEM NO PART NUMBER DESCRIPTION QTY 1 111 15 301 MB Sprinter locker bracket ASSY 1 2 646 08 020 Phillips screw 6x3 8 1 3 125 10 016 Cable strap 100mm 3 4 125 10 014 Cable strap 150mm 2 5
3. 125 10 005 Plastic clamp UC 2 3 8 1 6 601 06 006 Hex flange nut M6 DIN 6923 2 7 632 06 016 Hex cap screw M6x15 2 MB Sprinter lockers ASSY 111 15 301 ITEM NO PART NUMBER DESCRIPTION QTY 1 128 15 301 Actuator bracket 1 2 110 01 006 10 Lock actuator ASSY 1 3 128 15 203 Cables adapter 1 4 128 36 309 V363 V408 Lock Actuator arm 1 5 Philips cross Screw 4 2 3 6 110 11 006 Actuator ASSY 1 7 647 11 046 Philips cross screw 4 5 8 1 8 632 04 016 Hex bolt M4x16 DIN933 1 9 602 02 004 Lock nut M4 DIN985 1 Page 25 Lock Actuator ASSY installation Power Door amp Step CRAFTER Mercedes Sprinter Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Pull off door latch mechanism Disconnect inner door handle cable Figure 1 Figure 2 Connect inner door handle cable to the new position Drill 6 5 mm two holes Figure 3 Figure 4 Figure 6 Figure 7 Page 26 Lock Actuator ASSY installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 ITEM NO PART NUMBER DESCRIPTION QTY 1 128 17 116 Bracket 1 2 A K 101 Control module 3 3 124 00 032 2 4 124 02 006 1 5 124 10 052 CONNECTOR 2 6 123 06 004 1 7 124 12 902 Latch RelayDS12V 60A 250VAC 1 8 124 R2A4 1 Page 27 Wiring Power CRAFTER Door amp M
4. Door PowerDoorAndStep com 888 928 8000 PLUG K1 pin N9 White blue red 18 pins Page 19 VSS Connection Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Page 20 Gear Motor Cover Installation Ke CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door Powerboatindstenucatt com 888 928 8000 Parts list of ASD system Designation Part No Quantity Chain Slide strip 134 00 0081 Flat Head Screw M4X20 613 04 020 Lock Nut M4 602 02 004 Bolt M6X16 632 06 016 Washer 6 600 12 080 Hex flange nut M6 601 06 006 Gear Motor ASSY 111 00 013 Front Idler 111 02 017 Front Idler Support 128 00 008C Bolt M6X30 632 06 030 Idler Wheel 107 11 004 1 Nut M6 601 02 006 Lock Nut M6 602 02 006 Rear Idler 111 02 013 Socket button bolt M6x16 614 06 016 Chain Holder 128 00 008D or 128 15 030 Roller Chain 178 00 0081 Connecting link 900 01 072 Socket button bolt M5X16 614 05 016 Lock Nut M5 602 02 005 Cover 151 20 003 Philips Screw 8X5 8 646 08 058 Bolt M6X25 632 06 025 Nut Plastic Cover 112 10 002 Rear Idler Cover 151 10 003 Hex flange nut M8 601 08 008 Limit Door Switch 124 00 039 Self Drill Screw 8 1 2 647 08 003 Pneumatic Safety Switch 122 10 047 160 100 042 Rubber Grommet 12 112 04 000 Pneumatic Safety Strip 112 06 109 Rubber Tube 113 06 067 Operating Switch 124 00 026 1 Signal Light 124 10 069 Gear Motor Cover 153 00 0081
5. operated by a switch located on the dashboard To open press the switch shortly door opens to the end of its range To close press the switch shortly door closes and locks To change its direction while in motion press the switch shortly the door will change direction To control the opening range continuous pressure on the control switch will set the door in motion upon its release the door will stop Visual status indications when the vehicle s main ignition switch is on the indication control light is visible Dim light the door is closed Bright light the door is open Audio status indicators independently of the vehicle s main switch the vehicle s buzzer is always functioning whenever the door is in closing motion Safety measures The system includes safety features to protect the passengers Closing when encountering an obstruction the controller automatically reverses the door direction to open all the way In addition a pneumatic switch is attached to the front side of door pillar which upon sensing pressure performs the same function and retracts immediately Opening when encountering an obstruction the controller stops the door ASD system is connected to the OE VSS device The door operates only at speed of less than 5 km h Emergency facility The system has inside and outside optional emergency releasing handle Operating one of them will result in disconnect
6. 8 928 8000 Kombi long and super long wheelbase 4 325 STEP 4 Side window Rear idler location Loosen tracking bolts to remove end cap Drill 7mm This end slips in behind track amp body in side of Lan the vehicle Discard original cover This end mounts on outside of body panel 17 OPP Socket button head screw M6X16 1 C Washer 6 2 5 Locknutme 2 2 ge Hex head screw M6X30 Nut Me 1 Nut s Plastic Cover 1 Page 11 Rear Idler Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door ses YW Kombi long and super long wheelbase 4 325 Original bolt Drill 7mm JN Oad AN Original bolt 6 Flange nut M8 6 Flange nut M6 KAN 25 Coe Hex head screw M6X25 7 Washer 6 Page 12 Door Stopper Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door ses Kombi long and super long wheelbase 4 325 Do not separate the cart from the door Drill the hole on the spot OPTION 2 OPTION 1 Drill 55 Template EF yas Support PN 128 15 030 Note Number of chain links is 189 1 For vehicle Kombi wheelbase 4325mm long and super long AZ 02 10 11 196 standard 21 ay Socket button head screw M6X16 2 22 B Lock nut M6 2 Page 13 Roller Chain Installa
7. Mercedes Sprinter VW CRAFTER PowerDoorAndStep com 888 928 8000 ASD Automatic Sliding Door PN 015 0003 DL Kombi standard wheelbase 3 665 Kombi long and super long wheelbase 4 325 Original Door latch mechanism amp operation with handles Recommendation Please print this instruction manual in color 01 04 15 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Gear motor ASSY Pneumatic Safety Strip Signal Light Operating Switch VSS Plug K1 White 18 pins VSS Detector Buzzer Control Unit Remote Control Receiver Pneumatic Safety Switch Door Limit Switch Wiring Harness Main Fuse Page 1 ASD System Overview Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Cut according to Template Drill 27 x2 Supplied Template Cut according to dimensions 29 Vv Se ee U i AN l z Page 2 Cutting and Preparation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Original bolt 2 o Socket flat head screw M4X20 1 3 B Lock nut M4 ty Page 3 Chain Slide Strip Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndSte
8. ercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Lockers ASSY Pneumatic safety strip Pink Black IEN a SHI Blue 1 1 Blue Red Blue Green 3 Gray A WE Fuse 30A O N Connect to VSS pulse A 0 Solder and isolate Z FA co es Page 28 Wiring Door CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 ee a 1 Sliding door Pressure switch E _ locker Ti En e 8 Internal micro switch Operating switch O i Po m x J ne is White Blue SE VSS af Pulse Detector J White Page 3 pin1 Oo F Connect to VSS O O 8 gt Go S 2 2 gt 5 8 9 N 2 5 al in aj o gt 5 HEE o 2 2 w 2 O Oo 2 LLI Black Red 86 30 E latch Relay 12 V 5 E E Battery F F Remote Control receiver Red 1 5 mm Page 29 Wiring Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door N ob PowerDoorAndStep com 2 888 928 8000 0 a Central Roller fiX x 5 q gO Q Main lock g W m o LT aa D SLIDING DOOR 2O jn D D max Adjustment 1 Adjust the sliding door a Loosen the 4 screws see Picture 1 b Move the door max c pillar direction relatively to the central roller Picture1 2 Check Main lock and Upper lock
9. ing the ASD mechanism device and the door will function manually immediately Please note The system performs automatic reset after the ASD has been disconnected from the power either when replacing the fuse or by disconnecting the Battery The system resets itself within two minutes Please be patient Page 40 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 ASD Basic Troubleshooting 1 Door does not function e Check main fuse e Check connections of power terminals to the control unit motor and operating switch e Check Control units AK 105L e Check motor 2 Door does not operate upon commencing the closing mode or when reaching the fully closed positions it reverses e Check the safety pneumatic pressure tube disconnect the plugs of pressure switch and close the door e If the issue is not solved try to regulate the sensitivity of the pressure switch e Check safety switch e Reset the system by extracting the fuse and returning it to its place e Check control unit AK105 3 Door does not close completely e Check voltage of battery if low start the engine 4 Door does not open although the electrical motor is engaged e Check position of the locker unit which annuls the OEM locking system of the door 5 Door does not automatically reverse when encountering an obstruction during the closing mode e Check safety pneumatic switch e Check pre
10. ion Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com nne Kombi standard wheelbase 3 665 PN 015 0003 Drill 5 according to Template OPTION 2 gt SCS TE Note Number of chain links is 196 for vehicles Kombi standard wheelbase and Delivery van Chain holder PN 128 15 030 21 gy Socket button head screw M5X16 1 22 amp Lock nut M5 1 Page 8 Roller Chain Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door Kombi long and super long wheelbase 4 325 888 928 8000 STEP 1 Drill 7mm Discard original cover These notches line up with the end of the trac Template Cut away opening for rear idler installation Page 9 Rear Idler Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door Kombi long and super long wheelbase 4 325 888 928 8000 STEP 3 Remove this section and stud from tracking see pg 9 Remove 20mm Cut away opening for rear idler y ZA EAM ain a ut away opening for roller ch O Having marked out template draw around this piece of plastic in situation To ensure that there is enough room for fitting Page 10 Rear Idler Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 88
11. p com 888 928 8000 Original nuts x3 5 Thick Washer 6 3 6 GPP Hex head screw M6X16 1 Washer 6 4 Flange nut M6 4 Page 4 Gear Motor Bracket Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 6 GP Hex head screw M6X16 6 6 Flange nut M6 6 Page 5 Gear motor Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 QTY 6 ge Hex head screw M6X16 3 5 Washer 6 5 9 6 Flange nut M6 29 12 Gg Hex head screw M6X30 1 amp Nut ve 4 15 B Lock nut M6 3 Page 6 Front Idler Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Kombi standard wheelbase 3 665 PN 015 0003 Drill 7mm es track amp body in side of ii Q the vehicle HG This end slips in behind This end mounts on outside of body panel Rear idler cover Combi standard PN 151 15 803 17 OPP Socket button head screw M6X16 1 Washer 6 d Template 8 5 15 amp Lock nut M6 lt 2 12 g Hex head screw M6X30 Nut Me 4 Nut s Plastic Cover 1 Ra Philips screw 5 3 4 These notches line up with the end of the track Page 7 Rear Idler Installat
12. r 4 Bolt M4X8 5 oO Washer 4 8 KE CUCU UCU W f Spring a CH Install of the connection cable Insert the emergency handle 1 Move the handle to right Nylock Nut M5 for automatic operating Page 36 CRAFTER Mercedes Sprinter Automatic Sliding Door E Power Door amp Step PowerDoorAndStep com 888 928 8000 A og vo XB ADN 4 NS jpuey ouabIeud jeyoesq ejpuey Aouebiewy Insert the emergency handle 7 Move the handle to left for manual operating en EMERGENCY OPENING Page 37 Pressure Safety Switch Sensitivity adjustment Increase Sens Decrease Sens Page 38 Power Door amp Step PowerDoorAndStep com 888 928 8000 CRAFTER Mercedes Sprinter Automatic Sliding Door RECOMMENDED TORQUE FIGURES In newton metres O TORQUE TORQUE Nm Nm Page 39 Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Automatic Sliding Door user s Manual The Automatic Sliding Door system ASD manufactured by Auto Cool Ltd conforms with the requirements of the European regulations The ASD is approved by the German TUV in Munich it complies with the EEC DIRECTIVE 72 245EC and obtained the certificate of compliance No 2004 104 EC Operation Instructions The door is
13. ssure tube amp switch e Check control unit 6 Noise from the door s chain during opening and or closing modes e Check installation and alignment of all wheel supports front and rear as well as the gear motor support e Very loose chain may also jump over and cause damage to the sprocket s main motor e Check chain tension and if needed shorten it by removing one or two links 7 Remote control unit does not function e Check connection of power terminals e Check battery of the key unit transmitter It issue still persist replace remote control receiver with two transmitters 8 If equipped with VSS the door operates although the vehicle is in motion over 5Km h e Check connections to the VSS unit e Check VSS unit 9 Buzzer does not operate during the closing mode e Check buzzer or replace it Please note The system performs automatic reset after the ASD has been disconnected from the power either when replacing the fuse or by disconnecting the Battery The system resets itself within two minutes Please be patient Page 41
14. tion Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Do not separate the cart from the door Drill the hole on the spot Am Page 14 Roller Chain Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Insert the emergency handle 45 Move the handle to left for manual operating Chain Sealing Rubber 113 15 001 Page 15 Roller Chain Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Drill 12 Door Limit Switc PN 124 00 039 Pneumatic Switch Set PN 160 10 042 Page 16 Door Limit Switch Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Clean surface carefully with alcohol to insure good contact of the pneumatic safety strip in Pneumatic Safety Strip 33 PN 112 06 109 EN Rubber tube Drill hole for rubber tube en Page 17 Pneumatic Safety Strip amp Pneumatic Switch Installation Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding Door PowerDoorAndStep com 888 928 8000 Discard Original cover Page 18 Electrical Connections Power CRAFTER Door amp Mercedes Sprinter Step Automatic Sliding
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