Installation Instructions SD3000 PLUS DC Drive Regulator
Contents
1. FIELD IRs 888 ger SD3000 PLUS DRIVE CONTROL e Lin ey Table 1 4 Terminal Specifications Part Number for Customer Plug Wire Size Range Torque No Name Description provided with SD3000 PLUS Maximum Minimum Recommended Input Power Input power 94809302 4 0 mm 2 5mm 0 677909 N m 9 Terminal Block 10 AWG 14 AWG 6lb in L1 L2 Ground e Ground Stud Chassis Ground Use grounding cable kit 97297501 provided with regulator External Gate External Gate 94809301 10 AWG 18 AWG 0 677909 N m o Power Supply Power Supply Twisted Pair Twisted Pair 6 Ib in if used 2 Twists in 2 Twists in Meter Ports Meter Port Output 49455 115H 14AWG 22 AWG 10 677909 N m O Twisted Pair Twisted Pair 6 Ib in 2 Twists in 2 Twists in 13feet 4m 13feet 4m max length max length Connecting Control Wiring No Description XMIT Fiber optic transmit port Class 1 LED Product A SD3000 PLUS DC Drive Regulator ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors me2. Engineered by Roci u ell Automation eP OO Pm rit O FoBK ox ro GATES O LP QQ EXT FLT O RPI OR e KQO com ok O mer F Ol AUXIN 1 EJ O Aux n 2 XMT O auxin O O Aux IN 4 Q DO O auxins m O rev Ei OJ aux our EJ RESOLVER FEEDBACK DRIVE ay VO fat a S f B zje ojo of ae EXT GATE P S ul OF FIELD L2 7 5 ls pL SD3000 PLUS DRIVE CONTROL o E N e Connects to The Drive Comm receive port on the 1756 DMD30 ControlLogix Drive Module RCV Fiber optic receive port The Drive Comm transmit port on the 1756 DMD30 ControlLogix Drive Module Use Cable Number e 1756 DMCF001 1 meter Drive Comm cable 1756 DMCF003 3 meter Drive Comm cable 1756 DMCF010 10 meter Drive Comm cable 1756 DMCF030 30 meter Drive Comm cable 1756 DMAF adapter for existing UDC PMI cable 5 METER PORTS Four analog outputs for the monitor of internal registers Analog meters or analog inputs of a monitoring device 14 22 AWG twisted pair 2 twists per inch ARM FDBK Voltage Current and Phasing feedback Scaling Module Current Transformers and Phasing Transformer Cbl Arm Fdbk Pwr_Mod e SD3K CBLSCLR048 4 foot length
3. forward gate outputs to provide gate Cable Round Style Connector Fwd Gates Qo signals for up to four power modules e SD3K CBLFWDPMO060 5 foot length e SD3K CBLFWDPM120 10 foot length All four outputs are identical e SD3K CBLFWDPM180 15 foot length e SD3K CBLFWDPM240 20 foot length 97305100 to view drawing for additional lengths REV GATES Armature Reverse Gates Four reverse gate outputs to provide gate Cable Round Style Connector Rev Gates signals for up to four power modules e SD3K CBLREVPM060 5 foot length All four outputs are identical e SD3K CBLREVPM120 10 foot length e SD3K CBLREVPM180 15 foot length e SD3K CBLREVPM240 20 foot length 97305300 to view drawing for additional lengths 120VAC Power input to regulator Cabinet control power 10 14 AWG Note Refer to part drawing for additional cable lengths Checking the Indicators D3000 PLUS DC Drive Regulator 7 Engineered by GP O Q P M FLT LP O O EXT FLT OK O O COM OK Autom Rot a FDBK OK Engineered by Rockwell 5 Automation RPI gp OOJ Pm FLT O FoBk ox FWD GATES LP OO ext Fit O r
4. B Installation Instructions SD3000 PLUS DC Drive Regulator Class 1 LED Product A A gt gt ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into module ports or fiber optic cable connectors ATTENTION Energized industrial control equipment can be hazardous Severe injury or death can result from electrical shock burn or unintended actuation of controlled equipment Hazardous voltages may exist in the cabinet even with the circuit breaker in the off position Recommended practice is to disconnect and lock out control equipment from power sources and discharge stored energy in capacitors if present If it is necessary to work in the vicinity of energized equipment the Safety Related Practices of NFPA 70E ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES must be followed DO NOT work alone on energized equipment ATTENTION The installation of the drive must be planned such that all cutting drilling tapping and welding can be accomplished with the drive removed from the enclosure The drive is of the open type construction and any metal debris must be kept from falling into the drive Metal debris or other foreign matter may become lodged in the drive circuitry resulting in component damage ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wirin
5. al Make as short as possible Do not route with power leads SD3000 PLUS Retrofit of Non Rockwell Power Module S6R POWER MODULE TB XA Drawing 97305100 Gata Coupen noeemuy Drawing 97329101 Recommended As ED SD3K CBLFWDPMxxx Q ae A SD3K CBLCPLR072 9732017 to view drawing Make as short as possible ea a Do not route with power leads i REV Drawing 97305300 Gale coupler Rosemay Drawing 97329101 Recommended re SD3K CBLREVPMXXX Q SD3K CBLCPLR072 9732017 to view drawing Make as short as possible Do not route with power leads SD3000 PLUS Retrofit of Reliance Power Module S6R Reliance With round style gate connector and Power Module S6R With O 51378 19 or equivalent gate couplers e POWER MODULE FWD Drawing 97330000 Gate Scaling Module Drawing 97305100 TT SD 3K CBLGSCLIFxxx Part No 97331001 SD3K CBLFWDPMxxx Drawing 97330100 Gate Scaling Module Drawing 97305300 NY REV SD3K CBLGSCLIRxxx Part No 97331001 SD3K CBLREVPMxxx SD3000 PLUS Retrofit of Reliance Power Module S6R Reliance With Elco rectangular style gate connector and Power Module S6R With O 51378 19 or equivalent gate couplers preg 9 p POWER MODULE SD3000 PLUS u Drawing 97305000 y FWD Drawing 97330000 Gate Scaling Module i FWD GATES a SD3K CBLGSCLIFxxx Part No 97331001 SD3K CBLFWDELCxxx i J _ _ Z REV REV GATES Drawing 97330100 Ga
6. cates the status of the M Contactor AUX IN 2 Auxiliary Input 2 is energized This input often indicates the status of an inverting fault circuit breaker AUX IN 3 Auxiliary Input 3 is energized This input often indicates the status of the Power Module s airflow switch AUX IN 4 Auxiliary Input 4 is energized This input often indicates the status of the motor thermal switch AUX IN 5 Auxiliary Input 5 is energized AUX OUT Auxiliary Output is energized 8 D3000 PLUS DC Drive Regulator Related Products and Allen Bradley and Reliance Electric publications are available on the Documentation internet at www rockwellautomation com literature Catalog number Document title Pub number 1756 DM ControlLogix Drive Module Installation Instructions 1756 IN577 1756 DM ControlLogix Drive Module User Manual All Types 1756 UM522 1756 DMD30 Reference Manual ControlLogix Drive Module SD3000 1756 RMO88 Interface Specifications Electrical Control Input 120V ac 10 2 2A 47 63 Hz Replacement fuse Littelfuse 312007 7Amp 250 V ac 3AG or equivalent Environmental Operating Temperature 0 C to 50 C 32 F to 122 F Storage Temperature 40 C to 70 C 40 F to 158 F Relative Humidity 5 to 95 Non condensing Gate Hardware Overview Power Modules D3000 PLUS 356405 Cxx A 356406 Cxx Connections to Rockwell Automation 356407 Cxx Powe
7. e SD3K CBLSCLR060 5 foot length e SD3K CBLSCLR096 8 foot length 97305800 to view drawing for additional lengths FIELD Field Gate signals and Current Feedback Field Power Module Cable Fld Gate Fdbk e SD3K CBLFLD060 5 foot length 97306200 to view drawing for additional lengths RESOLVER FEEDBACK Resolver and One input for analog feedback analog tachometer if used or other analog signal Resolver Analog Tachometer or other Analog source Cable Rslvr Anlg DIN TB e SD3K CBLRSLVR060 5 foot length e SD3K CBLRSLVRO096 8 foot length 97305600 to view drawing for additional lengths 6 D3000 PLUS DC Drive Regulator No Description Connects to Use Cable Number DRIVE I O 120VAC Drive Command e RPI Run Permissive Input Cable Drive I O DIN TB Control Inputs e MCR Output to control M Contactor e SD3K CBLDRVIO060 5 foot length e Auxiliary Input 1 M Contactor feedback e SD3K CBLDRVIO096 8 foot length e Auxiliary Input 2 Inverting fault circuit breaker if circuit breaker is used 97305700 to view drawing for additional lengths e Auxiliary Input 3 Power module thermal interlock e Auxiliary Input 4 Motor thermal switch e Auxiliary Input 5 spare o EXT GATE P S External Gate Power External Gate 48V Power Supply 18 AWG minimum twisted pair 2 twists per inch Supply Contact Development for interlocking guidelines FWD GATES Armature Forward Gates Four
8. et MCR 9K OO comok O mcr AUXIN 1 O auxin O auxin 2 x AUX IN 2 XMT OJ Aux N3 O auxin 4 A Ol auxin s AUX IN 3 Ow Bixo O AUX IN 4 AUKINS RESOLVER 0 aI FEEDBACK Ol aux out were K o e ROSO iLO 120VAC AETA EXT GATE P S G xen LS M l Ogo 1 v2 1 Bes FIELD T i k eeo nezas SD3000 PLUS DRIVE CONTROL Ln LED Indicates GP Gate Power is present LP Logic Power is present OK The drive regulator has passed its internal power up diagnostic tests After power up this LED will turn off if the internal watchdog timer fault occurs PM FLT Shorted SCR Field Current Feedback too low or too high EXT FLT Loss of AC Line Synchronization AC Line Missing Instantaneous Over Current IOC Over speed User program has initiated the illumination of the LED COMM OK Drive Comm is active and synchronized FDBK OK The SD3000 Plus is receiving feedback from the resolver and no resolver feedback faults have been detected If the LED is off one of the following faults may have occurred e Feedback Loss Fault armature voltage has exceeded 40 of the rated value and speed feedback has been less than 5 of motor base speed e Broken Wire Fault a resolver sine or cosine signal is missing RPI The Run Permissive Input RPI is energized AUX IN 1 Auxiliary Input 1 is energized This input usually indi
9. g or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with DC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage 2 D3000 PLUS DC Drive Regulator Minimum Mounting Clearances Operating Temperatures Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION This drive regulator contains ESD Electrostatic Mount the SD3000 PLUS in a clean dry location Contamination from oils corrosive vapors and abrasive debris must be kept out of the enclosure of ojo ojo 1 25 in P 1 25 in 31 75 mm g 31 75 mm 2 D3000 PLUS 0 o 2 0 in 50 8 mm 4 e Do not mount heat generating equipment
10. r Modules POWER SD3000 PLUS MODULES m 7 FWD Drawing 97305100 ee ey Drawing 97329101 Recommended MODULE FWD GATES C SD3K CBLFWDPMxxx Q SD3K CBLCPLR072 9732017 to view drawing Make as short as possible Do not route with power leads Gate Coupler AssembI TS Y REV REV GATES q Drawing 97305300 Q SD 3K GATMDLHIGH Laran TESI Recommended 7 MODULE a a wake Do not route with power leads D3000 PLUS D3000 PLUS DC Drive Regulator SD3000 PLUS Retrofit of Non Rockwell Power Module S6R Mount to 608877 6A bracket One bracket for both Motoring and Regenerative connectors T Drawing 97305100 Drawing 97305500 6 Gate Couplers 97306101 POWER MODULE TB FWD Drawing 97305401 Recommended 9 FWD GATES q SD3K CBLFWDPMxxx 9 SD3K CBLCANNONxxx i 6 Gate Couplers SD 3K CBLBOXA 048 for S6 E SD3K CBLBOXB 048 for S6R Make as short as possible Do not route with power leads REV se SD3000 PLUS FWD GATES REV GATES SD3000 PLUS FWD GATES REV GATES 97306101 E V Drawing 97305300 Drawing 97305500 Cc Drawing 97305402 Recommended REV SD3K CBLREVPMxxx 6 SD3K CBLCANNONKx I J SD3K CBLBOXB 048 for S6R r
11. te Scaling Module Drawing 97305200 7 SD3K CBLGSCLIRxxx Part No 97331001 SD3K CBLREVELCxxx Note Dierikon power module gate coupling boards are compatible with the SD3000 Plus www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication DSSD3P IN001C EN P November 2005 Supersedes DSSD3P IN001B EN P December 2004 Copyright 2005 Rockwell Automation All rights reserved Printed in the U S A
12. underneath the unit e Mount the unit in a vertical position only The surrounding air temperature must be within 0 C to 50 C 32 F to 122 F D3000 PLUS DC Drive Regulator 3 Dimensions 5 25 m 12 01 iit r 305 054 J fF O O E a 4 0 il a amp g l o oO g 2 Q n E 11 63 yE i 295 40 10 co 255 11 09 o a 281 686 3 0 31 I le 7 874 D I e p 12 98 329 692 1 03 35 26 162 82 55 Dimensions are in inches and millimeters Weight kg Ibs Drive Regulator Drive Regulator amp Packaging 7 03 15 5 7 71 17 0 Important Allow at least 4 5 inches 114 3 mm for connectors and cable bend radius in front of unit 4 D3000 PLUS DC Drive Regulator Connecting Power Wiring and Grounding o _ Ee Engineered by Rockwell Automation eP OO Pm rer O roek ox i Oi r OQ EXT FLT O RPI C OK O com oK O mcr oa O auxin CJ O aux n2 XMT O aux n3 OJ auxin A AUXIN 5 ee bes RCV Q ae Be Ouo EY EY REV GATES RESOLVER FEEDBACK MUl meter E Ea PORTS DRIVE VO
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