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1. 3 76 mm Ze 51 mm 3 76 mm 18 476 mm 38 965 mm 12 321 mm 18 464 mm 10 254 mm 3 89 mm Min 4 102 mm Min 4 102 mm Min 2 64 mm Min 13 e 350 mm 3 76 mm 4 102 mm 5176 150 mm 36 914 mm NOTE If the grill is installed directly under a combustible overhang or ceiling the ceiling must be at least 38 965 mm above the countertop 30007230 VCS325SSBI 525SSBI Series Assembly NOTE Ensure your grill enclosure has been constructed according to the exact specifications shown in Figure 2 If the en closure is constructed of wood or other similar combustible materials the use of the insulated jacket Model VCS301SSlJ or VCS501SSlu is required If you have an LP model with a 20lb cylinder stored in the enclosure ensure there are at least two 2 air ventilation openings of 10 sq inches 64 5 cm2 180 degrees apart and they are level with the cylinder valve Another two 2 openings with the same dimensions and distance are required to be level with the base of the cylinder An enclosure for an LP gas cylinder shall be ventilated by openings at both the upper and lower levels of the enclosure The effectiveness of the opening s for purposes of ventilation shall be determined with the LP gas supply cylinder in place This shall be accompanied by one of the following a One side of the enclosure shall be completely open or b For a cylinder enclosure having four 4 sides a to
2. Bracket Left 0 Rotisserie Kit Literature Bag 30007234 Assembly Instructions Parts List User s Manual Battery AA Lid Bumper Set of 6 Hardware Bag Handle Battery Case 2 30007230 VCS325SSBI 525SSBI Series Assembly Step 1 Unpack Carton and Verify Contents continued Literature Bag VCS525SSBI Carton Contents Literature Bag 30007234 1 Grease Tray Assembly Instructions 2 Spit Rod Parts List 3 Front Grease Tray User s Manual 4 Cook Grates 4 Battery AA 5 Warming Rack Lid Bumper Set of 6 6 Cover Rear Hardware Bag 7 Heat Plates 5 Handle 8 Bracket Right Battery Case 9 Bracket Left 10 Rotisserie Kit 30007230 3 VCS325SSBI 525SSBI Series Assembly VCS325SSBI VCS525SSBI Framing Dimensions When Using Noncombustible Materials Q ja Q Drain Holes 2 diameter 2 diameter F ah oo G x Ref VCS325SSBI VCS525SSBI A 31 800 mm 43 1105 mm B 24 610 mm 24 610 mm C 93 239 mm 9 239 mm D 3e 78 mm 31e 78 mm E 3 76 mm 3 76 mm F 2 51mm 2 51mm G 434 120 mm 43 4 120 mm H 18 476 mm 18 476 mm l 28 730 mm 38 965 mm J 12 321 mm 12 321 mm K 18 464 mm 18 464 mm L 10 254 mm 10 254 mm M 3 89 mm Min 3 89 mm Min N 4 102 mm Min 4 102 mm Min O 4 102 mm Min 4 102 mm Min P 22 64 mm Min 22 64 mm Min Q 36 914 mm 36 9
3. 14 mm Applies if optional side burner Model VCSSBIB will be installed Clearance from grill lid hood to combustible materials NOTE If the optional side sear burner Model VCSSBIE will be installed refer to installation instructions suppied with burner kit for framing dimensions NOTE If the grill is installed directly under a combustible overhang or ceiling the ceiling must be at least 38 965 mm above the countertop 4 30007230 VCS325SSBI 525SSBI Series Assembly VCS325SSBI VCS525SSBI Framing Dimensions When Using Combustible Materials ZC Insulated Jacket Required for Installation Drain Holes 2 diameter vy Drain Holes 2 diameter Ref VCS325SSBI A 336 846 mm B 24 626 mm Cc 11 283 mm D 3e 78 mm E 3 76 mm F 2 51 mm G 3 76 mm H 18 476 mm l 28 730 mm J 125 321 mm K 18 464 mm L 10 254 mm M 32 89 mm Min N 4 102 mm Min O 4 102 mm Min P 21 2 64 mm Min S 97 250 mm T 3 76 mm U 4 102 mm V 51e 150 mm w 36 914 mm Applies if optional side burner Model VCSSBIB will be installed Clearance from grill lid nood to combustible materials NOTE If the optional side sear burner Model VCSSBIE will be installed refer to installation instructions suppied with burner kit for framing dimensions VCS525SSBI 456 1153 mm 24 626 mm 1114 283 mm 3e 78 mm
4. CASTINGS ERIES VERMONT Spee VCS325SSBI Series and VCS525SSBI Series Assembly Procedures Model VCS525SSBI Shown Tools Required Knife or scissors Phillips or Robertson Square head screwdriver WARNING Some parts may have sharp edges to avoid injury wearing gloves during assem bly lifting or moving the grill is recommended Protective eyewear and long sleeves are also strongly recommended CAUTION This grill is intended ONLY to be built into an enclosure CAUTION The assembly of this grill requires two 2 people 30007230 10 14 Rev 1 En VCS325SSBI 525SSBI Series Assembly Step 1 Unpack Carton and Verify Contents Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top The sleeve sur rounding the barbecue can be removed by lifting it straight up and over the top of the unit Compare all con tents to the parts list and the carton content lists below Refer to the parts list for fastener detail CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly is strongly recommended Remove two 2 tie down brackets one on each lower side of unit by removing two 2 screws from each bracket Discard brackets IMPORTANT Replace screws removed from lower sides of unit VCS325SSBI Carton Contents 1 Grease Tray 2 Spit Rod 3 Front Grease Tray 4 Cook Grates 2 5 Warming Rack 6 7 8 9 1 Cover Rear Heat Plates 3 Bracket Right
5. ed by the manufacturer Dispose of used batteries according to your local environmental guidelines Battery case and holder bracket shown removed Figure 4 from console panel for clarity 10 30007230 VCS325SSBI 525SSBI Series Assembly Step 6 Assemble the Grill Unit to the Enclosure NOTE This step should be performed by two 2 persons wearing gloves Figure 5 Before positioning the grill unit into the prepared enclosure or insulated jacket depending on the available access it may be necessary to temporarily disconnect the LP regulator or Natural Gas connector hose from the steel flex line Carefully position the grill unit into the opening from the front and raised slightly while ensuring the gas feed tubing is fed through the hole provided in the bottom of the enclosure opening Push the unit back into its final position and check for proper fit Reattach the LP regulator or Natural Gas connector hose if it was removed and check all connections for leaks Reinsert the grease tray into its place CAUTION The end of the steel flex line should be clamped to the surrounding structure to prevent excessive movement CAUTION Do not turn on the grill unit until after performing a leak check at all connection points and fittings Use a spray solution of 50 dish soap and 50 water onto all connection points and fittings Formation of bubbles indicates air leaks Figure 5 30007230 11 VCS325SSBI 525SSBI Series Assembly Ste
6. h the grease tray front to the front lip of the grease tray with two 2 10 bolts and tighten using two 2 10 nuts Attach the handle to the tray with the two 2 screws supplied with the handle NOTE Do not reinsert the grease tray into the grill base at this time SERVICE NOTE Due to the shallow depth of the grease tray ensure it is cleaned frequently to avoid a pos sible grease fire Figure 3 Grease Tray Handle Hardware Grease Tray Front 10 Bolts 30007230 9 VCS325SSBI 525SSBI Series Assembly Step 5 Install Backlighting Batteries and Battery Case into Battery Holder Bracket Parts Required 1 Battery Case 8 AA Batteries NOTE Eight 8 AA batteries are required for all grill models Not included Figure 4 Install eight 8 batteries into supplied battery case taking care of correct polarity The battery holder bracket and wire connector are behind the lower left side of the console panel just below the left control knob The battery holder bracket is hinged on its right side Reaching under the console with four 4 fingers push the battery holder bracket s left side back Find the nearby wire connector and snap onto battery case Slide battery case into battery holder bracket Pull bracket forward to original position Secure any dangling wires WARNING Replacing the battery incorrectly might result in an explosion Replace the battery only with the same or equivalent type recommend
7. he two 2 front 1 4 20 x 3 8 bolts as shown Attach the right bracket to the grill base by aligning the holes over the loosened bolts and gently pushing down on the bracket until the bolts settle into the grooves NOTE Ensure the bottom of the flanges on the left and right brackets slide between the flange of the bottom cover and the console Secure the rear of the brackets to the grill unit using the 1 4 20 x 3 8 bolts initially removed Secure the brackets to the lower front of the grill body by inserting two 2 10 x 1 2 bolts and two 2 10 nuts as shown Figure 1 1 4 20 x 3 8 Screw remove from base as sembly 1 4 20 x 3 8 Bolt remove half way from base assembly g as Bolts Right Bracket 30007230 7 VCS325SSBI 525SSBI Series Assembly Step 3 Assemble the Rear Panel Parts Required 1 Rear Panel 1 Back Flange 4 Self tapping Screws Figure 2 Attach the back flange of the rear panel to the grill base with two 2 self tapping screws Fasten the ends of the rear panel to the left and right brackets with two 2 self tapping screws Figure 2 30007230 VCS325SSBI 525SSBI Series Assembly Step 4 Assemble the Grease Tray Front and Handle Parts Required 1 Grease Tray Front 1 Handle with screws 2 10 Bolts 2 10 Nuts Figure 3 Remove the grease tray from the front of the grill base below the control console Remove the protective plastic from the grease tray front Attac
8. p 7 Install Internal Components Parts Required VCS325SSBI VCS525SSBI 3 Sear Plates 5 Sear Plates 2 Cooking Grates 4 Cooking Grates 1 Warming Rack 1 Warming Rack 1 Smoker Box Optional 1 Smoker Box Optional Figures 6 amp 7 Carefully place each of the sear plates side by side inside the grill by making sure the semicircular finger groove is facing toward the back of the grill Do the same with the cooking grates making sure the finger groove is facing toward the front of the grill Set the warming rack into the supports located on either side of the rear lid If using the smoker box place the assembly on any sear plate by laying the bracket over the sear plate so the z ends of the bracket fit into the z slots of the sear plate Slide the smoker box assembly back into the locked position Fig 7 Continue placing the remaining sear plates The smoker box may be left in place when not being used CAUTION Only add wood chips to the smoker box when grill is cool Figure 6 Sear Plates Cooking Grates Warming Rack Finger Hole Finger Hole Figure 7 Smoker Box Sear Plate 12 30007230 30007230 VCS325SSBI 525SSBI Series Assembly Cooking Tips Smoker Box To produce more smoke and prevent fast burning pre soak the wood chips in a separate bowl of water for at least 20 minutes To add wood chips before cooking fill the smoker box with your choice of flavored chips remove wood chi
9. p and a bottom and intended for installation in a built in enclosure 1 At least one 1 ventilation opening shall be provided on the exposed exterior side of the enclosure located within 5 in 127 mm of the top of the enclosure and unobstructed The opening s shall have a total free area of not less than 1 in lb 14 2 cm kg of stored fuel capacity 2 At least one ventilation opening shall be provide don the exposed exterior side of the enclosure 1 in 25 4 mm or less from the floor level and shall have a total free area of not less than 1 2 in lb 7 1 cm kg of stored fuel capacity The upper edge shall be no more than 5 in 127 mm above the floor level 3 Every opening shall have a minimum dimension so as to permit the entrance of a 1 8 in 3 2 mm rod Always confirm the installation of this grill conforms with the requirements of all local codes or in the absence of any applicable local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CSA B149 1 Natural Gas and Propane Installation Code 6 30007230 VCS325SSBI 525SSBI Series Assembly Step 2 Assemble Brackets Parts Required 1 Main Grill Unit 1 Left Bracket 1 Right Bracket 4 10 x 1 2 Bolts 4 10 Lock Nuts Figure 1 Prop up the front of the grill unit on a 2 or 3 block of wood or some other similar item Remove the two 2 1 4 20 x 3 8 bolts located at the top right corner on the left and right side of the base assembly and loosen t
10. ps from water first The amount and type of wood you use is entirely up to you Once the box is filled with the desired amount close the lid and place the cooking grids in the proper position on the grill Tips Small wood chips work best inside the wood chip box Allow grill to heat up before placing your food on the grill This will allow time for the wood chips to begin to smoke Do not use resinous woods such as pine or plywood These will produce an unpleasant flavor Do not try to add more wood chips while cooking It is recommended that you allow grill to cool before replacing wood chips or handling the cooking grates which may still be hot VERMONT QD 52705 GRouP 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com
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