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Leica Rugby 610 User Manual - WU Technologies WU Technologies

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1. 790434 A240 Slope adapter 1 0 6 10 5 7 2 1 1 20 11 3 3 1 7 30 16 7 005768_001 5 2 9 100 45 0 Step Description l Set up the Rugby and the slope adapter on a tripod 2 Set up the tripod at the base of the slope with the Rugby and the slope adaptor pointing in the direction of the desired slope 3 Set the slope adapter to the zero position on the bracket and on the knob 4 Roughly level the top of the tripod using the circular level on the slope adapter 5 Before entering grade in the slope adapter start the Rugby in Manual Mode Press and hold the Power Button for 5 seconds to change to Manual Mode e The Rugby will beep 5 times while holding the Power Button e After releasing the button the Rugby levels The levelling LED flashes green then turns solid green for a few seconds e After levelling the levelling LED turns red and the Rugby is in Manual Mode 6 Attach the receiver to a rod 7 Turn on the receiver 8 At the base of the slope adjust the height of the receiver on the rod until the on grade centre line position is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone 9 The desired slope can be set with the slope adapter GE The receiver can now be used to control the grade of the slope Rugby 610 Applications 26 6 Description 6 1 Batteries The Rugby 610 can be purchased with al
2. 4 E Adjust the height of the receiver on the rod until the on grade centre line position is indicated on the receiver by e the centre bar e the green flashing LED e a solid audio tone 7 Set the rod with the attached receiver on top of the form 8 Adjust the height of the form until the on grade position is again indicated Continue to additional positions until the forms are levelled to the rotating plane of the Rugby Rugby 610 Applications 24 5 2 Checking Grades Checking Grades Application shown using the Rod Eye 140 Classic Receiver step by step 005767_001 Step Description 1 Set up the Rugby on a tripod Set up the tripod on a stable surface outside the working area 3 Attach the receiver to a rod pan oe on the Rugby and the receiver Set the base of the rod on a known point for the finished grade 6 Adjust the height of the receiver on the rod until the on grade centre line position is indicated on the receiver by e the centre bar e the green flashing LED e asolid audio tone Set the rod with the attached receiver on top of the excavation or concrete pour to check for correct elevation 8 Variances can be read with the arrow display e 7a Position is too high e 7b Position is too low e 7c Position is on grade Rugby 610 Applications 25 5 3 Manual Grades Manual Grading Application shown using the Rod Eye 140 Classic Receiver step by step
3. Leica Rugby 610 User Manual Version 1 0 English when it has to be right Seica Geosystems Introduction Purchase AW Product identifica tion Validity of this manual Available documentation Congratulations on the purchase of a Leica Rotating Laser product This manual contains important safety directions as well as instructions for setting up the product and operating It Refer to 1 Safety Directions for further information Read carefully through the User Manual before you switch on the product The type and serial number of your product are indicated on the type plate Enter the type and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service work shop Type a Serial No This manual applies to the Rugby 610 lasers Differences between the models are marked and described Name Description Format Rugby 610 Provides an overview of the product Intended as a quick v v Ouick Guide reference guide Rugby 610 User All instructions required in order to operate the product v Manual to a basic level are contained in the User Manual Provides an overview of the product together with tech nical data and safety directions Refer to the following resources for all Rugby 610 documentation software e the Leica Rugby CD e https myworld leica geosystems com Rugby 610 Introduction
4. Battery for Rugby The rechargeable Li lon battery pack on the Rugby can be charged without removing the battery pack from the laser 005769_001 Step Description E Slide the locking mechanism on the battery compartment to the very left to expose the charge jack Plug the AC connector into the appropriate AC power source 27 Step Description Connect the charger plug into the charge jack on the Rugby battery pack The small LED next to the charge Jack flashes indicating that the Rugby is charging The LED is on solid when the battery pack is fully charged When the battery pack is fully charged disconnect the charger plug from the charge Jack Slide the locking mechanism to the centre position to prevent dirt from getting into the charging Jack GE The battery pack reaches a full charge in approximately 5 hours if completely empty A one hour charge should allow the Rugby to run for a full eight hours Changing the Li lon The Low Battery Indicator LED on the Rugby flashes when the batteries are low and batteries step by need to be charged step The charge indicator LED on the Lithium lon battery pack indicates when the pack is being charged flashing slowly or fully charged on not flashing 005770_001 Step GE Description The batteries are inserted in the front of the laser er The rechargeable battery pack can be recharged without being removed from
5. Mode Left hidden With the Rugby turned on press and hold the left hidden button button Centre and right hidden button Then press the centre hidden button to hidden button enable or disable the Elevation Alert function The Rugby will and Right hidden beep once to Indicate the change button LED Indicators Description The LED Indicators have three main functions e To indicate the level status of the axes e To Indicate the battery status e To indicate an H I Alert condition Diagram of the LED Indicators a Level Indicator LED b Low Battery Indicator LED c H I Indicator LED 005765_001 IF the is are THEN Low Battery Indicator the battery Is okay LED Li lon amp alkaline on the battery is getting low Rugby 610 Operation 17 3 3 Turning on and off 3 4 Level Indicator LED green the axis is level flashing green Ithe axis is levelling red the axis is in Manual Mode H l Indicator LED flashing red movement of the laser has triggered an H l rapidly Alert Turning on and off the Rugby Press the Power button to turn on or off the Rugby After turning on e If set up within the 5 self levelling range the Rugby automatically levels to create an accurate horizontal plane of laser light e Once levelled the head starts rotating and Rugby is ready for use e After 30 seconds of completing the levelling the H I Alert system becomes active to pr
6. is are in C 3 compliance with the essential requirements and other relevant provi sions of the applicable European Directives The declaration of conformity can be consulted at http www leica geosystems com ce General Technical Data of the Laser Operating range Self levelling accu racy Self levelling range Rotation speed Laser Dimensions Weight Internal battery Rugby 610 operating range diameter With Rod Eye 140 Classic Receiver 600 m 1 970 ft With Rod Eye Basic Receiver 500 m 1 600 ft Self levelling accuracy 2 2 mm at 30 m 3 32 at 100 ft Self levelling accuracy is defined at 25 C 77 F Self levelling range t5 Rotation speed 10 rps 239 mm 9 4 192 mm 7 6 E E Rugby 610 weight with battery 2 38 kg 5 2 Ibs Type Operating times at 20 C A600 Lithium lon Li lon Pack 40 h Alkaline four D cells 60 h Operating times are dependent upon environmental conditions GE Charging the Li lon battery pack takes a maximum of five hours GE Use only high quality alkaline batteries to achieve operating time Rugby 610 Technical Data 37 Environmental specifications A100 Lithium lon charger A600 Lithium lon battery pack Temperature Operating temperature Storage temperature 10 C to 50 C 20 C to 70 C 14 F to 122 F 4 F to 158 F Protection against water dust and sand Protection IPX7 IEC
7. performance standards for laser products except for deviations pursuant to Laser Notice Nr 50 July 24 2007 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Type Rugby 610 Power 8 4V 0 5A Art No 812618 Made in China Serial Number 10636102500 CERO Rod Eye 140 005146_001 Type RE140 Power 3V 60mA Art No 785493 by Leica Geosystems rt No N Made in China A PN CH 9435 Heerbrugg subject to the following two conditions 1 This device may not cause harmful interference and interference that may cause undesired operation Swiss Technology This device complies with part 15 of the FCC Rules Operation is C 2 this device must accept any interference received including NEE ef Rod Eye Basic 005664_001 Type REBAS Art No 769811 Power 9 0V 0 2A Leica Geosystems AG CH 9435 Heerbrugg Manufactured 7 XX XX S No 1234567 This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Made in China Rugby
8. 04 02 1 6 2 Rugby 610 General The rotating laser built into the product produces a visible laser beam which emerges from the rotating head The laser product described in this section is classified as laser class 2 in accordance with e IEC 60825 1 2007 03 Safety of laser products e EN 60825 1 2007 10 Safety of laser products These products are safe for momentary exposures but can be hazardous for deliberate Staring into the beam The beam may cause dazzle flash blindness and after images particularly under low ambient light conditions Rugby 610 Description Value Maximum peak radiant power 2 7 mW 5 Pulse duration effective 1 1 ms Pulse repetition freguency 10 rps Beam divergence lt 1 5 mrad Wavelength 635 nm 4 10 nm IN CAUTION From a safety perspective class 2 laser products are not inherently safe for the eyes Precautions 1 Avoid staring into the beam 2 Avoid pointing the beam at other people Rugby 610 Safety Directions 10 Labelling 1 7 Description Laser Radiation Do not stare into the beam Class 2 Laser Product according to IEC 60825 1 2007 03 Po lt 2 70 mW 635 10 nm Electromagnetic Compatibility EMC The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electro static discharges are present and without causing electromagnetic dist
9. 2 m world myWorld Leica Geosystems https myworld leica geosystems com offers a OE EG wide range of services information and training material With direct access to myWorld vou are able to access all relevant services whenever It is convenient for you 24 hours a day 7 days per week This increases your efficiency and keeps you and your equipment instantly updated with the latest information from Leica Geosystems Service Description myProducts Simply add all Leica Geosystems products that you and your company own View detailed information on your products buy additional options or Customer Care Packages CCPs update your products with the latest software and keep up to date with the latest documentation View the service history of your products in Leica Geosystems Service Centers and detailed information on the services performed on your products For your products that are currently in Leica Geosystems Service Centers view the current service status and the expected end date of service mySupport Create new support requests for your products that will be answered by your local Leica Geosystems Support Team View the complete history of your Support and view detailed information on each request in case you want to refer to previous support requests myTraining Enhance your product knowledge with the Leica Geosystems Campus Information Knowledge Training Study the latest online training material or download trai
10. 60529 Dust tight Protected against continuous immersion in water Type Li lon battery charger Input voltage 100 V AC 240 V AC 50 Hz 60 Hz Output voltage 12 VDC Output current 3 0A Polarity Shaft negative Tip positive Type Li lon battery pack Input voltage 12 V DC Input current 2 5 A Charge time 5 hours maximum at 20 C Rugby 610 Technical Data 38 11 Description Lifetime Manufacturer s Warranty Lifetime Manufacturer s Warranty Warranty coverage for the entire usage time of the product Free charge repair or replacement for all products that suffer defects as a result of faults in materials or manufacturing for the entire life of the product Three Years No Costs Guaranteed service should the product become defective and require servicing under normal conditions of use as described in the user manual at no additional charge To receive the three years no cost period the product must be registered at http www leica geosystems com registration within 8 weeks of the purchase date If the product is not registered a two year warranty applies Rugby 610 Lifetime Manufacturer s Warranty 39 12 Accessories for power supply Accessories A100 Li lon Charger 790417 The A100 Li lon charger comes complete with four separate AC adaptors A130 12 Volt Battery Cable 790418 The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive battery as a backu
11. 610 Safety Directions 13 2 1 Description of the System System Components General description Available system components The Rugby 610 is a laser tool for general construction and levelling applications such as e Setting forms e Checking grades e Controlling depths for excavations If set up within the self levelling range the Rugby automatically levels to create an accurate horizontal plane of laser light Once the Rugby has levelled the head will start rotating and the Rugby Is ready for use 30 seconds after the Rugby has completed the levelling the H l Alert system becomes active and protects the Rugby against changes in elevation caused by movement of the tripod to ensure accurate work Rod Eye 140 Rod Eye Basic g Rugby 610 Li lon Alkaline DS The delivered components depend on the package ordered Rugby 610 Description of the System 14 2 2 Rugby Laser Components Rugby laser compo nents 2 3 Case components a Carry Handle b LED Indicators c Buttons d Battery compartment 005761 001 e Charge jack for Li lon battery pack Case Components a Rugby laser b Rod Eye receiver mounted on the bracket c Li lon battery pack or Alkaline battery pack d 2x AA cell battery e User Manual CD f Second receiver can be purchased separately g 4x D cell battery for alkaline versions only h Charger for Li lon version
12. S iese Ee ie Ges 24 Automatic Mode iese se se se Ee ER Ee Ee ER ER Ee Ee ee ee 18 B Batteries Charging first time USC esse ese Ee Ee ER Ee ee 27 Operation Discharging eise esse ee Ee Ee Ee Ee ee 27 Battery Change alkaline batteries sie ese Ee Ee Ee 29 Change Li lon battery Pack ie ese ee ee Ee 28 ag EE OE ON EE N 27 Sel es dis ie ARE N EE N 37 Battery Charger Tel riaal di es Re OE Ee EE ee 38 Battery Pack te l al dil EEN EE EE RE Ge 38 BULONG serienn oie ed ke Ee Pie bee de Ee ed 17 C ClaSSIC RECEIVED ER BES naD EKERN 20 D Deiitionei USE EE Ee ER 7 Description of the system se se Ee Ee EE Ee 14 Dimensions BT SE ET AE OE EE OE ae eae 37 DEEURIENELIOR sesse SE RR SE Ee 2 E Elevation alert eise see ee ee Ee Ee Ee Ee Ee RR Ee ee ee ee ee ee 19 Environmental specifications esel es Ee ins nego ets se eg tee 38 F FEE lo kele me ie ee ee in 12 Rugby 610 Index Indicators LED teel ES es UUS eee nS ee Instrument Technical Data esse ee ke ee ee ee ee ee ee ee Re ee Tuis on and Off ERROR De Ee intended USO os ei ee L Laser Classification Dimensions Laser Classification RU DV N eee EE eee eee ee eee ee eer LED Indicators Level Accuracy ad io EE N ON AR N N EEN amp Te AO NE N EE OE N OE URIONDO ss EE EE Ee Pe Storage M Manual mode Menu Rod EE SS oe EA ER Re EE AD ee O OPER SUNG TANTE sies RE RE EN GE ee Re RE R Range Self levelling s
13. dried before storing or use For Li lon batteries e Astorage temperature range of 20 C to 30 C 4 F to 86 F in a dry environment Is recommended to minimise self discharging of the battery e At the recommended storage temperature range batteries containing a 50 to 100 charge can be stored for up to one year After this storage period the batteries must be recharged Rugby 610 Care and Transport 35 9 3 Cleaning and Drying Product and acces sories Damp products Cables and plugs e Blow dust off lenses and prisms e Never touch the glass with your fingers e Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these can attack the polymer components Dry the product the transport container the foam inserts and the accessories ata temperature not greater than 40 C 104 F and clean them Remove the battery cover and dry the battery compartment Do not repack until everything is completely dry Always close the transport container when using in the field Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Rugby 610 Care and Transport 36 10 10 1 Technical Data Conformity to National Regulations Conformity to national regulations 10 2 For products which do not fall under R amp TTE directive Hereby Leica Geosystems AG declares that the product s
14. e Rugby is within its specified range GE Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 3 Press the Centre hidden button to switch to the Y axis The following sequence of LED behaviour occurs e The Level Indicator LED and the H I Indicator LED flash alternately three times e The H I Indicator LED flashes three times then flashes slowly until level When the Rugby is level the H l Indicator LED is on but does not flash e The Level Indicator LED is off Rugby 610 Accuracy Adjustment 31 Adjusting the Y axis step by step Exiting adjustment mode step by step Rugby 610 Accuracy Adjustment Description Press the Left hidden button and the Right hidden button to increment the laser beam up and down Each increment is indicated by a flash of the H I Indicator LED and a beep from the audio indicator Continue to press the Left hidden button and the Right hidden button and monitor the spot until the Rugby is within its specified range GE Five steps are equal to 10 arc seconds of change or approximately 1 5 mm at 30 m 1 16 at 100 Press the Centre hidden button to switch back to the X axis if desired Press and hold the Centre hidden button for 3 seconds to save and exit Adjustment Mode The Level Indicator LED and H I Indicator LED flash alternately three times then the Rugby shuts off Pressing the Power button a
15. ected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company Periodically carry out test measurements and perform the field adjustments indicated in the User Manual particularly after the product has been dropped stored for long periods or transported Storage Product Field adjustment Li lon and alkaline batteries Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to Technical Data for information about temperature limits After long periods of storage inspect the field adjustment parameters given in this user manual before using the product For Li lon and alkaline batteries e Refer to Technical Data for information about storage temperature range e Remove batteries from the product and the charger before storing e After storage recharge batteries before using e Protect batteries from damp and wetness Wet or damp batteries must be
16. eiver press the Bandwidth button and Audio button simultaneously e Use the Bandwidth button and Audio button to change parameters e Use the Power button to scroll through the menu GE MENU MODE The blue LED will blink slowly indicating menu mode Menu Function LED Changes the brightness of the LED indicators Red and Green LEDs change brightness to indicate this parameter Indication Red and green LEDs High Low Off BAT Turns on or off the Laser low battery indication on The laser icon flashes the receiver to indicate this param eter MEM Turns on or off the position memory function The down arrow bars are filling to indicate this parameter Green LED is on Laser low battery icon function is active Red LED is on Laser low battery icon function is not active Green LED is on function is on Red LED is on function is off 21 4 3 Rod Eye Basic Receiver Instrument compo nents part 1 of 2 Instrument compo nents part 2 of 2 Rugby 610 Receivers gs ES 005665_001 PP AQA A a Level vial b Keypad c On grade d Laser Reception window e LCD window f Audio Speaker Component Description Level vial Aids to keep the rod plumb when taking readings Keypad Power accuracy and volume functions Refer to Description of the buttons for detailed information On grade Indicates the on grade position of the
17. ely Rugby 610 Accuracy Adjustment 30 Step Description 7 Mark the position of the beam 8 Rotate the laser 180 and allow it to self level 9 Mark the opposite side of the second axis GE The Rugby is within its accuracy specification if the four marks are within 2 2 mm 3 32 from the centre 7 2 Adjusting the Level Accuracy Description In Adjustment Mode the Level Indicator LED indicates changes to the X axis 005774_001 The H I Indicator LED indicates changes to the Y axis Entering adjust ment mode step by step 1 Turn off tne power Step Description 2 Press and hold both the Left hidden button and the Right hidden button Then press the Power button The active axis is the X axis The following sequence of LED behaviour occurs e The Level Indicator LED and the H I Indicator LED flash alternately three times e The Level Indicator LED flashes three times then flashes slowly until level When the Rugby is level the Level Indicator LED is on but does not flash e The H I Indicator LED is off Adjusting the X axis step by step Step Description 1 Press the Left hidden button and Right hidden button to increment the laser beam up and down Each increment is indicated by a flash of the Level Indi cator LED and a beep from the audio indicator 2 Continue to press the Left hidden button and the Right hidden button and monitor the spot until th
18. her manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the working site e Deliberate dazzling of third parties e Controlling of machines moving objects or similar monitoring application without additional control and safety installations Limits of Use Environment AN DANGER 1 4 Manufacturer of the product Person responsible for the product Rugby 610 Safety Directions Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or close to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosys tems is responsible for supplying the product including the user manual and original accessories in a safe condition The person responsible for the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To ensure that it is used in accordance with the instructions e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations a
19. imminently hazardous situation which if not avoided will result in death or serious injury AN WARNING Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury AN CAUTION Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury Indicates a potentially hazardous situation or an unintended NOTICE S i use which if not avoided may result in appreciable material financial and environmental damage Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner 1 2 Definition of Use Intended use Reasonably fore seeable misuse 1 3 e The product casts a horizontal laser plane or a laser beam for the purpose of align ment e The laser beam can be detected by means of a laser detector e Remote control of product e Data communication with external appliances e Use of the product without instruction e Use outside of the intended use and limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with recognisable damages or defects e Use with accessories from ot
20. ions and to periodi cally check the accuracy of the laser and work as it progresses e The Rugby is adjusted to the defined accuracy specification at the factory It is recommended to check the laser for accuracy upon receipt and periodically there after to ensure accuracy is maintained If the laser requires adjustment contact your nearest authorised service centre or adjust the laser using the procedures described in this chapter e Only enter the accuracy adjustment mode when you plan to change the accuracy Accuracy adjustments should only be performed by a qualified individual that understands basic adjustment principles e It is recommended to perform this procedure with two people on a relatively flat Surface Checking the Level Accuracy Checking the level accuracy step by step Step 1 Description Place the Rugby on a flat level surface or tripod approximately 30 m 100 ft from a wall 30 m 100 ft X 30 m 100 ft X 005772_001 Align the first axis so that it is square to a wall Allow the Rugby to self level completely approximately 1 minute after the Rugby begins to rotate Mark the position of the beam Rotate the laser 180 and allow it to self level Mark the opposite side of the first axis 30 m 100 ft Y 30 m 100 ft Y Align the second axis of the Rugby by rotating it 90 so that this axis is square to the wall Allow the Rugby to self level complet
21. kaline batteries or a rechargeable Li lon battery pack The following information is appropriate only to the model you have purchased Operating Principles Charging first time use Operation Discharging 6 2 Charging the Li lon battery pack step by step Rugby 610 Batteries The battery must be charged prior to using it for the first time because It Is deliv ered with an energy content as low as possible The permissible temperature range for charging is between 0 C to 40 C 32 F to 104 F For optimal charging we recommend charging the batteries at a low ambient temperature of 10 C to 20 C 50 F to 68 F if possible It is normal for the battery to become warm during charging Using the chargers recommended by Leica Geosystems it is not possible to charge the battery if the temperature is too high For new batteries or batteries that have been stored for a long time gt three months it is effectual to make only one charge discharge cycle For Li lon batteries a single discharging and charging cycle is sufficient We recom mend carrying out the process when the battery capacity indicated on the charger or on a Leica Geosystems product deviates significantly from the actual battery capacity available The batteries can be operated from 20 C to 55 C 4 F to 131 F Low operating temperatures reduce the capacity that can be drawn high operating temperatures reduce the service life of the battery
22. laser Laser Reception window LCD window Audio Speaker Detects the laser beam The reception windows must be directed towards the laser Front and rear LCD arrow indicate the detector s position Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping C a d K e a Bracket Mounting Hole b b Offset notch c Battery door d Serial number label 005666_001 e Product label Component Description Bracket Location to attach the receiver bracket for normal operation Mounting Hole Offset notch Use to transfer reference marks The notch is 45 mm 1 75 below to top of the detector Battery door Access to the battery compartment 22 Description of the buttons 005667_001 Button a Audio b Bandwidth c Power Function Audio Press to change the audio output Bandwidth Power Press to change detection bandwidth Press once to turn on the Receiver Rugby 610 Receivers 23 Applications 5 1 Setting Forms Setting Forms step Application shown using the Rod Eye 140 Classic Receiver by step 005766_001 Description 1 Set up the Rugby on a tripod 2 Set up the tripod on a stable surface outside the working area Attach the receiver to a rod Turn on the Rugby and the receiver Set the base of the rod on a known point for the finished height of forms
23. mersion into fluids can cause leakage fire or explosions of the batteries Precautions Protect the batteries from mechanical influences and high ambient temperatures Do not drop or immerse batteries into fluids If battery terminals are short circuited e g by coming in contact with jewellery keys metalized paper or other metals the battery can overheat and cause injury or fire for example by storing or transporting in pockets Precautions Make sure that the battery terminals do not come into contact with metallic objects Rugby 610 Safety Directions 9 1 6 Laser Classification 1 6 1 General General The following chapters provide instructions and training information about laser safety according to international standard IEC 60825 1 2007 03 and technical report IEC TR 60825 14 2004 02 The information enables the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards GE According to IEC TR 60825 14 2004 02 products classified as laser class 1 class 2 and class 3R do not require e laser safety officer involvement e protective clothes and eyewear e special warning signs in the laser working area if used and operated as defined in this User Manual due to the low eye hazard level GE National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 60825 1 2007 03 and IEC TR 60825 14 20
24. nd conditions for the operation of e g radio transmitters or lasers are respected Hazards of Use NOTICE Rugby 610 Safety Directions Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important measurements Because of the risk of electrocution it is dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environment first contact the safety authorities responsible for the electrical instal lations and follow their instructions With the remote control of products it is possible that extraneous targets will be picked out and measured Precautions When measuring in remote control mode always check your results for plausibility If the product is used with accessories for example masts staffs poles you may increase the risk of being struck by lightning Precautions Do not use the product in a thunderstorm Inadequate securing of the working site can lead to dangerous situations for example in traffic on building sites and at indus
25. ning material on your products Keep up to date with the latest News on your products and register for Semi nars Or Courses in your country Rugby 610 Introduction 3 Table of Contents In this manual Chapter Page 1 Safety Directions 6 1 1 General 6 1 2 Definition of Use 7 1 3 Limits of Use 7 1 4 Responsibilities 7 1 5 Hazards of Use 8 1 6 Laser Classification 10 1 6 1 General 10 1 6 2 Rugby 610 10 1 7 Electromagnetic Compatibility EMC 11 1 8 FCC Statement Applicable in U S 12 2 Description of the System 14 2 1 System Components 14 22 Rugby Laser Components 15 2 3 Case Components 15 2 4 Setup 16 3 Operation 17 3 1 Buttons 17 5 2 LED Indicators 17 3 3 Turning on and off the Rugby 18 3 4 Automatic Mode 18 3 5 Manual Mode 18 3 6 Elevation Alert H I Function 19 di Receivers 20 4 1 Rod Eye 140 Classic Receiver 20 4 2 Menu Rod Eye 140 Classic Receiver 21 4 3 Rod Eye Basic Receiver 22 5 Applications 24 5 1 Setting Forms 24 5 2 Checking Grades 25 5 3 Manual Grades 26 6 Batteries 27 6 1 Operating Principles 27 6 2 Battery for Rugby 27 7 Accuracy Adjustment 30 7 1 Checking the Level Accuracy 30 7 2 Adjusting the Level Accuracy 31 8 Troubleshooting 33 9 Care and Transport 35 9 1 Transport 35 9 2 Storage 35 9 3 Cleaning and Drying 36 Rugby 610 Table of Contents 4 10 Technical Data 10 1 Conformity to National Regulations 10 2 General Technical Data of the Lase
26. onitors the movement of the laser 30 second after the Rugby has completely levelled and the head of the laser Starts rotating e The Elevation Alert monitors the laser If disturbed the H I LED flashes and the Rugby beeps rapidly e To stop the alert turn Rugby off and on again Check the height of the laser before beginning to work again GE The Elevation Alert function turns on automatically every time the Rugby is turned on Disable or enable the Elevation Alert function The Elevation Alert function can be disabled or enabled by pressing the following button combination e With the Rugby turned on press and hold the Left hidden button and the Right hidden button e Press the Centre hidden button GE The Rugby beeps once to indicate the change GE Ifthe Elevation Alert function is enabled the H I Indicator LED flashes twice quickly on power up Rugby 610 Operation 19 4 Description 4 1 Receivers The Rugby 610 is sold with the Rod Eye 140 Classic or Rod Eye Basic Receiver Rod Eye 140 Classic Receiver Instrument compo nents part 1 of 2 Instrument compo nents part 2 of 2 Rugby 610 Receivers 005147_001 Component Level vial Audio Speaker LCD window LEDs Laser Reception window On grade Keypad a Level vial b Audio Speaker c LCD window 5 d LEDs e Laser Reception window f On grade g Keypad Description Aids to keep the rod
27. ontinues return the Rugby to an authorised service centre for service The laser receiver The Rugby is not rotating It may Check for proper operation of Is not working be levelling or in Elevation Alert the Rugby properly GE Refer to the receiver manual for more infor mation The receiver is out of usable Move closer to the Rugby range The batteries of the receiver are Change the receiver batteries low Rugby 610 Troubleshooting 33 Possible Causels Suggested Solutions Elevation Alert function is not working The Elevation Alert function is The Elevation Alert function is enabled or disabled by pressing the following button combination With Rugby turned on and rotating press and hold the Left hidden button and the Right hidden button Then press the Centre hidden button to enable or disable the Elevation Alert function The Rugby beeps once to indicate the change Rugby 610 Troubleshooting 34 9 9 1 Care and Transport Transport Transport in the field Transport in a road vehicle Shipping Shipping transport of batteries Field adjustment 9 2 When transporting the equipment in the field always make sure that you e either carry the product tn its original transport container e or carry the tripod with its legs splayed across your shoulder keeping the attached product upright Never carry the product loose in a road vehicle as it can be aff
28. otect the laser against changes In elevation caused by movement or settling of the tripod e The seli levelling system and H I Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work Automatic Mode Description of the Automatic Mode 3 5 Description of the Manual Mode Changing to Manual Mode Rugby 610 Operation The Rugby always starts up in Automatic Mode In Automatic Mode the Rugby automatically levels if set up within the 5 self levelling range Manual Mode Manual slopes can be created using the Rugby 610 together with the A240 Manual Slope Adapter 790434 In Manual Mode the self levelling will be deactivated GE After turning the Rugby off and on again the Rugby is in Automatic Mode Press and hold the Power Button for 5 seconds to change to Manual Mode e The Rugby will beep 5 times while holding the Power Button e After releasing the button the Rugby levels The levelling LED flashes green then turns solid green for a few seconds e After levelling the levelling LED turns red and the Rugby is in Manual Mode 18 3 6 Elevation Alert H I Function Description of the Elevation Alert function e The Elevation Alert or Height of Instrument H l function prevents incorrect work caused by movement or settling of the tripod that would cause the laser to level at a lower height e The Elevation Alert function becomes active and m
29. p for the unit s battery It is only usable with the rechargeable battery pack Length 4 metres 13 feet A140 Car Adapter Cable 797750 The A140 car adapter cable connects the Rugby to a standard automotive accessory jack as a backup for the unit s battery or to charge in a vehicle It is only usable with a rechargeable battery pack Length 2 metres 6 5 feet A150 Alkaline Battery Pack 790419 The A150 alkaline battery pack Is included as part of the standard alkaline package It can also be purchased separately to be used as a backup for rechargeable models Batteries required Four D cell type alkaline A240 Manual Slope Adapter 790434 The A240 Slope Adapter allows the user to quickly enter grades with the Rugby set to Manual Mode A600 Li lon Battery Pack 790415 The A600 Li lon battery pack is included as part of the standard rechargeable package It can also be purchased separately as an upgrade to the alkaline battery pack It is necessary to also purchase the A100 Li lon battery charger to complete the Li lon battery solution A100 A240 A600 A140 A150 005779_001 Rugby 610 Accessories 4O Index A ENG EC OT O ia A 40 Accuracy Self levelling se RE RE Re Ee RE 37 Accuracy Adjustment ees see se ee Ee Ee ee ee 30 Adjust Level ACCUFaCY ses EE EE EG ER 31 Applications CHECKING Grades Ese be RR EE De AE 25 Manual Grades ee ee see ee Ee Ee Ee EE Ee Ee Ee ee Ee ee 26 SOU UNS TOU
30. plumb when taking readings Indicates the detector s position e High Fast beeping e On grade Solid tone e Low Slow beeping Front and rear LCD arrow indicate the detector s position Display the relative position of the laser beam Three channel indication e High Red e On grade Green e Low Blue Detects the laser beam The reception windows must De directed towards the laser Indicates the on grade position of the laser Power accuracy and volume functions Refer to Description of the Buttons for detailed information a b a Bracket Mounting Hole b Offset notch c Product label 005148 001 d Battery door Component Description Bracket Location to attach the receiver bracket for normal operation Mounting Hole Offset notch Use to transfer reference marks The notch is 85 mm 3 35 below to top of the detector Product label The serial number is located inside the battery compartment Battery door Access to the battery compartment 20 Description of the Buttons 4 2 D C a 005149_001 a Power l b Audio c Bandwidth Button Function Power Press once to turn on the Receiver Audio Press to change the audio output Bandwidth Press to change detection bandwidth Menu Rod Eye 140 Classic Receiver Menu access and navigation Menu Rugby 610 Receivers To access the menu of the Rod Eye 140 Classic Rec
31. r 11 Lifetime Manufacturer s Warranty 12 Accessories Index Rugby 610 Table of Contents 37 37 37 39 40 41 Safety Directions General Description About Warning Messages Rugby 610 Safety Directions The following directions enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these directions and adhere to them Warning messages are an essential part of the safety concept of the instrument They appear wherever hazards or hazardous situations can occur Warning messages e make the user alert about direct and indirect hazards concerning the use of the product e contain general rules of behaviour For the users safety all safety Instructions and safety messages Shall be strictly observed and followed Therefore the manual must always be available to all persons performing any tasks described herein DANGER WARNING CAUTION and NOTICE are standardized signal words for iden tifying levels of hazards and risks related to personal injury and property damage For your safety it is important to read and fully understand the table below with the different signal words and their definitions Supplementary safety information symbols may be placed within a warning message as well as supplementary text Type Description N DANGER Indicates an
32. roduct either of the following actions may cause you to receive an electric shock e Touching live components e Using the product after incorrect attempts were made to carry out repairs Precautions Do not open the product Only Leica Geosystems authorised service workshops are entitled to repair these products If the product is improperly disposed of the following can happen e f polymer parts are burnt poisonous gases are produced which may impair health e f batteries are damaged or are heated strongly they can explode and cause poisoning Durning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer Only Leica Geosystems authorised service workshops are entitled to repair these prod ucts High mechanical stress high ambient temperatures or im
33. s EE AE HE DE Re GE we RE DE Responsibilities Rod Eye Instrument components WGN GO EO EE OE ET ET Rotation speed S Safety Directions ee ie see ER Ee Ee EE RR ER Ee RE ER ee ee Setup Instrument on tripod Specifications environmental Instrument 41 T Temperature Laser OPECIN O EE EE oe SERE 38 Ste RR 38 Temperature charging internal battery 27 Troubleshooting iese Ee ER RR ER ER ER RE Ee ee Ee 33 U User Manual VAAI Ol messe Bo ee 2 W Ware se RE a a te 39 Weight MS UUESRE se ei EE e ee SE 37 Rugby 610 Index 42 Rugby 610 Index 43 812929 1 0 0en Original text Published in Switzerland 2013 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland Phone 41 71 727 31 31 www leica geosystems com when it has to be right ELE Geosystems
34. s only Rugby 610 Description of the System 15 2 4 Setup Location e Keep the location clear of possible obstructions that could block or reflect the laser beam e Place the Rugby on a stable ground Ground vibration and extremely windy condi tions can affect the operation of the Rugby e When working in a very dusty environment place the Rugby up wind so the dirt is blown away from the laser Setting up on a Tripod 005763_001 Step Description Set up the tripod 2 Place the Rugby on the tripod 3 Tighten the screw on the underside of the tripod to secure the Rugby on the tripod Attach the Rugby securely to a tripod or laser trailer or mount on a stable level Surface Always check the tripod or laser trailer before attaching the Rugby Make sure all screws bolts and nuts are tight If a tripod has chains they should be slightly loose to allow for thermal expansion during the day Secure the tripod on extremely windy days Rugby 610 Description of the System 16 3 1 Operation Buttons Buttons Description of the Button 3 2 Main Functions Description of the LEDs C a Power button b Left hidden button c Centre hidden button d Right hidden button 005764_001 Button Function Power Press to turn on or off the Rugby Press and hold for five seconds five beeps to turn on Rugby in Manual Mode The Rugby will first level then switch to Manual
35. t any time while in Adjustment Mode will exit the mode without saving changes 32 8 Alerts Troubleshooting Troubleshooting Alert Symptom Possible causes and solu tions Low Battery LED Is on The batteries are low Replace the alkaline batteries or recharge the Li lon battery pack Refer to 6 Batteries ME dd 5 Hz Elevation H 1 Alert The Rugby has been bumped Hi The LED flashes quickly with an or tripod was moved Turn off audio beep Rugby to stop alert check the height of the laser before beginning to work again Allow Rugby to re level and check the height of the laser After two minutes in the alert condition the unit will shut off automatically DE Servo Limit Alert The Rugby is tipped too far to T T All LEDs flash sequentially reach a level position Re level i the Rugby within the 5 degree self levelling range This alert will also be displayed any time the unit is tipped more than 45 from level After two minutes in the alert condition the unit will shut off automatically Problem Possible Cause s Suggested Solutions Rugby does not The batteries are low or dead Check the batteries and turn on change or charge the batteries If necessary If the problem continues return the Rugby to an authorised service centre for service The distance of the Dirt is reducing the laser output Clean the windows of the laser Is reduced Rugby and the receiver If the problem c
36. t has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interfer ence in a residential installation This equipment generates uses and can radiate radio frequency energy and If not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur In a particular installation If this eguipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Rugby 610 Safety Directions 12 Labelling Rugby 610 Labelling Rod Eye Labelling Rod Eye 005759 001 f Leica Geosystems AG CH 9435 Heerbrugg y PROTECT T by Leica Geosystems Technology ny A Complies with FDA
37. the laser Refer to Charging the Li lon battery pack step by step for further information Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment To remove the batteries Remove the batteries from the battery compartment To insert the batteries Insert the batteries into the battery compartment Close the cover of the battery compartment and slide the locking mecha nism to the left centre position until it locks into position Rugby 610 Batteries 28 Changing the alka line batteries step by step The Low Battery Indicator LED on the Rugby flashes when the batteries are low and need to replaced 005771_001 Step Description Ee The batteries are inserted in the front of the laser 1 Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment 2 To remove the batteries Remove the batteries from the battery compartment To insert the batteries Insert the batteries into the battery compartment ensuring that the contacts are facing in the right direction GE The correct polarity is displayed on the battery holder 3 Close the cover of the battery compartment and slide the locking mecha nism to the left until it locks into position Rugby 610 Batteries 29 About 7 1 Accuracy Adjustment e It is the responsibility of the user to follow operating instruct
38. their two ends for example external supply cables interface cables the permitted level of elec tromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Rugby 610 Safety Directions 11 Radios or digital cellular phones IN WARNING Use of product with radio or digital cellular phone devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected e Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio or digital cellular phone devices near to medical equipment e Do not operate the product with radio or digital cellular phone devices in aircraft FCC Statement Applicable in U S The greyed paragraph below is only applicable for products without radio This equipmen
39. trial installations Precautions Always ensure that the working site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people can sustain injury Precautions When setting up the product make sure that the accessories are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress During the transport shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Before shipping the product or disposing of it discharge the batteries by running the product until they are flat When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company During dynamic applications for example stakeout procedures there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers If you open the p
40. urbances to other equipment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers for example field computers personal computers or other electronic equipment non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers or other electronic equipment pay atten tion to the information about electromagnetic compatibility provided by the manufac turer Disturbances caused by electromagnetic radiation can result in erroneous measure ments Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions If the product is operated with connecting cables attached at only one of

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