XR5000: User Manual
Contents
1. Operating Instructions AirChek XR5000 SKC Inc 863 Valley View Road Eighty Four PA 15330 USA Form 38047 Rev 1010 Table of Contents DVS SCHUM Pr pncatieccsscasesatacsacecnscsenssneseeneaceeseenecctiauasiageanpusensencsccseaussenaneensceet sees 1 PEMIORMANCE PEOUNGC ssir nenna REEE 2 SU o E E E E E E 4 Charging the Battery Pack LIK ON vaisesisincosinvencssseseneeiremsnmvanvuaeddeadasiaeeneaveanaderieerense 4 Reading the Charging Status LED on the Single CharQel ccccccccsssssseeees 5 PSC Ea e terres et cats onsen onsen Sur cousin ee soeveuanconesasdamestoracietatas 6 TS Pump Ossie E E EAEE E 6 Tumne PUMP OM sssi E sen eebecses 6 LOCKINO Me KEYPA esiisa EE E SEE 7 Checking Battery Charge Level cccccccccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesenenees 7 Accessing User Setup Functions cccccccccccccececececeseeeeseeeceeeeeeecaeaeaeaeanaeanaenenenenes 7 OTITIS FOC ONS ext tatjeacetuacescatessetaasec aiie T 7 EI FUNGUO nosece troin i e we ana nenapuadeenedete uoneeeee 7 User Setup FUNCIONS wineotcreseesrenxteccedtantaneidt om sE ESAE AEE EATS 8 F ncton QV CMW OW sai siit etd tinacten tdindac tesa dinear neia ENESE EEEE EEE TEE 8 Clearing Accumulated Run TIC sccccccccccccescseseecsesnsneeeneneneesnenseeesensseneeseenens 8 Selling Fow PAG earrrinassrdikrsias tise xduieonibhinnatunnsinaedaniaibtinandieean neiniiesnishinbnidetunebineaat 8 Setting a Umed AUD isssiseteckersrviretctrdesahedessivin2. LED press and hold until a countdown from 3 to 1 appears on the LCD and pump shuts off Manual Off will operate even when keypad is locked e Auto Off Sleep mode Turns off a non running pump no flashing blue LED after five minutes of inactivity Setup Locking the Keypad Locking In any mode press VW 5 times quickly A flashing L will appear in the lower right corner of the display a 6 L min Unlocking Press V 5 times quickly The flashing L will disappear from the display The keypad may be operated normally eK While the keypad is locked the key will still operate to allow manual pump shut off in a non running state no flashing blue LED e A locked keypad will remain locked until the user unlocks it Turning the pump off and on does not affect keypad lock status Checking Battery Charge Level Three bars indicate a full charge normally appears after charging approximately 75 to 100 Two bars indicate the battery is charged enough to operate the pump approx imately 25 to 75 One bar indicates battery charge is low charge battery approximately 1 to 25 No bars indicate that low battery fault is imminent oM ee Lt Low Battery Fault _ No bars and a flashing outline indicate a low battery fault pump will go into Hold and go to sleep after 15 seconds in low battery fault Accumulated run time m will be retained A Accessing User Setup Functio
3. and voids any warranty Failure to follow warnings and cautions voids any warranty 19 Accessories Description Cat No Defender Primary Standard Calibrator 50 to 5000 ml min flow range includes lead acid battery charger 100 240 V software and 1 meter serial cable 717 510M Single Charging Kit for models with Li Ion battery packs only 100 240 V AC 50 60 Hz includes charging unit power supply and interchangeable wall plugs 223 241 Take Charge 5 Five station Li Ion Battery Charger for Li Jon model XR5000 pumps and Leland Legacy pumps includes charging unit and power cable 100 240 V AC 223 441 Protective Pouches Red for high visibility for high power and alkaline models 224 96A Black noise reducing for high power and alkaline models 224 96C Black for high power and alkaline models 224 88 Black noise reducing for standard model 224 913 Low Flow Adapter Kit 5 to 500 ml min Suitable for all XR5000 pump models includes constant pressure controller CPC adjustable low flow tube holder and Type A protective tube cover 210 500 Constant Pressure Controller CPC for sampling in the 5 to 500 ml min flow range Use with adjustable low flow holder listed below CPC included in Low Flow Adapter Kit above 224 26 CPC Adjustable Low Flow Tube Holders for Low Flow 5 to 500 ml min Sampling Use with CPC listed above Require separate tube covers listed below Single included in Low Flow Adapter Kit ab
4. 0 to 5000 ml min Before use allow pump to equilibrate after moving it from one temperature extreme to another 1 Run pump for 5 minutes before performing calibration 2 Connect pump inlet to the outlet of a primary standard calibrator with representative sample medium in line With pump in a non running state no flashing blue LED 3 Press A V to enter user setup functions 4 Press until ADJ and FLOW flash on display Press A to increase flow Press V to decrease flow Dashed lines will move up or down on the display to indicate graphically the direction of the adjustment Flow rate will not display on pump LCD Observe the calibrator to determine flow rate 5 Follow the calibrator operating instructions Once the desired flow rate is indicated on the calibrator within 5 press A V to accept flow setting and to exit user setup functions The pump will be ready to run AOA Changing the flow rate in user setup functions will not clear accumulated run time e Changing the timed run and or run delay settings in user setup functions will automatically clear accumulated run time 6 Disconnect the calibrator and tubing Replace representative tubes with new unexposed media for sampling 12 Calibration Calibration Low Flow 5 to 500 ml min Requires Constant Pressure Controller CPC and Adjustable Low Flow Tube Holder see Accessories Low Flow Adapter Kit on page 19 Before use a
5. Do not open disassemble short circuit crush incinerate or expose the battery to fire or high temperatures Remove alkaline batteries from pump before storage to prevent dam age from battery leakage Use only the SKC approved charger for this pump Use of an unapproved charger may damage the battery and pump and voids any warranty Failure to follow warnings and cautions voids any warranty See http www skcinc com instructions 1756 pdf for more information on SKC pump battery packs Setup Keypad Basics The AirChek XR5000 operates by pressing key sequences on the keypad located on the front of the pump case Keys Scrolls through parameters in user setup functions A Increases flow rate timed run and run delay time v Decreases flow rate timed run and run delay time Up Down arrow st arrow Key Sequences key kes key A Press keys individually AV Press simultaneously to toggle between Hold and Run modes and to exit user setup functions A V Security code With pump in a non running state no flashing blue LED press to access user setup functions Turning the Pump On e Press and hold until display shows ON e Press A V to run the pump or to place a running pump in Hold A blue LED on top of the pump indicates pump is running or that there is a run delay programmed into the pump Turning the Pump Off e Manual Off Sleep mode With pump in a non running state no flashing blue
6. arger is available see Accessories on page 21 Follow charger instructions Completely charge a new battery pack before operating the pump It may be necessary to charge the battery a few times before maximum battery capacity is achieved Intrinsic safety circuitry inside the AirChek XR5000 charging train battery causes the pump to self with single charger discharge during storage Charge Li lon pump battery completely before calibration and sampling to achieve optimum pump operation 1 For a complete charge ensure the pump is not running Insert plug on charging unit into the battery charging jack on back of pump Ensure plug is oriented so that the arrow on the plug is facing upward Ensure proper orientation of charging cable before plugging it into the charging jack Improper orientation contact will short circuit the Q battery and voids any warranty Short circuiting the battery pack will render it immediately inoperative 2 Insert plug on power supply into jack on charging unit 3 Pull locking tab to side and insert appropriate wall plug into power supply Release locking tab Plug power supply into a wall outlet The standard 2 cell Li Ion battery pack will recharge in approximately 4 hours The high power 4 cell Li Ion battery pack will recharge in approximately 8 hours Run pump for 5 minutes after charging is complete Interchangeable wall plugs insert into power supply Aft
7. ble lithium ion batteries for use with SKC sample pumps have been tested in accordance with the UN Manual and are proven to meet requirements of each test in the UN Manual of Test Criteria Part IIl subsection 38 3 They have a watt hour Wh rating below 100 Per 2010 IATA regulations packaging must meet the specifications of and contain labeling and documentation required by IATA Packing Instructions 965 966 and 967 See IATA Guidance Document Transport of Lithium Metal and Lithium lon Batteries Revised for the 2010 Regulations SKC Limited Warranty and Return Policy SKC products are subject to the SKC Limited Warranty and Return Policy which provides SKC s sole liability and the buyer s exclusive remedy To view the complete SKC Limited Warranty and Return Policy go to http www skcinc com warranty asp 21
8. d run Run Time Hold time and exits func Function only available tions Press A V to when accumulated run run pump time exists Adjust Flow Rate and flashing Press A or V Flow increases ADJ Flow Press A V to exit decreases Press functions A V to run pump Set Timed Runt Flashing Set Timed Press A or V Minutes increase Run and min Press A V to exit decrease Press functions A V to run pump Set Run Delayt Flashing Set Run Press Aor V Minutes increase Delay and min Press A V to exit decrease Press functions A V to start run delay Blue LED flashes Pump starts after delay elapses Changing flow rate in user setup functions will notclear accumulated run time t Changing timed run and or run delay settings in user setup functions will clear accumulated run time www skcinc com Description SKC AirChek XR5000 Sample Pumps are designed to offer users enhanced battery power and easy operation in a lightweight pump that provides accurate airflows from 5 to 5000 ml min e Three battery options provide flexibility and economy for different applications including long run times e The large three button keypad and straightforward user setup functions offer user friendly conveniences AirChek XR5000 pumps feature a patented isothermal flow sensor that measures flow directly and acts as a secondary standard constantly maintaining the set flow rate A built in sensor compensates for changes in
9. els 5 5 x 3 x 2 3 in 14 x 7 6 x 5 8 cm Standard Li lon model 4 3 x 3 x 2 3 in 10 9 x 7 6 x 5 8 cm High power Li lon 21 oz 0 6 kg Standard Li lon model 16 oz 0 45 kg Alkaline model 17 oz 0 48 kg Anti static plastic CE marked for RFI EMI protection e Muwe for use in hazardous locations Models that are UL Listed for intrinsic safety contain the c t e use logo on the label These models must be used with battery pack Cat No P85004 or P85002 to maintain the UL intrinsic safety listing e RoHS compliant Cautions e For safe operation in hazardous locations ensure the pump label contains the suw logo and the battery pack label contains Cat No P85004 or P85002 Use of any other battery pack including alkaline or device to power the pump voids the UL Listing for intrinsic safety Use only the charger and battery packs designed for the AirChek XR5000 pump to ensure reliable performance Failure to do so voids any warranty Remove alkaline batteries from pump before storage to prevent dam age from battery leakage Use only SKC approved parts to ensure reliable performance and to maintain the UL Listing for intrinsic safety Failure to do so voids any Warranty Failure to follow warnings and cautions voids any warranty Setup Charging the Lithium lon Battery Pack Power supply For models containing a lithium ion battery pack only Shown with single charger Cat No 222 241 A five station ch
10. er charging the battery pack it is good practice to run the pump for approximately 5 minutes before calibrating This ensures the battery is in more steady state conditions and improves the agreement in pre and post sampling calibrations Setup Reading the Charging Status LED on the Single Charger The Li Ion Charging Unit Cat No P22300 indicates battery charge status via an LED on the unit that blinks in specific patterns Observe the LED steadily for gt 5 seconds to read charge status Power supply jack LED Action Charge Status Charge in progress Mra 7 a Repeats Approximately 80 charged es sec es sec ON OFF Repeats Charge completed ig o Charge status 25 sec 2 sec LED The battery pack may be kept on SKC approved Li lon battery chargers for an indefinite time Cautions e Do not charge or operate pump from charger in hazardous locations Use only the charger and battery packs designed for the AirChek XR5000 pump to ensure reliable performance Failure to do so will void any warranty For safe operation in hazardous locations ensure the pump label contains the Mu usre logo and the battery pack label contains Cat No P85004 or P85002 Use of any other battery pack including alkaline or device to power the pump voids the UL Listing for intrinsic safety Tampering with the battery pack or using a repaired or rebuilt battery pack voids any warranty and UL Listing for intrinsic safety
11. he time specified in the method used Accumulated run time will display on the LCD 5 To stop a sample run press AW This places the pump in Hold Record stop time and other pertinent information a To resume sample run without clearing accumulated run time press A V b To clear accumulated run time place pump in Hold press A V to enter user setup functions and press A V when CLr displays When using impingers place a trap between the pump and the impinger to protect the pump from harmful liquids or vapors Failure to use the impinger trap voids any warranty Flow Fault gt gt I If the pump is unable to compensate for longer than 15 seconds due to excessive back pressure the pump enters flow fault During flow fault the fault icon displays on the display and flashes during the length of the fault the pump enters Hold mode and the accumulated run time display is retained The pump will restart in 15 seconds and try to continue sampling If the flow remains restricted the pump will return to flow fault Auto restart is attempted every 15 seconds up to 5 times Flow fault time is not added to accumulated run time Flow fault during continuous run To clear a flow fault and the flow fault icon determine the cause of the fault remedy the fault cause and press A V to remove the icon from the LCD and restart the pump 14 Sampling fe A low battery fault may occur instead of a flow fault when there is a
12. iaeeneneessscentestanesnentersnnenaaes 21 ELE I E E E E E E A E E E E E E E 21 D Indicates a warning or caution www skcinc com AirChek XR5000 Quick Guide Keypad Basics star key Scrolls through parameters in user setup functions AY up down arrow keys Increase or decrease flow rate timed run and run delay time Key Sequences Vv Press keys individually AV Press keys simultaneously Toggles between Run and Hold and exits user setup functions AV Security code to access user setup functions With pump in a non running state no flashing blue LED press keys in sequence Operation e Pump On Press and hold e Pump Off Press and hold through countdown Auto off will shut down pump after 5 minutes without activity e Mode Change Press A Y to toggle between Run and Hold e Keypad Lock Press V 5 times quickly to activate Press V 5 times quickly to deactivate e Run Hold With pump in a non running state no flashing blue LED press A V to run pump Press A Y to Hold pump when completed Accessing User Setup Functions e Entering User Setup Functions With pump in a non running state no flashing blue LED press A V e Exiting User Setup Functions Press A VW Pump is ready Press A V to run the pump or to start a run delay User Setup Functions To navigate while in user setup functions press until the desired function displays Clear Accumulated CLr and flashing Press A F Clears run an
13. llow pump to equilibrate after moving it from one temperature extreme to another OQ Charge pump battery completely before calibration and sampling 1 Run pump for 5 minutes before performing calibration 2 a For single tube applications set the flow rate to 1500 ml min see Setting Flow Rate b For multiple tube applications the pump flow rate must be set at gt 15 higher than the sum of the flow rates through all tubes Do not exceed 500 ml min flow rate per tube for multiple tube sampling 3 Use tubing on the CPC to connect the pump inlet to the CPC outlet the side of the CPC without a label Connect the inlet side of the CPC marked to sample to the Adjustable Low Flow Tube Holder 4 Label all tubes and ports if performing multiple tube sampling Adjust flow with flow adjust 5 Insert opened representative tubes into the screw on tube holder rubber sleeve s of each port on the Adjustable Low Flow Tube Holder If any ports remain unused place unopened tubes in them it is important to seal unused ports 6 Loosen the brass flow adjust screw on the low flow holder Use tubing to connect the exposed end of one tube to a primary standard calibrator 7 Turn on pump Turn the flow adjust screw needle valve on the tube holder until the calibrator indicates the desired flow rate do not adjust the flow rate of the pump For multiple tube sampling repeat this procedure for each port to calibrate
14. low battery charge at the time of the fault excessive back pressure and or when there is a very short distance between the restriction and the pump inlet e g finger fault versus pinched tubing The flow fault icon will not appear and auto restart will not be activated under these conditions A low battery fault icon see page 7 will appear instead and the pump will go to Sleep If pump goes to Sleep while in flow fault the flow fault icon may remain on the display when the pump is subsequently turned on To remove the icon from the display place pump in Hold press A V to enter user setup functions and press AV when CLr appears 15 Battery Replacement Replacing the Li lon Battery Pack For models containing a lithium ion battery pack only disconnecting the battery pack Display data will not be retained if battery is removed while pump is running O To retain display data ensure pump is placed in Hold before Removing Existing Battery Pack 1 Release the battery pack by removing the two screws on the bottom of the battery pack housing 2 Pull battery pack housing away from pump case Installing the New Battery Pack Completely charge a new battery pack before operating the pump see page 4 AOA it ma y be necessary to charge the battery a few times before maximum battery capacity is achieved 1 Align the pump case with the battery pack The etched SKC logo should be on the same side as the LCD a
15. maining and cumulative run time will resume RUN DELAY REMAINING TIMED RUN REMAINING 10 Setup f At the end of the run the pump will stop and Timed Run Remaining and 0 will display To display accumulated run time press and hold A g To return to Timed Run display press A V This will also clear accumulated run time AOA If pump goes to sleep following the timed run and is awakened the pump will display Timed Run Remaining and 0 Accumulated run time from the run remains and can be displayed by pressing and holding A Tip When setting a timed run or run delay with a large number of minutes in user setup functions press with A or W This activates the speed count feature which scrolls through timed run or run delay minutes in increments of 100 Pressing A V after a completed run automatically clears accumulated run time Canceling a Timed Run and or Run Delay With pump in a non running state no flashing blue LED 1 Press A V to enter user setup functions 2 Press until flashing Set Timed Run and min appear on the display Press V until time displays as 0 Repeat for Run Delay if needed 5 Press A V to exit user setup functions Pump will be ready to run aE AoA Selecting CLr in user setup functions after a sample run will clear accumulated run time only It will not clear Timed Run or Run Delay time settings 11 Calibration Calibration High Flow 100
16. mp goes to sleep following the run and is awakened the pump will display Timed Run Remaining and 0 Accumulated run time from the run remains and can be displayed by pressing and holding A Pressing A V after a completed run automatically clears accumulated run time Setting a Run Delay with Continuous Run Program the AirChek XR5000 from its keypad to automatically start a sample run after a specified period of time 1 to 9999 minutes has elapsed With pump in a non running state no flashing blue LED 1 Press A V to enter user setup functions 2 Press until a flashing Set Run Delay and min appear on the display Press A to increase or V to decrease minutes 4 Press A V to accept run delay setting and to exit user setup functions Run delay time will display on the LCD and the pump will be ready to start run delay 5 Press A V to activate the pump Go Setup During a run delay with continuous run a The blue LED on top of the pump case will flash during the run delay even though the pump is not running b Run delay time remaining will count down in minutes and display on the LCD c Once the run delay time has elapsed the pump will start E running Accumulated run time will count up in minutes d Run can be paused Hold by pressing A V The accumulated run time display will freeze Run can be resumed by pressing A V Accumulated run time dis play will resume e Once the run is c
17. nd keypad Press the two parts together until snug The pump will power up and the LCD will display the last mode used typically Hold and possibly accumulated run time from the last sample run 2 Replace 2 screws on the bottom of the battery pack housing and use a Phillips head screwdriver to tighten screws in an alternating fashion 3 Charge the new battery pack completely before use MOIE If the pump does not operate as expected after replacing the battery pack see Maintenance Resetting Pump to Manufacturer Settings See www skcinc com nstructions 1756 pdf for more information on SKC pump battery packs 16 Battery Replacement Changing the Alkaline Batteries For models containing AA alkaline batteries only e To retain display data ensure pump has been allowed to go to sleep after the last run See Turning the Pump Off Display data will not be retained if batteries are removed while pump is running e Remove alkaline batteries from pump before storage to prevent dam age from battery leakage Removing Existing Battery Pack 1 Remove two screws on bottom of battery pack housing 2 Pull battery pack housing away from pump case 3 Holding battery pack housing tightly in one hand place a finger nom the other hand through the loop on top of the battery pack Pull up ward firmly to remove the battery holder from the housing Installing New Batteries 4 Ifreplacing existing batteries first rem
18. ns Entering Functions e With pump in a non running state no flashing blue LED press A V Exiting Functions e Press A V to exit user setup functions Pump is ready to run MOIE User setup functions cannot be accessed while the keypad is locked Setup User Setup Functions Function Overview User setup functions are listed below in the order in which they display Note that the CLr function for clearing accumulated run time is only available when accumulated run time exists No Accumulated Run Time Accumulated Run Time CLr ADJ Flow ADJ Flow Set Timed Run Set Timed Run Set Run Delay Set Run Delay Clearing Accumulated Run Time 1 With the pump in a non running state no flashing blue LED press A V 2 Press AV at CLr display to clear accumulated run time Pump is ready to run Aoi CLr will not cancel Timed Run or Run Delay time settings see Canceling a Timed Run and or Run Delay AIA Changing the timed run and or run delay settings in user setup functions will automatically clear accumulated run time e Changing the flow rate in user setup functions will not clear accumulated run time Setting Flow Rate 1 With pump in a non running state no flashing blue LED press A V 2 Connect pump inlet to a calibrator Press until ADJ and Flow flash on display 4 Press A to increase or V to decrease flow Dashed lines will move up and down on the LCD to indicate direction of adjus
19. omplete stop the pump by pressing A V Accumulated run time will display RUN DELAY REMAINING WOIE If pump goes to sleep following the continuous run and is awakened the pump will display accumulated run time Setting a Run Delay and Timed Run With pump in a non running state no flashing blue LED 1 Press A V to enter user setup functions Press until flashing Set Timed Run and min appear on the display 3 Press A to increase or V to decrease minutes 1 to 9999 minutes 4 Press to scroll to a flashing Set Run Delay and min 5 Press A to increase or V to decrease minutes 1 to 9999 minutes 6 Press A V to accept run delay and timed run settings and to exit user setup functions The run delay setting will appear on the LCD and the pump will be ready to start run delay 7 Press A V to activate the pump During a run delay with timed run a The blue LED on top of the pump case will flash dur ing the run delay even though the pump is not running B b Run delay time remaining will count down in minutes and display on the LCD c Once the run delay time has elapsed the pump will start running Timed Run Remaining will display and count down in minutes on the LCD d Accumulated run time can be displayed by pressing and holding A e Run can be paused Hold by pressing A V The time remaining and accumu lated run time displays will freeze Run can be resumed by pressing A V Time re
20. ove 224 26 01 Dual 224 26 02 Tri 224 26 03 Quad 224 26 04 Sample Tube Protective Covers Use with adjustable flow tube holders listed above Type A tubes 6 mm OD x 70 mm L included in Low Flow Adapter Kit above 224 29A Type B tubes 8 mm OD x 110 mm L 224 29B Type C tubes 10 mm OD x 150 mm L 224 29C Type D tubes 10 mm OD x 220 mm L 224 29D 20 Replacement Parts Description Cat No Battery Packs High power Li Ion 4 cell for UL Listed pump P85004 Standard Li Ion 2 cell for UL Listed pump P85002 Alkaline 6 cell Use voids pump UL Listing for intrinsic safety P75715 Belt Clip P20139 Filter inlet O ring 3 P20140 Filter Housing P20142 Filters inlet 50 P40011 Battery Pack Cover P20419 Li lon batteries may be subject to special shipping regulations Cautions e For safe operation in hazardous locations ensure the pump label contains the u un logo and the battery pack label contains Cat No P85004 or P85002 Use of any other battery pack including alkaline or device to power the pump voids the UL Listing for intrinsic safety Use only SKC approved parts to ensure reliable performance and to maintain the UL Listing for intrinsic safety Failure to do so voids any warranty e Any warranty and UL Listing for intrinsic safety are void if pumps are not repaired by SKC or authorized SKC repair centers e Failure to follow warnings and cautions voids any warranty Li lon Battery Shipment Rechargea
21. ove batteries from holder Place new batteries into the holder in the following polarity arrangement Polarity is marked inside the battery holder Front layer 17 Battery Replacement 5 Orient battery holder properly with battery pack housing black and red wires and battery terminal toward front of housing with SKC logo D To avoid breakage orient l battery holder properly and do Front of housing with not force the battery holder SKC logo into the battery pack housing Installing the New Battery Pack 1 Align the pump case with the battery pack The etched SKC logo should be on the same side as the LCD and keypad Press the two parts together until snug The pump will power up and the LCD will display the last mode used typically Hold and possibly accumulated run time from the last sample run 2 Replace 2 screws on the bottom of the battery pack housing and use a Phillips head screwdriver to tighten screws in an alternating fashion AA Ifthe pump does not operate as expected after replacing the battery pack see Resetting Pump to Manufacturer Settings 18 Maintenance Resetting Pump to Manufacturer Settings If the pump does not operate as expected perform the following procedure 1 Remove the battery pack see Removing Existing Battery Pack 2 On the pump keypad press and hold and V simul taneously while attaching the pump to the new battery pack The LCD should display the softwa
22. re version number 525X Do not release hold on the two keys until the pump is firmly attached to the battery pack Go Release and V 4 Press 2 times The LCD should read 0 If it does not repeat Steps 1 through 4 until successful 5 Install 2 screws and use a Phillips head screwdriver to tighten screws in an alter nating fashion Cautions e For safe operation in hazardous locations ensure the pump label contains the i e unre logo and the battery pack label contains Cat No P85004 or P85002 Use of any other battery pack including alkaline or device to power the pump voids the UL Listing for intrinsic safety Do not charge or operate pump from charger in hazardous locations Use only the charger and battery packs designed for the AirChek XR5000 pump to ensure reliable performance Failure to do so voids any warranty Use only SKC approved parts to ensure reliable performance and to maintain the UL Listing for intrinsic safety Failure to do so voids any warranty Tampering with the battery pack or using a repaired or rebuilt battery pack voids any warranty and UL Listing for intrinsic safety Do not open disassemble short circuit crush incinerate or expose the battery to fire or high temperatures Remove alkaline batteries from pump before storage to prevent dam age from battery leakage Use only the SKC approved charger for this pump Use of an unapproved charger may damage the battery and pump
23. temperature that occur after calibration U S Patent No 5 892 160 Inlet Port with Protective Filter Battery Charge Level I ndicator Bright blue pump status LED Easy to read Liquid Crystal Display LCD Large Battery Pack a u E simple 3 options ar Operating available Keypad Not shown Beltclip back Battery Charging J ack back AirChek XR5000 Air Sampling Pump Performance Profile 1000 to 5000 ml min 5 to 500 ml min requires optional low flow adapter kit Flow Range 5000 ml min at 10 inches water back pressure 4000 ml min at 20 inches water back pressure 2000 ml min at 50 inches water back pressure Compensation Range Typical Back Pressure of Sampling Media inches water Flow Rate L min 10 15 20 25 30 35 40 5 0 Filter Pore Size um J fo T C S T Rs ee ee ee ee eee ee 37 mm MCE O 8 37 mm PVC 5 0 ae 1 37 mm polycarbonate 45 A 26 mm MCE 0 46 microvacuum 21 3 s 0 eo 78 too Compare the information in this table to pump PEET range to determine appropriate applications Flow Compensation System Accuracies Battery Charge Level Indicator Temperature Range Operating Humidity Typical Run Timet Timed Run Run Delay and Continuous Run Display Range Flow Fault U S Patent No 5 892 160 Patented isothermal closed loop flow sensor 1 min mo at 25 C 5 of set point after calibration to desired flo
24. the flow rate for each tube Seal unused ports during calibration with unopened tubes 8 Disconnect the calibrator and tubing Replace representative tubes with new unexposed tubes for sampling B H F ADJ FLOW The CPC has two small inlet ports on the bottom of the unit These ports should be inspected periodically for blockage which can occur when sampling in dusty environments Blocked ports will cause back pressure to increase Clean ports with a small pick and use air to blow away particles 13 Sampling Sampling D Before use allow pump to equilibrate after moving it from one temperature extreme to another e Use of any device or battery pack other than P85004 and P84002 including alkaline to power the pump voids the UL Listing for intrinsic safety e Charge pump battery completely before calibration and Sampling 1 Calibrate pump flow rate see Setting Flow Rate and Calibration Replace representative sampling media with new unexposed media 3 To start a continuous or timed sample run press A F Record start time and other pertinent information e Sampling will start automatically if a run delay is set and initiated Sampling will stop automatically if a timed run is set and initiated e For automatic start and stop set and initiate both a run delay and a timed run e For multiple tube sampling seal unused holder ports with unopened tubes 4 Sample for t
25. tment Flow rate will not display on the pump LCD Observe the calibrator for flow reading 5 Press A V to accept flow setting and to exit user setup functions U See Calibration for instructions on calibrating pump flow rate Setup Setting a Timed Run Program the AirChek XR5000 from its keypad to run from 1 to 9999 minutes With pump in a non running state no flashing blue LED 1 Press A V to enter user setup functions 2 Press until a flashing Set Timed Run and min appear on the display 3 Press A to increase or V to decrease minutes 4 Press A V to accept timed run setting and to exit user setup functions The setting will appear on the display and the pump will be ready to run 5 Press A V to run the pump During a timed run a The blue LED on top of the pump case will flash Timed Run Remaining will display and count down in E minutes on the LCD b Accumulated run time can be displayed by pressing and holding A c Run can be paused Hold by pressing A V The time remaining and accumu lated run time displays will freeze Run can be resumed by pressing A V Time remaining and cumulative run time will resume d At the end of the run the pump will stop and Timed Run Remaining and 0 will display To display accumulated run time press and hold A e To return to Timed Run display press A V This will also clear accumulated run time TIMED RUN Note If pu
26. w Timing Flow Rate Icon displays on LCD at full mid low charge imminent low battery fault and low battery fault Operating 32 to 113 F 0 to 45 Charging 32 to 113 F 0 to 45 C Storage 4 to 95 F 20 to 35 C 0 to 95 non condensing t Using a 37 mm 0 8 um MCE filter For extended run times the pump may be operated while attached to the charger 1 to 9999 minutes 6 8 days If run time exceeds 6 8 days timer display rolls over If pump is unable to compensate for gt 15 seconds due to excessive back pressure the pump stops displays flow fault icon and holds run time display Auto restart is attempted every 15 seconds up to 5 times 2 Low Battery Fault Auto off Battery Pack model dependent Battery Recharge Time with SKC approved chargers varies with battery capacity and level of discharge Size Weight Case RFI EMI Shielding Approvals Performance Profile 15 seconds to sleep 5 minutes of inactivity High power Li lon 4 cell rechargeable 7 4 V 4 4 Ah capacity 32 6 Wh Cat No P85004 for UL Listed pump or Standard Li lon 2 cell rechargeable 7 4 V 2 2 Ah capacity 16 3 Wh Cat No P85002 for UL Listed pump or Alkaline 6 cell disposable size AA 1 5 V nominal Cat No P75715 not UL Listed for intrinsic safety Standard Li lon 2 cell approximately 4 hrs High power Li lon 4 cell approximately 8 hrs High power Li lon and alkaline mod
27. xtigrabineduumngbhsacratiensamimbentamenneast 9 Setting a Run Delay with Continuous Run Lu ccccccccccececeeeeeeeeeneeereeeeeeeeeeeees 9 Setting a Run Delay and Timed RUN cccccccccccccccscececececececeeecencceseseseseenenens 10 Canceling a Timed Run and or RUN Delay 1 sccccccccccececececeeeecneneneesseseseseees 11 ei o p TAE E EE E E E A E A E A E E 12 Hion FOW 1000 t0 5000 Fn wars orsevesatsontiemanseeospceuayvedennsteedencsccedasseunienieenesintcashads 12 Low Flow 510 500 miii ose ceiepaesenpnenncened ceecesasncecueaunchoncdatccnsesiesseeessecaseasnasver aoe 13 AMANO MUNG cahrscsaceacs cadeipeevaceeseeceverecetcedeudeveaseuues cot cupeceweeescencecescececete ceeececsececussatesssessnesceece 14 SOM eects scone et oeuta canon actin esuntavtacnwsieiaua ravine A naveutaaain tee 14 Soh seer een eae tere enn Meet ee Seer eer eee eset een E ere eee 14 Batlery ReplaCeime WW ssscincccscccancssvtanstiecunacncecotaseavinascnccnsenspessevsansnmscanctieasspveansvackeneseessmetacs 16 Replacing the Battery Pack Li lon ccnssc scpesannsaendvenrotvesasaanenvenipeuiatmanebenieennreacts 16 Changing the Batteries Alkaline ccccccccececeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeneneneneeeenss 17 Maintenance ssssssnssnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn nn nnmnnn nnmnnn nnmnnn nnmnnn nnmnnn 19 ACCESSOS oaea E vestevanensntceseecuasanendonae 20 Replacement Parlo ics censasuceactsecrsbncensnsctessiseccasannaneasunescessssceshaxn
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