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IR200 Infrared Gas Analyzer

1. How to Read the Table Suffix Option Code Output and Corresponding Channel rot eee O2 correction CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 A N Not specified S02 B N Not specified CO C N Not specified CO2 D N Not specified CH4 E N Not specified NO F N Not specified CO2 CO G N Not specified CH4 CO H N Not specified CO2 CH4 J N Not specified CO2 CO CH4 K N Not specified NO SO2 L N Not specified NO CO M N Not specified NO SO2 CO A 1243 Not specified SOz2 O2 B 1 2 3 Not specified CO Oz C 1 2 3 Not specified CO2 O2 D 1 2 3 Not specified CH4 O2 E 1 2 3 Not specified NO O2 F 1 2 3 Not specified CO2 cCoO O2 G 1 2 3 Not specified CH4 CO O2 H 1 2 3 Not specified CO2 CH4 O2 J 1 2 93 Not specified CO2 CO CH4 O2 K 1 2 3 Not specified NO SO2 O2 L 1 2 3 Not specified NO co O2 M 1 2 3 Not specified NO SOz co O2 A 1 2 3 K SOz O2 Correct SOz Correct SOz av O2 av B 1 2 3 K co O2 Correct CO Correct CO av Ozav E 1 2 3 K NOx O2 Correct NOx Correct NOx av O2 av F 1 2 3 K CO2 co O2 Correct CO Correct CO av O2 av G 1 2 3 K CHa CO O2 Correct CO Correct CO av O2 av J 1 2 3 K CO2 cCoO CH4 O2 Correct CO Correct CO av O2 av K 1 2 3 K NOx SOz O2 Correct NOx Correct SO2 Correct NOx av Correct SOzav O2 av L 1 2 3 K NOx co O2 Correct NOx Correct CO Correct NOxav Correct CO av Oz av M 1 2 3 K
2. Unit mm 148 135 124 130____ Gas Outlet 99 515 5 1 4 NP FEE BEES ooo llag a EHHE RE amp NP G 4 ia i HEE uos a CINE hal Power Inlet Gas Inlet 99 5 5 5 Front View Side View K9350LF IM 11G02M01 01E
3. Sunday Monday Tuesday 12 00 12 00 12 00 L Cycle J a D eee Under Auto calibration Zer CH1 CH2 CH3 Spain span Span Span calibration calibration calibration 350sec 350sec 350sec l 1 He Flow Time An example of CH1 through CH3 enable as given in Item 6 2 5 Auto Calibration Components Setting range Cycle 1 to 99 hours or 1 to 40 days initial value 7days Flow Time 60 to 599 sec initial value 300sec Caution e When an auto calibration starts the measurement screen automatically appears e Any key operation other than key lock ON OFF and forced stop of auto calibration see Item 6 4 2 is not permitted during auto calibration Auto Calibration Cancel cannot be performed with the key lock to ON To cancel auto calibration forcedly set the key lock to OFF and then execute Auto Calibration Cancel e Turn on the power again after it is turned off including the case of power failure at the time set as the next start time in auto calibration and then repeat it in the set cycle Remote start Whether the auto calibration is set at ON or OFF an auto calibration is available by keeping the remote start input short circuited for at least 1 5 seconds Seams eye ge eg Short circuit keep at least 1 5 sec Remote start input Open 6 16 IM 11G02M01 01E 6 4 2 Forced stop of auto calibration In the User mode that is displayed poin
4. Note O2 senser input is not isolated It is recommended to isolate input signal to prevent inter ference from unnecessary signals or to prevent external interference Zirconia O2 sensor should be installed at a location that is as close to this instrument as possible IM 11G02M01 01E 3 7 4 Contact input DI terminal block 2 43 to 0 terminal block 3 to 9 e Itis for a contact input at no voltage An input is provided when switching to short circuit on or open off e No voltage is applied to the terminals 5 Contact output DO terminal block 3 6 to 0 terminal block 4 and terminal block 5 e Contact rating 250 V AC 2 A load resistance e An output is for a relay contact output An output is provided when switching to conductive on or open off Note The wires of analog output signals O2 senser input and contact input should be fixed separately from power supply wiring and contact output wiring 6 Communication interface connector for communication RS 232C interface e Please refer to the manual IM 11G02P01 01E about communication function IM 11G02M01 01E 7 List of terminal blocks 1 to 5 Terminal block 1 lt TN1 gt CH5 output Z 1 11 j7 4 Unused AO E a Miz 3 13 4 r CH4 st re Unused AO EF 4 14 CH3 output 5 15 CH8 output AO 6 16 AO CH2 output 7 17 CH7 output AO t g 18 AO CH1 output 9 19 CH6
5. Be sure to observe the following for safe operation avoiding AN C A UTI O N the shock hazard and injury Remove the watch and other metallic objects before work Do not touch the instrument wet handed If the fuse is blown eliminate the cause and then replace it with the one of the same capacity and type as before Other wise shock hazard or fault may be caused Do not use a replacement part other than specified by the instrument maker Otherwise adequate performance will not be provided Besides an accident or fault may be caused Replacement parts such as a maintenance part should be disposed of as incombustibles For details follow the local ordinance es e If the cause of any fault cannot be determined despite reference AN C A UTION to the instruction manual be sure to contact your dealer or Fuji Electric s technician in charge of adjustment If the instrument is disassembled carelessly you may have a shock hazard or injury iv IM 11G02M01 01E After Sales Warranty Do not modify the product During the warranty period for repair under warranty carry or send the product to the local sales representative or service office Yokogawa will replace or repair any damaged parts and return the product to you Before returning a product for repair under warranty provide us with the model name and serial number and a description of the problem Any diagrams or data explaining the problem would al
6. key Press the E key 4 In the Auto Zero Calibration Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the 4 or key To change the setting use the gt key to move the cursor to the right After setting press the E key and auto zero calibration is carried out by the entered setting value Description of setting items Start Time Setting at the first calibration day of the week hour minute A period between the start time of one calibration and another unit hour day The time required for the calibration gas to be replaced in the cell Auto zero calibration ON or OFF e Cycle Flow Time e ON OFF To close Auto Zero Calibration To close the Auto Zero Calibration or cancel this mode midway press the key A previous screen will return IM 11G02M01 01E Ye Select an item with UP DOWN and ENT Back with ESC User Mode Changeover of Range Setting about Calibration Alarm Setting Setting of Auto Calibration C Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LO OM About Auto Select setting item ero Cal Start Time SUN 12 00 Cycle 07 day Flow Time 300 sec ON OFF OFF Time WED 15 4 Stop Auto Zero Calibration LO About Auto Set Start Time Zero Cal Start Time MW 12 00 Cycle 07 day Flow Time 300 sec
7. 100 vol SOz 0 500 ppm 0 5000 ppm NO 0 500 ppm 0 5000 ppm pirana 0 5 vol 0 100 vol en 0 5 vol 0 25 vol T01 EPS e Max 4 components measurement including O e 1 or 2 measuring range per component e Measuring range ratio lt 1 5 except built in O lt 1 20 built in O2 Max 4 components and 2 ranges are selectable including an O2 measurement For measurable components and possible combinations of measuring ranges refer to Tables 1 to 8 Measured value indication Digital indication in 4 digits LCD with back light e Instantaneous value of each component e Instantaneous value after O2 correction only in CO SO2 NO measurement with O2 e Average value after O2 correction only in CO SOz NO measurement with O2 e Average Oz value Analog output signals 4 to 20 mA DC or 0 to 1 V DC non iso lated output Analog output corresponds to measured value indication in 1 1 Permissible load 550 Q max for 4 to 20 mA DC 100 kQ min for 0 to 1V DC Refer to Table 6 for the channel No of displayed values and analog output sig nals Analog input signal For signal input from externally installed O2 sensor Signal requirement 1 Signal from Yokogawa s Zirconia O2 sensor Model ZX8D C or ZX8D D 2 0 to 1 V DC from an O2 sensor Input section is not isolated This feature is effective when an O2 sensor is not built in Relay contact output 1a
8. 19 inch rack mounting type 177 x 483 x 493 mm Weight Approx 10 kg Finish color Front panel Off white Munsell 10Y7 5 0 5 or equivalent Casing Steel blue Enclosure Steel casing for indoor use Material of gas contacting parts Gas inlet outlet SUS304 Sample cell SUS304 neoprene rubber Infrared ray transmitting window CaF2 Internal tubing Toaron tube Gas inlet outlet Re1 4 or 14 NPT internal thread Purge gas flow rate 1L min when required Installation Altitude 2000 m or less Safety and EMC conforming standards Safety EN61010 1 Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EN61326 EN61000 3 2 EN61000 3 3 EMC 2 Standard functions Output signal holding Output signals are held during manual and auto calibrations by activation of holding turning on its setting The values to be held are the ones just before start calibration mode Indication values will not be held Remote output holding Output signal is held at the latest value by short circuiting the remote output hold ing input terminals Holding is maintained while the terminals are short circuited Indica
9. IM 11G02M01 01E Name 1 Screw for fixing light source unit 2 Screw for fixing detector 3 Screw for fixing base plate 4 Base plate 5 Light source unit 6 Screw for fixing support 7 Screw Fixing cell retainer 8 Chopper motor connector 9 Filter 10 Support 11 Cell retainer 12 Pipe cell 13 O ring 14 Infrared transmission window 15 Detector 16 Bridge PCB 17 Bridge resistance 18 Detector Installed in 2 component analyzer only Fig 7 1 Configuration of measuring unit pipe cell 2 How to remove block cell See Fig 7 2 1 5 8 For Step 1 to 4 see Item 7 5 1 1 How to remove pipe cell Remove the connector to the detector output cord from the printed board For the 2 compo nent analyzer remove the output cord connector of the 2 component analyzer detector No 13 from the printed board and then remove the 2 component detector by unscrewing two mounting screws No 14 fastening the 2 component detector Unscrew the two screws No 10 that hold the detector to the infrared ray light source unit to remove the detector from the measuring unit The cell can be removed together with the detector To remove the cell unscrew the two screws No 6 holding the cell to the detector The infrared transmission window is just sandwiched not fixed between the detector and block cell Keep the detector facing
10. 4to 20 mA or Oto 1 VDC CH5 output CH4 output CH3 output CH2 output CH1 output For internal connection Must not be wired Must not be used as junction terminal Between 15 16 CH8 output Between 17 18 CH7 output Between 19 20 CH6 output Terminal block 2 lt TN2 gt Between 1 2 Between 3 to12 Between 13 14 Between 15 16 Between 17 18 Between 19 20 For O2 sensor input Input for our Zirconia oxygen sensor or exernal O2 sensor Must not be used unless O2 meter is added For internal connection Must not be wired Must not be used as junction terminal CH4 remote range changeover input CH3 remote range changeover input CH2 remote range changeover input CH1 remote range changeover input Note High range is selected when open Low range is selected when short circuited For details of action refer to 6 1 Changeover of range IM 11G02M01 01E Terminal block 3 Unused Unused l Remote hold input Dl Average value reset input DI L Auto calibration remote start input DI amp IM 11G02M01 01E lt TN3 gt M3 5 screw 1 Instrument error J DO 1 CH4 range identification J signal output DO 7 CH3 range identification J signal output DO 7 CH2 range identification J signal output DO q CH1 range identification J signal output DO Terminal block 3 lt TN3 gt Between to 4 Between 5 6 Between 7
11. A message Zero calibration blinks ZERO Cal at CH1 and CH2 e CH1 span calibration A message Span calibration blinks at CH1 e CH2 span calibration A message Span calibration blinks at CH2 Caution During auto calibration any key operation is not permitted other than operations such as key lock ON OFF and Forced Stop of Auto Calibration When the key lock is set at ON even the Forced Stop of Auto Calibration cannot be used To stop Auto Calibration forcedly set the key lock to OFF and then execute Stop Auto Calibration 6 18 IM 11G02M01 01E 6 5 Setting of auto zero calibration 6 5 1 Auto zero calibration Auto zero calibration is automatically carried out when zero calibration are set Components for which a calibration is to be made are determined by setting of auto calibra tion component in 6 2 5 Before changing the setting of auto zero calibra tion set the ON OFF to OFF 1 During measurement press the key to display the User mode 2 Point the cursor to Setting of Auto Zero Calibration by pressing the 4 or key Press the on key 3 In the Setting of Auto Zero Calibration screen that appears point the cursor to any item you want by pressing the 4 or
12. LOOGA 3 In the Parameter Setting screen that Parameter Select setting item appears point the cursor to any item you Setting want by pressing the a or C key Press the n key D Current Time WED 15 43 Key Lock OFF Remote Range OFF Output Hold OFF Reset Av Output Reset Response Time Average Period To Maintenance Mode 0000 LO OA IM 11G02M01 01E 6 25 4 In the Parameter Setting screen that Parameter Select setting item appears enter the numeric values and set Setting the items Entering the numeric values or setting the items should be carried out by N Current Time WED 15 43 using the 4 or key To move the Key Lock OFF cursor to the right press the key Remote Range OFF Output Hold OFF After setting press the en key that the parameter setting is carried out with the value you set Reset Av Output Reset Response Tite Average Period To Maintenance Mode 0000 LOOO End of Parameter Setting To close Parameter Setting To close the Parameter Setting screen or cancel this mode midway press the key A previous screen will return Setting range e Response time 1 to 60sec initial value 3 sec e Average period 1 to 59 min or 1 to 4 hours initial value 1 hour When setting the unit of 1 to 59 minutes in terms of minute or 1 to 4 hours with hour e Maintenance mode 0000 to 9999 initial value 0000 Remote Ra
13. Light source Recommended replacement period Every five years 1 Sector motor Recommended replacement periods Every two years 1 Detector without Recommended replacement period Every five years 1 O2 sensor O ring Recommended replacement period Every two years inspect it when cleaning of measuring cell See Sec 7 4 LCD panel Recommended replacement period Every five years 1 Power supply Recommended replacement period Every five years 1 Measuring cell Set up an appropriate maintenance period by refering to the check results JazAyeue seb paesu TSE In the check and maintenance columns place a check mark O for check and confirmation work a dark star for replacement and a white star gt for parts preparation for preventive maintenance 1 These are seviceperson s work contact our sevicepersons IM 11G02M01 01E 7 9 J Precautions to be taken while checking 1 When handling reference gas during calibration carefully read the reference gas instruc tion manual to use the gas correcrtly In particular special attention must be taken in han dling carbon monoxide gases otherwise you may suffer from gas poison ing 2 During maintenance checks be sure to keep the near fan on If any gas leaks you may suffer from gas poisoning 3 When replacing the analyzer gas filter or conducting maintenance service of the washer completely shut the ca
14. To release the peak alarm set the peak alarm to OFF Turning on the peak alarm initiates counting from 0 6 24 IM 11G02M01 01E 6 7 Parameter setting It allows you to carry out the parameter setting such as time key lock etc as required Items to be set are as follows Description of setting items e Current Time Sets the current day of the week hour and time Note The clock backup time is 2 days If power is turned on after it is kept off for 2 days or louger make the time setting again e Key Lock Sets with ON OFF so that any key operation except the key lock OFF cannot be performed e Remote Range Sets with ON OFF whether the Range Switching is made valid or invalid by external input e Output Hold Sets whether Calibration Output is held or not e Reset Average Output Resets the average value e Response Time Sets the response time of electrical system e Average Period Sets the moving average time e Maintenance mode Enters passwords to switch to the Maintenance mode For th i I 8 or the maintenace mode see Item 6 8 Jl 1 To display the User mode press the User Mode a ENT key in the measurement mode Back with ESC 2 Point the cursor to Parameter Setting by pressing the a or Q key Press the Changeover of Range amp key Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting
15. tion depends upon measured gas consult with Yokogawa Measurement of sample gas with low moisture content room temperature saturation level or below CO COz and CH4 measurement Primary filter Secondary filter 4 way selector cock Sample gas inlet Pump Electronic Safety drain trap 6 Drain pot Drain dehumidifier Ball valve for zero calibration t Standard gas Standard gas for span calibration Gas analyzer IR200 Exhaust atmospheric pressure External O2 analyzer A dehumidifier must be used for CO 0 200 ppm and SO2 measurements to prevent saturation at 2 C Even in any other gas measurements if sample gas has a high moisture content or if condensation is likely to occur a safety drain trap and a dehumidifier should be used F03 EPS Measurement of sample gas with high moisture content or NO SOz or CO 0 200 ppm range measurement Primary filter Pump 3 way solenoid valve Flow meter Q Solenoid k Pump X a le A NO2 NO Atmosphere converter Electronic Safety dehumidifier X solenci ran trap valve Solenoid Bubbler Standard AS i or zero calibration Drain Standard gas PA dehumidifier must be used for NO SOz and CO 0 200 ppm measurements to prevent saturation at 2 C Use either atmospheric air or cylinder gas as a zero calibration gas
16. Allowable range 85 to 264 V AC Frequency 50 Hz 60 Hz Power consumption 70 VA max Inlet Conform to EN60320 Protection Class 1 5 Operation conditions Ambient temperature 5 to 45 C Ambient humidity 90 RH or less no condensation IM 11G02M01 01E 3 1 3 2 Installation of analyzer There are two methods of installing the analyzer For detailed dimensions see Chapter 9 3 Unit mm Types External dimensions Mounting dimensions Mounting method O 2 Guide rail D Pt 4 3 Guide rail 5 5 2 E ji g L 429 450 or more 5 Slide rail a p 483 m 465 O r H Slide rail Note The mounting method should be selected to meet the installation requirements since the top cover must be detached from the gas analyzer for maintenance and check Mounting method Conditions Remarks Slide rail No maintenance space is provided at the top These methods must be rigid enough to withstand the mass about 10 kg of the gas Guide rail Maintenance space is provided at the top analyzer Recommended slide rail 305A 20 Accuride International Inc 3 3 Piping Caution on piping In piping the following precautions should be observed Wrong piping may cause gas leakage AN C A U T O N If the leaking gas contains a toxic component there is a risk of
17. Sample cell SUS304 neoprene rubber Infrared ray transmitting window CaF2 Internal tubing Toaron tube Gas inlet outlet Re1 4 or 1 4 NPT internal thread Purge gas flow rate 1L min when required Safety and EMC conforming standards Installation Altitude 2000 m or less Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EN61010 1 EN61326 1 Class A Table 2 For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrangement in Australia and New Zealand Safety EMC ZN CAUTION This instrument is a Class A product and it is designed for use in the industrial environment Please use this in strument in the industrial environment only 2 Standard functions Output signal holding Output signals are held during manual and auto calibrations by activation of holding turning on its setting The values to be held are the ones just before start calibration mode Indication values will not be held Remote output holding Output signal is held at the latest value by short circuiting the remote output hold ing input terminals Holding is maintai
18. connect a varistor or Noise source spark killer to the noise source as shown below If ff the varistor or spark killer is located away from the noise source no effect is obtainable So locate near the noise source 2 Analog output signal AO terminal block 1 to 40 to 0 Output signal 4 to 20 mA DC or 0 to 1 V DC selected when ordering Non insulated output Allowable load 4 to 20 mA DC 550Q or less 0 to 1 V DC 100kQ or more e Analog output is provided from each terminal corresponding to the channel displayed in the measurement screen Note All of analog output signals for the instrument are not isolated It is recommended to isolate signals individually to prevent interference from unnecessary signals or to prevent external interference especially leading the cable of more than 30 meters to outdoor 3 O2 sensor input terminal block 2 Q Input signal External zirconia O2 analyzer Zirconia O2 sensor signal ZX8D C output External O2 analyzer 0 to 1 V DC DC input resistor of IMQ or more e Itis used when the external zirconia O2 analyzer or external O2 analyzer is specified as order e To connect to the output of the external Zirconia analyzer or external O2 analyzer prepared separately e Incase of an external O2 analyzer input a signal of 0 to 1 V DC with respect to O2 full scale of the analyzer e Incase of built in O2 analyzer do not use the terminals
19. contact output 4 DO Calibration error contact output DO q Pump ON OFF contact _ output DO T Unused J Terminal block 4 lt TN4 gt Between 1 2 Between 3 4 Between 5 6 Between 7 8 Between 9 10 Between 11 12 Between 13 14 Between 15 16 Between 17 18 CH4 span calibration contact output CH3 span calibration contact output CH2 span calibration contact output CH1 span calibration contact output Zero calibration contact output When the calibration contact output is measured with manual calibration the calibration contact corresponding to cali bration channel is conductive For the automatic calibration they are worked sequentially according to 6 4 Auto calibra tion setting If calibration is not performed all of them are open For internal connection Must not be wired Must not be used as junction terminal Automatic calibration in progress contact output Con ductive during automatic calibration Open otherwise Calibration error contact output Conductive when error is produced at zero or span calibra tion Normally open Pump ON OFF contact output Used for turning ON OFF the pump Conductive during measurement and open at zero span calibration Note For the output of calibration contacts see Item 3 5 9 Timing of calibration contact output IM 11G02M01 01E Terminal block 5 lt TN5
20. 0 0 0 O O O O O O O O O O O O O T 07 EPS IM 11G02M01 01E 9 7 Table 4 Two component analyzer CO2 and CH4 2nd component CH4 1st range 1st component C D E F T CO2 1st range o 1000ppm o 2000ppm 0 2500ppm 0 5000ppm 0 100 Dj 0 2000ppm E 0 2500ppm F 0 to 5000ppm G 0 1 H 0 2 K L M R 0 5 0 10 0 20 0 50 T 0 100 O Available as single range 2 ranges of 2 and 2 5 times each range available O O O O O O O O O O O O O OjO O O O O O O O O O O O O O O O O O O O O O O O O O O OjO O O O O O O O O OjO O O O O O O 4 08 EPS Table 5 Two component analyzer NO and SOz 2nd component SOz 1st range SO2 1st component C E F NO 1st range 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 500ppm O O O 0 1000ppm O 0 2000ppm O 0 2500ppm O 0 5000ppm O O O O O O O QO TO5 1 O Two components measurable range 1st component NO 2nd component SOz 1st range low range must meet the combination in above table 2nd range both NO and SOz measurements are up to 5 times of the 1st range and 2nd max range is 0 to 5000ppm Table 6 Two component analyzer NO and CO 2nd component CO 1st range co 1st component A B C D E F NO 1st range 0 200ppm 0
21. 01E 1 CAUTION ON SAFETY First of all read this Caution on safety carefully and then use the analyzer in the correct way e The cautionary descriptions listed here contain important information about safety so they should always be observed Those safety precautions are ranked in 3 levels DANGER CAUTION and PROHIBITION Wrong handling may cause a dangerous situation in which DANG E R there is a risk of death or heavy injury Wrong handling may invite a dangerous situation in which AN C A UTION there is a possibility of medium level trouble or slight injury or only physical damage is predictable S PROHIBITION Items which must not be done are noted e This unit is not explosion proof type Do not use it in a place D D ANG E R with explosive gases to prevent explosion fire or other serious accidents e For installation observe the rule on it given in the instruction AN C AUTION manual and select a place where the weight of gas analyzer can be endured Installation at an unsuited place may cause turnover or fall and there is a risk of injury e For lifting the gas analyzer be sure to wear protective gloves Bare hands may invite an injury e Before transport fix the casing so that it will not open Other wise the casing may be separated and fall to cause an injury e During installation work care should be taken to keep the unit free from cable chips or other foreign objects Otherwise
22. 240 V AC 50 60 Hz K9350LF Power consumption Approx 85 VA Weight Approx 1 1 kg K9350LE Approx 1 2 kg K9350LF Sample gas requirements Dust drain removed gas temperature at 150 C or less One year Use Spare Parts Item Part No Qty Catalyst for NO2 NO converter K9350LP 2 Glass wool for NO2 NO converter K9350LQ 2 Fitting for NO2 NO converter K9350LV 2 T15 eps External Dimensions Unit mm Wiring Diagram 7 8 Gas Inlet 9 5 5 5 100V AC 8 Shared with internal wiring 2 3 a Q lt K9350LE 9 14 Safety and EMC conforming standards Installation altitude 2000 m or less Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal in door environment EN61010 1 EN61326 1 Class A Table 2 For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrangement in Australia and New Zealand ZN CAUTION Safety EMC This instrument is a Class A product and it is designed for use in the industrial environment Please use this in strument in the industrial environment only
23. 500ppm o 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm O Two components measurable range 1st component NO 2nd component CO 1st range low range must meet the combination in above table 2nd range both NO and CO measurements are up to 5 times of the 1st range 2nd max range of NO is 0 to 5000ppm 2nd max range of COz is 0 to 1 Table 7 Three component analyzer CO2 CO CH4 and NO SO2 CO See Table 4 for CO2 CH4 measurement of three component analyzer CO2 CO CHa and Table 5 for NO SOz measurement of three component analyzer NO SO2 CO See Table 1 for CO measurement Table 8 O2 analyzer TO9 EPS 1 2 3 4 5 O Built in O2 analyzer measurable range A External zirconia type O2 analyzer in this case Yokogawa s ZX8D Style C measurable range O2 analyzer is selectable indifferently to combination with other components 9 8 IM 11G02M01 01E Table 9 Measurable Components and Their Corresponding Channel Numbers Suffix Option Code Output and Corresponding Channel en MA O2 correction CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 A N Not specified SO2 B N Not specified CO C N Not specified CO2 D N Not specified C
24. O2 analyzer note 1 Built in paramagnetic type Oz sensor 0 200 ppm note 3 0 500 ppm note 4 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 25 0 40 0 50 0 70 0 100 1st Component ist Range note 2 AMNDOVECKHACTIOMMVOAS 0 500 ppm 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 5 0 10 0 20 0 25 0 50 0 100 Not available 0 500 ppm 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 25 0 40 0 50 0 70 0 100 Not available 1st Component 2nd Range note 2 ZADVETFH ALTOATMMIOD 2nd Component 1st Range note 2 ZANDOVESETACTOMMIOD T04 1 EPS continued to next page IM 11G02M01 01E 9 5 Model and Suffix Codes Model Suffix code IR200 Option code Description Infrared gas analyzer 19 inch rack mounting type with slide rail 2nd Component 2nd Range note 2 ZADVESEO ALTOANMIOO 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 5 0 10 0 20 0 25 0 50 0 100 Not available 3rd Component 1st Range note 2 ZAMNDOVETFHACTIOMMVOD 0 500 ppm 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 25 0 40 0 50 0 70 0 100 Not available 3rd
25. Troubleshooting The following table shows how to remedy other troubles such as faulty readings Symptom Checking Item Remedy etc Drift Check if the sample gas is supplied to the analyzer at the specified flow rate Check the optical system e g the sample cell window O ring detector window and inside of the cell for heavy dirt Locate and check gas leaking points and take the proper remedy See Section 3 3 Clean the cell and window Replace the part See Section 7 5 Readings are abnormally high Check if the sample gas contains interfering components water and CO2 in large quantities or not Investigate the components of the samplegas and then contact our serviceperson See address information on the end cover Readings do not increase Check if the sample gas is supplied to the analyzer at the specified flow rate Check if the zero and span calibration is enabled Locate and check gas leaking points and take the proper remedy See Section 3 3 If enabled sampling check the points relating only to the sample gas and take the proper remedy If not enabled check the calibration related error items See Error Nos 4 to 8 in Section 8 1 IM 11G02M01 01E T8 2E EPS 9 SPECIFICATIONS 9 1 Specifications 1 Standard specifications COz CO CH4 SO2 NO Non dispersive infrared method Single light source single beam Oz Pa
26. alarm If hysteresis values exceed the upper limit value as shown in graph an alarm output is provided Once the alarm output is turned ON it remains ON until the value falls below the set lower limit of the hysteresis indication Upper limit value Hysteresis width Alarm OFF open 6 14 IM 11G02M01 01E 6 4 Setting of auto calibration 6 4 1 Auto calibration Auto calibration is automatically carried out Le when zero calibration and span calibration are set Before changing the setting of auto calibration set the ON OFF to OFF 1 During measurement press the key to display the User mode 2 Point the cursor to Setting of Auto Calibration by pressing the 4 or key Press the en key 3 In the Setting of Auto Calibration screen that appears point the cursor to any item you want by pressing the a or key Press the e key 4 In the Auto Calibration Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the O or v key To change the setting use the gt key to move the cursor to the right Select an item with UP DOWN and ENT Back with ESC User Mode Changeover of Range Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LO W amp About Auto Cal Select settin
27. and Ball valve for span calibration supply it through a bubbler humidifying to reduce interference of water Item Description Gas analyzer IR200 External O2 analyzer Secondary filter Exhaust atmospheric pressure Primary filter mist filter Remove dust and mist Safety drain trap Separate and discharges drain Pump Suck in sample ga Electronic dehumidifier Dehumidify sample gas Drain pot Collect discharged water from dehumidifier Ball valve Used for discharging drain 4 way selector cock Used for switching sampling and calibration lines Standard gas for calibration Used for zero span calibration Flow meter Adjust and monitor sample gas flow rate Secondary filter membrane filter Remov fine dust NO2 NO converter 3 way solenoid valve Convert NO2 gas into NO gas Used for introducing humidified gas Bubbler Humidify calibration gas No D B Solenoid valve Used for switching sampling and calibration lines T03 EPS Fig 3 2 A typical example of sampling system IM 11G02M01 01E 3 5 Wiring method Caution on wiring e Wiring work must be performed with the main power set to OFF to prevent electric shocks AN C A UTION e Enforce construction of class D grounding wire by all means 1000 or less If the specified grounding construction is neglected a
28. and supplying repair parts will be covered for five years after the production ends For repair this product please contact the nearest sales office described in this instruction manual IM 11G02M01 01E Vv CONTENTS vi t CAUTION ON SAFETY ii After Sales Warranty cies cis ccisai pass casavevorcasvsvoshicvssensahinstonssessoraaiesscebeausosseauponcaanvereaine V 2 NAME AND DESCRIPTION OF EACH PART eeessesessrsesesercesesoroeseseseeoesosoeseseseeeee 2 1 2 4 Description of each UMIit cc sccecccsscesisccsseessceveavencesvscevsnescevvsccsveceesaveszecenseens 2 1 3 1 Selection of installation location cee ceeesssecenceceeeeesceeeeeesaeceeeeceeecaeceaeees 3 1 3 2 Installation OF analyzers aeeie e tives raas TAE EE AA E S 3 2 e PIPING EA E E A A A A E 3 2 3A Sampling e ee E chasis E E E EE E E EE 3 3 3 5 Wiring method iseis sereoir retras ooso kree toee saer eiae csseesdpussaneebiadethastoadiovaess 3 6 4 1 Preparation for operation sesseseeseeeseessesseessesstestesseestessessressessessresseseeseeeeeet 4 1 4 2 Warm up operation and regular operation eseesseeseeeeeeesereerrssrssressresesereeeee 4 1 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS eeseseseesesesoeseseeeeeee 5 1 5 1 Name and description of operation panel eee cece cseceee cee cereeeeeeseeerees 5 1 5 2 Overview of display and operation panel eee eee ceecese ene ceeeeeeeeeeeees 5 2 5 3 Overview of display SCre D
29. be shortened So avoid such gases Sample gas temperature is allowed within a range from 0 to 50 C Pay attention not to flow hot gas directly into the analyzer IM 11G02M01 01E 3 3 2 Sampling gas flow rate A flow rate of sampling gas must be 1 0 5L min A flow meter should be provided as shown in Fig 3 2 to measure flow rate values 3 Preparation for standard gas Prepare the standard gas for zero span calibration 4 5 6 Without O2 Analyzer Built in O2 Analyzer Externally mounted zirconia Oz Analyzer Zero gas Ne gas Ne gas Dry air air or gas in concentration of 80 or higher of the O2 range COz should not be contained in zero gas if COz meter is provided Span gas except for Oz Gas with concentration of 90 or more of full scale Gas with concentration of 90 or more of full scale Gas with concentration of 90 or more of full scale Gas with concentration of 90 or more of full scale or atmospheric air 21 Span gas for O2 1 to 2 O2 gas We recommend you to feed the zero gas shown above by humidifying it if NO or SOz is included in components to be analyzed Note It is understood to influence the calibration model of the infrared gas analyzer when a lot of H2 He and Ar are included in the measurment gas pressure broadening The span gas must use a gas near the composition of the measurement gas when you measure the gas like th
30. contact 250 V AC 2 A resistive load Instrument error calibration error range identification auto calibration status and maintenance status sole noid valve drive for auto calibration pump ON OFF IM 11G02M01 01E 1c contact 250 V AC 2 A resistive load Upper lower alarm contact output Peak count alarm contact output All relay contacts are isolated mutually and from the internal circuit Contact input Non voltage contact ON 0 V OFF 5 V DC 5 mA flowing at ON Remote range changeover auto cali bration remote start remote holding average value resetting Isolated from the internal circuit with a photocoupler Contact inputs are not iso lated from one another Only M3 5 screw terminals are used for all signal inputs and outputs Power supply Voltage rating 100 V AC to 240 V AC Allowable range 85 to 264 V AC Frequency 50 Hz 60 Hz Power consumption 70 VA max Inlet Conform to EN60320 Protection Class Operating conditions Ambient temperature 5 C to 45 C Ambient humidity 90 RH max non condensing Storage conditions Ambient temperature 20 C to 60 C Ambient humidity 90 RH max non condensing Dimensions H x W x D 19 inch rack mounting type 177 x 483 x 493 mm 500 max Weight Approx 10 kg Finish color Front panel Off white Munsell 10Y7 5 0 5 or equivalent Casing Steel blue Enclosure Steel casing for indoor use Material of gas contacting parts Gas inlet outlet SUS304
31. either atmospheric air or cylinder gas as a zero calibration gas and supply it through a bubbler humidifying to reduce interference of water Item Description Primary filter mist filter Remove dust and mist Safety drain trap Separate and discharges drain Pump Suck in sample ga Electronic dehumidifier Dehumidify sample gas Drain pot Collect discharged water from dehumidifier Ball valve Used for discharging drain 4 way selector cock Used for switching sampling and calibration lines Standard gas for calibration Used for zero span calibration Flow meter Adjust and monitor sample gas flow rate Secondary filter membrane filter Remov fine dust NOz2 NO converter Convert NO2 gas into NO gas 3 way solenoid valve Used for introducing humidified gas Bubbler Humidify calibration gas No D B Solenoid valve Used for switching sampling and calibration lines T03 EPS Fig 3 2 A typical example of sampling system IM 11G02M01 01E 3 5 9 SPECIFICATIONS 9 1 Specifications 1 Standard specifications COz CO CH4 SO2 NO Non dispersive infrared method Single light source single beam Oz Paramagnetic type built in or zirconia type external Measurable gas components and measuring range Be Minimum range Maximum range CO2 0 500 ppm 0 100 vol CO 0 200 ppm 0 100 vol CH4 O 1000 ppm 0
32. it may cause fire trouble or malfunction of the unit ii IM 11G02M01 01E Caution on piping lt gt DANGER N CAUTION lt DANGER In piping the following precautions should be observed Wrong piping may cause gas leakage If the leaking gas contains a toxic component there is a risk of serious accident being induced Also if combustible gas is contained there is a danger of explosion fire or the like occurring e Connect pipes correctly referring to the instruction manual e Exhaust should be led outdoors so that it will not remain in the locker and installation room e Exhaust from the analyzer should be relieved in the atmo spheric air in order that an unnecessary pressure will not be applied to the analyzer Otherwise any pipe in the analyzer may be disconnected to cause gas leakage For piping use a pipe and a pressure reducing valve to which oil and grease are not adhering If such a material is adhering a fire or the like accident may be caused Caution on wiring e Wiring work must be performed with the main power set to OFF to prevent electric shocks e Enforce construction of class D grounding wire by all means If the specified grounding construction is neglected a shock hazard or fault may be caused Wires should be the proper one meeting the ratings of this instrument If using a wire which cannot endure the ratings a fire may occur e Be sure to use a power supply of correct rating
33. key Changeover of Range Preset on key 3 Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOOM 3 In the Setting about Calibration screen that appears point the cursor to About Cal Settings See ENT Calibration Range by pressing the 4 or Back with ESC v key Press the on key Calibration Value Calibration Gas About ZERO Calibration SI About Calibration Range Auto Calibration Components 4 In the Calibration Range CH Selection Cal Settings Select CH No screen that appears point the cursor to Cal Range the CH you want to set by pressing the 4 or key Press the on key Rangel 0 10 vol te vol angel 0 500 ppm pote pen angel 0 10 vo Range 0 25 vol eee E LOOM 6 8 IM 11G02M01 01E 5 In the Calibration Range Selection screen Cal Settings Set calibration range that appears select both or current by Cal Range current or both range pressing the a or C key e When selecting both Range 1 and Range Rangel 0 10 vols peewa 2 of the set CH are calibrated together Range Q 20 vols mae E Rangel O S00 pem current e When selecting current the range alone Range 0 2000ppm displayed at the set CH is calibrated Rangel 0 10 vol Range 0 25 vol To close Setting of Calibration Range To close Setting of C
34. of Range T Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LO x Cal Settings select an item with UPSDOWM and ENT Back with ESC Calibration Yalue Calibration Gas About ZERO Calibration About Calibration Range Auto Calibration Components LOO e Cal Settings Select CH No Cal Value ch setting calibration value RANGE ZERO oP AN U 1Uvols 000 OO 010 00 U 2Uvols 000 00 020 00 Q SUUppm 0000 0 0900 0 Q 2000ppm OU000 02000 0 10vol 00 00 10 00 25vol 00 00 25 00 es ee a LO IM 11G02M01 01E 5 In the Calibration Concentration Selec Cal Settings Select setting value tion screen that appears select any Cal Value concentration item you want to set by RANGE FERO pressing the a key 0 10vo14 000 OU O10 0 Note Analyzers other than the zirconia U 2bvol 000 00 020 00 O2instrument cannot perform er ee zero setting 0 10vol 00 00 10 00 25vol 00 00 25 00 a aes Cursor for setting value Jl E a 6 In the Calibration Concentration Value Setting screen that appears enter calibra tion gas concentration values zero and span For value entry press the a or Q key and a 1 digit value increases or decreases By pressing the gt the digit moves After setting save the entry by pressing the E
35. saturated at 70 C or lower such as cylinder gas as calibration gas e When without is selected for zero gas with cannot be selected for span gas JL 4 an After the selection is made press the e key End of Calibration gas Setting To close the setting To terminate or cancel calibration gas setting press the sd key The previous screen appears again Note Be sure to make the setting according to the sampling system created We recommend you to select with moisture in zero gas for the measurement of NO and SO2 In this case be sure to perform bubbling humidification of zero gas to make its moisture content kept at constant level before feeding the gas See 7 Example of sampling system configuration in 3 4 Sampling system IM 11G02M01 01E 6 5 6 2 3 Setting of manual zero calibration If zero calibration is to be made manually select whether to calibrate all components at once or each of them separately upon selection During measurement press the key to display the User mode Point the cursor to Setting about Cali bration by pressing the a or key Press the r key In the Setting about Calibration screen that appears point the cursor to About ZERO Calibration by pressing the 4 or key Press the on key In the CH Selection screen that appears point the cursor to CH you want to set
36. screen Select Without for moisture content in calibration gas See 6 2 2 Setting of calibration gas 2 Perform zero span calibration after warm up operation of the main unit is completed Calibrate zero gas and span gas also by feeding dry gas to the analyzer 3 Perform bubbling humidification of zero gas and feed it to the analyzer through the dehumidifier such as electronic cooler installed within the sampling system so that the moisture content becomes the same as that of the sample gas See the figure shown below 4 Select Moisture Interference Adjustment screen in 6 8 Maintenance mode 5 When the numeric value measurement value at Maintenance Adjust with UP DOWN left in the moisture interference adjustment EM Mmari zed screen see figure at right stabilizes change the numeric value at right interference correction CH1 No 7 053 value adjusting so that the value falls within 0 CH2 BOZ 0327 10 and press the key to confirm the selection lt How to feed gas for moisture interference adjustment gt Gas analyzer IR200 OUT Dehumidifier such as electronic cooler Bubbler humidification Zero calibration is performed with dry gas in this line Span gas Zero gas IM 11G02M01 01E 7 3 7 5 Cleaning of measuring cell Entry of dust or water drops in the measuring cell contaminates the interior of the cell thus resu
37. serious accident being induced Also if combustible gas is contained there is a danger of explosion fire or the like occurring e Connect pipes correctly referring to the instruction manual e Exhaust should be led outdoors so that it will not remain in the locker and installation room e Exhaust from the analyzer should be relieved in the atmo spheric air in order that an unnecessary pressure will not be applied to the analyzer Otherwise any pipe in the analyzer may be disconnected to cause gas leakage e For piping use a pipe and a pressure reducing valve to which oil and grease are not adhering If such a material is adhering a fire or the like accident may be caused 3 2 IM 11G02M01 01E Observe the following when connecting the gas pipes The pipes should be connected to the gas inlet and outlet at the rear panel of the analyzer respectively Connect the sampling system to the instrument by using corrosion resistant tube such as Teflon stainless steel or polyethylene In case where there is no danger of corrosion don t use rubber or soft vinyl tube Analyzer indication may become inaccurate due to the adsorp tion of gases Piping connections are Rc1 4 1 4 NPT female threaded Cut the pipe as short as possible for quick response Pipe of 4mm inside diameter is recommendable Entry of dust in the instrumant may cause operation fault Use clean pipes and couplings Purge gas inlet Sampling gas
38. shock hazard or fault may be caused e Wires should be the proper one meeting the ratings of this instrument If using a wire which cannot endure the ratings a fire may occur e Be sure to use a power supply of correct rating Connec tion of power supply of incorrect rating may cause fire Each external terminal is provided on the rear panel of the analyzer See Fig 3 3 Wire each terminal referring to Fig 3 3 and 1 to 7 Terminal block 4 Terminal block 5 pa Terminal block 3 Terminal block 2 Terminal block 1 I Connector for NI communication Fig 3 3 Rear panel 1 Power inlet When using supplied power cable connect the female side to the power inlet at the rear panel of the analyzer and insert the male side into a receptacle matching the rating Power inlet 3 pins Supplied power cable a r Male side ii 100 to 240V AC Fig 3 4 50 60Hz 3 6 IM 11G02M01 01E When noise source is in the vicinity Do not install the instrument near an electric device that generates noise from the power supply such as IR200 power supply high frequency furnace and electric welder If Qo Seater there is no other choice but to install it near such devices provide completely separate power line to L Locate and connect eliminate noise Va in close proximity In case noise may enter from a relay solenoid valve EEN etc through power supply
39. sicie istenei eeen oseese rees Eo eE T EEEE E enei eSEE 5 3 DA General Operathone eoe ereere reer a ea o E EE eE etereer eevee sey 5 6 6 SETTING AND CALIBRATION ssessssssesesereesesosoesesesoesesosoesesesocoesosorsesesoeeesosorseseseeeee On I 6 1 Changeoverof range nei sessesscesesessess asses chssis ceosecbanpaaeagebebevaeassabybusssang bub i EE 6 1 6 2 Calibration setting 2 04 ce ct este eee cents Ue ve havin KEVI EE seen EE O et 6 2 6 2 1 Setting of calibration concentration 0 ee eee cece ceeeecneeeseceeeeeeeeeees 6 2 6 2 2 Setting of calibration BaS eseese escris ssostni iesi enero kors eoeta iis 6 4 6 2 3 Setting of manual zero calibration seseessseeessseeessersseessrsrsserrrsreerrreneee 6 6 6 2 4 Setting of calibration range eseeessesessesseressseeseseesreresrrressesrssrrersreererenene 6 8 6 2 5 Setting of auto calibration component 0 ele eee eeeeeeeereeeeeeseenees 6 10 6 3 Alarm Sette ss sss occhecjiten led EKE EO EEE EEEE EEEE ERE E E EE 6 12 6 3 1 Setting of alarm Values neroet esenee enveri sapere eesetees teeeteoseys 6 12 6 3 2 Hysteresis SCLIN Ss re e e ced e ERE E seen EE eE tee sees 6 14 6 4 Setting of auto calibration sseseseeeeseeeseessseesssrrsrseersresreresrerresesreserrsseeererene 6 15 6 4 Auto calibrations ei e E aei EE ei asa 6 15 6 4 2 Forced stop of auto calibration eseseeseseeesesseeseseesressrressrsessrrersreerereee 6 17 6 5 Setting of auto zero calibration ess
40. to set an average time of 1 to 59 minutes 1 minute step or 1 to 4 hours 1 hour CHS e co 01 hour step CHG av O2 f min Changing the setting resets the average value of O2 correction and O2 average value Pressing the ENT validates the resetting only for compo nents whose setting was changed Ga Example of average action N Suppose the average period is 1 hour Reset Average value Time Time e Sampling occurs every 30 seconds e Every 30 seconds the average for last 1 hour time setting is output e At the instant of resetting zero is assumed for all past values It means that the average value will not be correct for 1 hour after resetting N S Maintenance mode To open the maintenance mode enter a password After entering the password press the on key The password can be used for the Password Setting in the Maintenance mode A password is set to 0000 before factory shipment This value is available for the Maintenance mode 6 28 IM 11G02M01 01E 6 8 Maintenance mode Check of sensor input value display of error log file setting of O2 correction reference value adjustment of moisture interference setting of auto off time of display backlight and password setting can be performed as follows A password is selected first The password must be entered to perform measurement from next time onward Select the maintenance mode in 6 7 Parameter setting and this screen is displayed Moisture int
41. up when removing this window For assembly reverse the disassembly procedures Note The O ring is placed between the window holder and cell Take care about the O ring position With 2 component analyzer install 2 component detector last Take care so that no space is left between the 1 component and 2 component detectors When inserting the detector output cord connector into the printed board plug the connectors for 1 component detector and 2 component detector into position The 1 component connector should be plugged into CN11 and 2 component connector into CN1 respectively IM 11G02M01 01E No Name 1 Screw for fixing light source unit Filter Screw for fixing detector Base plate Light source unit Screw for fixing block cell Block cell CO N OD on oo Infrared transmission window window holder 9 O ring 10 Screw for fixing base plate 11 Chopper motors connector 12 Detector 13 Detector Install in the 2 component analyzer 14 Screws For mounting the 2 component detector Fig 7 2 Configuration of measuring unit block cell IM 11G02M01 01E 7 7 3 7 8 How to remove measuring unit See Fig 7 3 1 For Step 1 to 4 see Item 7 5 1 1 How to remove pipe cell 5 Remove the detector output cord connector from the printed board 6 Remove wiring to the 2 pin terminals of the infrared ray light source ass
42. 0 50 OA 0 70 OOA 0 100 z OOA CO2 analyzer measurable range O CO analyzer measurable range A CHsanalyzer measurable range SO2 analyzer measurable range xx NO analyzer measurable range xNote Single range is also available Table 2 Two component analyzer CO2 and CO 2nd component CO 1strange 1st component B Cc D E F P T CO3 1st range o 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0o 5000ppm 0 25 0 100 F 0 5000ppm 0 1 0 2 0 5 0 10 0 20 0 50 00 100 CO Available as single range 2 ranges of 2 and 2 5 times each range available O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Q O O O O O O 06 EPS Table 3 Two component analyzer CH4 and CO 2nd component CO 1strange 1st component B Cc D E F CHs 1st range o sooppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm F 0 5000ppm G 0 1 H 0 2 K 0 5 L M R T T 0 100 r a N z o a 0 10 0 20 0 50 00 100 O Available as single range 2 ranges of 2 and 2 5 times each range available O O O O O O O O O O O OJjO O O 0 010
43. 00 vol Range 2 10 00 vol Lower Range 1 00 00 vol Range 2 00 00 vols Kind of Alarm Upper ON OFF OF F To close the Alarm Setting W To close the Alarm Setting or to cancel this mode midway press the key A previous screen will return Setting Range 0 to 100 FS Settable in each range Jl a gt an End of Alarm Setting Description of setting items N Upper limit value Sets the upper limit value concentration of alarm Lower limit value Sets the lower limit value concentration of alarm Contact action Selects one of upper limit alarm lower limit alarm and upper limit or lower limit alarm Upper limit alarm Alarm contact operates when above upper limit value Lower limit alarm Alarm contact operates when below lower limit value Upper limit alarm or lower limit alarm Alarm contact operates when above upper limit value or below lower limit value ON OFF Enables the alarm function if set at ON or disables the alarm function if set at OFF The upper limit value cannot be set below the lower limit value and the lower limit value cannot be set above the upper limit value If it is desired to set the upper limit value below the lower limit value already stored in the memory reduce the lower limit value beforehand or vice versa J Typical on screen display when an alarm occurs When an upper limit alarm has High
44. 4 or 1 4NPT i 1 1 a Sample gas inlet Re1 4 or V 4NPT eo 6 foe fee e e 0 Cg A lt REAR gt m lo e l e ee ee e S eK e Sel RS232C Terminal Terminal Terminal AC inlet 100 to 240 V AC 50 60 Hz connector block 1 block 3 block 5 F04 EPS Terminal Terminal block 2 block 4 9 10 IM 11G02M01 01E 2 Accessory slide rail unit mm Model 305A 20 Accuride International Inc Closed Cabinet member 53043 1 52t gt lt The same or less Open Intermediate 22 7 pe p member Con D b L 508 0 0 8 J rawer member s 1 27 15 9 0 5 416 203 463 5 0 3 D 352 8 0 3 111 1 0 3 25 40 gt n ae 1411 2 70 3 F ay 2 Ce LO m 12 7 0 3 4 5X5 3 4 5X5 3 123 840 3 238 1 0 3 yy 15 9 0 5 365 1 0 3 19 140 3 L 505 0 0 8 Reinforcement plate 19 inch rack mounting method The mass of the instrument should be supported at the bottom of the unit or the side of the unit when mounted with the slide rails Also for facilitate maintenance a structure which allows extraction of the main unit by using the slide rail is recom mended Slide rail mounted type Guide rail mounted type Rack size Rack size o o i o J2 2 4
45. 5 L min Note The Zirconia system due to its principle may produce a measuring error depending on the relative concentration versus the combustible Oz gas concentration Also a corrosive gas SOz of 250 ppm or more etc may affect the life of the sensor Gas inlet outlet size Re1 4 Power supply 90 to 126 V AC or 200 to 240 V AC 50 60 Hz Enclosure Steel casing for indoor application Indication Temperature indication LED Temperature alarm output Contact output 1a contact Contact capacity 220 V AC 1 A resistive load Safety and EMC conforming standards Installation altitude 2000 m or less Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EN61010 1 EN61326 1 Class A Table 2 For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrangement in Australia and New Zealand ZN CAUTION This instrument is a Class A product and it is designed for use in the industrial environment Please use this instrument in the industrial environment only Safety EMC 9 12 T13 EPS IM 11G02M01 01E External Dimensions of ZX8D 4 M4 8 Z 8
46. 50 or more ia i 450 or more g m 465 ElAstandard 465 EIA standard Mounting diagram Mounting diagram v oor m Slide rails Guide rails Guide rails For the guide rail mounted type a maintenance space 200 mm or more should be provided on top of the main unit F06 EPS IM 11G02M01 01E 9 11 Dedicated Zirconia O2 Sensor to be purchased separately For Oz correction the IR200 can accept linealized 0 to 1 V DC signal coming from an analyzer calibrated to 0 to 25 O of full scale Dedicated zirconia Oz sensor Model ZX8D is available from Yokogawa Measuring method Zirconia system Measurable component and measuring range Measurable component Minimum range Maximum range Oxygen O2 0 5 vol 0 25 vol Repeatability Linearity Zero drift Span drift T12 EPS Within 0 5 of full scale Within 1 of full scale Within 1 of full scale week Within 2 of full scale week Response time Approx 20 seconds for 90 response Sample gas flow rate 0 5 0 25 L min Note The Zirconia system due to its principle may produce a measuring error depending on the relative concentration versus the combustible Oz gas concentration Also a corrosive gas SOz of 250 ppm or more etc may affect the life of the sensor Gas inlet outlet size Rc1 4 Power supply Enclosure Indication 90 to 126 V AC
47. 8 Between 9 10 Between 11 12 Between 13 14 Between 15 16 Between 17 18 Between 19 20 For internal connection Must not be wired Must not be used as junction terminal Remote hold input No hold when open Output hold when short circuited Average value reset input Short circuiting the contact input for at 1 5 sec or more resets O2 average and O2 correction average simultaneously Opening it restarts the average value Automatic calibration remote start input Open input after strapping for at least 1 5 seconds starts the automatic calibration whether automatic calibration setting is ON or OFF Conductive when analyzer unit error is producted Normally open CH4 range identification signal CH3 range identification signal CH2 range identification signal CH1 range identification signal Note Range identification signal is conductive at Low range or open at High range In case of 1 range system the signal remains open gat Terminal block 4 lt IN4 gt Contact output for CH4 span calibration DO L Contact output for CH3 span calibration DO Contact output for CH2 span calibration DO Contact output for CH1 span calibration DO Contact output for zero calibration l DO L Lo N e wo Per ar 741 afafa jN p5 5 15 e 8 o N ojo M3 5 screw 3 12 Unused J Auto calibration status
48. Component 2nd Range note 2 0 1000 ppm 0 2000 ppm 0 2500 ppm 0 5000 ppm 0 1 0 2 0 5 0 10 0 20 0 25 0 50 0 100 Not available ZADVEFKHALTATTIMVO 0 5 0 10 0 25 0 50 0 100 Not available 0 10 0 25 0 50 0 100 Not available Output 4 4 20 mA DC non isolation l 0 1 V DC non isolation Piping R Rc 1 4 T 1 4 NPT Indication Power Cable note 6 J Japanese Power Cable rated voltage 125 V AC E English Power Cable rated voltage 125 V AC UL U English Power Cable rated voltage 250 V AC CEE O2 Analyzer 1st Range note 2 ZuhRwn O2 Analyzer 2nd Range note 2 Zao UN With O2 correction and O2 average value With peak count alarm CO gas Only RS 232C note 7 Analyzer internal purging Oz Correction and O2 Average note 5 K Peak count alarm note 5 A Communication C Internal Purge P Option T04 2 EPS Footnotes 1 A signal from the external O2 analyzer should be 0 1 V DC linear to full scale 2 Possible combinations of ranges are specified in separate tables 9 6 IM 11G02M01 01E 3 Only available for CO measurement 4 Only available for CO2 CO SOz or NO measurements 5 O2 correction is available only for CO SOz and NO Both average value output after O2 correction and average O2 value output are provided at the same time A peak count alarm can be provided only for CO measurement 6 Suffix C
49. Connection of power supply of incorrect rating may cause fire Caution on use For correct handling of calibration gas or other reference gases carefully read their instruction manuals beforehand Otherwise carbon monoxide or other hazardous gases may cause an intoxi cation particularly AN CAUTION IM 11G02M01 01E Before leaving unused for a long time or restarting after left at such a status for an extended length of time follow the directions of each instruction manual because they are different from normal starting or shutdown Otherwise the performance may be poor and accidents or injuries may be caused Do not operate the analyzer for a long time with its door left open Otherwise dust foreign matter etc may stick on internal walls thereby causing faults ili Caution on use e Do not allow metal finger or others to touch the input output PROHIBITION terminals in the instrument Otherwise shock hazard or injury may occur e Do not smoke nor use a flame near the gas analyzer Otherwise a fire may be caused e Do not allow water to go into the gas analyzer Otherwise hazard shock or fire in the instrument may be caused Caution on maintenance and check e When doors are open during maintenance or inspection be sure D DANG E R to purge sufficiently the inside of the gas analyzer as well as the measuring gas line with nitrogen or air in order to prevent poisoning fire or explosion due to gas leak
50. H4 E N Not specified NO F N Not specified CO2 CO G N Not specified CH4 CO H N Not specified CO2 CH4 J N Not specified CO2 CO CH4 K N Not specified NO SO2 L N Not specified NO CO M N Not specified NO SO2 CO A 1 2 3 Not specified SO2 O2 B 1 2 3 Not specified CO Oz C 1 2 3 Not specified CO2 Oz D 1 2 3 Not specified CH4 O2 E 1 2 3 Not specified NO O2 F 1 2 3 Not specified CO2 CO O2 G 1 2 3 Not specified CH4 CO O2 H 1 2 3 Not specified CO2 CH4 O2 J 1 2 3 Not specified COz co CHa O2 K 1 2 3 Not specified NO SO2 O2 L 1 2 3 Not specified NO co O2 M 1 2 3 Not specified NO SO2 cCoO O2 A 1 2 3 K SOz2 O2 Correct SOz Correct S02 av O2 av B 1 2 3 K co O2 Correct CO Correct CO av Ozav E L23 IK NOx O2 Correct NOx Correct NOxav Oz av F L23 K CO2 cCoO O2 Correct CO Correct CO av O2 av G 1 2 3 K CHa CO O2 Correct CO Correct CO av O2 av J 1 2 3 K CO2 CO CH4 O2 Correct CO Correct CO av O2 av K 1 2 3 K NOx SOz2 O2 Correct NOx Correct SO2 Correct NOx av Correct SOzav Oz av L L123 IK NOx cCoO O2 Correct NOx Correct CO Correct NOxav Correct CO av Oz av M 12 3 K NOx SOz2 co O2 Correct NOx Correct SO2 Correct CO Oz av How to Read the Table SO2 in the CH1 column means that the display and output of CH1 correspond to SOz component Correct XX means an instantaneous XX value after O2 correction Correct XX av an average XX value after O2 correction and Oz av
51. Holding message blinks on the measuring screen Since the screen displays the process of calibration is displayed during the manual calibration Holding is not displayed even if it is holding but the screen is displayed with the hold extending time If calibration is cancelled after the calibration gas is supplied regardless of manual calibration or auto calibration an output hold will be performed during the holding extending time Average value reset Response time This mode is used to clear O2 correction average value and O2 average value and restarts averag ing All average values are reset at a time The indication value and output value is 0 ppm vol or so at the time of the reset input Short circuit hold at least 1 5 sec Reset input o Open So long as short circuited resetting lasts At the edge of changing from short circuit to opening the average action restarts The response time of the electrical system can oe select anne be changed Response Time Setting is available by components T cCH1 CO2 3 sec CH2 CO 03 sec CHS lt 2 03 sec Note It does not provide exact seconds for the setting time but it gives a guide of the setting time The setting value can be modified as requested by the customer IM 11G02M01 01E 6 27 Average period It allows you to set an average period of the ee on od of average average value of O2 correction fverage Period It enables you
52. Model and Suffix codes Deleted Footnote 7 and changed descriptions of Footnote 8 former 9 Section 9 3 External Dimensions Dedicated Zirconia O2 Sensor to be purchased separately Added Safety and EMC conforming standards descriptions and revised Model and Suffix code table Edition Date Remark s Section 9 3 External Dimensions NO2 NO Converter Changed Part number descriptions added Safety conforming standards descriptions deleted CE Marking descriptions and changed External Dimensions drawings IM 11G02M01 01E User s i Manual i R200 nfrared Gas Analyzer Supplement Thank you for selecting our IR200 Infrared Gas Analyzer In User s Manual IM 11G02M01 01E 3rd Edition supplied with the product some corrections additions have been made Please replace the corresponding pages in your copy with the attached revised pages Note Page iv Section CAUTION ON SAFETY Others Added the description and m Notes on Use in Page 3 5 Section 3 4 Page 9 1 Section 9 1 Page 9 7 Section 9 2 Page 9 8 Section 9 2 Page 9 12 Section 9 3 Page 9 13 Section 9 3 Page 9 14 Section 9 3 Korea Sampling 7 Example of sampling system configuration Change of figure Specifications Modify description of the safety and EMC conforming standards Model and Suffix Code Correction of erroneous description of table 2 and table 3 Model and Suffix Code Correc
53. NOx SOz CO O2 Correct NOx Correct SO2 Correct CO O2 av SO2 in the CH1 column means that the display and output of CH1 correspond to SO2 component Correct XX means an instantaneous XX value after O2 correction Correct XX av an average XX value after O2 correction and O2 av an average O2 value IM 11G02M01 01E 5 4 General operation e Measurementmode The measurement mode can be displayed for up to 5 channels in a single screen When viewing a channel beyond the 5 channels press the a or C key and the screen can be scrolled one by one channel at a time e Usermode displays the follow ingsettings Changeover of range Calibration setting Alarm setting Setting of auto calibration Setting of auto zero calibration Peak alarm setting Parameter setting For setting settings refer to 6 Setting and calibration See 6 9 1 Zero calibration See 6 9 2 Span calibration User Mode Select an item with UP DOWN and ENT Back with ESC 3 Changeover of Range Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting IM 11G02M01 01E 6 SETTING AND CALIBRATION 6 1 Changeover of range Thi de i d to select th f d i ae a used to select the ranges of
54. O O O O O O O O O O jO O O O O O O O O OjO O O O O O O O OjO O O O O OJ O O JO T08 EPS Table 5 Two component analyzer NO and S02 2nd component SOz 1st range SO2 1st component B C D E E NO istrange o 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm B 0 500ppm O C 0 1000ppm D 0 2000ppm E 0 2500ppm F 0 5000ppm O O O O T05 1 O Two components measurable range 1st component NO 2nd component SOz 1st range low range must meet the combination in above table 2nd range both NO and SOz measurements are up to 5 times of the 1st range and 2nd max range is 0 to 5000ppm Table 6 Two component analyzer NO and CO 1st component E F NO 1st range 0 2500ppm 0 5000ppm B 0 500ppm C 0 1000ppm D 0 2000ppm E 0 2500ppm F 0 5000ppm O Two components measurable range 1st component NO 2nd component CO Tre 1st range low range must meet the combination in above table 2nd range both NO and CO measurements are up to 5 times of the 1st range 2nd max range of NO is 0 to 5000ppm 2nd max range of COz is 0 to 1 Table 7 Three component analyzer CO2 CO CH4 and NO SO2 CO See Table 4 for CO2 CH4 measurement of three component analyzer CO2 CO CH4 and Table 5 for NO SO2 meas
55. ON OFF OFF Time WED 15 42 Stop Auto Zero Calibration LOOO End of Auto Zero Calibration Setting 6 19 The auto calibration status contact output is closed while auto zero calibration is in progress hold extension time by the length of time the same as gas replacement time included if the hold setting is set to ON and open in other cases Example e Start Time SUN 12 00 Cycle 12 hour Flow Time 300 sec ON OFF ON In case where auto zero calibration is carried out at the above setting Sunday Monday Tuesday 12 00 12 00 12 00 L Cycle J ZON Under Auto zero calibration Zero Setting range calibration 300sec To Flow Time An example of CH1 through CH3 enable as given in Item 6 2 5 Auto Calibration Components Setting range Cycle 1 to 99 hours or 1 to 40 days initial value 7days Flow Time 60 to 599 sec initial value 300sec Caution e When an auto zero calibration starts the measurement screen automatically appears e Any key operation other than key lock ON OFF and forced stop of auto zero calibration see Item 6 5 2 is notpermitted during auto zero calibration Auto Zero Calibration Cancel cannot be performed with the key lock to ON To cancel auto zero calibration forcedly set the key lock to OFF and then execute Auto Zero Calibration Cancel e If the auto calibration period
56. OXYGEN ANALYZER 141 110 131 Cea 2 3 45 67 eleleleleicigig Ge tour Taw bo Q G 152 170 Outer dimensions Mounting dimensions External Connection Diagram O Y P AC power supply E Output Temperature 50 60Hz to IR400 alarm output Fo9 2 EPS A Caution on Safety Before using this product be sure to read its instruction manual in advance IM 11G02M01 01E Unit mm a 150 or more Dooonooo ot ooonoooon oo oo onononnn0 Doounooo oo ooonooo onoo oo on ononini 150 or more oor RRR more 8 0 OXYGEN ANALYZER ase o Ll 150 or more Maintenance space F0401 ai NO2 NO Converter Part number K9350LE Non CE conformity K9350LF CE conformity Mounting Indoor surface mounting Target gases General boiler exhaust gas atmosphere Catalyst Amount 2 cm Replacement cycle Approx 12 months at flow rate of 0 3 L min with 5 O2 10 ppm NO Temperature setpoint 210 10 C Sensing tip K thermocouple Wetted materials Ceramic Viton glass filter SUS316 Conversion efficiency 90 or higher conforms to JIS Gas flow rate 0 5 L min Ambient temperature 5 to 45 C Power supply 100 VAC 50 60 Hz K9350LE 100 to
57. User s Manual IR200 Infrared Gas Analyzer IM 11G02M01 01E vigilantplant YOKOGAWA IM 11G02M01 01E Yokogawa Electric Corporation 3rd Edition PREFACE We are grateful for your purchase of Yokogawa s Infrared Gas Analyzer Model IR200 First read this instruction manual carefully until an adequate understanding is acquired and then proceed to installation operation and maintenance of the analyzer Wrong handling may cause an accident or injury The specifications of this analyzer are subject to change without prior notice for further product improvement Modification of this analyzer is strictly prohibited unless a written approval is obtained from the manufacturer Yokogawa will not bear any responsibility for a trouble caused by such a modification This instruction manual shall be stored by the person who actually uses the analyzer After reading the manual be sure to store it at a place easier to access This instruction manual should be delivered to the end user without fail Manufacturer Yokogawa Electric Corporation Type Described in Yokogawa s company nameplate on main frame Date of manufacture Described in Yokogawa s company nameplate on main frame Product nationality Japan Request e It is prohibited to transfer part or all of this manual without Yokogawa s permission e Description in this manual is subject to change without prior notice for further improvement IM 11G02M01
58. aces cencaestscteccsesenestodsesnacvacsbscusescosasnbseuscdutucsgacescstuaese S L Sil Error message ai iore oee neeaae EEEE cobs EEEE Seog dennis EES E EEES 8 1 8 2 Other Troubleshooting sssr oes aes poe e teei enke ope rRe TE pene e EE EEE E teed 8 3 9T Specifications sitire enes eee E a E E EE 9 1 9 2 Model and Suffix codes eceeececeeeeessessscceccecececececceecececeseseeseseseseseseresasauseeeees 9 5 9 3 External Dimensions irerespeto esee i ee E eeN 9 10 Customer Maintenance Parts List cccccccsssssssssssssssssssseseees CMPL 11G02M01 01E REVISION Record annene ac uievesecacectens es skcsteddeech as vsebecesaceedons wicbeueescensbosucebeasesceeseuevestioce IM 11G02M01 01E vii 1 OVERVIEW The infrared gas analyzer IR200 measures the concentrations of CO2 CO CH4 SO2 NO and O2 contained in sample gas CO2 CO CH4 SO2 and NO are measured by non dispersion infrared method while O2 is measured by paramagnetic or fuel cell method Up to 4 components including O2 3 at the maximum for measurement of components other than O2 can be measured simultaneously A high sensitivity mass flow sensor is used in the detector unit of infrared method Due to use of single beam system for measurement maintenance is easy and an excellent stability is ensured for a long period of time In addition a microprocessor is built in and a large sized liquid crystal display is provided for easier operation higher accuracy
59. ading may be beyond the upper limit of the range range over jor below the lower limit range under But this is not an error IM 11G02M01 01E 4 1 5 DESCRIPTION OF DISPLAY AND OPERATION PANEL This section describes the display and operation panel of the gas analyzer It also explains the name and description of function on the operation panel See Fig 5 1 5 1 Name and description of operation panel Display YOKOGAWA Cc POWER Power me y IF Controls e Display The measurement screen and the setting items are displayed e Controls The configuration is as shown below 3 UP key 5 ESCAPE key 1 MODE key 7 ZERO key gt D S S gt w amp a 2 SIDE key 8 SPAN key 4 DOWN key 6 ENTRY key Name Description Name Description 1 MODE key Used to switch the mode 5 ESCAPE Used to return to a previous screen key or cancel the setting midway 2 SIDE key Used to change the selected 6 ENTRY Used for confirmation of selected item by moving the cursor key items or values and for execution and numeral digit of calibration 3 UP key Used to change the selected 7 ZERO key Used for zero calibration item by moving the cursor and to increase numeral value 4 DOWN key Used to change the selected 8 SPAN
60. alarm occurred the High alarm message lights at CH component Low alarm at lower limit alarm S Caution e For 10 minutes after turning on power the alarm judgment is inactive IM 11G02M01 01E 6 13 6 3 2 Hysteresis setting Alarm Setting Select CH No or To prevent chattering of an alarm output near Hysteresis setting the alarm setting values set hysteresis 1 In the Alarm Setting CH Selection CH1 CO2 screen that appears point the cursor to CH CoO Hysteresis by pressing the a or C CH3 O2 key Press the e key SS Hysteresis 00 XFS LOOM 2 In the Hysteresis Value Setting screen Alarm Setting Set Hysteresis that appears enter hysteresis values 0 to 20 FS available For the value entry 1 digit value is increased or decreased by pressing the CH1 CO2 a or v key and pressing the gt key CH CO moves the digit After setting press the CH3 O2 E key to carry out hysteresis To close Hysteresis Setting To close the Hysteresis Setting or cancel Hysteresis HO ZFS the mode midway press the sd key A previous screen will return tt 4 End of Hysteresis Setting Setting range 0 to 20 of full scale Caution A full scale means each range provides a full scale of width The hysteresis is common to all CHs components Hysteresis In case of upper limit
61. alibration Range or to cancel this mode midway press the key End of Calibtation Range Setting A previous screen will return 7 Example CH1 Range 1 0 to 10 vol hoik CO2 Range 2 0 to 20 vol a CH2 Range 1 0 to 500 ppm c rent CO Range 2 0 to 2000 ppm CH1 Range 1 and Range 2 are calibrated together with zero or span calibration Taa Only currently displayed range is calibrated with zero or span calibration Manual Calibration screen In case of both setting ZERO Cal ENT Go on calibration of selected CH ESC Not calibration CH1 bRangel 0 10 vol 1992 Range 0 20 vol pRangel 0 500 ppm IQ 9999 Range 0 2000ppm bRangel 0 10 vol 40 95 Range 0 25 vol Loe Two cursors will appear in both ranges Note When calibration is performed by the both setting under the normal operating condition prepare a span gas cylinder on the normal operating range side It is recommend to perform span gas calibration in the normal operating range The other range that is calibrated by both may result in some error max of 5 of FS IM 11G02M01 01E 6 9 6 2 5 Setting of auto calibration component It sets the CH component to be calibrated in the auto calibration 1 During measurement press the key to display the User mode 2 Point the cursor to Setting about Cali bration by pressing the a or key Press the r key 3 In t
62. alibration end on Pump ON OFF contact i ees Sooo off 7 on Zero calibration contact i i off CH1 to CH4 span calibration contact a off Output hold function a i i J with hold ON setting Output signal hold oi Hold extension time When selecting CH2 using anda keys Span calibration i 7 Calibration end i i wa on Pump ON OFF contact Se E S off Zero calibration contact off off Span 1 calibration contact on Span 2 calibration contact i i si Le T Output hold function a j J with hold ON setting Output signal hold Hold extension time Note The hold extension time depends on the gas flow time of the automatic calibration settings 2 In case of automatic calibration example shown in 6 4 1 Automatic calibration settings Automatic CH1 CH2 calibration Zero span span CH3 span calibration start calibration calibration calibration automatic calibration end Pump ON OFF contact i Zero calibration contact 350s T CH1 span calibration contact CH1 span gas 350s CH2 span calibration contact CH2 span gas i 350s i CH3 span calibration contact CH3 span gas i 350s Automatic calibration contact i 5 1 a o Output hold function j a With hold ON setting i Output signal hold Hold exte
63. alibration status span calibration contact output DO 4 14 DO Contact output for CH2 5 15 Calibration error span calibration contact output DO 6 16 DO for Cnt 7 17 7 Pump ON OFF contact pan calibration output DO DO 8 18 Contact output for x zero calibration 2 19 Unused DO L 10 20 M3 5 screw 1 Unused terminals are used for internal connection So they should not be used as repeating terminals either 2 O2 sensor input is used when an external O2 analyzer is selected 8 Description on terminal block Terminal block 1 lt TN1 gt CH5 output Z 1 1 7 AO gt ie d Unused CH4 output Z 3 13 j7 Unused AO Lt 4 14 CH3 output 5 15 CH8 output AO Lt 6 16 AO CH2 output 7 17 CH7 output AO 8 18 AO CH1 output 9 19 CH6 output AO 410 29 HI AO M3 5 screw Terminal block 2 lt TN2 gt 11 Oz sensor input F 12 Unused l 13 L 14 1 Unused l L 16 Unused l ua L 18 Unused l 19 L 20 M3 5 screw 3 10 Unused CH4 remote range changeover input DI CH3 remote range changeover input DI CH2 remote range changeover input DI CH1 remote range changeover input DI Terminal block 1 lt TN1 gt Terminal block for analog output non isolated output Output Between 1 2 Between 3 4 Between 5 6 Between 7 8 Between 9 10 Between 11 to 14
64. an average O2 value STANDARD ACCESSORIES Part No Description Power cable K9218SA __ Standard inlet type 2 5 m Fuse K9218RB Replacement fuse 250 V AC 1 A delay type x1 Slide rail K9218RC Slide rail x1 Note Quantity in this table is the number of accessories supplied as standard TERS For instance two K9218RC parts i e two slide rails are supplied as standard When ordering separately the required number of parts should be considered IM 11G02M01 01E 9 9 9 3 External Dimensions unit mm lt Top View gt lt Side View gt 2 215 fo G a l 5 g e ry li 0 7 gt _J i i F x o 8 o o 3 s 8 m lt to o N o o T 09 I EN 7 ame E y Y z i A a o lJ SS U U J M4 for slide rail lt Front View gt Power Switch YOKOGAWA i M5 o Applicable both for 2 X JIS 100 mm and T EIA 101 6 mm P o L 465 7 L 483 lt Rear View gt Purge gas inlet Re1 4 or 4NPT E 429 E Sample gas outlet Rc1
65. and auto zero calibration period have overlapped the auto calibration is retained ignoring the auto zero calibration of that period e Turn on the power again after it is turned off including the case of power failure at the time set as the next start time in auto zero calibration and then repeat it in the set cycle J 6 20 IM 11G02M01 01E 6 5 2 Forced stop of auto zero calibration This mode is used to cancel the auto zero calibration forcedly 1 In the User mode that is displayed point User Mode Select an item the cursor to Setting of Auto Zero with UP DOWN and ENT Teton Back with ESC Calibration by pressing the 4 or C key Press the key y er key Changeover of Range Setting about Calibration Alarm Setting Setting of Auto Calibration Ss Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOOM About Auto select setting item 2 In the Setting of Auto Zero Calibration Zero Cal item selection screen that appears point the cursor to Stop Auto Zero Calibra tion by pressing the a or Y key Start Time SUN 12 00 Press the key Cycle 07 day Flow Time 300 sec ON OFF OFF Time WED 16 19 G Stop Auto Zero Calibration LOOGA 3 Stop Auto Zero Calibration is inverted About Auto Stop auto Zero A message appears prompting you to Zero Cal calibration verify that you want to cancel or continue rakin auto zero calibration To
66. and more functions This analyzer is thus optimum for combustion control of various industrial furnaces botanical study and global atmospheric research IM 11G02M01 01E 1 1 2 NAME AND DESCRIPTION OF EACH PART 2 1 Description of each unit 1 Handle 2 Power switch ULL 11 Terminal block 5 10 Terminal block 4 YOKOGAWA 3 Display and operation panel 6 Purge gas inlet 5 Sampling gas outlet 4 Sampling gas inlet kcal Vle 7 12 Power inlet 13 Connector 2 7 Terminal block 1 8 Terminal block 2 9 Terminal block 3 Name Description 1 Handle Draws the analyzer unit from the case 2 Power switch Turns ON OFF this analyzer 3 Display Operation panel Liquid crystal display and keys for various operational settings are arranged 4 Sampling gas inlet Port for connecting the sample gas injection pipe 5 Sampling gas outlet Port for connecting the pipe for discharging the gas after analysis 6 Purge gas inlet Port for connecting the purge gas pipe 7 Terminal block 1 Analog output terminals 8 Terminal block 2 O2 analyzer signal and contact input terminals 9 Terminal block 3 Contact input output terminals 10 Terminal block 4 Contact output terminal 11 Terminal block 5 Alarm output terminal 12 Power inlet Used to connect the power cable 13 Co
67. arm concentra display concentration concentration tion Upper limit value display Range display Displays range values Peak alarm Displays the alarm times exceed count ing the peak value Unit display Displays unit with pom and Peak alarm Displays unit of peak alarm with vol unit display times h Fig 5 3 Name and function of measurement mode screen e Instantaneous value and concentration value The concentration display of CH component where sampling components such as CO2 CO or O2 are displayed in the component display indicates current concentration values of the measured components contained in gas that is now under measurement e Ovcorrection concentration value CH components where cv is displayed as cv CO in the component display are calculated from the following equation by setting sampling components O2 instantaneous concentration values and O2 correction reference value see item 6 8 f 21 On i On The value of the O2 correction referance value Conversion output XCs er g Value set by application Pi Os Oxygen concentration Cs Concentration of relevant measured component K The value of the fractional part is this equation where K is When K 2 4 K 4 When K lt 0 K 4 When Cs lt 0 K 0 The correction components are CO and SO2 only IM 11G02M01 01E 5 3 e QO2correction concentration average value CH componen
68. ation Auto Cal Rangel 0 10 vols mem ange ppm CO Range l 2000ppm Rangel 0 10 vol disable O2 Range 0 25 vol disable oe Oo S LOOGA End of Auto Calibtation Component Setting Example order of CH number span calibration of CH2 CO Caution Auto calibration is made in the following rules according to the setting 1 Zero calibration at once of CHs components which were set to enable 2 The span of CHs components which were set to enable is calibrated in the ascending Example 1 In case all of CH1 CO2 CH2 CO CH3 O2 were set to enable Zero calibration at once of CH1 to CH3 span calibration of CH1 CO2 span calibration of CH2 CO span calibration of CH3 02 Example 2 In case out of CH1 CO2 CH2 CO and CH3 O2 CH1 CO2 was set to enable CH2 CO was set to enable an CH3 O2 was set to disable Zero calibration at once of CH1 and 2 span calibration of CH1 CO2 N The components which were set to enable is calibrated to zero at once at the time of auto calibration regardless of setting in 6 2 3 Setting of manual zero calibration IM 11G02M01 01E 6 11 6 3 Alarm setting 6 3 1 Setting of alarm values This mode is used to set the upper and lower limit value to provide an alarm output against measured concentration during measurement Before changing the alarm setting set the ON OFF to OFF Jl 1 During m
69. by using the 4 or v key Press the on key le User Mode Select an item with UP DOWN and ENT Back with ESC Changeover of Range 3 Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOOMA Cal Settings Select an item with UFPZDOWN and ENT Back with ESt Calibration Value Calibration Gas SS About ZERO Calibration About Calibration Range Auto Calibration Components LOOM Cal Settings Select CH No ZERO Cal BCH1 Rangel 0 10 vol CO2 Range 0 20 vol CH Rangel 0 500 ppm co Range 0 2000ppm CH3 Rangel 0 10 vol O2 Range 0 25 vol A LOOM IM 11G02M01 01E 5 In the Zero Calibration Selection Cal Settings Set each or at once CH screen that appears select at once or ZERO Cal at ZERO Calibration each by pressing the 4 or C key When selecting at once the CH com CH1 Rangel 0 10 vol ponents to be set can be zero calibrated CO2 Range 0 20 vol at the same time When selecting each CH2 Rangel 0 500 ppm either of the CH components to be oe 3 Ranges een selected is zero calibrated After setting O2 Range 0 25 vol press the n key and the calibration you ee specified is carried out Pd To close About ZERO Calibration To close About ZERO Calibration setting or to LOOM cancel this mode
70. calibration is set Settable within 60 to 599 seconds in in crements of 1 second Auto calibration remote start Auto calibration is carried out only once according to an external input signal Cali bration sequence is settable in the same way as the cyclic auto calibration Calibration starts when a non voltage rectangular wave is applied to the auto calibration remote start input terminals opened after short circuiting for 1 5 sec onds or longer Auto calibration is started when the contacts open Auto zero calibration Auto zero calibration is carried out peri odically at the preset cycle This cycle is independent on Auto cali bration cycle When zero calibration gas and solenoid valve for opening closing the calibration gas flow line are prepared externally by the customer zero calibration will be car ried out with the solenoid valve drive con tact for zero calibration turned on off at the set auto zero calibration timing Auto zero calibration cycle setting Auto zero calibration cycle is set Setting is variable within 1 to 99 hours in increments of 1 hour or setting is vari able within 1 to 40 days in increments of 1 day Gas flow time setting The timing for flowing zero gas in auto zero calibration is set Settable 60 to 599 seconds in increments of 1 second Upper lower limit alarm Alarm contact output turns on when the preset upper or lower limit alarm value is reached Contacts close when the
71. cancel the auto i zero calibration forcibly press the E Start Time SUN 12 00 key If you press the key auto zero r ii 07 day calibration is cancel not stopped ONOFF Me a See Time WED 16 20 stop Auto Zero Calibration IM 11G02M01 01E 6 21 Auto Zero Calibration screen Example In case where setting the auto calibration components see Item 6 2 5 to CH1 enable and CH2 enable e Zero calibration ZERO Cal A message Zero calibration blinks at CH1 and CH2 During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Forced Stop of Auto Zero Calibration When the key lock is set at ON even the Forced Stop of Auto Zero Calibration cannot be used To stop Auto Zero Calibration forcedly set the key lock to OFF and then execute Stop Auto Zero Calibration XN D4 6 22 IM 11G02M01 01E 6 6 Peak alarm setting When the number of peaks of which CO concentration exceeds the upper limit value exceeds the setting time a peak alarm is outputted This section describes how to perform various settings of peak alarm Note The setting is optional and is valid only 1 e Hysteresis Description of setting items e Peak Alarm e Alarm value e Alarm Count when peak alarm function is provided Press the ke
72. cement time of sample gas More than 2 component measurement Within 30 seconds including replacement time of sample gas Interference from other gases Built in paramagnetic Oz analyzer 1 FS SO2 NO analyzer Interference CO2 co CHa component analyzer analyzer analyzer analyzer CO 1000 ppm 1 FS S 1 FS CO2 15 aN en 1 FS 1 FS analyzer lt 2 5 FS 1 FS S 1 FS S 1 FS 1 FS H20 saturation for 500 ppm at 20 C 1 FS arazer S 2 5 FS 50ppm 60ppm H2O saturation 2 5 FS lt 2 FS 2 FS at 2 C ie 200 Pa with inter with inter analyzer ference ference compen compen sation sation 50ppm CH4 1000 ppm 1 FS 1 FS The H20 interference of NO and SOz analyzer can be reduced by the interference compensation TO2 EPS 5 Standard Requirements for Sample Gas Flow rate 1 0 5 L min Temperature 0 to 50 C Pressure 10 kPa or less Gas outlet side should be open to the atmospheric air Dust 100 ug Nm in particle size of 0 3 um or less Mist Unallowable Moisture Below a level where saturation occurs at room temperature condensation unallowable Below a level to cause saturation at 2 C for CO measurement with 0 to 200 ppm range and SOz measurement Corrosive component HCl H2S HF 1 ppm or less Standard gas for calibration Zero gas Dry N2 Span gas Each sample gas havin
73. d description of operation panel Changed Fig 5 1 Section 5 3 3 Contents of measured channel CH Changed the table Section 6 2 2 Added Section Setting of calibration gas Section 9 1 1 Standard specifications Changed table Measurable gas components and measuring range Section 9 1 4 Performance Changed table Interference from other gases Section 9 2 Model and Suffix codes Changed table Section 9 2 Measurable component and range availability check table Changed Tables 1 5 and 6 Section 9 3 External Dimensions Changed drawing and added NO2 NO converter s specifications and external dimensions 3rd Jul 2007 Section 3 4 Sampling 3 Preparation for standard gas Partially changed the table Section 5 2 Overview of display and operation panel Partially changed the figure Section 6 1 Changeover of range Partially changed the figure Section 6 2 Calibration setting Added descriptions Section 6 3 1 Setting of alarm values Changed descriptions Section 6 4 1 Auto calibration Partially changed the figure Section 6 6 Peak alarm setting Partially changed descriptions in the figure Section 7 2 Daily check and maintenance procedures Partially changed Table 7 1 Maintenance and check list Section 8 1 Error message Partially changed the figure Section 9 1 Specifications Safety and EMC conforming standards Changed descriptions and added Note Section 9 2
74. ds in in crements of 1 second Auto calibration remote start Auto calibration is carried out only once according to an external input signal Cali bration sequence is settable in the same way as the cyclic auto calibration Calibration starts when a non voltage rectangular wave is applied to the auto calibration remote start input terminals opened after short circuiting for 1 5 sec onds or longer Auto calibration is started when the contacts open Auto zero calibration Auto zero calibration is carried out peri odically at the preset cycle This cycle is independent on Auto cali bration cycle When zero calibration gas and solenoid valve for opening closing the calibration gas flow line are prepared externally by the customer zero calibration will be car ried out with the solenoid valve drive con tact for zero calibration turned on off at the set auto zero calibration timing Auto zero calibration cycle setting Auto zero calibration cycle is set Setting is variable within 1 to 99 hours in increments of 1 hour or setting is vari able within 1 to 40 days in increments of 1 day Gas flow time setting The timing for flowing zero gas in auto zero calibration is set Settable 60 to 599 seconds in increments of 1 second Upper lower limit alarm Alarm contact output turns on when the preset upper or lower limit alarm value is reached Contacts close when the instantaneous value of each component becomes large
75. e and you can change the time until auto backlight OFF Press an arbitrary key while the backlight is kept off and the backlight comes on again IM 11G02M01 01E Maintenance Select CH he o o o o d LO amp Maintenance Adjust with UP DOWN ENT Memori zed ESC Back CH1 NO 7 0530 CH BOz 0327 LO amp End of moisture interference correction adjustment Maintenance Set ON or OFF Mode 1 Sensor Input Value 2 Error Log 3 02 ref Value 12 02 4 Password Setting 5 Station No 00 Interference Compensation Adj 7 Backlight Timer 05 min 8 To Factory Mode 6 9 Calibration 6 9 1 Zero calibration y It is used for zero point adjustment For zero ZERO Cal Sel ect CH No he with UP DOWN and ENT calibration gas see 3 4 3 Preparation for Back with ESC standard gas in Sampling Use a gas accord ing to application bRangel U oT g 10 01 Range 0 20 Rangel 0 500 ol Range 0 OOppm 1 Press the key on the Measurement 10 95 Range J 25 vol screen to display the Manual Zero Cali bration screen 2 Select the CH component to be cali ZERO Cal Select OMT and ENT brated by pressing the 4 or C key Back with ESC After selection press the e key and zero gas will be supplied gee et He 10 06 Caution PRangel 0 500 ppm Range 0 2000ppm a For the CH components that is set to pRangel 0 10 vo
76. e above mentioned Reduction of moisture interference NO and SO2 measurement is subject to moisture interference As shown by the configuration example on the next page provide a device for humidifying zero calibration gas thus controlling the moisture content at a constant level moisture content in sample gas should also be controlled here in configuring a sampling system That allows the same moisture content as in the case of measurement to be contained in zero gas for calibration Purging of instrument inside The inside of instrument need not be purged generally except for the following cases 1 A combustible gas component is contained in sample gas 2 Corrosive gas is contained in the atmospheric air at the installation site 3 The same gas as the sample gas component is contained in the atmospheric air at the installa tion site In such cases as above the inside of analyzer should be purged with the air for instrumentation or N2 Purging flow rate should be about 1L min If dust or mist is contained in purging gas it should be eliminated completely in advance Pressure at sampling gas outlet Pressure at the sampling gas outlet should be set to atmospheric pressure IM 11G02M01 01E 7 Example of sampling system configuration The system configuration may vary depending upon the nature of measured gas coexistent gases or application A typical configuration diagram is shown in Fig 3 2 Since a system configura
77. easured gas consult with Yokogawa Measurement of sample gas with low moisture content room temperature saturation level or below CO COz and CH4 measurement Secondary filter Gas Exhaust E Sample Primary filter analyzer O2 aa atmospheric 7 IR200 pressure gas inlet oo beat selector 9 Flow meter Electronic A dehumidifier must be used for CO 0 200 ppm dehumidifier and SO2 measurements to prevent saturation at 2 C Even in any other gas measurements if Satety sample gas has a high moisture content or if tr condensation is likely to occur a safety drain trap aP Drain and a dehumidifier should be used pot Standard gas Standard gas for Ball valve for zero calibration span calibration FO3 EPS Drain When NO or SO is included in components to be analyzed When measurement range of CO meter is 0 to 200 ppm When condensation may occur due to excessive moisture content in measured gas Primary filter Flow meter Secondary filter 3 wa b e Solenoid valve ngid NONO Atmosphere converter Safety 1 X X Solenoid ran trap valve vave g Gas analyzer IR200 l External O2 Standard gas _ analyzer for zero calibration Drain Standard gas Exhaust for span calibration Ball valve p atmospheric pressure A dehumidifier must be used for NO SOz and CO 0 200 ppm measurements to prevent saturation at 2 C Use
78. easurement press the ke User Mode Select an item a r with UP DOWN and ENT to display the User mode Back with ESC 2 Point the cursor to Alarm Setting by pressing the 4 or key Press the on Changeover of Range key Setting about Calibration S Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOOGA 3 After the alarm setting CH selection Alarm Setting Select CH No or screen has appeared operate the a or Hysteresis setting key until the cursor is aligned with a desired CH and press the on key a CH1 CO2 CH2 CoO CH3 O2 Hysteresis 00 XFS LOOMA 4 After the alarm item selection screen has Alarm Setting Select an item appeared operate the a or key until CHI CO2 with UP DOWN and ENT the cursor is aligned with a desired item Back with ESC and press the en key G Upper Range 1 10 00 vol Range 2 10 00 vol Lower Range 1 00 00 vol Range 2 00 00 vol Kind of Alarm Upper ON OFF OFF LOOGA Caution Set the values so that upper limit value gt lower limit value and that upper limit value lower limit value gt hysteresis error The alarm is activated in each range independently from the settings of each range 6 12 IM 11G02M01 01E After setting the alarm setting is now Cursor for setting value completed by pressing the r key Alarm Setting Set value Upper Range 1
79. eeseeseeesessresssetsrsrtereresresresesrererrrsreersreee 6 19 6 3 1 Auto zero Calibration s is cc 05sssceesessessscdsssssscssabivsessavgesscvsssautoesesscasecbonsseas 6 19 6 5 2 Forced stop of auto zero calibration eee eeceeeeeeeeeeeeeeeeseeeneenaes 6 21 6 6 Peak alarm Setting renean s no has eect ones E ESEE 6 23 6 7 Parameter Setting esnie dres anessa E ses chess e EE EE Essa 6 25 6 8 Maintenance Modsi p neee onea eee E EE TE E E E E 6 29 69 Capra O eee reae orae esere ee orea PrN a e Eees ponen ssteevy sees eSEE PSESE N rRe 6 32 6 9 1 ZerorcalibratiOn soiien enosn orses ssods ask ssessded pubsasees ooh dcbsacosse E ke seit tapi 6 32 0 9 2 Span calibration haa isn ieee ain data tena E 6 33 IM 11G02M01 01E TA Daily CHECK ove ovss ves eene teedese ons aera ecte hated Meese i 7 1 7 2 Daily check and maintenance procedures esceceeceeseceeeceeseceseeceteecsseeeneees 7 1 7 3 Replacement of power fus sisisi ei iese iseasi 7 2 7 4 Moisture interference compensation adjustment 0 0 0 cteceteeeeeeees 7 3 7 5 Cleaning of measuring Cell oo eee eee ceeeeeeeeeeeecneescecaeesaecaeceaeceseeeeeensees 7 4 7 5 1 Disassembly and assembly of measuring cell 0 eee eeeeeeeeeeee 7 4 79 2 How to clean cellscccsscssc ssscscescastesessscnscespsces vastoas sted ssbscdeietusastsassisvesdesasonss 7 9 7 6 Inspection and maintenance of limited service life components 7 9 8 TROUBLESHOOTING a sisiceicsdedscst
80. embly and chopper motor pin connector No 8 from the printed board 7 Detach the 4 screws No 3 fastening the base plate No 4 to remove the measuring unit Note Special care should be taken when assembling or disassembling the measuring cell to avoid the application of force to the detector pipe or infrared ray light source unit pipe If the pipe is deformed or damaged by excessive force there is a danger of gas leak thus resulting in misoperation 1 Screw for fixing light source unit 2 Screw for fixing detector 3 Base plate 4 Light source unit 5 Screw for fixing block cell 6 Block cell 7 Infrared transmission window 8 O ring 9 Detector 10 Screw for fixing base plate 11 Support 12 Screw Fixing cell retainer 13 Cell retainer 14 Pipe cell 15 O ring 16 Infrared transmission window 17 Screw fixing detector 18 Detector Fig 7 3 Configuration of measuring unit 2 component analyzer block cell pipe cell IM 11G02M01 01E 7 5 2 How to clean cell 1 To clean the cell inside or infrared ray transmission window first clear large dirt of it with a soft brush and then wipe with soft cloth lightly Don t use hard cloth Note Handle the fragile window with care Use care not to rub off the dirt from the 2 window roughly If the window or the cell interior is very dirty use a soft cl
81. erference adjustment is displayed only when NO of SO2 is included in components to be analyzed 1 Select the Maintenance mode from the fe eepanpe Select operating item Parameter Setting screen to display the oue Password Setting screen 2 Enter the password and the Maintenance D 1 Sensor Input Value Mode item selection screen will be 2 Error Log displayed Point the cursor to the item 3 02 ref Value 12 02 you want by pressing the 4 or C key 4 Password Setting and press the e key J Station No 00 l pid 6 Interference Compensation Adj 3 Next each Maintenance screen is dis l laved 7 Backlight Timer OFF Pea 8 To Factory Mode Note To Factory Mode is used for our service engineers only Refrain Jl a e from using this mode Each Maintenance screen Maintenance e Sensor Input Value screen Sensor Input Description of Sensor Input Value screen sensor input 20291 e CO2 CO2 sensor input value ee e CO CO sensor input value e O2 O2 sensor input value TEMP 17906 Oooo To e Temperature Temperature sensor input value Error Log screen Description of Error Log screen Error history For error number date and time days period of occurrence channel and other details of error refer to 8 TROUBLESHOOTING Maintenance ENT Clear Error Log Error Log ESC Back Error No 1 WED 14 38 Error N
82. g concen tration 90 to 100 of its measur ing range recommended Gas beyond concentration 100 FS is unusable In case a zirconia O2 analyzer is installed externally and calibration is carried out on the same calibration gas line Zero gas Dry air or atmospheric air provided without CO2 sensor Span gas For other than Oz measurement each sample gas having concen tration 90 to 100 of its measur ing range For O2 measurement O2 gas of 1 to 2 vol It is understood that a large quantity of hydrogen helium or argon in sample gas affects the calibration model of an infrared gas analyzer pressure broadening When measuring such sample gas use a gas which has similar composition to the sample gas as a span gas 6 Installation Requirements e Use this instrument Select a place where the equipment does not receive direct sunlight draft rain or radiation from hot substances e Avoid a place where receives heavy vibration e Select a place where atmospheric air is clean 9 4 IM 11G02M01 01E 9 2 Model and Suffix codes Style S3 Suffix code Option code Description Infrared gas analyzer 19 inch rack mounting type with slide rail Measurable components note 8 CO2 CO G CH4 CO H CO2 CH4 J CO2 CO CH4 K NO SO2 L NO CO NO SO2 CO Oz analyzer Without Oz analyzer 1 External zirconia type Oz sensor purchase separately ZX8D External
83. g item D Start Time WED 11 30 Cycle 0T day Flow Time 060 sec ON OFF OFF Time WED 15 40 stop Auto Calibration After setting press the e key and auto calibration is carried out by the entered setting value Description of setting items Setting at the first calibration day of the week hour minute A period between the start time of one calibration and another unit hour day The time required for the calibration gas to be replaced in the cell Start Time e Cycle Flow Time LO amp About Aute Cal Set Start Time Start Time Cycle uf day Flow Time O60 sec ON OFF OFF Time WED stop Auto Calibration ON OFF Auto zero calibration ON or OFF To close Setting of Auto calibration To close the Setting of Auto calibration or cancel this mode midway press the key A previous screen will return IM 11G02M01 01E LOOO End of Auto Calibration Setting 6 15 The auto calibration status contact output is closed while auto calibration is in progress hold extension time by the length of time the same as gas replacement time included if the hold setting is set to ON and open in other cases Example Start Time SUN 12 00 Cycle _ 1 day Flow Time 350 sec ON OFF ON In case where auto calibration is carried out at the above setting
84. ge 0 10 vol R 2 0 25 Pressing delete the error display Calibration is continued Unless another calibration error occurs calibration is carried out to the end the Measurement screen returns Error log file Error No 5 and back to MEAS CO2 Calibration error Cause Zero gas is not flowing Dirt in sample cell Low sensitivity of detector If error occurs the history is saved in an error log file The error log file exists in the mainte nance mode Error log screen Maintenance Error Log ESC Back ENT Clear Error Log Day of the week and time when an error occurred WED 14 38 cO2 Component with which Error No 1 Exner No10 WED 13 59 ee Te error occurred Error No 1 WED 13 59 CO2 New Error No 10 WED 13 58 CO2 Errors that occurred Error No 1 WED 13 58 CO Error No 10 WED 13 52 CO Error No 1 WED 13 52 CO2 Old Next page Page 1 SS Clear Error Log Up to 14 errors can be saved in the error history the oldest error will be deleted one by one every time a new occurs If the power display supply is turned OFF the contents in the error log file will not be lost or damaged Deletion of error history Press the e key on the above screen and the Error Log Clear will be inverted Further pressing the key will clear the error history IM 11G02M01 01E 8 2 Other
85. gt land11 14 For internal connection Must not be wired Must not be used as junction terminal Between 2 3 CH3 alarm output Conductive at 2 and 3 4 3 and open at 3 4 when set value is Terminal block 5 exceeded Open at 2 3 and conduc lt TN5 gt tive at 3 4 otherwise nused 11 r 12 Between 5 6 CH2 alarm output Conductive at 5 Ce empoi will oee and 6 7 6 and open at 6 7 when set value is exceeded Open at 5 6 and conduc tive at 6 7 otherwise Peak count alarm CH2 alarm output DO Shiga DO Between 8 9 CHI alarm output Conductive at 8 1 2 3 4 5 15 6 7 8 9 ala and 9 10 9 and open at 9 10 when set value CH1 alarm nipi 5 GHA alarm output is exceeded Open at 8 9 and L a gers X conductive at 9 10 otherwise M3 5 screw Between 15 16 Peak count alarm contact output and 16 17 Conductive at 15 16 and open at 16 17 when preset peak count is exceed Otherwise open at 15 16 and conductive at 16 17 For setting and action refer to instruc tion manual 6 6 Peak Alarm Setting Between 18 19 CH4 alarm output Conductive at and 19 20 18 19 and open at 19 20 when set value is exceeded Open at 18 19 and conductive at 19 20 otherwise IM 11G02M01 01E 3 13 9 Timing of calibration contact output 1 Manual calibration See 6 9 Calibration Po p p Zero calibration i C
86. he Setting about Calibration screen that appears point the cursor to Auto Calibration Components by pressing the 4 or key Press the key 4 In the Auto Calibration Components selection screen that appears point the cursor to the CH you want to set by pressing the 4 or v key Press the E key 6 10 Ue User Mode Select an item with UP DOWN and ENT Back with ESC Changeover of Range T Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOW G Cal Settings Select an item with UPSDOWM and ENT Back with ESC Calibration Value Calibration Gas About ZERO Calibration About Calibration Range SS iute Calibration Components LOOMA Cal Settings Select CH No Auto Cal BCH1 Rangel 0 10 vol cos Ap volt ange ppm CoO Range J 2000ppm CH3 Rangel 0 10 vol O2 Range 0 25 vol as eel TOKONG IM 11G02M01 01E 5 In the Auto Calibration component Selection screen that appears select enable or disable by pressing the a or C key After setting press the E key 7 To close Auto Calibration Component setting To close Setting of Auto Calibration Component or to cancel this mode midway press the s0 key A previous screen will return Set enable or disable Cal Settings for auto calibr
87. ibration refer to 6 9 2 Span calibra tion 3 Zero calibration and span calibration should be performed once a week if required 2 Flow check 1 Sampling gas flow rate and purge gas flow rate should be as follows Sampling gas flow rate 1 0 0 5L min stable Purge gas flow rate About 1L min 2 Maintenance and check should be carried out every day if required 7 2 Daily check and maintenance procedures Table 7 1 Maintenance and check list Parts to be checked Phenomena Recorder indication Lower indication Dust is mixed in the Clean sampling cell sample cell and check for sampling device especially gas filter 2 Air is sucked in 2 Check for leak of anywhere in the the sampling line Every day sampling tube and repair if required Check for purge gas Standard flow rate is Adjust the flow rate with flow if purging the 1L min It is not within flow rater needle valve sampling gas flow the range of the instrument specified flow rate of 0 5 to 1 5 L min Replacement of Monitor Much clogged Primary filter is 1 Replace primary filter filter membrane filter damaged 2 Replace filter filter paper Zero point of gas Out of zero point Zero calibration analyzer Span point of gas Out of the span Span calibration analyzer point Replacement of monitor Irrespective of Replace filter paper filter membrane filter phenomena Every year Gas analyzer Irrespective of Overhaul phenome
88. ingle range 2 ranges of 2 or 2 5 times each range available CO O O O O O O O O C O O O O O O O O C O O O O O O O O C O O O O O O O O CO O O O O O O O O Table 3 Two component analyzer CH and CO 2nd component CO 1strange C O O O O O O O O O00000 0 0 ol0l0 0 0000 ol l 0 ojo 00O oOl0l 0 O0OlO0 0 0 C O O O O O O O O C O O O O O OjO O OJOJOJO JOJO JOj OJ O o S EPS 1st component CH4 1st range B C D E F 0 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 5000ppm 0 1 0 2 0 5 0 20 0 50 F G H K L 0 10 M R T 0 100 1 0 0 0 010 0 O Available as single range 2 ranges of 2 or 2 5 times each range available IM 11G02M01 01E O O O O O O O T07 EPS 9 7 Table 4 Two component analyzer CO and CH 2nd component CH4 1st range 1st component C D E F P T COz 1st range o 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 25 0 100 D 0 2000ppm E 0 2500ppm F 0 5000ppm G0 1 H 0 2 K L M R 0 5 0 10 O 0 20 0 50 T 0 100 O Available as single range 2 ranges of 2 or 2 5 times each range available O O O O O O O OjO O O O O O O O O j
89. instantaneous value of each component becomes larger than the upper alarm limit value or smaller than the lower alarm limit value Instrument error contact output Contacts close at occurrence of analyzer error No 1 3 or 10 Calibration error contact output Contacts close at occurrence of manual or auto calibration error any of errors No 4 to 9 Auto calibration status contact outputs Contacts close during auto calibration Pump ON OFF contact output During measurement this contact close While calibration gas is flowing this con tact open This contact is connected in power supply of pump and stop the sample gas while calibration gas flowing IM 11G02M01 01E 3 Only available for CO measurement 4 Only available for CO2 CO SO2 or NO measurements 5 O2 correction is available only for CO SOz and NO Both average value output after O2 correction and average Oz value output are provided at the same time A peak count alarm can be provided only for CO measurement 6 Suffix Codes E and U are power cables with different voltage rating and plug type Select appropriate code according to the operating power supply voltage to be used in the field Suffix Code E is of the North American plug type and U of the European type 7 Should be specified when using Modbus communication 8 For NOx measurement a NO2 NO converter P N K9350LE or K9350LF should be purchased separately Measurable c
90. ion press the e key Range 0 25 voli Note If the Remote Range is set to ON the Ll a e changeover of range cannot be per formed on the screen End of Range Changeover To close Changeover of range To close Changeover of range or cancel the commad midway press the key A previous screen will return IM 11G02M01 01E 6 1 6 2 6 2 1 Setting of calibration concentration Calibration setting This mode is used to set calibration concentration and actions The calibration setting involves calibration concentration calibration gas zero calibration calibration range and auto calibration component Calibration Gas is displayed if NO or SO2 is included in components to be analyzed It allows you to set concentrations of the standard gas zero and span of each channel used for calibration 1 During measurement press the key to display the User mode 2 Point the cursor to Setting about Cali bration by pressing the a or C key Press the e key 3 In the Setting about Calibration screen that appears point the cursor to Calibra tion Value by pressing the 4 or v key Press the E key 4 In the Calibration Concentration CH Selection screen that appears point the cursor to CH you want to set by using the O or key Press the key te Select an item with UP DOWN and ENT Back with ESC User Mode Changeover
91. it with the one of the same capacity and type as before Other wise shock hazard or fault may be caused e Do not use a replacement part other than specified by the instrument maker Otherwise adequate performance will not be provided Besides an accident or fault may be caused e Replacement parts such as a maintenance part should be disposed of as incombustibles For details follow the local ordinance ee e If the cause of any fault cannot be determined despite reference AN C A UTION to the instruction manual be sure to contact your dealer or Fuji Electric s technician in charge of adjustment If the instrument is disassembled carelessly you may have a shock hazard or injury e Do not use the supplied power cord with another device E Notes on Use in Korea The AC cord with the following products is not compliant with the safety standards in Korea Please do not use it to connect household appliances in Korea It is prohibited to use an adapter connector to change the plug shape for the AC cord of the following product e IR200 00 OOO OU e IR200 0O OOO OLE v IM 11G02M01 01E 7 Example of sampling system configuration The system configuration may vary depending upon the nature of measured gas coexistent gases or application A typical configuration diagram is shown in Fig 3 2 Since a system configura tion depends upon m
92. key Used for span calibration item by moving the cursor and to decrease numeral value Fig 5 1 Name and description of operation display and panel IM 11G02M01 01E 5 1 5 2 Overview of display and operation panel 1 The screen configuration depends upon the display channel When channel 5 or later is displayed on the screen scroll the 4 screen by using the UP y or DOWN 4 key gt ZERO Calibration gt SPAN Calibration e User mode e Selection of items Calibration value Calibration gas About Zero calibration About Calibration range Auto calibration component e Changeover of lt a 3 Calibration gas is displayed if NO or SO2 is included in components to be analyzed a Setting about _ e Selection of items Calibration gt Start time e User mode Changeover of Range Al Setti e lt eo arl Setting about Calibration Moeting Auto calibration ON OFF Alarm Setting Auto zero calibration stop Setting of Auto Calibration ESC Setting of Auto zero lt Setting of Auto calibration Calibration Setting of Peak Alarm Esc Parameter Setting akon e Selection of items NO e Setting of Auto zero calibration i timg 2 Peak alarm is displayed e godeea ee tees aime only when specified as an e Setting of i ON OFF option Peak Alarm Auto zero calibration
93. key The saved value becomes valid from the next calibration process Note Enter the set values corresponding to each range When the O2 mea surement uses atmospheric air for the zero gas set the concentration Jl Y 4 value to 21 00 When the cylinder air is used set to the concentration End of Calibration value as indicated on the cylinder Concentration Setting To close the setting To close the calibration concentration value setting process or cancel this mode midway press the Es key A previous screen will return p Setting range of values E Paramagnetic O2 CO2 CO Zero gas Fixed at 0 SO2 CH4 and NO measurement Span gas Minimum digit 1 to 105 of full scale Full scale FS is the same as each range value Zirconia O2 measurement Zero gas 5 to 25 vol Span gas 0 01 to5 vol The setting cannot be performed beyond the range Ss J IM 11G02M01 01E 6 3 6 2 2 Setting of calibration gas Whether moisture is contained in zero gas and span gas used for calibration can be set in advance as follows Make the setting according to the sampling system created If sampling system controls the moisture content in the calibration gas ZERO or SPAN to become the same as that in the sample gas to be fed to the analyzer using an electronic cooler etc set With water vapor 1 Press the key in measurement state to display the User mode 2 Move
94. l 10 95 at once in the Zero Calibration of the Range 0 25 vol Calibration Setting mode zero calibration a aa is also carried out at the same time 3 Wait until the indication is stabilized with the zero gas supplied After the ZERO Cal ENT Go on calibration indication has been stabilized press the of sel ected CH SORO ESC Not calibration key Zero calibration in Range selected by the cursor is carried out bRangel 0 10 vol 00 01 eer Ei A naw ange feck skenet 010 voll 72005 ange VO Range 0 25 vol To close Zero Calibration To close the Zero Calibration or cancel this mode midway press the key A previous screen will return To Measurement screen after executing Manual Zero Calibration 6 32 IM 11G02M01 01E 6 9 2 Span calibration It is used to perform a span point adjustment Supply calibration gas with concentration set to the span value to perform the span calibration For the span calibration gas for the NO SO2 CO2 CO CH4 masurement use the standard gas with a concentration of 90 or more of the range value For the calibration gas for the O2 measurement it th f 1 to 2 vol use the standard gas of 1 to 2 vol SPAN Cal Sal sct CH No 1 Press the key on the Measurement ae eee ENT screen to display the Manual Span Calibra pbRangel 0 10 vol 10 06 HoN sorgen Range 0 20 vol ome bRangel 0 500 ppm Range E 2000ppm pRange
95. l 0 10 vol 10 95 Range 0 25 vol i 2 Press the a or v key to select CH com _ PAlll Cal Select CH No ponent to be calibrated After selection press the r key and the span calibration bRangel 0 10 vol 10 06 contact output on corresponding to CH is Range 0 20 vol Mad turned ON And supply span gas bRangel 0 500 ppm Range t 2000ppm pbRangel 0 10 vol 10 95 Range 0 25 vol ee Caution When Range Interlock from Calibration Range of the Calibration Setting mode is set span calibration is performed together with 2 Ranges 3 Wait until the indication is stabilized in the SPAN Cal ENT Go on calibration state where the calibration gas is supplied of selected CH After the indication has been stabilized ESC Not calibration press the r key Span calibration of 0 10 vol Range selected by the cursor is performed gt Rangel 0 U0 ppm 4990 To close Span Calibration Range E 2000ppm ad bRangel 0 10 vol o To close the Span Calibration or cancel Range 0 25 vol this mode midway press the key A previous screen will return To Measurement screen after executing Manual Span Calibration IM 11G02M01 01E 6 33 7 MAINTENANCE 7 1 Daily check 1 Zero calibration and span calibration 1 Itis used for zero point adjustment For calibration refer to 6 9 1 Zero calibration 2 After zero calibration perform span calibration For cal
96. libration gas valve Otherwise you may suffer from gas poisoning 7 10 IM 11G02M01 01E 8 TROUBLESHOOTING 8 1 Error message If errors occur the following contents are displayed Error display Error contents Sector motor rotation detector signal is faulty Error No 1 Probable causes e Infrared ray light source is faulty e Sector motor rotation is faulty or stopped e Motor rotation detector circuit is faulty e Amplifier circuit is faulty Error No 3 A D conversion signal is faulty e Circuit is faulty Error No 4 allowable range Zero calibration is not within the e Zero gas is not supplied e Zero point is deflected much due to a dirty cell Error No 5 A amount of zero calibration full scale indication value is over 50 of e Detector is faulty Error No 6 allowable range Span calibration is not within the e Span gas is not supplied e Calibrated concentration setting does not Error No 7 A amount of span calibration difference between indication value is over 50 of full scale value and calibrated concentration match cylinder concentration e Zero calibration is not performed properly e Span is deflected much due to dirty cell e Detector sensitivity is deteriorated Error No 8 during zero and span calibration Measured values fluctuate to much e Calibration gas is not supplied e Time for supplying calibration gas is not short Err
97. lt ing in a drift Clean the inside if dirty Then check the sampling device especially the filter to prevent the cell from being contaminated by dust or mist 7 5 1 Disassembly and assembly of measuring cell There are two kinds of measuring cells on block cells cell length 4 mm 8 mm 16 mm 32 mm and pipe cells Cell length 64 mm 125 mm and 250 mm 2 component analyzer may incorporate both measuring cells in optical unit In such a case detach the pipe cell and then block cell See Fig 7 1 1 Howto remove pipe cell See Fig 7 1 ANS Pt 0 DOn a Stop measured gas If it is harmful purge in the measuring cell thoroughly with zero gas Turn OFF the power switch Detach the top cover Remove the pipe connected to the measuring cell Slide the infrared ray light source unit No 5 toward the front panel by loosening the screw No 1 fastened to the base plate to provide clearance between the pipe cell No 12 and light source unit Loosen and remove a screw No 7 from the cell retainer No 11 fastening the pipe cell Remove the cell from the measuring unit and unscrew the infrared transmission window No 14 at the both ends in the right direction Note The reflection plate in the cell is not closely attached to the cell For assembly reverse the disassembly procedure Provide 0 5 mm clearance between the infrared ray light source unit and cell and the cell and detector respectively IM 11G02M01 01E
98. measure JL P User Mode grey AE ii wit an 1 During measurement press the key to Back with ESC display the User mode pay 3 Changeover of Range Setting about Calibration 2 Point the cursor to Changeover of Range Alarm Setting Press the an key Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting Wo Range Change Select CH No 3 The Channel Selection screen appears Press the a or vy key until the J aki A ai ENT cursor moved selects a desired CH compo a joni cor eE a 4 After selection press the on key CH2 CO gt ams ee Aal Note The range of O2 correction instanta CH3 O2 gt Rangel D 10 vols j Range 0 25 vol neous values and O2 correction aver age values is automatically switched by changing the range of instantaneous Ld value of each CH component m v a er 5 In the Range Setting screen that appears Range Change Select range move the cursor by pressing the 4 or with UP DOWN and ENT key to select the range The range with a Back with ESC mark of is currently selected gt Rangel 0 10 vol CH1 CO2 Range 0 20 vol gt Rangel l ppm Di ene CO Range 0 2000 ppm 7 Measurement is conducted within the selected CH3 O2 gt Rangel D 10 vol range The range identification signal CO is shorted with the low range Range 1 and open with the high range Range 2 6 After select
99. midway press the key End of Manual Zero Calibration Setting A previous screen will return Example Whether upon selection each or at once can be determined for each CH component Setting each Select the CH component and then perform zero calibration on the manual zero calibration screen eSetting at once At a manual zero calibration CHs components for which at once was selected can simultaneously be calibrated When the zirconia O2 analyzer uses the cylinder air or atmospheric air for the zero gas select at once J Manual Calibration screen When each is set for each CH When at once is set for CH1 and CH2 CH3 is set each TT TST ean FPO Tac capri Back with ESC ESC Not calibration z g ERZ p ret ere oo Pie Eee FO Ses pes te a Ses peste wi a A single cursor will appear Cursors will appear on all components where at once is set IM 11G02M01 01E 6 7 6 2 4 Setting of calibration range This mode is used to set if the range of each CH component at the zero and span calibration manual calibration or auto calibration should be calibrated with a single range or 2 ranges Y 1 During measurement press the key User Mode Select an item i with UP DOWN and ENT to display the User mode Back with ESC 2 Point the cursor to Setting about Cali bration by pressing the G or
100. na IM 11G02M01 01E 7 1 7 3 Replacement of power fuse Note Before fuse replacement locate the probable cause ofa blown fuse 1 Turn OFF the power switch Mounting screws 2 places 2 Detach two mounting screws fastening to the top cover Power switch 3 Slide the top cover backward and pull it upward Top cover 4 The fuse is arranged at the end of the left when viewing from the front panel Pull Measuring element the fuse upward while rotating the fuse holder cap counterclockwise to separate the cap and fuse from the fuse holder 5 Replace the fuse with new one fuse 250 VAC 1A delay type 6 Screw the fuse holder cap in the fuse holder in the reverse procedure as the detachment of the top cover Part No of fuse K9218RB 7 2 IM 11G02M01 01E 7 4 Moisture interference compensation adjustment 1 Be sure to carry out moisture interference compensation adjustment at the following timing when NO or SO is included in components to be analyzed 1 Before starting operation for the first time after the analyzer is incorporated into the system 2 At periodic inspection to be performed at 6 month to 1 year intervals 3 After the cell is cleaned 2 Adjustment procedure See Moisture Interference Compensation Adjustment screen in 6 8 Maintenance mode 1 Set the moisture interference correction value to 0 in advance Press RESET on the moisture interference adjustment
101. ned while the terminals are short circuited Indication values will not be held Remote range changeover Measuring range can be changed accord ing to an external signal when remote range changeover input is received Changeover is effective only when remote range setting is turned on In this case measuring range cannot be changed manually When the contact input terminals for each component are short circuited the first range is selected and it is changed over to the second range when the terminals are open Range identification signal The present measuring range is identi fied by a contact signal The contact output terminals for each component are short circuited when the first range is selected and when the sec ond range is selected the terminals are open Auto calibration Auto calibration is carried out periodically at the preset cycle When a standard gas cylinder for calibra tion and a solenoid valve for opening clos ing the gas flow line are prepared exter nally by the customer calibration will be carried out with the solenoid valve drive contacts for zero calibration and each span calibration turned on off sequentially at the set auto calibration timing Auto calibration cycle setting Auto calibration cycle is set Setting is variable within 1 to 99 hours in increments of 1 hour or 1 to 40 days in increments of 1 day Gas flow time setting The time for flowing each calibration gas in auto
102. nge A range can be switched via an external input by setting the Remote Range to ON The switching action affects all of instantaneous value O2 correction value O2 correction average value and O2 average value If the Remote Range is set to OFF the external input becomes invalid Opening the input gives the High range or short circuiting the input gives the Low range For the terminal input refer to 3 5 Wiring method Switching the range cannot be performed by on screen operation when the REMOTE RANGE is set to ON Note Incase of 1 range system this function is overridden Output Hold By setting an output hold to ON an output signal of each channel are held during the calibration manual calibration and auto calibration and for the gas flow time refer to 6 4 Setting of Auto Calibration Regardless of Hold ON OFF setting an output signal can be held via an external input 1 Manual calibration Press the e key to flow gas To execute calibration press the on key Calibration Hold extending time Output hold Time set to gas flow time See 6 4 Setting of Auto Calibration 6 26 IM 11G02M01 01E 2 3 4 5 Auto calibration Auto calibration start Auto calibration end Calibration Hold extending time Output hold ee 4S Time hold set to the gas flow time External hold Strapped Remote hold Open Output hold o CO Screen display during holding The
103. nnector for communication Used to connect the communication cable IM 11G02M01 01E Fig 2 1 Name and description of each unit 3 INSTALLATION lt gt DANGER This unit is not explosion proof type Do not use it in a place with explosive gases to prevent explosion fire or other serious accidents CAUTION e For installation observe the rule on it given in the instruction manual and select a place where the weight of gas analyzer can be endured Installation at an unsuited place may cause turnover or fall and there is a risk of injury e For lifting the gas analyzer be sure to wear protective gloves Bare hands may invite an injury e Before transport fix the casing so that it will not open Otherwise the casing may be sepa rated and fall to cause an injury e The gas analyzer is heavy It should be transported carefully by two or more persons if manually required Otherwise body may be damaged or injured e During installation work care should be taken to keep the unit free from cable chips or other a foreign objects Otherwise it may cause fire trouble or malfunction of the unit A 3 1 Selection of installation location To install the analyzer for optimum performance select a location that meets the following conditions 1 Use this instrument indoors 2 A vibration free place 3 A place which is clean around the analyzer 4 Power supply Voltage rating 100 V AC to 240 V AC
104. nsion time 3 14 IM 11G02M01 01E 4 OPERATION 4 1 Preparation for operation 1 Check of gas sampling tube exhaust tube and wiring Check that the pipes are correctly connected to the gas sampling port and drain port Check that the analyzer is correctly wired as specified 4 2 Warm up operation and regular operation 1 Operation procedure 1 Turn ON the power switch at the left of the front panel In one or two seconds the measurement screen will appear at the front panel About 2 hour warm up operation About 2 hours are needed until the operating performance is stabilized Warm up operation should be continued with the power ON Setting of various set values Set required set values according to Chapter 6 Setting and calibration Zero and span calibration Perform zero calibration and span calibration after warm up operation See Chapter 6 9 Calibration Make moisture interference compensation adjustment NO Analyzer and SO2 Analyzer See 6 8 Maintenance mode and 7 4 Moisture interference compensation adjustment for details Be sure to perform individual moisture interference compensation adjustment according to the system in the case of NO Analyzer and SO2 Analyzer Otherwise measurement is affected by moisture interference Introduction and measurement of measured gas Start measurement by introducing measured gas into the analyzer Note While in warm up operation the concentration re
105. o 10 WED 13 59 Error No 1 WED 13 59 Error No 10 WED 13 58 Error No 1 WED 13 58 Error No 10 WED 18 52 Error No 1 WED 13 52 Next page Page 1 3 Clear Error Log IM 11G02M01 01E 6 29 e O2 correction reference value setting screen Description of O2 corection reference value setting screen N aaron Set 02 ref Value ode O2 correction value is calculated from the following equation by values set herein 1 Sensor Input Value 2 Error Log O correction concentration value 3 02 ref Value fl2 02 aia far satire 4 Password Setting me 21 set value component 5 Station No 00 21 O2 concentration concentration 6 Interference Compensation Adj i measured value measured value 7 Backlight Timer OFF ie be ee eens 8 To Factory Mode The value of the fractional part in this calculation is limited to 4 If it is 4 or more it is fixed at 4 Setting range e O2 correction reference value 00 to 19 in 1 step initial value 12 e Password Setting screen Description of Password Setting screen It enables you to set a password to be used when Set Password 000 switching the parameter setting mode to the maintenance mode Note The password set herein must be managed for safety Failure to enter the correct password will not open the Maintenance mode e Station No setting screen option Setting range Maintenance Set Sta
106. odes E and U are power cables with different voltage rating and plug type Select appropriate code according to the operating power supply voltage to be used in the field Suffix Code E is of the North American plug type and U of the European type 7 Should be specified when using Modbus communication 8 For NOx measurement a NO2 NO converter P N K9350LE or K9350LF should be purchased separately Measurable component and range availability check table Table 1 Single component analyzer COz CO CH4 SOz NO 2nd range B c D E F G H K L M R T 1st range 0 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 1 0 2 0 5 0 10 0 20 0 50 0 100 0 200ppm O O 0 500ppm O o0x 0O00x OOO x 0 1000ppm OOAD O0O0OAO0 x OOAD 0 2000ppm OOAD OOAD OOA 0 2500ppm OoA0x OOA 0 5000ppm OOA OOA Z 0 1 OA OOA 0 2 O OA OOA Hlo D olv Zire TIOlnim olojo 0 3 OA OOCA 0 5 a OCA OOA 0 10 O0A OCA E 0 20 OOA OO 0 25 OOA OO 0 40 OA OOA
107. omponent and range availability check table Table 1 Single component analyzer CO2 CO CHa SO2 NO 2nd range ist range B Cc D E F G R T 0 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 1 0 50 0 100 0 200ppm O 0 500ppm O0x 0 1000ppm OOA 0 2000ppm x 0 2500ppm 0 5000ppm 0 1 0 2 0 5 0 10 0 20 0 25 0 40 OA 0 50 OA 0 70 OA A B C D E F G H J 0 3 K L M P Q R S T 0 100 OA CO2 analyzer measurable range SOz analyzer measurable range Note Single range is also available CO ana X NO ana Table 2 Two component analyzer CO and CO 2nd component CO 1st range lyzer measurable range A yzer measurable range CO CHa analyzer measurable range 1st component CO2 1st range B C D E F G T 0 500ppm 0 1000ppm 0 2000ppm 0 2500ppm 0 5000ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 25 0 50 0 100 F 0 5000ppm 0 1 0 2 go 03 0 5 0 10 0 20 pSr Alc LI 0 50 1 O O O O O O T 0 100 O Available as s
108. or 200 to 240 V AC 50 60 Hz Steel casing for indoor application Temperature indication LED External Dimensions of ZX8D 140 131 170 152 P W Temperature alarm output Contact output 1a contact Contact capacity 220 V AC 1 A resistive load Safety and EMC conforming standards Safety EN61010 1 Pollution degree 2 Note Installation category II Note Note Installation category called over EMC voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EN61326 EN61000 3 2 EN61000 3 3 Dimensions H x W x D 140 x 170 x 190 mm Weight Finish color Approx 3 kg Munsell 5Y 7 1 Model Suffix code Option code Description Power supply Dedicated zirconia O2 sensor 90 126 V AC 50 60 Hz 200 240 V AC 50 60 Hz Style C Non CE conformity Style D CE conformity T13 EPS Unit mm a OXYGEN ANALYZER tac 1 E Cour tam 110 UUUUUD00000000 UUUUUD00000000 External Connection Diagram 1 2 3 4 5 6 7 LO rf f Ft A AC power supply E Output Temperature 50 60Hz to IR400 alarm output Fo9 2 EPS A Caution on Safety Before using thi
109. or No 9 calibration Calibration is abnormal during auto e Error corresponding to No 4 to No 8 occurred during auto calibration Error No 10 Output cable connection is improper e Wiring is detached between analyzer and interface module e Wiring is disconnected between analyzer and interface module Note When errors No 1 No 3 and No 10 occur instrument error output contacts are conductive When errors No 4 to No 9 occur calibration error output contacts are conductive Screen display and operation at the occurrence of error In case of Error No 1 to No 4 No 6 No 8 to No 10 Measurement screen Error No 4 6 500 ik Ji e Press the o key to delete the error display When more than one error occurs the error displays disappear one by one If the key is pressed without removing the cause of an error the error will be displayed again IM 11G02M01 01E Display of error contents Out of ZERO Cal ESC Back to MEAS range Error No 4 CO2 Calibration error Calibration is not succesfully Cause Zero gas is not flowing Dirt in sample cel e Low sensitivity of detector When more than one error occurs pressing the key moves to another error display In case of Error No 5 and No 7 ZERO Cal ENT Go on calibration of selected CH ESC Not calibration CoO Range 0 2000ppm CHS Ran
110. oth moistened with absolute alcohol If the window is corroded rub off the scale from the window lightly with a soft cloth to which chrome oxide powder is applied If it is excessively corroded it should be replaced with new one When cell or window cleaning is completed assemble according to the cell disassembly and assembly procedures Especially the pipe should be closely connected without gas leak and repair if the pipe is bent 7 6 Inspection and maintenance of limited service life components The analyzer uses limited life components The recommended replacement periods are listed in the below table 1 Limited service life components are those which wear out or for which failure is presumed within five years under normal operating or storage conditions Components with more than five years of service life are the exception The previous table only involves the recommended periods for conducting preventive main tenance for limited service life components these periods do not guarantee that accidental failures will not occur The recommended replacement preiods are tentative and depend on operating conditions The recommended replacement preiods may vary depending on the field date Recommended check and maintenance periods Check and maintenance items Procedure and criteria julodyoauy yaeM e BDUD UJUOW e BDU Jeak e 8DUD sreak om A943 sreak n F sy uow 1y4 A1943 syjuow XIS 41944 gt a
111. outlet Sampling gas inlet Fig 3 1 Piping Sampling gas inlet Connect the pipe so that zero span calibration standard gas or measured gas pretreated with dehumidification is supplied prop erly The gas flow rate should be kept constant within the range of 1 0 5L min Sampling gas outlet Measured gas is exhausted after measurement Connect the pipe so that the gas may escape through the gas outlet into the atmosphere Purge gas inlet It is used for purging the inside of the total gas analyzer When the analyzer must be purged refer to Item 3 4 Purging inside Ana lyzer Use dry gas N2 or instrumentation air for purge gas flow rate of 1L min or more should be used and no dust or mist is contained 3 4 Sampling 1 Conditions of sample gas 1 od The dust contained in sample gas should be eliminated completely with filters The filter at the final stage should be capable of eliminating dust of 0 3 microns The dew point of sample gas must be lower than the ambient temperature for preventing formation of drain in the analyzer If water vapor is contained in sample gas its dew point should be reduced down to about 0 C through a dehumidifier If SO3 mist is contained in sample gas the mist should be eliminated with a mist filter cooler etc Eliminate other mist in the same way If a large amount of highly corrosive gas such as Cl2 F2 or HCl is contained in sample gas the service life of analyzer will
112. output AO LE 49 20 AO M3 5 screw Terminal block 3 lt TN3 gt 4 Unused ps uj Instrument error L 2 42 d D0 Unused l 3 13 7 CH4 range identification LI 4 44 signal output DO Remote hold input F 5 15 7 CH3 range identification DI L 46 signal output DO Average value reset 7 17 CH2 range identification input DI L g 48 signal output DO Auto calibration 9 19 ee eT remote start r q CH1 range identification input DI L 10 20 signal output DO M3 5 screw Terminal block 5 lt TN5 gt Unused 1 11 12 13 14 15 16 17 18 4 CH3 alarm output Unused DO L CH2 alarm output DO Peak count alarm ae DO l olinlojaja jjv 4 CH4 alarm output D be CH1 alarm output DO M3 5 screw IM 11G02M01 01E Terminal block 2 lt TN2 gt 2 1 11 f 4 Oz sensor input Unused 2 12 a 3 13 CH4 remote range Unused changeover input 4 14 DI 4 5 15 CH3 remote range Unused changeover input 6 16 DI 4 7 17 CH2 remote range Unused changeover input 8 18 DI bi 9 19 CH1 remote range Unused changeover input 10 20 DI M3 5 screw Terminal block 4 lt TN4 gt Contact output for CH4 _ 4 11 l 4 span calibration Unused DO L 2 12 Contact output for CH3 3 43 Auto c
113. r than the upper alarm limit value or smaller than the lower alarm limit value Instrument error contact output Contacts close at occurrence of analyzer error No 1 3 or 10 Calibration error contact output Contacts close at occurrence of manual or auto calibration error any of errors No 4 to 9 Auto calibration status contact outputs Contacts close during auto calibration Pump ON OFF contact output During measurement this contact close While calibration gas is flowing this con tact open This contact is connected in power supply of pump and stop the sample gas while calibration gas flowing IM 11G02M01 01E 3 Optional functions 4 Performance O correction Conversion of measured CO SO2 and NO gas concentrations into values at reference O2 concentration Correction formula C ay Cs 21 Os C Sample gas concentration after O2 correction Cs Measured concentration of sample gas Os Measured O2 concentration Ov Standard O2 concentration value changeable by setting The upper limit value of the fractional part in this calculation is 4 The result of calculation is indicated and output in an analog output signal Average value after O2 correction and O average value calculation The result of O2 correction or instanta neous O2 value can be output as an av erage value in the determined period of time Used for averaging is the moving aver age method in which sampling is carried out at interval
114. ramagnetic type built in or zirconia type external Measurable gas components and measuring range Minimum range Maximum range Component g CO2 0 500 ppm CO 0 200 ppm CH4 O 1000 ppm SO2 0 500 ppm NO 0 500 ppm O2 paramagnetic O2 zirconia O 100 vol 0 100 vol O 100 vol 0 5000 ppm O 5000 ppm 0 5 vol O 100 vol 0 5 vol 0 25 vol T01 EPS Max 4 components measurement including Oz e 1 or 2 measuring range per component e Measuring range ratio lt 1 5 except built in O2 lt 1 20 built in O2 Max 4 components and 2 ranges are selectable including an O2 measurement For measurable components and possible combinations of measuring ranges refer to Tables 1 to 8 Measured value indication Digital indication in 4 digits LCD with back light e Instantaneous value of each component e Instantaneous value after O2 correction only in CO SO2 NO measurement with O2 Average value after O2 correction only in CO SOz NO measurement with O2 e O2 average value Analog output signals 4 to 20 mA DC or 0 to 1 V DC non iso lated output Analog output corresponds to measured value indication in 1 1 Permissible load 5509 max for 4 to 20 mA DC 100kQ min for 0to1VDC Refer to Table 6 for the channel No of displayed values and analog output sig nals Analog input signal For signal input from externall
115. s 00 XFS LOOM End of Peak Alarm Setting Setting range e Alarm Value 0 to 1000 ppm 5 ppm step initial value 500 ppm e Alarm Count 1 to 99 times initial value 5 times e Hysteresis 0 to 20 of full scale initial value 0 of full scale The hysteresis setting is made in terms of full scale Action of peak alarm A peak count alarm is conductive Example at 5 times hour ON A peak count alarm is open at 4 times hour OFF X Peak concentration TET N ii L L 3 hours ago 2 hours ago Peak count alarm C R If CO concentration exceeds the alarm value counting will begin If the number of peaks is over the set times per hour a peak count alarm becomes closed ON If it is less than the set times per hour it is open OFF Since 5 times of peaks hour is marked at 1 section from the above graph the peak count alarm is turned ON Since peaks of more than 5 times per 1 hour occur at the interval between 1 and 2 the peak count alarm remains ON Since at 2 peaks are reduced to 4 times per hour it is turned OFF Measured values 1 gt 1 hour ago Current hour Like the hysteresis of the alarm setting the hysteresis prevents possible chattering when measured gas is fluctuated near the alarm value For 10 minutes after the power is turned ON a peak alarm counting is not carried out Releasing peak alarm
116. s of 30 seconds Output is updated every 30 seconds It is the average value in the determined period of time just before the latest up dating Averaging time is settable within 1 to 59 minutes in increments of 1 minute or 1 to 4 hours in increments of 1 hour Average value reset The above mentioned output of average value is started from the initial state by applying a non voltage rectangular wave to the average value resetting input ter minals opened after short circuiting for 1 5 seconds or longer Output is reset by short circuiting and restarted by opening CO concentration peak count alarm added only for CO Oz measurement Alarm output turns on according to the preset concentration and count Whenever the instantaneous value of CO exceeds the preset concentration value count increments If the count exceeds the preset value in one hour the alarm contacts close Communication function RS 232C 9 pins D sub Half duplex bit serial Start stop synchronization Modbus protocol Contents Read Write parameters Read measurement concentration and instrument status Remark When connecting via RS 485 interface an RS 232C RS 485 converter should be used IM 11G02M01 01E Repeatability 0 5 of full scale Linearity 1 of full scale Zero drift 2 of full scale week Span drift 2 of full scale week Response time for 90 FS response 1 or 2 component measurement Within 15 seconds including repla
117. s product be sure to read its instruction manual in advance 9 12 dasini 172 3 loas outlet F08 EPS IM 11G02M01 01E NO2 NO Converter Part number K9350LE Non CE conformity K9350LF CE conformity Mounting Indoor surface mounting Target gases General boiler exhaust gas atmosphere Catalyst Amount 2 cm Replacement cycle Approx 12 months at flow rate of 0 3 L min with 5 O2 10 ppm NO Temperature setpoint 210 10 C Sensing tip K thermocouple Wetted materials Ceramic Viton glass filter SUS316 Conversion efficiency 90 or higher conforms to JIS Gas flow rate 0 5 L min Ambient temperature 5 to 45 C Power supply 100 VAC 50 60 Hz K9350LE 100 to 240 V AC 50 60 Hz K9350LF External Dimensions Power consumption Approx 85 VA Safety conforming standards EN61010 1 Pollution degree 2 Installation category II Approx 1 1 kg K9350LE Approx 1 2 kg K9350LF Sample gas requirements Dust drain removed gas temperature at 150 C or less Weight One year Use Spare Parts Item Part No Qty Catalyst for NO2 NO converter K9350LP 2 Glass wool for NO2 NO converter K9350LQ 2 Fitting for NO2 NO converter K9350LV 2 T15 eps Unit mm Wiring Diagram 7 8 Gas Inlet 9 5 5 5 lo 3 a Q lt K9350LE 148 135 T fEl l ssss N S222 883323 33358 al HEE 220 8s z 2888 iN 4 95 Power Inlet Front Vie
118. so be appreciated If we replace the product with a new one we won t provide you with a repair report Yokogawa warrants the product for the period stated in the pre purchase quotation Yokogawa shall conduct defined warranty service based on its standard When the customer site is located outside of the service area a fee for dispatching the maintenance engineer will be charged to the customer In the following cases customer will be charged repair fee regardless of warranty period e Failure of components which are out of scope of warranty stated in instruction manual e Failure caused by usage of software hardware or auxiliary equipment which Yokogawa did not supply e Failure due to improper or insufficient maintenance by user e Failure due to misoperation misuse or modification which Yokogawa does not authorize e Failure due to power supply voltage frequency being outside specifications or abnormal e Failure caused by any usage out of scope of recommended usage e Any damage from fire earthquake a storm and flood lightning disturbance riot warfare radiation and other natural changes Yokogawa does not warrant conformance with the specific application at the user site Yokogawa will not bear direct indirect responsibility for damage due to a specific application Yokogawa will not bear responsibility when the user configures the product into systems or resells the product Maintenance service
119. stop ESC e Parameter Setting e Selection of items i Peak alarm ON OFF Peak alarm value Peak alarm count i Hysteresis e Selection of items Current time Current time setting Key lock Key lock ON OFF Remote range Remote range ON OFF Output hold ON OFF Reset Average Average value resetting output Response time Response time filter Average period Average time setting To maintenance Maintenance mode mode entry of password Fig 5 2 5 2 IM 11G02M01 01E 5 3 Overview of display screen 1 Measurement mode screen On turning on the power switch the Measurement Mode screen will appear The measurement screen depends on the number of components The following screen configura tion shown as an example is for CO2 CO O2 Output at channel 6 When channel 5 or later is displayed scroll 4 or key to view another configuration which is beyond the screen scot H 0 ce O08 4 PEAK COUNTER CO 500 ppm D times h Name Function Name Description Component Displays component of instanta Peak alarm Displays peak alarm component display neous value converted instanta component neous value converted average display value etc Concentration Displays measured value of Peak alarm Displays peak al
120. t the cursor to Setting of Auto Calibra tion by pressing the a or key Press the key In the Setting of Auto Calibration item selection screen that appears point the cursor to Stop Auto Calibration by pressing the a or key Press the n key Stop Auto Calibration is inverted A message appears prompting you to verify that you want to cancel or continue auto calibration To cancel the auto calibration forcibly press the E key If you press the E key auto calibration is cancel not stopped IM 11G02M01 01E This mode is used to cancel the auto calibration forcedly Select an item with UP DOWN and ENT Back with ESC User Mode Changeover of Range Setting about Calibration Alarm Setting 3 Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOOGA About Auto Cal Select setting item Start Time WED 16 07 Cycle 07 day Flow Time 060 sec ON OFF ON Time WED 16 19 D Stop Auto Calibration LOOGA About Auto Cal Stop auto calibration Stop with ENT Not with ESC Start Time WED 11 30 Cycle 07 day Flow Time 060 sec ON OFF ON Time WED 15 41 stop Auto Calibration 6 17 a Auto Calibration screen Example In case where setting the auto calibration components see Item 6 2 5 to CH1 enable and CH2 enable e Zero calibration ZERO Cal
121. t where ey is displayed as AM CO in the component display and O2 average value a value obtained by averaging O2 conversion concentration value or O2 concen tration value in a fixed time is output every 30 seconds Averaging time can be changed between 1 minute and 59 minutes or 1 hour and 4 hours accord ing to the average time settings See 6 7 Parameter setting The set time is displayed as 1h for instance in the Range display The measurement ranges of O2 correction concentration value and O2 correction concentration average value are the same as that of the measuring components Also the measurement range of O2 average value is the same as that of O2 2 Setting selection screen The setting selection screen is configured as shown below e In the status display area the current status is displayed e In the message display area messages associated with operation are displayed e In the setting item and selection item display area items or values to be set are displayed as required To work on the area move the cursor to any item by using a v and gt keys Status display area f _ Fe erent Message display area P e tae Setting item selection item i ae display area Cursor Fig 5 4 Display screen 5 4 IM 11G02M01 01E 3 Contents of measured channel CH The contents in each measured CH corresponding to the type are given below
122. the cursor to Setting about Calibration using the a or the C key and then press the e key 3 On the Setting about Calibration screen that appears move the cursor to Calibra tion Gas using the or the C key and then press the key 4 On the Gas Selection screen that appears move the cursor to the gas to be selected using the ee the key and then press the key Y Select an item with UP DOWN and ENT Back with ESC User Mode Changeover of Range 3 Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting LOO amp Cal Settings Select an item with UPYOOWM and ENT Back with ESC Calibration Yalue Si Calibration Gas About ZERO Calibration About Calibration Range Auto Calibration Components LOO amp select calibration gas Cal Settings Cal Gas Water Vapor wi thout D Zero Gas Span Gas wi thout LOO amp IM 11G02M01 01E 5 On the Gas Selection screen that Cal Settings Set with or without appears select with or without of Cal Gas ater moisture content in calibration gas using the a or the key Water Vapor e Select with to have the calibration gas fero Gas contain a certain amount of moisture e Select without to use dry gas moisture Span Gas without content
123. tion No Mode Allowable 00 31 e Station No 00 to 31 initial No 00 Sensor Input Value Error Log 02 ref Value 12 02 Password Setting Station No Of Please refer to another manual IM 11G02P01 01EF about the communication function Backlight Timer OFF To Factory Mode OAD WM Interference Compensation Adj 6 30 IM 11G02M01 01E e Moisture interference compensation adjustment screen Description of moisture interference compensation adjustment screen By setting the effect of moisture content in measured gas on this screen the value of the effect is subtracted to find the measurement value Adjustment is carried out by one of the following methods e Select a desired channel CH and change the e value displayed at right Select ALL and perform auto calculation for all the channels in batch Select RESET and the interference compensation settings for all the channels are reset to 0 See 7 4 Moisture interference compensation adjustment for details of moisture interference compensation adjustment procedure Backlight Timer setting screen Description of backlight timer setting screen Automatic OFF of the backlight in the LCD can be selected When the length of time set here elapses after the measurement screen appears the backlight is automatically turned off Only when ON is selected the time until automatic OFF is displayed Press the key in this stat
124. tion of erroneous description of table 4 External Dimensions Dedicated Zirconia O2 Sensor Modify description of the safety and EMC conforming standards External Dimensions External Dimension of ZX8D Change of figure ZX8D External Dimensions NOz NO Converter Modify description of the safety and EMC conforming standards YOKOGAWA Yokogawa Electric Corporation All Rights Reserved Copyright 2006 5th Edition Oct 2014 YK IM 1 1 GO2M01 01 E Subject to change without notice 3rd Edition Caution on use e Do not allow metal finger or others to touch the input output PROHIBITION terminals in the instrument Otherwise shock hazard or injury may occur e Do not smoke nor use a flame near the gas analyzer Otherwise a fire may be caused e Do not allow water to go into the gas analyzer Otherwise hazard shock or fire in the instrument may be caused Caution on maintenance and check e When doors are open during maintenance or inspection be sure D DANG E R to purge sufficiently the inside of the gas analyzer as well as the measuring gas line with nitrogen or air in order to prevent poisoning fire or explosion due to gas leak Be sure to observe the following for safe operation avoiding AN C A UTI ON the shock hazard and injury e Remove the watch and other metallic objects before work Do not touch the instrument wet handed e If the fuse is blown eliminate the cause and then replace
125. tion values will not be held Remote range changeover Measuring range can be changed accord ing to an external signal when remote range changeover input is received Changeover is effective only when remote range setting is turned on In this case measuring range cannot be changed manually When the contact input terminals for each component are short circuited the first range is selected and it is changed over to the second range when the terminals are open Range identification signal The present measuring range is identi fied by a contact signal The contact output terminals for each component are short circuited when the first range is selected and when the sec ond range is selected the terminals are open Auto calibration Auto calibration is carried out periodically at the preset cycle When a standard gas cylinder for calibra tion and a solenoid valve for opening clos ing the gas flow line are prepared exter nally by the customer calibration will be carried out with the solenoid valve drive contacts for zero calibration and each span calibration turned on off sequentially at the set auto calibration timing Auto calibration cycle setting Auto calibration cycle is set Setting is variable within 1 to 99 hours in increments of 1 hour or 1 to 40 days in increments of 1 day Gas flow time setting The time for flowing each calibration gas in auto calibration is set Settable within 60 to 599 secon
126. urement of three component analyzer NO SO2 CO See Table 1 for CO measurement Table 8 O analyzer TO9 EPS 1 2 3 4 5 Built in O2 analyzer measurable range A External zirconia type Oz analyzer in this case Yokogawa s ZX8D Style C measurable range O2 analyzer is selectable indifferently to combination with other components 9 i 8 IM 11G02M01 01E Dedicated Zirconia O2 Sensor to be purchased separately For O correction the IR200 can accept linealized 0 to 1 V DC signal coming from an analyzer calibrated to 0 to 25 O of full scale Dedicated zirconia Oz sensor Model ZX8D is available from Yokogawa Measuring method Zirconia system Measurable component and measuring range Measurable component Minimum range Maximum range 0 5 vol 0 25 vol Oxygen O2 Dimensions H x W x D 140 x 170 x 190 mm Weight Approx 3 kg Finish color Munsell 5Y 7 1 Model Suffix code Option code Description Dedicated zirconia O2 sensor 90 126 V AC 50 60 Hz 200 240 V AC 50 60 Hz Style C Non CE conformity Style D CE conformity Power supply T12 EPS Repeatability Within 0 5 of full scale Linearity Within 1 of full scale Zero drift Within 1 of full scale week Span drift Within 2 of full scale week Response time Approx 20 seconds for 90 response Sample gas flow rate 0 5 0 2
127. w K9350LF IM 11G02M01 01E 100V AC Shared with internal wiring Unit mm 130 Gas Outlet 99 5 5 5 OOQOOOOOOOOOUOOO00000000 J Nosne Gas Inlet 9 5 5 5 Side View 9 13 Customer Model IR200 Maintenance Infrared Gas Analyzer Parts List z Measuring cell Next Page ltem Parts No Qty Description 1 K9218RB 1 Fuse Time Lag Fuse 2 K9358LM 1 Fuse holder All Rights Reserved Copyright 2002 Yokogawa Electric Corporation CMIPL 11G02M01 01E YOKOGAWA Subject to change without notice 1st Edition July 2002 YK Yokogawa Electric Corporation Measuring Cell Item Parts No Qty Description 1 K9358MG 8 Screw 2 K9358MH 1 Base plate K9358MJ 1 Base plate for 250 mm 3 K9358MW 1 O ring for Block cell 4 K9358MX 1 Screw 5 K9358MY 2 Screw 6 K9358MZ 1 Cover 7 K9358NF 2 Washer 8 K9358NT 4 Screw 9 K9358NU 4 Screw 10 K9358NV 2 Support 11 K9358NW 2 Pushing for pipe cell 12 K9358PJ 2 O ring for pipe cell CMPL 11G02M01 01E 1st Edition July 2002 YK Revision Record Manual Title IR200 Infrared Gas Analyzer Manual Number IM 11G02M01 01E Edition Date Remark s Ist Oct 2002 Newly published 2nd Aug 2006 Fully revised due to style change to S3 P v Added After Sales Warranty Section 2 1 Description of each unit Changed Fig 2 1 Section 3 4 6 Example of sampling system configuration Changed Fig 3 2 Section 5 1 Name an
128. y in the Measurement mode and the User mode appears Point the cursor to Setting of Peak Alarm by pressing the O or key Press the r key In the Peak Alarm Setting item selection screen that appears point the cursor to any item you want by pressing the a or v key Press the r key Then enter numeric values and perform the setting Entering or setting the numeric values should be carried out by using the a or key After setting press the e key and the set values you entered are saved Setting of peak alarm is performed with ON OFF If peak concentrations exceed the set alarm value a peak counter counts 1 time When a peak in excess of the setting time occurs a peak count alarm output is provided To prevent possible chattering when the peak value may exceed the set peak concentration by only 1 time the peak count has an allowance in the hysteresis width IM 11G02M01 01E Le Select an item with UP DOWN and ENT Back with ESC User Mode Changeover of Range Setting about Calibration Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration 3 Setting of Peak Alarm Parameter Setting LO G Peak Alarm Select setting item Peak Alarm OFF Alarm Value 0500 ppm Alarm Count 05 times Hysteresis 00 XFS LO Ww Peak Alarm Set Peak Alarm ON or OFF Peak Alarm ME Alarm Value 0500 ppm Alarm Count 05 times Hysteresi
129. y installed Oz sensor Signal requirement 1 Signal from Yokogawa s Zirconia O2 sensor Model ZX8D C or ZX8D D 2 0 to 1 V DC from an O2 sensor Input section is not isolated This feature is effective when an O2 sensor is not built in Relay contact output 1a contact 250 V AC 2 A resistive load Instrument error calibration error range identification auto calibration status and maintenance status sole noid valve drive for auto calibration pump ON OFF IM 11G02M01 01E 1c contact 250 V AC 2 A resistive load Upper lower alarm contact output Peak count alarm contact output All relay contacts are isolated mutually and from the internal circuit Contact input Non voltage contact ON 0 V OFF 5 V DC 5 mA flowing at ON Remote range changeover auto cali bration remote start remote holding average value resetting Isolated from the internal circuit with a photocoupler Contact inputs are not iso lated from one another Only M3 5 screw terminals are used for all signal inputs and outputs Power supply Voltage rating 100 V AC to 240 V AC Allowable range 85 to 264 V AC Frequency 50 Hz 60 Hz Power consumption 70 VA max Inlet Conform to EN60320 Protection Class 1 Operating conditions Ambient temperature 5 C to 45 C Ambient humidity 90 RH max non condensing Storage conditions Ambient temperature 20 C to 60 C Ambient humidity 90 RH max non condensing Dimensions H x W x D

IR200 Infrared Gas Analyzer

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