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1. Fig 6 Removal of service hatch Fig 7 Arrow showing the direction of rotation 10 English 3nine AB User manual Anna 600 Oil Mist Separator Operation of Anna The Anna s control electronics are integrated behind the service hatch and controlled via a separate control box see Fig 8 D 0 AUTO I 0 AUTO The control box has a rotary switch for operation of the oil mist separator It also has space for an additional rotary switch for controlling the CIP optional W G C m O Fig 8 Control box 1 Manual operation Start the machine by turning the switch to I The LED strips will light up green during startup and operation It normally takes approx 30 seconds to start up 2 Automatic operation If the rotary switch is set to AUTO the Anna will start upon command from the machine tool Stopping and starting are controlled by breaking or closing a circuit in the machine tool Status indication Anna The Anna has a status indication system LED strips on the front and back display various coloured lights which flash at different rates depending on the machine status The control system measures the flow and pressure drop over the HEPA filter and calculates the filters degree of filling and other flow limitations Normal operation is indicated by a green strip See the Service and Maintenance
2. section for a description of the various error codes and status indicators 3nine AB English 11 User manual Anna 600 Oil Mist Separator Service and maintenance DANGER It is extremely important that the machine and the rotors have stopped complete ly before any work on the machine commences The oil mist separator contains several rotating components which can cause injuries to personnel Switch off the power and wait five minutes before opening the machine DANGER Switch off the power and disconnect the electrical plug prior to working on the machine Regular maintenance The need for maintenance depends on the application Maintenance mainly consists of cleaning the machine of accumulated materials If CIP is installed this can be used for cleaning o Regularly check the machine s screws and bolts and tighten as required Check the motor cable and the rest of the electrical installation for damage etc Annual preventive maintenance Performed together with periodic maintenance and consists of the following parts Ensuring that the machine is working normally without vibration or leaks Once a year the machine s inlet and outlet tubes must be dismantled and the channels in spected and cleaned Cleaning the machine The need for cleaning depends on the application Deposits may accumulate on the machine s inte rior walls and on the outside of the rotor If the machine is equipped with the Advanc
3. ted in the next version of this manual All dimensions stated are in millimetres unless specified otherwise All rights reserved O3nine AB 2013 Publication number 800 044 EN Printed in Sweden 3nine AB English 5 User manual Anna 600 Oil Mist Separator Health and safety rules This manual contains instructions intended for users daily work with the equipment This manual must always be available to the individual or individuals working with the equipment It Is Important to ensure that The manual and other applicable documents are retained for the entire service life of the equipment The manual and other applicable documents are included as part of the equipment This manual is passed on to other users of the equipment This manual is updated if any supplements or amendments to the equipment take place This manual describes the methods applied when using the equipment Safety code Before you start using the equipment and carrying out maintenance or servicing on this equipment please read through the applicable parts of the instruction Observe all Danger Warning and Note symbols shown in the manual Serious damage to machinery and injury to persons may result from failing to observe this information Assume all electrical equipment is live Assume all hoses and pipelines are pressurised When servicing and maintaining the equipment machine ensure that the electrical supply and t
4. ANNA English Translation of the original instructions User manual Anna 600 Oil Mist Separator Confirmation of compliance in accordance with Appendix 2 1 A 3nine AB 556572 4167 Box 1163 131 27 Nacka Strand declares that Oil Mist Separator Anna 600 has been manufactured in accordance with the following directive 2004 108 EG EMC Directive Electromagnetic Compatibility EMC directive 2006 95 EG EC Low Voltage Directive LVD 2006 42 EC Machine Directive has been manufactured in accordance with the following harmonised standards or parts therefore o EN ISO 12100 o EN ISO 60204 1 e ISO 14120 a S Nacka Strand 7 1 2013 Oskar Olai CEO Legal Officer Dr Claes Inge 3nine AB Box 1163 131 27 Nacka Strand Sweden Technical Documentation Officer About this manual This document contains information which belongs to 3nine AB No part of this publication may be copied stored in information recovery systems or transmitted in any form or in any manner electronically or mechanically including photocopying and recording without the prior permission of 3nine AB Title User Manual Anna 600 Language English Version Version 1 2013 01 This manual is published by 3nine AB with no guarantees Improvements and amendments to this manual due to typographical errors mistakes or modifications to machines or equipment may be made by 3nine AB at any time and without prior notice However such changes will be implemen
5. 2 The machine vibrates Inspect the rotor rotors via inlet Large quantities of grime and solid particles can cause Imbalances Clean as required L n th r connection Damage to motor or rotor Contact 3nine service bearing Imbalance in rotor violently emits abnormal noise 3 Changed oil output Clogged up oil exit machine Check there are no foreign bodies in the inlets and outlets Check that rotor rotors are running freely 5 Insufficient separation The machine stops See under point 1 above Machine working above its capacity due to faulty Contact 3nine service installation Rotor rotating in the wrong Check marking and reconnect motor direction phases If necessary Check for possible clogging in the 6 Low or no air flow Machine is clogged up inlet pipe or inside the machine Clean as required ee The HEPA filter is clogged Change filter 7 Strong flow of fluid the ClP low is toohion Check the functioning of the CIP unit from exit pipe and Its settings Check that the constant flow valve il 8 Rotor or rotors rotating Frequency converter Check that the frequency converter abnormally slowly setting wrong has been set correctly 9 Error code for frequency Electrical fault Check the frequency converter converter manual Contact 3nine service 3nine AB English 17 Motor fuse was triggered 4 The machine stops or power supply interrupted User manual Anna 600 Oil Mist Separator Notes 18 Eng
6. of serious injury 6 English 3nine AB User manual Anna 600 Oil Mist Separator Machine safety The machine is labeled with the CE label which means that the machine and its associated docu mentation meet the requirements of the Machine Directive Annex V Conversion of the machine If the machine is converted or supplemented with parts that the manufacturer does not approve this declaration of conformity will not apply to the parts which alter the function of the machine Warning decals and the identification plate on the machine must be clearly visible If any part of the machine bearing a warning decal is replaced new warning decals must be applied in the same place as before Damaged decals and identification plates must be replaced immediately If the machine is converted or added to it is very important to ensure that this instruction Is completed adjusted immediately to include the necessary illustrations photographs and texts Demands on staff To prevent personal injury and damage to the machine operating staff must receive special instruc tions or training in accordance with the manufacturer s manual Operating staff may only handle the parts for which they have received Instructions or training Manufacturer This machine has been manufactured by 3nme AB Box 1163 131 27 Nacka Strand Sweden Tel 46 8 601 35 40 Fax 46 8 601 35 41 Machine identity The Machine s identity plate with serial number and CE
7. ed control system the operating program has an integrated washing cycle See the description of the control system for additional information about these functions Check that the exit pipe for separated oil is not clogged up with refuse and deposits If neces sary clean with water and a brush Dismantling of the rotor for cleaning may only be performed by a qualified technician appro ved by 3nine Contact 3nine for more information WARNING Do not push hoses etc into the machine inlet when the machine is operating foreign bodies can damage the rotor If high pressure washing is used pump pressure may not exceed 120 bar and the water may not be hotter than 50 C 12 English 3nine AB User manual Anna 600 Oil Mist Separator Servicing the rotor Warning All work on the rotor and its components requires in depth knowledge and may only be performed by an expert technician approved by 3nine Incorrect repairs may risk damage to the machine and are not covered by warranties Servicing and maintenance Cleaning with integrated washing cycle The easiest way to clean the oil mist separator is using the washing cycle which is performed automatically every time the machine is switched off without the power being cut The machine can also perform a washing cycle upon startup Parameter 18 32 controls the number of times the rotor changes direction when starting up the machine The default setting is zero i e no wash
8. f a small amount of fluid will require more flushing The oil mist separator has integrated control of CIP Cleaning In Place If the machine is equipped with a CIP valve pump this is controlled from the frequency converter CIP is normally default setting activated via parameter 18 2 which then has a value of 1 If CIP has to be disabled tem porarily this can be done by setting parameter 18 2 to 0 The CIP system normally flushes for 5 seconds every 10 minutes The time in seconds between each flush default setting 600 s is set by parameter 18 3 The flushing time in seconds default setting 5 s can be set with parameter 18 4 When the oil mist separator is switched off the CIP system runs a washing cycle The oil mist separator then reduces its revolutions and changes direction three times the number of times Is setting using parameter 18 5 at the same time as the oil mist separator is flushed clean A washing cycle can also be performed upon startup The number of directional changes Is con trolled by parameter 18 32 The default setting Is zero i e no washing cycle upon startup 14 English 3nine AB User manual Anna 600 Oil Mist Separator Changing the HEPA filter If the filter gets clogged it must be replaced to ensure the continued correct functioning of the oil mist separator The Anna is equipped with an integrated pressure gauge and indicates by means of the LED strip when it is time to change the filter 1 Ensure
9. he pressurised pipes are cut off and that the fuses are tripped The machine must be pressure free and the electric plug must be disconnected Wait at least five minutes and check that rotating parts have completely stopped Servicing and maintenance must be carried out by authorised service and maintenance staff only Follow the instructions regarding max load pressure and operating temperature see the decal on the equipment and technical data in the manual Use only spare parts approved by 3nine if you are uncertain contact 3nine technical support Make sure that the machine is securely mounted and installed in accordance with instructions before starting it Regularly check the machine s screws and other attachment devices Use the machine only for the intended use In the event of abnormal vibration or noise stop the machine and consult the manual Electrical installation must be carried out by an authorised electrician only Warning devices Warning devices and protective devices must be checked annually Warning texts Danger Warning and Note texts have the following meanings in this manual see the illustrations below NOTE Note Important information concerning operation function care or maintenan ce of the oil mist separator WARNING Warning Important information to prevent damage to the machine or impaired oil mist separator function DANGER A Danger Indicates a risk
10. ing cycle upon startup Status indicators and error codes The LED strips on the front and back of the oil mist separator display various coloured lights which flash at different rates depending on the machine status Changing between green and blue indicates that the HEPA filter is starting to be clogged 3 second blue Is an alert and 30 second blue is an alarm When an alert is shown the machine tool may start to leak oil mist The machine tool should be examined and the filter replaced if this is the case If an alarm is displayed the filter is so clogged that in most cases it will cause the machine tool to leak oil mist Changing between green and red indicates that the flow in the oil mist separator is failing for a reason un related to the HEPA filter Check that nothing is hindering the flow e g a clogged protec tive net on the machine tool or a blocked pipeline to the oil mist separator If no other flow limita tions are found the oil mist separator s grooved packet must be Inspected Alerts are indicated by three second red and alarms are Indicated by 10 second red Failed operation is indicated by red e g If the machine is not switched on or has been switched off due to a fault e g lost belt underload error code FT 17 on the frequency converter or overload error code FT 01 See the frequency converter manual for identification of other faults Status indicators and error codes Normal operation Connected to power
11. label is placed on the inside of the service hatch 3nine 3nine separationtechnology Serie ANNA 600 Serial ns ANNA600 142 GQ0001 mn Ip Tillverknings r Vikt utan filter Year of manufacturing 2013 weight w o filter 77 kg Herstellungsjahr Gewicht ohne Filter Tillverkare Manufacturer Hersteller 3Nine AB Box 1163 131 27 Nacka strand Sweden 46 0 8 601 35 40 Fig 1 Identity plate 3nine AB English 7 User manual Anna 600 Oil Mist Separator General Area of application The machine has been designed and is intended for the separation of oil mist cutting fluid coolant in workshop environments and may not be used for other purposes Incorrect operation or main tenance may result in damage to the unit The machine must be installed in a closed system with dedicated extraction space System description Contaminated air is continuously sucked in through inlet A and flows through the separation unit B which rotates and separates the fluid drops from the flow of gas The rotating separation units are powered by an electric motor C and drive belt D The fluid drops are collected and continu ously removed from the machine via fluid outlet E The fluid can be returned to the oil or cooling fluid tank or collected in a separate container The clean air is returned to the premises through a HEPA filter F The machine is also provided with a nozzle and pipe G for the connec
12. lish 3nine AB Contact information Sweden 3nine AB P O Box 1163 SE 131 27 Nacka Strand Visiting address Cylinderv gen 12 Phone 46 0 8 601 35 40 Fax 46 0 8 601 35 41 E mail infto 3nine com Reg number 556572 4167 Deutschland 3nine GmbH Geheimrat Hummel Platz 4 65239 Hochheim Main Tel 06146 83 77 99 0 Fax 06146 83 77 99 39 Amtsgericht Wiesbaden HRB 21910 USA 3nine USA Inc 28730 S River Rd Catoosa OK 74015 Office 1 918 266 0113 Fax 1 918 512 4250 3nine
13. lther side which do not need to be removed Loosening the nuts A by a few turns will suffice to release the protective plate When the nuts are loosened the plate can be pulled towards the motor and then removed 2 It may be necessary to remove the belt tensioner arm stop to be able to relieve the pressure on the belt tensioner and so facilitate fitting of the belt Undo the screw B and remove the screw and stop angle C 3 Remove the old belt 4 Fit the new belt Where necessary relieve the tension on the belt tensioner with one hand to facilitate fitting Rotate the motor pulley a few turns to allow the belt to settle over the pul leys It is not necessary to centre the belt particularly carefully over the pulleys as the pulleys are cambered the belt will attempt to centre itself when the machine is started 5 Refit the belt tensioner arm stop angle 6 Push the belt transmission s protective plate back into position and tighten the nuts on the side 7 Start the machine and check that the belt automatically centres itself over the pulleys 16 English 3nine AB User manual Anna 600 Oil Mist Separator Troubleshooting chart 1 The machine fails to RS Ensure that the power Is connected start p E and the main fuse is intact Check the machine Rectify is possible If not contact a 3nine Service Rotating parts are touching non rotating parts
14. nd peripheral equip ment General The Anna is controlled by a frequency converter and incorporates monitoring of both the HEPA filter and other pressure drops The frequency converter also controls the CIP system optional and monitors the drive belt Startup and checking the direction of rotation Pre start checks Make sure that the machine is installed in accordance with the instructions Check that all screws have been tightened Check that the electrical connections are secure and not damaged Checking the direction of rotation The rotors must rotate in the right direction for the machine to function correctly The following problems may occur if the rotors of a machine rotate in the wrong direction Impaired or non existent suction power Risk of the drive belt jumping off Check by removing the service hatch and starting the oil mist separator The correct direction of rotation is indicated by a marker on the motor see Fig 7 Remove the service hatch by undoing the two nuts under the hatch then angle the hatch outwards while pulling down at the same time Check that the motor fan is rotating in the direction indicated by the marker Contact support if it is rotating in the wrong direction
15. not operating hs Alert flow Alarm flow Alert filter Alarm filter 3nine AB English 13 User manual Anna 600 Oil Mist Separator Programming the frequency converter The oil mist separator has integral electronics with a frequency converter The frequency converter is programmed to control the motor and CIP and monitor the belt filter and other pressure drops Some parameters that control these functions can be adjusted These can be found under function block 18 The frequency converter is programmed by pressing Back Reset and the up or down arrow until P is displayed Press OK and use the arrows to get to the right parameter Only alter parameters 18 2 18 5 and 18 32 and NO others To return the converter to the default setting press Back Reset and then the up or down arrow until S is displayed then press OK and arrows until P4 2 is displayed then press OK and the arrows to change 0 to 1 and finish by pressing OK CIP General CIP Cleaning In Place a system for flushing the oil mist separator is used to prevent deposits on the rotor and other machine parts Flushing normally takes place using the cutting fluid for the ma chine tool All flushing results in a small amount of very small drops which are difficult to separate and will affect the HEPA filter Therefore do not flush more than necessary Grinding machining of cast iron and application o
16. that the machine is switched off and that the rotors have stopped completely 2 Remove the hatch A by undoing the two quarter turn screws B on the top of the hatch Then remove the hatch by pulling it up out of its groove and then outwards 3 Undo the filter by turning the two locking levers C so that they point straight up 4 Pull out the old filter Note that the gasket may sometimes get stuck to the base and It may be necessary to pry the filter upwards to release the gasket 5 You can lubricate the contact surface of the gasket with Vaseline to facilitate installation of the new filter Ensure that the filter is pushed in until it stops Lock the filter by turning the locking levers back to horizontal position 6 Refitthe hatch and start the oil Mist separator Fig 10 Removal of hatch Fig 11 Locking levers Fig 12 Filter 3nine AB English 15 User manual Anna 600 Oil Mist Separator Changing the drive belt The oil mist separator s rotors are driven by means of a drive belt If the drive belt needs to be replaced the belt protection plate below the machine needs to be removed Note it may be necessary to slightly loosen the entire oil mist separator from its rubber feet in order to create enough space for removal of the plate 1 The plate is secured with four attaching screws two on e
17. tion of a CIP cleaning sys tem Ittitt SSI SE IIS Fig 3 Cross section view of the Anna 8 English 3nine AB User manual Anna 600 Oil Mist Separator Dimensions 590mm ne 23 23in zo 0 33in 546 5mm 48 3mm 21 52in 1 9in 64 5 mm 453mm 2537 2 54in 17 83in on SMIME 2 E Erz E 55 A a ET gt Ec Fig 4 Dimensions Anna Technical data MORAS etc Anna 600 o 0 600 m3 hour Operating temperature process All occoocccoccncccconcnnnnonnnonnnnnnnnnennnnnnnncnrnnnnnnnonononnnnnnnnnenrneninaninns 5 50 C Powersupply E D SM orto 3 phase 380 480V 50 60Hz 6A PONT SUD UE estables 3 phase 208 240V 50 60Hz 6A Moros ee era ee en ee ee 0 75 kW Fee IT a A e o III 19A Beic eket pa U E A 3 3 A POOTI ean E o ER yA 6700 rpm AO EEA a e o NE A E EA NSI 77 kg NO O E Pr E A e o er lt 70 dBA English 9 3nine AB User manual Anna 600 Oil Mist Separator Before starting Installation The information manual supplied describes the installation of the machine a

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