User`s Manual - Guangzhou Junliye Import & Export Co., Ltd.
Contents
1. 50Hz LIMITN Oer dea 4 Rotating speed 2800rpm min Connecting form B14 Insulation class F The connecting of motor is indicated in the diagram the direction of motor is clockwise see from top to bottom Oil pump Moura P2 1 IVDO asa Gear pump Rated flow 2 1cc r Connecting type Direct connection Overflow valve Successive working pressure 210bar Intermittent working pressure 150 300bar Fill 20 L that is the same as 20 wear resistance hydraulic oil into oil tank of the pump station 1800 2200 Phone 0086 20 86394322 sud 3 DI pa DI O 810 1130 2710 2910 3270 3470 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Wheel alignment four post lift 5T CW450EW dimension drawing including high levelllow level vertical view Appearance dimension drawing between brackets of 3D wheel alignment four post lift 5T Fig 5 Motor Oil pump Rated power 3 0kw o TA P2 1 Rated voltage AC 400 Ek 230V 5 Ty Dd Gear Rated current 400V 5A pump cian 230V 10A Rated flow 2 1CC r Rated frequency 50Hz Connecting type Direct LIMI NO acli 4 connection Rotating speed 2800rpm min Overflow valve Connecting form B14 Successive working Insulation class F pressure 210bar The c2. slot sheave Z P a a wire rope l DE ae ee wire rope 3 1374 Ll OF LSS aS gl oil cylinder wire rope 2 wire rope 4 wheel carrier rope sheave safety rack RIN eas wire roped C eget gt rope2 f bridge deck dual singel slot sheave rope 3 Fig 20 Phone 0086 20 86394322 24 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Chapter V Commissioning Add oil and check phase sequence After hydraulic circuit electrical circuit and air way are connected according to the annex operate according to the following procedures Remove the cover of the control cabinet and fill 18 L that is the same as ESSO NUTO H20 wear resistance hydraulic oil to the oil tank with funnel users prepare hydraulic oil by themselves N When hydraulic oil is injected into the oil line ensure that the hydraulic oil is clean and prevent any sundries from entering the oil line and causing blocking Switch on power supply and press Up button to check whether the direction of rotation for the motor is correct if reversion cut off the power supply and adjust the phase sequence of power supply After the power supply is connected high voltage electric shock inside the AN control panel is likely to occur Operation shall be only carried out by professionals with electric operation qualification and it is necessary to prevent electri
3. make the trolley ascend Sy As the electric trolley has high speed in ascending you can not press the Up button for a long time for lifting you can only press and then release the Up button for lifting and to control the speed Phone 0086 20 86394322 30 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Descending of secondary trolley Electric trolley Press the Down handle and lift up the trolley safety mechanism at the same time to make the trolley descend If the trolley safety mechanism is locked first lift the trolley a bit to ensure that the safety mechanism is disconnected and then press the Down handle Chapter VII Maintenance AN Lift maintenance shall be carried out by well trained operators Apply engine oil with a oil container to all wheels and shafts of this machine once a week Apply lubricating grease to moving parts including safety catch and wire rope one a week Disassemble the side slide plate of the special four wheel aligner once a year and apply lubricating grease Change the hydraulic oil once a year the oil level shall always be kept at the upper limit Check wear of wire ropes once per three months In case of any broke strand immediately stop using of it and contact the manufacturer Install the rotary cover type grease cup on the steel wire wheel shaft at the lower end of main girder Apply the grease once per half a year Check the completeness
4. rotate but fail overflow valve by slightly screwing right If light load and it fails to rise Mith heavy load there is dirt in the falling solenoid valve plug clean the plug to rise upon pressing rising Hydraulic oil is not sufficient Fill hydraulic oil DThe safety catch is not First make the platform ascend a bit and then When you disconnected from the safety press the mechanism Down Button the lift does not descend make it descend 3 Error operation leads to Make the safety rack out of the safety catch and do seizing of safety mechanism not damage relevant parts Oil leakage DLoose pipe joint Tighten the pipe joint Table 3 Phone 0086 20 86394322 32 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Four post series Appendix I Electrical schematic diagram of four post series lift FR Ll L2 L3 oB 2 Smm 2204 S 380V Electrical schematic diagram of four post series lift with standard configuration L1 L2 L3 PE O OC 380V j 50 6 OKZ F1 F2 F3 d 2 Smm 3 164 QS qe FUSE 2A FUSE 2A 244 Electrical schematic diagram of four post lift with electrical control box selected by customers Phone 0086 20 86394322 33 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Hydraulic schematic diagram of wheel alignment four post lift 3 5T CW435EW Phone 0086 20 86394322 34 Website www 431tool com Guangzhou Ju
5. the correct effect and description of safety devices of equipment other dangers correct operating rules and potential dangers etc The designing and manufacturing of lifter is intended for hoisting and maintenance A N of vehicles lt is inappropriate for the hoisting of other goods It is suitable especially for the following operation Washing and cleaning of vehicles The hoisting operation where there are persons on the platform The hoisting operation of goods in bulk or broken goods It is applied as the elevator It is applied in vehicles with severely tilt frame or severe deformed tire 5 The manufacturer bears no liability for personal injury or loss of property caused by Y incorrect operation or operation that violates the operating rules During the falling operator shall operation within the safety area shown in the diagram As is shown in the diagram operations by operator or other irrelevant personnel within this dangerous area are strictly forbidden Only when the vehicle is completely hoisted to the required position and the operation platform becomes still and the safety devices of the machine is completely prepared such as the insurance gear is fully locked can the operator and maintenance personnel be permitted to conduct operation under the vehicle ER Lifter shall never be used when there are no safety protection devices N The might be casualty of personnel damage of machine and damage of the vehicle that is
6. to be hoisted if the operating rules mentioned above are not observed Phone 0086 20 site www 431tool com Guangzhou Junliye Import amp Export Co Ltd Figure 9 Overall Prevention Operator and maintenance personnel shall operate the machine according to the ordinance on safety formulated by the country where the lifter is located In addition operator and maintenance personnel shall Conduct operation in the safety area required in the manual Make no alteration of the safety devices casually Read carefully the safety warnings on the machine and the safety information in the manual Here are the safety warnings Warning Suggests the following operation will cause personal injury damage of A the lifter and vehicle or other loss of property Caution It is the situation that is unsafe and might cause more personal casualty and loss of property AN Safety mark in the place where the lifter might have an electric shock Safety protection device When the vehicle is on the hoisting platform operator and maintenance personnel shall check the possible danger the manufacturer also shall adopt various protection devices to avoid and reduce the occurrence of dangers as possible The safety of personnel and vehicle shall operate according to the following rules When the vehicle hoisting operator and maintenance personnel shall never enter the non safe working area in the lower part of the machine and the vehicle When the v
7. under hydraulic pressure failure protection and overload relief valve protection Extended type double stage rear wheel sliding panel and adjustable front wheel steering position make it applicable to cars of various types F4 type Be equipped with secondary lift trolley sliding guidway can be used for secondary lift trolley of multi type Convenient and accurate horizontal adjustment of platform for highly accurate four wheel poisoning detection F4 type Hydraulic pump station hydraulic pressure supply part by client The machine requires the following conditions for devices Foundation of machine position for equipment installation and space Frame of lifter main structure of lifter and safety mechanism Hydraulic pump station Hydraulic supply part Control cabinet control part of the machine by client Basic structure The foundation of machine is composed by concrete structure Lift frame part Consists of vertical posts main girder and auxiliary girder as well as front and rear beam Hydraulic pump station Consists of hydraulic pump pump motor and oil box Control box part Control box is for electrical control by client Four post series lift is designed for lifting cars it is not applicable to be used for 0086 20 86394322 7 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd other applications especially flushing and spraying operation and even to be used to lift what exceed
8. Guangzhou Junliye Import amp Export Co Ltd CE Four post series lift User s Manual Phone 0086 20 86394322 l Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Four post hydraulic car lift Manufactured on DD MM YY Authorized Distribution Center Version 1 Sep 2011 Phone 0086 20 86394322 2 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Contents Packaging Transportation ANd Storage i 4 Introduction orUSers Mana asin nia licia iridato 6 Chapter I Description Of MaChinNe l Chapter Il Specification ParameterS e 8 Chapter Il Specification ParametersS e 9 Chapter Il Specification ParametersS 11 ChaplerlE Sat iii a 15 Chapter IV Installaatio Menosan E E A 19 Chapter V COMMISSIONINO occcccnnonnnonnnononananananocononnananoncccononannnnonocnnnnnnnnnnnnononos 25 chanter Ves COUG OIG asioi aida 26 Chapter Vie Opera ON ronnan e TEETE 29 Chapter VIMantenan CO 31 Chapter VIII Faults and Troubleshooting i 32 Instructions for Guarantee non nnncnnnnoss 36 Appendix 1 Electrical schematic diagram Appendix 2 Hydraulic schematic diagram Appendix 3 Schematic diagram of oil circuit connection Phone 0086 20 86394322 3 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd A
9. Packaging Transportation and Storage All the operations such as packaging handling transportation and dismounting shall be operated by specialized technicians Packaging Fig 1 Standard configuration Total 13 pieces for standard configuration including one hydraulic pressure station 1 packaging one main girder and one auxiliary girder 2 and 3 packaging one front beam and one rear beam 4 and 5 packaging one main vertical post 6 packaging three auxiliary vertical posts 7 8 and 9 packaging respectively one car loading board 10 packaging one automobile blocking board 11 packaging one secondary lift trolley 12 packaging and one accessories box 13 packaging Packaging list Box Name Name and quantity of accessories number l Hydraulic pressure One station 7 8 9 Rear vertical post Three completely assembled o L l 2 4 Main and auxiliary One for each completely assembled girder O 3 5 Secondary lift e 3 One different accessories for different machine types Table 1 Note Packaging 12 is provided optionally according to user demand Drawing for packaging dimension ae O o 540 610 borren SRELA SEEE ENER EIEEE IE E EEEE ESAE ET RETE AEE EEEE EEEE AES EESE ER E EEE ANO PE TE EE 600 4530 5100 740 Fig 1 Phone 0086 20 86394322 4 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Comment The figures b
10. at the same time loosen the wire rope handing wheel shaft inside the beam After making it pass install the hanging wheel shaft Insert front and rear beams into both ends of main platform girder and tighten them with screws It is not needed to tighten the auxiliary girder with bolts in order to facilitate adjusting platform spacing Installation of posts Remove the screw at the safety rack inside the post The post is at the end of beam and connects to nylon stop block on the beam Insert the safety rack into the safety slot The main post is located at the left front position in the loading direction 5T SS four posts are located at right front position When you place other posts note that waist shaped hole on the upper safety rack lean to the outside Make the wire rope head screw stem pass through the hole at the post top and tighten the rope head nut Install and fasten the control box and hydraulic station at the main post Check the platform spacing and diagonal line of both beams and make relevant adjustment Trolley installation Optional no item is available for that with out the trolley Regulate the spacing of traveling mechanisms for the lift trolley place the trolley wheel on the sliding rail between two platforms Regulate the auxiliary girder to ensure that the trolley can freely move on the sliding rail 810 1130 Phone 0086 20 86394322 21 Website www 431tool com Guangzhou Junliye Import am
11. ation bolt shall be undertaken after the expiration Sy of maintenance for concrete Otherwise the strong quality shall be affected Adjust the diagonal of the beam position and verticality on the four posts which must stand against the beam nylon blocks Impact drill hammer of 18 shall be drilled to the deep hole of 120mm from ground through base hole of platform with electric hammer pinch figure 25 and entrance to hole shall be cleaned Foundation bolt shall be installed in the holes with light hammer without installing the central expansion nail of foundation it shall be installed after leveling adjustment is completed Phone 0086 20 86394322 26 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Fig 26 Leveling adjustment Inspect the levelness on all sides of plan for left and right platform with transparent leveling pipe or level mete figure 27 Figure 27 Horizontal adjustment on the safety rack When uneven foundation brings unevenness of the platform we can adjust the height of the safety rack in the post Lift the platform about 1000mm and then press Down handle to make the safety rack fall in the hole on the same layer Loosen the bolt at the bottom of the post observe the horizontal line and adjust the screw nuts at the upper end of the safety
12. by specialized personnel Transportation and storage can be referred to chapter of package transportation and storage Beam installation Place the front and rear beams on the ground according to the installation positions the beam with handles is placed in the front of loading direction and the installation screw holes are located on the left side of loading direction The beam will be blocked up by 100 300mm with blocks of wood or iron from the bottom Eight nylon anti collision blocks are installed on the inner side and outer side of the two ends of the beam the gap Is vertical outward Installation of girder platform The main girder is at the left side of the beam and auxiliary girder is at the right side of the beam Trolley guide rails face the inside the direction of loading Place the main girder with the oil cylinder on the position of tapped hole at the left side Phone 0086 20 86394322 20 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd of the beam and make it in with compressed air from the bottom of oil cylinder with muffler four people pull the wire ropes out of the main girder at both ends one long rope one short rope Make the wire rope pass through wire rope hanging wheel slots at both ends of front and rear beams along the inside of the of the beam as Wire rope must not twist Make the short rope pass through left beam tina all ging wheel slo Remove the wire rope head nut
13. c shock Control box selection Debugging of main machine Set 3 way ball valve to the position of main machine Fig 22 no for that without trolley Press Up button to lift the girder to the position of 1000mm from the ground surface Press Down handle to check weather the safety mechanism has dropped in place and been reliable Fasten the screw at the bottom of the safety rack in the post While pressing the pressing and holding down handle press and hold the safety handle Fig 21 on the front beam to bring the platform down There are 2 kinds of control modes the one without control box is a standard dee MARE z 7 x ae fe Ep D r Z E me 7 749 Phone 0086 20 86394322 25 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Fig 21 Fig 22 Pump station without control box gt it b r Fig 23 Pump station with control box selected by customer Fig 24 Panel of control box selected by customer Chapter V Debugging With electric trolley no for that without trolley Place manual reversing valve to the trolley position Press Up button to lift the trolley about 300mm While lifting the bumper of the trolley press Down handle to lower the trolley Press Down handle to check weather the safety mechanism has dropped in place and been reliable Installation of foundation bolt The construction of found
14. ead the User s Manual before you use the machine To better understand the terms in the manual operator shall possess experience on service at factory maintenance and repair etc and can read the explanations in drawings and the manual and relevant special national safety ordinance on equipment installation This is also applicable to maintenance and the maintenance personnel shall possess special knowledge on machinery engineering Operator Personnel that have been trained and authorized to use the lifter Maintenance personnel Routine maintenance personnel that have been trained and authorized CS The manufacturer keeps the right of the minor modification of the manual due to A advancement of technology Phone 0086 20 86394322 6 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Chapter Description of Machine Purposes of Machine Wheel alignment four post hydraulic car lift can lift various cars with weights not more than 3500kg and 5000kg and is applicable to car troubleshooting car repair tyre dismounting car care and four wheel positioning detection for car service company Structure characteristics Low pressure control for good safety performance Multiple safety devices including hydraulic lock and main safety positioning mechanism as well as rope broken protection mechanism to ensure safety and reliability In case of rope rupture and safety mechanism failure the machine will not fall rapidly
15. ectric operational instruction refer to operation panel diagram Phone 0086 20 86394322 29 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Switch Fig 27 Standard configuration pump station without control box Fig 28 Selection of control box Main machine ascending lf equipped with the electric trolley first set manual reversing valve to the main machine position no for that without electric trolley If press Up button the oil pump will run and the platform will ascend If loosen the Up button the oil pump will stop running and the platform will stop ascending immediately Main machine descending While pressing Down handle press down the safety operating handle and the platform will descend if loosen the handle it will stop descending When the safety mechanism exists in the safety rack first lift the platform a little make the safety catch and tooth separate and then press Down handle Press Down handle once to make the platform descend when the safety mechanism fall on the next safety rack hole position descending will stop and the platform will be locked A N People can only operate under the machine or calibrate the four wheel aligner after locking operation is made Ascending of secondary trolley Electric trolley Place the manual reversing valve at the trolley position Press and release the Up button to
16. ehicle is placed on the platform the engine of the vehicle shall be turned off and the brake shall be pulled tightly Make sure that the vehicle is at the correct position on the platform See Figure 8 Make sure only vehicles with weight height and length being within the permitted scope of weight maximum height and length can be hoisted During the vehicle hoisting personnel shall never stay on the platform Phone 0086 20 86394322 16 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Figure 10 The potential dangers during vehicle hoisting The following safety devices are intended for protecting overloading or mechanical failure protection Under the situation of overloading the overflow valve at the pump station will open and return oil into the oil tank See Figure 8 In case of oil pipe rupture or wire rope broken the corresponding rope broken protection mechanism will work to prevent platform from sliding see Fig 9 Rope broken protection mechanism Main safety mechanism Fig 11 Fig 12 The main safety mechanism which shall be guaranteed to be in good condition is used to ensure operation safety of the personnel under the machine No sundries are allowed on the safety components to ensure normal engagement N Danger of personnel This item suggests the possible potential danger due to incorrect operation of operator and maintenance personnel any other personnel within the workin
17. etween brackets are for wheel alignment four post lift 3 5T and 3D wheel alignment four post lift 5T Transportation Figure 2 N Goods shall be handled and moved by crane and fork lift truck weighing over 2 ton To prevent goods from falling down during the lifting operation one person shall be in charge of observing the goods intently so as to avoid accidents he goods shall be transported by vehicles or liners When the goods arrive at the destination it is necessary to check whether the goods are complete to prevent damage and loss during the transportation If there is any damage in the package inspection to the damaged box shall be conducted by the Encasement List to confirm the situation about the damage and loss of goods Meanwhile it is necessary to notify the person that undertakes the transportation immediately TT The machine is heavy goods Manual loading unloading and handling shall be Sy beyond the consideration safety during the operation is of great importance In addition the lifting of goods during loading and unloading shall be operated according to the figure Figure 2 Figure 2 Storage The machinery and equipment shall be placed in indoor warehouse and outdoor storage shall make good water proof treatment Phone 0086 20 86394322 5 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Van truck shall be adopted during the transportation and goods shall be stored in conta
18. g area Danger of extrusion Danger caused by personnel s failure in leaving the area mentioned above according to the rules when the lifter is hoisting or falling No personnel can work under the moving parts of the machine when the lifting platform is hoisting or falling Personnel shall stay in safety position A N Danger of impact Phone 0086 20 86394322 17 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Operator can conduct hoisting and falling of the lifter when he she has confirmed that there are no personnel within the dangerous area Meanwhile when the lifter is at a rather low height less than 1 75 meter from the ground since there is no color on the machine impact of collision of personnel due to no color on the machine shall be avoided Figure 13 Danger of personnel falling down There shall be no personnel on the lifting platform or inside the vehicle that is to be hoisted when the lifter is hoisting or falling so as to prevent them from falling Risk due to car movement Risk caused by forced car movement during operation Danger of vehicle falling Danger caused when vehicle is placed at the incorrect position the over weight of vehicle and the dimension of vehicle is not in accordance with standards Never start the engine of vehicle to conduct hoisting or falling and testing on the lifting platform Never lay articles at the falling area and moving parts of the lifter Danger of slidi
19. icles in the lifter rising N and falling or regulated area No load testing on secondary trolley Electric trolley Set manual reversing valve to the trolley position Press and release the Up button to make the trolley ascend While pressing Down handle press down the safety handle to make the trolley descend Press Down handle once and the trolley safety will be locked in place Check whether the trolley lifting is stable the safety locking position is reliable and the oil line is leaking No load testing on main machine Drive the car which does not exceed the maximum lifting weight to the platform and personnel in the car leave the car and the platform lf equipped with electric trolley manual reversing valve shall be set to the main machine position no for that without electric trolley Press Up button to lift the main machine platform and then check whether the platform is stable Check whether there is abnormal sound about the lift frame and the hydraulic pump station Phone 0086 20 86394322 28 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Press Down handle and check whether the main safety mechanism is correct and reliable Load testing on the secondary trolley Push the trolley to the front and rear shaft position of the car take out the trolley bracket to aim at the top parking and then put the rubber pad on it Lift the trolle
20. il pipe joint to prevent sundries from entering the oil line and causing failure Connect the high pressure oil pipes from the oil outlet of the hydraulic pump station to oil cylinder of the main platform See Oil line connection diagram If equipped with electric secondary trolley the high pressure oil pipes of the main platform Phone 0086 20 86394322 22 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd will be connected from the manual reversing valve to the main oil cylinder While connecting the oil pipes pay attention to protection of oil pipes joints to prevent sundries from entering the hydraulic circuit Oil pipes connection for electric trolley No for that without trolley Oil pipes of the small trolley are connected from the Manual reversing valve to the oil cylinder of the trolley Schematic diagram on winding method of wire rope for wheel alignment four post lift 3 51 CW435EW vire rope B A lt gt vire rope A B top plate single slot rope sheave safety rack vire rope lt gt fixing piece wire rope A Ss Ana TS vire rope A NSS p 3 NG double slot rope le Ne al sheave i Ler vire rope B B A Phone 0086 20 86394322 23 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd schematic diagram on winding method of wire rope for wheel alignment four post lift 5T CW450EW Sa wire rope 4 N top plate bridge deck dual
21. iners if they are shipped by liners Environmental temperature for storage of machine 25 C 55C Introduction of User s Manual routine maintenance personnel Before the lifter is operated relevant personnel shall carefully read the User s Manual There is important relevant information in the manual Personal safety of operators and maintenance personnel Safety in installation Safety operation of lifter This manual is intended for operators of vehicle maintenance enterprise and i Please keep this manual Sy This manual is an important part of the lifter The manual shall be place around the lifter so that the operator and maintenance personnel can read it at any time Please carefully read Chapter lll which contains important information on application and safety The lifter is designed and manufactured by European Standard Loading and unloading transportation dismounting assembling commissioning A N and testing specially the maintenance repair overhaul transportation and dismounting of lifter shall executed by professionals with license Injury of human and damage of the machine caused by operation of no authorized personnel or operation not in accordance with the operating rules occur the manufacturer bears no liability for this R The manual suggests operation and safety is guarantee for operator and D maintenance personnel To better understand the structure and operating rules of the machine please carefully r
22. ng Danger of personnel slipping due to oil pollutant on the ground in the surrounding of the lifter the lower part of the lifter or the surrounding area and platform shall be clean If there is oil pollutant please remove it immediately Figure 14 gt PP PP Figure 14 Phone 0086 20 86394322 18 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Danger of electric shock Danger of electric shock caused by damage of insulation of electrical equipment Never use water and steam etc to clean the machine never use solvent or paint etc to approach the control panel of the lifter Danger caused by insufficient lighting Operator and maintenance personnel shall install lighting required for working area of lifter operation in the corresponding position to prevent loss of parts and personal danger due to insufficient light Operator shall constantly observe the lifter and conduct operation within the position of operator due to hoisting and falling Rubber cushion shall be placed under the chassis when the sub machine is hoisting and falling Never move the safety devices Hoist weight shall not exceed the maximum hoist capability required for the machine and make sure that the machine is not over loaded It is necessary to operate according to the rules in the manual on using maintenance and safety etc Chapter IV Installation Only the specialized personnel can conduct installation They shall carefully
23. nliye Import amp Export Co Ltd P I pur e er a a a a mm AA A AAA AAA AAA AAA AAA _ _ _ J A A A AAA e e ee ee a a e e od Appendix III Schematic diagram of oil circuit connection for wheel alignment four post lift 3 5T CW435EW Schematic diagram of oil circuit connection for wheel alignment four post lift5T CW450EW Phone 0086 20 86394322 35 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd A N The part within broken line indicates oil circuit connection with secondary lift To ultimate users The guarantee card is important certificate for ultimate users in guarantee service No card supplied for loss please conserve it well Instructions for Guarantee I Guarantee period The guarantee period lasts for 12months from the second day after machine purchase and invoice issuing II Guarantee scope If quality problem occurs in lifter manufactured by our company in normal installation operation and maintenance based upon the manual our company will provide free maintenance for the user according to regulations III Guarantee method If the quality problem occurs in the lifter the user can get contact with special dealer of our company for guarantee based upon invoice and guarantee or direct contact after sales service of our company The company will provide free maintenance or replacement for damaged parts in guarantee scope IV Any si
24. of safety mechanism each day CR Upon replacing hydraulic oil old oil in oil tank shall be released Upon filling new oil gt such oil shall be filtered with oil filter If the electric secondary trolley is provided check reliability of the safety mechanism each day Phone 0086 20 86394322 31 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Chapter VIII Faults and Troubleshooting N Machine faults solving shall be undertaken by operators having been trained with professional experience Fault phenomenon and troubleshooting Fault Phenomenon and reasons Troubleshooting phenomenon Power is abnormal After inspecting and eliminating wires are connected lf motor shall operate after pressing motor by insulating rod inspect control circuit If the voltage of coil end for contactor is normal contactor is replaced If the faults are eliminated after the terminals connecting limit switch of SQ1or SQ2 is short connected via wire such limit switch and shall be inspected Meanwhile limit switch shall be adjusted or replaced 4 Button switch is Inspect contact point of button and wire for damaged eliminating 1 Motor rotates in reverse Change incoming sequence of power supply Motor shall rise with Heighten the safety pressure setting of 2 AC connector of main circuit for motor of pump is Motor fails to not connected rotate upon pressing rising Fault in limit switch occurs Motor can
25. onnecting of motor is indicated in Intermittent working the diagram the direction of motor is pressure 150 300bar clockwise see from top to bottom Fill 20 L that is the same as 20 wear resistance hydraulic oil into oil Chapter Il Specification Parameters Schematic drawing for four post lift installation Attention Basic requirements Provide the following at the same Concrete type is 425 the dry period is 15 time days Connect to the power of the control Remove the internally generated surface in box 400V or 230V 15 A the foundation pit the thickness of concrete at the pit bottom is 300mm The levelness is lt omm Phone 0086 20 86394322 11 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd A eee hydraulic pressure station and control box are fixed to this vertical post direction of car DO I I i I I I I CoO I n i I I I I I I Foundation drawing for wheel alignment four post lift 3 5T CW435EW Fig 6 A N Concrete thickness and levelness of foundation are very critical Do not lay too much expectation on the horizontal adjustment ability of the machine Phone 0086 20 86394322 12 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd o A I I S I nn I PE I D I I I I 2710 2910 hydraulic pressure station and cont
26. p Export Co Ltd Fig 16 Pipeline connection Make circuit and oil line connection according to Electrical connection diagram and Oil line connection diagram The oil pipe and wire cannot be damaged during oil pipe connection special attention shall be paid to protection of pipe joint to prevent sundries from entering the oil line and air line and damaging the hydraulic system Electric circuit connection Electric circuit shall be connected in accordance with wire diameters and wire number specified in Electrical Connection Diagram Electric mounting operation shall be only carried by professionals with electric operation qualification 230 a y 400V W U V dd ree me les di Oo t DOD 400V 230V Fig 17 Fig 18 With control line Motor line connection connect U12 V12 and W12 cable from the control box to the junction box of the motor For 230 three phase power supply it is necessary to adjust control transformer and motor connection control boxes are needed for this kind of connection method Without control box Directly connect 400V Three phase Four wire power line 3x2 5mm2 2x1 5 mm2 cable to the junction box Hydraulic pipeline connection Connect the hydraulic oil pipes according to Oil line connection diagram Only authorized professional and technical personnel can engage in the A N installation of hydraulic circuit Special attention shall be paid to protection of o
27. racks of the four posts up and down After finishing the horizontal adjustment fasten the bottom end bolt and upper end screw nut of the safety rack Insert the central expansion nail of anchor bolt hammer the expansion nail in and then tighten the anchor screw cap Phone 0086 20 86394322 27 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd When the guarantee period of concrete is not expired and central expansion A N nail of foundation bolt shall not be installed After leveling the space between base plate and ground shall be filled with cement mortar Horizontal adjustment on wire rope Lift the platform about 1000 mm Observe the horizontal line and adjust the screw nuts at the wire rope ends in the four posts up and down After finishing the horizontal adjustment fasten the screw nut at the wire rope end No load testing on the main machine Switch on the power supply if equipped with the electric trolley set the manual reversing valve to the main machine position Press Up button to make the main machine platform ascend While pressing Down handle press and hold the safety handle to make the platform descend Press Down handle once and the four trolley safeties will be locked in place Check whether the main machine lifting is stable the safety locking position is reliable and the oil line is leaking During test there shall not be persons and other art
28. read and follow the following instructions to avoid damage of machine and personnel casualty Only the authorized technicians can install the lifter Installation requirements The lifter shall be installed according to the specified distance between walls columns and other facilities Figure 15 The minimum distance to wall surface is 1000 mm To prevent against emergency and provide convenience to work the sufficient space of safety channel shall also be taken into consideration The site for installation shall be equipped with power supply and air supply which are connected to the control box Indoor height shall be no less than 4000mm lt can be installed on any indoor ground the ground level shall conform to the requirements and have adequate capacity to bear certain weights 250kg cm2 cement Phone 0086 20 86394322 19 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd concrete thickness of the ground level 300mm and level lt 10mm or the concrete foundation dimension 600x600mm and thickness 300mm shall be grouted for the four posts position When the machine is to be installed there shall be enough light to guarantee the safe operation of commissioning and maintenance and avoid the eyestrain of personnel caused by stimulated light Figure 15 It is necessary to check the completeness of the goods before the lifter is installed Moving and installation of lifter shall be conducted
29. rol box are fixed to this vertical post 4632 direction of car entering Foundation drawing for wheel alignment four post lift 5 0T CW450EW Fig 7 Concrete thickness and levelness of foundation are very critical Do not lay too much expectation on the horizontal adjustment ability of the machine Phone 0086 20 86394322 13 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Vehicle type that the lifter is suitable for This lifter is applied to vehicles with weight and dimension within the following data Maximum lifting weight Not more than 3500kg for wheel alignment four post lift CW435EW Not more than 5000kg for wheel alignment four post lift CW450EW 3 5T 4T 5 0T 3150 3900 200 1840 1880 900 Fig 8 Sy The lower bottom of the vehicle may collide with parts of the lifter When one drives the vehicle one shall pay special attention to this The lifter can also hoist ordinary or non standard vehicles when the weight of vehicle does not exceeds the maximum hoist capability There shall also be different definition of dimensions in personnel safety area Phone 0086 20 86394322 14 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Chapter lll Safety There is important content in this chapter Operators shall carefully read this chapter The following content is explanation and description about danger and the possible danger during the operation
30. s the lifting weight Chapter Il Specification Parameters Main technical parameters CW435EW CW450EW Driving method Hydraulic drive Rated lifting weight 3500Kg 5000Kg Hoist height of host 1800mm Weight of the whole machine 1200Kg 1550Kg Power supply AC 400 or 230V15 50Hz Power of the whole machine 3 0kw Hydraulic oil 16L The same as that of 20 wear resistance hydraulic oil user prepares it by himself herself Related lifting weight of 2000Kg 2000Kg Lifting height of secondary Towing arm of secondary 810 1130mm 810 1130mm Ascending time of secondary 105 Descending time of lt 10s Bl 00 Weight of secondary trolley 100K9 Temperature of working 5 40C environment 5 40 C Phone 0086 20 86394322 8 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Humidity of working 30 95 lt 76db Height of installation of Altitude lt 1000M Temperature for storage of 29 U 55 C Chapter Il Specification Parameters Dimension drawing of lift 2200 1800 Oo mm O DO al oO Di o Wheel alignment four post lift 3 5T CW435EW dimension drawing including high levellow level vertical view Fig 4 Phone 0086 20 86394322 9 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Motor Rated power Rated voltage AC 400 2 230V 5 Rated current 400V 5A ES 230V 10A Rated frequency
31. tuation below never belongs to guarantee scope that is charging service 1 Beyond guarantee period 2 The faults caused by the user s arbitrary dismounting and change or the operation and maintenance not as per the manual 3 Rising and falling steel wire rope rubber tray and slide pad for the lifter 4 The guarantee period of electronic components is beyond six months V AII explanation rights in manual above are reserved by sales department of the company Phone 0086 20 86394322 36 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Product od model No User s Address Contact name person telephone Purchas Operation Telephone e date organizatio Faults and maintenance service situation Maintained by Note The user shall clearly fill out return receipt of guarantee card the guarantee procedure is handled within one month since the purchase date and the return receipt shall be mailed to our company the guarantee card is never supplied for loss and it is invalid for arbitrary change Phone 0086 20 86394322 37 Website www 431tool com Guangzhou Junliye Import amp Export Co Ltd Return Receipt model No ed CC name person el bi OO address Operation Purchase organizatio date n Invoice No or Contract No Phone 0086 20 86394322 38 Website www 431tool com
32. y to check whether it is stable Descend the trolley to check the trolley safety is reliable During test there shall not be persons and other articles in the lifter rising and falling or regulated area The weight of tested vehicle can not exceed the minimum lifting capacity of the lifter Inspect whether there exists oil or gas leakage in oil way and gas way For any abnormal conditions shut down the machine timely and commission once again after the failure is removed Chapter VI Operation Only operator that has been trained is allowed to operate the lifter Inspect N according to the following cautions Operational cautions The obstacle around and below the machine shall be removed before work During rising and falling there shall not exist persons in the regulated area for the lifter below the machine and in the vehicle on the platform The lifter can not lift vehicles and other goods that weighs beyond the lifter operation scope When the secondary trolley is lifted put the rubber pad on the trolley bracket Prior to descending first ascend the platform a little and press down the safety handle and then check whether the four safety catches and the safety rack are completely separately otherwise it cannot descend When the machine will not operate for a long time or during night the platform shall be lowered to the lowest position on the ground the vehicle shall be driven away and the power supply shall be cut El
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