AUTOBOX® (ABX-500-V2) - StoneAge Waterblast Solutions
Contents
1. X me REVERSE Delrin and Kevlar registered trademarks of DuPont for its acetal resins and aramid fiber Mobil and SCH are registered trademarks and or trademarks of ExxonMobil Loctite and Threadlocker Blue 2429 are registered trademarks of Henkel AG amp Co KGaA 20 P STONEAGE 866 795 1586 WWW STONEAGETOOLS COM PARTS DIAGRAM AUTOBOX ABX 500 V2 REVERSE FORWARD 296 DETAIL 3 SCREW CALLOUT SAME ON OPPOSITE PLATE ABX 547 548 SEENOTE2 11 NOTES 1 APPLY BLUE LOCTITE 242 TO ALL THREADED HARDWARE 2 INSTALL ABX 548 ROLLERS WITH THE BUILD BAG AX 547 3 CLEAN ALL DEBRIS amp OILS BEFORE INSTALLING INSTALL AT APPROXI ABX 547 ABX 548 MATE ORIENTATION AND LOCATION amp SEE 2 SCENES AT ROOM TEMP 16 ABX 562 WEAR PLATE DOOR BR 167 DUST CAP 17 ABX 563 SHIM WASHER 55 060 BR 168 DUST CAP J4 18 ABX 565 AIR MANIFOLD BUD 141 FITTING 90 SWIVEL P6MPL8 19 ABX 566 SPRING PLUNGER PULL RING BUD 142 FITTING 90 SWIVEL P8MPL8 LOCKING CB 528 P6 FLOW CONTROL VALVE ABX 20 ABX 567 AIR MOTOR TUBE 1A CB 558 FTG ELBOW P4PL4 21 ABX 567 AIR MOTOR TUBE 1B CP 011 B BLUE ID BAND 22 ABX 567 AIR MOTOR TUBE 2A 39 GP 012 BK BLACK ID BAND 23 ABX 567 AIR MOTOR TUBE 2B 24 ABX 570 AIR CYLINDER ASSY MIRROR GP 012 RD RED ID BAND ASSY 1 GS 319 06 SHCS 19 24 X 1 50 SS 25 AB2. STONEAGE ENGINEERING THE POWER OF WATER PL 596 V2 REV B 10 2015 TABLE CONTENTS MANUFACTURER S INFORMATION SPECIFICATIONS 3 DESCRIPTION OF EQUIPMENT AND INTENDED 3 CE DECLARATION OF CONFORMI T Y 4 WARNING AND SAFETY INSTRUCTIONS OPERATOR 2 0 9 PERSONAL PROTECTIVE EQUIPMENT 5 SAFETY LABEL DEFINIHON S iS Fabel ber eia ue Sacris D PRE RUN SAFETY CHECK 6 SYSTEM ASSEMBLY OVERVIEW AUTOBOX ABX 500 V2 OVERVIEW CONTROL BOX OVERVIEW CONTROL BOX SE FUP 10 lp S RJCIRILUCM 11 CONTROL BOX TO AUTOBOX ABX 500 V2 ASSEMBLY 12 PNEUMATIC DUMP CONTROL FITTING AND LINE 13 BihsasHR LoN S 13 OPERATION POSITIONING THE AUTOBOXS ABX 500 V2 He 14 ANCHORING THE AUTOBOX 500 2 14 EXAMPLE ANCHORING OPTIONS ss 14 CONTROL 15 19 7 16 16 17 FOSE COUPLINGS AND HOSE rre dette trenes 18 onl Ge ee ee 19 ES 2 OCB 19 STORAGE TRANSPORTAT
3. FORWARD DIRE 4 ON BOTH SIDES CTIO DOOR PNEUMATIC SUPPLY LINES 25 FT 7620 mm REVERSE FORWARD P STONEAGE 866 795 1586 WWW STONEAGETOOLS COM CONTROL BOX OVERVIEW CONTROL BOX TOP VIEW MOMENTARY PNEUMATIC DUMP CONTROL HOSE FEED LEVER 5 MEM o 2 Td LA Y A NOT USED WITH PRESSURE REGULATOR PRESSURE GAUGE AUTOBOX ABX 500 V2 POSITIONER CONTROLS CONTROL BOX CONTROL BOX FRONT VIEW REAR VIEW MAIN BOX FRAME PRESSURE REGULATOR INLET AIR FITTING TRIPOD 1 4 6 mm PUSH CONNECT PNEUMATIC DUMP CONTROL FITTING POLE MOUNT WITH THUMB SCREW NOT USED WITH AUTOBOX ABX 500 V2 VERTICAL POSITIONER FITTINGS WITH DUST CAPS FILTER REGULATOR LUBRICATOR E FRL I 9 INLINE OILER FEED ADJUSTMENT AIR SUPPLY COLOR CODED NOT USED WITH COLOR CODED FITTING JIC FITTINGS AUTOBOX ABX 500 V2 JIC FITTING WITH DUST CAP WITH DUST CAPS HORIZONTAL POSITIONER WITH DUST CAP FITTINGS WITH DUST CAPS 866 795 1586 WWW STONEAGETOOLS COM STONEAGE CONTROL BOX SET UP ASSEMBLE CONTROL BOX FRL AND TRIPOD BASE 1 Setup the tripod base in a location with good visibility to the 4 Slide the Control Box over the vertical tube The Control Box bundle face but at a safe distance away from waterblast zone has a stop that keeps it locate
4. 6 p STONEAGE Operations with this equipment can be potentially hazardous Caution MUST be exercised prior to and during machine and water jet tool use Please read and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook available online at www wjta org Deviating from safety instructions and recommended practices can lead to severe injury and or death Do not exceed the maximum operating pressure specified for any component in a system The immediate work area MUST be marked off to keep out untrained persons Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate until repaired Make sure all threaded connections are tight and free of leaks Users of the AUTOBOX ABX 500 V2 Hose Tractor MUST be trained and or experienced in the use and application of high pressure technology and cleaning as well as all associated safety measures according to the WJTA Recommended Practices for the use of High pressure Water jetting Equipment An anti withdrawal device back out preventer MUST be used at all times and MUST be securely attached to the pipe StoneAge offers several different sized high quality back out preventers that can be used with the AUTOBOX ABX 500 V2 The Control Box should be located in a safe location where the operator has good visibility of the pipe and hose The AUTOBOX ABX 500 V2 and
5. ABX 571 Air Cylinder NCQ8B250 200S ABX 572 Cylinder Clevis ABX 573 Clevis Bearing Pad ABX 574 2 5 OD Upper Roller ABX 575 Cylinder Mtg Bracket ABX 582 Roller Spacer GS 325 18 SHCS 25 20 x 4 50 SS GSF 319 02 FHCS 19 24 x 50 Lg SS 4 GSF 350 04 20 FHCS 50 20 x 1 00 Lg SS 1 GSLH 550 07 566 LW HD 50 13 1 75 Lg 1 N aea a N a cO Nn gt no e NOTES 1 APPLY BLUE LOCTITE 242 TO ALL THREADED HARDWARE 2 THIS DEPRESSION DIVOT IS USED TO ORIENT THE CLEVIS ASSEMBLY IN THE ABX 500 V2 ASSEMBLY SrcwkAGE 366 795 1586 WWW STONEAGETOOLS COM TERMS AND CONDITIONS 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection to any of such Terms and Conditions including inconsistencies between Buyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms
6. Increase the pressure on the HOSE CLAMP PRESSURE REGULATOR to extend the clamp rollers and clamp the hose Close and lock the door before operating the AUTOBOX 500 2 Test the Control Box before operating the AUTOBOX ABX 500 V2 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly Crush Hazard Keep hands hair and clothing clear of drive rollers and clamp rollers Contact with moving parts can result in severe Injury CLAMP FORCE 866 795 1586 e WWW STONEAGETOOLS COM lt 1 HOSE COUPLINGS AND HOSE WHIPS Hose couplings and hose whips can be passed through the AUTOBOX ABX 500 V2 while the high pressure water and waterjet tool remain in operation In the instance that couplings or couplings with hose whips become difficult to pass use the MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE to dump the high pressure water and use the HOSE FEED SPEED CONTROLS only to pass the coupling For couplings equipped with hose whips 1 As the coupling approaches the AUTOBOX ABX 500 V2 reduce the forward reverse speed by adjusting the HOSE FEED SPEED CONTROLS Ihe speed should be reduced so the hose whip stops once contacts the first roller 2 Record the current hose clamp pressure displayed on the HOSE CLAMP PRESSURE GAUGE for reference 3 Open the door of the AUTOBOX
7. 500 2 AWARNING Crush Hazard Keep hands hair and clothing clear of drive rollers and clamp rollers Contact with moving parts can result severe Injury 4 Slowly reduce the hose clamp pressure until the hose whip begins to advance through the clamp rollers Watch as the hose whips and coupling pass through the drive rollers and clamp rollers Make sure the hose whips do not become caught in the device or in the back out preventer The amount of pressure reduction will depend on the size and material of the hose and coupling as well as the pressure and flow of the high pressure tool being used AWARNING Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX ABX 500 V2 Hose Control Device will release the hose and create a dangerous runaway hose condition which can result in severe injury and or death 6 Once the hose whips and coupling have passed through both rollers and exit the AUTOBOX ABX 500 V2 return the Hose Clamp Pressure to the recorded pressure 7 Close the door and secure the door pins 8 Use the HOSE FEED SPEED CONTROLS to adjust the forward reverse speeds as desired 18 p STONEAGE For couplings NOT equipped with hose whips 1 As the coupling approaches the AUTOBOX ABX 500 V2 reduce the forward reverse speed by adjusting the HOSE FEED SPEED CONTROLS he speed should be reduced so the coupling stops once it contacts the first r
8. Control Box MUST be supervised at all times and should never be left unattended Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX ABX 500 V2 Hose Tractor will release the hose and may create a dangerous runaway hose condition which can result in severe injury and or death Always de energize the system before opening the door to service or replace any parts Failure to do so can result in severe injury and or death When moving the AUTOBOX ABX 500 V2 lift with care to prevent bodily injury PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices For The Use Of High pressure Water jetting Equipment and or The Water Jetting Association s WJA Code of Practice for additional safety information Complete a job specific risk assessment and act on the resulting actions Ensure the waterblasting zone is properly barricaded and that warning signs are posted Adhere to all site safety procedures Ensure no personnel are in the hydroblasting zone Ensure the work place is free of unnecessary objects e g loose parts hoses tools Ensure all operators are using the correct Personal Protective Equipment PPE Ensure that an anti withdrawal device back out preventer whip checks hose whips and all other applicable safety devices are installed and set up properly Check that the air hoses are properly connected and tight Check all hoses and accessorie
9. the AUTOBOX 500 2 HOSE CLAMP The clamp rollers are controlled by turning the HOSE CLAMP PRESSURE REGULATOR Use the HOSE CLAMP PRESSURE GAUGE to record desired pressure for future use Clamp force will not damage hoses or couplings Proper clamp force will provide good control of the hose in forward and reverse directions and keep the hose running in the groove of the drive rollers HOSE CLAMP PRESSURE GAUGE HOSE CLAMP PRESSURE REGULATOR AWARNING Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX ABX 500 V2 Hose Control Device will release the hose and may create a dangerous runaway hose condition which can result in severe injury and or death CLAMP FORCE 866 795 1586 e WWW STONEAGETOOLS COM 75 DOOR PIN The door pin is a spring plunger with a pull ring To lock the door pull and twist the pull ring then release it into the groove of the pin Make sure to lock both sides of the door UNLOCKED LOCKED DOOR Always run the AUTOBOX ABX 500 V2 with the door closed AWARNING and locked except when watching hose whips as they pass through the device see page 17 for hose whip instructions Always de energize the system before opening the door to service or replace any parts Failure to do so can result in To open the door unlock the door pins and lower the door by severe injury and
10. 31 Oil Sight 38 HRS 515 Gear Bushing 2 10 ABX 531 Spur Gear 20T 1 25 191 Spring Pin 125 x 75 2 39 HRS 518 Retaining Ring SL External 4 11 ABX 532 Change Gear 20T 2 26 BRLM 195 Key Sq 250 X 250 X 5 4 40 529 Thrust Washer 4 12 ABX 533 Change Gear 60T 2 27 CJSW 009 Bearing 4 41 LM 016 4 Air Motor 1 13 ABX 534 Change Gear 60T Modified Bore 1 28 GB 325 03 Bolt Hex 25 20 x 75 SS 2 42 PTL 078 Retaining Ring SS External 2 14 ABX 535 Change Gear 24T 1 29 GB 331 035 Bolt Hex 31 18 8855 4 43 51010 Seal 2 22 _ Pp STONEAGE 866 795 1586 WWW STONEAGETOOLS COM PARTS DIAGRAM AUTOBOX ABX 560 DOOR ASSEMBLY NOTE ORIENTATION OF COUNTERSUNK HOLES DURING ASSEMBLY SEE NOTE 2 PART NUMBER QTY ABX 512 Guide Block Side ABX 527 Plate Guide ABX 561 Door GSF 316 025 FHCS 16 32 x 63 Lg SS GSF 319 02 FHCS 19 24 x 50 Lg SS PL 154 Pinch Safety Decal d gt NOTES 1 APPLY BLUE LOCTITE 242 TO ALL THREADED HARDWARE 2 CLEAN ALL DEBRIS amp OILS BEFORE INSTALLING INSTALL AT APPROXIMATE ORIENTATION AND LOCATION amp ROOM TEMP 866 795 1586 e WWW STONEAGETOOLS COM 23 PARTS DIAGRAM AUTOBOX ABX 570 AIR CYLINDER ASSEMBLY LEAVE LOOSE UNTIL FINAL ASSEMBLY FOR ALIGNMENT APPLY LOCTITE IN FINAL ASSY PART NUMBER QTY
11. 866 795 1586 WWW STONEAGETOOLS COM operated in accordance with Seller s recommendations 3 has been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5 has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does not manufacture carry only the warranty of the manufacturer of such products Where other manufacturers or suppliers products used in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such manufacturers or suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims damages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s re
12. ION AND HANDLING MAINTENANCE PART DIAGRAMS TERMS AND CONDITIONS 2 p STONEAGE 866 795 1586 WWW STONEAGETOOLS COM MANUFACTURER S INFORMATION MANUFACTURER S INFORMATION otoneAge Inc 466 S Skylane Drive Durango CO 81303 Phone 970 259 2869 Toll Free 866 795 1586 www stoneagetools com Andrew Birt Consulting Ltd UK This manual must be used in accordance with all applicable national laws The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine as defined by applicable national law s SPECIFICATIONS Holding Force Hose Feed Rate Hose Retract Rate Hose Size Coupling Size Dimensions Weight Max Air Supply Pressure Max Air Consumption Up to 200 Ibs 90 kg 1 30 ft min 305 mm min Forward 20 30 ft min 6 9144 mm min Reverse 0 56 1 75 in 14 45 mm OD Up to 1 75 in 45 mm standard 3 4 in NPT coupling 19 in H x 18 in W 12 in 483 mm 300 mm 305 mm 90 Ibs 41 kg 100 psi 0 7 MPa 70 cfm 03 m s at 100 psi 0 7 MPa Maximum retarding force is 90 kg 200 Ib under most conditions When using the AUTOBOX ABX 500 V2 in oily or slippery applications this value will be reduced significantly based on hose size hose cover type lubricating properties of the product etc Conversely a large dry hose can experience retarding forces in excess of 90 kg 200 Ib 2 The AUTOBOX AB
13. Item Frequency Maintenance Required Gearbox oil level Before each use Fill with Mobil and SCH 634 synthetic gear oil Forward reverse and clamp fittings Before each use Inspect threads for wear or damage Drive rollers and clamp rollers may continue to function normally after some wear Roller replacement is required when wear begins to affect the hose feed in forward or reverse or when it affects the hose alignment Forward and reverse fittings After each use Apply a small amount of air tool oil directly into the forward and reverse fittings Then briefly operate the controls at slow speed for a short duration in each direction to coat the interior parts of the motor Install the dust caps onto all three fittings to keep moisture and dirt Out Do not add oil to the clamp fitting as oil may accumulate the air cylinders and prevent them from fully retracting Drive rollers Before each use Inspect for wear pitting cracks Clean with mild soapy water Replace as needed Clamp rollers Before each use Inspect for wear pitting cracks Clean with mild soapy water Replace as needed Black Delrin acetal resin hose guides After extended use Inspect for wear and cracks Replace as needed Contact StoneAge for Safety Data Sheets for material usage a complete list of soare part numbers and service instructions for the AUTOBOX ABX 500 V2 DUST CAPS Hose Control Device and Control Box
14. MENTARY PNEUMATIC DUMP CONTROL is located on the Control Box panel and can be set up to control an air actuated dump valve To utilize the toggle the end user will need to install 1 4 in 6 mm O D nylon tubing not included between the PNEUMATIC DUMP CONTROL FITTING and the pneumatic dump valve CONTROL BOX REAR VIEW PNEUMATIC DUMP CONTROL FITTING IN OD TUBING NOT INCLUDED ABX 500 V2 DRIVE ROLLERS DRIVE ROLLERS Two sizes of drive rollers are supplied with the AUTOBOX ABX 500 V2 The factory installed drive rollers have a deep groove that is optimized for hoses with an OD of 1 00 1 75 in 25 45 mm The alternate set of drive rollers has a large square groove for optimal performance when using smaller hoses with an OD of 0 56 1 in 14 25 mm DRIVE ROLLER BOLTS 866 795 1586 WWW STONEAGETOOLS COM AWARNING Always de energize the system before servicing or replacing any parts Failure to do so can result in severe injury and or death To replace the drive rollers 1 Use a 7 16 in wrench to remove the bolts and washers from the center of each plate 2 Slowly run the drive rollers in order to orient key way of the drive rollers upward 3 Pull the rollers from the shafts Install the spare drive rollers making sure the key way is lined up with the keys 4 Prior to reinstalling the bolts of the drive rollers apply 1 2 drops of Loctite Threadlocker Blue 2429 to the bolt thread
15. Operators MUST read understand and follow the Operational and Training Requirements Section 7 0 of WJTA IMCA s Recommended Practices For The Use Of High pressure Water jetting Equipment or equivalent Operators MUST read understand and follow the Warnings Safety Information Assembly Installation Connection Operation Transport Handling Storage and Maintenance Instructions detailed in this manual The risk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiological viral or bacterial agents Combustible materials Dusts Explosion Fibers Flammable substances Fluids Fumes Gases Mists Oxidizing Agents PPE may include Maximum operating pressure is100 psi 0 7 MPa Never exceed 140 psi 0 97 MPa supply pressure Exceeding 140 psi 0 97 MPa supply pressure may result in injury to the Operator and or damage to the equipment Eye protection Full face visor Foot protection Kevlar brand or steel toe capped waterproof non slip safety boots Hand protection Waterproof gloves Ear protection Far protection for a minimum of 85 dBA Head protection Hard hat that accepts a full face visor and ear protection Body protection Multi layer waterproof clothing approved for water jetting Hose protection Hose shroud Respiratory protection May be required refer to job specific risk assessment p STONEAGE WARNING AND SAFETY INSTRUCTIONS
16. SIDE 4 SET GEAR SPACING BEFORE INSTALLING MOTOR 5 ADD BLUE LOCTITE 242 TO ALL THREADED HARDWARE 6 AFTER ASSEMBLY REMOVE 1 4 PLUG OIL LEVEL FROM BACK SIDE OF REAR COVER AND 1 2 PLUG OILD FILL FROM TOP OF FRONT COVER USE MOBIL SYNTHETIC OIL SCH 634 7 CLOCK BOTH KEYWAYS WITHIN 10 DEGREES OF EACH OTHER INSTALL BOLTS WEB lt 2XLOWER HAFT ASSY SEE NOTE 1 amp 2 WASHERS AND KEYWAYS BY HAND ONTO SHAFT THEN TAPE FOR INVENTORY ote DO NOT LOCTITE BOLTS PART NUMBER QTY 15 ABX 536 Change Gear 42T 2 30 188 188 1500 SE Key 2 1 ABX 520 001 Gearbox Cover Rear 1 16 ABX 537 Change Gear Bushing Modified 1 31 GP 023 P2 Breather with Check Valve 1 2 ABX 521 Gearbox Cover Front 1 17 ABX 541 Spring Pin 125 1 00 Lg 1 7 15 PSI 3 ABX 522 1 001 O Ring 1 18 ABX 542 Thrust Washer 2 32 GP 025 455 Hex Socket Plug 1 4 ABX 522 2 O Ring 1 19 543 Shim Washer 2 33 GP 025 0855 Hex Socket Plug 2 5 ABX 523 Shaft Primary 1 20 ABX 544 Ring Retaining Ext 75HDSS 2 34 GSF 319 02 FHCS 19 24 501055 4 6 ABX 524 Shaft Intermediate 1 21 ABX 545 Washer Inside 2 35 GSF 325 10 FHCS 25 20 2 501955 10 7 ABX 525 Shaft Final 1 22 ABX 546 Washer Outside 2 36 GSS 331 18 16CU Set Screw 1 8 ABX 526 Shaft Roller 2 23 ABX 549 Magnetic Drain Plug P4 1 37 GW 331 L Lock Washer SS 4 9 ABX 527 Plate Guide 5 24 BHK 1
17. X 500 V2 can also be used to feed rigid pipe or lance with an OD range of 0 56 1 75 in 14 45 mm The pipe or lance MUST be securely supported on both ends DESCRIPTION OF EQUIPMENT AND INTENDED USE The AUTOBOX ABX 500 V2 is a safe and reliable hose handling option for cleaning pipes with rotary jetting tools Traditional methods require the operator to hand feed a hose while cleaning pipes which can cause streaking fatigue and increased safety risk The AUTOBOX ABX 500 V2 is a portable air powered device The operator places the hose into the side of the machine then feeds the hose using the control panel of the control box The feed rate can be adjusted to meet the demands of each pipe cleaning job The unit accommodates hose couplings for continuous operation 866 795 1586 WWW STONEAGETOOLS COM IDEAL FOR Hands free pipe cleaning operations where safety is a priority e Consistent cleaning of pipes where space is limited TOOL BENEFITS e Safely operated from outside the water blast zone e Requires a single operator to run e Reduces hose wear Smaller lighter and more portable than a rotary hose device Passes couplings for continuous operation p STONEAGE DECLARATION OF CONFORMITY In accordance with BS EN ISO IEC 17050 1 2010 We otoneAge Inc 466 South Skylane Drive Durango CO 81303 USA Declare that Equipment AUTOBOX Hose Tractor Model name ABX 500 V2 Is in acco
18. X 570 AIR CYLINDER ASSY GSB 313 0075 BHCS 6 32 X 188 LG SS 26 ABX 576 FTG WYE P4PL4PL4 GSF 316 025 FHCS 16 32 X 63 LG SS 27 ABX 579 DECAL 28 592 FITTING OUTLET P6J8 SS GSF 319 015 FHCS 19 24 38 LG SS 29 ABX 593 FITTING OUTLET P4J4 SS ORIENT CLEVIS ON BOTH AIR CYLINDERS SO THAT DIVOT IS FACING OUT DETAIL C M PART NUMBER QTY 32 33 34 35 36 37 38 10 ABK513 GUDE BLOGKTOP BOTTOM 11 ABC 514 REAR SUPPORTLOWER _ 12 ARXSISVAVESTRNGER _ gt PO 13 548 DRIVE ROLLER ASSY 1 25 GROOVE 4 ABX 550 001 GEARBOX ASSY 5 ABX 560 DOOR ASSY 45 GSF 319 02 FHCS 19 24 X 50 LG SS GSF 319 03 FHCS 19 24 X 75 LG SS 47 GSF 325 035 FHCS 25 20 X 88 LG SS GSSH 0312 0375 55 SHOULDER SCREW 2 2 30 ABX CYLINDER TUBE 1 HRS 565 31 ABX CYLINDER TUBE 2 HRS 565 866 795 1586 e WWW STONEAGETOOLS COM S rygwEAGE 21 En EN EN EN EN PARTS DIAGRAM AUTOBOX ABX 550 1 GEAR BOX ASSEMBLY SEE NOTE 3 1X LEFT UPPER SHAFT ASSY 2X LOWER SHAFT ASSY 1X RIGHT UPPER 1X LEFT UPPERSHAFT ASSY 33 SHAFT ASSY OIL FILL PLUG 1X MIDDLE PRESS SEALS INTO GEARBOX FRONT COVER WITH LIPS FACING BEARINGS 2 AFTER SEALS AND ORINGS ARE INSTALLED BE SURE LIGHT LUBRICATION 15 ADDED TO INSIDE OF SEALS AND OUTER EDGE OF ORINGS 3 PRESS SPRING PINS CENTERED ON SHAFT EQUAL AMOUNTS EXTENDED PER
19. and Conditions stated herein Notwithstanding any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices shown on the face hereof are those currently in effect Prices invoiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordan
20. ce with law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer that its products are free from defects in workmanship and material for a period of one 1 year months from shipment Seller s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE No statement or recommendation made by Seller or its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or
21. d at the top of the vertical tube 2 Slide the vertical tube into the tripod base Secure with the secure with the supplied thumbscrew knob supplied thumbscrew knob Note The vertical tube has 5 Install the short 1 2 in 13 mm I D hose between the FRL and through one wall that the thumbscrew must engage the Control Box 3 Slide the Filter Regulator Lubricator FRL assembly over the vertical tube down to the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage FILTER REGULATOR THUMBSCREW LUBRICATOR ASSEMBLY KNOB FRL ALIGN WITH PRE DRILLED HOLE ON TUBE INSERT p B THUMBSCREW KNOB ALIGN WITH PRE DRILLED HOLE ON TUBE INSERT TUBE INSERT THUMBSCREW KNOB 10 STONEAGE 366 795 1586 WWW STONEAGETOOLS COM CONTROL BOX AIR SUPPLY FITTING AIR SUPPLY AND LUBRICATOR SETTING AWARNING 1 The Control Box is supplied with a twist claw style inlet Maximum operating pressure is100 psi 0 7 MPa Never coupling Chicago style located on the side of the FRL exceed 140 psi 0 97 MPa supply pressure Exceeding 140 psi Assembly Connect a compatible compressed air line not 0 97 MPa supply pressure may result in injury to the Operator included according to the Manufacturer s instructions If and or damage to the equipment another pneumatic connection is preferred this fitting can be removed and an
22. essary objects e g loose parts hoses tools Ensure all operators are using the correct Personal Protective Equipment PPE Ensure that a anti withdrawal device back out preventer whip checks hose whips and all other applicable safety devices are installed and set up properly TEST RUN PROCEDURE Perform the PRE RUN SAFETY CHECK e Operate the high pressure hose and waterjet tool at full pressure to test the clamp force Proper clamp force will provide good control of the hose in forward and reverse directions and keep the hose running in the groove of the drive rollers e Adjust the hose feed speed controls Proper forward reverse speeds will vary depending on the type of material being removed and the pipe or vessel size and or shape Adjustment of the hose feed speed controls may be necessary during operation in order to optimize cleaning and overall productivity Operate the high pressure water at full pressure and use the MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE to verify that the dump valve is working properly STORAGE TRANSPORTATION AND HANDLING When moving the AUTOBOX 500 2 lift with care to prevent bodily injury The AUTOBOX ABX 500 V2 is shipped in a custom wooden crate and should be stored upright in the same crate between jobs When storing the unit use compressed air to blow out the air lines to remove debris and moisture Use mild soapy water to clean the machine in o
23. ies In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6 Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity or unenforceability shall not affect the validity or enforceability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good fa
24. ist of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www stoneAgetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions http www sapatents com 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank 866 795 1586 e WWW STONEAGETOOLS COM SruwEAGE 27 AM STONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved
25. ith to settle the dispute by nonbinding third party mediation with p STONEAGE fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all such disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be considered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alleged defects If any litigation is commenced between Seller and Buyer or their personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the l
26. nnected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation incurred by or against Seller including costs and attorneys fees to or by any persons injured directly or indirectly in the operation of the equipment furnished under the following conditions a if Buyer fails to purchase and use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies replaces or substitutes any components on the equipment without permission from Seller p 7117 177 77 AE TERMS AND CONDITIONS 26 d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negligently operates the equipment 5 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F O B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will dete
27. oller 2 Record the current hose clamp pressure displayed on the HOSE CLAMP PRESSURE GAUGE for reference 3 Slowly reduce the hose clamp pressure until the coupling begins to advance through the clamp rollers The amount of pressure reduction will depend on the size and material of the hose and coupling as well as the pressure and flow of the high pressure tool being used AWARNING Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX ABX 500 V2 Hose Control Device will release the hose and create a dangerous runaway hose condition which can result in severe injury and or death 4 Once the coupling has passed through both rollers and exits the AUTOBOX ABX 500 V2 return the hose clamp pressure to the recorded value 5 Use the HOSE FEED SPEED CONTROLS to adjust the forward reverse speeds as desired HOSE WHIP 866 795 1586 WWW STONEAGETOOLS COM PRE RUN SAFETY CHECK Refer WJTA IMCA s Recommended Practices For The Use Of High pressure Water jetting Equipment and or The Water Jetting Association s WJA Code of Practice for additional safety information Complete a job specific risk assessment and act on the resulting actions Ensure the waterblasting zone is properly barricaded and that warning signs are posted Adhere to all site safety procedures Ensure no personnel are in the hydroblasting zone Ensure the work place is free of unnec
28. or death the two sections of the hose guide Close the door by raising it into position and locking both door pins DOOR PIN GUIDE OPEN CLOSED 16 Pp STONEAGE 366 795 1586 e WWW STONEAGETOOLS COM OPERATION HIGH PRESSURE HOSE Only high quality hoses intended for waterblast applications Verify that the high pressure hose is properly installed should be used as high pressure hoses The pressure rating of in the back out preventer Operate the high pressure hose high pressure hoses MUST never be exceeded and waterjet tool at full pressure to test the clamp force Proper clamp force will provide good control of the hose in forward and j reverse directions and keep the hose running in the groove of Do not use a shrouded hose or hose with a steel protective the drive rollers cover This will cause severe damage to the clamp rollers and The AUTOBOX ABX 500 V2 Hose Control Device MUST be supervised at all times This device is not intended to Open the door to install the high pressure hose The HOSE push the hose and waterjet tool Once the waterjet tool has CLAMP PRESSURE REGULATOR on the Control Box pulled the hose to its capacity slack will form in the hose MUST be turned to zero pressure to open the clamp rollers between the device and the back out preventer for easy hose installation Insert the hose equipped with the waterjet tool between the clamp rollers and the drive rollers
29. presentative No goods may be returned for credit or adjustment without prior written permission from Seller 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be required for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its employees to use all necessary and appropriate safety devices guards and proper safe operating procedures Buyer shall not remove or modify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are co
30. rdance with the following Directives 2006 42 EC Conforms to the Essential Health and Safety Requirements of the Machinery Directive Has been designed and manufactured to the relevant parts of the following specifications EN ISO 12100 2010 oafety of machinery General principles for design Risk assessment and risk reduction hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications and directives oigned Date 701 2015 Andrew Birt Independent Dealer Manager otoneAge Inc Worcester UK The technical file for the AUTOBOX ABX 500 V2 User Manual is maintained at StoneAge Inc 466 South Skylane Drive Durango CO 81303 USA 4 p i STONEAGE 866 795 1586 WWW STONEAGETOOLS COM OPERATOR TRAINING Managers Supervisors and Operators MUST be trained in Health and Safety Awareness of High pressure Water Jetting and hold a copy the Water Jetting Association WJA Code of Practice or equivalent see www waterjetting org uk Operators MUST be trained to identify and understand all applicable standards for the equioment supplied Operators should be trained in manual handling techniques to prevent bodily injury StoneAge has designed and manufactured this equipment considering all hazards associated with its operation StoneAge assessed these risks and incorporated safety features in the design StoneAge WILL NOT accept respon
31. rder to remove corrosive materials 866 795 1586 WWW STONEAGETOOLS COM OPERATION Check that the air hoses are properly connected and tight Check all hoses and accessories for damage prior to use Do not use damaged items Only high quality hoses intended for waterblast applications should be used as high pressure hoses Ensure that operators never connect disconnect or tighten hoses adapters or accessories with the high pressure water pump unit running Test the Control Box before operating the AUTOBOX 500 2 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly Check that the AUTOBOX ABX 500 V2 Hose Control Device 15 anchored securely for the application and pressure of the waterjet tool being used Check all high pressure threaded connections for tightness e Ensure the door of the AUTOBOX ABX 500 V2 is closed and securely latched Apply a small amount of air tool oil directly into the forward and reverse fittings Then briefly operate the controls at slow speed for a short duration in each direction to coat the interior parts of the motor Install the dust caps onto all three fittings to keep moisture and dirt out NOTICE Do not add oil to the clamp fitting as oil may accumulate in the air cylinders and prevent them from fully retracting Pp STONEAGE 19 MAINTENANCE Maintenance
32. rmine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or damages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform due to a any cause beyond its reasonable control b any act of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilit
33. s Reinstall the bolts and washers into the drive rollers Use a 7 16 in wrench to tighten the bolts to 75 in Ib 8 5 N m KEY WAY STONEAGE OPERATION POSITIONING THE AUTOBOX ABX 500 V2 The AUTOBOX ABX 500 V2 hose control device has been engineered to run in the upright orientation show to the right The internal gearbox pressure relief vent is designed to open only when gearbox case pressure exceeds 7 5 psi 0 05 MPa This allows the AUTOBOX ABX 500 V2 to be used in any orientation for short periods of time When using the device in any orientation other than the standard orientation the gearbox pressure relief vent may leak small amounts of oil The gearbox oil level should be monitored closely in these applications ANCHORING THE AUTOBOX ABX 500 V2 Use the anchoring holes to securely anchor the AUTOBOX ABX 500 V2 to the floor structural beams heavy duty scaffolding or similar components The anchoring method MUST be capable of withstanding a minimum of 500 Ibs of reaction force from the AUTOBOX ABX 500 V2 Both side plates have large 1 25 in x 5 in 32 mm x 127 mm slots at the top and bottom for direct anchoring There are two 0 50 in 13 mm holes at the top and bottom to mount Telespar predrilled square tubing or other structural shapes to facilitate anchoring Additional anchoring options are available through StoneAge Operate the high pressure hose and waterjet tool at full pre
34. s for damage prior to use Do not use damaged items Only high quality hoses intended for waterblast applications should be used as high pressure hoses Ensure that operators never connect disconnect or tighten hoses adapters or accessories with the high pressure water pump unit running Test the Control Box before operating the AUTOBOX ABX 500 V2 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly Check that the AUTOBOX ABX 500 V2 Hose Tractor is anchored securely for the application and pressure of the waterjet tool being used Check all high pressure threaded connections for tightness Ensure the door of the AUTOBOX ABX 500 V2 is closed and securely latched 866 795 1586 WWW STONEAGETOOLS COM SYSTEM ASSEMBLY OVERVIEW AUTOBOX ABX 500 V2 AND CONTROL BOX SYSTEM ASSEMBLY CONTROL BOX FRL AND STAND ASSEMBLY PNEUMATIC SUPPLY LINES WILL COME BUNDLED IN NYLON SHEATH AUTOBOX ABX 500 V2 866 795 1586 WWW STONEAGETOOLS COM p STONEAGE 8 AUTOBOX ABX 500 V2 COLOR CODED JIC FITTINGS WITH DUST CAPS ANCHORING HOLES _ 4 ON BOTH SIDES HANDLE DOOR PIN CLAMP ROLLERS REVER MOUNTING 5 DIRECTION HOLES FOR OIL LEVEL SIGHT PLUG MOUNTING ACCESSORIES A DRIVE ROLLERS N S 0 0 ANCHORING HOLES sc 9 5
35. sibility for the results of misuse IT IS THE RESPONSIBILTY OF THE INSTALLER OPERATOR to conduct a job specific risk assessment prior to use Job specific risk assessment MUST be repeated for each different set up material and location The risk assessment MUST conform to the Health and Safety at Work Act 1974 and other relevant Health and Safety legislation PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water and the cleaning application Managers Supervisors and Operators MUST carry out a job specific risk assessment to define the exact requirements for PPE See Protective Equipment for Personnel Section 6 of WJTA IMCA S Hecommended Practices For The Use Of High pressure Water jetting Equipment for additional information Hygiene Operators are advised to wash thoroughly after all water jetting operations to remove any waterblast residue which may contain traces of harmful substances First aid provision users MUST be provided with suitable first aid facilities at the operation site SAFETY LABEL DEFINITIONS The AUTOBOX ABX 500 V2 has the potential to cause serious injury if fingers hair or clothing become caught between the hose rollers or drive belts DO NOT OPERATE WITH THE DOORS OPEN ENSURE THAT ALL FOUR DOOR PINS ARE SECURED PRIOR TO OPERATION 866 795 1586 WWW STONEAGETOOLS COM WARNING AND SAFETY INSTRUCTIONS
36. ssure to test the anchoring method It is important to securely anchor at least one hole from two different sides in order to prevent the AUTOBOX ABX 500 V2 from rotating or shifting during operation Recheck anchors frequently during operation to ANCHORING HOLES ensure the AUTOBOX ABX 500 V2 is secure BOT SIDES AWARNING Waterjets can cause severe injury and or death A back out oreventer MUST be used at all times and MUST be securely attached to the pipe EXAMPLE ANCHORING OPTIONS Angle Anchor Telespar Anchor Strap Anchor SrONEAGE 805 795 1586 WWW STONEAGETOOLS COM OPERATION CONTROL PANEL The HOSE FEED LEVER will move the hose in the forward feeding and reverse retracting directions The OFF position is at the spring centered middle position and will stop the Drive Rollers from turning The speed controls are located on the AUTOBOX 500 V2 Speed is independently adjustable for Forward Reverse Minimum speed is 2ft sec 61 mm sec Maximum speed is 3 Oft sec 914 mm sec To use the MOMENTARY PNEUMATIC DUMP CONTROL hold it in the HIGH PRESSURE ON position to route the high pressure water to the tool Release the knob to divert the high pressure water away from the tool To de energize the system release the HOSE FEED LEVER and release the MOMENTARY PNEUMATIC DUMP CONTROL This will stop the Drive Rollers from moving and reroute the high pressure water away from
37. y male 1 2 in 13 mm NPT fitting may be used Using the regulator adjust the operating pressure to 100 psi 0 7 MPa for the application ADJUST INLINE OILER TO FEED 1 DROP OF OIL EVERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the FRL Connect a compatible compressed air line not included according to the manufacturer s instructions If another pneumatic connection is preferred this fitting can be removed and any male 12 in 13 mm NPT fitting may be used 866 795 1586 e WWW STONEAGETOOLS COM AA SirgwEAGE CONTROL BOX TO SYSTEM ASSEMBLY PNEUMATIC SUPPLY LINE CONNECTIONS the Control Box before operating the AUTOBOX ABX 500 V2 with high pressure water to verify the control 1 Remove the dust caps from the Joint Industry Council JIC fittings of the Control Box and the AUTOBOX9 ABX valves move the hose in the intended direction and that the dump valve is working properly 500 2 2 Connect the AUTOBOX ABX 500 V2 to the Control Box with two 1 2 in 13 mm JIC hoses and one 1 4 in 6 mm JIC hose Verify the Control Box rotates the rollers in the appropriate direction and that the clamp functions correctly m CLAMP REVERSE FORWARD REAR VIEW 12 STONEAGE 366 795 1586 WWW STONEAGETOOLS COM CONTROL BOX AIR SUPPLY FITTING PNEUMATIC DUMP CONTROL FITTING AND LINE MO
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