V5-I additional frequency inverter manual for injection molding
Contents
1. Flow and pressure signals to control the frequency setting V5 I injection molding machine for inverter User s manual 7 VST Technol ogi es Ltd http www ecodri vecn con The The Flow Flow Flow injection frequency pressure pressure pressure molding given of the selection curve signal machine injection and correction AV4 AH expansion modiding related setting AV5 AI5 board machine setting HO0 03 input H0 00 H0 03 Math output enable H1 12 Analog Math rn Control signal Relation ATT AT3 terminal channel ship ET input selection setting H1 09 H1 10 programmable logic and math output V5 I converter can provide a soft PLC programming function digital input terminal of the inverter status and analog inputs similar to the PLC software programming by the amount of the IO status Math or non logical operators or the analog input Al add subtract multiply with the exception of the result of the operation and the results sent to the inverter terminal output of a digital or analog terminal output In addition the analog math results can also control the frequency output of the inverter m About logic operations The logic operation of the digital input state up to 11 Can produce up to three separate logical result of the operation by the output of the inverter Y1 Y2 relay terminal Each logic operation results up to the logical operations of the three digital input status2. Property code name 9 9 i Analog Terminal math Port Set Analog Terminal math relations V5 I injection molding machine for inverter User s manual http www ecodri vecn con 0 122 7 Bits an analog input 1 5 AI Al3 AV4 AI4 AV5 AI5 ten two analog input terminals without a analog input terminal 0 7 3 8 decoding of Function code option terminal terminal 0 Analog input valid 1 5 Al1 Al3 AV4 AI4 AV5 AI5 one hundred 3 0 Analog input terminals without a valid c 1 5 Al1 AI3 AV4 AI4 AV5 AI5 one thousand Reserved Bits analog input negated operation the digital terminal 1 corresponds to the non operators 10 1 before computing the analog input operation O 1 x We say Ae One Handed two analog input operator operation vn x a i 1000 A priority setting 0 Analog input 1 2 op priority high 1 Analog input 2 3 op high priority 19 V amp r Technol ogi es Ltd http www ecodri vecn con Function Function Factory Setting Function pt o Analog 0 100 Terminal math H1 11 output 0 0 6553 5 AIM Display AIM Arithmetic Analog Terminal math H1 12 output Function is set operations of Industry functionality 7 H1 13 H113 in group 0 65535 H1 analog input terminals 0 to 100 The analog input terminal arithmetic operation result the role of 0 no effect 1 The frequency or speed settings
3. Determine digital terminals1 logical operator port H1 01 0321 Make sure the setting mode of digital terminal logic operation H1 00 0001 Determine the non operation X3 and X1 no NON operation X2 has a NON operation so lt NON3 gt lt NON1 gt lt NON2 gt non based on table digital terminal 1 logic relationship set of 2 Determine the first digital input terminal AND OR Operation lt OP1 gt lt OR gt tens of a logical relationship of the digital terminal is set to 1 Determine the second digital input terminals AND OR operation set by lt OP2 gt the lt AND gt Hundred of a logical relationship of the digital terminal is set to 0 Determine the operator priority the digital input terminals 2 3 computing priority kilobit of a logical relationship of the digital terminal is set to 1 Ultimately determine digital terminal 1 logical relationship is setting H1 02 1012 V5 I injection molding machine for inverter User s manual 35 VST Technol ogi es Ltd http www ecodri vecn con The result of logic operation of the digital terminal for the first digital output shown by H1 07 of bits and through a programmable digital output port of Y1 Y2 or relay output H1 03 Digital terminal 2 logic operation port setting 0 AAA H1 04 Digital terminal 2 logical relationship setting 1 1117 H1 0 5 Digital terminal 3 logic operation port setting 0 AAA H1 0 6 Digital terminal 3 log
4. Each digital input status or can be carried out or non operating Can define the priority of logical operations between three digital input status m About math operation Involved in math analog input up to 5 voltage current pulse signal can be V5 I injection molding machine for inverter User s manual 8 Frequency setting V amp r Technol ogi es Ltd http www ecodri vecn con Math through the inverter AO1 AO2 terminal output Math results up to 3 analog input math Each analog input can be carried out between the add subtract multiply with the exception of Operation Can define the priority level of 3 between the analog input math m The use of the injection machine interface card Model EX PMO1 Technical indicators Provides 2 way 24V input terminals 2 way 0 2A 0 1A Input terminal To determine the voltage current input by jumper jumper selectable current input range of 0 2A 0 1A Interface card terminals appearance The AV4 Al4 terminal input voltage or current flow signal the input voltage traffic signal AV4 terminals Al4 terminal input current flow rate signal AV5 AI5 terminal input voltage or current pressure signal the pressure signal of the AV5 terminal input voltage the Al5 terminal input current pressure signal Installation Diagram V5 I injection molding machine for inverter User s manual 9 V amp r Technol ogi es Ltd http www ecodri vecn con V5 H V5 H
5. H1 15 group 0 65535 er functions H115 d2 18 AV4 AI4 enter one hundred components d2 19 AV4 AI4 after transformation by the curve of one hundred components cere enter hundred le 0 65535 d2 21 AV5 AI5 after 0 0 6553 5 0 65535 transformation by the curve of one hundred components 1 2 Patameters list for input and output erminal function set V5 I injection molding machine for inverter User s manual 20 0 65535 0 65535 0 65535 0 0 6553 5 0 0 6553 5 0 0 6553 5 H1 14 H1 group 0 65535 industries functions ae V amp r Technol ogi es Ltd http www ecodri vecn con Function Function code Factory Setting var mme Jone epea saman P0 01 P2 02 P2 03 P7 02 P7 03 P7 04 0 all parameters allowed to change 1 All parameters prohibit the change EDER 2 to restore the P zone parameters to Protedion 0 5 I factory settings 3 Restore the P zone parameters to factory settings exceptthe P9 group 4 Restore HO set of parameters to factory LED bits 0 for a given frequency Hz 1 busbar voltage V Run the parameter 2 AV gt 3 Al2 V sek 1080 O FFFF 4 AI3 Vy 5 DI 6 6 AV4 Al4 V 7 the AVSIAIS V 8 Closed loop given 9 The closed phi feedback We give a given torque B Run zd il tics parameter 3210 O FFFF C output current A D Output torque selection E output power F output voltage V LED ten hundred one th
6. Web site www ecodrivecn com E mail sales ecodrivecn com V5 I injection molding machine for inverter User s manual 44
7. not listed in the function V5 H is consistenst Please refer to V5 H user manual 32 Flow for a given force to select 33 Flow for a given force to V5 I injection molding machine for inverter User s manual 40 VST Technol ogi es Ltd http www ecodri vecn con the curve 1 select the curve 2 Flow for a given force to select Pressure for a given force the curve 3 ee to select the curve A Pressure for a given force to Pressure for a given force select the curve 2 to select the curve 3 Forced to switch to the Forced to switch to the Injection uk Injection machine 38 machine frequency for a given 39 frequency for a given user defined way 1 i user defined way 2 Forced to switch to the Injection 40 machine frequency for a given 41 to 46 user defined way 3 32 to 34 flow given forced choice Flow given AV4 Al4 forced through the function to select the injection machine frequency curves 1 3 but if forced to select two or more traffic given injection machine at the same time The frequency curve of the terminal function is invalid Flow given to maintain the original way 35 37 Pressure given forced choice Pressure given AV5 AI5 forced through the function to select the injection machine frequency curves 1 3 but if forced to select two or more traffic given injection machine at the same time The frequency curve of the terminal function is i
8. 31 the injection machine is 100 10 0 100 0 o 0 0 100 0 input point A3 the frequency curve3 of the injection machine is input 7 HO 32 point A3 its Reference 100 10 0 100 0 o 0 0 100 0 value is B3 SE Manufacturer specie o 0 6553 o Retention i functions 11 reserved Manufacturer specific a H0 34 functions 12 reserved 0 0 65535 o Retention Manufacturer specific x F H0 35 functions 13 reserved 00 0 65535 o Retention Digital output terminal logic operation the operation result Digital terminal logic in H1 07 bit an H1 00 0 0 111 o operation mode digital output Ten two digital outputs One hundred 3 digital outputs Property V5 I injection molding machine for inverter User s manual 16 V amp r Technol ogi es Ltd http ww ecodri vecn con code code setting range name Digital terminal logic 0 111 operation mode Y1 terminal logic 1 1 AA operation A port settings code option 1000 bit reservations 0 Disabled 1 Effective Bits a digital input terminal 1 A X1 X7 Al1 Al3 for digital terminals 10 bit digital input terminals 2 0 digital input terminal without a valid choice 1 A X1 X7 Ali AI3 for digital terminals one hundred digital input terminals The digital input terminal without a valid choice 1 A the X1 X7 Al1 Al3 for digital terminals 1000 Reserved Bits the digital input terminal non
9. AV5 AI5 after transformation by the curve of d2 21 0 65535 hundreds components d2 18 and d2 20 is the maximum input hundred components about the AV4 Al4 and AV5 AI5 input relative to the of AV4 Al4 and AV5 AI5 d2 19 and d2 21 is the Per unit volume of the injection machine frequency curve correction of AV4 Al4 and AVS AI5 d2 group are read only parameter V5 I injection molding machine for inverter User s manual 39 V amp r Technol ogi es Ltd 2 3 Injection machine the input and output terminals function P5 group P7 group http www ecodri vecn con P0 01 Functional Protection 0 5 This function is used to set change permissions and initialization level of parameters 0 All parameters are allowed to change 1 all parameters are prohibited changes 2 all The parameters of the P region restore to the factory settings 3 Except the motor group parameters P9 group The parameters of the P region restore to the factory settings 4 all The parameters of H restore to the factory settings 5 reservation P5 00 X1 video input select function 0 99 P5 01 X2 video input selection 0 99 P5 02 X3 video input selection function 0 99 P5 03 X4 terminal input select 0 99 P5 04 X5 terminal input select 0 99 P5 06 The X6 video input selection 0 99 P5 07 X7 terminal input select 0 99 The following list only add and modify the menu item
10. HO 17 Injection machine the frequency curve of the input point 0 0 100 0 AO V5 I injection molding machine for inverter User s manual 31 V amp r Technol ogi es Ltd http ww ecodri vecn con HO 18 Injection machine frequency curve input per unit volume 0 0 100 0 BO AO corresponds HO 19 The Injection machine frequency curve 2 input A1 0 0 100 0 HO 20 Injection machine frequency curve input points A1 0 0 100 0 corresponding per unit volume B1 HO 21 Injection machine the frequency curve 2 input point A2 0 0 100 0 HO 22 Injection machine frequency curve of the input point A2 0 0 100 0 corresponding to the amount of per unit B2 HO 23 The Injection machine frequency curve input A3 0 0 100 0 HO 24 Injection machine the frequency curve of two input points 0 0 100 0 A3 per unit volume corresponding to the B3 The above function code can be set to the second group of frequency curve the same way as the first set of frequency curves Injection molding machine frequency curve 3 input point H0 25 iG 0 0 100 0 Injection molding machine frequency curve input per unit H0 26 0 0 100 0 volume BO AO corresponds Injection molding machine the frequency curve 3 input HO 27 0 0 100 0 point of A1 Injection molding machine frequency curve input points H0 28 0 0 100 0 A1 corresponding per unit volume B1 HO 29 the injection machine frequency curve
11. and flow settings within the motor torque output stability to ensure the quality of the workpiece The use of advanced power modules drive eliminating the inverter operation when the interference of the injection molding machine control circuits and sensors V5 I Special function setting of inverter for injection molding machines Function number The injection machine frequency given choice The injection machine the frequency for a given user defined Digital terminal logic operation mode Analog math mode User defined function code explicit implicit password The application if Injection molding machine From the different definitions of the control parameter set and stored in the inverter through the control panel or the terminal is available online and flexible switch Flow and pressure curves 4 point 5 sections each for 3 flow rate and pressure corresponding to the frequency can be customized Injection molding machine computer board on any digital input of the inverter can be combined with soft PLC logical operations and through inverter digital terminal output result of the operation Injection molding machine computer board on any analog input of the inverter can be combined with soft PLC math and can control the output of the inverter operation results the user can define your own code to hide the function of converter and use password to protect code hidden features
12. by setting the terminal delay time X1 X2 Signal i _ X1 X2 Width of signal twa gt i TU 7 Le mi GUI x100 Width of signal tw X2 Signal X1 X2 Terminal delay time t Figure 6 14 X1 X2 terminals delay Note Only when the width of the X1 X2 signal is greater than X1 X2 terminal to the delay time t can be identified Eg T wi are identified in Figure 6 14 t w2 are ignored H0 33 Figures given overlay allows 0 1 This function is effectively equivalent to the frequency in the current superimposed on a given one figure given the figure given by the multi speed terminal to switch options Al1 5 00Hz P0 04 1 H0 33 1 terminals in multi frequency 5 00Hz the final frequency output Al1 is 5 00 Hz Such as H0 00 1 H0 33 1 multi frequency terminal select the numbers given 0 that is P lt 0 05 then the output of the analog frequency is determined by the AIP and AIQ curve P lt 0 05 V5 I injection molding machine for inverter User s manual 4 V amp r Technol ogi es Ltd http www ecodri vecn con H0 34 AI1 Al2 extended input allows 0 1 This function is effective the equivalent of Al1 and Al2 as injection machine on the expansion card AV4 Al4 AV5 AI5 input HO set of parameters can be set in accordance with the the injection machine of expansion card from AV4 Al4 AV5 AI5 the introduction of the signal to use Note into Al1 and Al2 signa
13. display Adigital input Bits 0 Disabled 1 Effective 2 digital inputs tens 0 Disabled 1 Effective 3 digital inputs 0 Disabled 1 Effective hundreds H1 0 1 Digital terminal a logical operator port settings 1 AAA Determine the three digital input terminal signal involved in the logical operators to determine a digital output port after the logic operation V5 I injection molding machine for inverter User s manual 33 V amp r Technol ogi es Ltd http www ecodri vecn con The operator panel display Bit 1 digital output its 1 A the X1 X7 Al1 Al3 for digital terminals i 2 digital outputs ens 1 A the X1 X7 Al1 AI3 for digital terminals 3 digital outputs 1 A the X1 X7 Al1 AI3 for digital terminals hundreds H1 0 2 A logical relationship of the digital terminal settings O 1117 Determine the logical operations between three digital input determined after the logic operation of a digital output The operator panel display Operation of the digital input terminal NON 0 to 7 Bits corresponding BitO0 2 BitO 2 corresponding to digital input 1 to 3 1 means non operating The first digital input terminal AND OR operator lt OP1 gt 0 AND 1 OR The second digital input terminals AND OR operating lt OP2 gt hundreds 0 AND 1 OR Computing the priority level set kilobit 0 digital input terminals 1 2 Oper
14. input instruction Terminal fault reset input EE External interrupt contact input Inverter operation prohibits EG Terminal shutdown Terminal free Parking KE 1 Terminal DC brake 1 Emergency stop the fastest R Terminal DC braking 2 stop Counter trigger input R Counter trigger cleared a EG D V5 I injection molding machine for inverter User s manual 22 V amp r Technol ogi es Ltd http ww ecodri vecn con Flow for a given force the Flow for a given force select 32 Select curve 1 33 the curve Flow for a given force select Pressure for a given force 34 the curve 35 select the curve Pressure for a given force Pressure for a given forced to 36 select the curve 37 choose curve 3 Forced to switch to the the Forced to switch to the the 38 injection machine frequency 39 injection machine frequency for a given user defined way for a given user defined way Forced to switch to the the Retention 4 injection machine frequency 41 46 4 for a given user defined way PG pulse closed loop 47 feedback single phase input Command cut to the Command cut to the terminal 4 operation panel 49 Command cut the first bit 51 5 machine switching input The main frequency source 53 Retention 52 switch to digital The main frequency source 55 The main frequency source to 54 is cut to Al1 cut to the Al2 The main frequency source 57 The main frequency source to 5 cut to AI3 cut to the DI The auxiliary frequency 59 Retention 5 source to c
15. volume or by programmable AO V5 I injection molding machine for inverter User s manual 38 V amp r Technol ogi es Ltd http www ecodri vecn con Terminal output Note The analog input in the machine are normalized 0 10V signal such as Al1 current signal 0 20mA AV4 Al4 current signal 0 1 0A AVS AI5 voltage signal 0 24V are in the machine specification into a 0 10V signal H1 11 Analog terminal math output display 0 0 6553 5 Show 3 analog input math results has been defined to invalidate the results of mathematical operations analog terminal math results always is 0 The results show that as a percentage of the amount of 0 100 0 corresponds to 0 10V math results H1 12 Math output function settings of the analog 0 1 terminals Determine the analog terminal math output H1 11 is set as the frequency of the inverter 0 100 0 corresponds to 0 maximum output frequency P0 11 0 no effect 1 Analog terminal math operation output H1 11 is set as the frequency of the inverter H1 13 Industry functionality H113 in group H113 0 65535 H1 14 H1 group of industries functions H114 0 65535 H1 15 H1 group of industries functions H115 0 65535 Reservation d2 18 AV4 Al4 enter hundreds components 0 65535 AV4 AI4 after transformation by the curve of d2 19 0 65535 hundreds components d2 20 AV5 AI5 enter hundreds components 0 65535
16. 3 input A2 0 0 100 0 Injection molding machine the frequency curve per unit H0 30 0 0 100 0 volume of three input A2 corresponding B2 HO 31 the injection machine frequency curve input A3 0 0 100 0 Injection molding machine the frequency curve input A3 H0 32 0 0 100 0 per unit volume corresponding to the B3 Above function code can be set to the third group of the frequency curve the same way as the first set of frequency curves V5 I injection molding machine for inverter User s manual 32 V amp r Technol ogi es Ltd http www ecodri vecn con H0 33 Manufacturer specific functions 11 reserved 0 65535 H0 34 Manufacturer specific functions 12 reserved 0 65535 H0 35 Manufacturer specific functions 13 reserved 0 65535 The above function code reserved 2 2 Injection machine energy saving function parameters H1 group H1 00 Digital terminal logic operation mode 0 to 111 Can achieve three digital input terminal signal after AND or NON the digital output and non logical operations so that the digital output of up to 3 The logical result of the operation of the three digital terminal in H1 07 If select the digital output is invalid the logical result of the operation of the digital terminal is always 0 Digital terminals logical result of the operation through a programmable digital output port Y1 Y2 or relay output The operator panel
17. AI5 The second analog input terminal 0 Analog input terminals 5 and 1 Al1 AI3 AV4 Al4 AVS AI5 The third analog input terminal hundreds 0 Analog input terminals is invalid 1 5 Al1 AI3 AV4 Al4 AVS AI5 kilobit Reservation H1 10 Analog terminal math relations set O 1277 Determine 3 analog input math relations after a number crunching to determine the final output The operator panel display Analog inputs inverted operation 0 to 7 corresponding to BitO 2 Bits BitO 2 corresponding to digital input 1 to 3 1 indicates that the inversion operation First An analog input operator operator tens 0 1 x Fa First Two analog input operator operator hundreds 0 npr 1 x ms VE 0 Analog input 1 2 computing high priority ilobi 1 Analog input 2 3 operator priority Bits to determine whether the analog input go through the inversion operation if the original analog positive becomes to negative the original analog negative becomes to positive the setting of 0 7 to corresponding binary BitO 2 V5 I injection molding machine for inverter User s manual 37 VST Technol ogi es Ltd http www ecodri vecn con Analog input inversion Te H1 11 bit lt a oo J Negated ry Negated gr Negated Pr jg Negated EA Negated Negated mu Negated Negated Analog input 2 lt NON2 gt Analog input 3 lt NON3 ajajaj Negated Nega
18. HO 13 the frequency curve 1 of the injection machine is input point A2 50 0 0 100 0 0 0 100 0 HO 14 the frequency curve 1 of the injection machine is input point A2 its Reference value is B2 50 0 0 100 0 0 0 100 0 HO 15 the frequency curve 1 of the injection machine is input point A3 100 0 0 100 0 0 0 100 0 HO 16 the frequency curve 1 of the injection machine is input point A3 its Reference value is B3 100 0 0 100 0 0 0 100 0 HO 17 the frequency curve 2 of the injection machine is input point AO 0 0 0 100 0 0 0 100 0 HO 18 the frequency curve 2 of the injection machine is input point AO its Reference value is BO 0 0 0 100 0 0 0 100 0 V5 I injection molding machine for inverter User s manual 14 V amp r Technol ogi es Ltd http www ecodri vecn con Function code Function code name Factory setting Setting range Unit Property Function code option HO 19 the frequency curve 2 of the injection machine is input point A1 25 0 0 100 0 0 0 100 0 HO 20 the frequency curve 2 of the injection machine is input point A1 its Reference value is B1 25 0 0 100 0 0 0 100 0 HO 21 the frequency curve 2 of the injection machine is input point A2 50 0 0 100 0 0 0 100 0 HO 22 the frequency curve 2 o
19. Note to select different injection machine frequencies for a given user defined way through the switching of terminal HO 01 Flow signal AV4 Al4 filter time 0 000 1 000s HO 02 Pressure signal AV5 AI5 filter time 0 000 1 000s Can be realized digital filtering of the flow and pressure signals through the above function code in order to improve anti jamming capability but large filter time response speed will cause the system to perform slower H0 03 Injection machine the frequency given user defined way 1 0 1222 User defined the injection machine frequency given method 1 hundreds kilobit The operator panel display Flow pressure input selection 0 the flow and pressure signals are valid 1 the only traffic signal is valid 2 Only the pressure signal Flow for a given curve to select 0 the Injection machine frequency curve 1 frequency curve 2 the Injection machine frequency curve Pressure for a given curve to select 0 the Injection machine frequency curve 1 frequency curve 2 the injection machine frequency curve 1 Injection machine 1 Injection machine The relationship between flow and pressure selection 0 K1 flow 1 K1 pressure 1 Max flow pressure Function code to determine the flow and pressure signals can be determined as the frequency given When only choice one of signals between the flow signal and V5 I inje
20. The code name of the function code such as H0 00 Function code The name of the function code explaining the role of the functional name code Settings after the operation of the function code to restore factory Factory setting settings see V5 H user manual the P0 01 instructions Setting range The function code allows a set of minimum to maximum V voltage A current C degree Q Ohm mH millihenry rpm Uni speed Percentage bps the baud rate Hz kHz Frequency ms Ss min h kh time kW Power m m km one thousand meters Units O The function code running can be modified x The function code Property can only be modified when in shutdown The function code for read only parameter can not be modified Function code 1 1 Special function parameters for injection machine industry V5 I injection molding machine for inverter User s manual 12 V amp r Technol ogi es Ltd http www ecodri vecn con HO 04 KON 0 0 100 0 0 0 100 0 coefficient K1 The injection 0 do not use the the the injection machine machine frequency of a given user defined 1 3 frequency given injection machine frequency of a given user choice defined Flow signal 0 000 AV4 AI4 filter 0 1 c Os 1 0005 1 000 time Pressure signal 0 000 AVSIAI5 filter 0 1 c Os 1 000s 2 1 000 time Bits the flow pressure input selection 0 the flow and pressure signals are valid 1 only the traffic signal 2 Only the
21. V amp r Technol ogi es Ltd http www ecodri vecn con Vectorque V amp T FREQUENCY INVERTER ADDITIVE MANUAL for Injection Molding Machine V amp T V5 I Series ADDITIVE MANUAL V5 I injection molding machine for inverter User s manual VST Technol ogi es Ltd http www ecodri vecn con Foreword V5 I series frequency inverter is a kind of professional and high performance vector control inverter provided by Shenzhen V amp T Technologies Co Ltd The products is special for energy saving in injection molding machine which adopts speed sensorless vector control technology the internationally leading technology offers excellent control performance and combines the application characteristics of Chinese injection machine to further enhance the product reliability environment adaptability and customized and industrialized design It can better meet the demands of injection machine application Please use V5 H universal inverter manual with the additive manual V5 I injection molding machine for inverter User s manual 2 V amp r Technol ogi es Ltd http www ecodri vecn con 1 Change Scope Increase digital given stack allows functions The lowest carrier frequency down to 0 4K Increase the input terminal delay function Increase Al1 Al3 support HO group functions Al terminal filter time and the the X1X2 terminal delay time factory default modified 2 Changing function code description Facto
22. V5 I I0 V5 I 10 is Standard Injection molding Products machine energy saving y Simulated curves 2 3 and 4 effective User terminal 485 and the master slave mode Auxiliary to the set as well as computing the last10 parameter display mode Keyboard and terminal UP DN function Contents V5 I injection molding machine for inverter User s manual 10 V amp r Technol ogi es Ltd http www ecodri vecn con Chapter1 Function parameter list of the injection molding machine industry 9 1 1 Special Function parameter list of the injection molding machine industry 9 1 2 The parameter setting and function list of input and output terminal 12 Chapter2 The detailed explanation for the parameter function of injection molding Machine INdustryramuunar vaert iniastrnddn de daimon enhe sat ei nailed ke 15 2 1 Energy saving function parameters of the injection molding machine HO 2 2 Energy saving function parameters of the injection molding machine H1 QMOUP EEE EEE EE hood aint davda weed 18 2 3 The input and output terminal function of the injection molding machine P5 Group P7 0 0101 0 ME RE EE ee 23 Chapter I Function parameters list of the injection machine industry The indication and description of the function code parameter table V5 I injection molding machine for inverter User s manual 11 V amp r Technol ogi es Ltd http ww ecodri vecn con Summary table Explanation HO0 00
23. achine the frequency curve of 1 input point AO 0 0 100 0 V5 I injection molding machine for inverter User s manual 30 VST Technol ogi es Ltd http www ecodri vecn con Injection molding machine the frequency curve of 1 HO 10 0 0 100 0 input point AO per unit volume corresponding to BO Injection molding machine the frequency curve of 1 HO 11 0 0 100 0 input A1 Injection molding machine the frequency curve of 1 HO 12 input point A1 per unit volume corresponding to the 0 0 100 0 B1 Injection molding machine the frequency curve of 1 HO 13 0 0 100 0 input A2 Injection molding machine the frequency curve of 1 HO 14 input point A2 corresponding to the per unit amount of 0 0 100 0 B2 Injection molding machine the frequency curve of 1 HO 15 0 0 100 0 input point A3 Injection molding machine the frequency curve of 1 HO 16 input point A3 corresponding to the amount of per unit 0 0 100 0 B3 Above function code can be set to the frequency curve of the first group Frequency curve of the external input signal into the analog machine input signal after conversion in accordance with the 0 to the maximum input corresponding to 0 100 per unit amount of converted per unit volume and the product of the maximum output frequency of P0 11 determine the component of the signal corresponding to the set frequency Reference Values 100 i gt An DI Input AQ At A2 A3
24. ation high priority 1 digital input terminals 2 3 Operation high priority A bit determines whether digital input firstly go through the non action the setting 0 to 7 the corresponding binary BitO0 2 Digital Digital terminal operator lt NON gt the H1 02 a bit determines input 0 1 2 3 4 5 6 7 V5 I injection molding machine for inverter User s manual 34 VST Technol ogi es Ltd http www ecodri vecn con terminal Terminal 1 lt NON1 gt Non Non Non Non Terminal 2 lt NON2 gt Non Non Non Non Terminal 3 lt NON3 gt tens and hundreds determine the operator among the digital input Non Non Non Non terminals lt OP1 gt and lt OP2 gt and operation is expressed as the lt AND gt or operation is expressed as lt OR gt kilobit determine the sequence of logical operations between the digital input terminals 0 digital input terminals 1 2 Operation high priority 1 digital input terminals 2 3 Operation high priority For example Select X1 X2 X3 as three digital input terminals respectively corresponding to the digital input terminals 1 3 after logic operations the results showed In the first digital output to achieve the following logical operations the first digital output X3 lt AND gt lt NON gt X2 lt OR gt X1 other digital output is not valid
25. ction molding machine for inverter User s manual 28 VST Technol ogi es Ltd http ww ecodri vecn con pressure signals as the frequency given another signal on the frequency given is no effect 0 the flow and pressure signals are valid 1 only the traffic signal 2 Only the pressure signal 10 bit function code determine the amendments to the traffic signal frequency curve Frequency curve of the external input flow signal into the analog machine the signal input through the conversion in accordance with the 0 to the maximum input corresponds to the 0 to 100 per unit amount of converted per unit volume and the maximum output frequency of P0 11 The product of the traffic signal corresponding to the set frequency component 0 the Injection machine frequency curve 1 the Injection machine frequency curve 2 the injection machine frequency curve hundreds of the function code determine the frequency curve of the correction pressure signal Frequency curve to the pressure of external input signal into the analog machine the signal input through the conversion in accordance with the 0 to the maximum input corresponds to the 0 to 100 per unit amount of converted per unit volume and the maximum output frequency ofP0 11 The product of the pressure signal corresponding to the set frequency component 0 the Injection machine frequency curve 1 the Injection machine frequency curve 2 the Injection machine frequency curv
26. e kilobit of the function code to determine the flow and pressure signals at the same time as the frequency to the timing Flow signal and pressure signal corresponding to the frequency component of the manner in which the synthesis of the final set frequency output If you select only the flow and pressure signals in a signal as the frequency of a given time this bit is set is not valid 0 Synthesis for weight weight K1 is set by the H0 04 Final set frequency output K1 x flow frequency components 1 K1 x pressure frequency components V5 I injection molding machine for inverter User s manual 29 VST Technol ogi es Ltd http ww ecodri vecn con 1 check the flow and pressure signals corresponding to the maximum frequency component The final set frequency output Max flow pressure HO 04 Flow coefficient K1 0 0 100 0 Make sure the user defined Injection machine frequency given the flow and pressure signals at the same time as the frequency to the timing frequency component of the right weight HO 05 Injection machine the frequency for a given 0 1222 user defined mode HO 06 Flow coefficient K2 0 0 100 0 HO 07 Injection machine the frequency for a given 0 1222 user defined mode H0 08 Flow coefficient K3 0 0 100 0 Determine the user defined the injection machine frequency given way 2 and 3 the same meaning as above HO 09 injection molding m
27. eaning Meaning e set set 32 A digital output of the logic 33 Two digital output of the operation logic operation 3 digital outputs of the logic 34 35 to 37 Retenstion operation 32 to 34 logical operations digital output Can be realized Three digital input terminal signal after AND OR and NON logical operations to determine the digital output digital output up to 3 A 3 digital terminal logic operation results in H1 07 When select the digital output is not valid result of logic operation of the digital terminal is always 0 Digital terminals Logical result of the operation can by digital of programmable to output port Y1 Y2 or relay output Table 2 2 multi function analog output function definition table Feature Output The definition of the analog Pulse output range V5 I injection molding machine for inverter User s manual 42 VST Technol ogi es Ltd http www ecodri vecn con set signal output range defined selection Curve correction per Curve correction per unit 64 AV4 Al4 volume corresponds to 100 10V 20mA unit volume corresponds to 100 P7 10 65 AVS AI5 The Same with AV4 Al4 The Same withAV4 Al4 H1 11 per unit amount of H1 11 per unit amount 66 AIM 100 corresponds to of 100 corresponds to 10V 20mA P7 10 64 p u AV4 Al4 machine output Flow signal AV4 Al4 input is converted into After Injection machine expansion board si
28. f the injection machine is input point A2 its Reference value is B2 50 0 0 100 0 0 0 100 0 HO 23 the frequency curve 2 of the injection machine is input point A3 100 0 0 100 0 0 0 100 0 HO 24 the frequency curve 2 of the injection machine is input point A3 its Reference value is B3 100 0 0 100 0 0 0 100 0 HO 25 the frequency curve 3 of the injection machine is input point AO 0 0 100 0 0 0 100 0 HO 26 the frequency curve3 of the injection machine is input point AO its Reference value is BO 0 0 100 0 0 0 100 0 HO 27 the frequency curve 3 of the injection machine is input point A1 25 0 0 100 0 0 0 100 0 V5 I injection molding machine for inverter User s manual 15 V amp r Technol ogi es Ltd http www ecodri vecn con Function Function code name Factory Setting Unit Property Function code setting range code option the frequency curve3 of the injection machine is input ee HO 28 point A1 its Reference 25 10 0 100 0 oo 0 0 100 0 value is B1 the frequency curve 3 of HO 29 the injection machine is 50 10 0 100 0 oo 0 0 100 0 input point A2 the frequency curve3 of the injection machine is input _ J Of HO 30 point A2 its Reference 50 10 0 100 0 o 0 0 100 0 value is B2 the frequency curve 3 of HO
29. gnal processing 0 to the maximum corresponding to the input 0 to 100 d2 18 display Percentage of the per unit value d2 18 after the Injection machine frequency curve correction in d2 19 display and programmable analog output AO terminal output 65 AV5 AI5 per unit value of output Pressure signal AV5 AI5 input is converted into 0 to the maximum corresponding to the input 0 100 d2 20 display After Injection machine expansion board signal processing The Percentage of the per unit value d2 20 in d2 21 display after the Injection machine frequency curve correction and programmable analog output AO terminal output 66 AIM machine per unit value of output Output is H1 11 that is 3 analog input math results if it has been defined to invalidate the results of mathematical operations the result of the operation is always 0 Dear users Based on your actual requirements we made a change on the local design of the frequency inverter in order not to influence your Use please refer to this change instructions to change the information and V5 I injection molding machine for inverter User s manual 43 VST Technol ogi es Ltd http www ecodri vecn con debug instructions This change Manual Used in conjunction with the V amp T Technologies Co Ltd user manual V amp T Tecnologies Co Ltd Address B XinFeng Buliding YangGuang XiLi Town NanShan District Shenzhen 518055 China Tel 86 133 42969370 Fax 86 755 23342186
30. ical relationship setting 1 1117 Determine with logic operation the three digital input terminal signal port and determine the relationship between three digital input logic operations after the logic operation to determine the second and the third digital outputs H1 0 7 Digital terminal logic operation output 0 FFFF Showed 3 digital terminals logical result of the operation if the defined digital output is invalid the logical operation result of the digital terminal is always 0 The operator panel display Adigital output 0 to 1 2 digital outputs 0 to 1 3 digital outputs 0 to 1 H1 08 Analog math mode 0to1 Three analog inputs can be realized though Math of math operation to produce results the results displayed in the analog terminals math output H1 11 if you choose analog math mode is invalid the results of the analog input math to 0 The result of the operation can be used to make the inverter frequency setting AO terminal or through a programmable output 0 invalid 1 effective V5 I injection molding machine for inverter User s manual 36 V amp r Technol ogi es Ltd http www ecodri vecn con H1 09 Math port settings of the analog terminals 1 555 Determine the logic operation three analog input signal port The operator panel display ie The First analog input terminal 1 5 Al1 AI3 AV4 Al4 AV5
31. ignal of injection machine for 0 10V or 0 to 20mA available to input of the inverter terminals there is no need to use injection machine interface card P6 group frequency curve can be achieved by controlling the terminal Al input and the frequency of the inverter given 1 Use the the injection machine frequency for given user defined method 1 If you use Injection machine interface card to change the flow and pressure signals sent to the inverter the flow and pressure signals in accordance with the the HO 03 Injection machine frequency of a given user defined to determine the frequency of the inverter is given 2 Use Injection machine frequency for given user defined method 2 If you use injection machine interface card to change the flow and pressure signals and sent it to the inverter the flow and pressure signals in accordance with the the H0 05 Injection machine frequency for given user defined method 2 to determine the frequency given of frequency inverter 3 use injection machine frequency for given user defined method 3 If you use Injection machine interface card to change the flow and pressure signals and sent it to frequency inverter the flow and pressure signals in accordance with H0 07 Injection machine frequency for given user defined method 3 to V5 I injection molding machine for inverter User s manual 27 VST Technol ogi es Ltd http www ecodri vecn con determine the frequency given of frequency inverter
32. injection molding machine for inverter User s manual 24 V amp r Technol ogi es Ltd http www ecodri vecn con Table 1 3 Multi function analog output and pulse output functions definition Output signal Feature set selection Set the frequency Motor 51 current Output 52 torque Bus voltage voltage The definition of the analog output range The maximum frequency P0 11 corresponds to 10V 20mA The maximum frequency P0 11 corresponds to 10V 20mA 2 times the nominal drive current corresponding to the 10V 20mA Two times the motor rated current 10V 20mA corresponds to 2 times the rated motor torque corresponds to 10V 20mA 2 times the maximum output voltage of P0 12 corresponds in 10V 20mA 1000V 10V corresponding in of 10V 20mA 20mA corresponding 5V 10mA Pulse output range defined The maximum frequency P0 11 corresponds to P7 10 The maximum frequency P0 11 corresponds to P7 10 2 times the nominal drive current corresponds to P7 10 Two times the motor rated current corresponds to P7 10 2 times the rated motor torque corresponds to P7 10 2 times the maximum output voltage corresponding to at P7 10 corresponding in 1000V corresponds to 10V 20mA at P7 10 10V corresponds to 20mA corresponds to 50 of the P7 10 to P7 10 Same as Al1 Same as Al1 V5 I injection molding machine for inverter User s manual 25 VST Technol ogi es Ltd h
33. l range is 0 to 10V 0 20mA not 0 24V 1A 2A Note The machine has been fixed Al1 as AV4 AI4 input Al2 as a AV5 AI5 input Function comparison table Standard Injection molding machine Products energy saving the last10 parameter J x display mode Keyboard and terminal UP DN function PID Process i Process DE molding Id HO function X1X2 delay action X1X2 delay action action V5 I Injection Molding Machine Energy saving Inverter V5 I injection molding machine for inverter User s manual 5 V amp r Technol ogi es Go Ltd http www ecodri vecn con uThe energy saving principle of variable frequency for injection molding machine On the injection molding machine the pump motor power consumption accounted for a high proportion of the whole power consumption the frequency energy of the injection molding machine for injection molding machine pump motor power saving control Injection molding machines are changing the required pressure and flow in the mold mold shrinkage injection packing cooling stage all stages of electrical engineering frequency operation the output power is always the same only by the pump overflow flow valve to adjust the load pressure and flow so that the utilization efficiency of the pump motor is low resulting in energy waste V5 inverter based high performance vector control technology to take the pressure of injection molding machines and traffic signals as the control basi
34. nvalid Voltage given to maintain the original way 38 to 40 Injection machine forced to select the frequency of a given user defined Select three kinds of injection machine frequency given a user defined way through the terminal However if forced to select more than two injection machine frequency at the same time Given user defined function is not terminal Injection machine the frequency of a V5 I injection molding machine for inverter User s manual 41 V amp r Technol ogi es Ltd http ww ecodri vecn con given user defined to maintain the original way P7 00 Y1 terminal output selection function 0 to 47 P7 01 Y2 DO terminal output selection 0 to 71 P7 02 Continued electrical terminals output options 0 to 47 P7 03 The AO1 terminal output options 48 to 71 P7 05 AO2 terminal output selection function 48 to 71 Y1 and the relay terminals can be defined as a multi function digital output AO1 and AO2 terminal can be defined as a multi function analog output and Jumper choose the type of analog output 0 10V 0 20mA Y2 terminals can be used as a multi function digital output is also available as high speed pulse output 0 50kHz Noted as Below are just new functions consistenst with the V5 H general purpose inverters usage Please refer to the V5 H general purpose inverter user manual Table Functions defined in Table 2 1 multi function switch output Featur Feature M
35. operating 0 7 3 8 decoding of the digital terminal 1 corresponds to the non operators 10 in front of a digital input terminal or operation 0 1 or One hundred two digital input terminals or Operation 1 or 1000 operator priority setting 0 digital input terminals 1 2 op priority high 1 digital input terminals 2 3 op priority high ia Y1 terminals logical 0 111 I relationsh 7 ip settings V5 I injection molding machine for inverter User s manual 17 V amp r Technol ogi es Ltd http ww ecodri vecn con Function Function Factory Setting Function terminal logic H1 03 operation port 0 AAA settings Y2 terminals H1 04 logical 1 1 1117 relationship settings Relay terminal H1 05 logic operation 0 port settings Logical relationship H1 06 between setting 1 1 1117 of the relay terminal d outputs 1000 bit Digital terminal H1 07 logic operation O FFFF output Show reservations Analog input terminal Analog math arithmetic H1 08 0 operations the mode l operation results in H1 110 Invalid 1 Effective V5 I injection molding machine for inverter User s manual 18 Same as H1 01 Same as H1 02 Same as H1 01 Same as H1 02 State of the digital input terminal logic operation results Bits a digital output Ten two digital outputs One hundred 3 digital V amp r Technol ogi es Ltd Function Function code Henne pe Unit
36. ousand Ibid kime BZ function selection NEY ER NA ETE Eas Table 1 1 multifunction input niesen Tog foxes 0 terminal definition table pinen selection eee a erT See Table 1 2 multi function switch output function selection function Definition table Y2 D0 terminal See Table 1 2 and Table 1 3 Multi output function 3 0 71 I function analog output and pulse output selection function definition table Relay terminal output function 14 O 47 l See Table 1 2 selection terminal output oneions eon 8571 1 fe f reren baunan emr fe foter output function Table 1 1 Multi function input terminal definition table V5 I injection molding machine for inverter User s manual 21 V amp r Technol ogi es Ltd http www ecodri vecn con Seral Function defined den Function defined number number Inching Forward Point dynamic inversion Forward FWD Reverse REV Pulse frequency DI input Three wire operation control only X7 DI terminal hi digital voltage terminal The digital voltage terminal 2 Li digital voltage terminal EM Multi frequency Terminal 1 Multi frequency terminals 2 1 Muti tequency Terminata Muti equency Terminal Terminal 3 Ea Acceleration and Multi frequency Terminal 4 ei time of terminal Acceleration and oe time of terminal Digital adjust the frequency clear Faeroe increment Frequency decrement Flue instruction Acceleration and deceleration prohibit 19 External fault
37. pressure signal 10 Flow curve selection0 the the injection machine frequency curve 1 the the injection The injection machine frequency curve machine the 2 the the injection machine frequency curve frequency for a 0 1222 One hundred the pressure of a given curve given user to choose defined 0 the the injection machine frequency curve 1 the the injection machine frequency curve 2 the the injection machine frequency curve 1000 the relationship between flow and pressure to select 0 K1 flow 1 K1 pressure 1 Max flow pressure The injection machine the frequency fora 0 1222 Same as H0 03 given user defined Flow Pe a 0 0 100 0 Pe foe 0 0 100 0 V5 I injection molding machine for inverter User s manual 13 V amp r Technol ogi es Ltd http www ecodri vecn con Function code Function code name Factory setting Setting range Unit Property Function code option HO 09 the frequency curve 1 of the injection machine is input point AO 0 0 100 0 0 0 100 0 0 0 100 0 HO 10 the frequency curve 1 of the injection machine is input point AO its Reference value is BO 0 0 0 100 0 0 0 100 0 HO 11 the frequency curve 1 of the injection machine is input point A1 25 0 0 100 0 0 0 100 0 HO 12 the frequency curve 1 of the injection machine is input point A1 its Reference value is B1 25 0 0 100 0 0 0 100 0
38. r Function y Setting Uni Prope Function code n User setting code name settin range t rty selection g Below 15KW 0 7KHz 16 0kHz Carrier i 0 4 kH o 18 5KW 45KW O 7KH 10 0kKHz frequency 16 0 Zz 55KW 110kW 0 7KHz 8 0kHz Up 110kW 0 7kHz 3 0kHz X1 terminal 0 0 P5 08 40 o 9 9 delay time a s x 09 i O 0 0 i delay time Figures given overlay allows 0 Same as standard products 1 superposition of figures on the original channel set input given including multi speed 0 Same as standard products 1 Alt as AV4 AI4 Al2 as AVS AI5 Note The input signal 0 10V 0 20mA it can realize the HO group function without installing expansion cards HO 33 1 superimposed on the figures given including speed direction bito 1 set of the original channel input figures given 1 bitt 1 the original channel set input multi frequency 15 Bit15 1 the original channel set input multi frequency 15 V5 I injection molding machine for inverter User s manual 3 AI1 Al2 extended input allows Superimpo sed direction setting figures given VST Technol ogi es Ltd http www ecodri vecn con P5 08 X1 terminal delay time 0 0 999 9s P5 09 X2 terminal delay time 0 0 999 9s X1 and X2 terminals also have effective transition delay input function when the need inverter on external multifunction terminal signal input with a delayed response can be achieved
39. s to ensure that the injection of different stages of flow and pressure at the same time and adjust the operating speed of the motor the motor output power control in the optimal level in order to achieve the purpose of energy saving m Technical characteristics of V5 l inverter Easy to install no need to change the control mode of the original equipment oil and circuit structure Inverter energy saving standard configuration injection molding machine interface card independent of flow and pressure signals input signal specifications 0 24V 0 to 2A Resistance to the current impact excellent vector control features to ensure a steady trip run 200 overload 0 5 seconds Super low speed with load capacity and fast speed control 0 5Hz 180 starting torque the motor is accelerated to the fastest rated speed of 0 1 seconds The output of high power factor reactive power loss decreases when the soft start high current shock Supporting electric injection molding machine control performance is still superior speed sensorless vector control mode the output torque and accurate positioning V5 I injection molding machine for inverter User s manual 6 V amp r Technol ogi es Ltd http www ecodri vecn con Provides customized technology curve when replacing the mold the user need to change the drive parameters and easily the memory of the technology curve A wide range of torque output pressure
40. ted Negated Negated tens and hundreds to determine the operator between the analog input lt OP1 gt lt OP2 gt kilobit determine the sequence of logical operations between the analog input 0 Analog input 1 2 computing high priority 1 Analog input 2 3 operator priority An example Choose the analog input of Al1 Al2 AI3 corresponding to 3 analog inputs the results showed after math in H1 11 Achieve the following math H1 11 AI3 x Al2 Alt Math ports of analog terminals H1 09 0321 Determine analog Terminal math mode settings H1 08 1 Make sure negated Operation Al3 and Al1 have no negated operation Al2 has negated operation So lt NON3 gt lt NON1 gt lt NON2 gt Negated According above Table bits of analog terminal math operation relations is setto 2 Determine before Operator operation of the first analog inputs lt OP1 gt 10 bit of analog terminal math operation relations set to 0 Determine before Operator operation of the second analog inputs lt OP2 gt x hundreds of analog terminal math operation relations set to 1 Determine the operator priority the analog input 2 3 between the operator priority kilobit of analog terminal math operation relations set to1 To finalize the analog terminals math relations settings H1 10 1102 Analog terminal math results by The H1 11 show The result of the operation can be used to make the inverter frequency setting
41. ttp ww ecodri vecn con 10V 10V corresponds to 0 10V 10V corresponds 10V 20mA to the 0 P7 10 Maximum input pulse Maximum input pulse frequency P5 10 corresponds frequency P5 10 to 10V 20mA corresponds to P7 10 2 times the motor rated output 2 times the rated motor power corresponding in output power 10V 20mA corresponds to P7 10 Percentage 10000 corresponds to at 10000 corresponds to at of the host 10V 20mA P7 10 computer AV4 AI4 Curve correction reference Curve correction 64 value 100 corresponding to reference value 100 10V 20mA corresponding to P7 10 AV5 AI5 Same as AV4 AI4 Same as AV4 AI4 AIM The reference value through The reference value H1 11 100 corresponding to through H1 11 100 10V 20mA corresponding to P7 10 V5 I injection molding machine for inverter User s manual 26 VST Technol ogi es Ltd http www ecodri vecn con Chapter 2 detailed function parameters in Injection molding machine industry 2 1 Injection machine energy saving function parameters HO group HO 00 Injection molding machine frequency given 0 3 method choice Make sure the given method of inverter frequency in the energy saving mode of the injection machine Depend on the different use environment or mold can set different user injection machine frequency given user defined mode 0 do not use the the injection machine frequency for a given user defined If the flow and pressure s
42. ut to the invalid Auxiliary frequency source 61 61 Auxiliary frequency source to cut to Al1 cut to the Al2 Auxiliary frequency source 63 63 Auxiliary frequency source to 6 cut to AI3 cut to the DI Control the speed torque 65 98 Retention 64 control switch Compared with the V5 H new features 32 40 Main frequency source closed loop and open loop 0 8 0 6 8 2 V5 I injection molding machine for inverter User s manual 23 V amp r Technol ogi es Ltd http ww ecodri vecn con Table 1 2 multi function switch output function definition table Feature Feature Meaning Meaning set set Frequency arrival signal Inverter operation signal RUN 1 FAR Frequency level detection Frequency level detection signal 1 FDT1 signal 2 FDT2 Inverter or motor overload i Undervoltage lockout stop pre alarm detection signal OL LU i The upper frequency limit External downtime EXT 7 restrictions FHL EE Inverter running at zero Lower limit of frequency FLL speed Preset count value action Reaches a count of action Inverter operation ready to Retention 13 complete the RDY Set the total running time Retention 17 3 o reac Setting the continuous a Output X1 operation time to reach Zero current is detected as 23 Stop command opposed to motor instructions 32 A digital output of the logic an Two digital output of the operation logic operation 34 3 digital outputs of the logic ee Retention operation V5 I
Download Pdf Manuals
Related Search