Home

GTR-82 Generator Controller Owner`s Manual

1. 2 Actionmode Trip 3 Setting 4 Timer 2 5 Sec 025 10Se o 19 Item Name Default Range Description Under voltage M pe box Checked Checked Checked means enable this function prm checked M ans ond Refer to the description in 7 Setting 91 110VW JAC IIO V system 107 V 100 119 V AC 120 V system 186 V 174 207 V AC 208 V system 8 Hime 255e AAN Voltage detect minimum Checked box Checked Checked Checked means enable this function Un checked 10 Setting 25 72 VW JAC 110 V system Under voltage protection is 29 79V JAC 120 V system disabled when the value of the 46 124 V JAC 190V system AC voltage is under this setting System 11 System voltage 220V 110V Connect directly 220V V E V Connect directly 120V 190 V 208 V 220 V 380 V Escape voltage 12 Checked box Un checked Checked Checked means enable this function Un checked Controller escapes the starter ooo 100V 58 119V ACI20Vsystem motorwhen the value of AC 160V 93 188V ACIO90Vsystem voltage is greater than this L 176V 103 207V AC208 Vsystem setting if the escape voltage 186V 108 219V AC220Vsystem function is enabled 321V 188 378V AC380V system 37V 217 439V AC 440V system 40V 238 477V AC480V system 2802V 1643 3286 V AC 3300 V system 560V 326 659V AC6
2. Click this button configures all the parameters in the current page that user selects Re Flash B Refresh Ex After configuring settings to the GTR82 controller the settings are in the un working memory Click this button lets the GTR82 controller to refresh its settings into the running procedure B Clear MSG Click this button clears the texts in the message box Cranking Interval Reading OK 7m 2 CrankParameters Read Back OK 00 00 00 E 3 3 Parameters description 3 3 1 System page B Crank page System Input Output Misc Crank Freq Sensor AC Volt AC Current Hours Engine Battery RPM r Cranking Time gt rldle Duration gt rCranking Attempt 10 Sec 50 Sec 3 Attempts f D e A Crank Disconnect beyond Freq Crank Enable Min Freq rQ P Setup Delay 20 Hz 20 Uz Ar Am IMSS EC Iv Detect Alternater Freg Detect Lubr Pressure Switch Clear MSG f 3 20 Sec Setthe maximum limitation of the cranking time 2 Idle duration 5 600 Sec The interval of the idle running When frequency goes above this setting the starter motor beyond frequency will escape When frequency is below this setting the starter motor frequency will be activated during cranking interval emen peieded Contolerexapes are motor ees to frequency values frequency Un checked Controller escapes starter motor refers to frequency value AAA ASS pressures sw Un ch
3. 5 z POWER gt 4 ox x S 6 NG S 1 11 8 Figure 2 GT R82 wire terminal Table 1 GTR82 back description Continental terminal description Symbol J Description Symbol Description 1 DC power Battery 21 R Analog input R phase volt Analog input S phase volt Analog input T phase volt Analog input N phase volt Analog input R line current L 6 Output2 Output Aux 2relay_________ 26 R CT S__ Analog input R line current S Analog input S line current L 8 Trip1 Output electrical trip relay____ 28 S CT S Analog input S line current S 9 Trip2 Output electrical trip relay 29 TCT L_ Analog input T line current L Analog input T line current S 11 Input O Digital input Aux O switch 31 F L Sen Analog input Fuel level sensor option Input 3 Digital input Aux 3 switch Analog input Water temp sensor 13 L O P Digital input Low oil press 33 O P Sen Analog input Oil pressure switch sensor 14 H W T Digital input High water temp 34 Spare opare switch Digital input Alternator plus Spare Input 1 Digital input Aux 1 switch Spare ATS 1 Digital input shorted with ATS2 Output Output Aux 0 relay 102 ATS 2 Digital input shorted with ATS1 Output Output Aux 0 relay O 1 19 FD 1 Analog input Frequency detect 39 Output Output Aux 1 relay terminal 12 20 F D 2 Analog input Frequency detect 40 Outp
4. The readout of R phase current high bye is OxOE 14 Calculate the R phase current by the following procedure if full scale lt 80 R phase current 256 current high byte current low byte 100 Current display format is XX X A else if full scale lt 200 R phase current 256 current high byte current low byte 100 Current display format is XXX X A 12 else R phase current 256 current high byte current low byte 10 Current display format is XXXX A So the answer is 256 14 66 10 3650 10 365 A end 13 3 Software manual 3 1 GTR82 software installation 1 Step 1 open the GTR80 installation folder and double click the file setup exe The setup wizard will guide you to finish the whole installing process _INST321 EX_ ISDEL EXE SETUP INI _SETUP 1 y SETUP INS _SETUP DLL SETUP PKG _SETUP LIB DISK1 ID 2 Step 2 welcome screen Welcome Xx Welcome to the GTR80 Setup program This program will install GTR80 on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in s
5. 11 System Trip 12 System A duration description Alarm 13 Fire Charger 14 High Coolant Temp Value 15 Low Fuel Level Value 16 Low Lube Press Value 17 Under Frequency Active 18 High Voltage Active 19 Under Voltage A mee ae ee ad m Ww Active 20 Over Load Active 21 Short Circuit Active 22 P P Error Occur B 23 Reserve 2 24 Spare 25 Engine 26 4 Aux output 3 Fire changer See Running 26 Low Water Level Active 27 Low Bat Volt description Active 28 Low Fuel Level Active 29 Over Crank 30 High Coolant Temp Active 31 Over Speed Active 32 Low Lube 5 Trip output System trip See Press Active 33 Emergency Stop Active 34 Not Auto description Position 35 Manual Start 36 Auto Start 37 Remote Position 38 Reserve 3 39 Reserve 4 Auxiliary output function description An aux output relay will be energized when engine stop by fault occurred 2 Standby When system is under standby status the aux output relay energized and will be de energized when escape standby mode An aux output relay will be energized during the pre heat procedure Start Period An aux output relay will be energized during the starter motor is activated 3 An aux output relay will be energized between the periods of two continuous Start Interval cranking attempts The time period is decided by the setting of the Energies to stop 6 Ru An aux output relay will be energized during
6. Checked box Checked Checked Checked means enable this function Un checked 7 6 V 23 V During the crank interval if DC voltage drop below this setting exceeds cranking time minus one second then GTR82 will shut down the engine and display DC weak power 7 Battery fail Controller gives an alarm or indicate signal when the low battery or high battery occurred B RPM page System Input Output Misc Crank Freq Sensor AC Volt AC Current Hours Engin Battery RPM r w Over Speed Stop 1980 RPM 2 Sec stop RPM RPM Display By Freq C By Charger CJ Escape RPM 600 RPM pu Over Speed Checked box Checked Checked Checked means enable this function Un checked 2 Actionmode Stop jUn hangeable oS O LO ee MUN Ie RPM IE over tnis sea der will case eng sy RPM IF over this M then will cause engine stop 4 Timer 2Sec 1 10Sec RPM ratio 5 Multiple factor 1 200 The ratio of rotation of main frame versus alternator chargers 6 jDividerfactor 10 1 200 jpully Escape RPM Un checked o ONE eere noe o tS RPM greater this setting By Charger the alternator charger frequency depends on setting 3 3 2 Input page B Sensor switch page System Input w High Coolant Temp SW Stop N O r w Low Lubr Press SW Stop 23 High coolant temperature switch Checked box Chec
7. Echo and Check are 1091 The receiving information is 7FFE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 0x65 The receive Echo and Check are 0x10 0x91 The receiving information is Ox7F OxFE after encrypt with factory ID number FID Ox6F The readout of R N voltage is Ox7F 127 11 R phase current readout Let s say the GTR82 controller address is 0x41 the factory ID number FID is Ox6F the R phase current is 365A and the current ratio is 400 5 Get the current ratio a Master device should send 0x41 0xC8 0x54 as an original command and data b After encryption factory ID number Ox6F the command should like OX2E OxA7 Ox3B c Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2E A 7 3 B The receive Echo and Check are 3F91 The receiving information is 5OFE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 Ox3B The receive Echo and Check are Ox3F 0x91 The receiving information is 0x50 OxFE after encrypt with factory ID number FID Ox6F d The readout of current ratio is 0x50 80 e Mask the Echo value with binary value 11111000B and right shift three digit and the answer is OxOA f Check the look up table and get the ratio 400 5 and the
8. GTR82 etc 03 S T voltage low byte T R voltage low byte R S voltage high byte S T voltage high byte gt enlarge 00007 re Power factor The value 102 represents that wiring is wrong The value 101 represents that Power factor is lead The value between 100 and 55 represents current power factor and the power factor is value 100 The value 55 represents power factor under 0 55 Thousands number of the KW Hundreds number of the KW Hina mer de W 000 n Ten thousands number of the KWH Thousands number of the KWH Check the accuracy of the receiving information The receiving information is correct only when the value of the de encrypted information is equal to OxFE C US RPA cello Fe Re i ei em Battery voltage The battery voltage is calculated from the readout value divided 5 Digital output status Each digit represents an output relay status 0 off 1 on Bit 0 Aux output 0 Bit 1 Aux output 1 Bit 2 Aux output 2 Bit 3 Trip relay Bit 4 Alarm output Bit 5 Aux output 3 Bit 6 Motor output Bit 7 Valve output Indicator status of group A Each bit represents a light on the penal 0 off 1 on Bit O Run indicator Bit 1 Stop indicator Bit 2 Trip indicator Bit 3 Alarm indicator Bit 4 Over crank indicator Bit 5 High water temperature indicator Bit 6 Over speed indicator Bit 7 Low oil pressure indicator Ee A 25 Second number of run hour Minute num
9. x H x D 144 mm x 144 mm x 74 mm B Panel Cut out W x H 138 mm x 138 mm B Weight 1 4 Kg 3 08 Ib 1 4 2 Controller Function B LCD display Three phase phase voltage Three line current Three phase neutral voltage Frequency RPM Battery Voltage Run hours pe N 9 oe Se NY c Coolant Temperature 9 Oil Pressure 10 PF 11 KW 12 KWH 13 KVAR 14 KVA 1 4 3 E 1 4 4 Network function Remote start stop the controller by two wires network circuitry Parameter setting and reading Input and output monitor Fault history readout Data acquisition can be done from a remote site Panel function Manual start stop engine Automatically start stop engine by ATS Reset the controller Light test Protection function Engine respect Over crank protection Low oil pressure protection High water temperature protection 1 5 Wiring 1 5 1 Wiring example GTR 82 Generator Controller G20 F D 2 S 100 300 ACV bici S O wer rro G05 G18 ATS 2 3 ars G17 ATS 1 E G16 Input it 5 Battle SW G15 ALT G14 H W T Input Mater Temp SW G13 L O P Input Oil Pressure SW G12 Input 31 E Fuel Level SW G11 Input OT G10 Input 2 t G09 Trip 2 GOB Trip 1 GOF Alarm 606 Output 2 t G05 Output 3f 604 Fual Valve 603 Starter Motor G02 GND G01 Battery BATTERY zoo e NH gt A O I gt Hoo c FP OY gt Low water level protection Over s
10. 1 connect to GTR82 The transmitting information should be 2 EA 7 6 D The receive Echo and Check are 9F91 The receiving information is FOFE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 Ox6D The receive Echo and Check are Ox9F 0x91 The receiving information is OXFO OxFE 10 d after encrypt with factory ID number FID Ox6F The readout of R S voltage low bye is OxFO 240 Get R S voltage high byte a b C d Master device should send 0x41 0xC8 0x05 as an original command and data After encryption factory ID number Ox6F the command should like OX2E OxA7 Ox6A Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2 EA 7 6 A The receive Echo and Check are 3A91 The receiving information is 55FE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 Ox6A The receive Echo and Check are Ox3A 0x91 The receiving information is 0x55 OxFE after encrypt with factory ID number FID Ox6F The readout of R S voltage low bye is 0x55 85 Combine the voltage high and low byte to get the RS true value a b C d High byte contribute value is 256 85 21760 Low byte contribute value is 240 The voltage ratio is 0 01 So the answ
11. 60Vsystem 20 B AC current page System Input Output Misc Crank Freq Sensor AC Volt AC Current Hours Engin Battery RPM r CT Ratio H es Cs ones Bae Trip 400 5 Select system current transformer ratio Over load 2 Checked box Checked Checked Checked means enable this function Un checked 348 A 1 400A The value depends on CT ratio which user selects 10 2550Sec Short circuit Checked box Checked Checked Checked means enable this function Un checked 8 Setting 376A 1 400A The value depends on CT ratio which user selects 9 Timer 028e O01 2Se B Hours page Sys ten Input Output Misc Crank Freg Sensor AC Volt AC Current Hours Engin Battery RPM r Second 1 Minute Hour 21 Sec 18 Kin 31 Hr MSG Clear 1 Second 0 50 2 Mime 0 0 59 O 3 Hour 0 0 99 J JS A J 100 Hour OA 0 99 J JD 0 00 J 2l B Engine page System Input Output Misc Crank Freq Sensor AC Volt AC Current Hours D Sec m Pre Add Fuel Time gt jw Shutdown after Trip 30 Sec Engin Battery RPM Cooling Time 1 Sec m Energize to Stop 10 Sec oa r Engine halt period 2 Sec fi Pre Heat Time 0 Sec 1 Pre add fuel time 0 10 Sec The interval of pre add fuel before
12. GTR 82 Generator Controller Owner s Manual J monicon Web Site http www monicon com tw E mail sales monicon com tw Table of contents o e m 1 MEME CIUS oso 1 1 1 1 INICIA Srita 1 alas ROSAS ls dd 1 1 1 3 PUSH LOM FUNCION cd daz dea den 1 de Wie TOT FI sanas ni 1 Iso SOOASEJDIMENSIONSO caue il eoe tex tene pee ieu ee m bet ro EM NIE rbi EE er EE eU 3 tA ME ecce cmm 3 1 4 1 eI RT ULL US 3 142 Controler uUi ee aT E 3 t43 NEIWOrK qIrit sione ER 4 1 4 4 F ANG UMCHON TOUT 4 1 4 5 Protec HOM TUNCUON dd 4 19 WIN E E EE E aa 4 1 5 1 AA RS A Dl cad id aive oec NOU nO DNO LEN 4 1 5 2 Connection in short distance ooccconcncoccnccncnconnnccnnnnonnncnnnnnonnnnnnnnnnnnnnnnnnnnns 5 15 9 QConnecHon WIN MO Mirian as 5 1 5 4 Inside fuse and protecting Value oocccccccccccncccnncccnnonannnnannnnannnnannonannonannnnos 5 15 5 OUP CONNEC HOM enn 5 Communication protocol for user monitoring occcccccnnccccnncconnncnocnnonannnonncnonnncnononencnonencnnns 6 21 SommunicatonrInterlaGe iaa 6 2 1 1 Connect with GTR82 via RS 485 INterface cooocccconnccocncconnnconnoconononononononos 6 21 2 Transmitintormaton Ma Midi aliid 7 2 1 3 GS command descripta 8 2 1 4 Example for AC line voltage phase voltage and current readout 10 Sotware Mandala dal Aid 14 Sel ETRS2 Sofware TAS ON A denne etre 14 3 2 GTR82 software descriptiON ooccccoccccocnccocnccc
13. Volt High Fuel Level Pre Alarm Charge fail Over Load Low Water Temp and Spare The function name Emergency stop is the special function for the auxiliary input 0 Controller shuts down the engine immediately when the Emergency stop switch is activated Action mode Stop Refer to the description in y E When function name Emergency stop is selected the action mode is set as Stop and is un changeable E ELE Pre Alarm Charge fail Over Load Low Water Temp and Type N O N O N C AE Spare 0 25 5 See S Auxiliary input 3 Ls e 925 0 10S Un checked The function name battle switch is the special function for the auxiliary input 1 Controller bypassed the fault signal except the emergency stop and over speed when the battle switch IN input 2 Un checked 12 Function name Low water See GTR82 supports the following function input as auxiliary level description input 2 Low water level Low Battery Volt High Fuel Level i Pre Alarm Charge fail Over Load Low Water Temp and Spare Auxliayinput3 O Un checked 17 Function name Low fuel See GTR82 supports the following function input as auxiliary level description input 3 Low fuel level Low Battery Volt High Fuel Level A all Pre Alarm Charge fail Over Load Low Water Temp and Spare 18 Actionmode Sto Refertothedescripionin t 3 O ba cdi name Battle switch See GTR82 supports the following f
14. ber of run hour 28 Hour number of run hour 100 hour number of run hour R phase current low byte LM S phase current low byte T phase current low byte R phase current high byte 2E S phase current high byte il T phase current high byte Value of coolant temperature The value OxFF 255 represents the coolant temperature sensor is open The value OxFE 254 represents the coolant temperature is over 120 C The value OxFD 253 represents the coolant temperature is below 40 C The value OxFC 252 represents the coolant temperature sensor 1s short The other value represents current coolant temperature for example the readout value 1s 0x55 85 that represents 85 C Value of lubricant pressure The value OxFF 255 represents the lubricant pressure sensor is open The value OxFE 254 represents the lubricant pressure is over 150 PSI The value OxFD 253 represents the lubricant pressure is 0 PSI The value OxFC 252 represents the lubricant pressure sensor is short The other value represents current lubricant pressure for example the readout value 0x55 85 represents 85 PSI Value of fuel level The value OxFF 255 represents the fuel level sensor is open The value OxFE 254 represents the fuel level is full The value OxFD 253 represents the fuel level is empty The value OxFC 252 represents the fuel level sensor is short The other value represent current coolant level
15. d in section 2 1 1 All transmitting information should be transfer from hexadecimal to two ASCII characters for example if the Address is 0x41 then the transmitting data is 4 1 or 0x34 0x31 in hexadecimal form B Encryption process Data processing Example Split into two ASCII characters Address Address XOR FID Address 0x41 XOR 0x6F Ox2E Command Command XOR FID Command 0xC8 XOR 0x6F 0xA7 Data Data XOR FID Data 0x05 XOR Ox6F 0x6A The master device transmits information to GTR82 controller via MTR 1 interface should be 2 E A 7 6 A in character way or 0x7C 0x32 0x69 0x65 0x67 0x66 0x65 in binary way B Information receiving format The format of receiving information form MTR 1 includes four bytes and is combined with Echo and Check two parts The descriptions of Echo and Check are the same as defined in section 2 1 1 EA Received information Transfer the two ASCII characters of the Echo part into one byte for example 6 F gt Ox6F Transfer the two ASCII characters of the Check part to one byte for example 9 1 gt 0x91 B Receiving information processing ila 2 3 XOR process Echo Echo XOR FID Check Check XOR FID 4 2 1 3 C8 command description Controller Type The readout value represents the type of the GTR controller The value 0x80 represents the controller is GTR80 0x82 represents the controller is
16. e current ratio index Ratio index readout value gt gt 3 2 1 4 B R S voltage readout 1 Let s say the GTR82 controller address is 0x41 the factory ID number FID is Ox6F the RS voltage is 220V and the system voltage is 220V 2 Get the voltage ratio Example for AC line voltage phase voltage and current readout a Master device should send 0x41 0xC8 0x53 as an original command and data b After encryption factory ID number Ox6F the command should like OX2E OxA7 0x3C c Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2 E A 7 3 C The receive Echo and Check are 4F91 The receiving information is 20FE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 0x3C The receive Echo and Check are Ox4F 0x91 The receiving information is 0x20 OxFE after encrypt with factory ID number FID Ox6F d The readout of voltage ratio is 0x20 32 e Mask the Echo value with binary value 11111000B and right shift three digit and the answer is 0x04 f Checkthe look up table and get the ratio 0 01 and the system volt is 220V 3 Get the R S voltage low byte a Master device should send 0x41 0xC8 0x02 as an original command and data b After encryption factory ID number Ox6F the command should like OX2E OxA7 Ox6D c Receiving information i Master device via MTR
17. e Checked Checked means enable this function manual stop Un checked While manual stop the controller will stop the engine immediately if this function is enable Otherwise the controller will run in to cooling mode 28
18. e running engine that by network remote start Open an existed configuration file of GTR82 It is convenience for configuring the GTR82 controller with the same requirement Click this button clears the fault indicate and set the whole system in a normal status B Panel Click this button shows the controller s panel and all real time information 15 B Setting El Click this button shows the configuration screen GTR82 SN 0511056FO1ED Detect Alternater Freq Reading OK La Crank Parameters Read Back OK 00 00 00 7 System Input Output Misc Crank Freg Sensor AC Volt AC Current Hours Engine Battery RPM Cranking Time Idle Duration gt Cranking Attempt 10 Sec 50 Sec 3 Attempts f u fe Crank Disconnect beyond Freq rank Enable Min Freq OP Setup Delay 20 Hc 20 Hz 14 Sec Iv Detect Alternater Freq Detect Lubr Pressure Switch B Read all parameters 45 Click this button all configuration settings will be 16 read from the GTR82 controller B Setall parameters Click this button all configuration settings will be written into the GTR82 controller B About Click this button shows the information of the Monicon instruments Co Ltd and the version of the GTR82 software B Read parameters Click this button reads all the parameters in the current page that user selects Set B Set parameters
19. ecked pressure built up Lubricant pressures sw 0 5 6 25 Sec If the system s setting Detect Lubricant Pressure sw escape starter enabled when oil pressure switch is activated and e active period is longer than this setting the controller will escape the starter motor during crank interval This setting is nothing to do with low oil pressure delay B Freq page Crank GR AC Volt AC Current Hours Engine Battery RPM r w Over Freq he 66 Hz 2 Sec j s w Low Freg indicate y 54 Hz 6 Sec 30 Hz E 60 Hz w Min Detect Freq E System Freq Over frequency Checked box Checked Checked Checked means enable this function Un checked Un cchangeable OOOO 3 Setting 60 72Hz 60 Hz system 50 60 Hz 50 Hz system 17 Item Name Default Range Description 4 Timer 2se l l0Sec Low frequency 5 Checked box Checked Checked Checked means enable this function Un checked 6 Action mode Indicate There are four kind action mode can be selected Stop Trip Alarm Indicate Elus 48 59 Hz 60 Hz system 40 50 Hz 50 Hz system 8 Timer 68e 1 10Sec Minimum detect frequency AAA Un checked Low frequency protection will be disabled 1f frequency is under this setting System frequency 50 60 Hz Rated frequency of the generator system B Sensor page System Input Output Misc Crank Freq Se
20. er is 21760 240 0 01 2 220 V R N voltage readout Let s say the GTR82 controller address is 0x41 the factory ID number FID is Ox6F the RN voltage is 127V and the voltage ratio is 220V Get the voltage ratio a b C Master device should send 0x41 0xC8 0x53 as an original command and data After encryption factory ID number Ox6F the command should like OX2E OxA7 0x3C Receiving information i Master device via MTR 1 connect to GTR80 The transmitting information should be 2 E A 7 3 C The receive Echo and Check are 4F91 The receiving information is 20FE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR80 The command transmitting information should be Ox2E OxA7 0x3C The receive Echo and Check are Ox4F 0x91 The receiving information is 0x20 OxFE after encrypt with factory ID number FID Ox6F The readout of voltage ratio is 0x20 32 Mask the Echo value with binary value 11111000B and right shift three digit and the answer is 0x04 Check the look up table and get the ratio 1 and the system volt is 220V Get the R N voltage d The answer is 127 1 127V Master device should send 0x41 0xC8 OXx0A as an original command and data After encryption factory ID number Ox6F the command should like OX2E OxA7 0x65 Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2E A 7 6 5 The receive
21. er need to be set comport connection method and controller ID Then click Connect button makes the communication working File name monicon mon between controller and computer Files of type Config Fle mon anc y Z Connect Config COM Port B Save file Type Local Save the configuration of GTR82 in to a file as a record or a configuration library Controller Address Remote start fo vi Xx z Cancel When the connection between GTR82 and software is setup User can remote start engine by two ways Local connection setting window 1 Enable the Remote start run time interval item then click OK The engine will be started at next second and will be stopped until the COM Port com2 timer is expired or click the remote stop button T Remote t MW ype 2 Click OK directly the engine will be started Baudrate 115200 and will be stopped if the communication is failed or click the remote stop button Connect Config Custom TEL 24211635 Controller Address nc is strong suggestion that using method 1 to remote Note Communication may fail by many reasons so it start the engine Remote Start Config d x Connect Cancel Remote connection window B Disconnection Remote Start Run time Interra DD Hr 10 Min Click this button cuts off connection between computer amp controller Remote stop B Open file Click this button shuts down th
22. evere civil and criminal penalties and will be prosecuted to the maximum extent possible under law Back Cancel Choose Destination Location Setup will install GTR80O in the following directory To install to this directory click Next To install to a different directory click Browse and select another directory d can choose not to install GTR80 by clicking Cancel to exit etup Destination Directory C Program Filesmonicon G TR8O Browse Cancel InstallShield 4 Step 4 Select Program Folder Installshield x Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing Folders list Click Next to continue Program Folders IMonicon Existing Folders Accessories Administrative T ools Borland C Builder 5 IDEUtil InterBase SiS VGA Utilities SoundMax xl Cancel 5 Step 5 restart computer Setup Complete InstallShield 14 Setup has finished copying files to your computer Before you can use the program you must restart Windows or your computer Yes want to restart my computer now C No will restart my computer later Remove any disks from their drives and then click Finish to complete setup L3 3 2 GTR82 software description 2 xl 3 2 1 Button Look in Ey GTREO e amp er E3 B Connection The connection config window will display after clicked this button Us
23. for example the readout value is 0x55 85 that represents 85 96 37 Tens number of the KVA erre SRW ier ieee rare Fall IE PUR NR Value of lubricant temperature The value OxFF 255 represents the lubricant temperature sensor is open The value OxFE 254 represents the lubricant temperature is over 120 C The value OxFD 253 represents the lubricant temperature is below 40 C The value OxFC 253 represents the lubricant temperature sensor is short The other value represents current lubricant temperature for example the value is 0x55 85 that represents 85 C U V voltage low byte V W voltage low byte W U voltage low byte EE NR V W voltage high byte E MEME LAA O cll fl Gl a eee U N voltage V N voltage 52 W N voltage Ratio of AC voltage Mask readout value with binary value 11111000B and right shift 3 digits to get the voltage ratio index Ratio index readout value gt gt 3 index voltage ratio ratio o 0 0 Ratio CT ratio CT ratio index 20 5 15 10005 30 5 16 15005 40 5 17 2000 5 50 5 18 3000 5 60 5 19 40005 80 5 20 50005 100 5 21 6000 5 8 2005 23 155 O 3005 24 75 5 AIAI AIIN D i HE 909 Hnp wr 001 e faw om p 8 ovo 0 o eov 0 hp Ratio of current transformer Mask readout value with binary value 11111000B and right shift 3 digits to get th
24. full scale is 400 Get the R phase current low byte a Master device should send 0x41 0xC8 Ox2A as an original command and data b After encryption factory ID number Ox6F the command should like OX2E OxA7 0x45 c Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2E A 7 4 5 The receive Echo and Check are 2D91 The receiving information is 42FE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 0x45 The receive Echo and Check are Ox2D 0x91 The receiving information is 0x42 OxFE after encrypt with factory ID number FID Ox6F d The readout of R phase current low bye is 0x42 66 Get the R phase current high byte a Master device should send 0x41 0xC8 Ox2D as an original command and data b After encryption factory ID number Ox6F the command should like OX2E OxA7 0x42 c Receiving information i Master device via MTR 1 connect to GTR82 The transmitting information should be 2 EA 7 4 2 The receive Echo and Check are 6191 The receiving information is DEFE after encrypt with factory ID number FID Ox6F li Master device direct connect to GTR82 The command transmitting information should be Ox2E OxA7 0x42 The receive Echo and Check are 0x61 0x91 The receiving information is OxOE OxFE after encrypt with factory ID number FID Ox6F d
25. ked Checked Checked means enable this function Un checked Un changeable oo 3 Type N O O N O This switch returns a closed signal during high water A temperature conditions once the engine water temperature is cool down the switch will open N C This switch returns an open signal during high water temperature conditions once the engine water temperature is cool down the switch will close p 0 5 10 Sec Low lubricant pressure switch 5 Checked box Checked Checked Checked means enable this function Un checked 6 Actionmode Stop Un changeable 7 Type N O O N O This switch returns a closed signal during low oil A pressure conditions once oil pressure is established the switch will open N C This switch returns an open signal during low oil pressure conditions once oil pressure is established the switch will close Ml Sec B Aux input page System Input output Misc Page 1 Page 2 EY Aux Input 0 Eme rgency Stop V Aux Input 1 Battle SW Page 1 Page 2 w Aux Input 2 Low Water Level y Stop y w Aux Input 3 Low Fuel Level Trip MSG Clear rd Auxiliary input 0 Checked box Checked Checked Checked means enable this function Un checked 24 2 Function name Emergency GTR82 supports the following function input as auxiliary stop mem input 0 Emergency stop Low Battery
26. mmand 36 Auto Start An aux output relay will be energized while system 1s running by auto start command 37 Remote Position An aux output relay will be energized when rotary switch is in network position 38 High Battery Volt An aux output relay will be energized when the DC voltage is greater than the setting of high battery volt An aux output relay will be energized when system is in idle procedure 3 3 4 Misc page System Input Output Misc Safety On Delay j Alram while system not in auto position 15 Sec Low speed engine Cooling while manual stop Debounce Count 0 Times Controller Address All alarms are ignored until safety on timer expired except the emergency stop over speed De bounce time can avoid the interference by Electronic or magnetic id 01 FFH Controller address is for identification while multiple Address controllers connected in the same network System not auto Checked Checked Checked means enable this function Un checked Controller gives an alarm signal when the position of rotary switch is not in auto position Low speed engine Un checked Checked Checked means enable this function Un checked The frequency vale multiple 20 as engine speed if checked otherwise multiple 30 For example if the rated frequency is 60 0 Hz and the low speed engine is checked then the engine speed is equal to 1200 rpm 60 0 20 2 1200 rpm Not cooling whil
27. nder Voltage Active An aux output relay will be energized when under voltage is occurred Over Load Active An aux output relay will be energized when over load is occurred An aux output relay will be energized when overloadisoccumed Reserve for the function extension in the future Ru M UU Aux In 2 Active An aux output relay will be energized when the auxiliary input 2 activated and caused engine stop Low Bat Volt Active An aux output relay will be energized when low battery is occurred Aux In 3 Active An aux output relay will be energized when the auxiliary input 3 activated and caused engine stop 28 An aux output relay will be energized when over crank is occurred 30 High Coolant Temp Active An aux output relay will be energized if there is a stop fault occurred due to high coolant temperature detected by high coolant temperature switch 24 Over Speed Active An aux output relay will be energized when over speed fault is occurred 32 Low Lube Press Active An aux output relay will be energized if there is a fault occurred due to the low oil pressure detected by low oil pressure switch 33 Aux In 0 Active An aux output relay will be energized when the auxiliary input O activated and cause engine stop Not Auto Position An aux output relay will be energized when rotary switch is not in auto position 35 Manual Start An aux output relay will be energized while system is running by manual start co
28. nnconnnconcnnonnncnnnnnonancnnnnnnnnnnonannnnannnnos 15 3 2 1 A OOOO Sumo O 15 33 Parameters describirse 17 3 3 1 OV SUS MAG EEE I E T E A OE neice nee S e EE 17 3 3 2 MOUDA A E 23 233 QUTOUL PAGS ssania e deque de dec titus dosenSedeseeeh 26 3394 MISC Padua 28 1 Introduction 1 1 GTR 82 Panel 1 1 1 Indicators B Light Test B Power m Run Test lights for solid clear and brightness It also tests alarm B Stop B Reset B Trip o 1 First time Reset shutdown the alarm m Alarm Second time Reset clears fault lights M Over Crank 2 Holding down for a longer period will produce B High Water Temp 1st and 2nd time Reset functions B Over Speed 3 Turn on the LCD backlight B Low Oil Pressure 1 1 2 Rotary Switch Function B Network Allow online authorized user entry to perform monitoring and control B AIS The engine starts automatically when shorted ATS1 and ATS2 terminal behind the controller under ATS mode B Manual User starts the engine directly B Off Shutdown the engine or forbid start function 1 1 3 Push Button Function B PAGE Change LCD display page for reading more information Figure 1 GTR82 Panel 1 2 Wire Terminal 20 O F D 2 N RN 19 O F D voit QY e 18 O ATS amp GY 8 7i amp i A e wi imt a qi we 15 t 4 S o P CY wl E A S 1 O ll amp G wl amp 8 9 Y GJ 8 6 amp 7 SN S
29. nsor ac Volt AC Current Hours Engine Battery RPM Low Fuel Level rT Low Lubr Press rT High Coolant Temp 45 96 20 PSI 1 3 BAR 95 C 203 F Temperature Unit rPressure Unit M Escape Lubr Press o 9 COE PSI C BAR ros Ee F L Input Select Brand of Lubr Press Seasor 7 Braad of Coolant Tenp Sensor i Fuel Level Sensor i susu C Lubr Temp Sensor Detect sensor status when power on Iv Display F L Input Low fuel level A Un checked Controller gives an alarm signal when this function 1s enabled and the fuel level 1s under this setting Low lubricant pressure Un checked 4 Setting 20 PSI 15 60 PSI Controller gives an alarm signal when this function is enabled and the value of the lubricant pressure sensor is under this setting pes coolant s Un checked m 85 110 C Controller gives an alarm signal when this function is enabled and the value of the coolant temperature sensor is over this setting 7 Temperature unit C C F The unit of the temperature on the LCD display 8 Pressureunit PSI PSI BAR The unit of the pressure on the LCD display Stop means controller shuts down the engine when the function is activated Trip means controller gives an open signal via Trip output Trip output is normal close relay when the function is activated Alarm means controller gives a warning signal via Alarm output when the function is activated Indica
30. ommand 0xC8 XOR Ox6F OxA7 Data Data XOR FID Data 0x05 XOR Ox6F Ox6A For example the master device transmits information to GTR82 controller via RS485 should be 0x2E then OxA7 and then Ox6A as sequence B Information receiving format The master device receiving information form includes two parts Echo and Check Echo represents the information that GT R82 responds to the master device transmitting information Check is used for master device checks the accuracy of the receiving information B Receiving information processing Data processing Example Echo Echo XOR FID Echo 0x6F XOR Ox6F 0x00 Check Check XOR FID Check 0x91 XOR Ox6F OxFE The master device receives information from GTR82 controller via RS485 should be 0x00 and then OxFE 2 1 2 Transmit information via MTR 1 B Connection method 2 Master device RS 232 MTR 1 as interface RS232 gt RS 485 GTR82 controller as slave device RS485 B Device port configuration 19200 bps no parity 8 data bits 2 stop bits B Information transmitting format The master device transmitting information form includes four parts that are Start Address Command as well as Data in seven bytes Transmitted information Format Start Address Command Function Example Y p p fe 8 o The start byte 0x7C in hexadecimal form is the synchronous character of the MTR 1 The description of Address Command and Data are the same as define
31. peed protection Generator respect Over load protection Short circuit protection Over voltage protection Under voltage protection High frequency protection Low frequency protection Battery respect Low battery indicator alarm High battery indicator alarm Charge failure indicator Start prohibit on weak battery power Peripheral respect Lower fuel level protection Aux 2 Aux 3 GTR 82 Generator Controller Q G40 Output 11 639 Output 11 G38 Output 0 637 Output 0 4 GiB G35 G34 Oil Pressure Sensor G33 O P Sen G32 W T Sen 631 F L Sen OIOOIOIOOIOOO G30 T CT 25 G29 T CT 2L 628 S C T 25 G27 S CT 2L G26 R CT 28 G25 R CT 2L G24 N DONDE G23 T G22 5 G21 R Figure 5 GTR82 wiring diagram 1 5 2 Connection in short distance Figure 6 GTR82 local connection diagram 1 5 3 Connection with modem rs y Modem Figure 7 GTR82 remote connection diagram 1 5 4 Inside fuse and protecting value GTR Series Generator Controller AN gt j Microprocessor Unit Fuse1 100 mA Fuse2 750 mA Fuse3 6A 1 5 5 Group connection 1 Every controller must be have its own identified number to support software recognition Go to System Misc page and change its id number 2 Group wiring The MTR 1 terminal pin 1 and pin 4 are the power supplied ports so just one MTR 1 needs to be connected wi
32. start engine fault occurred Cooling time Sec 240 Sec After normal shut down the engine the cooling procedure will be activated Cooling time will be no used in fault shut down or by manual switch off LE The timer is setting how long the fuel solenoid should be energized to stop the engine completely ud aud e outputs if signet Shutdown After Trip S O Shutdown After Trip Checked Checked Checked means enable this function Un checked 30 900 Sec When trip activated the Run light will flash and trip relay energized the control will shut down the engine if fault not B Battery page pue box clear before the setting time is up System Input Output Misc Crank Freq Sensor AC Volt AC Current Hours Engin Battery RPM r Low Battery r System DC Volt 19 2 Y EL m High Battery 30 V C 12v Id r w Weak Battery Power 16 8 V Pl r Battery Fail C Indicate Alarm M Charge Fail 25 2 MSG Clear Refresh Low battery volt 19 2 V 76 26 V DC volts under this setting value will cause warning or alarm setting depends on setting High Battery Volt 30 V 12 32V DC volts above this setting value will cause warning or alarm Setting MM on setting Is ystem DC Volt 12V 24V Charge Fail 25 2 DCV 11 26V Sets the minimum output voltage while engine running The action mode is Indicate Week battery power 5
33. te means controller indicates the fault signal via the indicator of the panel when the function is activated 18 Item Name Default Range Description Escape lubricant pressure Checked box Un pu Ee mec K means enable this function Un Ee 10 Setting mE PSI 25 65 PSI a escapes the starter motor when the value of the lubricant pressure sensor 1s greater than this setting 11 KL input select Fuel level Fuel level Use fuel level sensor as the F L input sensor sensor Lubricant Use lubricant temperature sensor as the F L input temp sensor lla of lubricant SUSUKI GTR82 supports five brand of the lubricant pressure sensor pressure Sensor 13 Brand of coolant SUSUKI GTR82 supports four brand of the coolant temperature sensor temperature sensor Checked means enable this function 14 Detect sensor Checked Checked status when power Un checked 15 Display F L input Checked Checked Checked means display fuel level value or lubricant Un checked temperature depends on selecting B AC volt page System Input Output Misc Crank Freq Sensor AC Volt ac Current Hours Engin Battery RPM CN Over Voltage 240 V 2 5 Sec Trip f _ fee Civ Under Voltage 197 V o l A Civ Voltage Detect Min System Voltage m j r Escape Voltage 179 V WC box Checked Checked Checked means enable this function pem checked
34. th pin 1 2 3 4 and others connect with pin 2 3 only 5 Address 41 Address 42 Address 43 RS 485 Figure 8 Group connection diagram Note It is strong suggestion that using another power source to power the communication card MTR 1 If the wire length over 25 meters This prevents the MTR 1 go in an unpredictable condition by voltage drop 2 Communication protocol for user monitoring start 2 1 Communication Interface 2 1 1 Connect with GTR82 via RS 485 interface B Connection method1 Master device RS 485 GTR82 as slave device RS485 B Master device UART configuration 9600 bps no parity 9 data bits 1 stop bits The leading 8 bits information defines as Address when the 9 pit sets to 1 or logic high and it defines as Data when the 9 bit sets to 0 or logic low B Information transmitting format The master device transmitting information form includes three parts that are Address Command as well as Data in three bytes Address represents the GTR82 s identified number Command represents with function group that master device invoke to be executed Data represents which exactly command that master device invoke to be executed B Encryption processing Each byte of the transmitting information must be encrypted as follow let s say FID the factory ID number is 6 Ox6F Data processing Example Address Address XOR FID Address 0x41 XOR Ox6F Ox2bE Command Command XOR FID C
35. the system is in running mode 7 Stop An aux output relay will be energized when accepts the stop command or in start interval mode The time period is decided by the setting of the Energies to stop Engine Halt An aux output relay will be energized during the engine halt mode The time period is decided by the setting of Engine halt An aux output relay will be energized while the reset button is pressed 1 System Trip An aux output relay will be energized during system in the trip mode System Alarm An aux output relay will be energized during system in the alarm mode 13 Fire Charger An aux output relay will be energized to fire the charger The time period of the output signal is from start command accepts to the safety on timer expired 14 High Coolant Temp Value An aux output relay will be energized when the vale of the coolant temperature sensor is greater than the setting of the high coolant temperature 15 Low Fuel Level Value An aux output relay will be energized when the vale of the fuel level sensor is less than the setting of the low fuel level 16 Low Lube Press Value An aux output relay will be energized when the vale of the lubricant pressure sensor is less than the setting of the low lubricant pressure 17 Under Frequency Active An aux output relay will be energized when under frequency is occurred High Voltage Active An aux output relay will be energized when high voltage is occurred U
36. unction input as auxiliary description input is activated and function name is selected 13 Action mode Stop fReferto the description in 19 Type N O N O N C input 1 Battle switch Low Battery Volt High Fuel Level Action mode Stop Refer to the description in f E When function name battle switch is selected the action mode is un changeable 14 Type N O N O N C 05 10Sec 25 B Operational switch page System Input output Misc v ATS Switch 1 Sec T m5 w Manual Switch Sec m CV Reset Switch 0 25 Sec s M Un checked AA LEER Sec Manual switch 3 Checked box Checked Checked Checked means enable this function Un checked 025 5Sec j Reset switch 5 Checked box Checked Checked Checked means enable this function Un checked 6 Timer 025Sec j025 25Sec o 3 3 8 Output page System Input Output isc r Aux Output 1 Aux Output 2 Error Occur y Stop y r Aux Output 1 Aux Output 3 Pre Heat Fire Charger MSG Clear Refresh rd Aux output 0 Error occur See GTR82 supports the following function output as auxiliary description output 1 Error Occur 2 Standby 3 Pre heat 4 Start Period 5 Start Interval 6 Run 7 Stop 8 Engine Halt 9 Generator 2 Aux output 1 Pre heat See Working 10 Reset Activate
37. ut Output Aux 1 relay terminal 1 1 VARIABLE REGISTER DESCRITOPN wA Meem calibration fT DC POWER STATUS DESCRIPTION Symbol OK Solid green LED DC power polarity fault RS 485 COMMUNICATION PORT Symbol A B 4 GND 1 Output Relay function can be changed according users requirements 2 Output Trip Relay is intended to be used to trip the Breaker or AVR filed current in order to cut off load to the generator 3 VRs are adjustment for matching tolerance between external and internal measuring meter readout 1 3 CASE DIMENSIONS l44mm 3mm TL 71mm 136 mm 136 mm Figure 3 GTR82 side view 1 4 Specifications 1 4 1 General B DC Supply 8 36 VDC B Power Consumption Max 10 W B Measuring Voltage 10 300 VAC Phase to Neutral Accuracy 1 5 96 B Measuring Current 5 A secondary current readout below 0 15 A shows zero on LCD display Accuracy 1 5 96 B Measuring Frequency 0 80 Hz Min AC Volt 8 V B Charger AC Output Voltage Sensitivity 3 V 70 V Peak to Peak B Charger AC Output Frequency Sensitivity 62 Hz 10 000 Hz B Relay Output 10A 30 VDC B Software Platforms Windows 98 Windows ME Windows 2000 Windows XP recommend B Communication Protocol RS 485 Dynamic encryption by Monicon technology 4mm be a 136mm 4mm Figure 4 GTR82 back view B Operating Temperature Range 30 C 70 C B Dimension W

GTR-82 Generator Controller Owner`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents