Sanitary Pump---User`s Manual:
Contents
1. 19 29 650 25 59 200 35 43 3 15 90 3 54 0 55 4 41 165 325 40 105 150 55 2 17 80 3 15 157 60 2 36 0 24 8 0 31 5 91 200 3 00 150 250 3 15 110 4 33 170 6 69 500 8 00 1200 4 00 6 00 10 00 120 190 190 PARTS LIST Qty Item Description x 162 164161 165 163 L1 ATT Power screw 1 112 Power screw key Y 2 121 Idler screw sert extension 33 Fastener alancing pipe balancing bush 151 IS balancing bush plate 162 Fastener 164 Gasket astener nternal bearing Bearing seat 173 Circlip ri 21 222 Gasket Fastener Base Fastener 1 Seal housing 412 Gasket Fastener 414 Anti rotation pin 112 1 land plate E d 4 astener R 1 asket 1 45 5 6 YAA Vy 1 Mechanical seal Vi eZ Lj L 1 EE i i anh a anh eh O momo malas viS o ais O Al a Dio 2 a d KZ S NO Co a Tl Sas NIIS 9 pa o s o o o 5 9 a y ajv 5 a A LEM es Oo a 2 2 IS D D o x e o D o D N N N Wo CO 466 464 463 462 465 414 I ah iS ls N A 42. including security interests and liens in the equipment as lawfully may be conferred upon Seller by contract under any applicable provision of law Buyer agrees to cooperate fully with Seller in the filing of any financing statements including Uniform Commercial Code UCC filings or other documents necessary to perfect such interests and liens If Buyer defaults in its obligations under the Order Acknowledgement before the price including any notes given therefore of the equipment has been fully paid in cash Seller may take any and all actions permitted by law to protect its interests including where permissible repossession of such equipment SHIPMENTS All sales are Ex Works Factory as such term is defined by the International Chamber of Commerce as of the date hereof Shipping contracts made by Seller shall be to Buyer s account All claims for loss or damage after risk of loss has passed to Buyer shall be filed by Buyer with the carrier Buyer shall be liable to Seller for the full price of the goods irrespective of loss or damage in transit Seller shall not be required to provide freight cost receipts to Buyer at the time of invoice Buyer shall bear all risk and expense for delivery of goods including without limitation shipping loading unloading storage freight and insurance Goods may be shipped to Buyer in whole or in part Title to goods shall pass to Buyer when delivered to the carrier or the Buyer whichever occurs first even if th
3. mechanical seal bearing gaskets and O rings Roper Pump Minor Repair Kit During the service examine the screws and cartridge bores for wear Replace the cartridge assembly Roper Pump Major Repair Kit if wear is excessive or pump performance is deteriorating A WARNING Operating without guards could result in serious injury or death Machinery in operation can grab crush cut mangle and dismember Do not operate without adequate guards in place Injection Hazard Avoid close contact with fluid jets Escaping fluid can penetrate skin Causing serious injury CARTRIDGE REMOVAL amp REPLACEMENT Removal 1 Remove 6 cartridge bolts Use 2 of the bolts as jacking screws to assist cartridge removal When free slide the cartridge out of the body CARTRIDGE GASKET ss CARTRIDGE O RING Replacement 1 Replace the cartridge gasket cartridge O ring and the far end gasket Coat O ring with a light film of grease for retention during assembly i FAREND PLATE GASKET i Y 2 Orient the cartridge so that the 3 pump screws are positioned vertically 3 Tighten 6 cartridge bolts and the bolts that hold the far end plate to a specified torque see page 6 for maximum torque values i CARTRIDGE SERVICE E h Remove the gland plate mM Remove the seal housing Use 2 of the bolts as jackscrews to assist removal Loosen spacer setscrews and remove it TN T
4. 64 plug 66 PCV spring D NO zz ue gt 2 section C D 2 pne S gt 311 131 15 452 TERMS 8 CONDITIONS AND LIMITED WARRANTY This agreement this Agreement consisting of these Terms and Conditions and the associated Order Acknowledgement is binding upon Roper Pump Company hereinafter SELLER and the customer hereinafter BUYER By placing an order for a product with the Seller the Buyer agrees to these Terms and Conditions of sale and acknowledges that the person placing the order has the authority to enter into the Order Acknowledgement on Buyer s behalf LEGAL EFFECT Except as expressly otherwise agreed to in writing by an authorized representative of Seller the following terms and conditions shall apply to and form a part of any Order Acknowledgement Seller may suspend its performance of any Order Acknowledgement if Buyer defaults in the performance of its duties under the Order Acknowledgement or under any other agreement between the Buyer and Seller ACCEPTANCE The sale of goods and services is expressly conditional on Buyer s acceptance of Seller s terms and conditions as stated herein Provided that Sellers terms and conditions have not been previously accepted by Buyer Buyer s receipt of goods or services shipped under this Agreement constitutes acceptance of these terms and conditions No additional different or conflicting pro
5. A Lu zm aj LT LI E ct F Remove the circlip using circlip pliers Use a puller to remove the bearing Be careful to not to damage the shaft sealing surface Examine the screws and cartridge bores for wear Replace the cartridge assembly if wear is excessive or pump performance has deteriorated Push spacer on the shaft so that it is seated against the circlip and tighten setscrew to specified torque see page for torque values Slide new preme on the shaft until it bottoms on the shoulder Install a new circlip using circlip pliers SEAL HOUSING GASKET a A g Push the rotating half of the new mechanical seal down the Using a new gasket replace the seal housing Tighten shaft till it bottoms on the spacer 4 seal housing bolts to a specified torque see Note The sealing face should be pointing outwards page 7 for maximum torque values Install the O ring on the stationary half of the mechanical Push the stationary half into the gland plate with the sealing seal face pointing as shown y y n ame Nun Mn Tighten the gland plate to a specified torque see below for maximum torque values Max Bolt Torque in Fastener Size Nm Lb ft Install a new gland gasket as shown 3 10 2 29 7 40 5 46 120 00 88 56 M3 M4 M5 M20 M24 210 00 155 00 M30 M36 DIMENSIONAL DETAILS SHAFT END 4 Holes H dia D 12 60 420 16 54 540 21 26 11 81 425 16 73 660 25 98
6. G12 427 05 26 04 TRIPLE SCREW PUMP OWNERS MANUAL SAFETY INSTRUCTIONS This is an industrial component Only a qualified systems integrator should be allowed to design it into a system The integrator must determine proper plumbing mounting driveline and guard components Improper installation or use could lead to a serious even fatal accident The system integrator must communicate all safe operation procedures to the end user s Before operation fully understand and follow the instructions shown in this manual and any instructions communicated by the system integrator No one should be allowed to operate or maintain this pump who has not been fully trained to work safely according to the configuration of the pump system and in accordance with all applicable government and industry regulations Roper Pump Company P O Box 269 Commerce GA 30529 USA Telephone 706 335 5551 TeleFAX 706 335 5490 Email sales roperpumps com WWW roperpumps com NOTE Do not pump abrasive liquids Pump is intended for clean liquids INSTALLATION Handling To prevent damage or shifting due to an unbalanced load when moving the pump use straps i e slings wrapped around the pump as shown in figure on the right Make sure that the slings cross each other to prevent slipping Do not lift or move using the drive shaft Ports and direction of Rotation Make sure the inlet and outlet ports have been correctly plumbed correspondin
7. VICES DOWNTIME THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS INJURY TO PROPERTY AND UNLESS PRECLUDED UNDER APPLICABLE STATE LAW BODILY AND PERSONAL INJURY INDEMNITY LIABILITY LIMITATION Buyer hereby agrees to indemnify reimburse in full defend and hold harmless Seller its subsidiaries affiliates officers directors personnel and agents from and against any and all liability claims suits actions losses costs or expenses including without limitation reasonable attorneys fees relating to or arising out of any claim or demand a for any Taxes or related penalties and interest b due to Buyer s breach of the Order Acknowledgement c that Buyer s customers or a third party may make against Seller based upon or arising from damage due to the acts and or omissions of Buyer or due to the installation of the goods d for infringement or misappropriation of a third party s intellectual property rights based upon Seller s incorporation of any designs formulas or specifications in any goods where such designs formulas or specifications have been specifically ordered or requested by Buyer To the maximum extent allowable under applicable law and excluding those liabilities that by law Seller cannot limit or disclaim i Sellers aggregate liability arising from or relating to this Order Acknowledgement or goods regardless of the cause of action asserted is limited to the amount paid by Buyer to Seller for the applicable goods and ii Seller sh
8. all not be liable for any special incidental consequential indirect or punitive damages including without limitation lost revenues loss of use of the goods loss resulting from improper storage processing padding cushion delay in delivery or shipment or errors in shipment or labeling loss of data or the cost of any substitute goods or related equipment even if Seller has been advised of the possibility of such damages EXPORT RESTRICTIONS Buyer shall not export or re export goods in violation of any applicable laws or regulations of the United States or the country in which Buyer obtained them CONFIDENTIAL INFORMATION During the term of this Agreement and the associated Order Acknowledgement and for the longer of a three 3 years following its termination and b for such Confidential Information of Seller that is a Trade Secret of Seller as defined by applicable law for the life of such Seller Trade Secret Buyer agrees to receive and hold Confidential Information of Seller in trust and in strictest confidence and shall not use reproduce distribute disclose or otherwise disseminate any Confidential Information except as necessary to perform its obligations hereunder Disclosures of the Confidential Information may be made only to Buyer s employees and agents who have a specific need to know and are subject to confidentiality restrictions at least as restrictive as those contained herein Confidential Information means confidential inform
9. amount shall not exceed the maximum amount allowed by law of the forum in which such action is brought ASSIGNMENT Neither this Agreement nor any associated Order Acknowledgement may be assigned by the Buyer or its contents publicized by the Buyer without the written consent of Seller Seller shall have the right to assign transfer or sublicense all or any part of this Agreement or any associated Order Acknowledgement to another at any time and without the consent of Buyer MISCELLANEOUS The various provisions of this Agreement and any associated Order Acknowledgement are severable and any determination of invalidity or unenforceability of any one provision hereof shall no bearing on the continuing force and effect of the remaining provisions hereof This Agreement and any associated Order Acknowledgement and the terms and conditions contained herein constitute the entire understanding of the parties with respect to the purchase and sale of the goods and any prior agreements with respect thereto whether written or oral are superseded hereby This Agreement and any associated Order Acknowledgement shall be binding on the parties and their respective successors and any permitted assigns ELECTRONIC DATA INTERCHANGE The parties may execute a Order Acknowledgement by transmitting and receiving the data contained in the Order Acknowledgement electronically rather than in paper form To provide the legal validity and enforceability of such Order Acknowledge
10. ation relating to the business products and services of Seller which is or has been disclosed to Buyer and which has value to Seller and is not generally known to Seller s competitors including without limitation information regarding the specifications provided to Buyer by Seller and Seller s product plans designs costs prices finances marketing plans business opportunities personnel R amp D activities and know how CONTROLLING LAW This Agreement and the associated Order Acknowledgement entered into hereunder shall be governed and construed in accordance with the laws of the State of Georgia and of the United States of America without reference to any conflicts of law principles the parties submit themselves to the jurisdiction of the federal and state courts located in Jackson County Georgia which shall have exclusive jurisdiction of any disputes arising hereunder and the parties waive any objection to venue therein The United Nations Convention on Contracts for the International Sale of Goods the Uniform Law on the Formation of Contracts for the International Sale of Goods and any applicable international discovery and service of process conventions shall not be applicable In the event legal action is undertaken by Seller to collect any amounts due to Seller by Buyer hereunder and if Seller prevails in such action then Buyer shall reimburse Seller for its reasonable attorney fees and costs incurred in conjunction with such action which
11. e goods are shipped freight prepaid Among other things a signed delivery receipt or bill of lading will constitute proof of delivery The choice of carrier is made solely at the discretion of Seller and Seller makes no representation as to the acceptability of a particular carrier Except when Seller expressly agrees in writing Seller does not guarantee shipment or delivery by a certain date or time although Seller will strive to deliver goods by the date that it may communicate to Buyer Seller shall not be liable to Buyer or any other person for any loss or damage of any kind which results from delay in shipment delivery or failure to give notice of delay whether or not such delay was caused by Seller or otherwise Seller reserves the right to backorder any goods and to ship from backorder in such order as Seller determines LIMITED WARRANTY Seller warrants to its original Buyer that goods manufactured by Seller are free from defects in material and workmanship for 12 months from date of shipment except for specified products with warranties that supercede this limited warranty Please consult factory for these products The Buyer hereby acknowledges and agrees though free from defects in material and workmanship at the time of shipment that the useful life of goods manufactured by Seller will vary depending upon the Buyer s frequency of use application and other factors with regard to such goods In that respect notwithstanding any other pro
12. e pump input shaft and 4 WARN NG cause premature failure The figures below show parallel and angular misalignments discharge line while running Parallel Angular Mounting Base Mount the unit on a rigid heavy base to provide support and absorb shock Bases should not only be designed for high rigidity but also for strength When mounting to cement or concrete use a steel base plate supplied by others to distribute the mounting stress over an area large enough to prevent the cement from failing The base plate should be at least as thick as the pump feet and grouted in place Roper Pumps Close Coupled Drives Motor driven units where the drive mounts directly to the pump e Driveline is not exposed and does not require guards e Alignment between pump and drive line is maintained by the assembly e Because the assembly absorbs reaction forces of the driveline the mounting base does not need to be as robust The level of rigidity and strength is determined by the piping stresses from the system Routine Maintenance Check the pump seals for leakage Replace seals if needed by following the cartridge service procedure provided in this manual Planned Rebuild Cycle The unit should be scheduled for cartridge service every 10 000 to 20 000 hours of operation The exact period is based on the severity of service and is best determined through experience with the application Cartridge service consists of replacing the
13. es may exist As a result Seller cannot and does not guarantee that goods sold hereunder whether in whole or in part will exactly match in specification or otherwise and Buyer acknowledges that reasonable variance is permissible Additionally Seller shall have no liability if a good does not conform to any applicable state county or local ordinance as the conformity of a good to each state county and local ordinance is the sole responsibility of the Buyer Seller reserves the right to change its goods and the components of its goods without prior notice to Buyer although in circumstances where an order from Buyer has been accepted by Seller Seller will use commercially reasonable efforts to ensure that such change will not affect performance of the good in a materially adverse manner EXCEPT AS SET FORTH ABOVE AND TO THE MAXIMUM EXTENT PERMITTED BY LAW SELLER MAKES NO OTHER WARRANTIES FOR A PRODUCT OR UNDER THIS AGREEMENT OR ANY ORDER ACKNOWLEDGEMENT AND HEREBY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND INCLUDING THE WARRANTY OF MERCHANTABILITY IN NO CASE SHALL SELLER BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON ANY LEGAL THEORY INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS LOSS OF SAVINGS OR REVENUE LOSS OF USE OF THE PRODUCT OR ANY ASSOCIATED EQUIPMENT COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT FACILITIES OR SER
14. g to the direction of rotation To change inlet and outlet flow direction move the foot to the opposite side of the pump Do not reverse direction of rotation It mav damaae the pump GOOD PRACTICE NOTE These are general guidelines and do not cover all possible situations It is the responsibility of the system integrator to properly apply this product Plumbing 1 The inlet pipe should be as short and straight as possible to minimize suction pressure losses Excessive restrictions at the inlet can cause cavitation resulting in poor performance noise vibration or pump damage 2 Slope the inlet plumbing appropriately to avoid air pockets 3 Plumbing weight misalignment with the ports or thermal expansion can exert excessive force on the pump Plumbing must be properly supported and aligned with expansion joints if required to minimize these forces 4 A relief valve is recommended as close to the pump outlet as possible to prevent over pressure situations The relief valve should be before any shut off valves Over pressure may burst pump or Separate Pump and Drive Assemblies system components Always MIN include a relief valve in Driveline Guards installation Do not over 1 Assure adequate guards have been installed to prevent pressurize pump or block accidental contact of moving components 2 Follow all OSHA Federal state and local codes Check Alignment of Pump to Driveline Excessive misalignment can overload th
15. ment the parties further agree that the data transmitted herein will be considered in writing and to have been signed The parties agree not to contest the validity or enforceability of a Order Acknowledgement because of the electronic origination transmission storage or handling of such Order Acknowledgement Any computer printout of the data contained in the Order Acknowledgement will be considered an original when maintained in the ordinary course of business and will be admissible as between the parties to the same extent and under the same conditions as other business records maintained in documentary form The parties agree to properly use those security procedures which are reasonably sufficient to ensure that a transmission of the data contained in a Order Acknowledgement is authorized and to protect its business records and data from improper sources 11
16. t offered by Seller to Buyer is contingent upon Seller s opinion of Buyer s capacity ability and willingness to promptly pay for goods and services received under the terms of this Agreement Provided that in Seller s opinion there is a material adverse change in Buyer s financial condition and or Buyer has not within the agreed time fully paid for goods and services previously supplied under this and or another Agreement s with Seller Seller reserves the right to revoke Buyer s credit and or suspend performance on this and or other orders for goods and services PAYMENTS Standard terms for customers who qualify for credit net 30 A monthly service charge of 1 5 may be charged on amounts owed by Buyer to Seller that have not been paid within by the due date subject to the maximum amount permitted by law TAXES Buyer assumes exclusive liability for any and all taxes tariffs fees duties withholdings or like charges whether domestic or foreign now imposed or hereafter becoming effective Taxes related to the goods and its purchases from Seller including without limitation federal provincial state and local taxes value added taxes goods and services taxes stamp documentary excise or property taxes duties and other governmental charges TITLE AND LIEN RIGHTS The equipment will remain personal property regardless of how it is installed or affixed to any realty or structure After delivery to Buyer Seller will have all such rights
17. tion to or inconsistent with the terms and conditions of this Agreement or the associated Order Acknowledgement are null and void and shall not be binding on Seller Buyer s changes made after formation of this Agreement that affect the schedule or requirements for services or otherwise affect the scope of this Agreement shall be submitted in writing by Buyer and shall become binding only if approved in writing by Seller s cognizant representative All charges and delays resulting from such changes shall be solely determined by Seller and shall be binding upon Buyer TERMINATION SUSPENSION AND CANCELED ORDERS Provided that Seller receives adequate written notice from Buyer Buyer may terminate or suspend performance at Buyer s convenience subject to all reasonable charges which charges shall be solely determined by Seller Buyer cannot cancel or alter Orders without the Seller s written consent If Seller grants such consent Buyer will reimburse Seller for all of Seller s losses and expense caused by such cancellation or alteration including without limitation all of Sellers additional costs caused by changes in design or specifications or by product revisions and all incidental and consequential damages incurred by Seller as a result of such cancellation or alteration No goods may be returned to Seller except with Seller s written consent Title in a returned good will pass when Seller takes possession of the returned goods CREDIT The amount of credi
18. vision to the contrary in the Agreement these Terms and Conditions or the Order Acknowledgement the Seller specifically does not warrant the useful life of any product If a failure to conform to specifications or a defect in materials or workmanship is discovered within this period Seller must promptly be notified in writing within thirty 30 days which notification in any event must be received no later than 12 months from the date of shipment Within a reasonable time after such notification Seller will correct any failure to conform to specifications or any defect in materials or workmanship or in lieu of such repair and at its sole option shall replace the equipment THE ABOVE ARE THE BUYER S EXCLUSIVE REMEDIES FOR BREACH OF WARRANTY Seller does not warrant a defects caused by failure to provide suitable installation environment for the product b damage caused by use of the product for purposes other than those for which it was purchased c damage caused by 10 disasters such as fire flood wind and lightning d damage caused by unauthorized attachments or modification e any other abuse or misuse by the Buyer including improper installation or f goods which have been damaged or altered by Buyer or its customers Each good sold by Seller to Buyer shall be deemed to be without defect and in conformity with its specifications and the terms of this Agreement and the associated Order Acknowledgement even though reasonable varianc
19. visions proposed by Buyer are acceptable to Seller and are hereby specifically rejected Seller being unwilling to sell goods on any terms conflicting with limiting or modifying the terms hereof Buyer shall not sell transfer or otherwise provide any goods to another for resale without the prior written authorization of Seller Seller reserves the right to sell and to authorize other entities to sell such goods through all means and channels of distribution and in competition with Buyer Buyer acknowledges that it has no authority to bind or contract in the name or for the account of Seller to create any liability against Seller or to exert any direction or control over Seller s personnel CHANGES This Agreement and the associated Order Acknowledgement constitutes the entire agreement between Seller and Buyer with respect to the subject matter thereof and supersedes all prior oral or written agreements This Agreement and the associated Order Acknowledgement may not be amended or modified except by a further written agreement signed by an authorized representative of Seller Seller reserves the right to make reasonable changes to an Order Acknowledgement including changes as to packaging testing specifications designs and delivery schedules The terms and conditions of any purchase order or other instrument issued by Buyer or its agent in connection with this Agreement and the associated Order Acknowledgement or any goods sold thereunder that is in addi
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