E-Series Manual - July 15.indd
Contents
1. 39 Blasting Set Up 42 Available AccessorieS 44 Blasting Charts 48 Distributed By Contact Info For manual updates visit the Pirate Brand website at WW W PIRATE BRAND COM Manual Revision July 15 O Copyright 2014 2015 Pirate Brand amp All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Space for Distributor WARNING 1 Explosion Hazard 2 6 Breathing Hazard 11 WARNING Label 15 Outlet Label 2 Severing Hazard X2 7 Hearing Hazard 12 Made In USA 16 12VDC Label 3 Read Manual 8 Eye Hazard 13 Series Label 17 Drain Label 4 Crush Hazard 9 Pressurized Hose 14 Exhaust Hazard 18 Pirate Brand Label 5 Inlet Label 10 Spray Hazard EPR ONLY A Labels must be replaced when they are no longer readable Replacement Label Pack P N 001 z 20 lt z Severing Hazard Pop Up forcefully Crush Hazard Blaster and heavy objects bein Instructions For Installing Replacement Label Pack 1 Completely remove old label and clean area 4 12 VDC Label is only to be used on electric remote thoroughly before applying new label controlled systems DO NOT apply this label to systems with pneumatic remote controls 2 Apply replacement labels in locations2. d BEI eS 1 1 D Uy TAN d Fe EX aaa il l l A i 1 L L A e Ge 1 Abrasive Cut Off Switch M 290 354 D HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE MALE TWIST LOCK CONNECTOR 2 PRONG FEMALE TWIST LOCK CONNECTOR 2 PRONG 888 2025 10001 TOGGLE SWITCH GUARD 888 2025 10002PB ABRA CUTOFF SWITCH ELEC qe 290 725 CORD W CONNECTORS amp ABRASIVE CUTOFF SWITCH ASSEMBLY 110 3 PRONG 2 PRONG 3 WIRE FOR E SERIES BLASTERS 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK PRONG 888 7109 300PB ELECTRIC CONNECTOR FEMALE TWIST LOCK 3 PRONG N 888 7172 012PB CORD 25 12VDC 2 LUG JUNCTION CROSS ASSEMBLY E SERIES ABRASIVE CUT OFF 12VDC DOES NOT INCLUDE COIL COIL REPLACEMENT 12VDC FOR 519 032 519 012 amp 519 013 SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY CLOSED SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY OPEN 517 086 REPLACEMENT 120VAC FOR 519 042 519 042 SOLENOID VALVE 3 WAY 2 POSITION 120VAC W CORD NORMALLY CLOSED 1 1 1 2 3 4 15 See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 3
3. Inspect amp Clean Blow down Muffler If Equipped Remove the Blow down muffler turn it upside down and tap on a hard surface to free trapped debris If the muffler is clogged and can t be cleaned out sufficiently it must be replaced 7 Inspect Pop Up amp Pop Up Gasket Inspect the Pop Up amp Pop Up Gasket for wear and replace as necessary 8 Inspect Service Exhaust Valve If Equipped Disassemble clean amp inspect the Exhaust Valve for proper operation and worn components Replace any worn components found Inspect Service Metering Valve Disassemble clean amp inspect the Metering Valve for proper operation and worn components Replace any worn components found Pay special attention to the metering tube and replace immediately if worn or cracked If air is found to be constantly weeping from the vent during blasting air is leaking around the diaphragm which must be replaced DANGER Never disassemble the Automatic Metering Valve spring assembly as it is under compression Always replace the spring diaphragm assembly as complete unit Failure to do so can cause components to come apart violently injuring people 10 Inspect Service Auto Air Valve s Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with silicone grease before reassembling 11 Service Control Valve s If Equipped Disassemble clean amp inspect for proper op
4. PURGE AIR SUPPLY HOSE Before connecting the Air Supply Hose to the Abrasive Blaster purge the hose of any moisture or foreign debris Standing water or moisture in the air line will cause degraded performance of the Abrasive Blaster Air supplied to the Abrasive Blaster must be clean dry and cool ATTACH REMOTE CONTROL HANDLES Attach the Remote Control Handle to the Blast Hose near the Nozzle with hose clamps or heavy wire ties Form a loop of Twinline Control Cord that comes 6 away from the Blast Hose runs 6 parallel to the Blast Hose and comes 6 back to the Blast Hose Using duct tape attach the Twinline Control Cord to the Blast Hose where the loop ends by wrapping the tape around the Blast Hose twice and then around the Twinline Control Cord This creates a strain relief attachment and is only necessary on the first connection near the Control Handle Starting from the Nozzle end of the Blast Hose attach the Twinline Control Cord to the blast hose by wrapping duct tape around both every 3 feet 6 Outlet 77 2 p 7 Compressed Air Supply Pusher Line Control Handle Pressure Vessel Automatic 8 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL BEFORE YOU BLAST PRE BLAST CHECK Before each use of the Abrasive Blaster it must be checked to ensure it is in a safe condition to be use
5. All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Using This Manual 2 Definition Of Terms 2 Safety Symbols 2 Safety Label Information 5 How EPR Systems 6 How EPH Systems 7 OPERATING PROCEDURES 8 Set Up 8 Before You Blast 9 Blasting 10 MAINTENANCE PROCEDURES 12 14 16 Pressure Vessel Parts 15 17 Pipe String Parts 18 EPR SERIES Pneumatic Controls 18 19 EPR SERIES Electric Controls 20 21 EPH SERIES Pneumatic Controls 22 23 EPH SERIES Electric Controls 24 25 EPR BLAST ROOM SERIES Pneumatic Controls 26 27 EPR BLAST ROOM SERIES Electric Controls 28 29 EPH BLAST ROOM SERIES Pneumatic Controls 30 31 EPH BLAST ROOM SERIES Electric Controls 32 33 EPR SERIES Pneumatic Abrasive Cut Off Controls 34 EPR SERIES Electric Abrasive Cut Off Controls 35 EPH SERIES Pneumatic Abrasive Cut Off Controls 36 EPH SERIES Electric Abrasive Cut Off Controls 37 Control Handle Parts Usre 38 Valve Parts
6. Series Abrasive Blasters Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster AN SETTING UP THE BLASTER INSPECT PRESSURE VESSEL When you receive your Abrasive Blaster remove the Handway Assembly and check for foreign items that may have fallen into the Abrasive Blaster Remove any foreign materials and reinstall the Handway Assembly DANGER Never perform any maintenance or attempt to open the Abrasive Blaster any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death RE TIGHTEN HANDWAY ASSEMBLY After the Abrasive Blaster has been pressurized for the first time tighten the nuts on the Handway Assembly Tightening the nuts on the Handway Assembly should also be done any time after the Handway has been removed for maintenance before and after the next pressurization DANGER Never perform any maintenance or attempt open the Abrasive Blaster any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death EPR Portable Systems M X Compressed Air Supply sai Hose Compressed Air Supply Hose Nozzle Nozzle 50 Micron Air Filter Moisture Separator Control Handle Pressure Vessel Pressure Vessel Manual Revision July 15 EPR Blast Room Systems
7. 275 30 340 430 540 8 Horsepower P 4 5 5 63 70 75 95 120 1 2 inch 127mm aprasive bh 1200 1350 1500 1700 1850 2025 2525 3240 cuftimin 390 350 400 450 50 550 70 80 Horsepower P 70 80 90 10 110 120 150 190 5 8 inch 16mm pprasive bh 1900 2200 2400 2700 3000 3300 4000 5200 AR 69 430 50 55 650 70 80 1100 1255 Horsepower e 10e II 80 1 Y 5 3 4 inch 19 mm oco p M _ This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with a bulk density of 100 pounds per cubic foot Manual Revision July 15 48 Copyright 2014 2015 Pirate Brand All Rights Reserved
8. DUTY BALL 525 322 VALVE BALL X TREME DUTY 753 722 EXHAUST RING el 753 442 INLET COVER T _ 1 A SS E EE EXHAUST VALVE 8 VALVE EXHAUST 8 W 5 16 BORON 290 182 R NOZZLE amp ALUMINUM COUPLING INCLUDES X TREME DUTY BALL VALVE EXHAUST 8 amp 2 REPAIR 290 183 KIT INCLUDES 1 2 2 3 amp 4 INCLUDES DUTY BALL 525 322 VALVE BALL X TREME DUTY 502 081 NOZZLE BORON CARBIDE 5 16 NIPPLE TBE SCHEDULE 80 GALV 1 888 3028 10799PB CLOSE THRD CPLG STD NPS ALUMINUM 1 Ee 1 4 150 PSI MAX EN SBG 1 GASKET STANDARD 8 SBG 1U GASKET URETHANE STANDARD Manual Hevision July 15 40 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Manual Revision July 15 Air Flow Air Flow 1 Auto Air Valve VALVE AUTO AIR 1 NORMALLY u 888 2123 106PB CLOSED VALVE AUTO AIR 1 2 3 4 amp 1 REPAIR SOUS 129 9 UOSMPIS KIT INCLUDES 1 2 3 5 7 11 13 20 amp 21 888 2123 10624PB VALVE AUTO AIR 1 2 3 4 amp 1 SPRING 888 2014 300PB 1 8 1 1 4 Auto Air Valve VALVE AUTO AIR 1 1 4 NORMALLY CLOSED VALVE AUTO AIR 1 1 4 amp 1 1 2 REPAIR FOIE KIT INCLUDES 1 2 3 5 7 11 13 20 amp 21 888 2123 10724PB VALVE AUTO AIR 1 1 4 amp 1 1 2 SPRING 88
9. E W 29 D E f 29 28 Copyright 2014 2015 Pirate Brand amp All Rights Heserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPR BLAST ROOM SERIES Electric Controls BALL VALVE FULL PORT 1 1 4 NPT NIPPLE TBE GALV 1 1 4 x CLOSED AIR FILTER 1 1 4 50 MICRON MB SG MD BUSHING GALV 1 1 4 x 1 4 SWIVEL 90 1 4 MNPT x 1 4 F 6 888 3011 107 GALV 1 1 4 REGULATOR 1 1 4 NON RELIEVING 440 SCFM 8 888 2010 010PB PRESS GAUGE 0 160 PSI BACK MNT 9 888 3006 107 ELBOW STREET 90 GALV 1 1 4 VALVE AUTO AIR 1 1 4 NORMALLY CLOSED PUSHER LINE KIT FLEX 1 1 4 x 18 OAL 22 FITTING 1 1 4 MNPT x 1 1 4 M FLARE TEE GALV 1 1 4 x 1 1 4 x 2 23 290 182 R VALVE EXHAUST 8 W 5 16 BORON NOZZLE amp ALUMINUM COUPLING INCLUDES X TREME DUTY BALL THRD CPLG STD NPS ALUMINUM 1 1 4 150 PSI MAX DUST ELIMINATOR 1 4 MNPT 32 519 012 SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 PORTS 1 2 CONDUIT NORMALLY CLOSED 290 349 PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 29 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL 2 PIPE STRING PARTS LISTS EP
10. FT 100 VESSEL PORTABLE 6 5 CU FT 185 LITERS 150 PSI 10 3 BAR 110 CONE LITERS 150 PSI 10 3 BAR 110 CONE 1 300 350P BOTTOM 7 1 2 CLEARANCE 18 DIA 1 600 650P BOTTOM 7 1 2 CLEARANCE 24 DIA INCLUDES HANDWAY ASSEMBLY POP UP INCLUDES HANDWAY ASSEMBLY POP UP POP UP GASKET SCREEN amp BAG BREAKER POP UP GASKET SCREEN amp BAG BREAKER VESSEL STATIONARY 3 5 CU FT 100 VESSEL STATIONARY 6 5 CU FT 185 LITERS 150 PSI 10 3 BAR 110 CONE LITERS 150 PSI 10 3 BAR 110 CONE 1 300 3505 BOTTOM 7 1 2 CLEARANCE 44 18 1 600 6508 BOTTOM 7 1 2 CLEARANCE 51 OAH 24 DIA INCLUDES HANDWAY ASSEMBLY POP DIA INCLUDES HANDWAY ASSEMBLY POP UP POP UP GASKET SCREEN amp BAG UP POP UP GASKET SCREEN amp BAG BREAKER BREAKER PLUNGER SEALING COATED 6 GASKET HANDWAY 6 x 8 HANDWAY CRAB ASSY 6 x 8 7 NUT NYLOCK 3 4 UNC NUT NYLOCK 1 UNC 888 5010 030PB LID 18 DIA W HANDLE POWDER COATED 888 5010 060PB LID 24 DIA W HANDLE POWDER COATED Manual Revision July 15 17 Copyright 2014 2015 Pirate Brand All Rights Reserved Manual Revision July 15 PSI b 9 d I AZ 13 Ge e T T 79 II Eam Le 2999 22 C De one GEZ Jak O Tm H 50 18 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT E
11. The Inlet Valve is closed The Outlet Valve is closed EPH Systems The Remote Control Handle is released All hose connections are secure and have a safety clip or safety mechanics wire installed The Abrasive Blaster is set up in a safe and level location where all people in the vicinity are aware of its presence All necessary safety equipment is present and being worn by all people in the vicinity of the Abrasive Blaster Only personnel who have been thoroughly trained and have read and understand the manual are in the vicinity of the Abrasive Blaster When these conditions are met turn on the compressed air source and open the Inlet Valve on the Abrasive Blaster The Abrasive Blaster is now ready to begin blasting DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death DANGER Never supply compressed air exceeding 150 PSI 10 3 to the Abrasive Blaster WARNING Blast Hose may kick back when Remote Control Handle is activated Be prepared and brace yourself for kick back Blasters with Manual Metering Valves will normally kick back erratically for a short time when started WARNING All those who will be in the area while blasting is to occur must be properly trained read the manual and be wearing safety equipment to protect from the hazards des
12. abrasive to flow and mix The mixture of compressed air and abrasive will now exit the Abrasive Blaster through the blast hose and nozzle connected to the coupling on the Metering Valve and blasting begins DEPRESSURIZATION BLOW DOWN When the control handle is released in a pressure hold EPH system the Auto Air Valve amp Automatic Metering Valve close and the pressure vessel remains filled with compressed air The compressed air remaining in the pressure vessel is released when the Inlet Valve is manually closed and the Blow Down Outlet valve is manually opened Manual Revision July 15 Loaded Abrasive Outlet E Valve KN X X xe 2 2775 o L EN JH mij NR 22 Muffler pm ek E ei Exhausted Compressed Choke Air Inlet KC Valve Inlet b SS Valve D a Auto Air M Valve Pusher Pressure line Vessel Air Abrasive Mix To Blasting Nozzle if va ELTE gt Flow of Compressed Air gt Flow of Abrasive gt Flow of Exhaust Air During Blow down Q Copyright 2014 2015 Pirate Brand 8 All Rights Reserved WARNING Procedures provided in the Operating Procedures section of the manual are designed to provide basic information on how to safely operate the features of Pirate Brand amp
13. site must wear approved NIOSH OSHA approved breathing equipment Never use abrasive containing silica DANGER Never stand near Pressure Release EPR Abrasive Blaster equipped with a 2 Exhaust Valve when it is in operation The release of the Remote Control handle will cause a sudden and violent release of compressed air from the exhaust hose without warning Only adjust the Metering Valve after the Abrasive Blaster has completely depressurized WARNING Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster This manual only provides basic information on how to safely operate the features of Pirate Brand amp EPH EPR Series Abrasive Blasters WARNING Never point the blast Nozzle at yourself other people or the Abrasive Blaster WARNING The Choke Valve must be completely open when blasting or damage to equipment will occur AN 10 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL BLASTING DRAINING THE MOISTURE SEPARATOR During blasting the Moisture Separator Or 50 Micron Air Filter must be periodically drained The best way to accomplish this is to leave the drain valve slightly open all the time so it constantly leaks air and forces moisture out WARNING The Abrasive Blaster must be supplied with clean cool dry compressed air in order to function properly The include
14. 3 PRONG 2 PRONG 3 WIRE FOR E SERIES BLASTERS CORD W CONNECTORS amp ABRASIVE CUTOFF SWITCH ASSEMBLY 110 3 PRONG 2 PRONG 3 WIRE FOR E SERIES BLASTERS 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK PRONG 888 7109 300PB ELECTRIC CONNECTOR FEMALE TWIST LOCK 3 PRONG 888 7172 012PB POWER CORD 25 12VDC 2 LUG 290 530 JUNCTION CROSS ASSEMBLY E SERIES ABRASIVE CUT OFF 12VDC DOES NOT INCLUDE COIL 517 096 COIL REPLACEMENT 12VDC FOR 519 032 519 012 amp 519 013 12 219 012 SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY CLOSED SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY OPEN See Control Handle Parts Lists Section for detailed parts list 290 525 290 725 N e EX DN 12 Manual Revision July 15 37 Copyright 2014 2015 Pirate Brand All Rights Reserved O D HANDLE PNEUMATIC CONTROL NOT FOR USE WITH STEEL ABRASIVES 290 164 D HANDLE CONTROL PNEUMATIC 290 166 PADDLE HANDLE CONTROL PNEUMATIC D HANDLE PADDLE HANDLE SERVICE KIT bonc D HANDLE PADDLE HANDLE SERVICE KIT INCLUDES 2 3 4 5 6 amp 7 INCLUDES 2 3 4 5 6 amp 7 D HANDLE PADDLE HANDLE SERVICE KIT D HANDLE PADDLE HANDLE SERVICE KIT INCLUDES 2 3 4 5 6 amp 7 INCLUDES 2 3 4 5 6 amp 7 D HANDLE ELECTRIC CONTROL PADDLE ELECTRIC CONTROL HANDLE 37 eet uae Twsr L00K CON
15. BLAST ROOM SERIES Pneumatic Controls BALL VALVE FULL PORT 1 1 4 NPT NIPPLE TBE GALV 1 1 4 x CLOSED AIR FILTER 1 1 4 50 MICRON MB SG MD BUSHING GALV 1 1 4 x 1 4 SWIVEL 90 1 4 MNPT x 1 4 F 6 888 3011 107 GALV 1 1 4 REGULATOR 1 1 4 NON RELIEVING 440 SCFM 8 888 2010 010PB PRESS GAUGE 0 160 PSI BACK MNT 9 888 3006 107PB ELBOW STREET 90 GALV 1 1 4 VALVE AUTO AIR 1 1 4 NORMALLY CLOSED PUSHER LINE KIT FLEX 1 1 4 x 18 OAL 22 FITTING 1 1 4 MNPT x 1 1 4 M FLARE TEE GALV 1 1 4 x 1 1 4 x 2 23 290 182 R VALVE EXHAUST 8 W 5 16 BORON NOZZLE amp ALUMINUM COUPLING INCLUDES X TREME DUTY BALL THRD CPLG STD NPS ALUMINUM 1 1 4 150 PSI MAX DUST ELIMINATOR 1 4 MNPT 37 200 110E HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 110 W UNIONS WH42 4 1 8 HOSE UNION WH42 4 1 4 HOSE UNION See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 27 Copyright 2014 2015 Pirate Brand All Rights Reserved EPR BLAST ROOM SERIES Electric Controls FRONT VALVE 120VAC DOOR INTERLOCK 27 28 24 M GL SS 95 N Jv aD Manual Revision July 15
16. COMPRESSOR SIZE The abrasive blaster requires a minimum constant supply of 100 PSI during use to operate properly and has a maximum of 150 PSI that should never be exceeded Verify the air compressor that is to be used meets these requirements using the Nozzle Air Power amp Abrasive Requirements chart at the back of this manual DANGER Never supply compressed air A exceeding 150 PSI 10 3 BAR to the Abrasive Blaster Manual Revision July 15 REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly known as deadman to start and stop abrasive blasting Remote Control Systems can be electric or pneumatic Electric Connect the Remote Control to the Abrasive Blaster s female twist lock connector Connect a 12 VDC power source 12V Battery or Optional 120 VAC to 12 VDC converter to the Abrasive Blaster s male twist lock connector Pneumatic Connect the Remote Control twinline hose to the corresponding swivel fittings on the blaster The twinline hose is supplied with different size fittings on each of the 2 lines to prevent them from being connected to the Abrasive Blaster incorrectly Do not modify or reverse these fittings It is not recommended that Pneumatic Remote Control Systems are used when the Blast Hose length will be longer than 100 feet WARNING Never operate the Abrasive Blaster without a Remote Control System WARNING Never use bleeder type Remote Control Handles such as C
17. GALV 1 x CLOSED 8 888 301 1 106PB 29 888 3014 106PB PIPE PLUG GALV 1 VB100 BALL VALVE FULL PORT 1 NPT 290 164 D HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE 290 166 PADDLE HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 110 W UNIONS WH42 4 HOSE UNION 2 WH42 4 HOSE UNION See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list m UU gt lt co E TI TI O gt lt NIPPLE GALV 1 1 4 x 3 TEE GALV 90 1 1 4 x 3 4 x 1 1 4 BUSHING GALV 3 4 x 1 4 PRESS GAUGE 0 160 PSI BACK MNT 0 11 SWIVEL 90 1 4 MNPT x 1 8 NIPPLE TBE GALV 1 1 4 x CLOSED T T O gt lt co 2 24 NIN N Co N NO O NO o lw oO x CH T TI O gt lt 32 200 110 Manual Revision July 15 31 Copyright 2014 2015 Pirate Brand All Rights Reserved Li pa Wa o lt Bt Manual Revision July 15 32 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPH BLASI ROOM SERIES Electric Controls BALL VALVE FULL PO
18. JUNCTION TEE ASSEMBLY E SERIES 12VDC DOES NOT INCLUDE COIL VB100 BALL VALVE FULL PORT 1 NPT 888 3029 10699PB NIPPLE TBE GALV 1 x CLOSED 888 3006 102PB ELBOW STREET 90 GALV 1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT 10 354 MALE TWIST LOCK CONNECTOR 2 PRONG 1 10 352 FEMALE TWIST LOCK CONNECTOR 2 PRONG 888 7172 012PB POWER CORD 25 12VDC 2 LUG 888 7173 055PB W CONNECTOR 55 2 PRONG 2 WIRE 290 354 D HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE 290 349 PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list N 0 co 2 3 4 35 6 of 38 39 CA Q Manual Revision July 15 25 Copyright 2014 2015 Pirate Brand All Rights Reserved Manual Revision July 15 EPR BLAST ROOM SERIES Pneumatic Controls REAR VALVE 120VAC DOOR INTERLOCK OPERATIONAL CONTROLS ai EOLO 6 RC o ve Te D GOES Sm DOE ac 5 ai y H CL 1 EIN CA ALT S SA 2 6 io J GIOI 5 Beet 26 Copyright 2014 2015 Pirate Brand amp All Rights Heserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPR
19. PURCHASER S EXCLUSIVE REMEDY ARISING FROM ITS PURCHASE OR USE OF THE PRODUCT SHALL BE STRICTLY LIMITED TO THE REPAIR OR REPLACEMENT OF THE PRODUCTS AT THE DISCRETION OF THE MANUFACTURER AND ALL WARRANTY CLAIMS OR REQUESTS MUST BE MADE IN WRITING TO THE MANUFACTURER WITHIN TEN 10 DAYS AFTER FAILURE OF THE PRODUCT ALL OBLIGATIONS OR LIABILITIES OF MANUFACTURER OR SELLER FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT AND USE OR PERFORMANCE OF THE PRODUCTS EXCEPT AS EXPRESSLY PROVIDED HEREIN ARE FULLY DISCLAIMED AND EXCLUDED AND NO SELLER OR DISTRIBUTOR HAS ANY AUTHORITY TO MAKE ANY WARRANTY OR ASSUME ANY LIABILITY ON BEHALF OF THE MANUFACTURER IN CONNECTION WITH THE SALE OF THE PRODUCT EXCEPT AS STATED HEREIN AS A CONDITION OF THE PURCHASE PURCHASER AGREES THAT MANUFACTURER AND SELLER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIVE OR EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS AND SPECIFICALLY DISCLAIM ANY WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY PURCHASER ASSUMES ALL RISK AND LIABILITY RESULTING FROM THE USE OF THE PRODUCTS PURCHASER FURTHER AGREES AS A CON
20. SERIES BLASTERS USERS MANUAL NOTES Manual Revision July 15 46 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL NOTES Manual Revision July 15 47 Copyright 2014 2015 Pirate Brand All Rights Reserved Nozzle Air Power Abrasive Requirements NOZZLE PRESSURE O E 2 Horsepower CP 1 75 2 25 3 35 4 6 1 8 inch 3 2 mm asrasive fem E 0 89 E 3 071 0 85 099 113 122 127 170 Horsepower 5 S Le 3 16 inch 48mm gt L 10 170 20 215 24 26 320 68 77 901 98 109 118 145 as CL HA m 1 4 inch 746 895 969 1193 1268 1342 1864 6 35 mm cnm _ AR 80 90 10 115 15 10 190 230 5 Horsepower 17 20 25 27 28 30 3 60 5 16 inch 8 mm cuf min 10 125 145 140 15 20 25 35 6 Horsepower CP 25 29 32 5 40 45 5 65 3 8 inch 9 5 pprasive bh 675 775 85 975 1060 100 1350 1840 AR cu ftimin 10 170 20 215 240 255 315 405 87 4 25 481 566 609 680 722 892 1146 jrorserower 5 7 16 inch 9 5 mm femi E 300 10001200 1500 EH 2990 AR 69 20 225 250
21. The pressure vessel is now pressurized Air will also continue past the Choke Valve to the Metering Valve where it is mixed with abrasive The mixture of compressed air will now exit the Abrasive Blaster through a blast hose and nozzle connected to the coupling on the Metering Valve and blasting begins It is important to note that in EPR abrasive blasters equipped with Manual Metering Valves some abrasive will collect at the base of the valve causing the blast hose to pulsate and spray abrasive erratically for a short time when blasting is started This is normal and will not damage the Abrasive Blaster DEPRESSURIZATION BLOW DOWN When the control handle is released in a pressure release EPR system the Auto Air Valve s and Automatic Metering Valve if equipped automatically close stopping the flow of compressed air At the same time the Exhaust Valve opens and the compressed air remaining in the pressure vessel is released gt Flow of Compressed Air p Flow of Abrasive gt Flow of Exhaust Air During Blow down Manual Revision July 15 6 WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before Portable EPR Systems Loaded Abrasive rr Exhausted Compressed Air X Lr Air Inlet Ciy SS als air Pressure Vessel Air Abrasive
22. many naturally occurring abrasives Dust produced by blasting with abrasives containing silica can cause respiratory disease Do not use abrasive containing silica under any circumstance even when respiratory protective equipment is being used Safety Symbols The safety symbols shown below exist for the safety and protection of the operator and those in the vicinity of the Abrasive Blaster The descriptions below explain how they are used in relation to the blasting equipment gt ESE WARNING This symbol calls attention to a DANGER This symbol calls attention to a potentially hazardous situation that could result potentially hazardous situation that WILL result in serious injury or death if the instructions in serious injury or death if the instructions associated with the symbol are not followed The associated with the symbol are not followed The warning triangle will be displayed throughout the warning triangle will be displayed throughout the manual to denote instructions to which special manual to denote instructions to which special attention should be paid attention should be paid Manual Revision July 15 e Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL WARNING A All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must receive proper training on how to safely operate the equ
23. 1 The Exhaust Valve has damaged internal components and is in need of service repair kit EPR BLAST ROOM SERIES BLASTER BLOWS DOWN TOO FAST VIOLENTLY Possible Causes 1 The 5 16 Boron Carbide restriction nozzle inside the 8 Exhaust Valve is worn out and needs to be replaced o Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Operational Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme A caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster Troubleshooting procedures are to be performed by experienced qualified personnel only BLAST MACHINE TURNS ON ACCIDENTALLY OR WITHOUT WARNING Possible Causes 1 The safety flap on the Control Handle paddle style handles only is damaged or missing 2 The Pneumatic Control Handle is damaged defective or worn out if equipped 3 A bleeder type control handle has been installed A 4 The Electric Control Handle is damaged defective or worn out if equipped 5 The Electric Control Cord is damaged defective or worn out if equipped 6 O ring on the shaft of the Auto Air Valve is damaged defective or worn out if equipped WARNING Never use bleeder type Remote Control Handles such as Clemco or style handles with Pirate Brand amp EPH EPR as they may cause the A
24. 166 PADDLE HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 55 33 200 055E W UNIONS 1 8 HOSE UNION 1 4 HOSE UNION BALL VALVE FULL PORT 1 NPT NIPPLE TBE GALV 1 x CLOSED See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list N Manual Revision July 15 23 Copyright 2014 2015 Pirate Brand All Rights Reserved 14 aot y H i P St s I 9 Ch Manual Revision July 15 24 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPH SERIES Electric Controls 3 5 CU FT 6 5 CU FT AIR HOSE COUPLING 2 LUG 1 MALE AIR HOSE COUPLINGS 4 LUG 1 1 4 NOT USED 888 3029 10799PB TBE GALV 1 1 4 x CLOSED VB100 BALL VALVE FULL PORT 1 NPT VB125 BALL VALVE FULL PORT 1 1 4 NPT MOISTURE TRAP 1 1 M INLET x 1 MOISTURE TRAP 1 1 4 1 1 4 M INLET 4 888 1200 006PB P 1 4 OUTLET 150 POWDER 888 1200 007PB P 1 1 4 OUTLET 150 CFM POWDER COATED BLACK NIPPLE HEX 1 4 MNPT x 1 4 MNPT COATED BLACK 888 3031 31202 VB025 BALL VALVE FULL PORT 1 4 NPT 888 3010 10706 ELBOW REDUCING GALV 1 1 4 x 1 ELB
25. 5 Copyright 2014 2015 Pirate Brand All Rights Reserved Abrasive O Cut Off Switch BLAST POT PIPE STRING g Striped Twinline METERING AUTOMATIC VALVE AIR VALVE Black Hose Yellow Twinline 290 425 55 SINGLELINE ABRASIVE CUT OFF CONTROL HOSE ASSEMBLY FOR E SERIES BLASTERS 290 625 110 SINGLELINE ABRASIVE CUT OFF CONTROL HOSE ASSEMBLY FOR E SERIES BLASTERS 200 055E HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 55 W UNIONS 200 110 HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 110 W UNIONS See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 36 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPH SERIES Electric Abrasive Cut Off Controls FRONT VALVE REAR VALVE ABRASIVE CUT OFF OPERATIONAL CONTROLS BLAST POT PIPE STRING AUTOMATIC or AIR VALVE x Abrasive Cut Off Switch 290 354 D HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE 290 349 PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE 10 354 MALE TWIST LOCK CONNECTOR 2 PRONG 10 352 FEMALE TWIST LOCK CONNECTOR 2 PRONG 888 2025 10001PB TOGGLE SWITCH GUARD 888 2025 10002PB CUTOFF SWITCH ELEC CORD W CONNECTORS amp ABRASIVE CUTOFF SWITCH ASSEMBLY 55
26. 8 2014 300PB 1 8 888 2123 107 41 Copyright 2014 2015 Pirate Brand 8 All Rights Reserved BLAST HOSE Nozzles Not Included 3 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER A I OSE 1 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 034RED 050 1 3 4 AIR HOSE ASSEMBLY 50 1 1 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER 10 100RED 025 1 1 AIR HOSE ASSEMBLY 25 URE set Es RISQUE 10 034BLK 050 4AL 3 4 EXTENSION HOSE ASSEMBLY 50 10 112RED 025 1 1 1 2 AIR HOSE ASSEMBLY 25 10 100BLK 050 4AL 1 EXTENSION HOSE ASSEMBLY 50 10 112RED 050 1 1 1 2 AIR HOSE ASSEMBLY 50 10 114BLK 050 4AL 1 1 4 EXTENSION HOSE ASSEMBLY 50 27WT 1 SAFETY CABLE 1 2 1 HOSE TO EQUIP SAFETY CABLE 1 2 1 HOSE TO 27WT 1 EQUIP 27WC 1 SAFETY CABLE 1 2 1 HOSE TO SAFETY CABLE 1 1 2 3 HOSE TO HOSE EQUIP 27WC 15 SAFETY CABLE 1 1 4 HOSE HOSE SAFETY CABLE 1 1 2 3 HOSE TO SAFETY CABLE 1 1 4 3 HOSE TO 27WC 2 HOSE EQUIP 27WC 1 SAFETY CABLE 1 2 1 HOSE TO HOSE 27WT 2 Manual Revision July 15 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL NOZZLES 1 ENTRY NOZZLES FOR USE WITH 3 4 BLAST HOSE 1201 1172 3 TUNGSTEN CARBIDE NOZZLE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE 1 ENTRY NOZZLES FOR USE WITH 1 BLAST HOSE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE 1201 1174 5 TUNGSTEN CARB
27. ADE WITH AN ABRASIVE CUT OFF KIT TO BLOW OFF YOUR PROJECTS WITH THE SAME HIGH VELOCITY AIR YOU BLAST WITH REQUIRES E SERIES BLASTER WITH AUTOMATIC PINCH METERING VALVE 55 PNEUMATIC ABRASIVE CUT OFF KIT CUSTOMER INSTALL 110 PNEUMATIC ABRASIVE CUT OFF KIT SES CUSTOMER INSTALL SEENEN 55 12VDC ELECTRIC ABRASIVE CUT OFF KIT CUSTOMER INSTALL 290018 0 110 12VDC ELECTRIC ABRASIVE CUT OFF KIT CUSTOMER INSTALL High Performance Blasting For 7 and Larger 1 1 4 BLAST HOSE ASSEMBLY BIG GUN FULL FLOW W COUPLINGS INCLUDES 50 10 114BLK 050 3XAL BLACK BLAST HOSE 1 ALUMINUM FULL PORT QUICK COUPLER amp 1 ALUMINUM NOZZLE HOLDER 888 5001 305PB 888 5001 306PB 1 1 4 BLAST HOSE EXTENSION 888 5001 307 ASSEMBLY BIG GUN FULL FLOW W COUPLINGS INCLUDES 50 BLACK BLAST HOSE amp 2 ALUMINUM FULL PORT QUICK COUPLERS 10 114BLK 050 4XAL 888 5001 308PB 888 5001 310PB Manual Revision July 15 Nozzles BIG GUN NOZZLES 5 BIG GUN TUNGSTEN CARBIDE NOZZLE 6 BIG GUN TUNGSTEN CARBIDE NOZZLE 7 BIG GUN TUNGSTEN CARBIDE NOZZLE 8 BIG GUN TUNGSTEN CARBIDE NOZZLE 10 BIG GUN TUNGSTEN CARBIDE NOZZLE m FULL PORT COUPLINGS ARE REQUIRED TO CONNECT BIG GUN BLAST HOSE TO YOUR E SERIES BLASTER 1 1 2 ALUMINUM FULL PORT SES QUICK COUPLING 888 3026 10807PB BUSHING GALV 1 1 2 x 1 1 4 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR
28. B GALV 1 4 13 888 3031 30202PB HEX NIPPLE 1 4 NPT x 1 4 W BALL ST 14 888 3029 10699PB NIPPLE TBE GALV 1 x CLOSED 14 NIPPLE TBE GALV 1 1 4 x CLOSED VALVE AUTO AIR 1 NORMALLY 5 VALVE AUTO AIR 1 1 4 NORMALLY CLOSED 15 888 2123 107PB CLOSED 16 888 2301 90290 STRAINER BRZ 1 4 90 MICRON 17 888 4201 50202PB STRAIGHT SWIVEL 1 4 MNPT x 1 4 F 18 888 4200 30202PB HOSE PUSH ON INSERT 1 4 x 1 4 9 888 4101 002PB HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI 888 4203 50202PB SWIVEL 90 1 4 MNPT x 1 4 1 888 3028 10711 TBE SCHEDULE 80 GALV 1 1 4 x 3 888 3011 10607PB GALV 1 x 1 x 1 1 4 22 TEE GALV 1 1 4 888 3029 10611PB NIPPLE TBE GALV 1 x 3 3 NIPPLE TBE GALV 1 1 4 x CLOSED 7 888 3000 107 ELBOW GALV 90 1 1 4 888 3029 10711PB NIPPLE TBE GALV 1 1 4 x 3 888 3013 10705PB GALV 90 1 1 4 x 3 4 x 1 1 4 0 888 3026 10502PB BUSHING GALV 3 4 x 1 4 0 18 888 2123 106 NIN N N N 4 124 1670 PUSHER LINE KIT FLEX 1 20 OAL 54 Pm PUSHER LINE KIT FLEX 1 1 4 x 20 i OAL 24 5 111 7200 FITTING 1 MNPT x 1 M FLARE 25 122 5290 FITTING 1 1 4 MNPT x 1 1 4 M FLARE 26 888 3026 10706 BUSHING GALV 1 1 4 x 1 NOT USED 7 545 752 TEE GALV 1 1 4 x 1 1 4 x 2 28 888 3028 10799 NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE SB 1
29. DITION OF THE SALE AND THE USE OF THE PRODUCT THAT ANY DAMAGES OR RISK OF LOSS OTHER THAN AS DESCRIBED HEREIN ABOVE SHALL BE THE EXCLUSIVE RESPONSIBILITY OF THE PURCHASER AND NOT THE MANUFACTURER OR SELLER MANUFACTURER AND SELLER SHALL NOT BE LIABLE FOR ANY DAMAGES INCURRED BY ANY PERSON AS A RESULT OF MISUSE IMPROPER INSTALLATION IMPROPER APPLICATION IMPROPER OPERATION OF THE PRODUCTS NORMAL WEAR AND TEAR ALTERATIONS OR MODIFICATIONS MADE TO THE PRODUCTS OR ACCIDENT THE USE OF REPLACEMENT PARTS NOT PROVIDED OR AUTHORIZED BY THE MANUFACTURER VOIDS ALL WARRANTIES A COMPLETELY FILLED OUT WARRANTY CARD MUST BE RETURNED TO THE MANUFACTURER WITHIN THIRTY 30 DAYS OF PURCHASE OF THE PRODUCT OR ALL WARRANTIES ARE VOID PRODUCT MUST BE MAINTAINED IN ACCORDANCE TO THE MAINTENANCE SCHEDULE PROVIDED IN THE PRODUCT MANUAL FAILURE TO MAINTAIN THE PRODUCT IN ACCORDANCE WITH THE MAINTENANCE SCHEDULE VOIDS ALL WARRANTIES THIS WARRANTY DOES NOT COVER FACTORY INSTALLED OR CUSTOMER INSTALLED ACCESSORIES WARRANTY CLAIMS Warranty claims must be submitted to the manufacturer within ten 10 days after failure of the product Contact information for warranty claims Forecast Sales Inc 2719 Tobey Dr Indianapolis IN 46219 317 829 0147 Effective July 8 2015 Manual Revision July 15 o Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL 3 5 CU FT 6 5 CU FT VESSEL PORTABLE 3 5 CU
30. ERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 55 33 200 055E W UNIONS WH42 4 1 8 HOSE UNION WH42 4 1 4 HOSE UNION See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list N 11 12 13 14 Manual Revision July 15 19 Copyright 2014 2015 Pirate Brand All Rights Reserved H mm 50 OOG Manual Revision July 15 20 Copyright 2014 2015 Pirate Brand amp All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPR SERIES Electric Controls 3 5 CU FT 6 5 CU FT AIR HOSE COUPLING 2 LUG 1 MALE AIR HOSE COUPLINGS 4 LUG 1 1 4 NOT USED 888 3029 10799PB TBE GALV 1 1 4 x CLOSED VB100 BALL VALVE FULL PORT 1 NPT VB125 BALL VALVE FULL PORT 1 1 4 NPT MOISTURE TRAP 1 1 M INLET x 1 MOISTURE TRAP 1 1 4 1 1 4 M INLET 888 1200 006PB P 1 4 OUTLET 150 POWDER 888 1200 007PB P 1 1 4 OUTLET 150 POWDER COATED BLACK COATED BLACK NIPPLE HEX 1 4 MNPT x 1 4 MNPT 888 3031 31202PB VB025 BALL VALVE FULL PORT 1 4 NPT 888 3010 10706PB ELBOW REDUCING GALV 1 1 4 x 1 888 3029 10611PB TBE GALV 1 x 3 888 3013 10604PB GALV 1 x 1 2 x 1 888 3026 10402PB 05 GALV 1 2 x 1 4 11 888 2010 040PB PRESS GAUGE 0 160 PSI BACK MNT 12 888 3011 102P
31. H BLAST ROOM SERES Pneumatic Controls Manual Revision July 15 30 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPH BLAST ROOM SERIES Pneumatic Controls BALL VALVE FULL PORT 1 1 4 NPT MOISTURE TRAP 1 1 4 1 1 4 M INLET x 1 1 4 M OUTLET 150 CFM POWDER NIPPLE HEX 1 4 MNPT x 1 4 MNPT BALL VALVE FULL PORT 1 4 NPT VB125 888 1200 007PB P Q O 2 TI UJ gt 888 3031 31202PB VB025 888 3000 107PB 888 3029 10711PB 888 3013 10705PB 888 3026 10502 888 2010 010PB 888 3011 102PB 888 4203 50200PB 12 888 3029 10799 13 888 3011 107 14 888 3028 10711PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 3 15 888 2123 107 AUTO AIR 1 1 4 NORMALLY CLOSED 16 888 3031 31200PB HEX 1 4 MNPT x 1 8 MNPT 17 888 4203 50202 SWIVEL 90 1 4 MNPT x 1 4 F 18 888 4200 30202 HOSE PUSH ON INSERT 1 4 x 1 4 NPT 290 321 PUSHER LINE KIT FLEX 1 1 4 x 24 OAL 28 888 4101 002PB HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI 888 4201 50202PB STRAIGHT SWIVEL 1 4 MNPT x 1 4 F 122 5290 FITTING 1 1 4 MNPT x 1 1 4 M FLARE 945 752 TEE GALV 1 1 4 x 1 1 4 x 2 888 3028 10799PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE SB 1S IR THRD CPLG STD NPS IRON 1 1 4 290 215 VALVE PINCH AUTOMATIC INCLUDES X TREME TUBE 7 888 3029 10699PB NIPPLE TBE
32. IDE NOZZLE 1201 1175 6 TUNGSTEN CARBIDE NOZZLE 1 1 4 ENTRY NOZZLES FOR USE WITH 1 1 4 BLAST HOSE 1348 555 5 TUNGSTEN CARBIDE NOZZLE 1348 556 6 TUNGSTEN CARBIDE NOZZLE 1348 557 7 TUNGSTEN CARBIDE NOZZLE 1348 558 8 TUNGSTEN CARBIDE NOZZLE E NOVA 2000 BLAST SUIT LIGHTWEIGHT MEDIUM BLAST SUIT LIGHTWEIGHT LARGE 407200 RADEX CO MONITOR 120V BLAST SUIT Gh alert 407201 RADEX CO MONITOR 12V BLAST SUIT LIGHTWEIGHT XXL BLAST SUIT LIGHTWEIGHT XXXL RESPIRATOR PACKAGES INCLUDE RESPIRATOR HELMET 50 LUXURY DOUBLE PALMED LEATHER BREATHING AIR SUPPLY HOSE AND RADEX AIRLINE FILTER BLASTING WELDING GLOVES Manual Revision July 15 Copyright 2014 2015 Pirate Brand All Rights Reserved 1 D CB Manual Revision July 15 o Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL AVAILABLE ACCESSORIES LIDS ARE IMPORTANT FOR KEEPING MOISTURE FROM FALLING INTO THE ABRASIVE BLASTER IN OUTDOOR APPLICATIONS MOISTURE IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME 888 5010 030PB LID FOR 3 5 CU FT ABRASIVE BLASTERS 888 5010 060PB LID FOR 6 5 CU FT ABRASIVE BLASTERS REGULATOR KITS ADDING REGULATOR KIT TO YOUR ABRASIVE BLASTER WILL ALLOW YOU TO BLAST AT LOWER PRESSURES TO ACHIEVE CUSTOM FINISHES OR HELP CONTROL PROFILE EPR BLAST ROOM SERIES BLASTERS INLUDE REGULA
33. Manual Revision July 15 WARNING These products and equipment are not under any circumstances to be used with sand or silica products of any type and use of such materials will void any warranty Also as with the use of any product or equipment you must be sure to use the proper safety equipment and to properly train your employees in the use of any equipment or products The manufacturer wholesaler and distributor assume no responsibility arising from the failure to use proper safety equipment or the failure to properly train employees in the use of products and equipment USER S MANUAL 35 amp 65 Cu Fr EPH EPR SERIES BLASTERS WARNING Read Manual Failure to read understand amp follow all safety and operation procedures in this manual can Cause serious injury or death Manuals that are lost incomplete or damaged must be replaced immediately Manual P N 001 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Thank you for your purchase of a Pirate Brand E Series Blaster It is important to note that all Pirate Brand blasting equipment is designed to be safe when used properly however misuse of any abrasive blasting equipment is dangerous and can result in the severe injury or death of the operator and others in the vicinity of the blasting equipment In order to protect yourself and those around you read and foll
34. Mix To Blasting Nozzle Blast Room EPR Systems Exhausted Air Loaded Abrasive Air Filter Pressure Vessel Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL n HOW EPH SYSTEMS WORK E Series Pressure Hold operating the equipment ADDING ABRASIVE WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRESSURIZATION Before pressurization can take place in a pressure hold system the Blow down outlet Valve must be closed Then when a compressed air source such as an air compressor is connected to the inlet of the Abrasive Blaster and the Inlet Valve is opened compressed air can flow through the Moisture Separator and into the pressure vessel causing the Pop up located internally to seal against its seat allowing the pressure vessel to become pressurized When the control handle is activated the Auto Air Valve and Automatic Metering Valve will open allowing compressed air amp
35. NECTOR PRONG 17 WALE Twst L0CK CONNECTOR PRONG 1 2 3 PART SEALED CONTROL CORD 1 2 3 PART SEALED CONTROL CORD 31131 CONNECTOR REQUIRED WHEN USING STEEL 31131 CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES ABRASIVES Manual Revision July 15 38 Copyright 2014 2015 Pirate Brand amp All Rights Heserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL 9 VALVE PARIS LISTS amp METERING VALVES Pinch Valve Automatic 1 523 592 TUBE METERING X TREME 3 4 1 0 6 753 632 ROLLER PINCH 2 REQUIRED 290 296 SPRING ASSEMBLY COMPLETE o 9 16 9 x 342111 19 26 ES 59 20 27 23 4 5 7 A 17 18 Pinch Valve Manual VALVE PINCH MANUAL mm D se mese Tuae el 753632 ROLLER PINCH 2 REQUIRED HIT mm zw MAX P 8 9 10 Manual Revision July 15 DANGER Never disassemble the Automatic Metering Valve spring assembly as it is under compression Always replace the spring diaphragm assembly as a complete unit Failure to do so can cause components to come apart violently injuring people FEATURING THE Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL VALVE EXHAUST 2 INCLUDES X TREME DUTY BALL VALVE EXHAUST 8 amp 2 REPAIR 290 183 KIT INCLUDES 1 2 2 3 amp 4 INCLUDES
36. OT TURN ON OR IS SLOW TO TURN ON Possible Causes 1 The door interlock control valve has not been activated Blast Room Series only 2 Air compressor is the wrong size too small or the load button has not been pushed or turned on 100 150 PSI supply required 3 Nozzle is worn out and the compressor cannot keep up with the increased demand 4 Air supply hose to the blast machine is too small 5 Control hoses and or fittings are leaking 6 90 micron strainer or 50 micron air filter is clogged if equipped 7 Obstruction in Nozzle 8 Dirty or clogged Auto Air Valve Vent if equipped 9 The Pneumatic Control Handle is damaged defective or worn out if equipped 10 The Electric Control Handle is damaged defective or worn out if equipped 11 The Electric Control Coil s are defective if equipped 12 Power Source battery or AC DC converter is not providing sufficient power to open electric control valves if equipped 13 The Electric Control Cord is damaged defective or worn out if equipped 14 Control Valve stuck or in need of service due to lack of lubrication or is damaged defective or worn out if equipped 15 Diaphragm in Auto Air Valve is damaged defective or worn out if equipped To test put your thumb over the vent If any air is coming out with the control handle depressed the diaphragm must be replaced AIR CONTINUALLY FLOWS FROM THE EXHAUST VALVE DURING BLASTING Possible Causes
37. OW GALV 90 1 1 4 888 3029 10611PB TBE GALV 1 x 3 8 888 3029 10711PB NIPPLE TBE GALV 1 1 4 x 3 888 3013 10604PB GALV 1 x 1 2 x 1 9 888 3013 10705PB TEE GALV 90 1 1 4 x 3 4 x 1 1 4 888 3026 10402PB BUSHING GALV 1 2 x 1 4 888 3026 10502PB BUSHING GALV 3 4 x 1 4 11 888 2010 010PB PRESS GAUGE 0 160 PSI BACK MNT 12 888 3011 102PB TEE GALV 1 4 13 888 3031 30202PB HEX NIPPLE 1 4 x 1 4 W BALL ST 14 888 3029 10699 TBE GALV 1 x CLOSED 888 3029 10799PB NIPPLE TBE GALV 1 1 4 x CLOSED 4 VALVE AUTO AIR 1 NORMALLY VALVE AUTO AIR 1 1 4 NORMALLY 15 888 2123 106PB CLOSED 888 2123 107PB CLOSED ELBOW STREET 90 GALV 1 290 320 LINE KIT FLEX 1 x 16 OAL 290 321 Gre LINE KIT FLEX 1 1 4 x 24 111 7200 FITTING 1 MNPT x 1 M FLARE 122 5290 FITTING 1 1 4 MNPT x 1 1 4 M FLARE 26 888 3026 10706 BUSHING GALV 1 1 4 x 1 NOT USED 7 545 752 TEE GALV 1 1 4 x 1 1 4 x 2 28 888 3028 10799 TBE SCHEDULE 80 GALV 1 1 4 x CLOSE SB 1S IR THRD CPLG STD NPS IRON 1 1 4 290 215 VALVE PINCH AUTOMATIC INCLUDES X TREME TUBE 888 201 1 006PB MUFFLER BLOWDOWN 1 MNPT 888 2301 90290PB STRAINER BRZ 1 4 90 MICRON 519 012 SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY CLOSED 517 096 COIL REPLACEMENT 12VDC FOR 519 032 amp 519 012 290 500
38. PH EPR SERIES BLASTERS USERS MANUAL EPR SERIES Pneumatic Controls 3 5 CU FT 6 5 FT AIR HOSE COUPLING 2 LUG 1 MALE AIR HOSE COUPLINGS 4 LUG 1 1 4 NOT USED 888 3029 10799PB NIPPLE TBE GALV 1 1 4 x CLOSED VB100 BALL VALVE FULL PORT 1 NPT VB125 BALL VALVE FULL PORT 1 1 4 NPT MOISTURE TRAP 1 1 M INLET x 1 H MOISTURE TRAP 1 1 4 1 1 4 M 4 888 1200 006PB P 1 4 OUTLET 150 POWDER 888 1200 007PB P INLET x 1 1 4 M OUTLET 150 CFM POWDER COATED BLACK COATED BLACK 5 888 3031 31202PB HEX 1 4 MNPT x 1 4 MNPT BALL VALVE FULL PORT 1 4 NPT 988 3029106118 NIPPLE TBE GALV x3 8 686 0029 10711PB NIPPLE TBE GALV 11x 3013 1060 _ GALV xix i 9 89830131070698 TEE GALV 90 1d x 3H xT VALVE AUTO AIR 1 NORMALLY VALVE AUTO AIR 1 1 4 NORMALLY 15 888 2123 106PB CLOSED 888 2123 107PB CLOSED 24 124 1670 PUSHER LINE KIT FLEX 1 x 20 OAL 34 PUSHER LINE KIT FLEX 1 1 4 x 20 OAL 24 111 7200 FITTING 1 MNPT x 1 M FLARE 122 5290 oe TEE GALV 1 1 4 x 1 1 4 x 2 NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE THRD CPLG STD NPS IRON 1 1 4 VALVE PINCH MANUAL INCLUDES X TREME TUBE VALVE EXHAUST 2 INCLUDES X TREME DUTY BALL D HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE 290 166 PADDLE HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE HOSE TWINLINE CONTROL ASSEMBLY E S
39. PPE Every 8 Hours Of Use Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing amp Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PPE 29 CFR 1910 138 Protective Clothing amp Gloves PPE 26 CFR 1926 101 Hearing PPE EN 2 Inspect Remote Control Handle and Control Hose Cord Every 8 Hours Of Use 3 Inspect Blast Hose Couplings amp Gaskets Every 8 Hours Of Use 4 Inspect Blasting Nozzle Every 8 Hours Of Use 5 Inspect Air Hose Couplings amp Gaskets Every 8 Hours Of Use 11 Service Control Valve s If Equipped Descriptions of maintenance procedures referenced in this table are located on the next page Manual Revision July 15 o Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Procedure Details 1 Inspect Personal Protective Equipment PPE Inspect ALL Personal Protective Equipment PPE for proper fit condition amp operation as designed Replace repair or be fitted as needed 2 Inspect Remote Control Handle and Control Hose Cord Pneumatic Remote Control Systems Inspect Control Handle for damage making sure the safety flap paddle style handles only is in good working order and replace or repair as needed Inspe
40. RT 1 1 4 NPT MOISTURE TRAP 1 1 4 1 1 4 M INLET x 1 1 4 M OUTLET 150 CFM POWDER 888 1200 007PB P COATED BLACK NIPPLE HEX 1 4 MNPT x 1 4 MNPT BALL VALVE FULL PORT 1 4 NPT ELBOW GALV 90 1 1 4 6 888 3029 10711PB NIPPLE TBE GALV 1 1 4 x 3 TEE GALV 90 1 1 4 x 3 4 x 1 1 4 8 888 3026 10502PB BUSHING GALV 3 4 x 1 4 e 986 2010 010PB PRESS GAUGE 0 160 PUSHER LINE KIT FLEX 1 1 4 x 24 OAL 28 HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI FITTING 1 1 4 MNPT x 1 1 4 M FLARE TEE GALV 1 1 4 x 1 1 4 x 2 DUST ELIMINATOR 1 4 MNPT SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT NORMALLY CLOSED COIL REPLACEMENT 12VDC FOR 519 032 amp 519 012 JUNCTION TEE ASSEMBLY E SERIES 12VDC DOES NOT INCLUDE COIL MALE TWIST LOCK CONNECTOR 2 PRONG FEMALE TWIST LOCK CONNECTOR 2 PRONG POWER CORD 25 12VDC 2 LUG EXTN CORD W CONNECTOR 110 2 PRONG 2 WIRE 44 290 354 D HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE 290 349 PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Abrasive ER Cut Off Swi
41. S IR THRD CPLG STD NPS IRON 1 1 4 290 383 VALVE PINCH MANUAL INCLUDES X TREME TUBE 290 181 VALVE EXHAUST 2 INCLUDES X TREME DUTY BALL 888 4201 50000PB STRAIGHT SWIVEL 1 8 MNPT X 1 8 F 888 4200 30200PB PUSH ON INSERT 1 4 x 1 8 NPT 888 3006 102PB ELBOW STREET 90 GALV 1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT SOLENOID VALVE 3 WAY 2 POSITION 12VDC 1 4 NPT PORTS 1 2 NPT CONDUIT INCLUDES COIL NORMALLY CLOSED 517 096 COIL REPLACEMENT 12VDC FOR 519 032 amp 519 012 290 500 JUNCTION TEE ASSEMBLY E SERIES 12VDC DOES NOT INCLUDE COIL 9 10 354 MALE TWIST LOCK CONNECTOR 2 PRONG 40 10 352 FEMALE TWIST LOCK CONNECTOR 2 PRONG 888 7172 012PB POWER CORD 25 12VDC 2 LUG 888 7173 055PB CORD W CONNECTOR 55 2 PRONG 2 WIRE 42 290 354 D HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE 290 349 PADDLE HANDLE CONTROL ELECTRIC W PLUG DEADMAN CONTROL HANDLE See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list N N N O e 2 CA C2 4 b O 519 012 8 COGO Ijo N Manual Revision July 15 21 Copyright 2014 2015 Pirate Brand All Rights Reserved QS w H AM al s IK 2 CIS 29 28 27 OAS Manual Revision July 15 22 Copyright 2014 2015 Pirat
42. TORS AS STANDARD EQUIPMENT 888 2003 006 1 REGULATOR KIT 3 5 CU FT 888 2003 007PB CI RELIEF VALVE KIT ADDING THIS ASME RELIEF VALVE KIT TO YOUR BLASTER CAN PREVENT DANGEROUS OVERPRESSURIZATION LOCAL CODES MAY REQUIRE A DIFFERENT VALVE 888 2470 00702PB SMALL BLASTER RELIEF VALVE KIT 1 1 4 REGULATOR KIT 6 5 CU FT ADD A POWER SUPPLY TO RUN ANY 12VDC ELECTRIC BLASTER ON COMMON 120VAC OUTLET POWER POWERS UP TO 4 CONTROL VALVES AT ONE TIME POWER SUPPLY 120AC INPUT 12VDC 2 5 AMP OUTPUT 2 LUG BLAST HOSE amp NOZZLES D UMBRELLA FOR STATIONARY BLASTERS WHERE ABRASIVE IS BEING FED FROM AN OVERHEAD SYSTEM THE UMBRELLA WILL KEEP EXCESS WEIGHT OFF OF THE POP UP ALLOWING IT TO FUNCTION PROPERLY REQUIRES REMOVAL OF THE BUILT IN BAG BREAKER AND SCREEN EPR amp EPH BLAST ROOM SERIES BLASTERS INLUDE THE UMBRELLA AS STANDARD EQUIPMENT 290 420 6 POP UP VALVE UMBRELLA FOR BLASTERS EQUIPPED WITH AN ABRASIVE UMBRELLA USE THESE SCREENS TO KEEP DEBRIS FROM ENTERING THE PRESSURE VESSEL ONLY USED WITH E SERIES BLASTERS WHERE THE BAG BREAKER HAS BEEN REMOVED SCREEN FOR 3 5 CU FT E SERIES EES ABRASIVE BLASTERS SCREEN FOR 6 5 CU FT E SERIES SES ABRASIVE BLASTERS KEEP TRACK OF TIME SPENT ON A JOB AND TOTAL HOURS ON YOUR ABRASIVE BLASTER KNOW YOUR COST CONTROL YOUR COST amp SET UP A PREVENTATIVE MAINTENANCE PROGRAM FOR YOUR BLAST EQUIPMENT DUAL TIMER CONTROL BOX W KEY ABRASIVE CUT OFF UPGR
43. as described above or as close as possible if area is obstructed 5 14 Exhaust Hazard Label is only to be used on EPR Pressure Release systems only DO NOT apply this 3 Placement of Inlet Label and Pressurized Hose label to EPH Pressure Hold systems labels will vary based on which type of system Place these labels as close to the inlet coupling as possible Manual Revision July 15 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL E Series Pressure Release operating the equipment ADDING ABRASIVE Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRESSURIZATION When a compressed air source such as an air compressor is connected to the inlet of the Abrasive Blaster and the Inlet Valve is opened compressed air flows through the Moisture Separator or 50 Micron Air Filter and reaches an Auto Air Valve where it is stopped When the control handle is activated the Exhaust Valve closes the automatic metering valve if equipped opens and the Auto Air Valve s open allowing compressed air to flow into the pressure vessel causing the Pop up located internally to seal against 15 seat
44. brasive Blaster to start without warning or to not stop the Abrasive Blaster when released ABRASIVE BLASTER AIR BLAST STOPS BUT ABRASIVE KEEPS FLOWING WHEN CONTROL HANDLE IS RELEASED SYSTEMS WITH AUTOMATIC METERING VALVES ONLY Possible Causes 1 The Metering Tube in the Metering Valve is worn out 2 The Automatic Metering Valve is stuck in the open position and is need of repair EPR Portable Systems 7 3 UuM Compressed Air Supply Compressed Air Supply Hose Nozzle 7 Nozzle Moisture Separator Control Handle Pressure Vessel Pressure Vessel Manual Revision July 15 EPR Blast Room Systems BLAST MACHINE IS SLOW TO TURN OFF OR WILL NOT TURN OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 A bleeder type control handle has been installed WARNING Never use bleeder type Remote Control Handles such as Clemco or A BECO style handles with Pirate Brand EPH EPR as they may cause the Abrasive Blaster to start without warning or to not stop the Abrasive Blaster when released 2 The Pneumatic Control Handle is damaged defective or worn out if equipped 3 The Electric Control Handle is damaged defective or worn out if equipped 4 The Electric Control Cord is damaged defective or worn out if equipped 5 The Control Valve is stuck or in need of service due to lack of lubrication or is damaged defective or worn o
45. cribed by the WARNING and DANGER labels located on the Abrasive Blaster If any labels are worn or missing they must be replaced gt Pb gt Manual Revision July 15 USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Activate the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by turning the handle on the Metering Valve There will be a delay between a change made at the Metering Valve and what comes out of the Nozzle depending on the length of Blast Hose being used Adjustments to the Metering Valve can only be made when Abrasive Blaster is not in operation To stop the flow of compressed air and abrasive release the Remote Control Handle and blasting will stop after a short time How long it takes for blasting to stop will depend on the length of Blast Hose being used On Pressure Release EPR Abrasive Blasters with the 2 Exhaust Valve the pressure vessel will automatically exhaust through the Exhaust Valve causing a rush of compressed air that can propel any loose objects debris or spilled abrasive at nearby personnel For this reason personnel must not be located near a Pressure Release EPR Abrasive Blaster with a 42 Exhaust Valve when blasting is taking place DANGER Airborne particles produced by abrasive blasting can cause respiratory disease All persons operating or located near the blasting
46. ct twinline hoses and replace if leaks areas that show abrasion or soft spots are found Electric Remote Control Systems Inspect Control Handle for damage making sure the switch boot and safety flap paddle style handles only are in good working order and replace as needed Inspect control cord and replace if damaged plug ends areas that show abrasion exposed wires or cracks are found Inspect Blast Hose Couplings amp Gaskets Inspect the Blast Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Blast Hose connections BIG GUN full port couplings require the use of safety mechanics wire for proper securing P Inspect Blasting Nozzle Inspect the Blasting Nozzle for wear and proper bore diameter Replace the Blasting Nozzle when the bore diameter has worn to 1 16 wider than its original diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 Inspect Air Hose Couplings amp Gaskets Inspect the Air Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Air Hose connections
47. d Closely examine all components of the Abrasive Blaster for signs of excessive wear worn out seals and hoses or damaged components If any component of the Abrasive Blaster is found to be damaged or worn it must be replaced before blasting AN ADDING ABRASIVE Before filling the Abrasive Blaster make sure the inlet valve is closed and the pressure vessel is in a depressurized state Abrasive is added by pouring it into the top of the Abrasive Blaster where the abrasive can flow around the Pop up and into the pressure vessel Do not overfill the Abrasive Blaster Do not allow foreign materials to enter the Abrasive Blaster WARNING Never use an Abrasive Blaster if any components are damaged or worn Damaged or worn parts must be replaced before use DANGER Never reach into the Pop up opening while filling the Abrasive Blaster It can close without warning causing severe injury or death WARNING Pirate Brand Abrasive Blasters may not be used with abrasives containing silica Never use abrasives containing silica WARNING Never fill the abrasive blaster with the inlet valve in the open position Always close the inlet valve before filling WARNING Electrically conductive abrasives may not be used with abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive VERIFY PROPER AIR
48. d Moisture Separator on the abrasive blaster may not be sufficient to achieve this depending on the quality of the air being supplied SHUTTING DOWN THE ABRASIVE BLASTER When blasting is complete the Abrasive Blaster will need to be shut down Make sure the Remote Control Handle is released then close the Inlet Valve Pressure release systems will already be depressurized To depressurize pressure hold EPH systems Slowly open the Outlet Valve to allow the compressed air stored in the Abrasive Blaster to escape WARNING Never operate a Pressure Hold EPH Abrasive Blaster without a muffler on the Outlet Without the muffler the sudden release of compressed air can cause severe injury AN EPR Portable Systems I Exhaust Compressed Air Supply Hose Nozzle Nozzle 50 Micron Moisture Air Filter Separator Control Handle Pressure Vessel Pressure Vessel Manual Revision July 15 EPR Blast Room Systems DISCONNECTING THE AIR SUPPLY HOSE After the Abrasive Blaster has been depressurized and the Inlet Valve has been closed the Compressed Air Supply Hose may still contain pressure which must be released before disconnecting the hose To do this shut off the compressed air at its source and open the Drain Valve on the Moisture Separator or 50 Micron Air Filter Slowly open the inlet valve on the Abrasive Blaster The compressed air stored in the Compressed Air S
49. e Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPH SERIES Pneumatic Controls 3 5 CU FT 6 5 CU FT AIR HOSE COUPLING 2 LUG 1 MALE AIR HOSE COUPLINGS 4 LUG 1 1 4 NOT USED 888 3029 10799PB TBE GALV 1 1 4 x CLOSED VB100 BALL VALVE FULL PORT 1 NPT VB125 BALL VALVE FULL PORT 1 1 4 NPT MOISTURE TRAP 1 1 M INLET x 1 MOISTURE TRAP 1 1 4 1 1 4 M 888 1200 006PB P 1 4 OUTLET 150 POWDER 888 1200 007PB P INLET x 1 1 4 M OUTLET 150 CFM COATED BLACK 5 888 3031 31202PB HEX 1 4 x 1 4 POWDER COATED BLACK BALL VALVE FULL PORT 1 4 NPT 0652029 061PB MPPLETBEGALV 1 x3 e 8983029 107118 NIPPLE TBE GALV 888 3013 10604PB GALV 1 x 1 2 x 1 9 888 3013 10705PB GALV 90 1 1 4 x 3 4 x 1 1 4 VALVE AUTO AIR 1 NORMALLY n VALVE AUTO AIR 1 1 4 NORMALLY 888 2123 106PB CLOSED 888 2123 107PB CLOSED ELBOW STREET 90 GALV 1 24 290 320 PUSHER LINE KIT FLEX 1 x 16 OAL 5 TE PUSHER LINE KIT FLEX 1 1 4 x 24 OAL 28 111 7200 FITTING 1 MNPT x 1 M FLARE 122 5290 dtu GALV 1 1 4 x 1 1 4 x 2 NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x CLOSE THRD CPLG STD NPS IRON 1 1 4 VALVE PINCH AUTOMATIC INCLUDES X TREME TUBE MUFFLER BLOWDOWN 1 MNPT D HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE 290
50. eration and worn components Replace any worn components found Lubricate with silicone grease before reassembling Manual Revision July 15 13 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Performance Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme A caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster NO ABRASIVE FLOW WHEN BLASTING AIR ONLY Possible Causes 1 The Abrasive Blaster is empty or has no Abrasive in it 2 Abrasive cut off function is engaged halting the flow of abrasive if equipped 3 The Metering Valve is closed or has not been adjusted properly 4 There is an obstruction in the Metering Valve To clear the obstruction perform the following procedure Turn the handle on the Metering Valve counter clockwise until it is completely open Depress the control handle and have a second qualified person close the choke valve for 2 seconds and then open it again immediately This will push minor obstructions such as a small amount of wet abrasive a piece of paper from a bag or bridged paint chips through the Metering Valve and out the Nozzle Readjust the Metering Valve back to the desired setting for blasting and check to see if the obstruction has been cleared If not repeat this step but also back the stationary roller bolt
51. hed or turned on 100 150 PSI supply required 2 Nozzle is worn out and the compressor cannot keep up with the increased demand 3 Air supply hose to the blast machine is too small 4 There is a hole in the blast hose 5 Pop up is not sealing properly 6 Handway Assembly is leaking 7T Dirty or clogged Auto Air Valve Vent if equipped 8 Diaphragm in Auto Air Valve is damaged defective or worn out if equipped To test put your thumb over the vent If any air is coming out with the control handle depressed the diaphragm must be replaced 9 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 10 Abrasive Metering Valve is open too far 11 Obstruction in Nozzle 12 Regulator needs adjustment if equipped Manual Revision July 15 Troubleshooting procedures are to be performed by experienced qualified personnel only ABRASIVE STREAM IS TOO HEAVY OR THROBBING WHEN BLASTING Possible Causes Note Systems may throb temporarily when starting up if abrasive has collected in blast hose from previous use This is normal and requires no action to correct 1 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted ABRASIVE BLASTER WILL N
52. ipment and be informed of the potential hazards involved In addition to proper training all persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must read understand and follow all procedures described in the user s manual For replacement manuals please contact your distributor or visit www pirate brand com Respiratory protection is mandatory for all persons operating or located in the vicinity of the Abrasive Blaster Follow all OSHA and NIOSH requirements for breathing equipment and supplied air standards Pressurized Vessels contain large amounts of stored energy and can cause severe injury or death if safety procedures are not followed Never perform maintenance or attempt to open a Pressure Vessel for any reason while it is Pressurized Always Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not modify grind or weld on the pressure vessel for any reason Doing so will void the ASME certification Do not use damaged pressure vessels he use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls Never use bleeder type control handles such as Clemco or style handles with EPH or series blasters as they can cause a hazardous situation where the blaster will not shut off when the handle is
53. lemco or style handles with Pirate Brand amp EPH EPR Series Equipment as they may cause the Abrasive Blaster to start without warning or to not stop the Abrasive Blaster when released WARNING Never reverse or modify pneumatic Remote Control twinline hose fittings DANGER Always use caution around electric sources to avoid electric shock Do not operate electrical remote controlled Abrasive Blasters in wet or other hazardous environments CONNECTING HOSES Before connecting hoses to the Abrasive Blaster make sure the Inlet Valve is closed and the compressed air supply is shut off Connect the hose coming from the compressed air supply to the inlet on the Abrasive Blaster and secure with safety clips Connect the blast hose to the coupling on the Metering Valve at the base of the Abrasive Blaster and secure with safety clips Use mechanics safety wire when using optional BIG GUN full port couplings WARNING Always use safety devices like clips whip checks safety cables at hose connections Optional BIG GUN full port couplings require the use of safety mechanics wire for proper securing 9 Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL BLASTING PRESSURIZING THE ABRASIVE BLASTER Before pressurizing the Abrasive Blaster make sure the following conditions occur All BEFORE YOU BLAST procedures have been followed
54. out 3 in Pinch Valve Automatic Line Drawing on page 39 If there is still an obstruction then you must depressurize the Abrasive Blaster remove the pusher line and remove the Metering Valve to check for a steady stream of abrasive If abrasive flows wait until the Abrasive Blaster is empty before reinstalling the Metering Valve If there is still an obstruction then the obstruction must be removed from inside the Pressure Vessel To do this make sure the Abrasive Blaster is depressurized and remove the Handway Assembly Scoop or vacuum out all the abrasive from inside the pressure vessel and remove the obstruction Reinstall the Handway Assembly and Metering Valve and tighten them securely then refill the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster and causing an obstruction 5 The Abrasive Blaster has wet abrasive in it The wet abrasive must be removed by depressurizing the Abrasive Blaster removing the Handway Assembly and scooping or vacuuming it out Dry abrasive must always be used Clean cool dry air must be supplied to the Abrasive Blaster in order to prevent the abrasive from getting wet For Abrasive Blasters being used outside it is recommended that a lid be used to keep water from entering the Abrasive Blaster LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pus
55. ow all sections of this manual amp warning labels located on the blasting equipment Definition Of Terms Used In This Manual Abrasive A granular material used for blasting the surface of an object Also referred to as Media Blow down The automatic or manual release of air from a pressurized vessel Also referred to as Depressurize Control Handle A required device that allows the blaster to be remotely started and stopped Depressurize The automatic or manual release of air from a pressurized vessel Also known as Blow down Pressure Hold System Any blasting system in which the Pressure Vessel remains pressurized when the control handle is released Also known as a Manual Blow down System Pressure Release System Any blasting system in which the Pressure Vessel is automatically depressurized when the control handle is released Also known as an Automatic Blow down System Pressure Vessel The enclosed area of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained A person who can be considered properly trained must have successfully completed a sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the 1 5 20 cu ft capacity range They must also have read and understood this manual in its entirety Silica A hazardous substance which is contained in
56. released All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must protect themselves with the proper safety equipment and use of common sense oafety equipment including but not limited to Hearing Eye Body and Lung protection are required Abrasive blasters and the objects being blasted can be heavy and can lead to severe injury or death if they fall over Always follow all safety requirements of OSHA and NIOSH e Use only Genuine Pirate Brand replacement parts when performing maintenance on the Abrasive Blaster Do not modify the equipment for any reason Use of modified or non Pirate Brand parts can cause an unsafe situation and will void your warranty Never use malfunctioning or damaged equipment Before each use inspect the Abrasive Blaster for proper function e Supply only cool dry compressed air that is free of debris to the Abrasive Blaster Moisture or debris that reaches the remote control system can cause an unsafe situation Do not supply compressed air to the blaster that exceeds 150 psi Do not use abrasive blasters in areas that could be considered a hazardous location as described in the National Electric Code NFPA 70 Article 500 Never use the Abrasive Blaster in wet environments Always connect electrically controlled abrasive blasters to a Ground Fault Circuit Interrupter GFCI Manual Revision July 15 Copyright 2014 2015 Pirate Brand
57. tch Ei ge K aa ET TO _ EE REAR VALVE FRONT VALVE 120VAC DOOR INTERLOCK OPERATIONAL CONTROLS BEL s ch 8 7 2H Jeho sk JHH ei CH m TU m 5 w Be T i BLAST POT PIPE STRING AUTOMATIC ims AIR VALVES METERING VALVE VALVE Black Hose 2 m D HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE PADDLE HANDLE CONTROL PNEUMATIC DEADMAN CONTROL HANDLE TOGGLE SWITCH GUARD 107 6580 VALVE CONTRACTOR ACS 3 WAY MANUAL 1 8 290 625 110 SINGLELINE ABRASIVE CUT OFF CONTROL HOSE ASSEMBLY FOR E SERIES BLASTERS 200 110E HOSE TWINLINE CONTROL ASSEMBLY E SERIES YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 110 W UNIONS 519 011 VALVE CONTROL PNEUMATIC 3 WAY NORMALLY CLOSED OR NORMALLY OPEN 519 042 SOLENOID VALVE 3 WAY 2 POSITION 120VAC W CORD NORMALLY CLOSED 9 517 086 COIL REPLACEMENT 120VAC FOR 519 042 See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 34 Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL EPR SERIES Electric Abrasive Cut Off Controls SINGLE VALVE ert mount FRONT VALVE mer mount REAR VALVE mount 120VAC DOOR INTERLOCK A 8 TI EI aj E _ BLAST POT e ni PIPE STRING AUTOMATIC Ten AIR VALVES
58. upply Hose can now escape through the Drain Valve When you no longer hear air escaping through the drain valve squeeze the Compressed Air Supply Hose to confirm the absence of compressed air After confirming the absence of compressed air in the Compressed Air Supply Hose it is ready to be disconnected DANGER Never disconnect any compressed air A supply hose without first performing the DISCONNECTING AIR SUPPLY HOSE procedure described above Failure to do so can cause the hose to blow off violently injuring or killing nearby people EPH All Systems S Compressed Air Supply Hose Inlet Line Automatic Metering Valve Handle Pressure Vessel ge Blast Automatic Hose i Q Copyright 2014 2015 Pirate Brand 8 All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL Maintenance Schedule DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death WARNING Maintenance procedures are to be performed by experienced qualified personnel only Failure to perform maintenance procedures correctly at the intervals specified below can lead to performance problems and equipment failure and will void the equipment warranty Procedure to be Performed Maintenance Interval 1 Inspect Personal Protective Equipment
59. ut if equipped 6 Blow down Muffler is clogged slowing the release of air BLAST MACHINE ABRASIVE STOPS BUT AIR BLAST WILL NOT SHUT OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 Auto Air Valve Seat is damaged defective or worn out 2 Auto Air Valve Disc is damaged defective or worn out 3 O ring on the Auto Air Valve Shaft is damaged defective or worn out 4 Auto Air Valve Spring is damaged defective or worn out EPH All Systems Separator Drain Handle Pressure Vessel ge Blast Automatic Hose i 15 Copyright 2014 2015 Pirate Brand All Rights Reserved 35 amp 65 CU FT EPH EPR SERIES BLASTERS USERS MANUAL S WARRANTY amp PIRATE BRAND ABRASIVE BLAST POT EQUIPMENT 5 YEAR 10 YEAR LIMITED WARRANTY 5 YEAR LIMITED ABRASIVE BLAST POT WARRANTY Manufacturer warrants the complete abrasive blast pot it manufactures to be free of defects in material and workmanship for a period of five 5 years from the date of invoice 10 YEAR LIMITED PRESSURE VESSEL WARRANTY Manufacturer warrants the abrasive blast pot pressure vessel it manufactures to be free of defects in material and workmanship for a period of ten 10 years from the date of invoice LIMITATION OF WARRANTIES AND REMEDIES THIS WARRANTY IS EXTENDED ONLY TO THE BUYER WHO PURCHASES THE ABRASIVE BLAST POT DIRECTLY FROM THE MANUFACTURER OR ITS AUTHORIZED DISTRIBUTORS AND IS NON TRANSFERABLE THE
Download Pdf Manuals
Related Search