ADC7480 series, 3000W
Contents
1. 120 VDC 1388 VDC _ 20A 9 132VDC 150 7VDC_ 20A 144 VDC 164 4VDC_ 20A 156 VDC 178 14VDC maximum D 168VDC 191 8BVDC maximum E J 192 VDC 219 2VDC_ maimum Factory default code switch position by bold in tables Powernet reserves the right to change the specification without notice ADC7480 24T 24VDC 127A en E voltage factory setting Current default 12VDC 17A ood o o Cte DCT 13 6 VDC 127A 2 2vpc i37vbC 127A o 3 SC tC 138vDC 17A 4 a HEER 24 VDC 27 6 VDC emi 24 VDC 27 8VDC maximum 24 VDC 28 VDC maximum ADC7480 48T 48VDC 64A E Battery voltage factory setting Current aa te oe TS oo 2 CS GDC C44 VDC 64A Ooa do d y agvoe eaa E o4 48vDC 53 6VDC _ maximum 5 z o 48 VDC 55 6 VDC E E O E 48vDoC 56 VDC maximum OO PE To ovoce mamm ADC7480 110T 110VDC 25A oe Battery voltage factory setting Current at N A E A E TY o 2 84vDe 959vDC_ 235A oo 3 CDC 108vbe_ 235A o4 6 vDC 108 8vDC_ 25A C D 108vDC 1242 VDC 25A 110 VDC 125 6VDC_ a 120 VDC 137 VDC _ a ADC7480 220T 220VDC 14A B Battery voltage factory setting Current at te pe o 2 t20VDC 137vbDC 14A o 3 S80 VDC 205 5VvDC_ 14A 4 204vDC_ 2329VDC_ 14A 5 C D 216VDC 249 5 VDC maximum 220 VDC 251 2VDC maximum 252 VDC 287 7 VDC2. maimum Created JMa TR 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET INSTRUCTION TO CHANGE THE PROGRAMMED VOLTAGE FOR TEMP COMP SENSE MODELS type number example ADC7480 24T lt Disconnect the power cord from the power line T Disconnect the output cables from the battery See the current code switch position of the unit J See new switch position code from the programmed output voltages sticker on the unit Rotate the code switch to the required position a Panne Power Supply or Constant Voltage Charger ADC 480 24T OUTPUT Code switch The adjustment can be checked as follows Short circuit the output cables of the charger output short circuit Connect the charger to the power line Follow the Status led color Switch ON the charger from the on off switch Count all the number of green blinks There must be as much number of blinks as the code switch position number is Note If the position of the code switch is O Status led blinks only once and returns to red The code switch positions A F respond numbers 10 15 Now the charger has been adjusted HINTS IF NOT SUCCEED You didn t have chance to count the number of blinks gt You can start the test with the on off switch of the charger again and count You have made the wrong setting gt Switch the charger off again and make the correct setting and count the blinking to check You cannot find the
3. so that digital voltage meter shows always equal value as is in pin 3 target voltage 3 Connect digital current meter to output so that it short circuits the output Now tune current target potentiometer to 5V Tune from Current Set trimmer output current to value that is ADC7480 front panel maximum value for device according to it s specification Be sure that your current meter has a Location of tunin g trimmers for analo g control right range Do never exceed the current values that are specified for the device If specified value is not known take a contact to distributor Trimmers are covered by sticker 4 Measure with digital multi meter voltage from Modular connector pin 4 Tune from trimmer Current Meas to equal with voltage in modular pin 2 Target Current Powernet reserves the right to change the specification without notice Created JMa TR 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET OPTIONAL RELAY ALARM TEMP COMP SENSE AND SERIAL BUS VERSIONS J43 J46 J47 J44 Modula jack4 Modularjackd Modularjack4d Modular jack Front view Front view Front wiew Front vig 1234 234 1234 234 J43 pinl Not connected J46 pinl Relay control J47 pinl Not connected J44 pinl Sense plus J43 pin2 Relay contact common J46 pin2 Serial bus gnd J47 pin2 Serial bus gnd J44 pin2 Temp sens J43 pin3 Relay contact normally closed J46 pin3 Relay control gnd J47 pin3 Not connected J44 pin3
4. 70 80 90 100 Ambient Temperature Celsius NOTE 55 Degree Celsius is Absolute maximum operating temperature 110 120 Output power ambient temperature Created JMa TR 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET INSTALLATION The location must be dry dust free and indoors The acceptable temperature range for operation is 20 C to 45 C A higher ambient temperature will limit the current supply CAUTION The charger is not waterproof Keep it dry and away from areas of high humidity to avoid the risk of electrical shock and damage to the charger The equipment may be installed either vertically or horizontally To ensure sufficient ventilation leave approximately 10 cm of space around all air in and outlets of the charger Do not cover the equipment Defined IP protection is reached if wall assembly used as instruction manual says POWER SUPPLY CHARGING OPERATION Ensure that the unit is switched off and that the environment meets the conditions described previous section Connect the output cables to the load battery terminals cable to the terminal and cable to the terminal Turn the power on by turning the switch to the I position During the normal power supply operation charging process the STATUS light will show a constant orange light ae fg To avoid sparking turn the power off before disconnecting the cables CONNECTION WITH DC INPUT Wires in PSU s power cable to be co
5. DC VOLTAGE Type Input voltage range Nominal Voltage Nominal Current Max Installation dimensions output setting output setting power Width x Height x Depth mm voltage range current Range ADC7480 12AI ADC7480 24AI ADC7480 36AI ADC7480 48AI ADC7480 72AI ADC7480 220 0 14A 3200W Wall Bench 400x250x80 mm on ww ADC7480 110AI_ 70 264VAC 80 369VDC_ 110 VDC 0 165 VDC 0 25A 3200W Wall Bench 400x250x80 mm ADC7480 160AI_ 70 264VAC 80 369VDC 160 VDC 0 230 VDC 0 20A 3200W Wall Bench 400x250x80 mm ADC7480 220AI_ 70 264VAC 80 369VDC_ 220 VDC 0 320VDC 0 14A 3200W Wall Bench 400x250x80 mm BATTERY CHARGERS WITH TEMPERATURE COMPENSATION Input voltage range Output voltage Programmed Output Max Installation dimensions factory setting output voltages current power Width x Height x Depth mm see table page 8 see table xA ADC7480 12T 70 264V AC 80 369VDC 13 7 VDC 3 3 18 VDC 200 A 3000W Wall Bench 400x250x80 mm ADC7480 24T 70 264V AC 80 369VDC 27 4 VDC 12 28 VDC 127 A 3200W Wall Bench 400x250x80 mm ADC7480 36T 70 264V AC 80 369VDC 41 4 VDC 13 7 42 VDC 3200W Wall Bench 400x250x80 mm ADC7480 48T 70 264V AC 80 369VDC 54 8 VDC 13 7 60 VDC 3200W Wall Bench 400x250x80 mm ADC7480 72T 70 264V AC 80 369VDC 82 2VDC 27 4 82 5 VDC 3200W Wall Bench 400x250x80 mm ADC7480 110T 70 264VAC 80 369VDC 123 3VDC 82 2 137 VDC 3200W Wall Bench 400x250x80 mm A
6. DC7480 160T 70 264VAC 80 369VDC 137VDC 82 2 219 2 VDC 3200W Wall Bench 400x250x80 mm 70 264V AC 80 369VDC 246 6 VDC 109 6 287 7 VDC Wall Bench 400x250x80 mm Cable sets with modular connectors are included in packing 1 5m cable set for analog control and 2 5m for or temp comp models Reduced power 80 230VAC VDC see curves at next page If voltage version is more than 36V charger output is not SELV Safety Extra Low Voltage circuit ADC7480 220T 3200W MODELS WITH POWER FAIL RELAY ALARM 24V models as a type number example Type ADC7480 24H ADC7480 24A1H ADC7480 24TH Temp comp model with Power fail relay alarm Temp comp relay cables MASTER SLAVE CONNECTION 24V models as a type number example Master units ADC7480 24 or ADC7480 24AI optional for ADC7520 24T ADC7480 24S serial bus control in and out Control to slave via serial bus ADC7480 24SH_ slave unit with relay serial bus in only Cable set for master slave connection included in slave unit type number 0 6m modular connectors in both ends x Master unit or slave with serial bus output can not include the relay alarm xx x TTL level serial bus need level converter if use with standard RS 232 port CUSTOMISED VERSIONSON S e Cyclic battery chargers or customized charging curves for all kind of batteries e Sense models Unsealed Battery Conant eoh onstant Voltage Charger Customized Extended Charger Col vi oat mechanics a a 24
7. Temp sens J43 pin4 Relay contact normally open J46 pin4 Serial bus out col J47 pin4 Serial bus in J44 pin4 Sense minus TEMPERATURE COMPENSATION MODELS type number example ADC7480 24T n aG s a The temp comp cable enables the charger to adjust the O output voltage in accordance with battery voltage and we temperature fluctuations J43 J46 J47 4J o S Ka E a Temp comp sense See instructions for changing and adjusting the output Modular connector voltage Battery cables Charger OPTIONAL MASTER SLAVE CONNECTION Using master power supply together with Slave unit Master unit can be trimmer adjustable standard model ADC7480 24 or analog controllable model ADC7480 24AI 24V as an example Note Unit with relay alarm type exampleADC7480 24H can t be used as a master unit Slave unit is separate unit without adjustment possibility type ADC7480 _ _ S Connecting two or more ADC7480 units in series or parallel increases the output supply current or voltage The output voltage and current of the master unit can be controlled by trimmers or by external analog control The bus output from the master is connected to the first slave unit which voltage current equals to masters settings More power can be provided by connecting more slave units to the chain The connection principle is illustrated in the picture Powernet reserves the right to change the specif
8. V look at the voltage from the table Powernet reserves the right to change the specification without notice Created JMa TRa 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET TECHNICAL DATA 70 264 VAC 70 230VAC reduced power see curve below 80 369 VDC 80 230VDC reduced power 89 at full load over 90 at 50 load 230VAC input Input voltage Efficiency Input current Frequency Power Factor Inrush current Output ripple Mechanics Connectors Input Output Option Enclosure Weight Output grounding Ambient temperature Over temperature protection Over current protection Reverse polarity protection Isolations Standards Safety 16A max 47 63 Hz gt 0 95 Soft start lt 1 from output voltage rms Wall mounting see dimensions first page Power cord European schuko plug Models 12V 24V 36V 48V Model 72V Models 110V 160V 220V Options Modular connector Aluminum case IP 20 7 1 kg without cables Floating copper bus bar terminals 10 mm 1 5m output cables 6 mm 1 5m output cables 20 C 45 C at full load abs max 55 C see curve below Processor controlled on off Electrical current limit With fuse Input chassis 1500V AC Input output 3750VAC Output chassis SOOVAC EN 60335 2 29 2004 A2 2010 EN 60335 1 2002 A11 2004 A 1 2004 A12 2006 A2 2006 A13 2008 EN 62233 2008 Class I IEC60950 1 2005 2 Editio
9. aw POWERNET DATASHEET USER MANUAL ADC7480 SERIES 3000W Battery Chargers and Power Supplies Wide output adjustment range 0 320VDC Analog control by external 0 5VDC voltage Temp comp charging sense as on option Power fail relay alarm Master Slave connection BIE ooh ee a S EEE EEE S SEE SEES ONE SE Max i Hinan Analog control Microprocessor controlled charging curves for all kind of Master Slave modular batteries connection connector Sales amp R amp D Martinkyl ntie 43 Fl 01720 VANTAA Tel 358 10 2890 700 E mail marketing powernet fi service powernet fi Internet www powernet fi Powernet reserves the right to change the specification without notice Created JMa TR 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET POWER SUPPLIES AND BATTERY CHARGERS TRIMMER ADJUSTABLE Type Input voltage range Nominal Voltage Nominal Current Max Installation dimensions output setting output setting power Width x Height x Depth mm voltage range current range ee ADC7480 12 ADC7480 24 3200W ADC7480 36 ADC7480 48 3200W ADC7480 72 KEN ADC7480 110 70 264V AC 80 369VDC 110 VDC 0 165 VDC 0 25A 3200W Wall Bench 400x250x80 mm ADC7480 160 70 264V AC 80 369VDC 160 VDC 0 230 VDC 0 20A 3200W Wall Bench 400x250x80 mm 70 264V AC 80 369VDC 220 VDC 0 320VDC ANALOG CONTROLLABLE MODELS BY EXTERNAL 0 5V
10. ication without notice Created JMa TRa 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET PROGRAMMED VOLTAGES FOR TEMP COMP MODELS type number example ADC7480 24T ADC7480 12T 12VDC 200A Code switch Voltage Output Pen eater votage voltage ano setting Current Seau _ _____ 6 VDC 6 75 VDC 200A 6 VDC 6 85 VDC 200A 6 VDC 6 9 VDC 200A O S5 oo o ooo 6 12 VDC 13 4 VDC 200A EE a 12 VDC 13 5 VDC 200A GS 12 VDC 13 7VDC_ _ 200A X 12 VDC 13 7 VDC 133A 12 VDC 13 8 VDC 200A fr D 12 VDC 13 9 VDC 200A E e voo 40 95 VO ram O 9 36VvDC 4 1VDC maimum X O A sevoe ti VDC 638A O B sevoe ti vDC 31a O C 36vDC 41 25VDC_ maximum D 36vDC 44VDC maximum O E 36vDC 41 7 VDC maximum L F 6 VDC 42 VDC maximum ADC7480 72T 72VDC 42A Code switch Voltage Output position Battery voltage factory setting Current default 7 8 6ovboc 688vDoc 42A es o voe 42a O A 72V DC_ 81 VDC maximum O B 72VDC_ 816 VDC maximum C 72VDC_ 82 2VDC maimum X D 72vbC_ 822vDC 23a O E ave 822vDC ma L F 72vDC_ 825VDC maximum ADC7480 160T 160VDC 20A Code switch Voltage Output osin Battery voltage factory setting Current Seau 84 VDC 95 9 VDC 108 VDC 123 3 VDC _ 20A 110 VDC 125 6VDC_ 20A E 120 VDC 137 VDC _ 20A X 6 120vDC 137 VDC _ 10A
11. n A1 2009 Note If charger s rated output voltage is higher than 36V it doesn t fulfill article 10 101 The no load d c output voltage shall not 48V exceed 42 4V EMC emissions Commercial and light industrial environment EN61000 6 3 EN55022 Class B EMC Immunity Industrial environment EN61000 6 2 Harmonics EN61000 3 2 Flickering EN61000 3 3 200 140 cae so I A 120 80 150 100 50 80 ai 40 100 4 1 2V 60 40 apa 50 UIV 30 20 a eee 0 a 0 024 6 8 0 2 4 6 1 50 40 30 72V U V 20 4 0 16 32 48 64 80 96 11 A O 4 8 12 16 20 24 28 32 36 110V U V 0 25 50 75 100 125 150 U V 0 6 12 18 24 30 36 42 48 54 Nominal output voltage current characteristics 3000W modules 0 8 16 24 32 40 48 56 64 72 16 5 A LAI 2 10 s 220V 4 U V 2 U V aa 0 N 0 50 100 150 200 0 50 100 150 200 250 300 Input Voltage Output Power ADC7480 Output Temperature Protection AC_Vrms DC Vrms oT 70 0 120 0 170 0 ULV 220 0 270 0 Output power input voltage de rating curve Powernet reserves the right to change the specification without notice o 30 20 10 o 10 20 30 40 50 60
12. ngerous voltages capable of causing death are present in this equipment Do not remove the cover No operator serviceable parts inside Refer servicing to qualified service personnel Powernet reserves the right to change the specification without notice Created JMa TRa 08 06 2012 Updated 19 08 2015 HLi 748c50 aw POWERNET SELECTION TABLE OF ADC7480 FEATURES This table shows which features are possible at the same time IF N THEN then not possible Some of allowed combinations are optional Contact manufacturer or j your local distributor for further details Trimmer adjustment Analog control isolated Relay alarm oO o o N PBusOut serial bus controle sav IN Buln ooo ONN S Ts Ts Fempeonp n ft tt ptt tT E THE chargers with code Switch PIN CONFIGURATION MODULAR CONNECTORS oN J43 J46 J47 J44 FRONT PANEL J43 Relay Alarm option J46 Digital serial bus out control for external relay J47 Digital serial bus in option J44 Temperature compensation and Sense options J69 Not in use reserved factory testing REAR PANEL J1 Analog control isolated for example type ADC7480 24AT Powernet reserves the right to change the specification without notice Created JMa TR 08 06 2012 Updated 19 08 2015 HLi 748c50 ww POWERNET OPTIONAL ANALOG CONTROL VERSIONS ISOLATED Analog control option allows full control for output current and voltages and it gives measured
13. nnected as follows L DC input positive or negative N DC input negative or positive PE Ground OUTPUT VOLTAGE AND CURRENT LIMIT ADJUSTMENT Trimmer or analog control adjustable modules type example ADC7480 24 or ADC7480 24AI The output voltage and output current limit of the module can be adjusted as follows Trimmer adjustable models with the multi turn potentiometer located on the front panel Analog controllable models by external 0 5 VDC voltage see detailed instructions Both voltage and current can be adjusted from zero to maximum value Maximum 3200W output power is available within the adjustment range Temp comp models type example ADC7480 24T Unit includes 16pcs of programmed output voltages see temp comp models setting tables page Any of these 16 different voltage settings can be taken in use See instructions for choosing the programmed voltage LED A orange LED indicates that the output of the charger module is healthy RELAY ALARM Alarm relay indicates presence of AC input and charger failure Both normally closed signals and normally open contacts are available OUTPUT OVERCURRENT PROTECTION Output of the unit is protected against over current and short circuits by automatic self resetting electronic current limit SERIES PARALLEL CONNECTION Parallel operation Passive load sharing External series diodes are needed for redundant n 1 systems Series operation Up to 500V total voltage WARNING Da
14. r supply s input enclosure and output terminals That allows serial and parallel connection to separate power supply s so that equal steering voltages are used Number or connected devices are not limited Only be sure that 500V insulation voltage is not exceeded If connector in analog card is not a modular connector 9 pin D connector it is a different version of analog controlled power supply and this manual is not valid to it Connection example using internal 5VDC power source and external potentiometers 6 5V output can be used to feed logic voltages for external circuits Connection in an example works 20K as a potentiometer controlled power supply It is i il 3 important to notice that 5V output is not allowed 2 to load more then 20mA or proper operation is not 4 guaranteed Tuning instructions Attention Analog interface is tuned in a factory before it is delivered to customer There should not be any reason for tuning if card is used between 0 5V voltage values Qualified person is needed for tuning the device Tuning can be done with a pair of digital multi meters and example schematic above Procedure is following 1 Adjust from potentiometers 5V to voltage target and 2V for current target Connect digital voltage meter to power supply output Tune from Voltage Set trimmer maximum output voltage to right value 2 Connect digital voltage meter to Modular pin number 5 Tune from trimmer Voltage Meas
15. required charging algorithm on list available gt Contact the seller importer and ask if the charger can be updated with the algorithm you need Powernet reserves the right to change the specification without notice Created JMa TRa 08 06 2012 Updated 19 08 2015 HLi 748c50
16. values for both of these There is also available 5V internal power source for logic use The analog input have 500V electrical insulation to power supply s input and output PIN CONFIGURATION MODULAR CONNECTOR Interface to analog control card is made through AMP Modular 6 connector It s part number is 215 876 1 The product specification number is 108 19064 and application number is 114 19019 Part number for cable connector that fits to modular 6 is 737 336 1 a gt QI Analog input Q modular connector Q Pin configuration Ground Target value for current Target value for voltage Measured value for current Measured value for voltage 6 5V max 20mA output ONT WRN Controlling analog card All control voltages must be between 0 and 5 volts Over 5V steering is not allowed Logic for steering is positive so 5V in target value means maximum value from power supply and OV means minimum output If controlling connector is unplugged from modular connector the power supply takes it s minimum values for output Measured values can be read from measured signals Measured voltages are scaled equal as target values If power supply lies on it s voltage reference then measured voltage should be equal as target Same thing on current steering and it s measured value Measured signals both together can be loaded only 20mA or proper operation is not guaranteed Modular connector is isolated from powe
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