AS 700 SM EN.01.15.pmd
Contents
1. Retouch with paint any parts which have become exposed during use Store the machine in a clean dry place Empty the fuel tank following the instructions given in the engine manual Regularly check the tyre pressure and adjust if necessary Lubricate all moving parts and have any necessary repairs to the machine carried out 36 18 DECOMMISSIONING AND SCRAPPING After the working life of the flail mower the user must have it dismantled and its components removed as per EEC directives or in accordance with current legislation in force in his country taking particular care over the dismantling of the following materials of environmental impact plastic parts rubber parts coated electric wiring petrol engine metal parts toxic substances 19 TECHNICAL ASSISTANCE Routine maintenance must be carried out as per the instructions given in this Manual For any instances not covered herein and for technical assistance in general contact your dealer referring to the data given on the identification plate affixed to the machine The right reference will ensure swift precise answers For swift delivery of spare parts always quote the following information on the order Machine model and serial number Part description and quantity required For assistance concerning the engine it is advisable to contact the service centre authorized by the engine manufacturer see engine manual supplied 37 202. FLAIL MOWER MODEL AS 700 SM OPERATING AND SAFETY INSTRUCTIONS le OM pe ME 10 11 12 1a 14 15 16 17 18 19 20 21 FLAIL MOWER MANUAL CONTENTS USE OF THE MANUAL ee ee ee ee ee ee ee ee ee ee renna pag 4 NOTICE ON THE MACHINE ee ee ee ee ee ee ee ee ee pag 5 TECHNICAL TA ae IR GE ee pag 8 LIFTING AND TRANSPORTATION cccscsesscscsesscecsesecsssececessseseessnseeessesees pag 9 MAIN PARTS OF THE MACHINE ee ee ee ee ee ee ee ee ee pag 10 CONTROLS AND ADJUSTMENTS ie ee ee ee ee ee ee pag 12 ASSEMBLY INSTRUCTIONS FOR THE FRONT SUPPORT WITH WHEELS io eo Ee Ge ee pag 14 SAFETY INFORMATION A GENERAL INSTRUCTIONS ee ee ee ee pag 15 By TE ANGS een pag 15 C PREPARATION AA EE AE AE EE pag 15 D WORKING USE ee ee ee ee ee ee ee ee ee ee ee rrn pag 16 E AFTER WORK ee ee ee ee ee ee ee ee ee ee errare pag 17 TRANSPORTATION OF THE MACHINE ee ee ee ee ee pag 18 SAFETY SYSTEMS AND GUARDS ee ee ee ee ee ee ee pag 19 OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON pag 19 STARTING AND DRIVING THE FLAILMOWER ee ee ese ee pag 20 EUTIN TES es EG GE he EN ed pag 22 CHECKS A TYRE PRESSURE ee es ee ee ee ee ee ee ee ee pag 23 B CABLE CONTROL ADJUSTMENT ee ee ee ee pag 24 C BRAKES ADJUSTMENT ee ee ee ee ee ee ee ee ee ee pag 26 D BELT REPLACEMENT AND ADJUSTMENT ee ee ee ee pag 29 E CHECKING AND REPLACING THE FLAILS ee ee ee ee pag 32 F SHARPENI
3. O making sure that the handles are correctly engaged if they are not engage the forward clutch lever momentarily Fig 1 Ref A so that the speed setting engages correctly The above operation may prove particularly useful during the machine s first working hours 13 7 ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND FRONT SUPPORT WITH WHEELS The flail mower is delivered with the handlebars and front support with wheels disassembled Remove the cardboard packaging or crate to be disposed of in an appropriate manner in accordance with current regulations in force To assemble proceed as follows Lift the handlebar and insert it in the support shown in Fig 3 ref B Then fit the screw stay Fig 3 ref C through the relative holes and secure it on both sides using the screws and washers provided Position the support with front wheels and connect the height adjustment piece Fig 3 ref D using the screw and washer provided Fix it to both sides of the bonnet as well using the screws washers and spacers provided as shown in Fig 3 ref A Fix the safety bar Fig 3 ref E to the special holes on the two front sides of the wheel support using the screws washers and nuts provided Before switching on ensure that the machine has been fully assembled correctly 14 8 SAFETY INFORMATION Before using the flail mower it is essential that the operator has understood the warnings do s and don ts and precau
4. The front guard Fig 1 Ref H opens or closes automatically according to the amount of grass to be cut Use of the machine with the guard left open is strictly prohibited This may cause the outward projection of objects The guard may only be set in the open position during flail replacement operations with the machine switched off 11 OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON Position the flail mower outdoors on sufficiently firm flat soil Read the instructions provided by the engine manufacturer in the relative manual and follow them carefully to prevent situations arising which may endanger either persons or the machine Then check the state of the flails by inspecting them that all the screws are tightened particularly those securing the flails that the guards and safety devices are securely tightened that there are no persons in the vicinity thatthe pins for blocking releasing the front wheels are in the proper position as described in section C of Controls and Adjustments During operation do not allow persons near the machine especially children The operator is responsible for any harm done persons in the working area of the machine OIL RECOMMENDATIONS Before switching on the engine check the oil level and top up if necessary while keeping it in a horizontal position Do not overfill Use of a high grade detergent oil is recommended refer to the enclosed engine manual FUEL RECOMMEN
5. increase the cutting height 2 Undulating terrain 2 change cutting pattern e g direction 3 Ground uneven 3 increase cutting height Belt slips 1 belt tension inadequate 1 Adjust the belt tension 2 Build up of grass inside flail 2 Clean the inside of the flail housing housing 3 Belt worn 3 Replace belt Machine vibrates excessively 1 Build up of grass inside flail 1 Clean the inside of the flail housing housing 2 Belt damaged 2 Replace belt 3 Flails bent or broken 3 Replace flails 4 Flail rotor warped 4 Replace rotor Engine overloads during work 1 Engine speed too low 1 Accelerate to maximum operations 2 Flails worn 2 Invert or replace flails 3 Forward speed too high 3 Decrease forward speed 4 Snarl or build up of grass 4 Remove grass from flail on rotor rotor 5 Grass too long 5 Go over the grass twice changing the cutting height 6 Cutting height too low 6 increase the cutting height Machine tends to run away on 1 ground too soft 1 wait until ground dries steep banks 2 operator cutting at right 2 work in direction of bank angles to bank The cutting unit projects 1 front guard raised 1 lower the front guard objects outwards 2 front cover open 2 close front cover firmly 3 working in reverse gear 3 only work in forward gear 39 ENGINE 2 Choke not closed 3 Petrol does not arrive 4 Air bubbles or water inside the petrol lines 5 Thick oil prevents rotation FAULT CAUSE MEASU
6. AFTER USE Before moving away from the machine place the gear handle in neutral Fig 2 Ref N and switch off the engine by moving the switch Fig 2 Ref M to the 0 position For greater safety shut off the feed cock Fig 4 17 9 TRANSPORTATION OF THE MACHINE LOADING AND UNLOADING FROM A VEHICLE For transportation it is preferable to use a vehicle with an open bed Choose firm flat ground Switch off the vehicle s ignition put into reverse gear pull on the hand brake and block the tyres with chocks to prevent accidental movement of the vehicle WARNING Raise the flail mower cutting unit to maximum height to prevent danger of its catching the ramp edges Do not stand in front of the machine Firmly hook the loading ramps onto the vehicle bed Use stable load ramps with a non slip surface strong enough to take the weight of the machine The inclination of the ramps must not exceed 15 Recommended length at least 3 times the vehicle bed s height from the ground Recommended width to be chosen according to the tyre width of the machine Proceed with the loading of the machine manoeuvring it carefully Set the accelerator lever at minimum Fig 1 Ref B the gear handle Fig 2 Ref N to the 1 gear setting and the FAST SLOW speed handle in slow position Using the handle as shown in Figure 2 Ref N engage the forward gear for loading or the reverse gear for unloading During loading unloading operati
7. C are aligned Act on the forward engagement lever Fig 5 Ref A and make sure that the height of the spring during work is 20 mm Fig 11 Ref E when the belt tightener is at the end of its run Fig 11 Ref D If the height of the spring is not correct when the tightener is engaged adjust the clamp securing the cable Fig 11 Ref F accordingly The compression height of the spring can also be adjusted using the setting screw of the forward cable Fig 5 Ref B O if 7 Figure 11 30 D3 ROTOR ENGAGEMENT BELT The rotor engagement belt can only be replaced and adjusted after replacing the forward belt section D2 Make sure the setting screw of the rotor engagement cable positioned on the handlebar Fig 5 Ref F is set to zero and is fully screwed down Extract the rotor engagement belt Fig 12 Ref A by turning the engine pulley anti clockwise Fig 12 Ref C Fit a new belt by inserting it first in the large pulley Fig 12 Ref B then in the engine pulley Fig 12 Ref C Check the distance between the two parts is 50 mm by pressing down on the bottom of the belt Fig 12 Ref H with your finger If the distance is not as shown you may contact an authorised service centre They will follow the procedures outlined below a move the intermediate transmission assembly by loosening the locknuts Fig 12 Ref G until the distance is corr
8. CEMARKING The plate bearing the CE mark gives the main characteristics and information for the identification of the flail mower Manufacturer s details Machine model Serial number Year of construction Capacity in KW Weight in kg The above information must not be altered or modified in any way It is up to the user to keep the plate clean legible and in good condition The position of the CE plate on the machine is shown in the Figure below Figure 18 38 21 TROUBLESHOOTING The following table illustrates some problems which may arise during operation FAULT CAUSE MEASURES TO BE TAKEN Grass ejection insufficient 1 Grass wet 1 Wait until the grass has dried 2 Grass too long 2 Go over the grass twice changing the cutting height 3 Cutting height too low 3 Increase the cutting height 4 Engine speed too low 4 Accelerate to maximum 5 Forward speed too high 5 Decrease forward speed 6 Build up of grass inside flail 6 Clean the inside of the flail housing housing Machine does not cut the grass 1 Forward speed too high 1 Decrease forward speed completely 2 Engine speed too low 2 Accelerate to maximum 3 Grass too long 3 Go over the grass twice changing the cutting height 4 Flails worn or broken 4 Replace the flails 5 Build up of grass inside flail 5 Clean the inside of the flail housing housing Machine scalps the ground 1 Cutting height too low 1
9. DATIONS Use of fresh clean lead free petrol is advised WARNING It is advisable to consult the engine manual before swithcing on the machine 10 12 STARTING AND DRIVING THE FLAIL MOWER The machine can be switched on once all the aforementioned preliminary operations have been carried out Place the feed cock in the OPEN position direction shown by the arrow Fig 4 Bring the choke to the CLOSED position for a cold start direction shown by the arrow Fig da Set the accelerator lever at the minimum position Grip the engine pull lead handle Fig 4b and pull gently until you feel the bite then pull on the lead sharply to overcome the pressure prevent kickback and switch on the engine Repeat the procedure if necessary with the accelerator lever in INTERMEDIATE position Once the engine is running set the accelerator in the MINIMUM position and gently return the choke to the OPEN position Fig 4a Cleaning of the machine is recommended after use see the section Cleaning the machine FEED COCK CHOKE N CLOSED I N 4 ON CLOSED Figure 4 Figure 4a Figure 4b 20 DRIVING THE MACHINE WARNING When using the machine for the first time it is advisable to get the feel of it by executing manoeuvres on flat ground free of foreign objects Cut in a straight line at low speed slightly overlapping the section cut previously After switching on the engine following the inst
10. DJUSTMENT LEVER This lever serves to adjust the cutting height Warning if the cutting height is set too low the following undesirable consequences may occur foreign objects such as stones etc may be thrown outwards dirt and mud may accumulate inside the rotor guard thus impeding regular discharge of cut grass premature flail wear and possible breakage of the same L HANDLEBAR ADJUSTMENT LEVER The handlebars can be adjusted both vertically and laterally to suit the user and the working conditions Set the handlebars at user hip height M ON SWITCH Two position switch 1 for starting the engine 0 for switching off the engine N GEAR SELECTOR HANDLE This handle is used to select the gears of the machine The numbered positions indicate the gear settings 1st 2nd Reverse and the letter N indicates the neutral gear O SLOW FAST SPEED SELECTOR HANDLE This handle is used to select the speed of the machine slow fast Used in conjunction with the gear selector handle Fig 2 Ref N it offers 4 forward gears and 2 reverse gears WARNING Before operating the slow fast speed handle Fig 2 Ref O the gear selector handle Fig 2 Ref N should be put into neutral gear N Then select the desired gear WARNING WHEN WORKING ON GRADIENTS ONLY USE THE SLOW SPEED BY KEEPING THE SLOW FAST CONTROL HANDLE IN THE SLOW POSITION Fig 2 WARNING Be sure to set the handle positions correctly Fig 2 Ref N and
11. EM SPEED GEARS TRASMISSION GEARS SPEED WHEEL RELEASE MECHANISM START SERVICE BRAKE ROTOR BRAKE HANDLEBARS TYRES SIZE Lx W xH mm WEIGHT kg ACOUSTIC PRESSURE measured according to EN 12733 ACOUSTIC POWER measured according to EN 12733 MEASUREMENT UNCERTAINTY K HANDLEBAR VIBRATION EN 12 733 AW MEASUREMENT UNCERTAINTY U Environmental conditions petrol VANGUARD 6 3 kW 8 5 HP 3600 1 min dry filter 70 cm adjustable 20 80 mm 40 flail rotor 4 forward gears 2 reverse gears mechanical in oil bath forward 1 1 28 km h 2 2 12 km h 3 2 90 km h 4 4 80 km h 1 1 28 km h 2 2 90 km h mechanical reverse recoil on wheel transmission on rotor drive height and side adjustable Tractor 16 x 6 50 8 1780 x 850 x 1040 185 85 dBA LWA 96 dBA 1 dB A 2 0 m s2 1 4 m s Unless otherwise stated at the time of ordering it is understood that the machine is to work normally in the environmental conditions covered by the following points Environmental conditions other than those described may cause mechanical breakage resulting in the creation of dangerous situations for persons ALTITUDE The altitude of the place in which the machine is to be used must not exceed 1500 m above sea level TEMPERATURE Minimum ambient temperature 5 C Maximum ambient temperature 50 C ATMOSPHERIC CONDITIONS The electrical equipment will function correctly in atmospheric
12. NG THE FLAILS ee ee ee ee ee ee ee ee pag 33 G CHECKING AND REPLACING THE TRANSMISSION OlL pag 34 MAINTENANCE AND STORAGE ee ee ee ee ee ee ee pag 35 CLEANING THE MACHINE ee ee ee ee ee ee ee ee ee pag 36 SEASONAL LONG TERM STORAGE PERIODS ee ee pag 36 DECOMMISSIONING AND SCRAPPING ssessssssesscssssessesseecesssneecessneees pag 37 TECHNICAL ASSISTANCE ccccssscssssssseesessseescssssesessssessessnetesssseeeessseeeeee pag 37 BE WAR IN Secs ese na pag 38 TROUBLESHOOTING ee ee ee ee ee ee ee ee ee rirnan pag 39 Enclosure 1 NOTES Enclosure 2 Declaration of Conformity Operating and Safety Instruction FLAIL MOWER MOD AS 700 SM FOREWORD This machine may only be utilized for the purpose for which it was designed i e agricultural use for the cutting of shoots grass and brushwood Any other use other than that stated not covered or deducible from this Manual and the enclosed Engine Manual is PROHIBITED Failure to comply with instructions in this Manual and in the Engine Manual releases the manufacturer from all liability in particular for any damage resulting from improper or incorrect use through negligence superficial interpretation or flagrant disregard for the safety requirements herein Get your dealer to explain how to use the machine in optimum safety conditions Always perform the checks as prescribed herein before each work session with the machine Should any informati
13. RES TO BE TAKEN Engine sluggish at switch on 1 accelerator not in start up 1 move the accelerator to the position intermediate position 2 Close the choke when cold 3 Check the fuel tank and remove any water or sediment Make sure that the feed cock is open 4 Check the lines and bands Repair or replace if damaged 5 Use oil with a viscosity suited to the temperature 6 Winding or start 6 Replace winding or start mechanism faulty mechanism 7 Spark plug in poor 7 Clean or replace spark condition plug Adjust the distance between the electrodes Poor power 1 No fuel 1 Refill the tank 2 Air filter blocked 2 clean air filter 3 Elastic bands worn 3 replace elastic bands Engine stalls 1 no fuel 1 Refill tank with petrol 2 feed cock shut off 2 open feed cock Exhaust fumes dark 1 low grade fuel 1 replace with high grade fuel 2 too much engine oil 2 restore engine oil to correct level Engine emits black smoke and power is poor _ air filter blocked choke not fully opened N 1 clean air filter open the choke completely N Exhaust fumes bluish 1 too much engine oil Elastic bands worn _ restore engine oil to correct level 2 replace elastic bands Silencer becomes red through Air filter blocked N IN 1 clean air filter overheating Inside of self winding 2 clean self winding starter starter blocked with grass housing cuttings For any problems n
14. TROL LEVER RIGHT WHEEL RELEASE LEVER LEFT WHEEL RELEASE LEVER ENGINE FRONT WHEELS FRONT GUARD CUTTING HEIGHT ADJUSTMENT LEVER HANDLEBAR HEIGHT ADJUSTMENT LEVER ON OFF SWITCH 1 0 GEAR SELECTOR HANDLE SLOW FAST SPEED SELECTOR HANDLE 10 Figure 1 Figure 2 6 CONTROLS AND ADJUSTMENTS A FORWARD CLUTCH CONTROL LEVER This lever only has two positions engage and disengage Lowering the lever engages the clutch and releasing it disengages the clutch The service brake is connected to this lever The brake operates automatically when the clutch is disengaged B ACCELERATOR CONTROL LEVER This is used to adjust the number of engine revolutions according to the operations to be carried out Hence at switch on the lever will be positioned on the minimum setting whilst during work operations it will be positioned as reguired by use C PINS TO BLOCK RELEASE THE FRONT WHEELS The front wheels can turn freely when the pins are in the disengaged position When the pins are engaged in place on the fork supporting the wheel the front wheels will only move in one direction Operate the flail mower with the pins engaged when working on slopes to prevent the risk of slipping WARNING Before changing direction release the pins to disengage the front wheels D FLAIL ROTOR CLUTCH CONTROL LEVER This is used to engage and disengage rotary movement of the flail holder rotor Lowering the lever engages the clutch and rele
15. asing it disengages the clutch The flail brake is connected to this lever so the brake operates automatically when the lever is released and the rotor stops within a few seconds WARNING The flail rotor rotates at high speed if the engine is running and the flail clutch is engaged regardless of the position of the forward clutch E and E1 RIGHT AND LEFT WHEEL RELEASE LEVERS These make directional changes easier during forward movement or manoeuvring of the machine These levers have a 2 step function a When operated at their half stroke the wheels are disengaged b When operated until the end of their stroke the wheel brake is engaged WARNING Never use the release levers instead of the forward clutch control lever since release of the two wheel release levers at the same time automatically disengages the service brake thus overriding its safety function This precaution must be observed particularly when working on steep banks G FRONT WHEELS These are the front support for the machine and they are involved in cutting height adjustment 12 H FRONT GUARD The front guard Fig 1 Ref H opens or closes automatically according to the amount of grass to be cut Use of the machine with the guard left open is strictly prohibited This may cause the outward projection of objects The guard may only be set in the open position during flail replacement operations with the machine switched off I CUTTING HEIGHT A
16. ch are colourless odourless tasteless and extremely dangerous Take care when handling fuel Fuel is highly flammable and its vapours explosive Only use an approved container Take care not to remove fuel caps or top up the tank with the engine running Allow the engine to cool before proceeding with fuel filling operations Do not smoke during this operation Never fill the machine with fuel in an indoor ambient Itis advisable to use a wide funnel to prevent spillage of fuel on the engine and on other surfaces of the flail mower If any fuel is spilled do not attempt to switch on the engine simply move the machine away from the area of spillage before switching on After filling up with fuel reposition and screw the fuel tank cap right down Do not rest the flail mower or the fuel container in indoor environments with naked flames D WORKING USE When working keep everyone at a minimum distance of 10 metres from the machine Keep the engine well ventilated and clog free materials and other residue to prevent damage to the engine and risk of fire Clean the cooling fan and fins regularly Clean the air filter at the same time as well Drive smoothly avoiding brusque starts braking and turns Take care not to touch the silencer when hot When reversing make sure there are no children or animals around Take care not to get caught up in the moving parts of the machine fa slipping belt causes abnormal n
17. cidentally comes into contact with an object stump or stone switch off the engine and carry out the following operations Inspect the damage Do not attempt to repair it if unskilled to do so Check that no parts have come loose Do not use the machine if it does not work properly or is broken seek authorized service Itis strictly prohibited to leave the flail mower running whilst unsupervised lt is strictly prohibited to transport the machine with the engine running When loading the machine onto a vehicle the inclination of the ramps must not exceed 15 WARNING EXERCISE CAUTION WITH GRADIENTS Danger of machine overturning Given its outdoor use it is advisable not to use the flail mower when it is raining The area next to the engine exhaust may reach a high temperature WARNING Danger of burns Do not go near water fountains or precipices and do not cross narrow bridges during work operations to prevent the risk of falling Do not work on steep banks with gradients in excess of 10 Take special care on steep banks avoid working upstream of the machine so as not to run the risk of slipping under it particularly when the ground is wet Avoid working on the shoulder between flat ground and a steep bank The machine may skid or slip Inthe instance of difficulty or emergency stop simply release the forward clutch control and flail rotor levers Work on flat ground for the utmost safety E
18. conditions with a relative humidity up to 50 at a temperature of 40 C and at 90 with a temperature up to 20 C without condensate ATMOSPHERE WITH RISK OF EXPLOSION AND OR FIRE The standard machine herein described is not designed to work in explosive atmospheres or in those with risk of fire 4 LIFTING AND TRANSPORTATION All material is carefully checked by the manufacturer before shipping The flail mower is delivered in a wooden crate or cardboard box with the front support with wheels disassembled Upon receipt of the machine make sure that it has not been damaged during transit and that the packaging has not been tampered or any parts removed Report any damage or missing parts immediately to the driver and the manufacturer with photographic documentation After assembling the front support with wheels and the safety bar as per the instructions given in paragraph 7 of this manual the machine may be moved on its own wheels The manufacturer is not liable for any damage caused by transportation of the machine after its delivery WARNING Extreme care must be taken during handling to prevent overturning Avoid steep gradi ents to prevent loss of control Make sure that there are no persons present within the danger area 5 MAIN PARTS OF THE MACHINE The machine consists of the following main parts FORWARD GLUTCH CONTROL LEVER ACCELERATOR CONTROL LEVER PINS TO BLOCK RELEASE THE FRONT WHEELS FLAIL ROTOR CLUTCH CON
19. e release the relative lever Fig 1 Ref A the service brake will function automatically Then switch off the engine by moving the switch to the position O as shown in Figure 2 Ref M 8 Tomove the machine with the engine switched off disengage both wheel locks using the levers as shown in Figure 1 Ref E and E1 To use the wheel release mechanism consult the section Main parts of the machine Ref s E and E1 ee 13 CUTTING TIPS 1 Before commencing cutting operations read the safety instructions given in the previous sections 2 Before engaging flail movement using the relative lever Figure 1 Ref D the guard Fig 1 Ref H must be fully lowered to prevent the outward projection of objects 3 At first the setting of a relatively high cutting height is recommended using the relative lever in Figure 1 Ref I lowering it gradually according to working conditions 4 Engage the flail clutch Fig 1 Ref D only after having carried out the machine switch on and gear engagement operations and selected the required speed see SWITCHING ON section 5 Before engaging the flail clutch Fig 1 Ref D gradually move the accelerator Fig 1 Ref B until the required speed is reached 6 Engage the flail clutch Fig 1 Ref D gradually Overly brusque flail clutch engagement may stall the engine WARNING Take great care because the flails rotate at very high speed 7 Maintaining flail rotation while in reve
20. ect b after adjusting the position of the intermediate transmission assembly and before tightening the lock nuts securing it check the two pulleys Fig 12 Ref B and C are aligned Act on the rotor engagement lever Fig 5 Ref D and make sure that the height of the spring during work is 20 mm Fig 12 Ref E when the belt tightener is at the end of its run Fig 12 Ref D If the height of the spring is not correct when the tightener is engaged adjust the clamp securing the cable Fig 12 Ref F accordingly The compression height of the spring can also be adjusted using the setting screw of the rotor engagement cable Fig 5 Ref F 20 mm Figure 12 ls E CHECKING AND REPLACING THE FLAILS Always check the state of the flails before commencing work Do not forget to switch the engine off Checking and replacement of the flails reguires the assistance of another person to hold the handlebars down to tilt up the front part of the machine The flails will be presented as shown in Figure 15 During work operations if the flails Fig 15 Ref A strike stones or stumps stop straightaway and make sure that they have not become bent or broken Damaged flails must be replaced Ifthe flails are very worn cracked or bent they make snap and project objects outwards risking serious accident Itrequires specific experience and suitable equipment to replace and repair flails Contact an authorized service ce
21. f 1 2 mm between the upper part of the cables and the adjustment screws Should there be none use the relative adjustment screws to achieve the correct amount of play WARNING Play of 1 2 mm in both cables is what makes the handlebar position pins fit snugly in thei relative seats thus preventing the phenomena of play 24 zrIionmoou gt Forward lever Forward cable Forward brake cable Rotor engagement lever Rotor brake cable Rotor engagement cable Wheel release cable Wheel release lever Handlebar adjustment lever Handlebar adjustment cables Adjustment screw for release cable 25 C BRAKE ADJUSTMENT To adjust the brake cables place the machine on a flat surface switch off the engine and disconnect the spark plug wire WARNING ANY COMPLEX JOB AND ANY WORK AFFECTING THE SAFETY OF THE OPERATOR AND OR OTHER PERSONS MAY ONLY BE CARRIED OUT AT AN AUTHORISED SERVICE CENTRE C1 ROTOR BRAKE After removing the setting screw for the brake Fig 6 Ref C by unscrewing it Fig 6 Ref G adjust it as follows Make sure the setting screw on the rotor brake cable is set at zero so it is totally screwed down Fig 5 Ref E Make sure the rotor brake intermediate transmission Fig 6 Ref A is at rest so it is resting on the roller rotation tension rod Fig 6 Ref B Put the rotor brake control Fig 6 Ref C already preassembled with the threaded pin Fig 6 Ref D in pos
22. grass Also available in a 4x4 version for even greater traction an essential factor for tough jobs and for greater safety when working on sloping terrain Rear ejection mower Professional mowers with rear ejection of the grass cuttings Direct wheel drive and ongoing speed adjustment for excellent cutting and collection results in all conditions Scythe mowers Amore cost effective alternative to sickle bar mowers Also ideal for making hay The grass is deposited in a straight line at the side without being shredded Flail mowers The flail blades have a moving support to avoid stones and hard objects and shred the cut material several times The steel guard is made of 3 mm thick steel and keeps stones and such under control to offer maximum protection Side ejection mower Hard working universal machines with side ejection of the grass cuttings direct wheel drive and 3 mm thick plastic coated steel safety guard Also available in a 4x4 version with ongoing speed adjustment Variomatic Wildkraut Hex Eliminates weeds fast but delicately without the need for chemicals perfect for public paths walls pavement kerbs and interlocking floor paving The system of brushes patent pending protects the surfaces and prevents environmental pollution caused by toxic weedkillers 43
23. handlebar Fig 5 Ref C using the brake cable clamp Fig 8 Ref C If this operation proves ineffective proceed as follows Loosen the M12 nut Fig 8 Ref A Tighten the M12 screw Fig 8 Rif C until the machine halts instantly when the forward clutch lever Fig 1 Ref A is released After making this adjustment make sure that the machine runs smoothly when the forward clutch lever Fig 1 Ref A is used and the gear selector handle Fig 2 Ref N is in neutral Figure 8 lt 28 D BELT REPLACEMENT AND ADJUSTMENT If a belt breaks or becomes worn it is advisable to change both belts connected to the engine at the same time The replacement of just one belt alone may give rise to adjustment problems Conversely the blade rotor control belt is completely independent of the others so for its replacement or adjustment carry out the following WARNING ANY COMPLEX JOB AND ANY WORK AFFECTING THE SAFETY OF THE OPERATOR AND OR OTHER PERSONS MAY ONLY BE CARRIED OUT AT AN AUTHORISED SERVICE CENTRE D1 BLADE ROTOR DRIVE BELT remove the guard Fig 9 Ref C by unscrewing and taking out the screws shown in Figure 9 Ref B pull the spring Ref A Fig 10 off the upper connecting screw Fig 10 Ref B so that the belt tightener Ref C Fig 10 remains free and lowers automatically slip the belt off by turning the lower pulley in an anti clockwise direction using your hand Ref D Fig 10 obviously fo
24. ition so that the threaded pin enters the seat of the rotor brake intermediate transmission Fig 6 Ref A without moving away from its position at rest and the brake control pin Fig 6 Ref E touches the front of the slot on the pulley transmission without the need to force it Fig 6 Ref F Secure the rotor brake control with the screw Fig 6 Ref G making sure it moves smoothly the washer Fig 6 Ref H should be able to move freely after the counter nut has been secured tightly When you lock the counter nut on the threaded pin Fig 6 Ref I make sure the pin remains loose inside its seat for the movement of the brake control Fig 6 Ref A and do not force it to go inside Adjust the setting screw for the rotor brake cable Fig 5 Ref E so the brake disengages when the lever Fig 7 Ref A passes the step for releasing the rotor engagement Fig 7 Ref B The outside edge of the rotor engagement lever must be along the edge of the step for the release of the rotor engagement Fig 7 Ref B When the rotor engagement lever is in this position test the brake pulley with your hand Fig 6 Ref L to check it is able to turn If it does not turn adjust the setting screw for the rotor brake cable accordingly Fig 5 Ref E 96 lt det yy Figure 7 C2 FORWARD BRAKE If when the forward clutch lever is released the machine fails to halt instantly the brake must be regulated using the brake adjuster located on the
25. lighting However the recommended minimum amount of light e g 200 lux is enough to be able to read the notices on the machine and to operate it without running risks caused by poor light 2 35 16 CLEANING THE MACHINE Proceed in the following order Switch off the engine and disconnect the spark plug wire Clean the engine and the outside of the machine with a cloth soaked in a little oil Clean all parts of the machine particularly the starting unit air filter exhaust and carburetor It is advisable to follow the instructions given in the engine manual Clean the inside of the belt guard Fig 9 Ref D with a blast of compressed air To clean the inside of the flail guard Fig 1 Ref H wash with a jet of water straight after use while still damp When washing carefully cover and protect the electrical parts of the engine the carburetor the air filter and the exhaust from the water to prevent engine problems To clean the flail area a tool should be used stick of wood 17 SEASONAL LONG TERM STORAGE PERIODS To store the flail mower for prolonged periods of non use proceed as follows Park the machine on flat firm clean ground Oil deposits on the ground where the machine is positioned may cause irreparable damage to the tyres Disconnect the spark plug wire Clean the machine carefully as described in section 16 Cleaning the machine Make sure that all screws and nuts are fully tightened
26. make sure that both engagement levers forward clutch control lever Fig 1 Ref A and flail clutch control lever Fig 1 Ref D are in the disengaged position released the service brake will be on automatically then place the gear handle in neutral see Fig 2 Ref N Before switching on the machine make sure that the screws fixing elements and protection devices are in place and that the affixed notices are legible Then Make sure that the wheel fixing bolts have been tightened fully Secure all flail nuts and fixing bolts to prevent their loss during work operations Replace any old or worn flails The guard in front of the flails Fig 1 Ref H must always be closed while the machine is in use When switching on the engine check the position of the various control levers see the section on Controls and adjustments Supervise the clothing of personnel operating the machine a long sleeved jacket with close fitting cuffs long close fitting trousers heavy duty footwear and a protective cap or helmet should be worn Avoid wearing loose tailed clothing unbuttoned jackets or torn undone or partially zipped up items to prevent them from being caught up in the moving parts Safety goggles and ear protection devices must be worn Safety gloves must also be worn during machine operation and maintenance 15 Do not switch on and operate the flail mower in enclosed areas since the engine gives off carbon monoxide fumes whi
27. ntre Use heavy duty work gloves to check or replace the flails to avoid risk of injury to hands The flail fixing screws and relative nuts Fig 15 Ref B are also subject to wear Always replace them at the same time as the flails using bolts and screws of the same strength and type When some of the flails are broken or bent they give rise to excessive vibration at high speed The flails are reversible so when they become blunt on one side they can be assembled on the other Generally speaking unless it s a question of only 1 or 2 flails all the flails should be replaced at the same time to prevent the occurrence of vibration Even the flail rotor holder Fig 15 Ref C may cause vibration If so it should be replaced The flails wear more quickly on dry sandy ground In these conditions they should be replaced more frequently itis advisable to keep spare flails handy C B Figure 15 89 To remove the flails proceed as follows 1 Switch off the engine and disconnect the spark plug wire 2 Adjust the cutting height to maximum 3 Open the front housing 4 Check the state of the flails 5 Check that the flails are not cracked bent excessively worn or broken If they are either reverse them turning them 180 or replace them NEW FLAIL REPLACE FLAIL BROKEN BENT WORN OUT S T sts F SHARPENING THE FLAILS 1 Always check the state of the flails before commencing work If the flail
28. oise smells or overheating switch off the engine immediately and check the machine to prevent the outbreak of fire and damage to the transmission The rotating flails are extremely dangerous Keep away from the rotor guard when the flails are in motion Do not help the grass into the housing using hands or feet and do not allow anyone to stand either in front of the machine or in its direction of travel WARNING During work operations the grass is shredded and expelled by the machine However if the grass is damp it tends to build up inside the flail housing thus leading to the incorrect feeding of the grass to be cut The result is that even on short grass the engine may tend to cut out Remove the build up of grass inside the housing with the engine switched off using a stick of wood or wait until the grass dries out before resuming cutting If during work operations the engine tends to stop due to overloading either a slower gear must be used or the cutting height must be increased or else only part of the machine working wiath must be used 246 2 When working in a stony or obstacle riddled area try to remove as many objects as possible before commencing cutting Then work at a greater cutting height than usual WARNING Stones and other objects may be thrown outwards in direction of the operator or of other persons in the vicinity Keep at a safe distance from persons animals and objects If the cutting mechanism ac
29. on given in the following pages be unclear or not straightfor ward please contact the manufacturer directly 1 USE OF THE MANUAL This Manual consists of numbered pages and enclosures featured in the list of contents Before operating the machine the user must read the instructions in the Operator s Manual caRefully as well as those of the Engine Manual enclosed Use of the flail mower by more than one operator individually means that they must have carefully read the Operator s Manual and the Engine Manual before using it The aforementioned manuals form an integral part of the machine and must therefore be kept intact and in good condition in a known easily accessible place for the entire working life of the machine even if the flail mower is passed on to another owner The purpose of these manuals is to provide the information necessary for the safe and competent use of the product In the instance of wear or purely for a greater technical working knowledge the manufacturer may be contacted directly The Notes Section at the end of the Flail mower Manual is for the addition of any complementary notes In this Manual all safety information appears in special boxes headed WARNING WARNING This heading is used to draw the user s attention to hazardous areas or moving parts of the machine It is also used in instances where failure to comply with the instructions given may result in injury to persons and animals or damage to propert
30. ons on the ramps avoid operating the flail clutch Fig 1 Ref D the speed and gear handles Fig 2 Ref N and O and the right and left wheel release levers Fig 1 Ref E and E1 because such actions may prove extremely dangerous Line the front wheels up with the centre of the loading ramps Take care when the machine passes from the loading ramps to the vehicle bed because a shift in balance occurs Once loaded turn off the engine using the relative switch Fig 2 Ref M make sure that the service brake has automatically come into operation upon release of the forward clutch control levers Fig 1 Ref A block the machine wheels using chocks and firmly tie the machine to the vehicle 18 10 DESCRIPTION OF THE SAFETY AND GUARD SYSTEMS WARNING The safety devices must never be tampered with lt is necessary to understand how they work and safeguard their efficiency and correct operation In the instance of doubt prob lems or malfunction contact your dealer FORWARD CONTROL AND FLAIL MOVEMENT LEVERS When released both of these levers instantly disengage the transmission connected to them thus automatically engaging their respective brakes hence the machine service brake in the first case and flail rotor rotation in the second In this way they act as safety devices In the instance of difficulty or sudden emergency the duick release of these levers will return them to their standard position raised FRONT GUARD
31. ot easily resolved or in case of doubt you are advised to contact your dealer 405 NOTES 41 MOTOR AS MOTOR GERMANY GmbH amp Co KG Ellwanger Stra e 15 D 74424 B hlertann wwww as motor de EC DECLARATION OF CONFORMITY We declare herein that the flail mower TYPE AS 700 SM with serial numbers starting from 022015030001 Production year 2015 conforms to the following Directives 2006 42 EC 2004 108 EC Applicable Standard EN 12733 Person in charge of documentation Frank Einsiedler AS MOTOR GERMANY GmbH amp Co KG Ellwanger StraBe 15 D 74424 Buhlertann B hlertann 16 02 2015 F E Se Frank Einsiedler Eberhard Lange Director of R amp D General Manager 42 AS MOTOR GERMANY GmbH amp Co KG XxX z Ellwanger Stra e 15 D 74424 B hlertann MOTOR wwww as motor de Professional garden and landscaping equipment Allmaher Easy to handle mower for 360 degree lawncare Allmaher machines cut and shred very long grass scrub and weeds with perfect results even on sloping ground and tough terrain After mowing the cuttings are left on top of the grass and act like a mulch so there is no need to waste time with a rake Ride on Allmaher A compact mower that is easy to use and cuts an extensive surface area lts low barycentre optimum distribution of the weight and wide wheelbase guarantee an excellent performance on sloping ground and enough power to finely shred long
32. r assembly the procedure must be reversed bearing in mind that once the spring is in position the belt is automatically in its ideal adjustment position To access the transmission belts and rotor brake adjustment device area remove the guard Fig 9 Ref D and unscrew and remove the 4 screws shown in Figure 9 Ref A 20 D2 FORWARD BELT Make sure the forward cable s setting screw located on the handlebar Fig 5 Ref B is set at zero and so is fully screwed down Remove the setting screw on the brake Fig 6 Ref C by unscrewing the screw Fig 6 Ref G Extract the rotor engagement belt Fig 12 Ref A by turning the engine pulley anticlockwise Extract the forward belt Fig 11 Ref A removing it from the same side as the large pulley Fig 11 Ref B and turning the engine pulley anti clockwise Fig 11 Ref C Fit a new belt by inserting it first in the engine pulley Fig 11 Ref C then in the other Fig 11 Ref B Check the distance between the two parts is 50 mm by pressing down on the bottom of the belt Fig 11 Ref G with your finger If the distance is not as shown you may contact an authorised service centre They will follow the procedures outlined below a move the engine by loosening the locknuts until the distance is correct b after adjusting the position of the engine and before tightening the locknuts to secure it check the two pulleys Fig 11 Ref B and
33. rse gear is not advisable In fact although the machine is able to work in reverse gear the risk of the outward projection of objects is increased considerably The risk of the operator falling also increases considerably n 14 CHECKS Adijustthe belt and cable control tension after the first few working hours to compensate initial loosening Briefly operate all the machine s components to detect any abnormal noises or overheating During the initial running in period avoid heavy duty usage to encourage proper settling of the mechanical parts Never neglect maintenance operations after work and carry out all prescribed checks regularly WARNING ANY COMPLEX JOB AND ANY WORK AFFECTING THE SAFETY OF THE OPERATOR AND OR OTHER PERSONS MAY ONLY BE CARRIED OUT AT AN AUTHORISED SERVICE CENTRE A TYRE PRESSURE Regularly check the tyre pressure If both two tyres are not inflated to average pressure the machine will tend to travel sideways during operation Tyre pressure 27 Psi 1 9 Bar 23 B CABLE CONTROL ADJUSTMENT To adjust the cables place the machine on flat ground switch off the engine and disconnect the wire from the spark plug B1 RIGHT AND LEFT WHEEL RELEASE CABLES Reset the setting screws on the release lever cables to zero so they are screwed down completely Fig 5 Ref G Pull the cable by hand until it is very taut and then secure the clamp Fig 5 Ref M pull the release lever Fig 5 Ref H f
34. ructions given in the previous paragraph 1 move the SLOW FAST speed handle Fig 2 Ref O to the slow position 2 then move the gear selector handle Figure 2 Ref N to the 1 gear setting ensuring that the handle is engaged correctly WARNING If the gear is not properly engaged it may disengage giving rise to a potentially dangerous situation If the gear engages with difficulty partially engage the forward clutch for an instant lever in Fig 1 Pos A before trying to engage the gear again For safety reasons it is advisable to start work using the lowest gear gradually working up to a higher gear if compatible with work conditions 3 Engage the flail rotor clutch control lever Fig 1 Ref D after accelerating a little WARNING Select a suitable cutting height to prevent the flails from striking foreign objects 4 Tomove the machine accelerate and then engage the forward clutch using the relative lever Fig 1 Ref A 5 To select a different speed or gear the forward clutch control must first be disengaged by releasing its lever Fig 1 Ref A Then select the required speed using the speed selector handle Fig 2 Ref O and the desired gear using the gear handle Fig 2 Ref N Then re engage the forward clutch control lever Fig 1 Ref A to set the machine in motion again 6 To stop the flails release the relative lever Fig 1 Ref D the flail rotor brake will function automatically 7 Tostop the machin
35. s are very worn cracked or bent they make snap and project objects outwards risking serious accident 2 Worn cracked or bent flails can be repaired through an authorized centre only 233 G CHECKING AND REPLACING THE TRANSMISSION OIL Check the transmission oil level using the relative level cap Fig 16 Ref A If oil leaks out upon removal of this cap then there is enough of it in the transmission If not remove the filling cap shown in Fig 16 Ref C then top up with SAE 90 The oil should be replaced after the first 20 hours of use and after this every 100 working hours Remove the drainage cap shown in Fig 16 Ref B and allow all the oil to run out After Refitting the drainage cap fill the transmission from the filling cap with SAE 90 transmission oil Refit the lid securely to prevent any leakage of oil The total quantity of oil in the transmission is 1 7 kg Figure 16 34 15 MAINTENANCE AND STORAGE All operations on the machine must be carried out exclusively by authorized personnel Always switch off the engine when checking adjusting or servicing the machine Allow the machine to cool down before inspection The belt guard Fig 9 Ref s D and C and flail guards Fig 1 Ref H must always be correctly installed and intact If they become damaged have them repaired before the machine is used again Make sure that all the guards of rotating and moving parts are in place For grea
36. ter safety when replacing the flails replace all the fixing screws and nuts at the same time as described in section 14 point E Inspect the fuel lines These should be replaced if damaged or after a maximum of three years along with the fixing bands Old lines may leak fuel Check and regularly adjust the forward clutch control blade clutch control brakes accelerator speed selector lever and gear lever Every 50 hours grease the wheel release devices removing the centre screw shown in Fig 17 Ref A Remove the wheel completely from its hub grease the exposed part Fig 17 Ref B and then remount the wheel Cover the machine with a sheet after the engine and silencer have cooled down Have the flail and service brakes replaced by an authorized workshop if their safety function does not work perfectly It is strictly forbidden to place leave unattended on the flail mower any potentially dangerous objects which may put the safety of persons or the machine at risk Keep the machine in a good clean state do not leave it outside exposed to inclement weather conditions After use store the machine in a place where children have no access Always allow the machine to cool down before putting it away After use store the machine in a place where fuel vapours cannot reach a naked flame or sparks Inthe instance of a long period of non use drain the fuel tank completely Use of the machine does not require specific
37. tionary measures given in this manual and in the engine manual the prevention of injury to the operator third parties animals or objects directly depends on observance of these instructions A GENERAL INSTRUCTIONS Use of the flail mower for purposes other than those envisaged is strictly prohibited Climbing aboard and or riding on the flail mower is strictly prohibited Tampering with the safety systems and guards is strictly prohibited Modifications to devices components not envisaged by the manufacturer are strictly prohibited The electrical parts of the engine must be protected at all times B TRAINING Read the Operator s Manual and the Engine Manual before using the machine Use of the machine by minors under the age of 16 years or by persons without the necessary psychological and physical capabilities is forbidden Do not use the machine near other persons or within enclosed areas The placing of hands other parts of the body and clothing in the moving parts of the machine is prohibited It is forbidden to approach the moving parts Before carrying out any inspection or servicing operations make sure that the engine has been switched off and the spark plug wire removed C PREPARATION Make sure that the working area around the machine is free of obstacles and has sufficient lighting Before switching on the engine make sure there are no persons animals or vehicles in the vicinity Before switching on the engine
38. ully until it rests on the handlebar grip and check that the wheel has been released and turns freely with your hand If it does not turn freely adjust the release cable setting screw Fig 5 Ref G by unscrewing it until the wheel is able to turn completely freely When the release lever Fig 5 Ref H is fully pulled and resting on the handlebar make sure the locking pins start to engage as soon as you start to release it You can check it is working properly by turning the wheel by hand while you simultaneously disengage the release lever B2 BLADE ROTOR CONTROL CABLE BLADE ROTOR BRAKE CONTROL CABLE The two cables are controlled at the same time by the lever located on the handlebar in fig 5 Rif D Operating the lever acts on both cables at the same time the blade rotor moves its brake becoming disengaged For optimum regulation follow the instructions as described in sections C1 and Da B3 FORWARD CONTROL CABLE BRAKE CONTROL CABLE Both cables are controlled at the same time by the lever located on the handlebar as shown in fig 5 ref A Operating the lever acts on both cables at the same time the forward motion of the machine is engaged and the parking brake disengaged For optimum regulation follow the instructions as described in sections C2 and D2 B4 HANDLEBAR HEIGHT AND WIDTH ADJUSTMENT CONTROL CABLES Movethe lever Fig 5 Ref orthe cable sheathing Fig 5 Ref L slightly to visually ensure that there is play o
39. y 2 NOTICE ON THE MACHINE The symbols affixed to the machine serving to warn of danger during its use and maintenance are as follows L THE USER MUST READ THE INSTRUCTION MANUAL PROVIDED DANGER OF FOREIGN OBJECTS BEING THROWN OUTWARDS KEEP A SAFE DISTANCE gt ALWAYS DISCONNECT THE GABLE FROM THE ENGINE SPARK PLUG x YA STOP DANGER OF HAND INJURY SWITCH OFF THE ENGINE 1 OT 1 DANGER OF CRUSHING KEEP A SAFE DISTANCE KA ee DANGER OF INJURY TO BOTH UPPER AND LOWER LIMBS DO NOT PUT HANDS OR FEET INSIDE THE CUTTING ELEMENT WHILE IN MOTION DANGER OF GETTING CAUGHT UP IN ROTATING PARTS DO NOT PUT HANDS IN THE ROTATING PARTS DANGER OF FOREIGN OBJECTS BEING THROWN OUTWARDS SAFETY GOGGLES MUST BE WORN O EAR DO NOT ALLOW CHILDREN NEAR THE MACHINE WHEN IN OPERATION MUFFS MUST BE WORN Fe idee CAUTION HOT PARTS DANGER OF BURNS FIRE HAZARD The symbols affixed to the machine serve to warn of danger during its use and maintenance Itis vitally important to understand the meaning of the danger notices and all messages should be kept in legible condition In the instance of wear these notices should be replaced and use of the machine suspended while without such notices The operator is advised to observe the warnings given on the affixed notices 3 TECHNICAL DATA OF FLAIL MOWER MODEL AS 700 SM ENGINE ENGINE CAPACITY ENGINE FILTER WORKING WIDTH CUTTING HEIGHT CUTTING SYST
Download Pdf Manuals
Related Search