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1.   Om    COM   Input     Voltage  3   24 VDC  Max Current  20mA    DIR Used to switch Direction of motor  Active Low  A closed connection Voltage  3   24 VDC   Input  to GND will change direction  This is a Sink or Source Input  Max Current  20mA     5VDC Internal  5VDC Output  If Optical Isolation is not desired then it can Voltage  5VDC   Output    be connected to COM Pin  DO NOT USE FOR EXTERNAL CIRCUITRY  Max Current  80mA  Power  Motor Connector  Pin    Name Description Electrical Specs    GND  Connect the Negative end of Power Supply  here    Power  Connect Positive end of Power Supply here  _  DO NOT EXCEED MAX VOLTAGE RATING OF 80vpci   Voltage Input  12   80VDC    Phase currents from 0 8 to 10A Peak  Phase B Bar Motor Connection Current Chopping Frequency  22KHz    Phase currents from 0 8 to 10A Peak  Phase B Motor Connection Current Chopping Frequency  22KHz    Phase currents from 0 8 to 10A Peak  Phase A Bar Motor Connection Current Chopping Frequency  22KHz  i Phase currents from 0 8 to 10A Peak  Phase A Motor Connection Current Chopping Frequency  22KHz  CAUTION  Connecting Motor phases  A  A Bar  B  B Bar  to the incorrect  location while the R1025 is powered will cause the board to burn  Be  sure to insert motor phases into Pins 6 through 9  in the order of A  A    Bar  B  and B Bar  It is recommended that power is connected last  so  that all connections can be checked before power       RMS Technologies Page 7 Version 1 00  R1025 Single Axis Driver Manual 10 0
2.  5 56    x 3 46    x 1 24     Weight  8 8 oz   Mounting  Four M3x0 5   6H screws  Plate  Aluminum  Hard Anodized    Dimensions             5 56          R1025 STEP E  MOTOR DRIVE  RNIS   Pocus M3x0 5   6H  10 AMPS  80 VDC THREAD THRU    MICRO STEP SETTING   SW 2 PEAK RUN CURRENT   SW 1    ii   3    Hi  ER  HET    245    Joh  ode    Er EHE EEHEEHE    Fe  FE            3 87   0 18  6X        RMS Technologies Page 6  R1025 Single Axis Driver Manual             i  i  3 46  3 06  1 Y  1 24  1    Version 1 00  10 02 2012    4  PIN DESCRIPTION    6 pin pluggable terminal strip connectors are used for the Optically Isolated Logic Input connections and  Power Motor connections  Refer to Connector Tables below for Pin Functions     Logic Connector  D Description  Name P Electrical Specs    end   Logic GND  GND    Opto Common input  Used to Optically Isolate the Input when a  separate supply is connected  Connecting the  5VDC will make the  Inputs Functional but the Inputs will NOT be Isolated  Note COM  needs to be powered either by a separate supply or the  5VDC  Pin in order for the Input Outputs to function     DISABLE   Used to Disable drive  Active Low  A closed connection to GND will Voltage  3   24 VDC   Input  Disable the drive  This is a Sink or Source Input  Max Current  20mA    The Step output from a Pulse Generator is Input into this pin  Both an oe  iem NPN and a PNP type PLC can be used for this input  Refer to voltage ee YDE    Connection Diagrams for help  Max Current  
3. 10 02 2012  Version History  1 00 10 02 2012 New User Manual  RMS Technologies Page 3 Version 1 00    R1025 Single Axis Driver Manual    10 02 2012    Table of Contents    1  FEATURES     iiieiiecuaiuRacsRRSRREERERRRERERRRSRRRERRRARRAERRRSRARERRRSRKRSRRRSRREERRERRRREEE 5  2  ELECTRICAL OPERATING SPECIFICATIONS                   nennen 5  3  MECHANICAL SPECIFICATIONS       uunnunnnunnuunnunnnunnnunnunnnunnnnnnnnnnnn nen 6  4  PIN DESCRIPTIONS 2000 7  5  DIP SWITCH SETTINGS    0000 00 8 9  6  CONNECTION DIAGRAMS    000 00 10 11  7  TROUBLESHOOTING    00000 0 12  8  APPENDIX A  RECCOMENDED CABLE                nnne nnns 13 14  RMS Technologies Page 4 Version 1 00    R1025 Single Axis Driver Manual 10 02 2012    1  FEATURES    Single Axis Driver for Bipolar step motors    Operates from  12 to 80 VDC    Phase currents from 0 8 to 10 Amp Peak    Adjustable Hold Current settings    Selectable Step Resolution from Full Step to 256x Microstepping    Has three optically isolated control inputs    Four different Smooth Settings to optimize motor accuracy       2  ELECTRICAL SPECIFICATIONS    CHARACTERISTICS    Operating Temperature    VDC       T   v  D       gt   o   gt      a  a  5  wn           4  c   0   Fu  c  2  O  oO  Uu      C  a      o   m _    Step Frequency   Joo t    Logic Voltage  Logic Current  5V Output Current  Step Pulse Width    pts       Version 1 00    Page 5    RMS Technologies    10 02 2012    R1025 Single Axis Driver Manual    3  MECHANICAL SPECIFICATIONS    Size 
4. 2 2012    5  DIP SWITCH SETTINGS    Switch 1  SW1  controls the Peak Run Current that is output to the Motor  Ensure the Run Current  IS NOT greater than the Motors Peak Current  Motor Peak Current   Motors Rated Current   1 4  Default Settings in GREEN    Run Current   SW1  AMP S  SW 1 2 SW 1 3 SW 1 4       RMS Technologies Page 8 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    Switch 2  SW2  controls the Micro Step Settings  Holding Current  and Smooth Setting  It is  recommended to set the switches to desired settings before power up     MICRO STEP SETTINGS   SW2    SW 2 2 SW 2 3    Hold Current   SW2 Smooth Setting   SW2    Hold  Current SW 2 5  Decay SW 2 7 SW 2 8      3 94   on   or   Mixa   ON   or  or   ov     or   on      wa   on   o   ma   on   o         RMS Technologies Page 9 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    6  CONNECTION DIAGRAMS    PLC to R1025 WITH Opto Isolation    Power Supply   12   80VDC          PLC  PNP         DISABLE         Power Supply   12   80voC           RMS Technologies Page 10 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    PLC to R1025 WITH NO Opto Isolation    Power Supply   12   80VDC    Power Supply   12   80VDC           RMS Technologies Page 11 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    7  Troubleshooting    R1025 not moving the motor  Step  Dip   Verify that the 5V is being supplied to the COM Pin     The R1025 is causing the motor to vibrate and jitter back and forth    
5. Are the Motor phases switched  Be sure to check that motor wires are connected to  Pins A  A Bar  B  B Bar  To check which wires belong to one phase  take a Meter to  measure resistance between any two wires to ensure there is a finite value between  them  first probe between the A and A BAR pins then the B and B BAR pins     Technical Support   By Telephone  408 919 0200    Monday   Friday  8 00 a m  5 00 p m     On the Web  www linengineering com   Our technical support group is glad to work with you in answering your questions  If  you cannot find the solution to your particular application  or  if for any reason you  need additional technical assistance  please call technical support at 408 919 0200     RMS Technologies Page 12 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    8  Appendix A  Recommended Cable    Recommended Cable Configurations  DC Supply to Driver    Cable length  wire gauge and power conditioning devices play a major role in the performance  of your RMS Technologies Driver and Motor     RMS Driver    T Type RFI Filter      t   gt  Required Current                Ferrite                   Shield  Shielded Twisted Pair     Wire Size from  i Driver Supply Cable AWG Table           Cable Length  less then 50 Feet              DC Voltage from  Power Supply    Shield to Earth Ground  on Supply End Only    500 uf  Per Amp    Example A   Cabling Under 50 Feet  DC Power  Example A demonstrates the recommended cable configuration for DC power supply cab
6. TECHNOLOGIES    RMS    R1025 10A  80V Microstepping Driver     The PowerHouse        User Manual    Version 1 00    RMS Technologies  2533 N  Carson St   4698  Carson City  NV 89706 0147    Thank you for purchasing the R1025 Single Axis Step  amp  Direction Driver  This  product is warranted to be free of manufacturing defects for one  1  year from the  date of purchase     PLEASE READ BEFORE USING    Before you start  you must have a suitable step motor  a DC power supply suitable  for the motor  The power supply voltage must be between 4 times and 20 times the  motor s rated voltage     DISCLAIMER    The information provided in this document is believed to be reliable  However  no  responsibility is assumed for any possible inaccuracies or omissions  Specifications  are subject to change without notice     RMS Technologies reserves the right to make changes without further notice to any  products herein to improve reliability  function  or design  RMS Technologies does  not assume any liability arising out of the application or use of any product or circuit  described herein  neither does it convey any license under its patent rights  nor the  rights of others     Special Symbols    Indicates a WARNING and that this information could prevent  injury  loss of property  or even death  in extreme cases      RMS Technologies Page 2 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    R1025 User Manual                                  Product  R1025  Version  1 00  Date  
7. ling    under 50 feet long  If cabling of 50 feet or longer is required  the additional length may be  gained by adding an AC power supply cable     RMS Technologies Page 13 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    Recommended Cable Configurations  Driver to Motor    Cable length  wire gauge and power conditioning devices play a major role in the performance  of your Driver and Motor                   Ferrite  Beads       Braided  Shield       Cable Length  less than 50 Feet Two Shielded Twisted Pairs   Wire Size from  Driver to Motor Cable AWG Table                 Phase A  Phase A  Phase B  Phase B    Shield to Earth Ground  on Supply End Only       Example A   Cabling Under 50 Feet  Driver to Motor    RMS Technologies Page 14 Version 1 00  R1025 Single Axis Driver Manual 10 02 2012    
    
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