Manual - EcoPowerSupplies.com
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1. gt After a few seconds check that the display is turned and that the UPS enters mode 0 MENU 26 09 06 09 54 29 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS STAND BY Cod 509 Cod t t an error message appears on display indicating wrong sense of the input phases perform the following operations Open all the input and output isolators Wait for the display to turn off Open the battery fuse holders Open all the protections upstream the UPS Remove the protective panel covering the input terminal board Correct the position of the input wires so that the cyclic sense of the phases is respected Only if the separate bypass option is present check which terminal board input and or bypass the code error shown on display corresponds to see the Alarm codes paragraph correct the position of the wires following the indications on the terminal board Close the protective panel again Repeat preliminary operations given in the previous page Press the button to access the start up menu Press YES when requested to confirm press to confirm and wait for a2. lo H 22x58 60 100A 500 gt 0000000000000000000000000000000000000000000000000000000000000000008 000000000000000063 000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000 From the left Slot for auxiliary communication board 9 Input isolator Separate bypass isolator optional Manual bypass isolator Output isolator From the left Battery start button COLD START R E P O Remote Emergency Power Off connector Contact Terminal cover holder for AS400 USB communication port RS232 communication port Battery fuse holder isolator Gu M VIEWS OF THE UPS CONNECTIONS ene s EXTERNAL SERVICE EXT
3. h 1 Parallel board slot optional 4 Power board fans 2 Powershare socket Power out socket 5 Battery charger fan 3 Power relay board slot optional 8 VIEW OF THE CONTROL PANEL 4 Mains power LED Battery power LED Load on bypass LED Stand by alarm LED 0 MENU 26 09 06 09 48 16 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod S05 1 F1 F2 F3 F4 5 Low battery LED 6 ECO mode LED 7 Graphic display F1 5 F2 F3 F4 FUNCTION KEYS The function of each key is indicated at the bottom of the display and it varies according to the menu SEPARATE BYPASS INPUT OPTIONAL THE OPTIONAL DI VERSION OF THE UPS SERIES HAS SEPARATE BYPASS AND INPUT LINES The UPS series with Separate Bypass allows a separate connection between the input and the bypass lines The UPS output is synchronised with the bypass line in order to avoid incorrect voltage changeovers during the alternate phases in case an automatic bypass o
4. L1 L2 L3 L1 L2 L3 N OUTPUT PE PE PE BATT INPUT OUTPUT Note 1 The protection conductor earth cable connection must be carried out through eyelet terminal stud M6 Note 2 Connections to the BATTERY module are required only when the Battery Box is present see paragraph Connecting the UPS to the Battery Box optional CONNECTIONS THE MODEL WITH SEPARATE 55 The very first connection to be carried out is that of the protection conductor earth cable which must be connected to the terminal marked PE The UPS must not operate without being connected to an earthing system THE INPUT AND BYPASS LINES MUST REFER TO THE SAME NEUTRAL POTENTIAL DO NOT CONNECT THE OUTPUT NEUTRAL TO THE INPUT OR BYPASS NEUTRAL f THE INPUT AND THE BYPASS NEUTRALS MUST ALWAYS BE CONNECTED Connect the input and output cables to the terminal board as shown in the figure below BYPASS OUTPUT PE BYPASS OUTPUT Note 1 The protection conductor earth cable connection must be carried out through eyelet terminal stud M6 Note 2 Connections to the BATTERY module are required only when the optional Battery Box is present NG This isolated input is used to turn off the UPS remotely in case of emergency This UPS is
5. 0 Mains Battery 0 100 load Mains battery mains 0 100 0 resistive load 6 20 25 C longer battery life 240Vdc 10A Two levels with temperature compensation Analogue switching current under uP control PWM voltage and charge current adjustment 345 480Vac True on line double conversion ECO mode Smart Active mode Stand By Off Emergency Frequency Converter with batteries Up to 96 596 gt 99 lt 48dB A 7016 0406 order to keep output voltage within the indicated precision range recalibration be necessary following long period of use If the mains frequency is within 5 of the selected value the UPS synchronised with the mains If the frequency is out of the tolerance range or in battery operation the frequency will be the selected 0 0196 The recharge current is adjusted automatically depending on the capacity of the battery installed OMNUTSMNPA
6. RS232 AND USB CONNECTORS RS232 CONNECTOR USB CONNECTOR SIGNAL ____ 1 1 VBUS 2 TX OUT TX serial line 2 D 3 RX IN RX serial line 3 D 4 4 GND 5 GND POWER 6 OUT 7 ef 9 WKATX OUT ATX power supply wake up COMMUNICATION SLOT This UPS is equipped with two expansion slots for accessory communication boards which allow the device to communicate using the main communication standards see the Front views of the UPS paragraph Here are some examples Second RS232 port Serial duplicator Ethernet agent with TCP IP HTTP and SNMP protocol RS232 RS485 port with JBUS MODBUS protocol For further information on the accessories available please visit the website uM OS 5400 400 22 3 8 8 3 lt 2 9 555 9 2 T a a lt Op b ZA OO NO Lock 15 4 5 12 6 13 14 9 10 3 11 15V GND REMOTE ON REMOTE OFF REMOTE BYPASS BATTERY LOW BATTERY WORKING LOCK BYPASS POWER POWER INPUT 1 INPUT 2 INPUT 3 OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4 Isolated auxiliary power supply 15V 5 BOMA max Ground to which the
7. 4 BUTTON FUNCTIONS Button Symbols TA a IR The precision of these measurements is 1 for voltage measurements 3 for current measurements 0 1 for frequency measurements 1 Area of the display that shows the date and time permanently and depending on the screen the model of the machine or the title of the menu currently active Main area of the display used to view the UPS measurements updated constantly in real time and to consult the various menus that the user can select by pressing the apposite function button Once the desired menu has been selected this part of the display will show one or more pages containing all the data referred to the menu chosen This area of the display shows the UPS operating status The first line is always active and constantly shows the current status of the UPS The second line is active only in presence of an error and or fault on the UPS and shows what kind of error fault has occurred On the right each line shows the code corresponding to the ongoing event This area is divided into four boxes each referring to the function button below it According to the menu active in that moment the display will show the function of the corresponding button in the relevant box To access the main menu To return to the previous menu or screen To scroll through the various items on a menu or to move from one page to another while viewing data To confirm a selection To
8. Uninterruptible Power Supply 70 40 kVA Manuale d uso User manual Betriebshandbuch Manuel d utilisateuR Manual de usuario INTRODUCTION Thank you for choosing our product Our company is specialised in the design development and production of Uninterruptible Power Supplies UPS The UPS described in this manual is a high quality meticulously designed product built to guarantee the best performance This manual contains detailed instructions on how to use and install this product For information on how to use this equipment and obtain the best performance this manual must be carefully kept near the UPS and it must be READ BEFORE OPERATING IT Reproduction of this manual or portion thereof without the manufacturer s consent is prohibited The manufacturer reserves the right to revise or make improvements to its product at any time without prior notice Gu oar 2 5 OVERVIEW UPS 30 40 FRONT VIEWS or THE UPS VIEWS OF THE UPS CONNECTIONS REAR VIEW OF THE UPS VIEW OF THE CONTROL PANEL SEPARATE BYPASS INPUT OPTIONAL INSTALLATION STORAGE OF THE UPS PREPARATION FOR INSTALLATION PRELIMINARY INFORMATION ELECTROMAGNETIC COMPATIBILITY INSTALLATION ENVIRONMENT REMOVING THE UPS FROM THE PALLET PRELIMINARY CHECK OF CONTENTS POSITIONING THE UPS OPERATIONS TO ACCESS THE TERMINALS OF THE UPS ELECTRICAL CONNECTIONS
9. Disconnected after n seconds from the end of discharge alarm signal see manual of UPS Tools Sets the Ah installed r Min 0 Max 999 Battery expansion R 0 Ah msasa CP e English e French Language Thee English Italian Spanish Oe Date and time Sets the date and time CP Advanced Functions Selects the allowed input 0 25 Input frequency frequency range for 5 0 5 sw tolerance switching to bypass and 0 75 for output synchronisation e 51 310 in steps of 1 Selects the voltage range Bypass voltage allowed tor enoo Low 180V Low 180 200 in steps of 1V sw thresholds bypass 9 High 264V High 250 264 in steps of 1V Bypass voltage Selects the voltage range Low 200V Low 180 220 in steps of 1V E thresholds for ECO High 253V High 240 264 in steps of 1V operation A Selects activation e Low Activation sensitivity for ECO sensitivity during ECO Normal Normal CP mode operation High Power supply of pod Disabled load Disabled not powered sw load in stand by stand by status NOT powered Enabled powered e Enabled High sensitivity e Enabled Low sensitivity Selects the bypass line Enabled Disabled with input output EAS SI I operating mode High sensitivity synchronisation Eu Disabled without input output synchronisation Sel he From bypass e From bypass line synchronization synchronisation source
10. neutral PE protective earth of TT TN or IT type Therefore the phase rotation must be respected Optional TRANSFORMER BOXES to convert the distribution systems from 3 wires to 4 wires are available DIAGRAMS OF CONNECTIONS TO THE ELECTRICAL SYSTEM UPS with no modification of the neutral regime 3P N 3P N 3P N Load Output UPS with output galvanic isolation 3P N Load Output UPS with modification of the neutral regime with separate bypass input 3P N Bypass 3P N 3P N 3P N Load UPS with input galvanic isolation and with separate bypass input 3P 3P N Load AA UPS with output galvanic isolation and separate bypass input 3P N Separate bypass separate lines When the separate bypass option is present protective devices should be placed on both the main power supply line and the bypass line Note The neutral of the input line and that of the bypass commoned inside the equipment therefore they must refer to the same potential In case the two power supplies were different an isolation transformer would be necessary on one of the inputs UPS with no modification of the neutral regime and with separate bypass input connected to an independent power supply line or 3P N
11. 3P N Bypass or 3P y PA 3P N Load UPS with separate bypass input connected to an independent power supply line and with input galvanic isolation 3P 3P N Bypass Load UPS with separate bypass input connected to an independent power supply line and with output galvanic isolation 4 or3P y UPS INTERNAL PROTECTIONS The table below shows the sizes of the UPS isolators and the battery fuses SWBATT which are all accessible from the front of the UPS Moreover the table shows the maximum input and the nominal output currents Fuses must be replaced with ones of the same type and of the same rating as shown in the table Isolators and currents Wwe N utomatic switches Battery isolator Input Output kVA UPS input Separate bypass UPS output Maintenance Battery fuse current current SWIN SWBYP optional SWOUT SWMB SWBATT 54A 30 63A 4P 63A 4P 80A gG 400V 22x58 46A 40 100A 4P 100A 4P 100A gG 400V 22x58 61 The maximum input current refers to nominal load PF 0 9 to 346V input voltage and battery charger under 7 charge SHORT CIRCUIT If a fault occurs on the load the UPS protects itself by limiting the value and the duration of the current supplied short circuit current These values also
12. Gel SYNC BYPASS T B TT EXSL ISL ToL ESS S pees pose 52 NI p 1 BR Lt 12 117 12 ii N 13 O BATT ofo INPUT O BYPASS O OUTPUT O PE PE PE PE 0000000000 Power connections EXTERNAL INPUT SEPARATE 55 optional OUTPUT Connection for external synchronization signal Connection for remote maintenance bypass command Connection for external Battery Box temperature probe REAR VIEW THE UPS o o
13. T SW External Sync for the inverter output Waiting time for automatic restart after the mains Disabled atore a power supply has been oi e 1 255 in steps of 1 sec CP restored Enables the mode for e Enabled Power Walk In gradual return to mains Disabled d SW Disabled power Sets the duration of the Duration of gradual return to mains 6 Power Walk In power only if Power 10 sec Min 1 sec Max 30 sec SW Walk in is enabled Speed of Selects the e 0 5 Hz sec synchronisation synchronisation speed 1 Hz sec between inverter between the inverter and 1 Rese e 1 5 Hz sec 54 bypass line the bypass line 2 Hz sec Enables reading of the Se Nonenabled temperature probe external temperature Not enabled Enabled SW optional probe E Once these output voltage values are set the UPS output power is reduced see the Power reduction for 200V and 208V phase neutral loads paragraph SSS COMMUNICATION PORTS In the upper part of the UPS behind the door see Views of the UPS there are the following communication ports gt Serial port available with RS232 connector and USB connector NOTE the choice of one connector automatically excludes the other gt Expansion slots for additional COMMUNICATION SLOT interface boards gt 5400 port Moreover the of the UPS it is possible to install as option the power relay board 4 programmable contacts 250Vac 3A
14. an interruption of the power supply to the load gt Close the maintenance bypass isolator SWMB located behind the door This way the input is short circuited with the output gt Open the input switches SWIN the output switches SWOUT and the battery fuse holders SWBATT located behind the door The signal panel is turned off Wait for the electrolytic condensers on the power board to discharge about 20 minutes and then proceed with the maintenance operations N B During this phase with the load powered via the maintenance bypass any disturbance on the UPS power supply line would affect the equipment powered the load is connected directly to the mains The UPS is no longer active Moreover the auxiliary Power share and Power out sockets are no longer powered see Auxiliary power share sockets in the USE section Once these maintenance operations have been completed perform the following operations to restart the UPS gt Close the input and output isolators and the battery fuse holders The signal panel is reactivated the UPS on again from the SYSTEM ON menu Wait for the sequence to be completed gt Open the maintenance bypass The UPS resumes normal operation The rms value of the output voltage is set by the precise control of the DSP regardless of the input voltage while the output voltage frequency is synchronised within a tolerance range which can be set by the user with the input voltage
15. charger heat sink to drop Close the battery fuse holders If the problem persists contact the nearest service centre WARNING never open the SWBATT fuse holders during battery operation Activate the maintenance bypass SWMB Switch off the UPS wait for a minute and turn the UPS back on Exclude the maintenance bypass and if the problem persists contact the nearest service centre Activate maintenance bypass SWMB without opening the INPUT OUTPUT isolators Switch off the UPS wait for a minute and turn the UPS back on Exclude the maintenance bypass and if the problem persists contact the nearest service centre Activate the maintenance bypass SWMB Switch off the UPS wait for a minute and turn the UPS back on If the display does not turn on or if the sequence fails contact the nearest service centre leaving the UPS in REDUNANT POWER SUPPLY manual bypass mode gt STATUS ALARM CODES By using a sophisticated self diagnostic system this UPS can check and indicate on the display panel its status and any error and or fault occurred during operation Whenever a problem arises the UPS signals the event by showing the code and the corresponding alarm on the display Status these codes indicate the current status of the UPS S01 Precharging S02 Load not powered stand by status S03 Start up phase S04 Load powered by bypass line S05 Load powered by inverter S06 Battery operation S07 Waiting for b
16. is present or not Once it has been connected and powered the UPS generates a sinusoidal alternating voltage with stable amplitude and frequency regardless of any sudden change or variation the mains supply While the UPS draws energy from the mains the batteries are kept under charge controlled by the multiprocessor board This board also monitors continuously the amplitude and frequency of the mains voltage the amplitude and frequency of the voltage generated by the inverter the load applied the internal temperature and the state of battery efficiency The UPS block diagram is shown below with a description of its individual components SWMB Maintenance by pass switch Automatic PFC static by pass INVERTER Line In Line Out Stand by SWOUT SWIN Input switch Output breaker breaker Battery charger UPS block diagram IMPORTANT Our UPSs are designed and built for long durability even under the most stringent operating conditions However it is important to remember that they are electrical power equipments and therefore need regular checks Moreover some components inevitably have a life cycle of their own so for this reason they need to be checked regularly and if necessary be replaced This is referred in particular to the batteries the fans and in some cases to the electrolytic condensers Therefore a preventive maintenance programme is strongly rec
17. isolated auxiliary power supply 15V and the remote commands Remote ON Remote BYPASS Remote OFF refer By connecting pin 2 to pin 15 for at least 3 seconds the UPS is turned on By connecting pin 8 to pin 15 the UPS switches off instantly By connecting pin 7 to pin 15 the load power supply Switches from inverter to bypass For as long as the connection remains the UPS keeps operating from the bypass even if the input mains voltage is absent If the jumper is removed in presence of the mains voltage the UPS resumes operating from the inverter If the jumper is removed in absence of the mains voltage the UPS resumes operating from the battery Indicates that the batteries are about to run out when contact 5 12 is closed Indicates that the UPS is running on battery power when contact 6 14 is closed When the contact is closed indicates that the UPS is locked D When the contact is closed indicates that the load is powered via the bypass N B The figure shows the contacts present inside the UPS which are capable of carrying a max current of 0 5A to 42Vdc The position of the contact indicated in the figure is with no alarm or signal present The output may be programmed using the configuration software The function indicated is selected by default factory setting BUZZER The status and the faults of the UPS are signalled by the buzzer which will emit a s
18. operation The UPS will enter stand by mode To switch off the UPS completely open the SWIN and SWBYP if present input isolators Note During long idle periods it is recommended to switch off the UPS and then while the display is off open the battery fuse holders GRAPHIC DISPLAY Located at the centre of the control panel there is a large graphic display which provides in the foreground and in real time a detailed overview of the UPS status The user can switch on and off the UPS consult the electrical measurements of the mains output battery etc 0 and make the main machine settings directly from the control panel The display is divided into four main areas each with its own specific function au 1 1 GENERAL INFORMATION 020kVA 018kW 26 09 06 10 25 09 0 MENU 26 09 06 10 25 49 L1 L2 L3 QUTPUTLOAD Ta Ten 1 5 HISTORY 156 156 156 OUTPUT POWER 140 140 140 ASNS Te STANDBY 5 WAVEFORM P aaa 4 8 CONFIGURATION STATUS LOAD ON INVERTER Cod 505 STATUS LOAD ON INVERTER Cod S05 Cod BATTERY REPLACE Cod A38 UT Sample screens of the graphic display these screens are for indicative purpose only and may not reflect the actual situation 2 DISPLAY BROWSE MENU 3 UPS STATUS ERRORS FAULTS
19. 0V 230V 230V 50 0 2 12 L3 OUTPUT CURRENT 203A 204A 20 OUTPUT IPEAK 28 7A 28 8A 284A 6 WAVEFORM STATUS LOAD ON INVERTER Cod S05 BATTERY REPLACE Cod A39 t 7 DIAGNOSTIC 8 CONFIGURATION ENGLISH 8 1 LANGUAGE 8 2 OPERATING MODE SMART ACTIVE STAND BY OFF 8 3 OUTPUT VOLTAGE 50Hz ____ gt 8 4 OUTPUT FREQ 7 8 5 1 INTERNAL 8 5 8 6 1 AUTO RESTART 8 6 OTHERS 8 6 7 2 8 7 DEFAULT CONFIG 8 8 NOMINAL VALUE OPERATING mode that guarantees the maximum protection the load is the LINE mode in which the Energy for the load undergoes a double conversion and is reconstructed at the output in a perfectly sinusoidal manner with the frequency and the voltage set by a precise digital control of the DSP regardless of the input 1 In addition to the traditional ON LINE double conversion mode it is possible to select the following modes gt LINE INTERACTIVE gt SMART SMART ACTIVE gt STBYOFF STAND BY OFF In order to optimise the efficiency in ECO mode the load is normally powered from the bypass any interference on the mains can affect the load In absence of the mains or when the mains voltage its tolerance limit the UPS commutates to the normal ON LINE double
20. 2 24 53 STATUS LOAD ON INVERTER Cod 505 Cod t MAINS START UP gt Close the SWIN and SWBYP if present and leave the SWMB maintenance isolator open After a few moments the UPS will be activated The condensers are pre charged and the Lock stand by led will start to flash The UPS is in stand by mode gt Press the A button to access the start up menu When requested to confirm press YES and then press the A button again to confirm All LEDs on display will turn on for about a second and you should hear a beep The start up sequence ends when the UPS enters the load on inverter status START UP gt Keep the Cold Start button located behind the door pressed for about 5 seconds The UPS will be activated and the display will turn on gt Press the button to access the start up menu When requested to confirm press YES and then press the button again to confirm All LEDs on display will turn on for about a second and the buzzer will beep once every 7 seconds The start up sequence ends when the UPS enters battery working mode Note if the sequence described above is not carried out within 1 minute the UPS will turn off automatically so not to discharge the batteries unnecessarily SWITCHING OFF THE UPS From the main menu select the SWITCH OFF button and press 1 to enter the submenu Press the button again to confirm the
21. CONNECTION TO THE INPUT TERMINAL MISSING THE UPS CONNECTED TO THE MAINS DOES NOT SWITCH TO STAND BY MODE THE RED BLOCK STAND BY LED DOES NOT FLASH NO BEEP SOUNDS AND THE DISPLAY DOES NOT LIGHT UP NEUTRAL CONNECTION MISSING THE ISOLATOR BEHIND THE DOOR SWIN IS OPEN MAINS POWER MISSING BLACKOUT INTERVENTION OF THE UPSTREAM PROTECTION DEVICE CONNECTION TO THE OUTPUT TERMINAL MISSING THE ISOLATOR BEHIND THE DOOR SWOUT IS OPEN THE UPS IS IN STAND BY NO POWER REACHES POSEE THE LOAD THE STAND BY OFF MODE HAS BEEN SELECTED MALFUNCTION OF THE UPS AND AUTOMATIC BYPASS OUT OF USE INTERVENTION OF THE UPSTREAM PROTECTION THE UPS OPERATES DEVICE OFF THE BATTERIES EVEN THOUGH MAINS POWER IS PRESENT THE INPUT VOLTAGE IS OUT OF THE ALLOWED OPERATING VALUES FOR MAINS POWER e Connect the mains to the terminals following the indications in the paragraph on Installation The UPS cannot operate without the neutral connection WARNING The absence of this connection could damage the UPS and the load Connect the mains to the terminals following the indications in the paragraph on Installation Close the isolator Make sure the mains power is present If necessary perform battery start up to power the load Restore the protection Warning make sure there is no overload or short circuit on the UPS output Connect the load to the terminals Close the isolator Run the st
22. DIAGRAMS OF CONNECTIONS TO THE ELECTRICAL SYSTEM UPS INTERNAL PROTECTIONS EXTERNAL PROTECTION DEVICES CROSS SECTION OF THE CABLES CONNECTIONS CONNECTIONS OF THE MODEL WITH SEPARATE BYPASS R E P O EXTERNAL SYNC REMOTE MAINTENANCE BYPASS CONNECTION CONNECTING THE UPS TO THE BATTERY BOX OPTIONAL SETTING THE NOMINAL BATTERY CAPACITY SOFTWARE CONFIGURATION EXTERNAL TEMPERATURE PROBE SYNOPTIC PANEL OPTIONAL USE DESCRIPTION 54 54 55 57 58 59 60 61 61 61 61 62 62 63 64 64 64 65 65 68 69 70 70 71 71 71 72 73 74 74 74 75 75 OPERATIONS AND FIRST START UP MAINS START UP START UP SWITCHING OFF THE UPS GRAPHIC DISPLAY MENU DISPLAY OPERATING MODE MAINTENANCE BYPASS SWMB REDUNDANT AUXILIARY POWER SUPPLY FOR AUTOMATIC BYPASS AUXILIARY POWER SHARE AND POWER OUT SOCKETS OPTIONALS POWER WALK IN POWER REDUCTION FOR 200 208V PHASE NEUTRAL LOADS CONFIGURING THE UPS COMMUNICATION PORTS RS232 AND USB CONNECTORS COMMUNICATION SLOT AS400 BUZZER SOFTWARE MONITORING AND CONTROL SOFTWARE CONFIGURATION SOFTWARE TROUBLESHOOTING STATUS ALARM CODES TECHNICAL DATA 76 78 78 78 79 80 81 81 82 82 82 82 83 85 85 85 86 87 88 88 88 89 93 97 ll UPS 30 40 The UPSs in the 30 40 series have been designed using state of the art technology in orde
23. N 40 C HEAT SOURCES CLOSE TO THE UPS VENTILATION SLITS OBSTRUCTED OR TOO CLOSE TO THE WALLS FAULT IN TEMPERATURE PROBE OR UPS COOLING SYSTEM AMBIENT TEMPERATURE HIGHER THAN 40 C HEAT SOURCES CLOSE TO THE UPS VENTILATION SLITS OBSTRUCTED OR TOO CLOSE TO THE WALLS FAULT IN THE TEMPERATURE PROBE OR IN THE BATTERY CHARGER COOLING SYSTEM STATIC BYPASS RUPTURE OR FAULT THE DISPLAY HAS POWER SUPPLY PROBLEMS FAULT IN THE AUXILIARY POWER SUPPLIES THE UPS IS IN BYPASS SUPPORTED BY THE It is recommended to replace the batteries of the UPS since they ate no longer able to maintain the charge for a sufficient autonomy Warning The replacement of the batteries must be carried out by qualified personnel Activate the maintenance bypass SWMB without switching off the UPS This way the fans will cool the heat sink more rapidly Eliminate the cause of the overtemperature and wait for the temperature of the heat sink to drop Exclude the maintenance bypass Insert the maintenance bypass SWMB without switching off the UPS so that the fans while keeping running cool the heat sink more rapidly and wait for the temperature of the heat sink to drop Turn the UPS off and back on again Exclude the maintenance bypass and if the problem persists contact the nearest service centre Eliminate the cause of the overtemperature Open the battery fuse holder isolators SWBATT and wait for the temperature of the battery
24. NNECTION An additional maintenance bypass may be installed on a peripheral switchboard see diagram below for example o allow replacing the UPS without interrupting the power supply to the load Note The Company provides this accessory already pre assembled 65 plastic box It is essential to connect the SERVICE BYPASS terminal see Views of the UPS connections to the auxiliary contact of the SERVICE BYPASS switch The closure of the SERVICE BYPASS switch will open this auxiliary contact which informs the UPS that the maintenance bypass has been inserted The absence of this connection may interrupt the power supply to the load and damage the UPS Use cables with cross sections in compliance with the indications given in the Cross section of the cables paragraph n order to connect the SERVICE BYPASS terminal to the auxiliary contact of the remote maintenance bypass isolator use 1mm double isolation cables the UPS is connected to an isolation transformer check the compatibility between the remote maintenance bypass and the neutral regime of the installation REMOTE MAINTENANCE BYPASS INSTALLATION DIAGRAM B L1 IN L2 IN L3 IN N IN INPUT or BYPASS INPUT 0 1 version J2 SERVICE BYPASS L1 OUT L2 OUT OUTPUT L3 OUT N OUT Peripheral switchboard UPS internal connections INPUT switch isolator compliant with the indications given in the UPS internal protections sec
25. PLE Cut the straps and remove cardboard box by Remove the 2 brackets securing the UPS to pallet by sliding it upwards Remove the packaging material unscrewing the screws marked A and B in the figure Remove the accessory box NOTE the accessory box can be either inside the packaging or behind the USP door T The previously removed brackets can also be used as slides Secure the slides to the pallet by using the type A screws making sure they are aligned with the wheels Screw the brake rod completely so to separate it from the pallet Make sure that the door is firmly closed CAUTION Push the UPS from the rear with great care Given the weight of the equipment this operation needs to be carried out by two people NOTE It is recommended to keep all parts of the packaging for further use PRELIMINARY CHECK 5 Once the package has been opened proceed to checking the contents metal slides guarantee document user manual cd rom containing the UPS management software serial connecting cable 4 battery fuses to be inserted in the SWBATT fuse holders door key POSITIONING THE UPS When positioning the equipment the following points should be taken into account The wheels are intended for accurate positioning therefore for small movements only plastic parts and the door are not suitable f
26. S PHASE 1 HAS MUCH LOWER VOLTAGE THAN THE OTHER TWO ANOMALOUS LOADS APPLIED FAULT IN THE INPUT OR OUTPUT STAGE OF THE UPS NO CONNECTION ON ONE OR MORE PHASES INTERNAL PROTECTION FUSES ON THE PHASES OR ON THE INPUT RELAY BROKEN INTERNAL PROTECTION FUSES ON THE BATTERIES BROKEN Assemble the jumper make sure that it is inserted correctly Open the isolator SWMB located behind the door Insert the jumper Heat the environment wait for the heat sink temperature to rise above 0 and then start up the UPS Activate the maintenance bypass SWMB turn the UPS off and back on again and exclude the maintenance bypass If the problem persists contact the nearest service centre Activate the maintenance bypass SWMB turn the UPS off and back on again and exclude the maintenance bypass If the problem persists contact the nearest service centre Open the SWIN switch on the UPS from the battery Wait for the sequence to be completed and close the SWIN Remove the load Insert the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass If the problem persists contact the nearest service centre Activate the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass If the problem persists contact the nearest service centre Check the connections to the terminals Contact the nearest service centre Contact the ne
27. S is switched on if the output isolator SWOUT is opened the sockets will remain powered If the manual bypass isolator SWMB is inserted the output isolator SWOUT is opened and once the UPS is turned off the sockets are no longer powered POWER WALK IN This UPS is equipped in series with a Power Walk In mode which can be activated and configured through the UPS Tools software When the mode is active and mains power is restored after an autonomy period the UPS resumes absorbing progressively from it in order to prevent stress due to the peak on any generator set installed upstream The transient time can be set from 1 to 30 seconds The default value is 10 seconds During the transient the necessary power is drawn partially from the batteries and partially from the mains maintaining a sinusoidal absorption Once the transient is over the battery charger is turned on again POWER REDUCTION FOR 200 208V PHASE NEUTRAL LOADS In case the output voltage is set to 200V or 208V PHASE NEUTRAL see the Configuring the UPS paragraph the maximum power output of the UPS is reduced compared to its nominal value as shown in the diagram below 100 95 90 85 240 230 220 208 200 output voltage set 2 5 2 rated load output ee CONFIGURING THE UPS The table below shows all the possible configurations available to better adapt the UPS to the user s
28. al load Frequency precision in free running mode Inverter overloads PFout 0 8 Resistive load Inverter overloads PFout 0 9 Resistive load Bypass overload Technology 380 400 415 Vac 3 phase with neutral 4 wire 50 60Hz 20 100 load 40 20 50 load 20 40 72Hz High frequency IGBT or CoolMos with an independent digital PFC average current mode control on each phase THDi lt 3 1 gt 0 99 Programmable from 5 to 30 sec in 1 second steps 380 400 415 Vac 3 phase with neutral 4wire 50 60Hz 30kVA 27KW 4 36kW 0 9 1 5xIn for t2 500ms 190 0 5 3 resistive load 6 lt 1 with linear load lt 3 with distorting load 3 1 0 01 115 Infinite 125 10 min 150 1 min 168 5 sec gt 168 0 5 sec 110 10 min 133 1 min 150 5 sec gt 150 0 5 sec 110 Infinite 133 60 minutes 150 10 minutes gt 150 2 seconds High efficiency inverter with digital multiprocessor DSP pP voltage current control based on signal processing techniques with feedforward UPS Models BATTERY CHARGER STAGE Nominal voltage Maximum recharge current 6 Battery charger algorithm Technology Input voltage tolerance for recharging at maximum current MODES AND EFFICIENCY Operating modes AC AC performance in on line mode AC AC performance in Eco mode OTHER FEATURES Noise Colour Ambient temperature 0 0 100 load 8 THDv lt 1 2 3
29. arest service centre POSSIBLE CAUSE SOLUTION THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A13 A14 A15 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F19 F20 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A26 A27 THE DISPLAY SHOWS THE CODE S06 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F06 F07 F08 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L01 L10 L38 L39 L40 L41 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A22 A23 A24 F23 L23 L24 L25 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L26 L27 L28 PROTECTION DEVICE UPSTREAM FROM THE BYPASS LINE OPEN ONLY IF BYPASS IS SEPARATE BYPASS ISOLATOR OPEN SWBYP ONLY IF BYPASS IS SEPARATE BATTERY CHARGER FAULT BATTERY FUSES BLOWN OR FUSE HOLDER ISOLATORS OPEN THE BATTERIES ARE DISCHARGED THE UPS WAITS FOR THE BATTERY VOLTAGE TO EXCEED THE SET THRESHOLD INPUT RELAY LOCKED FAULT IN TEMPERATURE PROBE OR UPS COOLING SYSTEM MAIN AUXILIARY POWER SUPPLY STATIC BYPASS SWITCH THE LOAD APPLIED TO THE UPS IS TOO HIGH SHORT CIRCUIT AT OUTPUT Restore the protection device upstream WARNING check that there is no overload or short circuit at the output of the UPS Close the isolator located behind the door Open the battery fuse holders SWBATT and insert the maintenance bypass SWMB turn the UPS off completely Turn the UPS back on and if the proble
30. art up sequence The operating mode must be changed In fact the STAND BY OFF emergency mode only powers the loads when a black out occurs Insert the maintenance bypass SWMB and contact the nearest service centre Restore the protection WARNING make sure there is no overload or short circuit on the UPS output Problem caused by the mains power Wait for the input mains voltage to return within the tolerance limits The UPS will return automatically to mains operation POSSIBLE CAUSE SOLUTION THE DISPLAY SHOWS C01 THE DISPLAY SHOWS C02 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A30 A32 A33 A34 AND THE UPS DOES NOT START UP THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F09 F10 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F11 F14 F15 F16 F17 106 L07 L08 L09 L14 L15 L16 L17 L18 L19 L20 L21 L22 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F03 F04 F05 A08 A09 A10 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES 242 F43 44 142 L43 L44 THE JUMPER IS MISSING FROM THE R E P O CONNECTOR see FRONT VIEWS OF THE UPS OR IT IS NOT INSERTED CORRECTLY MAINTENANCE BYPASS ISOLATOR SWMB CLOSED THE JUMPER IS MISSING FROM THE TERMINALS FOR THE REMOTE MAINTENANCE BYPASS J2 VIEWS OF THE UPS CONNECTIONS AMBIENT TEMPERATURE lt 0 FAULT IN SINK TEMPERATURE PROBE FAULT IN THE INPUT STAGE OF THE UP
31. atteries to recharge S08 Economy mode enabled S09 Ready for start up S10 UPS locked load not powered S11 UPS locked load on bypass 12 BOOST stage or battery charger locked load not powered gt Commands these codes indicate that a command has been activated Remote switch off command c02 Remote load on bypass command c03 Remote start up command c04 Battery test running C05 Manual bypass command C06 Emergency switch off command C07 Remote battery charger switch off command 08 Load bypass command gt Warnings these messages refer to a specific configuration or operation of the UPS Low battery warning Wo2 Programmed switch off enabled W03 Programmed switch off imminent W04 Bypass disabled W05 Synchronisation disabled UPS in Free running mode gt Anomalies these are minor problems which do not bring the UPS to a halt but can reduce its performance or inhibit the use of some of its functions A03 A04 A05 A06 A07 A08 A09 A10 A11 A13 A14 A15 A16 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 Inverter not synchronised External synchronism failed Overvoltage on input line of Phase1 Overvoltage on input line of Phase2 Overvoltage on input line of Phase3 Undervoltage on input line of Phase1 Undervoltage on input line of Phase2 Undervoltage on input line of Phase3 Input frequency outside tolerance
32. circuit at Phase 3 output L29 Phase 1 output fuse broken or output relay locked will not close L30 Phase 2 output fuse broken or output relay locked will not close L31 Phase 3 output fuse broken or output relay locked will not close L34 Phase 1 heat sink overtemperature L35 Phase 2 heat sink overtemperature L36 Phase 3 heat sink overtemperature L37 Battery charger overtermperature L38 Phase 1 heat sink temperature probe damaged L39 Phase 2 heat sink temperature probe damaged L40 Phase 3 heat sink temperature probe damaged 141 Battery charger temperature probe damaged L42 BOOST 1 battery fuse broken L43 BOOST 2 battery fuse broken L44 BOOST 3 battery fuse broken TECHNICAL DATA 5 Nominal voltage Nominal frequency Accepted input voltage tolerance due to no intervention of the battery referred to 400Vac Accepted input frequency tolerance due to no intervention of the battery referred to 50 60Hz Technology Input current harmonic distortion Input power factor Power Walk In mode OUTPUT STAGE Nominal voltage e Nominal frequency 9 Nominal apparent output power Nominal active output power Output power factor Short circuit current Precision of output voltage referred to a 400Vac output voltage Static stability Dynamic stability Voltage harmonic distortion with linear and normalised distorting load Crest factor allowed with nomin
33. conversion mode About five minutes after having returned within its tolerance limits the load is commutated back to bypass If the user cannot decide which is the most suitable operating mode between ON LINE and ECO the choice can be left to the SMART ACTIVE mode in which according to statistical data on the quality of the mains power supply the UPS autonomously decides in which mode to configure itself Finally in STAND BY OFF mode the UPS is set to operate as a back up device In presence of the mains power the load is not powered whilst in the event of a black out the load is powered by the inverter via the batteries When the mains power is restored the load is powered off again The activation time is less than 0 5 seconds MAINTENANCE BYPASS SWMB WARNING Maintenance inside the UPS must be carried out by qualified personnel trained by the manufacturer only In fact inside the equipment there may be a voltage even when the input output and battery switches are open Removal of the UPS panels by non qualified personnel may cause harm to the operator and damage to the equipment Listed below are the operations to be performed in order to carry out the maintenance on the equipment with no interruption of the power supply to the load With the mains voltage present the UPS must power the load through the inverter or the automatic bypass N B If the UPS is in battery power mode activating the maintenance bypass may imply
34. depend on the UPS operating status at the time of the fault which can be either UPS in NORMAL OPERATION the load is instantly commutated to the bypass line UPS l t 20000A s UPS 4 I t 25000A s the input line is connected to the output with no internal protection locked after t gt 0 5s UPS in BATTERY OPERATION the UPS protects itself by supplying an output current which is about 1 5 the nominal current for 0 55 after which it shuts down BACKFEED This UPS is also equipped with an internal protection against backfeed through metal separation devices An optional output on the relay board is available for activating a release device to be installed upstream from the UPS This UPS has an internal device redundant bypass power supply which in case a fault occurs activates the bypass automatically thus maintaining the load powered with no internal protection and with no limit on the power supplied to the load Under such emergency conditions any disturbance on the input line will affect the load Please see the paragraph Redundant auxiliary power supply for automatic bypass in the USE section EXTERNAL PROTECTION DEVICES MAGNETOTHERMAL In order to set up the power line install a magnetothermal switch upstream from the UPS with intervention curve B or C Please follow the indications in the table below Automatic external protections 100 100 40kVA 100A 100A If the protectio
35. es coming from the Battery Box to the UPS terminal board see figure below making sure to respect the polarisation The first connection to be made is that of the yellow green protection cable Once all these operations have been carried out replace the previously removed terminal covers on the UPS and on the Battery Box CHECKING INSTALLATION Insert the fuses in the SWBATT fuse holders of the Battery Box Close the SWBATT fuse holders of the Battery Box and the UPS Carry out the UPS start up procedure indicated in this manual After about 30 seconds check that the UPS is operating correctly simulate a black out by opening the SWIN input isolator of the UPS The load should continue to be powered and the battery power LED should light up on the UPS control panel The latter should beep at regular intervals Once the SWIN input isolator has been closed again the UPS should resume operating on mains power SETTING THE NOMINAL CAPACITY SOFTWARE CONFIGURATION Once the BATTERY BOX has been installed it is necessary to configure the UPS to update the nominal capacity value total Ah of batteries inside the UPS external batteries This configuration can be carried out either by using the advanced configuration software UPS Tools in the CD ROM provided with the UPS or directly from the UPS control panel Installing and running UPSTools gt Follo
36. few seconds Make sure that the UPS enters ON LINE mode and that the load is on the inverter Open the input isolator SWIN and wait for a few seconds Check that the UPS enters battery working mode and that the load is still powered correctly You should hear a beep about once every 7 seconds Close the input isolator SWIN and wait for a few seconds Make sure that the UPS is not on battery working mode anymore and that the load is still powered correctly by the inverter To set up Date and Time access menu 8 6 7 see Menu display Use direction buttons 14 to set up the desired value and the confirm button to proceed to the next menu To save the new set up return to the previous menu by pressing the button 0 MENU 26 09 06 09 55 47 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod 505 Cod t a 0 26 09 06 09 58 13 STATUS WORKING Cod S04 Cod 1 TA 0 MENU 26 09 06 09 59 31 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod 805 CRT 8 6 7 DATE amp TIME 18 06 08 12 25 41 amp TIME 18 06 08 1
37. in order to allow use of the bypass Outside this tolerance range the UPS desynchronises adopting the nominal frequency and the bypass can no longer be used free running mode _ REDUNDANT AUXILIARY POWER SUPPLY FOR AUTOMATIC BYPASS This UPS is provided with a redundant auxiliary power supply which allows the UPS to run on an automatic bypass even in the event of faults on the main auxiliary power supply If a fault occurs in the UPS shutting off the main auxiliary power supply the load will be powered anyway by the automatic bypass The multiprocessor board and the control panel are not powered therefore the LEDs and the display are off AUXILIARY POWER SHARE AND POWER OUT SOCKETS OPTIONALS The Power share socket is a programmable output socket which enables under certain operating circumstances the automatic disconnection of the load applied to it The events that determine this automatic disconnection of the power share socket can be selected by the user through the UPS Tools configuration software see Configuration software and Configuring the UPS paragraphs For example the disconnection could be selected after a given time of battery operation or when the end of battery charging pre alarm threshold is reached or when an overload occurs The Power out socket is connected directly to the UPS output and it is useful to power accessories such as modems for example A Safety notes when the UP
38. is emitted if a battery overvoltage fault occurs This signal is made when the battery test fails The buzzer beeps ten times The alarm signal is maintained with the replace batteries LEDs on qu dh Je Ne SOFTWARE MONITORING AND CONTROL SOFTWARE The monitoring software guarantees an effective and user friendly management of the UPS by displaying all the most important information such as input voltage load applied and battery capacity It can also perform automatically shutdown operations send e mails sms and network messages when specific user selected events occur Installation operations Connect the RS232 communication port of the UPS to a COM communication port of the PC via the serial cable provided or connect the USB port of the UPS to a USB port of the PC using a standard USB cable Insert the CD Rom provided and select the desired operating system Follow the instructions given by the installation program For further information on how to install and use the software please consult the manual provided in the Manuals folder of the CD Rom provided To check for a more recent version of the software please visit the website CONFIGURATION SOFTWARE The UPS Tools software allows configuring the paramet
39. l In case of faults and consequent locking of the inverter the latter will be turned off and the load will be powered via the bypass line this procedure is excluded for locks caused by serious and persistent overloads and for those caused by a short circuit L01 Incorrect auxiliary power supply 02 One more internal cables disconnected 103 Phase 1 input fuse broken or input relay locked will not close L04 Phase 2 input fuse broken or input relay locked will not close LO5 Phase 3 input fuse broken or input relay locked will not close 106 BOOST stage overvoltage positive 107 BOOST stage overvoltage negative LO8 BOOST stage undervoltage positive LO9 BOOST stage undervoltage negative L10 Static bypass switch fault L11 L1 bypass output locked L12 L2 bypass output locked L13 L3 bypass output locked L14 Phase 1 inverter overvoltage L15 Phase 2 inverter overvoltage L16 Phase 3 inverter overvoltage L17 Phase 1 inverter undervoltage L18 Phase 2 inverter undervoltage L19 Phase 3 inverter undervoltage L20 Continuous voltage at inverter output or Sine curve of Phase 1 inverter distorted L21 Continuous voltage at inverter output or Sine curve of Phase 2 inverter distorted L22 Continuous voltage at inverter output or Sine curve of Phase 3 inverter distorted L23 Phase 1 output overload L24 Phase 2 output overload L25 Phase 3 output overload L26 Short circuit at Phase 1 output L27 Short circuit at Phase 2 output L28 Short
40. limits Voltage on bypass line of Phase1 out of tolerance limits Voltage on bypass line of Phase2 out of tolerance limits Voltage on bypass line of Phase3 out of tolerance limits Bypass frequency out of tolerance limits Voltage on bypass line out of tolerance limits High current peak on phase 1 output High current peak on phase 2 output High current peak on phase 3 output Load on 1 gt user defined threshold Load on Phase2 user defined threshold Load on gt user defined threshold Output isolator open Positive branch batteries missing or battery fuses open Negative branch batteries missing or battery fuses open System temperature probe damaged System temperature lt 0 System temperature too high Temperature of heat sink 1 lt 0 C Temperature of heat sink 2 lt 0 Temperature of heat sink 3 lt 0 Internal battery temperature probe damaged Internal battery overtemperature External battery temperature probe damaged External battery overtemperature Positive branch batteries must be replaced Negative branch batteries must be replaced gt Faults These are more critical problems compared to the Anomalies as if they persist they may bring the UPS to a halt even in a very short time 201 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F14 F15 F16 F17 F19 F20 F21 F22 F23 F26 F27 F28 F29 F30 F31 F32 F33 F34 F37 F42 F43 F44 Internal communication error W
41. m persists contact the nearest service centre Replace the fuses or close the isolators SWBATT WARNING if necessary we recommend fuses be replaced with others of the same type see UPS internal protections Wait for the batteries to recharge or force startup from the SYSTEM ON menu Activate the maintenance bypass SWMB switch off the UPS open the SWIN and contact the nearest service centre Activate the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass If the problem persists contact the nearest service centre Reduce the load to below the 100 threshold or user threshold for the code A22 A23 or A24 Switch off the UPS Disconnect all the devices connected to the phase concerned by the short circuit Turn the UPS back on Reconnect the devices one by one until the fault is identified PROBLEM POSSIBLE CAUSE SOLUTION THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A39 A40 AND THE RED REPLACE BATTERIES LED IS ON THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F34 5 F36 L34 L35 L36 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F37 L37 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L11 L12 L13 THE DISPLAY SHOWS NOTHING OR PROVIDES INCORRECT INFORMATION THE DISPLAY IS OFF THE FANS ARE OFF BUT THE LOAD IS POWERED THE BATTERIES HAVE FAILED THE PERIODIC EFFICIENCY TEST AMBIENT TEMPERATURE HIGHER THA
42. mA min 300mA recommended type B or type A delay greater than or equal to 0 1s CROSS SECTION OF THE CABLES We recommend that the INPUT OUTPUT and the BATTERY cables pass under the UPS for the dimensioning of the cross section of the input and output cables please refer to the following table Cross section of cables mmz INPUT mains OUTPUT EXTERNAL BATTERY optional separate bypass optional 30 16 16 16 16 16 25 16 16 16 40 16 25 25 16 25 25 16 25 25 The cross sections shown in this table refer to a maximum length of 10 metres The maximum length of the cables for connection to the optional Battery Box is 3 metres Note the maximum cross section of the cables that can be inserted in the terminal board is 25mmoefor trailing cables 35mmoper rigid cables CONNECTIONS As for UPSs with separate bypass please see the subsequent paragraph connected to the terminal marked PE The UPS must not operate without being connected to an earthing system THE INPUT NEUTRAL MUST ALWAYS BE CONNECTED DO NOT CONNECT THE OUTPUT NEUTRAL TO THE INPUT NEUTRAL Connect the input and output cables to the terminal board as shown in the figure below The very first connection to be carried out is that of the protection conductor earth cable which must be gt
43. n device upstream of the UPS interrupts the neutral conductor it must also interrupt all the phase conductors at the same time quadripolar switch gt Output protections recommended selectivity values Normal fuses gL gG In Nominal current 7 Magnetothermal switches C curve In Nominal current 7 Ultrarapid fuses GF In Nominal current 3 DIFFERENTIAL In the absence of an input separating transformer the neutral from the mains power supply is connected to the neutral of the UPS output This way the neutral regime of the equipment is not modified THE INPUT NEUTRAL IS CONNECTED TO THE OUTPUT NEUTRAL THE DISTRIBUTION SYSTEM THAT POWERS THE UPS IS NOT MODIFIED BY THE UPS damages to the UPS may be caused The neutral regime is modified only in presence of an isolation transformer or when the UPS operates with a neutral isolated upstream WARNING make sure that the equipment is connected correctly to the input neutral or else When operating from mains power a differential switch located at the input can intervene as the output circuit is not isolated from the input circuit Anyhow other differential switches can be inserted at the output possibly coordinated with the switches at the input The differential switch located upstream must have the following features Differential current adjusted to the sum of the UPS load It is strongly recommended to keep an adequate margin order to avoid delayed interventions 100
44. needs CP Control Panel Indicates that the configuration can be changed from the control panel as well as from the configuration software SW Software Indicates that the configuration can be changed from the configuration software only Selects nominal e 50Hz Output frequency 50 2 ee CP e 200 e 208V Selects nominal e 220V CP Output Voltage Output voltage 230V e 230V Phase Neutral 240V e 220 240 in steps of 1V SW ONLINE ECO CP Operating Mode Sds one ole ON LINE SMART ACTIVE operating modes e STAND BY OFF e FREQUENCY CONVERTER SW Automatically switches off Power off due to the UPS in battery Disabled Enabled minimum load operation when the load Disabled is less than 5 e Disabled complete battery sw e 1 65000 in steps of 1 sec Sets the estimated He time left for low 3 min 1 255 in steps of 1 min SW p battery warning Sets the interval of time Disabled Battery test for the automatic 40 hours i SW battery test e 1 1000 in steps of 1 hour Maximum load Selects the user Disabled alarm threshold overload limit Biggbled e 0 103 in steps of 1 Sus e Normal Selects the operating e Reduced does not sound because Sound alarm mode of the sound Reduced of momentary intervention CP alarm of The bypass e Always connected Disconnected after n seconds of Auxiliary socket Always battery operation sw power share socket connected
45. o condensation sure that the ambient temperature remains between 0 and 40 C while the UPS is operating This UPS can operate with an ambient temperature between 0 and 40 C The recommended working temperature for the UPS and the batteries is between 20 and 25 In fact with a working temperature of 20 C a battery has an average operating life of 5 years whilst with a working temperature of 30 C the operating life is halved Avoid positioning the UPS in places exposed to direct sunlight or hot air To maintain the temperature in the installation area within the above mentioned range there must be a system to dispose of the dissipated heat the kW kcal h B T U h values dissipated by the UPS are shown in the table in the previous page methods that can be used are the following Natural ventilation Forced ventilation recommended when the external temperature is lower e g 20 C than the temperature at which the UPS or the Battery Box has to be operated e g 25 C Air conditioning system recommended when the external temperature is higher e g 30 C than the temperature at which the UPS or the Battery Box has to be operated e g 25 REMOVING THE UPS FROM THE PALLET CAREFULLY THE FOLLOWING INSTRUCTIONS e CAUTION AVOID HARMING PEOPLE DAMAGING THE EQUIPMENT FOLLOW SOME OF THESE INSTRUCTIONS NEED TO BE CARRIED OUT BY TWO PEO
46. ommended This preventive maintenance programme must be entrusted to specialised personnel authorised by the manufacturer Our Technical Servicing department is at your disposal for customised preventive maintenance options PRELIMINARY OPERATIONS AND FIRST START UP Visual check of the connection Make sure that all the connections have been made by following carefully the instructions given in the Connections paragraph Check that all the isolators are open Closure of the battery fuse holders Close the 4 battery fuse holders SWBATT as shown in the figure below BATTERIA BATTERY SWBATT WARNING if an external Battery Box is present and the connection does not comply with the instructions given in Connecting the UPS to the Battery Box optional paragraph the battery fuses and other protections may result damaged In that case please contact the Customer Service department in order to prevent further damages to the UPS When the fuses are closed a small arc may occur due to charge of the condensers inside the UPS This is normal and does not cause faults and or damages UPS powering Close the protections upstream the UPS Closure of the input and output isolators Close the SWIN and SWBYP if present input isolators Close the SWOUT output isolator but leave the SWMB maintenance isolator open INGRESSO INPUT USCITA OUTPUT SWIN SWOUT
47. or pushing or gripping the UPS Sufficient space should be left in front of the equipment for it to be switched on and off and in order to allow carrying out maintenance operations on it 2 1 5 metres The rear part of the UPS should be placed at least at 30 cm from the wall to allow the air blown by the ventilation fans to outflow correctly No objects should be placed on its upper surface Once the equipment has been positioned secure it with the apposite brake rod see Front views of the UPS In earthquake prone zones or in mobile systems it is possible to use the brackets securing the UPS to the pallet to anchor the machine to the ground see figure below In normal conditions the brackets are not necessary OPERATIONS TO ACCESS THE TERMINALS OF THE UPS To carry out the following operations the UPS must be disconnected from the mains power supply switched off and with all the equipment switches and fuse holders open Follow the instructions provided below to open the UPS Open the door using if necessary the key provided Remove the terminal cover in correspondence with the switches see Front views of the UPS Once the installation operations inside the equipment have been completed replace the terminal cover and close the door ELECTRICAL 5 WARNING 4 wire three phase distribution system is required The UPS must be connected to a power supply line made up of 3 phases
48. ound according to the various operating conditions of the UPS The various kinds of sounds are described below Sound A Sound B Sound C Sound D Sound E Sound F Sound G Suono 2 Suono Suono D Suono step di 1 sec This signal is emitted when the UPS is turned on or off using the apposite buttons single confirms the start up the activation of the battery test and the cancellation of the programmed switch off By keeping power off button pressed the buzzer will emit in rapid succession sound A four times before confirming the switch off with a fifth beep This signal is made when the UPS commutates to bypass in order to compensate the surge current due to the insertion of a distorting load This signal is emitted when the UPS switches to battery operation before the low battery signal sound D It is possible to silence the signal see the Graphic display paragraph This signal is made during battery operation when the low battery threshold is reached It is possible to silence the signal see the Graphic display paragraph This signal is emitted in the presence of an alarm or lock This signal
49. provided from the factory with Remote Emergency Power Off R E P O terminals short circuited see Views of the UPS connections If it is to be installed remove the short circuit and connect to the normally closed contact of the stopping device by using a cable that ensures a double isolation connection In case of emergency the R E P O control is opened by activating the stopping device the UPS enters stand by mode see USE section and powers off the load completely The circuit is self powered with SELV type circuits Therefore no external power supply voltage is required When closed normal condition a maximum current is present EXTERNAL SYNC This non isolated input can be used to synchronise the inverter output with an opportune signal coming from an external source If it is to be installed it is necessary to gt Use an isolation transformer with an isolated single phase output SELV within the range 12 24Vac with a power gt 0 5VA gt Connect the transformer secondary to the EXTERNAL SYNC terminal see Views of the UPS connections using a double isolation cable with a 1mm2 cross section Warning always respect the polarisation as in the figure below GND 2 EXTERNAL e Sync 1 Once the installation has been completed the command has to be enabled by using the advanced configuration software UPS Tools in the CD ROM provided with the UPS ue REMOTE MAINTENANCE BYPASS CO
50. r a maintenance isolator closure occurs INSTALLATION ALL OPERATIONS DESCRIBED IN THIS SECTION MUST BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY The company assumes no responsibility for any damage caused by flawed connections or by operations that are not described in this manual STORAGE OF THE UPS The storage area must respect the following characteristics Temperature 0 40 C 32 104 F Relative humidity degree 95 max PREPARATION FOR INSTALLATION PRELIMINARY INFORMATION Nominal power 40kVA Operating temperature 0 40 relative humidity during operation 90 no condensation 1000 m at nominal power rating Max installation height 1 power for every 100 m over 1000 m max 4000 m Dimensions W x Dx H 440 x 850 X 1320 mm Weight with no batteries 135kg 145kg Weight with batteries 335kg 345kg Dissipated power with nominal resistive load Ps d Ih Vd h pf 0 9 and buffer battery 4780 B T U h 5120 B T U h Dissipated power with nominal distorting load ue M E pf 0 7 and charged battery 4565 B T U h 4605 B T U h Flow rate of the fans to remove heat from the installation area sue Current dispersion to earth lt 50 mA Protection level IP20 Cable input On the rear from the bottom 1 3 97 B T U h 1 kcal h 2 The following formula can be used to calculate the air flow rate Q mc h 3 1 x P gigs kcal h ta te C Paice is the power expres
51. r to ensure the best performance for the user The use of the new control boards based on microprocessor architecture DSP inside together with the adoption of specific circuit solutions that use last generation components have allowed to reach high performances such as gt ZERO IMPACT SOURCE ensures low input distortion a power factor close to 1 and maximum generator set compatibility BATTERY CARE SYSTEM allows a customised management for different battery types and their continuous monitoring therefore enhancing battery efficiency and durability gt SMART INVERTER guarantees an extraordinary efficiency even at a low load percentage Moreover it ensures stable low distortion output tension even in extreme operating conditions II ABBIA AID Thanks to these and other features and thanks to its ease of use the 30 40 series presents itself as a reference point among three phase UPSs 3 _ A FRONT VIEWS OF THE UPS amp H 1 Control panel with graphic display 4 Wheels for moving the UPS 2 Front door with lock 5 Brake rod 3 Ventilation grid 09 5 qmi uu 1 puse 4 T ik
52. res of the UPS through the RS232 serial port For a list of the possible configurations available please refer to the Configuring the UPS paragraph Installation operations Connect the RS232 communication port of the UPS to COM communication port of the PC the serial cable provided Follow the installation instructions provided in the software manual contained the UPS Tools folder of the CD Rom provided To check for a more recent version of the software please visit the website We recommend the use of a cable not more than 3 metres long TROUBLESHOOTING An irregular operation of the UPS is frequently not due to malfunctions but to simple problems inconveniences or distractions Therefore the user is advised to consult the table below providing useful information on how to solve the most common problems WARNING the table below often refers to the use of the maintenance BYPASS Before restoring the correct operation of the UPS make sure that it is switched and not in STAND BY In case it is stand by turn the UPS on by accessing the SYSTEM ON menu and wait for the start up sequence to be completed before removing the maintenance BYPASS For further information read carefully the sequence described in the maintenance BYPASS SWMB paragraph NOTE For the exact meaning of the codes mentioned in the table please read the ALARM CODES section PROBLEM POSSIBLE CAUSE SOLUTION
53. rong cyclic sense of the input phases Phase1 input fuse broken or input relay locked will not close Phase 2 input fuse broken or input relay locked will not close Phase3 input fuse broken or input relay locked will not close Phase 1 input relay locked will not open Phase 2 input relay locked will not open Phase 3 input relay locked will not open Precharge of positive branch condensers failed Precharge of negative branch condensers failed BOOST stage anomaly Wrong cyclic sense of the bypass phases Inverter phase 1 sine curve distorted Inverter phase 2 sine curve distorted Inverter phase 3 sine curve distorted Inverter stage anomaly Positive battery overvoltage Negative battery overvoltage Positive battery undervoltage Negative battery undervoltage Output overload Phase 1 output relay locked will not open Phase 2 output relay locked will not open Phase 3 output relay locked will not open Phase 1 output fuse broken or output relay locked will not close Phase 2 output fuse broken or output relay locked will not close Phase 3 output fuse broken or output relay locked will not close Battery charger stage anomaly Battery charger output fuse broken Heat sink overtemperature Battery charger overtemperature BOOST 1 battery fuse broken BOOST 2 battery fuse broken BOOST 3 battery fuse broken gt Locks these codes indicate that UPS or one of its parts is locked Usually they are preceded by an alarm signa
54. sed in kcal h dissipated by all the devices installed in the installation environment diss p p p y ta ambient temperature te external temperature In order to take leaks into account it is necessary to increase the value obtained by 10 The table shows an example of a flow rate with fa tg 5 C and a rated resistive load pf 0 9 Note This formula is applicable only if ta gt te If not the UPS installation requires an air conditioning system 3 The dispersion current of the load is added to that of the UPS on earth wire ELECTROMAGNETIC COMPATIBILITY This UPS product conforms to the current electromagnetic compatibility regulations C2 class It may cause radio interference in the home environment The user may have to adopt supplementary measures This product is for professional use in industrial and commercial environments Connections to USB and RS232 connectors must be made with the cables provided or at least with shielded cables less than 3 metres long INSTALLATION ENVIRONMENT As for the installation area of the UPS and if necessary of the Battery Box follow carefully the following instructions Avoid dusty environments sure that the floor is level and that it is able to withstand the weight of the UPS and of the Battery Box Avoid environments which are too narrow as they could impede normal maintenance operations relative humidity should not exceed 90 with n
55. temporarily silence the buzzer press for more than 0 5 seconds To cancel a programmed switch on off press for more than 2 seconds The indication of the autonomy time left is a mere ESTIMATE therefore it is not to be considered a perfectly accurate tool 9 A sss MENU DISPLAY 1 SYSTEM ON 2 SYST STAND BY 020 018kW 26 09 06 10 37 43 2 L3 RA OUTPUT LOAD 78 78 78 3 TEMPERATURE OUTPUTPOWER kVA 156 156 156 OUTPUTPOWERKW 140 140 140 AUTONOMY TIME 5m 45s BATTERY CAPACITY 72 SYSTEM 30 STATUS LOAD ON INVERTER Cod 505 Cod S 4 COMMAND a 4 Main menu 4 1 LOAD ON BYPASS 020kVA 018kW 26 09 08 10 37 44 0 MENU 26 09 06 10 37 52 11 2 12 3 L3 1 Freq T MAINS VOLTAGE 383V 381V 383V 50 0Hz 1 SYSTEM ON 5 HISTORY 4 2 LOAD ON INVERT BYPASS VOLTAGE 383V 381V 383V 500 2 D NUT SAND EN OUTPUT VOLTAGE 398 398V 398V 50 0Hz D BATTERY VOLTAGE 268Vdc 268Vdc gt 3 TEMPERATURE 7 DIAGNOSTIC gt BATTERY CURRENT 1 0 1 0 4 8 CONFIGURATION 4 3 BATTERY TEST STATUS LOAD ON INVERTER Cod 505 STATUS LOAD ON INVERTER Cod S05 Cod BATTERY REPLACE Cod A39 T Cr 5 11 L2 N L3 N Freq MAINS VOLTAGE 221V 220V 221 50 0Hz BYPASS VOLTAGE 221V 220V 221V 50 0Hz OUTPUT VOLTAGE 23
56. tion OUTPUT switch isolator compliant with the indications given in the UPS internal protections section SERVICE BYPASS switch isolator compliant with the indications given in the UPS internal protections section equipped with a normally closed auxiliary contact 9 C 4 72 SS CONNECTING THE UPS TO THE BOX OPTIONAL THE CONNECTION BETWEEN THE UPS AND THE BATTERY BOX MUST BE MADE WITH THE DEVICES SWITCHED OFF AND UNPLUGGED FROM THE MAINS UPS SHUTDOWN PROCEDURE gt gt gt gt Turn off all the devices connected to the USP or use if installed the remote bypass option Turn off UPS following the correct procedure see Switching off the UPS in the USE section Open all isolators and fuse holders in the UPS Isolate the UPS completely from the mains power supply by opening all the external protection devices located on the input and output lines Wait a few minutes before working on the UPS Remove the UPS terminal cover see Operations to access the terminals of the UPS CONNECTING THE BATTERY BOX gt Make sure that battery voltage of the Battery Box corresponds to that allowed by the UPS check the data plate the Battery Box and the UPS manual IMPORTANT make sure that SWBATT fuse holders of the UPS and Battery Box are open Before making any connection read carefully the instructions in the Battery Box manual Connect the cabl
57. w the installation and operating instructions contained in the software manual provided in the UPS Tools folder in the CD ROM Setup from display Set the nominal battery capacity following the instructions in the USE chapter EXTERNAL TEMPERATURE PROBE This NON ISOLATED input can be used to measure the temperature inside a remote Battery Box It is essential that only the kit provided by the manufacturer is used Any uses not conforming to the specifications may cause faults or breakdowns of the equipment As for installation connect the cable included in the special kit optional to the EXT T BATT connector see Views of the UPS connections following the instructions in the manual Once the installation has been carried out enable the external temperature measurement function using the advanced configuration software UPS Tools in the CD ROM provided with the UPS REMOTE SYNOPTIC PANEL OPTIONAL The remote synoptic panel allows remote monitoring of the UPS and therefore ensures a detailed real time overview of the machine status With this device it is possible to keep the mains the output and the battery measurements under control and detect any alarm For further information regarding the connection and use of this device please refer to its apposite manual 05 lt DESCRIPTION The purpose of this UPS is to ensure a perfect power supply voltage for the devices connected to it whether mains power
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