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2080-UM003 - Rockwell Automation

1. Word Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status 4 PU GF CRC Reserved Reserved E3 E2 E1 EO 3 82 S1 S0 Status 5 Reserved U3 03 Reserved U2 02 Reserved U1 01 Reserved UO 00 Status 6 Reserved Field Descriptions for 2085 OF4 Status Word Field Description CRC CRC error Indicates there is a CRC error on data receive All channel fault bits Sx are also set The error is cleared when the next good data is received Ex Error Indicates there is an DAC hardware error broken wire or high load resistance associated with the channel x an error code may be displayed on the respective input word 0 3 and the corresponding channel is locked disabled until user clears the error by writing the CEx bit in output data GF General Fault Indicates a fault has occurred including RAM test failure ROM test failure EEPROM failure and reserved bits All channel fault bits S x are also set Ox Over Range Indicates the controller is attempting to drive the analog output above Flag its normal operating range or above the channel s High Clamp level However the module continues to convert analog output data to a maximum full range value if clamp levels are not set for the channel PU Power Up Indicates an unexpected MCU reset has occurred in RUN mode All channel error bits Ex and fault bits Sx are also set The module stays connected with no configuration after the reset
2. CO 2 V0 2 1 a Voltage load coMm2 __ 4 T Shielded cable C0 3 rf i vo 3 load coM3 OT 45321 Shielded cable 20 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Wiring Connections Chapter 3 2085 IRT4 Ohnvinput ule RTD 3 wire RTD Ya TT 1 H CHO cH2 i j So COR CHOH CH2H 1 2 2 Oo se CHOL CH2L H i j CHO CH2 Shielded cable Shielded cable il H CH1 CH3 H CHIH CH3H Thermocouple mV CHIL cl FAN poe p gt R O 1 H CHI CH3 TS 4 wire RTD Shielded cable Shielded cable FEN sence NC CJC CJC Ne a If a thermocouple is used the use of the TH supplied CJC assembly is compulsory NC CJC CJC NC NC 45326 Terminal Block1 Terminal Block 2 Wiring Options for the 2085 1032T Module Included with your 2085 IQ32T module is a keyed 40 pin female connector and crimp type pins These components allow you to wire I O devices to the module using a 40 conductor cable or individual wires ATTENTION To comply with UL restrictions this equipment must be AN powered from a source compliant with the following Class 2 or Limited Voltage Current When assembled align the female connector over the module s male header using the keying slot as a guide Firmly lock them together with the upper and lower ret
3. 2085 OW8 and 2085 0W16 Relay Output Module Attribute 2085 0W8 2085 0W16 Number of outputs 8 relay 16 relay Dimensions HxWxD 28 x 90 x 87 mm 44 5 x 90 x 87 mm 1 10 x 3 54 x 3 42 in 1 75 x 3 54 x 3 42 in Shipping weight 140 g 4 93 oz 220 g 7 76 oz approx Wire size Solid 0 34mm 2 5 mm 22 AWG 14 AWG Copper wire rated 90 C 194 F or greater 1 2mm Stranded 0 20mm2 2 5mm 3 64 in insulation max 14 AWG Insulation strip length Rockwell Automation Publication 2080 UMO003A EN E March 2013 10 mm 0 39 in 49 Appendix A Specifications Analog Expansion 1 0 50 2085 OW8 and 2085 OW16 Relay Output Module Attribute 2085 OW8 2085 OW16 Wiring category 2 on signal ports Wire type Copper Terminal screw 0 5 0 6 Nm orque max 4 4 5 3 Ib in 2 Bus current draw max 5V DC 120 mA 5V DC 160 mA 24V DC 50 mA 24V DC 100 mA Load current max 2A Power dissipation 2 72 W 5 14 W otal Relay contact 0 35 power factor Max Amperes Amperes Volt Amperes Volts Make Break Continuous Make Break 120VAC 15A 1 5A 2 0A 1800VA 180VA 240V AC 7 5A 0 75 A 24V DC 1 0 A 1 0 A 28V A 125VDC 0 22 A Minimum load per 10 mA per point point Off state leakage max 1 5 mA Status indicators 8 yellow indicators 16 yellow indicators Isola
4. Information on mounting and wiring the Micro800 RS232 485 Isolated Serial Port Plug in Module ndustrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other certification details Application Considerations for Solid State Controls SGI 1 1 A description of important differences between solid state programmable controller products and hard wired electromechanical devices National Electrical Code Published by the National Fire Protection Association of Boston MA An article on wire sizes and types for grounding electrical equipment Allen Bradley Industrial Automation Glossary AG 7 1 A glossary of industrial automation terms and abbreviations You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative You can download the latest version of Connected Components Workbench for your Micro800 at the URL below http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software Rockwell Automation Publication 2080 UMO003A EN E March 2013 Preface Notes Rockwell Automation Public
5. The end cap is connected to the last I O module in the system This chapter provided a step by step description of the process for assembling mounting and installing the Micro850 controller with the expansion I O modules Rockwell Automation Publication 2080 UMO003A EN E March 2013 Overview Add an Expansion I O Chapter 5 Configure Your Expansion I O Module The following sample project guides you through the step by step process of adding configuring deleting and replacing Micro800 expansion I O modules in Connected Components Workbench TIP For more information about using the Connected Components Workbench software you can refer to the Connected Components Workbench Online Help it comes with your software In this sample project you need to create a Connected Components Workbench project with a 2080 LC50 24QWB controller Then configure four expansion I O devices 2085 IF4 2085 1Q32T 2085 OB16 2085 IRT4 following the instructions below These instructions make use of the drag and drop mechanism available in Connected Components Workbench release 2 and higher which allows the user to easily add replace and delete devices through simple drag and drop motion TIP Expansion I O modules are automatically added to a project when using the Discover feature in Connected Components Workbench To add Expansion I O modules to an existing Micro850 controller project do the following 1 On the Project organiz
6. 32767 Engineering Units x 1 Temperature Value C F 0 10000 0 5000 Engineering Units x 10 Temperature Value C F 0 1000 0 500 Percent Range 0 10000 1 See Convert Analog Value to Data Format Value on page 13 2 The resolution is 0 01 per count For example 9999 here means 99 99 or 9999 x 0 01 See Convert Analog Value to Data Format Value on page 13 for the conversion method 3 The resolution is 0 1 C F per count For example 999 here means 99 9 C F or 999 x 0 1 C F The range depends on the selected sensor type 4 The resolution is 1 C F per count For example 999 here means 999 C F or 999 x 1 C F The range depends on the selected sensor type 5 The resolution is 0 01 mV per count For example 9999 here means 99 99 mV or 9999 x 0 01 mV 6 The resolution is 0 1 mV per count For example 999 here means 99 9 mV or 999 x 0 1 mV 7 The resolution is 0 1 ohm per count For example 4999 here means 499 9 ohm or 4999 x 0 1 ohm 8 The resolution is 1 ohm per count For example 499 here means 499 ohm or 499 x 1 ohm Convert Analog Value to Data Format Value The formula for converting an analog value x to a data format value y or converting data format value y to analog value x is as follows Y X Minimum Value of X Range Range of Y Range of X Minimum Value of Y Range Example Find the temperature value
7. Current VI 2 transmitter COM2 V Shielded cable CI 3 A AA VI 3 f Voltage transmitter COM3 ____ Shielded cable Rockwell Automation Publication 2080 UMO003A EN E March 2013 Terminal Block 2 45320 19 Chapter3 Wiring Connections Cl 0 CI 4 pd A Current Current VI 0 transmitter VI 4 transmitter I U U COMO FOT COM4 pou pd Shielded cable Shielded cable Cl 1 CI 5 is A n s5 VI 1 FA i VI 5 A Voltage Voltage COMI transmitter COM5 transmitter UU UJ Shielded cable Shielded cable po fy ss Cl 2 T I CI 6 N I Current Current VI 2 transmitter VI 6 transmitter p com2 VY come VY a Shielded cable Shielded cable CI 3 CI 7 C a A hy ae VI 3 Voltage VI 7 Voltage transmitter I transmitter com m COM7 m t Shielded cable Shielded cable 45322 Terminal Block 1 Terminal Block 2 2085 0F4 C0 0 A v0 0 Cumont como m Shielded cable C0 1 V0 1 FA y Voltage load Shielded cable
8. 0 ms v Channel 0 2 Click Configuration Edit module and channel properties according to your requirements and application The next sections show you configuration properties for each of the expansion I O module 2085 IA8 and 2085 IM8 These two AC input modules only have general device details available for the user in Connected Components Workbench software No configuration properties are available 2085 148 General Vendor ID Allen Bradley Description 8 channel 1204 AC input module Product Type Discrete I O Revision 3 001 Series 4 2085 IM8 General Vendor ID Allen Bradley Description 8 channel 240 AC input module Product Type Discrete I O Revision 3 001 Series 4 Rockwell Automation Publication 2080 UMO003A EN E March 2013 33 Chapter 5 Configure Your Expansion I O Module 2085 IF4 and 2085 IF8 2085 IF4 Channel 0 Enable Channel Minimum Maximum Input Range Input Filter Alarm Limits High High Alarm lt High Alarm lt Low Alarm Low Low Alarm Data Format 4m to 20m4 v 50 60Hz Rejection v 20 000 m 4 000 ma Engineering Units v Restore Defaults For the analog input modules 2085 IF4 and 2085 IF8 you can configure properties such as input range format filter and alarm limits for each individual channel Configuration Parameters for 2085 IF4 and 2085 IF8 Configuration P
9. 1016 and 2085 1032T 2085 1932T Configuration Input Off to On On to Off Oto Ar v 8 0 ms x 81018 20m E Boms wl 16 to 23 2 0 ms x 8 0 ms xj 24to31 2 0ms Hl 8 0ms For the 16 and 32 channel DC input modules 2085 1Q 16 and 2085 IQ32T respectively you can configure OFF to ON and ON to OFF ranges Configuration Property Input What to do OFF to ON Choose from the following values 0 ms 0 ms 0 ms default 0 ms 5 ms 1 ms 0 ms ON to OFF hoose from the following va 0 ms default 0 ms 0 ms 0 ms 5 ms 1 ms 0 ms OOOrNFSOA 2D0N lues 2085 0V16 2085 0B16 2085 OW16 2085 0A8 2085 OW8 The output modules 2085 OV16 2085 OB16 2085 OW 16 2085 OA8 2085 OW8 only have device details available to the user in Connected Components Workbench There are no user configuration pages for these modules in the Connected Components Workbench software Rockwell Automation Publication 2080 UMO003A EN E March 2013 35 Chapter 5 Configure Your Expansion 1 0 Module 36 2085 0B16 General Vendor ID Allen Bradley Description 16 channel DC source output module Product Type Discrete IJO Revision 3 001 Series A 2085 0F4 2085 OF4 Channel 0 C Enable Channel inir im Over Range Alarm Trigger High Clamp val Jma High Clamp value Maximum Output Value Under Range Alarm Trigger Low Clamp l 4 000 f Low Clamp Value Minimum Output Value Latch Over
10. CR 0 00 0 08 CR CR 0 00 cr 0 08 cr o o 0 09 GR cr 0 01 cr 0 09 rv 0 02 0 10 AV iy 0 02 AV 0 10 CRH 0 03 0 11 CR CRH 0 03 R 0 1 CM0 CM1 CM0 CM0 eH om 0 12 CPH omy nc Source Cr om en 0 12 24V DC Sink er 0 05 0 13 cr cR 0 05 cr 0 18 er 0 06 0 14 CR cr 0 06 amp 0 14 A 0 07 0 15 LA 0 07 __ 915 CM0 CM1 cmo cmo NC NC NC NC 4 M DC s M DC 49808 z z 45327 Terminal Block1 Terminal Block 2 Terminal Block1 Terminal Block 2 2085 0W8 L1 or DC or DC LT cmo 0 00 0 01 cr cm 0 02 en 0 03 cm 0 04 CR 0 05 en CM3 0 06 0 07 en L2 or DC or DC 45310 18 Rockwell Automation Publication 2080 UM003A EN E March 2013 Wiring Connections Chapter 3 2085 OW16 cmo cma 0 00 0 08 0 01 CR 0 09 CR cmt FA CMs om EH om LEH 0 03 CR 0 1 CR t CM2 CMe o HCR 0 12 HCR 0 EH on LEH CM3 CM7 0 06 0 14 O 0 07 CR 0 15 CR L1 or DC or DC L2 or DC or DC 45311 Terminal Block 1 AA clo Ff Current VI 0 transmitter COMO VY Shielded cable Cl 1 H VI 1 1 i Voltage I _ transmitter COM Shielded cable 0 2 A sO
11. Current or voltage device you must e wire the input output connector for the correct input output type see Input Output Wiring on page 15 e configure the input output as current or voltage through Connected Components Workbench see Configure Your Expansion I O Module on page 29 Data formats This parameter configures each channel to present analog data in any of the following formats e Raw Proportional Data The value presented to the controller is proportional to the selected input and scaled into the maximum data range allowed by the bit resolution of the A D converter For example the data value range for a 10V DC user input is 32 768 32 767 which covers the full scale range of 10 5 10 5V See Valid Range of the Data Formats for 2085 IF4 2085 IF8 and 2085 OF4 on page 8 Rockwell Automation Publication 2080 UMO003A EN E March 2013 7 Chapter 2 Discrete and Analog Expansion 1 0 Features e Engineering Units The module scales the analog input data to the actual current or voltage values for the selected input range The resolution of the engineering units is 0 001 V or 0 001 mA per count e Percent Range The input data is presented as a percentage of the normal operating range For example OV 10V DC equals 0 100 The amount over and under the normal operating range the full scale range is also supported Valid Range of the Data Formats for 2085 IF4 2085 IF8 and 2085 OF4 The
12. PU and channel fault bits are cleared when a good configuration is downloaded Sx Channel Fault Indicates there is an error associated with the channel x Ux Under Range Indicates the controller is attempting to drive the analog output below Flag its normal operating range or below the channel s Low Clamp level if clamp limits are set for the channel Specialty I O Data Mapping 2085 IRT4 1 0 Data Mapping Analog input values can be read from Global Variables_IO_Xx_AI_yy where x represents the expansion slot number 1 4 and yy represents the channel number 00 03 Analog input status can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the status word number 00 02 Individual bits within a status word can be read by appending a zz to the Global Variable name where zz is the bit number 00 15 Rockwell Automation Publication 2080 UMO003A EN E March 2013 61 Appendix B Expansion 1 0 Data Mapping 2085 IRT4 Status Data Mapping Word Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status 0 DE3 DE2 DE1 DEO 0C3 OC2 0C1 JOCO R3 R2 R1 RO 3 S2 S1 S0 Status 1 03 02 01 00 U3 U2 U1 UO T3 T2 T1 TO CJC CJC ICJC CJC over under OC DE Status 2 PU GF CRC Reserved Field Descriptions for 2085 IRT4 Field De
13. Y of thermocouple type K when the Raw Proportional Data X is 20000 Given X 20000 Raw Proportional Value Minimum value of X Range 32768 Minimum value of Raw Proportional Data Range of X 32767 32768 65535 Range of Raw Proportional Data Range of Y 1372 270 1642 Range of Thermocouple K in C Minimum value of Y Range 270 C Minimum value of Thermocouple K Then Y 20000 32768 1642 65535 270 C 49 9 C Rockwell Automation Publication 2080 UMO003A EN E March 2013 13 Chapter 2 Discrete and Analog Expansion 1 0 Features Summary 14 Temperature Units Temperature value can be set to C default or F Open circuit response This parameter defines the response to be taken by the module during an open circuit e Upscale Sets input to full upper scale value of channel data word The full scale value is determined by the selected input type data format and scaling Downscale Sets input to full lower scale value of channel data word The low scale value is determined by the selected input type data format and scaling e Hold Last State Sets input to last input value e Zero Sets input to 0 to force the channel data word to 0 Filter frequency The 2085 IRT4 module uses a digital filter that provides noise rejection for the input signals The filter is set by default at 4 Hz The digital filter provides 3 dB 50 amplitude attenuation at a filte
14. and Under Alarm Restore Defaults For the analog output module 2085 OF4 you can configure output unit minimum to maximum output range high clamp and low clamp values and overrange and underrange values Rockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 Configuration Parameters for 2085 OF4 Configuration Property Enable channel What to do Select or deselect the checkbox Channel is not enabled by default Description Enable or disable a channel through this checkbox By default each channel is disabled Minimum maximum output range Choose from a range of values e 0 20 mA e 4 20 mA default e 10 10 V e 0 10V For more information see e Input Output Types and Ranges on page 7 e Valid Range of the Data Formats for 2085 IF4 2085 IF8 and 2085 OF4 on page 8 Data format Select from the following options e Raw Proportional Data e Engineering Units default e Percentage Data See Data formats on page 7 for detailed information High clamp value Click the checkbox to enable and enter a high clamp value Low clamp value Rockwell Automation Publication 2080 UMO003A EN E March 2013 Click the checkbox to enable and enter a low clamp value Sets an appropriate alarm that limits the output from the analog module to remain within a range configured by the controller even w
15. and soldering pencil 22 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Wiring Connections Chapter 3 6 Insert the assembled wire contact into the terminal socket Push the wire contact in until the tang latches Make sure the tang is properly latched by lightly pulling on the wire Terminal connector Terminal sockets Wire contact 44922 Option 2 Use Allen Bradley 1492 Connector Cables with Flying Leads Preassembled 40 conductor cables with the 40 pin connector on one end and flying leads on the other end are also available from Allen Bradley They are available in 1 m 2 5 m and 5 m lengths The catalog numbers from shortest to longest are e 1492 CAB010U62 or 1492 CAB010P62 1492 CAB025U62 or 1492 CAB025P62 1492 CAB050U62 or 1492 CAB050P62 The U62 cables route the cable upward when plugged into the module while P62 cables route the cable downward when plugged into the module Option 3 Use Allen Bradley 1492 Cables with Keyed Connectors an 2085 1032T Module I Era an _ ES 1492 CABLExx AS E Connects module ES to DIN rail mountable a terminal block 0 32 in 8 mm REF Male MIL C 83503 Header 24 12 AWG 0 2 4 mm 46045 1 Maximum user cable length is dependent on how much voltage drop current x ohms ft x feet the user system can tolerate The user system should take into acc
16. chapter provided instructions on how to add edit configure delete and replace expansion I O module configuration through the Connected Components Workbench software Rockwell Automation Publication 2080 UMO003A EN E March 2013 Appendix A Specifications The following tables provide specifications for digital and analog expansion I O modules Discrete Expansion I O Attribute Number of inputs 2085 1016 and 2085 1032T DC Sink Source Input Modules 2085 1016 2085 1032T 16 sink source 32 sink source Dimensions HxWxD 44 5 x 90 x 87 mm 1 75 x 3 54 x 3 42 in Shipping weight 220 g 7 76 02 approx Bus current draw max 170 mA 5V DC 190 mA 5V DC Wire size Solid 0 34 mm 2 5 mm Copper wire rated 90 C 22 AWG 14 AWG 194 F or greater 7 1 2 mm Stranded 0 20 mm 2 5 mm 3 64 in insulation max 14 AWG Wiring category 2 on signal ports Terminal screw torque 0 5 0 6 Nm max 4 4 5 3 Ib in Input circuit type 24V AC DC sink source or 24V AC 50 60 Hz Power dissipation total 4 5 W 7W Power supply 24V DC Rockwell Automation Publication 2080 UMO003A EN E March 2013 45 Appendix A 46 2085 1016 and 2085 1032T DC Sink Source Input Modules Attribute Status indicators 2085 1016 2085 1032T 16 yellow indicators 32 yellow indicators Isolation voltage 50V continuous Reinforced Insula
17. e Thermocouple C e Thermocouple E e Thermocouple J e Thermocouple K uple TXK XK L e Thermocouple N e Thermoc O e Thermocouple R e Thermocouple S e Thermocouple T 39 Chapter 5 40 Configure Your Expansion 1 0 Module Configuration Parameters for 2085 IRT4 Configuration Property What to do Description Units Set as C or F Sets the temperature unit to be used by the channel RTD Wiring Type Set as any of the following The wiring type for channel x e 2 wire This parameter is only available when the Sensor Type for the channel is RTD or 0 e 3 wire to 500 Ohm e 4 wire RTD 2Wire Cable Replace value from 0 0 The specified cable resistance for the Resistance ohms 500 00 ohms to 2 wire cable When the RTD 2Wire Cable 0 0 ohms 655 35 ohms Resistance value is smaller than the input value it is subtracted from the input value during each read When the value is greater than the input value the under range or open status bit is set 1 To configure the wire resistance the Sensor Type must be RTD or 0 500 Ohm and the RTD Wiring Type must be 2 wire Otherwise this parameter is not available Data Format Choose from the following options e Raw Proportional Data e Engineering Units 1 e Engineering Units 10 e Percent range For more information see e Data format on page 12 e Valid Range of the Data Formats for 2085 IRT4 on page 12 R
18. eee 63 Index Rockwell Automation Publication 2080 UMO003A EN E March 2013 Chapter 1 Hardware Features WEEP eeE Ener eed IL dititi Micro850 controllers support a range of discrete and analog expansion I O modules You can attach up to four expansion I O modules in any combination to a Micro850 controller as long as the total number of embedded plug in and expansion discrete I O points is less than or equal to 132 Micro800 Exp ansion 0 The following expansion I O modules are compatible with Micro850 Modules controllers Micro800 Expansion I O Modules Catalog Type Description 2085 IA8 Discrete 8 point 120V AC input 2085 IM8 Discrete 8 point 240V AC input 2085 0A8 Discrete 8 point 120 240V AC Triac Output 2085 1016 Discrete 16 point 12 24V Sink Source Input 2085 1032T Discrete 32 point 12 24V Sink Source Input 2085 0V16 Discrete 16 point 12 24V DC Sink Transistor Output 2085 0816 Discrete 16 point 12 24V DC Source Transistor Output 2085 OW8 Discrete 8 point AC DC Relay Output 2085 OW16 Discrete 16 point AC DC Relay Output 2085 IF4 Analog 4 channel 14 bit isolated voltage current input 2085 IF8 Analog 8 channel 14 bit isolated voltage current input Rockwell Automation Publication 2080 UMO003A EN E March 2013 Chapter 1 Hardware Features Hardware Features Micro800 Expansion I O Modules Catalog Type Description 2085 0F
19. like this 2 Pies abet 10 oe nom Jo SS Pon eet SSSSSSossgs Slot 1 2085 1032T Slot 3 2085 0B16 Slot 2 2085 IF4 Slot 4 2085 IRT4 The Expansion Modules list should appear as shown below To see device details for each of the expansion I O you have just added click General To see default configuration properties click Configuration if available Ef Expansion Modules 2085 1Q32T General Configuration 2085 IF4 General Channel 0 Channel 1 Channel 2 Channel 3 2085 0616 General 2085 IRT4 General Channel 0 Channel 1 Channel 2 Channel 3 Edit Exp ansion I O You can edit default I O configuration through the Expansion Modules Details Configuration 32 box located right below the controller graphic IMPORTANT To download configuration to your device see Build Save Download a Project with Expansion I O Configuration on page 44 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 1 Select the Expansion I O device you want to configure E Expansion Modules 2085 1Q32T Configuration General Input Off to On On to Off Configuration 2085 IF4 Oto 2 0 ms v 8 0 ms v General Channel 0 Channel 1 8to 15 2 0 ms v 8 0 ms v Channel 2 Channel 3 c 2085 0816 General E 2085 IF4 24 to 31 General D 16 to 23 2 0 ms v 8 0 ms v 2 0 ms v 8
20. 14 F T 270 400 C 454 752 F mV 0 100 mV Supported RTD Types and Ohms Range Sensor Range Range 100 Q Pt a 0 00385 Euro 200 870 C 328 1598 F 200 Q Pt a 0 00385 Euro 200 400 C 328 752 F 100 Q Pt a 0 003916 U S 200 630 C 328 1166 F 200 Q Pt a 0 003916 U S 200 400 C 328 752 F Rockwell Automation Publication 2080 UMO003A EN E March 2013 11 Chapter 2 Discrete and Analog Expansion 1 0 Features Supported RTD Types and Ohms Range Sensor Range Range 100 Q Nickel 618 60 250 C 76 482 F 200 Q Nickel 618 60 200 C 76 392 F 120 Q Nickel 672 80 260 C 112 500 F 10 Q Copper 427 200 260 C 328 500 F Ohms 0 500 Ohms Data format You can configure the following data formats for channels 0 3 through the Connected Components Workbench software e Engineering Units x 1 If you select engineering units x 1 as the data format for a Thermocouple and RTD input the module scales input data to the actual temperature values for the selected Thermocouple RTD type per Thermocouple RTD standard It expresses temperatures in 0 1 C F units For resistance inputs the module expresses resistance in 0 1 ohm per count For mV inputs the module expresses it in 0 01 mV per count e Engineering Units x 10 For a Thermocouple or RTD input the module scales input data to the actual temperature v
21. 2080 UM003A EN E March 2013 63 Appendix B Expansion 1 0 Data Mapping 64 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Numerics 1492 CAB010P62 23 1492 CAB010U62 23 1492 CAB025P62 23 1492 CAB025U62 23 1492 CAB050P62 23 1492 CAB050U62 23 2085 ECR 2 28 2085 1A8 1 6 configuration parameters 33 I O data mapping 57 wiring 15 2085 IF4 1 7 42 configuration parameters 34 I O data mapping 58 normal mode rejection 10 wiring 19 2085 IF4 IF8 parameter Enable Channel 34 minimum maximum input range 34 2085 IF8 1 7 configuration parameters 34 I O data mapping 58 wiring 20 2085 IM8 1 6 configuration parameters 33 I O data mapping 57 wiring 15 2085 1016 1 6 35 I O data mapping 57 wiring 16 2085 1032T 1 6 21 35 hardware components 4 wiring 17 wiring option 22 23 2085 IRT4 2 11 configuration parameters 39 data format 12 data formats valid range 13 filter frequency 14 open circuit response 14 sensor type 11 39 wiring 21 2085 0A8 1 35 I O data mapping 57 wiring 17 2085 0B16 1 35 configuration parameters 35 I O data mapping 57 wiring 18 Index 2085 OF4 2 7 10 36 configuration parameters 36 37 data format 37 I O data mapping 60 Latch over and under alarm 38 minimum maximum output range 37 Restore defaults 38 wiring 20 2085 0V16 1 35 I O data mapping 57 wiring 18 2085 OW16 1 35 configuration parameters 35 I O data mapping 58 wiring 19 2085 OW8 1
22. 35 I O data mapping 58 wiring 18 A additional resources iii alarm status bit 10 Allen Bradley 1492 connector cables 23 Allen Bradley 1492 wiring 24 analog expansion I O 6 I O Type Range 7 analog to data format conversion 13 conversion formula 9 average filter 10 C channel status byte 10 clamping alarm 10 default high low values 11 limits 10 common mode rejection 10 configuration add 29 edit expansion I O 32 Connected Components Workbench v 5 6 7 12 29 35 continuous current 6 crimp pin 22 current 7 8 D Rockwell Automation Publication 2080 UM002E EN E March 2013 66 Index data format 11 34 40 engineering units 8 percent range 8 raw proportional data 7 valid range 8 valid range for 2085 0F4 8 digital filter 10 14 DIN rail mounting 27 discrete input 5 discrete output 6 double width expansion 1 0 3 downscale 14 E engineering units 8 11 12 expansion I O analog 7 compatibility 1 configuration 29 data mapping 57 discrete 5 discrete input 5 discrete output 6 hardware features 2 panel mounting 27 F filter frequency 14 41 filter update time 41 H hardware features 2 hardware revision 5 high alarm 35 high clamp 10 36 37 high high alarm 10 35 Hold Last State 14 indicators 6 input data 8 input filter 9 34 input output type range 2085 IF4 7 installation module spacing 26 mounting 26 Rockwell Automation Publication 2080 UM002E EN E March 2013 L latch c
23. 4 Analog 4 channel 12 bit isolated voltage current output 2085 IRT4 Analog 4 channel 16 bit isolated RTD and Thermocouple input module 2085 ECR Terminator 2085 bus terminator 1 Refers to isolation from field side wiring to controller not channel to channel isolation The bus terminator 2085 ECR serves as an end cap and terminates the end of the serial communication bus It is required whenever an expansion I O module is connected to the controller and should be connected to the last expansion I O module in the system Micro850 expansion I O modules come as a single width 87 x 28 x 90 mm HxWxD or double width 87 x 46 x 90 mm HxWxD form factor See specifications for Expansion I O on page 240 for information on module dimensions Single width Expansion 1 0 2085 OW8 shown 1 ja 3 8 4 e e6 Ss 3 1 5 vU 45307 Front view Right top view Rockwell Automation Publication 2080 UM003A EN E March 2013 Hardware Features Chapter 1 Double width Expansion 1 0 2085 OW16 shown 1 D Front view Right top view HHA oo I 000020 000000000M g 45296 Module Description Description Description 1 Mounting screw hole mounting foot Bus connector male female Removable Terminal Block
24. 5 decimals are not displayed Input Filter For the input modules 2085 IF4 and 2085 IF8 the input filter parameter lets you specify the frequency filter type for each channel Frequency filter type affects noise rejection as explained below Select a frequency filter type considering acceptable noise and response time Through the Connected Components Workbench software you can configure input filter as e 50 60Hz Rejection default e No Filter e 2 Point Moving Average Rockwell Automation Publication 2080 UMO003A EN E March 2013 Chapter 2 10 Discrete and Analog Expansion 1 0 Features e 4 Point Moving Average e 8 Point Moving Average Noise Rejection The input modules use a digital filter that provides noise rejection for the input signals The moving average filter reduces the high frequencies and random white noise while keeping an optimal step response See specifications for Analog Expansion I O on page 50 for minimum and maximum response times Normal Mode Rejection is better than 40 dB while Common Mode Rejection is better than 60 dB 50 60 Hz with the 50 60 Hz rejection filters selected The modules perform well in the presence of common mode noise as long as the signals applied to the user plus and minus input terminals do not exceed the common mode voltage rating 10 V of the modules Improper earth ground may be a source of common mode noise Process Level Alarms Process level alarms alert
25. I O modules It covers the following topics Topic Page Discrete Expansion I O Features 5 Discrete Input 5 Discrete Output 6 Analog Expansion 1 0 Features 6 Analog Input and Output 7 Specialty Module 2085 IRT4 Temperature Input Module 11 Discrete Expansion 1 0 Micro800 discrete expansion I O modules are input output modules that provide On Off detection and actuation Features Module Information The Connected Components Workbench programming software makes it easy to configure the modules as most module features can be enabled or disabled through the device configuration portion of the software You can also use the software to check any expansion I O module in the system to retrieve e hardware revision information e vendor ID e module information Channel Status Indicator Information The discrete expansion I O modules have yellow status indicators for each input output point which indicates the On Off state of the point Discrete Input Discrete input modules interface to sensing devices and detect whether they are On or Off These modules convert AC or DC On Off signals from user devices to appropriate logic level for use within the processor Rockwell Automation Publication 2080 UMO003A EN E March 2013 5 Chapter 2 Discrete and Analog Expansion 1 0 Features Analog Expansion I O Features The 2085 IA8 2085 IM8 2085 IQ16 and 2085 IQ32T modules update the controller with new data whenever an inp
26. N E March 2013 Wiring Connections Chapter 3 2085 1032T DC sourcing cumo DC sourcing cona DC sinking COMO DC sinking A com2 1 00 oe I 16 7 4 01 o 17 e l 02 rt l 18 FT 2avoc B meor 24vpe HI 1 04 AA l 20 Fe l 05 4 121 e 1 06 oe 1 22 T DC sourcing WV O a DC sourcing V 23 Fe DC sinking j DC sinking ig DC sinking DC sinking JE DC sourcing l 08 DC sourcing La l 09 re l 25 r to er 126 o 4 l 11 ae 2e ee 24vDC 112 FT 24VDC 1 28 27 I 13 2 A I 29 7 4 l 14 2 rt 1 30 2 1 15 l 31 _7 DC sinking V COM1 DC sinking V COM3 DC sourcing COMI DC sourcing coma See Wiring Options for the 2085 I032T Module on page 21 Rockwell Automation Publication 2080 UMO003A EN E March 2013 17 Chapter3 Wiring Connections 2085 0B16 and 2085 0V16 2085 0B16 2085 0V16 E i DC DC CM0 CM1 CM0 CM1
27. Output Value Latch over and Click to latch Check the box to latch an alarm in the set under alarm position even if the condition that causes the alarm disappears Restore defaults Click button to restore Restores default device properties defaults 38 Rockwell Automation Publication 2080 UMO003A EN E March 2013 2085 IRT4 2085 IRT4 Channel 0 Enable Channel Configure Your Expansion I O Module Chapter 5 Sensor Type Thermocouple K v Filter Update Units C Time v Filter Frequency 3db 50 60Hz Noise Rejection Open Circuit Response Data Format Engineering Units x1 v 120 vims 4 0 Hz Both v Upscale v Restore Defaults For the RTD and Thermocouple expansion I O 2085 IRT4 you can configure sensor type data format temperature units and other properties on each of the four individual channels Configuration Parameters for 2085 IRT4 Configuration Property Enable channel What to do Description Click the box to enable This parameter enables the particular channel for operation Sensor Type Rockwell Automation Publication 2080 UM003A EN E March 2013 Select from the following Defines the RTD or Thermocouple sensor sensors type for the channel e 100Q Platinum 385 e 2009 Platinum 385 e 100Q Platinum 3916 e 2009 Platinum 3916 e 100Q Nickel 618 e 200Q Nickel 618 e 120Q Nickel 672 100Q Copper 427 e 0 500 Ohm e 0 100 mV e Thermocouple B
28. RTB Latch hooks 1 0 status LED DIN rail mounting latch RTB hold down screws co coo NI Cable grip aj el j N Module interconnect latch 1 The removable terminal block has slots for mechanical keying to prevent inadvertently making the wrong wire connections to your module Expansion 1 0 modules are shipped with keys 2085 1032T Hardware Features 9 Right top view 45927 Front view Rockwell Automation Publication 2080 UM003A EN E March 2013 3 Chapter 1 Hardware Features Summary 2085 1032T Hardware Components Description Description 1 Mounting screw hole mounting foot 6 bus connector male and female Connector 7 latch hooks Connector retaining arm 8 1 0 status LEDs 9 Cable grip DIN rail mounting latch l A wy N Module interconnecting latch Rockwell Automation Publication 2080 UMO003A EN E March 2013 This chapter included a brief introduction to the different analog and discrete Micro800 expansion I O modules and their hardware features Chapter 2 Discrete and Analog Expansion 1 0 Features Overview This section includes a brief description of the different features and configuration parameters for the analog and discrete Micro800 expansion
29. Test Ea Unpackaged Shock 25g Shock nonoperating EC 60068 2 27 Test Ea Unpackaged Shock 25 g for DIN Rail Mounting 35 g for Panel Mounting Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV air discharges Radiated RF Immunity IEC 61000 4 3 OV m with 1 kHz sine wave 80 AM from 80 2000 MHz OV m with 200 Hz 50 Pulse 100 AM 900 MHz OV m with 200 Hz 50 Pulse 100 AM 1890 MHz OV m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B Immunity IEC 61000 4 4 2 kV 5 kHz on signal ports Surge Transient Immunity IEC 61000 4 5 1 kV line line DM and 2 kV line earth CM on power ports 2 kV line earth CM on shielded ports Conducted RF Immunity IEC 61000 4 6 OV rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Rockwell Automation Publication 2080 UMO003A EN E March 2013 Specifications Appendix A Certifications All Micro800 Expansion I O Modules Certification whe product is marked c UL us jo Value UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Pro
30. The resolution is 0 01 per count For example 9999 here means 99 99 or 9999 x 0 01 See Convert Analog Value to Data Format Value on page 9 4 The full range value of a 0 20 mA is 0 21 mA b 4 20 mA is 3 2 c 10 10V is 10 5 21 mA 10 5V d 0 10V is 0 10 5V Rockwell Automation Publication 2080 UM003A EN E March 2013 Discrete and Analog Expansion I O Features Chapter 2 Convert Analog Value to Data Format Value The formula for converting an analog value x to a data format value y or conversely deriving data format value y to analog value x is as follows Y X Minimum Value of X Range Range of Y Range of X Minimum Value of Y Range Example 1 Find the analog value Y of Type Range 4 20 mA when the Raw Proportional Data X is 20000 Given X 20000 Minimum value of X Range 32768 Range of X 32767 32768 65535 Range of Y 21 3 2 17 8 Minimum value of Y Range 3 2 Using the conversion formula Y 20000 32768 17 8 65535 3 2 6 668 mA Example 2 Find the Raw Proportional value Y of 10 mA X for type range 4 20 mA Given X 10mA Minimum Value of X Range 3 2 mA Minimum value of 4 20mA Range of X 21 3 2 17 8 mA Range of 4 20 mA Range of Y 32767 32768 65535 Range of Raw Proportional Data Minimum Value of Y Range 32768 Min value of Raw Proportional Data Using the conversion formula Y 7732 1
31. User Manual Allen Bradley Micro800 Discrete and Analog Expansion I O Catalog Numbers Bulletin 2085 Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software describ
32. W total Enclosure type rating Meets IP20 Status indicators 1 green health 1 green health 1 green health indicator indicator indicator 8 red error indicators Isolation voltage 50V continuous Reinforced Insulation Type channel to system and channel to channel Type tested 720V DC for 60 s North American T4 temp code 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 2 RTB hold down screws should be tightened by hand They should not be tightened using a power tool Input Specifications 2085 IF4 and 2085 IF8 Attribute Number of inputs 2085 IF4 4 2085 IF8 8 Resolution 14 bits 13 bits plus sign bit Voltage 1 28 mV cnt unipolar 1 28 mV cnt bipolar Current 1 28 pA cnt Data format Left justified 16 bit 2s complement Conversion type SAR Update rate lt 2 ms per enabled channel without 50 Hz 60 Hz rejection lt 8 ms for all channel 8 ms with 50 Hz 60 Hz rejection Step response time up to 63 2 point Moving Average Filter 4 point Moving Average Filter 8 point Moving Average Filter 4 16 ms for 1 8 enabled channels 6 24 ms for 1 8 enabled channels 12 60 ms for 1 8 enabled channels 50 60 Hz Rejection Filter 600 ms for 1 8 enabled channels Input current terminal user 4 20 mA default configurable 0 20 mA Input voltage terminal user 10V
33. aining arms Rockwell Automation Publication 2080 UMO003A EN E March 2013 2 Chapter3 Wiring Connections Option 1 Wire the Connector with Available 40 pin Connector m 2085 1032T module l Keyed female connector d f Included with the module Contact pins provided with x H female connector can EST accept 22 26 AWG wires TAG O9O0000000 SNS HS gt l 000000000 Keyed male onnea i User terminal connector Panel buttons sensors 44924 Assemble the Wire Contacts 1 Strip the wire insulation to expose 4 mm 5 32 in of wire Crimp pins can accept 22 26 AWG wire into the module could cause damage Once wiring is complete be sure the module is free of all metal fragments before removing the protective debris strip Failure to remove the strip before operating can cause overheating i ATTENTION Be careful when stripping wires Wire fragments that fall 2 Insert the wire into the crimp pin as far as the wire stop 4mm egen Stripped wire t Wire stop N T n L Wire barrel 44916 3 Crimp the wire barrel around the wire using small needle nose pliers 4 Crimp the insulation barrel around the wire insulation using small needle nose pliers t t Stripped wire L Insulation barrel Tang 44921 5 Solder wire and wire barrel together using lead free solder
34. alues for the selected Thermocouple RTD type per Thermocouple RTD standard With this format the module expresses temperatures in 1 C F units For resistance inputs the module expresses resistance in 1 ohm per count For mV inputs the module expresses it in 0 1 mV per count e Raw Proportional Data Format The value presented to the controller is proportional to the selected input and scaled into the maximum data range allowed by the bit resolution of the A D converter For example the full data value range for a thermocouple type B 300 1800 C is mapped to 32768 32767 See Convert Analog Value to Data Format Value on page 13 for the conversion method e Percent Range The input data is presented as a percentage of the normal operating range For example 0 100 mV equals 0 100 or 300 1800 C equals 0 100 for thermocouple type B sensor See Convert Analog Value to Data Format Value on page 13 for the conversion method Valid Range of the Data Formats for 2085 IRT4 The following table shows the valid range of the Data Format versus the Data Type Range for channels 0 3 12 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Discrete and Analog Expansion I O Features Chapter 2 Valid Range of the 2085 IRT4 Data Formats Data Format Sensor Type Temperature Sensor Type Sensor Type 10 Thermocouples 8 RTDs 0 100 mV 0 500 ohms Raw Proportional Data 32768
35. and wiring the Source Input Modules Installation Instructions expansion I O modules 2085 1016 2085 10327 2085 IN001 Oo Micro800 Bus Terminator Module Installation Information on mounting and wiring the Instruction 2085 IN002 expansion I O bus terminator 2085 ECR Micro800 16 Point Sink and 16 Point Source 12 Information on mounting and wiring the 24V DC Output Modules Installation Instructions expansion I O modules 2085 016 2085 0B16 2085 IN003 Micro800 8 Point and 16 Point AC DC Relay Information on mounting and wiring the Output Modules Installation Instructions expansion I O modules 2085 OW8 2085 OW16 2085 IN004 Rockwell Automation Publication 2080 UMO003A EN E March 2013 iii Preface Resource Micro800 8 Point Input and 8 Point Output AC Modules Installation Instructions 2085 INO05 Description Information on mounting and wiring the expansion I O modules 2085 IA8 3085 IM8 2085 0A8 Micro800 4 channel and 8 channel Analog Voltage current Input and Output Modules Installation Instructions 2085 IN006 Information on mounting and wiring the expansion I O modules 2085 IF4 2085 IF8 2085 0F4 Micro800 4 channel Thermocouple RTD Input Module 2085 INO07 Information on mounting and wiring the expansion I O module 2085 IRT4 Micro800 RS232 485 Isolated Serial Port Plug in Module Wiring Diagrams 2080 WD002
36. apter 4 Mountithe MOdulC sesam a senere sena tn Ste a Neal 25 Module Spacing sssesessrsererrrrrrrrerrrrrrrr rer rr rr rer stressa 25 DIN Rail Mounting s ssssesererrererererrrrrrrrrrrrrr rr ie dates 26 Panel Mounting sseesrrrrrrsrrrrrerrrerrr reser rer ers ere ara 27 System Assem Blye nenen r AE SEERE E EAE ERAS 27 SUMMA Me rue oh en EET dl eh iaa i AR EERE E 28 Chapter 5 OVER OW side a r pd t EE EEEE ees bank need E EREA EER 29 Addani Expansion I O os haat eed dirr e e a e iced 29 Edit Expansion I O Configuration sssssressersrsererrere rr rara 32 Delete and Replace an Expansion I O Configuration 42 Build Save Download a Project with Expansion I O Configuration 44 Summa sibs ators td hw eee ak N AT Nea Nr ddd bee eal Siva mustered 44 Appendix A Discrete Expansion I O ss d sssssodssisadindna dosan tas Oats ahd SRM 45 Analog Expansion I O cies rer a aide eran are encanta 50 Specialty Expansion I O s sssseeseerserrrerrrrrrrrrrrrrr ere rr reser 52 Rockwell Automation Publication 2080 UMO003A EN E March 2013 vii Table of Contents Expansion I O Data Mapping viii Appendix B Discrete I O Data Mapping cn resets ee eet reser ra 57 Analog I O Data Mapping sssesesrserserrrrerererrrrerer rer rna 58 Specialty I O Data Mapping ssseseserrserrrrererrrrrr ere rasa 61 Calibration of Analog Modules sssssrsrrrererrrrrrr reser rer rna 63 SPECIICALI OMS 55 12a 528 2a cane RA Sn eee bar Seel acu ES ase
37. ation 2080 UMO003A EN E March 2013 v Preface vi Rockwell Automation Publication 2080 UMO003A EN E March 2013 Preface Hardware Features Discrete and Analog Expansion 1 0 Features Wiring Connections Install Your Micro800 Expansion I O Configure Your Expansion 1 0 Module Specifications Table of Contents Who Should Use this Manual s ssseesersersrrsrrrrrrerrrr sera ra iii P rposeof thisManual tee iieiel cece are ae e ER ART iii Additional Resources lt tea h cn stores eie na tig erates Media a S iii Chapter 1 Micro800 Expansion I O Modules n onnensa 1 Hardware Feat reseoro ini x nce etal an AAEE T a a EA 2 SUMMA oo ees rai br er aK AR SAR HR AR RR RAR VDA R EEE Ea aAa 4 Chapter 2 OVELVIEW eis ashes dnd arn tat ig eta RR bre ate a ar SEN Deg Eee oder itera 5 Discrete Expansion I O Features 221222050 toe aie rr rr era 5 Discrete TIP Ut sand snara spenta E aa a SEN oe te econ sine 5 Discrete QOutp t sso rainira 2595 sae ees cane eee as oes eee 6 Analog Expansion I O Features sssserreserrrrrerrrrrrerer rr rr resa 6 Analog Input and utpUt sesserrerererrrererrererrrr rr sea 7 Specialty Module 2085 IRT4 Temperature Input Module 11 SUMMAN 25 00 08 d ra aa cease asd ara gala areata Rye RR ger tran 14 Chapter 3 Input Output VA nna a tee asc Sit duals Meare oe esas 15 Wiring Options for the 2085 IQ32T Module 21 Summa y f rst e ide RAG 4 skr RESA E Els RNA RNA mah bbe 24 Ch
38. ation Publication 2080 UMO003A EN E March 2013 Chapter 3 Wiring Connections In solid state control systems grounding and wire routing helps limit the effects of noise due to electromagnetic interference EMI A ATTENTION Do not wire more than 2 conductors on any single terminal Input O utput Wiring Basic wiring of devices to the expansion I O modules are shown below 2085 IA8 or 2085 IM8 L1 1 00 oe I 01 i COM 02 fo 03 meere 120V AC 2085 1A8 240V AC 2085 IM8 COM 104 F 1 05 r 06 727 7F 1 07 5 COM L2 45313 Rockwell Automation Publication 2080 UM003A EN E March 2013 15 Chapter3 Wiring Connections 2085 1016 DC sinking DC sourcing A 1 00 27 1 08 l 01 1 09 4 COMO COM1 1 02 r I 10 r 1 03 7 I 11 COMO COM1 2IVIDS 1 04 r I 12 r l 05 AA 1 13 AA C0M0 C0M1 1 06 2 4 I 14 p24 1 07 1 15 COMO _COM1 y Terminal Block 1 Terminal Block 2 touring 45299 2085 0A8 L1 e A 0 00 o 0 01 CR tr i 0 02 cr 0 03 CR Bla 120V 240V AC 0 04 0 05 t i 0 06 HCR 0 07 L1 y 45314 4 L2 16 Rockwell Automation Publication 2080 UMO003A E
39. channel s High Clamp level However the module continues to convert analog output data to a maximum full range value if clamp levels are not set for the channel PU Power Up Indicates an unexpected MCU reset has occurred in RUN mode All channel error bits Ex and fault bits Sx are also set The module stays connected with no configuration after the reset PU and channel fault bits are cleared when a good configuration is downloaded Rx RTD compensation Indicates that the RTD compensation of channel x is not working This is effective for RTD and ohm type only 62 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Expansion I O Data Mapping Appendix B Field Descriptions for 2085 IRT4 Field Description Sx Channel Fault Indicates there is an error associated with the channel x Tx Thermocouple Indicates that the thermocouple compensation of channel x is compensation not working This is effective for thermocouple type only Ux Underrange Indicates that the input of channel x is at the minimum end of its normal operating range The module automatically resets the bit when the under range condition is cleared and the data value is within the normal operating range Calibration of Analog The analog modules are shipped to you calibrated Modules Specifications See Expansion I O on page 240 for a list of specifications for each of the analog and digital expansion I O modules Rockwell Automation Publication
40. configurable 0 10V Input impedance Voltage terminal gt 1 MQ Rockwell Automation Publication 2080 UMO003A EN E March 2013 Current terminal lt 100 Q 51 Appendix A Specialty Expansion I O 52 Specifications Input Specifications 2085 IF4 and 2085 1F8 Attribute Absolute accuracy 2085 1F4 2085 IF8 0 10 Full Scale 25 C Accuracy drift with temp Voltage terminal 0 00428 Full Scale C Current terminal 0 00407 Full Scale C Calibration required Factory calibrated No customer calibration supported Overload max 30V continuous or 32 mA continuous one channel at a time Channel diagnostics Over and under range or open circuit condition by bit reporting Output Specifications 2085 OF4 Attribute Number of outputs 2085 OF4 4 Resolution Voltage Current 12 bits unipolar 11 bits plus sign bipolar 2 56 mV cnt unipolar 5 13 mV cnt bipolar 5 13 pA cnt Data format Left justified 16 bit 2s complement Step response time up to 63 2ms Conversion rate max 2 ms per channel Output current terminal user 0 mA output until module is configured configurable 4 20 mA default 0 20mA Output voltage terminal user 10V configurable 0 10V Current load on voltage output max 3 mA Absolute accuracy Voltage terminal Current terminal 0 133 Full Scale 25 C or better 0 425 Full Scale 25 C or be
41. e Read this preface to familiarize yourself with the rest of the manual It provides information concerning e who should use this manual e the purpose of this manual e related documentation supporting information for Micro800 Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use Micro800 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for Micro800 expansion I O modules It describes the procedures you use to install wire and troubleshoot your expansion I O This manual e gives you an overview of expansion I O features and configuration parameter gives you an overview of the Micro800 controller system Refer to the Online Help provided with Connected Components Workbench software for more information about programming These documents contain additional information concerning related Rockwell Automation products Resource Description Micro850 Programmable Controllers Installation Information on mounting and wiring the Instructions 2080 IN007 Micro850 24 point Controllers Micro850 Programmable Controllers Installation Information on mounting and wiring the Instructions 2080 IN008 Micro850 48 point Controllers Micro800 16 point and 32 point 12 24V Sink nformation on mounting
42. ed in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation Micro800 Micro850 Connected Components Workbench and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Who Should Use this Manual Purpose of this Manual Additional Resources Prefac
43. er dissipation 2 W total Enclosure type rating Meets IP20 Status indicators 1 green health indicator Isolation voltage 50V continuous Reinforced Insulation Type channel to system Type tested 720V DC for 60 s North American temp code T4 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 2 RTB hold down screws should be tightened by hand They should not be tightened using a power tool Rockwell Automation Publication 2080 UMO003A EN E March 2013 53 Appendix A 54 Specifications Environment Specifications Environment Specifications for Micro800 Expansion 1 0 Modules Attribute Value Temperature operating IEC60068 2 1 Test Ad Operating Cold IEC60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 65 C 4 149 F Temperature nonoperating IEC 60068 2 1 Test Ab Unpackaged Nonoperating Cold IEC 60068 2 2 Test Bb Unpackaged Nonoperating Dry Heat IEC 60068 2 14 Test Na Unpackaged Nonoperating Thermal Shock 40 85 C 40 185 F Temperature surrounding air max 65 C 149 F Relative humidity EC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 noncondensing Vibration EC 60068 2 6 Test Fc Operating 2 g 10 500 Hz Shock operating EC 60068 2 27
44. er pane right click Micro850 and choose Open a Micros dj Open 3 Build y ea Upload Import gt Export gt Rockwell Automation Publication 2080 UMO003A EN E March 2013 29 Chapter 5 Configure Your Expansion 1 0 Module 30 The Micro850 project page opens in the center pane with a graphical replica of the Micro850 controller on the first tier Controller properties on the second tie Micro850 Micro850 t Upload 2080 LC50 24QWB re Manuals Help r and an Output box on the last tier vx g Disconnected Connect Program Major Fault Run Controller Mode NANA AN ANAAAAL a ro Controller General Memory Serial Port USB Port E Ethernet Internet Protacc Port Settings Port Diagnostics Date and Time Interrupts StartuniFanlbs ID Expansion Modules 2 On the Device Toolbox pane found at the rightmost corner of the Connected Components Workbench window go to the Expansion Modules folder Device Toolbox Discover Catalog E ea Expansion Modules 2085 148 2085 IF4 2085 IF3 2085 IM8 2085 1Q16 2085 IRT4 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 3 Click and drag 2085 1Q32T to the right of the controller graphic at the center pane Four blue slots appear to indicate a
45. esents the expansion slot number 1 4 and yy represents the point number 00 15 2085 IA8 and 2085 IM8 1 0 Data Mapping Discrete input states can be read from Global Variables IO Xx DI yy where x represents the expansion slot number 1 4 and yy represents the point number 00 07 2085 0A8 1 0 Data Mapping Discrete output states can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the point number 00 07 Discrete output states can be written to Global Variables 1IO Xx DO yy where x represents the expansion slot number 1 4 and yy represents the point number 00 07 Rockwell Automation Publication 2080 UMO003A EN E March 2013 57 Appendix B Expansion 1 0 Data Mapping 2085 OW8 and 2085 OW16 I O Data Mapping Discrete output states can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the point number 00 07 for 2085 OW8 and 00 15 for 2085 OW 16 Discrete output states can be written to Global Variables 1IO Xx DO yy where x represents the expansion slot number 1 4 and yy represents the point number 00 07 for 2085 OW8 and 00 15 for 2085 OW 16 An alog 1 0 Data Mapping The following sections provide I O and status mapping for the following analog expansion I O modules Catalog Number Description 2085 IF4 4 channel 14 bit analog voltage current inpu
46. g The preferred mounting method is to use two M4 8 per module Hole spacing tolerance 0 4 mm 0 016 in Follow these steps to install your module using mounting screws 1 Place the module next to the controller against the panel where you are mounting it Make sure the controller and module are spaced properly 2 Mark drilling holes through the mounting screw holes and mounting feet then remove the module 3 Drill the holes at the markings then replace the module and mount it Leave the protective debris strip in place until you are finished wiring the module and any other devices The Micro850 expansion I O module is attached to the controller or another I O module by means of interconnecting latches and hooks The Micro850 controller and expansion I O modules must terminate with a 2085 ECR Bus Terminator module ATTENTION Failure to connect a bus terminator module to the last expansion I O module will result in a controller fault Rockwell Automation Publication 2080 UMO003A EN E March 2013 27 Chapter 4 Install Your Micro800 Expansion I O Summary 28 Slide up both locks located at either side of each expansion I O and then attach the 1 0 to the connecting latch hooks and bus connector on the controller or the last expansion 1 0 After latching slide down both locks to securely fasten the 1 0 to the controller 2085 ECR serves as an end cap and terminates the end of the serial communication bus
47. g Micro800 analog expansion I O modules Micro800 Expansion 1 0 Modules Catalog Description 2085 IF4 Analog 4 channel 14 bit isolated voltage current input 2085 IF8 Analog 8 channel 14 bit isolated voltage current input Rockwell Automation Publication 2080 UMO003A EN E March 2013 Discrete and Analog Expansion I O Features Chapter 2 Micro800 Expansion 1 0 Modules Catalog Type Description 2085 0F4 Analog 4 channel 12 bit isolated voltage current output 2085 IRT4 Analog 4 channel 16 bit isolated RTD and Thermocouple input module 2085 ECR Terminator 2085 bus terminator 1 Refers to isolation from field side wiring to controller not channel to channel isolation Analog expansion I O modules are interface modules that convert analog signals to digital values for inputs and convert digital values to analog signals for outputs Controllers can then use these signals for control purposes Analog Input and Output Input Output Types and Ranges The 2085 IF4 and 2085 IF8 modules support four and eight input channels respectively while the 2085 OF4 supports four output channels Each of the channels can be configured as current or voltage input output with current mode as default configuration Input Output Type Range for 2085 IF4 2085 IF8 and 2085 OF4 Module Input Output Type Range 2085 IF4 0 20 mA 4 20 mA default 2085 IF8 10 10 V 2085 0F4 TON To use an input or output as a
48. grammable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions KC 1 See the Product Certifica Korean Registration of Broadcasting and Communications Equipment compliant with Article 58 2 of Radio Waves Act Clause 3 ion link athttp www rockwellautomation com products certification for Declaration of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UMO003A EN E March 2013 55 Appendix A Specifications Notes 56 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Appendix B Expansion I O Data Mapping This section includes I O data mapping for the discrete analog and specialty expansion I O modules Discrete 1 0 Data Mapping TIP Use the Connected Components Workbench software to see Global Variables 2085 1016 and 2085 1032T I O Data Mapping Discrete input states can be read from Global Variables IO Xx DI yy where x represents the expansion slot number 1 4 and yy represents the point number 00 15 for 2085 IQ16 and 00 31 for 2085 IQ32T 2085 0V16 and 2085 0B16 I O Data Mapping Discrete output states can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the point number 00 15 Discrete output states can be written to Global Variables 1IO Xx DO yy where x repr
49. hen the controller commands an output outside that range This safety feature sets a high clamp and a low clamp Once clamps are determined for a module any data received from the controller that exceeds those clamps sets an appropriate limit alarm and transitions the output to that limit but not beyond the requested value 37 Chapter 5 Configure Your Expansion I O Module Configuration Parameters for 2085 0F4 Configuration What to do Description Property Overrange alarm If you enabled and entered a The overrange and underrange feature trigger High Clamp value you can detects when the output module is operating check High Clamp Value as beyond limits set by the output range The overrange alarm trigger trigger could be set based on clamp values or minimum maximum output values Over Range Alarm Trigger High Clamp Value Maximum Output Value If you did not enable and entered a High Clamp value you can check Maximum Output Value as your overrange alarm trigger Over Range Alarm Trigger High Clamp Value Maximum Output Value Underrange alarm If you enabled and entered a trigger Low Clamp value you can check Low Clamp Value to set it as underrange alarm trigger Under Range Alarm Trigger Low Clamp Value Minimum Output Value If you did not enable and entered a Low Clamp value you can check Minimum Output Value as underrange alarm trigger Under Range Alarm Trigger Low Clamp Value Minimum
50. ilable at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Supersedes Publication 2080 UM002D EN E September 2012 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
51. include mounting feet or DIN rail latches DIN Rail Mounting The module can be mounted using the following DIN rails 35 x 7 5 mm x 1 mm EN 50 022 35 x 7 5 TIP For environments with greater vibration and shock concerns use the panel mounting method instead of DIN rail mounting ATTENTION This product is grounded through the DIN rail to chassis A ground Use zinc plated yellow chromate steel DIN rail to assure proper grounding The use of other DIN rail materials for example aluminum or plastic that can corrode oxidize or are poor conductors can result in improper or intermittent grounding Secure DIN rail to mounting surface approximately every 200 mm 7 8 in and use end anchors appropriately Before mounting the module on a DIN rail use a flat blade screwdriver in the DIN rail latch and pry it downwards until it is in the unlatched position 1 Hook the top of the DIN rail mounting area of the module onto the DIN rail and then press the bottom until the module snaps onto the DIN rail 2 Push the DIN rail latch back into the latched position Use DIN rail end anchors Allen Bradley part number 1492 EAJ35 or 1492 EAHJ35 for vibration or shock environments 26 Rockwell Automation Publication 2080 UMO003A EN E March 2013 System Assembly Install Your Micro800 Expansion I O Chapter 4 To remove your module from the DIN rail pry the DIN rail latch downwards until it is in the unlatched position Panel Mountin
52. k 2085 OB16 in slot 3 and choose 2085 IQ32T The project graphic and Expansion Modules list should look like these after the modules are replaced B 2085 I1Q32T General Configuration er O 5 B 2085 0W16 3 General E 2085 1Q32T General Configuration E 2085 IRT4 ere General D a 1 5 5 l L Channel O a PPPPPPPPPPPPPT P Channel 1 Channel 2 Channel 3 O SS SS SEeesse SAMS S09000000000 S 2085 OW16 2085 1032T TIP You can also delete and replace an expansion 1 0 through the Expansion Modules list To replace right click the expansion I O module you would like to replace then select the Expansion I O module you would like to replace it with from the list that appears To delete the Expansion 1 0 choose Delete Modbus Mapping Embedd Plug In Modul lt Empty lt Empty 2085 148 2085 IF4 2085 IF8 lt Empty Sm 2085 IM8 8 2085 1Q16 Gener Conf 2085 1Q32T lt Ayailab 2085 IRT4 a pee 2085 048 Genet 2085 IRT 2085 0816 2085 OF4 2085 OV16 2085 OW16 2085 Ow8 Rockwell Automation Publication 2080 UMO003A EN E March 2013 43 Chapter 5 Configure Your Expansion 1 0 Module Build Save Download a Project with Expansion I O Configuration Summary 44 To learn how to build save and download the project to your controller see the Connected Components Workbench Online Help This
53. ndix A 48 2085 1A8 2085 IM8 2085 0A8 AC Input Output Modules Attribute 2085 IA8 2085 IM8 2085 0A8 Number of 1 0 8 Dimensions HxWxD 28 x 90 x 87 mm 1 10 x 3 54 x 3 42 in Shipping weight 140 g 4 93 oz approx Bus current draw max 5V DC 150 mA 5V DC 180 mA Wire size Solid 0 34 mm 2 5 mm Copper wire rated 90 C 22 AWG 14 AWG 194 F or greater 7 1 2 mm Stranded 9 20 mm 2 5mm 3 64 in insulation max 14 AWG Insulation stripping length 10 mm 0 39 in Wiring category 2 on signal ports Wire type Copper Terminal screw torque 0 5 0 6 Nm max 4 4 5 3 Ib in 2 Input output circuit 120V AC input 240V AC input 120V 240V AC output type Power supply 120V AC 50 60 Hz 240V AC 50 60 Hz 120V 240V AC 50 60 Hz Power dissipation 2 36 W 2 34 W 5 19 W total Enclosure type rating Meets IP20 Status indicators 8 yellow indicators Isolation voltage 150V continuous 240V continuous Reinforced Insulation Type Reinforced Insulation channel to system Type channel to Type tested 3250V DC for 60 s system Type tested 1950V DC for 60 s North American temp T4 code 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 2 RTB hold down screws should be tightened by hand They sho
54. nnel basis Rockwell Automation Publication 2080 UMO003A EN E March 2013 Discrete and Analog Expansion I O Features Chapter 2 The following table shows the default values of the High Low Clamps in the order of low clamp value followed by the high clamp value for the respective type range when they are first enabled You can change these values within their full range according to your application Default Range of High Clamp Low Clamp Values Data Format 0 20 mA 4 20 mA 10 10V 0 10V Raw Proportional Data 32768 29647 29822 29086 31207 31207 32768 29647 Engineering Units 0 20000 4000 20000 10000 10000 0 10000 Percent Range 0 10000 0 10000 Not supported 0 10000 Specialty Module 2085 IRT4 Temperature Input Module The 2085 IRT4 module lets you configure a sensor type for each of four input channels that linearizes analog signal into a temperature value Sensor Type The following Thermocouple and RTD sensor types are supported by the 2085 IRT4 expansion I O module Supported Thermocouple Types and mV Range Sensor Range Range B 300 1800 C 572 3272 F C 0 2315 C 32 4199 F E 270 1000 C 454 1832 F J 210 1200 C 346 2192 F K 270 13872 C 454 2502 F TXK XK L 200 800 C 328 1472 F N 270 1300 C 454 2372 F R 50 1768 C 58 3214 F S 50 1768 C 58 32
55. ockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 Configuration Parameters for 2085 IRT4 Configuration Property What to do Description Filter Update Time Set as the following in See Filter frequency on page 14 msec NOTE Filter update time 4 ms is not 4 available for Thermocouple sensor types B R S E J C K L N or T or 0 10 mV 8 Filter update time 8 ms is not available e 16 for Thermocouple sensor types B R S e 32 e 40 e 48 e 60 e 101 e 120 e 160 e 200 e 240 e 320 e 480 Filter Frequency 3dB Set as the following in Hz e 114 e 60 e 30 e 14 LJ N LJ NN YO GE F CO on OS Oo oO N O A e 1 1 50 60 Hz Noise Rejection Set as See Noise Rejection on page 10 e Both default e 50 Only e 60 Only e Neither Rockwell Automation Publication 2080 UMO003A EN E March 2013 41 Chapter 5 Configure Your Expansion I O Module Configuration Parameters for 2085 IRT4 Configuration Property What to do Description Open Circuit Response Choose from the following Defines the response to be taken during options an open circuit whether to upscale downscale hold last state or zero e Upscale i Upscale Sets input to full upper scale e Downscale value of channel data word The full scale value is determined by the e Hold Last State selected input type data format and scaling e Zero D
56. onfiguration 10 low alarm 35 low clamp 10 37 low limits 10 low low alarm 10 35 M Micro850 controller 27 motor starters 6 N noise immunity 6 noise rejection 10 14 41 0 open circuit response 42 downscale 42 hold last state 42 upscale 14 42 operating range 8 overrange alarm trigger 38 P percent range 8 11 12 process alarms 10 raw proportional data 8 11 12 resolution 8 RTD types 11 RTD wiring type 40 S single width expansion 1 0 2 solenoids 6 status data 60 status indicator 5 surge 6 system assembly 27 T Thermocouple and RTD 12 sensor types 11 thermocouple types 11 U UL restrictions Class 2 or Limited Voltage Current 21 underrange alarm trigger 38 V voltage 7 8 W wiring 2085 10327 21 connections 15 Index 67 Rockwell Automation Publication 2080 UM002E EN E March 2013 68 Index Notes Rockwell Automation Publication 2080 UM002E EN E March 2013 Rockwell Automation Publication 2080 UMO003A EN E March 2013 69 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for ins
57. ount the minimum turn on voltage required by external loads connected to the module the minimum turn on voltage required by the module and all of the voltage drops associated with wiring to and from the load sensors terminal blocks power sources and the module itself See the table on page 24 for voltage drop values for the 1492 cables shown above Rockwell Automation Publication 2080 UMO003A EN E March 2013 23 Chapter 3 Wiring Connections Summary 24 Allen Bradley 1492 wiring systems are available for connecting the I O module to external I O These wiring systems include a pre wired cable available in four lengths 0 5m 1 6 feet 1 0m 3 3 feet 2 5m 8 2 feet 5 0m 16 4 feet An Interface Module for connecting external devices is also available Cables are equipped with keyed connectors at both ends for proper connections Interface modules are DIN rail mountable and are available with or without field side status indicating LEDs Stick on labels are provided with the Interface modules to identify I O wiring termination points 1492 Cables Catalog No Voltage Drop 30 C Voltage Drop 60 C Series C Cables DC and D Output Channel V DC and DC Output om Wires Wires Com Wires Channel Wires 1492 CABLE005H 127 mv 34 mv 144 mv 38 mv 1492 CABLE010H 173 mv 45 mv 196 mv 51 mv 1492 CABLE025H 334 mv 83 mv 388 mv 95 mv 1492 CABLE050H 574 mv 147 mv 686 mv 169 mv 1 Voltage drop maximum rated current of 2 am
58. ownscale Sets input to full lower scale value of channel data word The low scale value is determined by the selected input type data format and scaling Hold Last State Sets input to last input value Zero Sets input to 0 to force the channel data word to 0 Delete and Replace an Expansion I O Configuration Using our example project let us try to delete 2085 IF4 in slot 2 and 2085 OB16 in slot 3 Then let us replace the modules with 2085 OW 16 and another 2085 1Q32T module in slots 2 and 3 respectively To do this 1 On the project graphic in the center pane right click 2085 IF4 and click Delete 2085 148 2085 IF4 2085 IF8 2085 IMS 2085 IQ16 2085 IQ32T 2085 IRT4 2085 048 2085 0816 2085 OF4 2085 OV16 2085 OW16 2085 OW8 2 Another message box appears asking you if you want to empty the placeholders to the left to fill the empty slot Click No Connected Components Workbench A Do you want the empty module placeholders removed 42 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 After deleting 2085 IF4 from slot 2 the project graphic should look like this PPPH HEFE m L m HY w me e Come m ra we we ue 3 On the empty slot slot 2 right click and select 2085 OW 16 4 Next replace 2085 OB16 in slot 3 with a 2085 IQ32T device Right clic
59. prox Bus current draw 200 mA 5V DC max Wire size Solid 0 34 mm 2 5 mm Copper wire rated 90 C 194 22 AWG 14 AWG F or greater 1 2 mm 7 3 64 in insulation max Stranded 0 20 mm 2 5mm 14 AWG Wiring category 2 on signal ports Terminal screw 0 5 0 6 Nm torque max 4 4 5 3 Ib in 2 Output circuit type 24V DC sink 24V DC source Power dissipation 5W total Power supply 24V DC Class 2 Status indicators 16 Yellow channel indicators Isolation voltage 50V continuous Reinforced Insulation Type channel to system Type tested 720V AC for 60 s Enclosure type Meets IP20 rating North American T4 temp code 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guide ines publication 1770 4 1 2 RTB hold down screws should be tightened by hand They should not be tightened using a power tool Output Specifications 2085 O0V16 and 2085 0B16 Attribute 2085 0V16 2085 0B16 Operating voltage range 10 30V DC On state voltage min 10V DC On state voltage nom 24V DC On state voltage max 30V DC On state current max 0 5 A 30V DC per output 8 A per module On state voltage drop max 1 0V DC 0 5 A Off state leakage current max 1 mA 30V DC Rockwell Automation Publication 2080 UMO003A EN E March 2013 47 Appe
60. ps per conductor 2 Voltage drop at maximum rated current of 0 5 amps per output channel This chapter covered the input and output wiring connections for the different analog and discrete Micro800 expansion I O modules Rockwell Automation Publication 2080 UM003A EN E March 2013 Chapter 4 Install Your Micro800 Expansion 1 0 This chapter includes information on installing the Micro800 expansion I O modules with the Micro850 controller WARNING If you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed before proceeding Mount the Module For more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Module Spacing Maintain spacing from objects such as enclosure walls wireways and adjacent equipment Allow 50 8 mm 2 in of space on all sides for adequate ventilation as shown 4 OJ Micro850 Side 20851 0 2085 1 0 2085 1 0 2085 ECR Side Bottom 44913 Rockwell Automation Publication 2080 UMO003A EN E March 2013 25 Chapter 4 Install Your Micro800 Expansion I O Mounting Dimensions and DIN Rail Mounting 150 mm 5 91 in F 44 5 mm 1 75 in m 28 mm 1 10 in 90 mm 3 54 in terminator 87 mm 3 42 in 2085 OW16 2085 0W8 45309 Mounting dimensions do not
61. r frequency of 4 Hz The 3 dB frequency is the filter cut off frequency The cut off frequency is defined as the point on the frequency response curve where frequency components of the input signal are passed with 3 dB of attenuation All input frequency components at or below the cut off frequency are passed by the digital filter with less than 3 dB of attenuation All frequency components above the cutoff frequency are increasingly attenuated The cut off frequency for each channel is defined by its filter frequency selection and is equal to the filter frequency setting Choose a filter frequency so that your fastest changing signal is below that of the filter s cut off frequency The cut off frequency should not be confused with the update time The cut off frequency relates to how the digital filter attenuates frequency components of the input signal The update time defines the rate at which an input channel is scanned and its channel data word is updated A lower filter frequency provides a better noise rejection but it also increases the update time Conversely a higher filter frequency provides a faster update time but it decreases the noise rejection and effective resolution TIP For quickstart instructions on how to add configure delete and replace your expansion I O module see Configure Your Expansion I O Module This chapter discussed the features of the analog and discrete Micro800 expansion I O modules Rockwell Autom
62. resents the expansion slot number 1 4 and yy represents the status word number 00 04 Individual bits within a status word can be read by appending a zz to the Global Variable name where zz is the bit number 00 15 2085 IF8 Status Data Mapping Status 0 R Status 1 R Reserved HHA1 LLA1 HA1 LA1 DE1 S1 Reserved HHAO LLAO HAO LAO DEO SO R R Reserved Status 2 Reserved HHA3 LLA3 HA3 LA3 DE3 S83 Reserved HHA2 LLA2 HA2 LA2 DE2 S2 Status 3 Reserved HHA5 ILLA5 HA5 LA5 DE5 S5 Reserved HHA4 LLA4 HA4 LA4 DE4 S4 Status 4 R Reserved HHA7 LLA7 HA7 LA7 DE7 S7 Reserved HHA6 LLAG HA6 LA6 DE6 S6 1 See Bit Field Descriptions table for a detailed definition of each bit Field Descriptions for 2085 IF4 and 2085 IF8 Input Modules Field Description CRC CRC error This bit is set 1 when there is a CRC error on the data received It gets cleared when the next good data is received DE Data Error These bits are set 1 when the enabled input channels are not getting any reading for the current sampling The respective returned Input Data value remains the same as the previous sample GF General Fault This bit is set 1 when any of these faults occur RAM test failure ROM test failure EEPROM failure and reserved bits All channel fault bits S are set too HA High Alarm These bit
63. roperty Enable Channel What to do Select or deselect the checkbox The box is selected by default Description Enable or disable a channel through this checkbox By default each channel is enabled Minimum Maximum Input Range Choose from a range of values e 0 20 mA e 4 20 mA default e 10 10 V e 0 10V Defines the input mode for the channel as either voltage or current with current as default mode Data format Select from the following options e Raw Proportional Data e Engineering Units default e Percent Range See Data formats on page 7 for detailed information Input filter 34 Choose from the following values 50 60Hz Rejection No Filter 2 Point Moving Average 4 Point Moving Average 8 Point Moving Average 50 60H2 Rejection See Input Filter on page 9 for detailed information Rockwell Automation Publication 2080 UMO003A EN E March 2013 Configure Your Expansion I O Module Chapter 5 Configuration Parameters for 2085 IF4 and 2085 IF8 Configuration Property High High Alarm High Alarm Low Alarm Low Low Alarm What to do Check the checkbox to enable an alarm By default High High and Low Low Alarms are disabled and High and Low alarms are enabled Description Process level alarms alert you when the module has exceeded configured high high high low and low low limits for each channel 2085
64. s are set 1 when the input channel exceeds a Overrange preset high limit defined by the configuration selected UL is set HHA High High Alarm These bits are set 1 when the input channel exceeds a Overrange preset high high limit defined by the configuration selected UL is set LA Low Alarm These bits are set 1 when the input channel goes below underrange the configured low alarm limit LLA Low Low Alarm These bits are set 1 when the input channel goes below underrange the configured low low alarm limit PU Power Up 1 This bit is set after a power on It is cleared when good configuration data is accepted by the module 2 It is set when an unexpected MCU reset occurs in RUN mode All channel fault bits S are set too The module stays connected with no configuration after the reset PU and channel fault bits S are cleared when a good configuration is accepted S Channel fault These bits are set 1 if the corresponding channels are open have data error or under overrange Rockwell Automation Publication 2080 UMO003A EN E March 2013 59 Appendix B Expansion 1 0 Data Mapping 2085 OF4 I O Data Mapping Analog output data can be written to Global Variables IO Xx AO yy where x represents the expansion slot number 1 4 and yy represents the channel number 00 03 Control bit states can be written to Global Variable IO Xx CO 00 zz where x represents the expansion slot number 1 4 and
65. scription CJC OC Cold Junction ndicates that the cold junction sensor is open circuit CUC DE Compensation bit when set indicates the cold junction sensor current Open Circuit readings is not reliable The previous reading shall be used instead It indicates internal compensation status if Tx is set CJC DE Cold Junction ndicates that the cold junction sensor current readings is not Compensation reliable The previous reading will be used instead It indicates Data Error internal compensation status if Tx is set CJC over Cold Junction ndicates cold junction sensor overrange above 75 C Compensation overrange CJC under Cold Junction ndicates cold junction sensor is underrange below 25 C Compensation underrange CRC CRC error Indicates there is a CRC error on data receive All channelfault bits Sx are also set The error is cleared when the next good data is received DEx Data Error Indicates that the current input data is not reliable The previous input data is sent to the controller instead Diagnostic status bits are for internal use only GF General Fault Indicates a fault has occurred including RAM test failure ROM test failure EEPROM failure and reserved bits All channel fault bits Sx are also set OCx Open Circuit Flag Indicates that an open circuit condition exists on the channel x Ox Over Range Flag Indicates the controller is attempting to drive the analog output above its normal operating range or above the
66. t module 2085 IF8 8 channel 14 bit analog voltage current input module 2085 0F4 4 channel 12 bit analog voltage current output module 2085 IRT4 4 channel 16 bit RTD and Thermocouple input module TIP Use the Connected Components Workbench software to see Global Variables 2085 IF4 I O Data Mapping 9 Analog input values are read from Global Variables_IO_Xx_AI_yy where x represents the expansion slot number 1 4 and yy represents the channel number 00 03 Analog input status values can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the status word number 00 02 2085 IF4 Status Data Mapping Word R W 115 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status 0 R PU GF CRC Reserved Status 1 R Reserved HHA1 LLA1 HA1 LA1 DE1 S1 Reserved HHAO LLAO HAO LAO DEO ISO Status 2 R Reserved HHA3 LLA3 HA3 LA3 DE3 83 Reserved HHA2 LLA2 HA2 LA2 DE2 S2 1 See Field Descriptions table for definition of each bit 2085 IF8 I O Data Mapping Analog input values are read from Global Variables _IO_Xx_AI_yy where x represents the expansion slot number 1 4 and yy represents the channel number 00 07 58 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Expansion I O Data Mapping Appendix B Analog input status values can be read from Global Variables IO Xx ST yy where x rep
67. tallation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 ava
68. tion Type channel to system Type tested amp 720V DC for 60 s Enclosure type rating Meets IP20 North American temp code T4 Operating voltage range 10 30V DC Class 2 21 6 26 4V AC 50 60 Hz Class 2 See Derating Curve for 2085 1016 and Derating Curve for 2085 1032T on page 46 Off state voltage max 5V DC Off state current max 1 5 mA 1 2 mA On state current min 1 8 mA 10V DC On state current nom 6 0 mA amp 24V DC 5 2 mA 24V DC On state current max 8 0 mA 30V DC 7 0 mA 30V DC Input impedance max 3 9 kQ 4 6 KQ IEC input compatibility Type 3 Type 1 1 Meets IEC Type 1 24V DC Input Specifications 2 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 3 RTB hold down screws should be tightened by hand They should not be tightened using a power tool Derating Curve for 2085 1016 Input voltage V 30 26 4 re Temp 45302 Derating Curve for 2085 1032T Input voltage V Number of inputs 45301 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Specifications Appendix A 2085 0V16 Sink and 2085 0B16 Source DC Output Module Attribute 2085 0V16 2085 0B16 Number of outputs 16 sinking 16 sourcing Dimensions HxWxD 44 5 x 90 x 87 mm 1 75 x 3 54 x 3 42 in Shipping weight 220 g 7 76 oz ap
69. tion voltage 240V continuous Reinforced Insulation Type channel to system Type tested 3250V DC for 60 s Pilot duty rating C300 R150 Enclosure type rating Meets IP20 North American temp T4 code 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 2 RTB hold down screws should be tightened by hand They should not be tightened using a power tool 2085 IF4 2085 IF8 2085 OF4 Analog Input and Output Modules Attribute 2085 IF4 2085 OF4 2085 IF8 Number of 1 0 4 8 Dimensions HxWxD 28 x 90 x 87 mm 44 5 x 90 x 87 mm 1 1 x 3 54 x 3 42 in 1 75 x 3 54 x 3 42 in Shipping weight 140 g 4 93 oz 220 g 7 76 02 approx Bus current draw 5V DC 100 mA 5V DC 160 mA 5V DC 110 mA max 24V DC 50 mA 24V DC 120 mA 24V DC 50 mA Rockwell Automation Publication 2080 UMO003A EN E March 2013 Specifications Appendix A 2085 IF4 2085 IF8 2085 OF4 Analog Input and Output Modules Attribute 2085 IF4 2085 0F4 2085 IF8 Wire size Solid 0 34mm 2 5mm Copper wire rated 90 C 22 AWG 14 AWG 194 F or greater Stranded 2 Domne eee randed 0 20 mm 2 MM 3 64 in insulation max 14 AWG a Wiring category 2 on signal ports Wire type Shielded Terminal screw 0 5 0 6 Nm torque 4 4 5 3 Ib in 2 Power dissipation 1 7 W 3 7W 1 75
70. tter Accuracy drift with temp Voltage terminal 0 0045 Full Scale C Current terminal 0 0069 Full Scale C Resistive load on mA output 15 500 ohm 24V DC 2085 IRT4 Temperature Input Module Attribute 2085 IRT4 Number of inputs 4 Dimensions HxWxD 44 5 x 90 x 87 mm 1 75 x 3 54 x 3 42 in Shipping weight 220 g 7 76 oz approx Bus current draw max 5V DC 160 mA 24V DC 50 mA Rockwell Automation Publication 2080 UM003A EN E March 2013 Specifications Appendix A 2085 IRT4 Temperature Input Module Attribute Wire size 2085 IRT4 0 34 mm 2 5mm 22 AWG 14 AWG 0 20 mm2 2 5 mm 14 AWG Solid Copper wire rated 90 C 194 F or greater 1 2mm 3 64 in insulation max Stranded Wiring category 2 on signal ports Terminal screw torque 0 5 0 6 Nm 4 4 5 3 Ib in 2 Input type Thermocouple type B C E J K TXK XK L N R S T RTD type 00 Q Pt a 0 00385 Euro 200 Q Pt a 0 00385 Euro 00 Q Pt a 0 003916 U S 200 Q Pt 0 003916 U S 100 Q Nickel 618 200 Q Nickel 618 20 Q Nickel 672 10 Q Copper 427 mV range 0 100 mV Ohm input 0 500 Q Resolution 16 bits Channel update time typical 2 500 ms per enabled channel Input impedance gt 10MQ Accuracy 0 5 3 0 C accuracy for Thermocouple inputs 0 2 0 6 C accuracy for RTD inputs Pow
71. uld not be tightened using a power tool Input Specifications 2005 IA8 and 2085 IM8 Attribute 2085 IA8 2085 IM8 Number of Inputs 8 Voltage category 120V AC 240V AC Operating voltage range 74 120V AC 50 60 Hz 159 240V AC 50 60 Hz Off state voltage max 20V AC 40V AC Rockwell Automation Publication 2080 UMO003A EN E March 2013 Specifications Appendix A Input Specifications 2005 IA8 and 2085 IM8 Attribute 2085 IA8 2085 IM8 Off state current max 2 5mA On state current min 5 0 mA 74V AC 4 0 mA 159V AC On state current max 12 5 mA 120V AC 7 0 mA 240V AC Input impedance max 22 2 KQ Inrush current max 450 mA Input filter time lt 20ms Off to On On to Off IEC type compliance Type 3 Output Specifications 2085 0A8 Attribute 2085 0A8 Number of inputs 8 Voltage category 120V 230V AC Operating voltage range 120 240V AC 50 60 Hz Output voltage min 85V AC Output voltage max 240V AC Off state leakage current max 2 5mA On state current min 10 mA per output On state current max 0 5 A per output On state current per module max 4A Off state voltage drop max 1 5V AC 0 5 A 2 5V AC 10 mA Fusing Not protected A suitable rating fuse is recommended to protect outputs Output signal delay Off to On 9 3 ms for 60 Hz 11 ms for 50 Hz On to Off 9 3 ms for 60 Hz 11 ms for 50 Hz Surge current max 5A
72. ut point transitions from On to Off and Off to On On to Off and Off to On filter times can be adjusted through the Connected Components Workbench software These filters improve noise immunity within a signal A larger filter value affects the length of delay times for signals from these modules You can select from a series of operational ranges for each channel The range designates the minimum and maximum signals that are detectable by the module Discrete Output Output modules may be used to drive a variety of output devices Typical output devices compatible with the outputs include e motor starters e solenoids e indicators Follow these guidelines when designing a system e Make sure that the outputs can supply the necessary surge and continuous current for proper operation See Specifications on page 45 for more information e Make sure that the surge and continuous current are not exceeded Damage to the module could result When sizing output loads check the documentation supplied with the output device for the surge and continuous current needed to operate the device The Micro800 standard digital outputs are capable of directly driving the Micro800 standard digital inputs TIP User configurable options are not available in Connected Components Workbench for discrete output modules IMPORTANT On controller minor and major fault all output channels are de energized This section pertains to the followin
73. vailable slots for expansion I O modules Drop 2085 IQ32T on the first and rightmost slot against the controller 2080 LC50 24QWB Drag and drop the expansion 1 0 device in the slot Expansion 0 slots 2085 ECR 2080 LC50 24QWB The device appears in the slot wey where you have dropped it BD I o CO 2085 1032T 4 From the Expansion Modules folder on the Device Toolbox pane drag and drop 2085 IF4 on the second Expansion I O slot next to 2085 IQ32T 2080 LC50 24QWB 2085 IF4 TIP To move an expansion I O device to another slot simply drag and drop the device to the preferred slot For step by step instructions on how to delete and replace expansion I O devices see Delete and Replace an Expansion 1 0 Configuration on page 42 5 From the Expansion Modules folder on the Device Toolbox drag and drop 2085 OB16 on the third Expansion I O slot next to 2085 IF4 Rockwell Automation Publication 2080 UMO003A EN E March 2013 31 Chapter 5 Configure Your Expansion 1 0 Module 6 From the Expansion Modules folder on the Device Toolbox pane drag and drop 2085 IRT4 on the fourth Expansion I O slot next to 2085 IRT4 TIP You can edit default configuration by following the procedure provided in the next section Edit Expansion I O Configuration on page 32 After you have added all four expansion I O modules your Connected Components Workbench project should look
74. valid range of each Data Format corresponds to the full range of each Type Range or normal range For example the full range of 0 20 mA is 0 21 mA Valid Range of the 2085 IF4 and 2085 IF8 Data Formats Data Format Type Range 0 20 mA 4 20mA 10 10V 0 10 V 4 Raw Proportional Data 32768 32767 Engineering Units 0 21000 3200 21000 10500 10500 500 10500 Percent Range 0 10500 500 10625 Not supported 500 10500 1 See Convert Analog Value to Data Format Value on page 9 2 The resolution is 0 001V or 0 001 mA per count For example 9999 here means 9 999V or 9 999 mA or 9999 x 0 001 3 The resolution is 0 01 per count For example 9999 here means 99 99 or 9999 x 0 01 See Convert Analog Value to Data Format Value on page 9 4 The full range value of a 0 20 mA is 0 21 mA b 4 to 20 mA is 3 2 21 mA c 10 10V is 10 5 10 5V d 0 10V is 0 5 10 5V Valid Range of the 2085 OF4 Data Formats Data Format Type Range 0 20mA 4 20 mA 10 10V 0 10v Raw Proportional 32768 32767 Data Engineering Uni s2 0 21000 3200 21000 10500 10500 0 10500 Percent Rangel 0 10500 500 10625 Not supported 0 10500 1 See Convert Analog Value to Data Format Value on page 9 2 The resolution is 0 001V or 0 001 mA per count For example 9999 here means 9 999V or 9 999 mA or 9999 x 0 001 3
75. you when the module has exceeded configured high and low limits for each channel for input modules it provides additional high high and low low alarms When the channel input or output goes below a low alarm or above a high alarm a bit is set in the status words All Alarm Status bits can be read individually or read through the Channel Status Byte For the output module 2085 OF4 it is possible to latch the alarm status bit when the latch configuration is enabled You can configure each channel alarm individually Clamping Limits and Alarm For the output module 2085 OF4 clamping limits the output from the analog module to remain within a range configured by the controller even when the controller commands an output outside that range This safety feature sets a high clamp and a low clamp Once clamps are determined for a module any data received from the controller that exceeds those clamps transitions the output to that limit but not beyond the clamp value It also sets the alarm status bit when the alarm is enabled It is also possible to latch the alarm status bit when the latch configuration is enabled For example an application may set the high clamp on a module for 8V and the low clamp for 8V Ifa controller sends a value corresponding to 9V to the module the module will only apply 8V to its screw terminals You can configure the clamp limit high low clamp the associated alarm and its latching configuration on a per cha
76. zz represents the bit number 00 12 2085 OF4 Control Data Mapping Word Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Channel Alarm Error Unlatch UUx and UOx are written during run mode to clear any latched lunder and over range alarms The alarm is unlatched when the unlatch bit is set 1 and the alarm condition no longer exists If the alarm condition persists then the unlatch bit has no effect CEx are written during run mode to clear any DAC hardware error bits and re enable the error disabled channel x You need to keep the unlatch bit set until verification from the appropriate input channel status word says that the alarm status bit has cleared 0 then you need to reset 0 the unlatch bit Status Data E Analog output status can be read from Global Variables IO Xx ST yy where x represents the expansion slot number 1 4 and yy represents the status word number 00 06 Individual bits within a status word can be read by appending a zz to the Global Variable name where zz is the bit number 00 15 2085 0F4 Status Data Mapping Word Bit Position 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status 0 Channel 0 Data Value Status 1 Channel 1Data Value Status 2 Channel 2 Data Value Status 3 Channel 3 Data Value 60 Rockwell Automation Publication 2080 UMO003A EN E March 2013 Expansion I O Data Mapping Appendix B 2085 OF4 Status Data Mapping

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