Landmaster Manual
Contents
1. put the side shift cylinder into the shortest position For storage including winter storage preferably in the shortest position put the supporting leg into the lower position and lock it in place lower the machine to the ground shut down the tractor engine and remove the ignition key then depressurize the hydraulic system of the machine by moving the levers provided on the tractor for operating the lift cylinder and sliding cylinder a few times back and forth disconnect the hydraulic hoses and fit the dust caps remove the universal joint shaft on the tractor side and place it into the bracket provided for this purpose remove top bar and lifting arm pins remove the lighting plug if mounted 15 7 Machine maintenance Inspection and maintenance may be carried out only when The PTO shaft of the tractor has been switched off The lifting device of the tractor is in its lower position The tractor engine has been shut down The ignition key has been removed The hydraulic system has been depressurized 7 1 Flails bolts flail mountings and wearing plates Flails bolts and mounting plates on the rotor shaft must be checked regulartly for wear Never work with flails bolts and mounting plates that do not meet the minimum dimension requirements For this see figure 7 1 1 Immediately Danger replace any parts that do not meet the minimum dimensions required See figure 7 1 1 Minimum d2. Rotoras Omschrijving Zeskanttapbout Zeskanttapbout Borgmoer Borgmoer Sluitring Smeernippel Smeernippel Rotoras kpl m klepels Rotoras kpl m klepels Rotoras kpl m klepels Klepel Klepelbout moer Lagerhuis Kogellager Smeerleiding Koppeling Ring Moer Steun Ring Rotor shaft Discription Bolt Bolt Lock nut Lock nut Washer Grease nipple Grease nipple Rotorshaft cpl w flails Rotorshaft cpl w flails Rotorshaft cpl w flails Flail Flail bolt nut Bearing house Ball bearing Lubricate tube Coupling Ring Nut Support Ring Rotor Designation Vis Vis Ecrou autofrein Ecrou autofrein Rondelle Graisseur Graisseur Rotor cpl avec fl aux Rotor cpl avec fl aux Rotor cpl avec fl aux Fl au Vis de fl au crou Palier a roulement Roulement a billes Conduite de lubrification Raccord Bague Ecrou Support Anneau Onderdelen Landmaster2006 hk001 XLS Messerwelle Beschreibung Sechskantschraube Sechskantschraube Sicherungsmutter Sicherungsmutter Unterlegscheibe Schmiernippel Schmiernippel Messerwelle mit schlegel Messerwelle mit schlegel Messerwelle mit schlegel Schlegelmesser Schlegelschraube Mutter Lagergehause Kugellager Schmierleitung Kupplung Ring Mutter Stutze Ring technische info M6x25 8 8 M16X45 8 8 M6 M16 M6 M8x1 25 180 M8 45 Landmaster 275 Landmaster 310 LM 240 1 3 kg 1 3 kg M16x100 10 9 YAR 212 2F Votex Landmaste
3. WOIEX Landmaster Flailmower Gel EC Declaration of conformity for machines Manufacturer Votex B V Adresse Groen 2 Code postal 6666 LP Town HETEREN Netherlands declare that the following machines Votex Landmaster types 240 275 and 310 meets the requirements of the directive Directive 98 37 EG and the national legislation concerning the execution of this directive meets the requirements of further EEC directives only fill in if applicable and further declare that the following parts of harmonised norms have been applied EN 292 1 1994 EN 292 2 1996 EN 745 1999 Heteren nn signature P Krieckaert General Manager HK 001 Internet www votex nl E mail export votex nl User s Manual and Parts List Votex Landmaster Applicable to the following types Landmaster 275 Landmaster 310 delivered after 01 January 2005 VOTEX B V P O Box 30 6666 ZG HETEREN The Netherlands tel 31 0 26 4790600 fax 31 0 26 4790602 Index Introduction Safety 1 Safety instructions 2 Pictograms 3 Type plate Technical specifications Transport and storage of the mower Putting the mower into operation 1 Coupling the mower to the tractor 2 Connecting to tractor hydraulic system 3 Mounting the universal joint shaft Working with the mower PTO shaft speed Adjusting the cutting height Vibrations in the mower Uncoupling the mower ROR os Maintenanc
4. completely at rest Stay outside the link motion range of moving parts Make sure to avoid toppling over Work only on sufficiently solid ground The following measures must be taken when leaving the tractor and or when work is to be done on the machine or universal joint shaft Switch off the PTO shaft Put the gear lever of the tractor into neutral Pull the parking brake of the tractor Set the machine entirely down Stop the tractor and remove the key from the ignition lock Always wait for the rotor shaft to stop completely before approaching the machine Machine is still coming to standstill Stay away from rotating parts until they have stopped completely Make sure the supporting leg is in the lower locked position when coupling or uncoupling the mower Proceed very carefully when coupling and uncoupling the mower Be particularly alert to the danger of getting trapped due to accidental operation of the lifting device Secure the machine laterally by sufficiently tightening the stabilizers Universal joint shaft Only use the universal joint shaft with freewheel specified by the manufacturer Protecting tubes and guards at the universal joint shaft and the guards on tractor and machine must be properly fixed and in good condition Ensure the specified overlapping of universal joint shaft halves and protecting tubes both in the transport and operating position see user s manual of universal joint shaft m
5. 1 2 BSP connectors The female connectors should be on the tractor A double acting control valve is required for the lateral movement of the cutting head Any costs to be incurred for adapting the tractor hydraulic system will be for account of the user 13 After disconnecting the hydraulic hoses the dust caps included in the delivery must be pushed on the quick connectors so as to prevent sand and dirt from getting into the tractor hydraulic system Damage to the tractor hydraulic system cannot be charged to the manufacturer Normal use of the Votex Landmaster flail mower will not lead to the tractor hydraulic system being loaded heavily 5 3 Mounting the universal joint shaft Before mounting the universal joint shaft turn off tractor engine and remove ignition key Use the universal joint shaft of the Votex Landmaster flail mower in accordance with the manufacturer s instructions The freewheel is incorporated in the gearbox Make sure that universal joint shaft connections are well secured to tractor and mower Only use a complete universal joint shaft guard provided with securing chains which must be firmly fastened to the tractor and mower so that it cannot turn with the shaft Take into account all angles that the universal joint shaft can conceivably form In addition both the tractor and the machine must be provided at the shaft ends with solid guards overlapping the universal shaft guard by at least 50 mm The universal
6. 12 11 010 2 10 20 01 004 1 11 43 05 120 1 12 45 01 821 45 01 841 45 01 860 1 13 45 05 232 14 14 45 10 607 1 15 45 10 616 1 16 45 11 526 1 17 45 25 016 2 18 45 25 020 45 25 040 45 05 936 2 19 45 25 023 45 25 043 45 25 100 1 20 45 25 026 45 25 046 45 25 103 1 Aantal 275 310 49 55 2 2 3 3 2 2 49 55 4 4 3 3 17 19 2 2 1 1 1 1 4 4 16 18 ND ND sch _ Maaigedeelte Omschrijving Zeskanttapbout Zeskanttapbout Zeskanttapbout Zeskantbout Borgmoer Borgmoer Borgmoer Sluitring Sluitring Borgveer Vergrendelpen Maaigedeelte Maaigedeelte Maaigedeelte Rubberflap V snaar afschermkap Plaatje Steunpoot Slijtplaat Klemstrip Klemstrip Klemstrip Klemstrip Klemstrip Klemstrip Rubberflap Rubberflap Rubberflap Cutting head Discription Bolt Bolt Bolt Bolt Lock nut Lock nut Lock nut Washer Washer Gripclip Locking pin Cutting head Cutting head Cutting head Rubbersheet V belt guard Plate Parking leg Wearing plate Clamping strip Clamping strip Clamping strip Clamping strip Clamping strip Clamping strip Rubber sheet Rubber sheet Rubber sheet Carter de broyage Designation Vis Vis Vis Vis Ecrou autofrein Ecrou autofrein Ecrou autofrein Rondelle Rondelle Goupille beta Axe de veroullage Carter de broyage Carter de broyage Carter de broyage Protection en caoutchouc Protection de courroie Plaque B quille T le d usure Barre de
7. UCFL 208 M8x1 25 180 L 3050 Votex Looprol Roller Rouleau palpeur Laufwalze Onderdelen Landmaster2006 hk001 XLS Votex Landmaster no onderdeel OD JO O1 P Go M PO P NNN N AH AH AHA AH BA BAB Ba a sch sch ARONA HO o BR D nummer 10 02 207 10 04 158 10 29 123 10 28 095 11 05 010 11 05 012 11 05 016 12 01 008 12 11 010 12 30 030 12 31 062 17 01 045 17 05 007 18 01 005 18 04 007 20 03 003 45 05 650 45 05 733 45 05 736 45 05 740 45 05 744 45 05 747 45 25 083 45 25 086 45 25 090 Aantal 240 11 NN NN NN D D D NA D PR ND A Looprol Omschrijving Zeskanttapbout Zeskantbout Verzonken schroef Cilinderkopschroef Borgmoer Borgmoer Borgmoer Veerring Sluitring Zekeringsring Zekeringsring Keerring Viltring Kogellager Kogellager Smeernippel Afstandsbus Looprolprop Looprolas Looprolprop cpl Looprolhouder links Looprolhouder rechts Looprol cpl Looprolbuis Schraper Roller Discription Bolt Bolt Socket screw Cilinderheadscrew Lock nut Lock nut Lock nut Spring washer Washer Circlip Circlip Seal ring Felt ring Ball bearing Ball bearing Grease nipple Distance bush Roller plug Roller shaft Roller plug cpl Roller support left Roller support right Roller cpl Roller tube Scraper Rouleau palpeur Designation Vis Vis Vis t te frais e Vis a t te cilindrique Ecrou autofrein Ecrou autofrein Ecrou au
8. de charni re Attelage trois points Rondelle en plastique Rouleau Rouleau cpl Tige filet e Broche Rondelle joint Rondelle joint Onderdelen Landmaster2006 hk001 XLS Dreipunkt aufh ngung Beschreibung Sechskantschraube Sechskantschraube Sicherungsmutter Sicherungsmutter Unterlegscheibe Splinte Gleitlager Gleitlager Federstecker doppelt Klappstecker Platte Rohrschelle doppelt Bolzen Schmiernippel Hydraulikzylinder Kupplungsstecker Hydraulikschlauch Staubkappe Reduktionsnippel Reduktionsnippel Gelenkbolzen Gelenkbolzen Dreipunkt Aufh ngung Kunststofring Rolle Rolle kpl Gewindestange Lenker bolzen Dichtungsring Dichtungsring Tec hnisc he info M8x45 8 8 M8x55 8 8 M8 M16 M16 5x63 94 40 44 30A 30 34 20A 5mm 8mm 15mm M8x1 25 180 1 2BSP 1 2 rood 1 4 3 8 BSP 2 5mm Pos 7 24 25 Kat 2 3 3 8 1 2
9. happen consult a physician immediately Oil leaking away is quite harmful to the environment Take measures to prevent oil leakage Regularly check hydraulic hoses lines and all connections Replace them when damaged or aged New hoses must meet the technical requirements of the manufacturer Shut down the tractor engine remove the ignition key and depressurize the hydraulic system before coupling or uncoupling the machine or before doing any work on the hydraulic system Immediately fit dust caps onto disconnected hydraulic hoses Lay hoses in such a way as to exclude any soiling and damage Maintenance and inspections Danger Attention Maintenance and inspections on the underside of the machine must never be carried out when the machine is held only by the tractor lifting device Always take special precautions in order to prevent an unexpected lowering of the machine Use a tackle or horse whose minimum carrying capacity exceeds or is equal to the mass of the machine See type plate Vibrations in the mower are usually caused by the rotor shaft being out of balance These vibrations may cause serious damage to the mower When during mowing operations there is a clearly noticeable increase in vibrations or change in sound produced by the mower stop operations immediately locate the cause and eliminate it before continuing the work Regularly check flails flail brackets bolts and flail mounting plates on the rotor shaft
10. joint shaft must not be too long To determine the proper shaft length the upward movements and swinging of the machine and the turning inwards and outwards of the top bar must be taken into account For Attention 4 y mounting shortening and maintenance see the user s manual of the universal joint shaft 6 Working with the mower After the initial 8 running hours retighten all bolt connections bolt Attention connection tightening moment for flail mounting 80 Nm 6 1 PTO shaft speed Attention The PTO shaft speed indicated on the machine must never be exceeded The PTO shaft speed indicated on the machine corresponds to a rotor shaft speed of approx 1930 rpm which ensures the best cutting action 6 2 Adjusting the cutting height The cutting height of the Votex Landmaster flail mower can be adjusted by altering the ground roller supports in relation to the cutting head 14 6 3 Vibrations in the machine When during mowing operations there is a clearly noticeable increase in vibrations or change in sound produced by the mower then stop operations immediately locate the cause and eliminate it see 7 1 before continuing the work 6 4 Uncoupling the mower Place the mower on horizontal solid ground with a minimum strength of 400 kPa ca 4 kg cm Attention Be alert to residual pressure when uncoupling hydraulic hoses Danger pull the parking brake of the tractor and put the gear lever s into neutral
11. requirements for tne maximum admissible axle load total weight and the minimum front axle load required road traffic regulations Do not take any passengers to ride along with you on any part irrespective of their age Hoses and cables for cylinders and lighting are to be disposed in such a way that they cannot be damaged under any transport and operating conditions Be especially mindful of the fact that wrongly placed hoses may activate unintended movements or impede necessary functions When taking bends always bear in mind the greater width and length of your tractor and the greater mass inertia of the tractor mower Before driving off and putting the mower into operation look around the mower and the tractor making sure there are no persons within the working range Make sure you have an unobstructed view It is prohibited to come within the mower s working and danger range Keep your distance Objects stones and the like may be hurled away Operate the mower only when it is complete and all safeguards are intact After bumping into an obstacle check the mower for any damage Immediately repair any damage before resuming working with the machine RESIDUAL RISK The safety guards on the Votex mowers meet the relevant requirements as set by the European Commission Danger Nonetheless there will be some residual risk to be taken into account Objects in the terrain may be picked up and hurled away by the flails
12. the mower into operation Prior to coupling the mower check whether the data on direction and speed of rotation as stated on the machine see figure 5 1 correspond to the direction and speed of rotation of the tractor PTO shaft SA Figure 5 1 Speed and direction of rotation of PTO shaft MAX 1000 MIN 5 1 Coupling the mower to the tractor The Votex Landmaster flail mower can be mounted to tractors using a cat II or Ill linkage mechanism To couple the mower to the tractor proceed as follows place the tractor in front of the mower so that the drawbars can be coupled to the machine pull the parking brake of the tractor and put the gear lever s into neutral When operating the linkage mechanism stay outside the lifting range Danger of the three point linkage fix both drawbars to the mower using the lifting arm pins and fit the spring clips turn off the tractor engine and remove the ignition key mount the universal joint shaft and both chains of the guard mount the top bar and top bar pin s and secure them adjust the machine horizontally by turning the top bar reduce the lateral play of the mower in the three point linkage to a minimum 5 2 Connecting the tractor hydraulic system Before connecting the hydraulic hoses turn off the tractor engine remove ignition key and depressurize the tractor hydraulic system The hydraulic hoses of the Votex Landmaster are provided with
13. 4 3 10 02 165 1 4 10 02 207 2 5 11 02 012 2 6 11 05 016 2 7 12 01 012 4 8 12 11 008 8 9 12 11 012 1 10 12 15 516 2 11 15 09 060 2 12 19 06 210 4 13 27 10 149 1 14 27 10 181 1 15 28 01 311 1 16 36 06 008 1 17 36 06 216 1 18 36 06 217 1 19 45 09 633 1 20 45 09 650 1 Aandrijving Omschrijving Zeskanttapbout Zeskanttapbout Zeskanttapbout Zeskanttapbout Zeskantmoer Borgmoer Veerring Sluitring Sluitring Sluitring Inlegspie V snaar Afscherming Afscherming Tandwielkast aandrijfas Taperlock klembus V snaarschijf V snaarschijf Spanplaat Spanplaat Drive Discription Bolt Bolt Bolt Bolt Nut Lock nut Spring washer Washer Washer Washer Sunk key V belt PTO shaft guard PTO shaft guard Gearbox drive shaft Taperlock bush V belt pulley V belt pulley Tensionning plate Tensionning plate Transmission Designation Vis Vis Vis Vis Ecrou Ecrou autofrein Rondelle grower Rondelle Rondelle Rondelle Clavette Courroie Protection transmission Protection transmission Boitier a renvoie d angle axe Moyeu conique Poulie a gorges Poulie gorges Plaque de tension Plaque de tension Onderdelen Landmaster2006 hk001 XLS Antrieb Beschreibung Sechskantschraube Sechskantschraube Sechskantschraube Sechskantschraube Mutter Sicherungsmutter Federring Unterlegscheibe Unterlegscheibe Unterlegscheibe Pa feder Keilrieme GelenkwelleSchutz GelenkwelleSchutz Getriebe ant
14. 6 10 010 26 05 787 26 10 244 26 10 312 26 10 362 45 06 203 45 07 430 45 07 754 45 07 756 45 07 760 45 07 816 45 07 764 73 31 648 77 26 186 77 26 188 Aantal NNNNA HH DD D 2 D PB D 2 ND ND PB PB CO ND Driepuntsframe Omschrijving Zeskantbout Zeskantbout Borgmoer Borgmoer Sluitring Splitpen Glijlager Glijlager Borgveer dubbel Borgclip Afdekplaat Leidingbeugel dubbel Topstangpen Smeernippel Hydrauliekcilinder Snelkoppeling Hydrauliekslang Stofkap Verloopnippel Verloopnippel Scharnierpen Scharnierpen Driepuntsframe Kunststofring Rol Rol cpl Draadeind Werktuigpen Usit ring Usit ring Three points linkage Description Bolt Bolt Lock nut Lock nut Washer Split pin Bush Bush Gripclip double Linch pin Clamp plate Clamp double Top link pin Grease nipple Hydraulic cylinder Hydraulic coupling Hydraulic hose Dust cap Reduction nipple Reduction nipple Hinge pin Hinge pin Three points linkage Plastic ring Roller Roller cpl Threaded rod Link pin Seal ring Seal ring Attelage trois points Designation Vis Vis Ecrou autofrein Ecrou autofrein Rondelle Goupille fendue Bague d usure Bague d usure Goupille beta double Goupille clips Plaque Bride double Broche troisieme point Graisseur Verin hydraulique Raccord rapide hydraulique Tuyau hydraulique Capuchon de protection Racord de r duction Racord de r duction Axe de charni re Axe
15. E Tightening moments All bolt connections must be tightened according to the table below unless otherwise stated in the manual or parts list Thread Tightening moment Nm M 8 24 M 10 49 M12 84 M 14 133 M16 205 M18 290 M 20 410 24 25 Votex Driepuntsframe 3 points linkage Attelage 3 points Dreipunktaufh ngung Landmaster ef RR 0 2 Ba SCALE 1 10 45 20 119 Votex Landmaster No Onderdeel JO O1 P WN nummer 11 05 020 12 11 020 20 01 008 20 01 132 20 01 133 45 07 836 45 07 840 45 07 843 Aantal NONNA P Driepuntsframe Omschrijving Borgmoer Sluitring Borgclip Topstangpen Werktuigpen Driepuntsframe Framebuis Draadeind Three points linkage Description Lock nut Washer Linch pin Top link pin Link pin Three points linkage Frame tube Threaded rod Attelage trois points Designation Ecrou autofrein Rondelle Goupille clips Broche troisieme point Broche Attelage trois points Tube de Ch ssis Tige filet e Onderdelen Landmaster2006 hk001 XLS Dreipunkt aufh ngung Beschreibung Sicherungsmutter Unterlegscheibe Klappstecker Bolzen Lenker bolzen Dreipunkt Aufh ngung Ramen rohr Gewindestange Technische info M20 M20 11mm LM RMO7 M20 Votex Landmaster Aandrijving Transmission 45 20 102 Onderdelen Landmaster2006 hk001 XLS Votex Landmaster nr onderdeel aantal nummer 1 10 02 087 8 2 10 02 153
16. This may cause serious injury or damage up to a distance of about 50 metres In order to minimize this risk act in accordance with the following safety recommendations Always proceed in accordance with the requirements of the road maintenance authority and observe the local ordinances and regulations If possible close off roads cycle paths footpaths or bridle paths If this is not feasible use a mobile road barrier so that road users will stay at a safe distance from the machine Close off navigable waterways when you have to mowe along them If this is not feasible put up warning signs Danger Danger The speed must be adapted to the terrain and working conditions It is dangerous to work with the tractor on slopes In order to prevent the tractor from toppling over on slopes bear in mind the following points Do not accelerate abruptly or brake suddenly when driving up or down a slope Slowly let in the tractor drive clutch and never drive down a slope without having put the tractor into a gear When driving the tractor on slopes and in bends adjust your speed accordingly Especially on slopes always be alert to bumps holes and other hidden dangers Control of a tractor already sliding down can never be regained by braking Do not mow on slopes having a gradient of more than 5 Mow only in daylight or good artificial light In transport the PTO shaft must be switched off and the rotor shaft must be
17. anufacturer The universal joint shaft may be coupled and uncoupled only when the tractor engine has stopped the ignition key has been removed and the machine rests on the ground Always ensure that the universal joint shaft is properly mounted and locked Secure the guard of the universal joint shaft against turning with the shaft by fastening both chains to a fixed point on the tractor and machine sides Before switching on the PTO shaft make sure that the speed and direction of rotation of the PTO shaft correspond to the machine to be driven The speed and direction of rotation are indicated on the mower by a pictogram The rpm indicated must never be exceeded Never switch the PTO shaft on when the engine is not running Stay away from a rotating universal joint shaft Always switch the PTO shaft off when the angles of the universal joints threaten to become too great Place the uncoupled universal joint shaft into the bracket provided for this purpose on the three point linkage Fix the protective bush onto the PTO shaft of the tractor as soon as the universal joint shaft has been uncoupled Hydraulic system Danger A hydraulic system operates under high pressure If a leak occurs in it depressurize the system immediately collect oil leaking away and replace defective parts Never put your finger to a hydraulic leak Liquid under high pressure easily penetrates skin and clothes and causes serious injury If this should
18. d level plugs loosen the drain plug on the underside of the gearbox and collect the oil place the plug back remove the level plug depending on front or rear mounting located inside the PTO shaft guard remove the filler plug on top of the box fill the box through this hole with 3 3 of oil the oil should then reach the level of the level plug place the two plugs back Figure 7 5 1 Checking the oil level Drain plug Filler plug Level plug 18 7 6 V belt transmission 7 6 4 Mounting and removing the V belt quard and V belts See figures 7 6 a 1 7 6 b 1 and 7 6 b 2 loosen the fixing bolts of the V belt guard remove the V belt guard slightly loosen the 3 bolts A by which the gearbox is fixed to the cutting head slightly loosen the 2 bolts C by which the drive housing is fixed to the side plate loosen the lock nut of the V belt tensioning bolt D loosen the V belt tensioning bolt D to the extent that you can remove the V belts mounting is done in reverse order Figure 7 6 a 1 Tensioning the V belts before tightening the bolts of the gearbox make sure that the V belt pulleys are properly aligned Check this by placing a ruler along the two V belt pulleys If the alignment is not correct it must be corrected by adjusting the gearbox height see figure 7 6 a 1 7 6 b Tensioning the V belts Checking V belt tension loosen the fixing bolts of the V be
19. e Flails bolts flail mountings and wearing plates Protection Greasing points Hydraulic system Gearbox V belt transmission A mounting and removing the V belt guard and V belts B V belt tensioning Removing the rotor shaft 8 Winter storage CUCL hess Scrapping the mower Appendix A Ordering parts B Liability and warranty C Notes D Conversion table E Tightening moments le Introduction You have acquired a Votex Landmaster flail mower We wish you much success with this mower and thank you for your confidence in our organization This manual is intended for end users and service engineers Work that may only be done by service engineers is indicated as such in this book This manual contains complete information about safety operation and maintenance of the Votex Landmaster flail mowers We urge you to study this manual carefully and then keep it in a safe place for future reference Following the rules and recommendations herein described will ensure a properly operating machine and reduce the risk of accidents The Votex Landmaster flail mower is a machine with which plant growth is struck off by flails fixed to a fast rotating shaft then shredded and thrown back to the ground through a hood The machine is intended to be used with tractors with a minimum wheel track of 1 50 m It enables you to mow and shred grass weeds and wood wildshoots having a maximum diameter of5 cm The machines have been designed fo
20. e mower Transport is to take place with the rotor shaft standing still and the lateral movement cylinder in the longest position mower as narrow as possible The mower when not coupled to a tractor may be moved only when the following conditions have been met supporting leg in lower position and locked side shift cylinder in the longest position mower as narrow as possible universal joint shaft if mounted in the bracket provided for this purpose on the three point linkage When not coupled to a tractor the mower can only be moved by lifting it for which a sling is laid under the two three point brackets Make sure that the sling runs between the plates of the top bar mounting so that it cannot move see figure 4 1 Before lifting the machine always put it into the narrowest position with the side shift cylinder For the lifting operation use a lifting gear and slings having a lifting capacity exceeding or equal to the mass of the mower For this see the type plate on the machine Place the mower on horizontal solid ground with a minimum Attention strength of 400 kPa ca 4 kg cm Figure 4 1 Lifting lugs When the mower is to be stored it is advisable slide the side shift cylinder fully inwards in view of the risk of damage or corrosion If this is not possible the cylinder rod must be lubricated with vaseline in view of the risk of corrosion For winter storage we refer to chapter 7 9 12 5 Putting
21. est way to manage this is by fastening a sling to each top bar pin Make sure that the sling on the ground roller side is longer than on the other side support the machine with blocks so that it cannot fall back remove the V belts as described in chapter 7 6 a remove the taperlock pulley on the rotor shaft by turning one of the socket head screws in the appropriate hole fasten a tackle having a minimum lifting capacity of 300 kg to the rotor shaft to be able to lift it out of the frame on both side plates remove the three M12 bolts by which the ring is secured on the rotor shaft 20 on the driving side remove the guide block at the bottom of the side plate and the vertical lip screwed to it remove the bolts of both bearing blocks holding the rotor shaft in the cutting cap lift the rotor shaft out of the machine Mounting the rotor shaft is done in reverse order 7 8 Winter storage In the event the machine is put out of service for an extended period of time it will be necessary to perform an intensive cleaning Thereupon lubricate all greasing points see chapter 7 3 and change the gearbox oil see chapter 7 5 After this have the machine run for a few minutes Make sure that the cylinder is in its slid in position 8 Scrapping the mower When the machine is to be scrapped you must take the following measures place a drain pan under the gearbox and drain the oil remove all hydraulic components and collect
22. for wear For minimum dimensions required see chapter 7 1 Make sure the rotor shaft is provided with all flails equally worn off Damaged and worn flails flail brackets and bolts must be replaced immediately Immediately replace rotor shafts that are out of balance or rotor shafts with worn mounting plates Regularly check the metal protecting flaps of the cutting head and replace them if showing too much wear It is prohibited by law to work with this machine without protecting flaps quards or if they are worn Only such persons are allowed to work with and or on the mower as are perfectly familiar with it and well aware of possible dangers Any and all work to be done on the mower is allowed to be carried out only with solid and proper tools 2 2 Pictogramms see figure 2 1 1 Before putting the machine into operation read the user s manual and safety instructions and observe them Votex no 20 10 604 2 Direction of rotation and maximum PTO shaft speed 540 rpm Votex no 20 10 600 for rear mounting For 1000 rpm Votex no 20 10 602 3 Do not touch any rotating parts before the machine has come to a standstill Votex no 20 10 605 4 Keep your distance from a rotating rotor shaft Votex no 20 10 606 5 Never come within the link motion range of moving parts Votex no 20 10 608 6 Before carrying out any maintenance and repairs shut down the engine and remove the ignition key Votex no 20 10 609 7 Lif
23. imensions of flail mountings Flail mounting nut tightening moment 80 Nm Worn flails result in poor cutting quality that looks bad When this happens replace all flails and if necessary all bolts Replacing only the flails that are most worn would render the rotor shaft out of balance resulting in vibrations which may cause serious damage to your mower in a very short time Vibrations may point to one or more heavily damaged flails Also objects wound around the rotor shaft e g barbed wire may cause vibrations In the event of vibrations and or changes in the mower sound switch off the PTO shaft immediately then locate and eliminate the cause 16 Excessive wear of flails bolts and mounting plates on the rotor shaft Ar B may be caused by too low a rotor shaft speed and or frequent contact of the flails with soil or water If one or more flails have been heavily damaged replace them with specimens that are worn to the same degree as the other flails mounted If after taking the above measures there are still vibrations in the machine this may point to a bent rotor shaft If so contact your dealer Never try to repair a rotor shaft yourself Regularly check the degree of wear of the wearing plates under the cutting head Replace them if there appears to be a risk of wearing the underlying material 7 2 Protection Regularly check the condition of the protection Immediately replace damaged or worn rubber flap
24. lt guard remove the V belt guard exert a force of 10 kg upon one of the belts using for instance a spring balance The depression is then not to exceed 9mm see figure 7 6 b 1 tension the belt if necessary 19 Figuur 7 6 b 1 Checking V belt tension Tensioning the V belts see figures 7 6 a 1 7 6 b 1 and 7 6 b 2 Note 7 7 slightly loosen the 3 bolts A by which the gearbox is fixed to the cutting head slightly loosen the 2 bolts D by which the drive housing is fixed to the side plate loosen the lock nut of the V belt tensioning bolt D turn the V belt tensioning bolt D until the belts have reached the correct tension and secure the bolt again before tightening the bolts of the gearbox make sure that the V belt pulleys are properly aligned Check this by placing a ruler along the two V belt pulleys see figure 7 6 b 2 retighten the bolts of the gearbox and the drive housing mount the V belt guard First time retensioning must be carried out after operating the mower for about 15 minutes The tension and condition of the V belts are subsequently to be checked at regular intervals Removing the rotor shaft The operations described below are allowed to be performed only by the manufacturer or dealer To remove the rotor shaft proceed as follows using a tackle or fork lift truck bring the flail mower in a position lying on its side so that the ground roller lies on the ground The b
25. oulement a rouleau conique Circlip Rondelle de r glage Rondelle d entretoise Circlip Joint d tanch it Joint d tanch it Circlip Air release nipple w valve Reniflard d air avec valve Plug Bolt Spring Sunk key Cilinderheadscrew Circlip Ball bearing Drive shaft Crownwheel Shaft Pignon wheel Drive house Drive shaft Bouchon filet e Vis Ressort Clavette Vis t te cilindrique Circlip Roulement a billes Arbre d entra nement Pignon Arbre Pignon Cage d entra nement Arbre d entra nement Onderdelen Landmaster2006 hk001 XLS Getriebe Beschreibung Getriebegeh use Getriebedeckel Kegellager Kegellager Kegellager Sicherungsringe Pa scheibe Distanzring Sicherungsringe Simmerring Simmerring Sicherungsringe Entl fter m klappe Verschl schraube Sechskantschraube Feder Pa feder Zylinderkopfschraube Sicherungsringe Kugellager Antriebswelle Kegelzahnrad Welle Kegelzahnrad Antriebsgeh use Antriebswelle technische info 30208 J2 32208 J2 30308 J2 40x1 75 40x50x0 5mm 80x2 5 40x80x10 45x100x10 48 R3 8 3 8 M12x25 8 8 M12x30 100x3 6309 25T 15T LM Votex Landmaster Maaigedeelte Cutting house Carter de broyage M hergeh use KR 45 20 101 Onderdelen Landmaster2006 hk001 XLS Votex Landmaster no onderdeel nummer 240 1 10 02 092 43 2 10 02 120 2 3 10 02 153 3 4 10 04 137 2 5 11 05 008 43 6 11 05 010 4 7 11 05 012 3 8 12 11 008 15 9
26. r Looprol Roller Rouleau palpeur Laufwalze 2 E 45 25 0173 Onderdelen Landmaster2006 hk001 XLS Votex Landmaster JO O1 BR ND sch N onderdeel nummer 10 02 153 10 02 181 10 02 206 11 05 012 11 05 014 11 05 016 18 31 032 20 03 003 45 25 000 45 25 003 45 25 006 45 25 030 45 25 010 45 25 033 ND NJ Wu A D D bb bb RA o k CH DD bb bb Fb A Looprol Omschrijving Zeskanttapbout Zeskanttapbout Zeskanttapbout Borgmoer Borgmoer Borgmoer Flenslagerblok Smeernippel Looprolhouder rechts Looprolhouder links Schraper Schraper Looprol cpl Looprol cpl Roller Discription Bolt Bolt Bolt Lock nut Lock nut Lock nut Bearing block Grease nipple Roller support right Roller support left Scraper Scraper Roller cpl Roller cpl Rouleau palpeur Designation Vis Vis Vis Ecrou autofrein Ecrou autofrein Ecrou autofrein Palier a roulement Graisseur Support de rouleau droite Support de rouleau gauche Racloire Racloire Rouleau cpl Rouleau cpl Onderdelen Landmaster2006 hk001 XLS Laufrolle Beschreibung Sechskantschraube Sechskantschraube Sechskantschraube Sicherungsmutter Sicherungsmutter Sicherungsmutter Lagergeh use Schmiernippel Laufwalzestutz rechts Laufwalzestutz links Sch rfleiste Sch rfleiste Laufwalze kpl Laufwalze kpl technische info M12x35 8 8 M14x40 8 8 M16x40 8 8 M12 M14 M16
27. r mowing on verges airfields fallow grounds and other stretches of grass Important Any other use is not in accordance with the intended purpose The tractor operator must be appropriately qualified and have experience in driving tractors The Votex Landmaster flail mower must not be used for mowing operations in the vicinity of areas presenting fire and or explosion hazards The flail mower may be used only when the ground roller rests on the ground with its full width Votex B V is constantly working on improving its products They therefore reserves the right to make any such changes modifications and or improvements asthey consider necessary However this does not imply any obligation on its part to make such changes modifications and or improvements to machines previously supplied 2 1 Danger Attention REIS 2 Safety Safety instructions This symbol points to acute danger to the life and or health of human beings and animals This symbol is a warning of possible damage to the mower if the user does not follow the instructions This gives the user suggestions recommendations for performing certain tasks safer and easier Study the user s manual thoroughly so that you will be aware of situations that may cause danger Make sure you are familiar with the operation of the tractor and in particular how to stop it in an emergency Pass all safety instructions on to other users Never let the ro
28. riebswelle Spanb chse Keilriemenscheibe Keilriemenscheibe Spannplatte Spannplatte technische info M8x16 8 8 M12x35 8 8 M12x100 8 8 M16X45 8 8 M12 M16 M12 M8 M12 17x40x6 14x9x60 XPB 1800 P82 25 3020 45 TL 300SPB4 250SPB4 Votex Landmaster Tandwielkast Gearbox Bo tier renvoie d angle Getriebe Onderdelen Landmaster2006 hk001 XLS Votex Landmaster nr onderdeel aantal nummer 28 11 301 28 11 302 18 11 010 18 11 011 18 11 013 12 30 040 28 09 006 28 11 310 9 12 31 080 10 17 01 014 11 17 01 063 12 12 30 048 13 26 10 536 14 77 26 192 15 10 02 151 16 28 11 305 17 28 11 306 18 10 28 152 19 12 31 100 20 18 01 011 21 28 11 308 22 28 11 303 23 28 11 309 24 28 11 304 26 28 11 307 27 28 11 300 OO JO O1 P ND Tandwielkast Omschrijving Tandwielkasthuis Tandwielkastdeksel Kegellager Kegellager Kegellager Zekeringsring Shim Afstandsring Zekeringsring Keerring Keerring Zekeringsring Ontluchtingsnippel m klep Plug Zeskanttapbout Veer Inlegspie Cilinderkopschroef Zekeringsring Kogellager Aandrijfas Kegelwiel As Pionwiel Aandrijfhuis Aandrijfas Gearbox Discription Gearbox case Gearbox cover Tapered rolling bearing Tapered rolling bearing Tapered rolling bearing Circlip Shim Distance ring Circlip Seal ring Seal ring Circlip Boitier a renvoie d angle Designation Boitier Couvercle Roulement a rouleau conique Roulement a rouleau conique R
29. roughly studied this manual beforehand and are well aware of the dangers that may result from not properly following pertinent instructions This also applies to the persons responsible for adjusting and servicing the machine The machine shall be used only for the specified purposes Always duly observe the safety instructions Replacement parts will be compensated within the period of guarantee only if they have been ordered from Votex B V Use only original Votex parts components and the specified lubricants Always duly observe the local safety regulations as in force with regard to the prevention of accidents transport safety and traffic regulations Important This manual applies to the original Votex technical design and construction of your machine Votex B V can therefore not be held responsible and disclaims any liability for any damage resulting from any technical alteration or change independently made to the machine and from the use of any parts other than from Votex This provision also applies to the use of any other lubricants improper or insufficient maintenance and any repairs carried out improperly without prior consultation with Votex B V Please note that In case this manual is not correctly complied with Votex B V cannot be held liable for any warranty claims within the period of guarantee The terms of delivery and payment used by Votex B V are the terms and conditions of the Metaalunie These ha
30. s It is prohibited by law to operate this machine without protecting flaps guards or if they are worn 7 3 Greasing points Figure 7 3 1 shows the greasing points to be lubricated daily with multipurpose lithium grease Greasing points A End bearing of the rotor shaft 2 nipples B Ball bearings of the ground roller 2 nipples The universal joint shaft must be lubricated according to the lubrication schedule of the manufacturer Figure 7 3 1 Greasing points eN Rotor shaft Li at er u ar Dir 2 e k Roller j AS if 8 4 4 ec fs e gn cA Rotor shaft Ee _ Roller _ Rotor shaft greasing 17 point on driving side 7 4 Hydraulic system The hydraulic oil in hoses and cylinders is replaced automatically when replacing the hydraulic oil of the tractor It is therefore important to follow the pertinent instructions of the tractor manufacturer 7 5 Gearbox The oil content required for the gearbox is 3 3 of Gear Oil SAE 90 API GL4 The gearbox oil is to be changed for the first time after 20 running hours and subsequently once in a season In addition it is necessary to check regularly via the level plug on the gearbox inside the PTO shaft guard for any leakages The necessary freewheel is incorporated in the gearbox Changing the oil see figure 7 5 1 Remove the PTO shaft to gain access to the level plug on the gearbox clean the gearbox around the drain filler an
31. serrage Barre de serrage Barre de serrage Barre de serrage Barre de serrage Barre de serrage Protection en caoutchouc Protection en caoutchouc Protection en caoutchouc Onderdelen Landmaster2006 hk001 XLS M hergeh use Beschreibung Sechskantschraube Sechskantschraube Sechskantschraube Sechskantschraube Sicherungsmutter Sicherungsmutter Sicherungsmutter Unterlegscheibe Unterlegscheibe Federstecker Bolzen M hergeh use M hergeh use M hergeh use Gummistreifen KeilriemenSchutzblech Zunge St tze Sohle Klemmleiste Klemmleiste Klemmleiste Klemmleiste Klemmleiste Klemmleiste Gummistreifen Gummistreifen Gummistreifen technische info M8x30 8 8 M10x25 8 8 M12x35 8 8 M10x130 8 8 M8 M10 M12 M8 M10 4mm Landmaster 275 Landmaster 310 Landmaster 240 174x174x8mm Landmaster Landmaster B 878mm Votex Landmaster Rotoras Rotor Rotor Rotorwelle d DETAIL A SCALE 1 2 SEE DETAIL A 45 20 104 Onderdelen Landmaster2006 hk001 XLS Votex Landmaster no onderdeel nummer 1 10 02 065 2 10 02 207 3 11 05 006 4 11 05 016 5 12 11 006 6 20 03 003 7 20 03 004 8 45 02 472 45 02 492 45 02 562 9 45 03 260 10 45 03 263 11 45 09 640 18 06 021 12 45 09 643 13 80 26 947 14 80 26 950 15 80 26 951 16 80 26 954 17 45 10 613 Aantal 240 275 310 1 1 1 8 8 8 1 1 1 8 8 8 2 2 2 1 1 1 1 1 1 1 4 4 26 30 36 26 30 36 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 2 2 2
32. t the machine only at the lifting lug Votex no 20 10 610 8 When operating the lifting device stay outside the lifting range of the three point linkage Votex no 20 10 611 2 3 Type plate The type plate is provided on the top frame beam see figure 2 1 The plate contains the following data Brand name Name and address of manufacturer CE marking Model Type Serial number Year of construction Mass Nominal output Max hydraulic operating pressure Max R P M of cutting rotor VOTEX Votex B V Groen 2 6666 LP HETEREN The Netherlands CE Landmaster 275 or 310 1020 or 1115 kg 60 or 70 kW 180 bars 1830 rpm 10 Figure 2 1 Pictograms and t e plate on the machine 8 oF Technical specifications Type Landmaster 275 310 Working width m 2 73 3 08 Transport width m 2 99 3 31 Cutting height setting cm 2 5 7 5 2 5 7 5 Mass kg 1025 1115 Mounting category Il or Ill Il or Ill Mounting Front pulled Front pulled Nominal outpput 60 kW 70 kW Max range from centre of tractor cm 183 215 PTO shaft rpm 1000 1000 Max rotor shaft rpm 1930 rpm 1930 rpm Number of flails 30 36 Hydraulic connection 1x DW max 180 bars For all types the sound pressure produced at normal operating speed amounts to 94 dB A measured at a height of 1 60 m and at a distance of 1 m from the mower 11 4 Transport and storage of th
33. the oil Slide the cylinder a few times in and out and collect the residual oil remove grease from bearing housings including bearings ground roller bearings Remove all rubber and synthetic parts and dispose of them in accordance with the regulations in force Dispose of the grease and oil in accordance with the regulations in force Dispose of the remaining parts as scrap iron Appendix Ordering parts Liability and warranty Notes Conversion table Tightening moments moou gt 21 A Ordering parts Your order for parts should contain the following details see type plate Model Type Serial number Part number part name and quantity For any part whose number cannot be determined with certainty you may send the original in order to avoid delivery of a wrong part The parts of the figures in this manual may show differences with the original because due to design adaptations or improvements a particular part may have been changed prior to the release of a new edition of this book It is therefore advisable not to rely on the illustrations Use original Votex parts only so that you will be assured of excellent quality and a good fit B Liability and warranty Votex B V guarantees the proper operation of your machine for a period of 12 months after delivery provided the instructions contained in this manual are followed as described The machine shall be used only by persons who have tho
34. tofrein Rondelle grower Rondelle Circlip Circlip Joint d tanch it Joint de feutre Roulement billes Roulement billes Graisseur Bague d entretoise C ne roulements Arbre C ne roulements cpl Support de rouleau gauche Support de rouleau droite Rouleau cpl Tube de rouleau Racloire Laufrolle Beschreibung Sechskantschraube Sechskantschraube Senkschraube Zylinderkopfschraube Sicherungsmutter Sicherungsmutter Sicherungsmutter Federring Unterlegscheibe Sicherungsringe Sicherungsringe Simmerring Filzdichtung Kugellager Kugellager Schmiernippel Distanzb chse Laufwalzepfropfenn Laufwalze welle Laufwalzepfropfenn kpl Laufwalzestutz links Laufwalzestutz rechts Laufwalze kpl Laufwalze rohr Sch rfleiste Onderdelen Landmaster2006 hk001 XLS technische info M16X45 8 8 M12x60 8 8 M10x40 M8x45 M10 M12 M16 M8 M10 30x1 5 62x2 40x55x8 6206 6206 RS1 M8x1 25 180 240 240 240 Onderdelen Landmaster2006 hk001 XLS Opties Options Options Options Onderdelen Landmaster2006 hk001 XLS Votex Landmaster Driepuntsophanging 3 points linkage Attelage 3 points Dreipunktaufh ngung 45 20 131 Onderdelen Landmaster2006 hk001 XLS Votex Landmaster No JO O1 P WN 26 27 28 29 Onderdeel nummer 10 04 095 10 04 097 11 05 008 11 05 016 12 11 016 14 29 063 18 15 050 18 15 054 20 01 007 20 01 039 20 01 067 20 01 068 20 01 132 20 03 003 26 01 340 2
35. tor shaft run when the ground roller is not resting on the ground with its full length The exhaust gases of combustion engines contain carbon monoxide an odourless and lethal poison So never let the tractor engine run ina confined space In addition to the specific directions contained in this user s manual also observe the general regulations in force with regard to safety and the prevention of accidents The pictograms on the machine provide important directions for safe use Following these directions will serve your own safety Replace any damaged pictograms Wear ear protectors at noise levels exceeding 85 dB A Never when using public roads however When using the machine wear as much as possible close fitting clothes When using public roads always observe the road traffic regulations in force Tractors with machines attached to them may be driven only by appropriately qualified persons with sufficient experience Observe the maximum admissible transport dimensions If necessary fit a lighting beam and or warning signs For road transport put the machine into the appropriate position and lock it in accordance with directions see chapter 4 When driving on the road with the machine raised make sure the operating lever of the lifting device has been secured against unintentional lowering If necessary fit front weights Always do so in accordance with the instructions of the tractor manufacturer Danger Observe the
36. ve been lodged with the Registry of the Court of Rotterdam 22 They include the Algemene Handelsvoorwaarden Landbouwwerktuigen en uitrustingen AHL general terms of business for agricultural machinery and equipment If the guarantee card and user declaration have not been correctly and completely filled in and returned to Votex B V within 14 days after delivery warranty requests if any will not be considered C Notes All rights reserved No part of this book may be reproduced and or made public by means of reprint photocopy microfilm or in any other form whatsoever without the express prior permission in writing from Votex B V This also applies to the accompanying drawings and diagrams Votex B V reserves the right to adapt parts for improvement at any time without prior notice to the buyer Likewise the contents of this manual may be changed accordingly without prior notice For information about adjustments maintenance or repairs not covered by this manual we recommend that you contact the technical department of your supplier 23 D Conversion table Length 1m 100cm 1000 mm Volume 1m3 1000 dm3 1000 Force and weight IN 0 102kg f 0 102 kp Pressure and stress 1 bar 0 987 atm 100kPa 100 kN m Tightening moment 1Nm 0 102 kg f m Power 1kW 1000W 1 36pk 1 36cv 1 34hp Number of revolutions 1omw min 1tpm 1U min 1tr mn 1 min 1 Speed 1 km h 0 278 m s
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