EN EN Operation Manual DIN EN 1492-2 Round
Contents
1. Benefit from the expertise of SpanSet specialists in preparing configu ring certification risk assessment hazard analysis and operating manu als You can find more information on our services at our homepage EJ Technical data round slings hanger types E Technical data round sling types A Permissible WLL C Useful length A2 Permissible WLL kg to 45 D Colour A3 Permissible WLL kg to 60 E Safety factor SF B Item description type F Material Please note The max 11 of EK slings is 60 m WLL working load limit max permissible load capacity RSG round sling hanger with 1 2 and 4 load bearing cords 3SF relationship between permissible load capacity and minimum breaking strength en 20 4LS or GSH alternative fittings product types The manufacturer certificate per DIN EN 1492 1 and DIN EN 1492 2 is a part of this user manual The relevant text passages are on a grey field EC Declaration of Conformity pursuant to Appendix II Part A of EC Machine Directive 2006 42 EC SpanSet GmbH amp Co KG e J licher Stra e 49 51 e D 52531 bach Palenberg We hereby declare that the round sling described below in the version we have marketed conforms in its design and construction to the fundamental safety and health requirements of the EC Machine Directive Any unapproved modification of the round sling voids this declaration The round sling must be used only for the purposes describ2. in such a way as to prevent unin tentional unhooking The load may fall Metal fittings such as load hooks must never be used in acids This will considerably reduce strength During lifting the load should never get out of control Swinging or rotating loads may hurt buildings machines or people and components may fall Observe local occupational safety regulations and manufacturers instructions Following these instructions helps prevent accidents round slings may take on an electrostatic charge so their use is forbidden underground and in explosive zones Table of Contents 1 Functional description and application 2 Safety instructions and handling 3 Operating round slings round sling hangers 4 Inspection maintenance repair and end of use 5 Storage and cleaning 6 Training and important things to know A sharp edge means when the radius r of the transported goods edge is smaller than Page 13 or equal to the thickness d of the lifting strap or round sling 1 Functional description and application Round slings round sling hangers are intended for slingers authorized persons to use for lifting loads Round slings round sling hangers must be used as intended The various SpanSet round slings round sling hangers can be clearly identified by their sewn label Kd and accompanying documents All modifications to round slings are forbidden SpanSet Round slings round sling hangers are made of
3. length and angle of the round slings must be determined D 16 EJE Common fastening methods for round slings a direct b simple threading c simple hooked on without an inclination angle d simply hooked on with an inclination angle EA Common fastening methods for using round slings in pairs a direct b threaded If more than one lifting strap is used for the lifting process they must all be identical Uneven stretching of the round slings poses a danger of tilting the load With symmetrical load distribution equal strap lengths and equal angles according to BGR 500 for a 4 strap hanger only three straps are considered to bear load With asymmetrical load distribution and or unequal angles with 2 strap hangers only one strap can be considered load bearing and with 3 strap or 4 strap hangers only two straps can be considered load bearing G If round slings are used in pairs use of a cross member is recommended so that the load is distributed evenly EL 3 3 Choosing the nominal load capacity The round slings nominal load capacity must be greater than or equal to the load s mass When choosing the round slings pay attention to which fastening method and with what tilt angle the lifting process is to take place because this affects the useful load capacity of the lifting strap The lifting strap must lie completely on the load suspen sion device e g crane hook and on the load Page en 17 Attenti
4. re inforced synthetic fibres e g polyester polyamide or polypropylene Their production is DIN EN ISO 9001 certified 2 Safety instructions and handling A Only trained authorized persons may fasten loads When choosing and using slings the weight and fastening method must be considered Haas The weight geometry surface condition and design features of the load are crucial criteria for choosing the sling A slingss nominal load capacity can change depending on the fastening method The change in load capacity is shown by the load fastening factor M A sling s nominal load capacity is indicated in the simple direct fastening method The load fastening factor M for the rest of the fastening methods MAAA can be found in this operating manual Using round slings round sling hangers with chemicals is permitted only with manufacturer approval The necessary data include chemical concentration temperature and retention time Before storage and reuse the user must clean round slings round sling hangers that have come into contact with acids lye or other aggressive substances Ask your SpanSet dealer or SpanSet itself about cleaning processes 1 Exemplary label D 14 When the temperature falls below freezing ice crystals form in damp round slings round sling hangers and damage the fabric This can cause loss of strength so damp round slings must be dried in ventilated areas before reuse A round slin
5. Evers sichert Produktwerte Evers Sichert Produktwerte ce Plus 8000 Twintex 8000 us 20 000 120 000 us 120 000 EK 120 000 200 000 a Ma us 200 000 Evers Sichert Produktwerte Evers GmbH Postfach 10 04 09 46004 Oberhausen Graf Zeppelin Stra e 10 12 46149 Oberhausen Telefax 02 08 9 94 75 31 E Mail evers eversgmbh de Internet www eversgmbh de Evers GmbH Graf Zeppelin Stra e 10 12 46149 Oberhausen Telefon 02 08 99 475 0 Telefax 02 08 99 475 31 E Mail evers eversgmbh de www eversgmbh de El SpanSet Certified Safety Evers sichert Produktwerte Operation Manual DIN EN 1492 2 Round sling Page 12 21 Evers GmbH Graf Zeppelin Stra e 10 12 46149 Oberhausen Telefon 02 08 99 475 0 Telefax 02 08 99 475 31 E Mail eversGeversgmbh de www eversgmbh de 45 60 0 45 45 60 M1 M21 M15 M21 M15 RSG 4 63000 PES Metall PES Metall PES Metall PES Me NL Rondstroppen hoger dan 40t WLL volgens de bepa PES Metall PES Metall ES Correas portadoras redondas para PES Metall 3 22 2 SEN 598 2298 EZ Y ete 552 oc a woe ages IT RFuni ad anello con portata oltre 40t WLL in conformita EN round slings with 40t WLL in Anlehn
6. and soiled round slings round sling hangers must be cleaned before they are put into storage see 2 Safety instructions and handling Keep the round slings round sling hangers clean dry and well ventilated and protect them from direct sunlight and the effects of chemicals 6 Training and important things to know SpanSet round slings round sling hangers fully meet the requirements of BGR 500 1492 2 EC machine guideline 2006 42 EC as well as ZH 1 324 and BGI 556 Please note that the standards and guidelines listed are only examples Please be aware that specific industries and applications may have special safety requirements that must be com plied with When using textile slings observe regional occupational safety regulations such as the rules of the professional associations in Germany You can get more information and access sources for the 19 sichert Produktwerte regulations from your SpanSet dealer or directly from SpanSet Glossary Language English Please read the operating manual and follow the warnings and safety instructions IN Attention Special caution and attention Forbidden Information Handling instructions AT Get the benefits of SpanSet training for your employees g a Our safety training centre regularly offers seminars in STZ 3 fastening load safety and fall protection technology Naturally we also train on site Ask us or visit the seminar website www spanset seminare de
7. ed in the operating manual Description of round sling See round sling statement below oa Serial No All serial numbers under the type description P Applicable EC Machine Directive 2006 42 EC directives Electromagnetic compatibility RL 2004 108 EC Harmonized European standards applied DIN EN ISO 12100 DIN EN ISO 13857 National standards and technical specifications applied 8 DIN EN 1492 2 DIN EN 1677 1 DIN EN 1677 2 DIN EN 1677 3 DIN EN 1677 4 Person s responsible for compiling the technical documentation SpanSet GmbH amp Co KG CE Representative Ubach Palenberg ff M l i 15 07 2013 Hee Be f fe CUAG Location Date Hans Josef Neunfinger Patrik Schulte CEO CEO 21
8. gers because they may become damaged or break Do not tie knots in round slings round sling hangers This will considerably reduce strength Do not fasten round slings round sling hangers to a load if they are twisted This will considerably reduce strength Damaged overloaded or worn round slings round sling hangers must immediately be removed from use Load bearing capacity is no longer guaranteed Do not use round slings round sling hangers with a tilt angle of more than 60 This will overload the round slings round sling 1 Also see Training and important things to know cn 12 hangers and break them El Do not use the round slings in a chain sling The round slings may slide together and the load may fall El Never simply lay round slings round sling hangers over the crane hook The round slings round sling hangers may slide and the load may fall round slings round sling hangers must not be pinched or lie one above another This will considerably reduce strength round slings round sling hangers must not be placed against sharp edges slide over them and or be pulled across them The lifting strap may be severed and the load may fall down see the definition of sharp edge Load hooks must not be loaded on the hook tip The false load considerably reduces load capacity Do not put a load down on round slings round sling hangers round slings round sling hangers may become damaged Load hooks must be used only
9. gs made of polyester PES have a blue label and round slings of polyamide PA have a green label It is safe to use polyester and polyamide round slings within a temperature range of 40 C to 100 C Round slings made of polypropylene PP have a brown label and can be safely used within a range from 40 C to 80 C Never use round slings round sling hangers with illegible or missing labels because missing safety instructions can lead to improper use To prevent the product label from being damaged or torn out e g label and transponder the chock hitch must not be placed in the label area and the label must not lie on the load or in the crane hook Never lift or lower the load in a jerky manner This creates forces that can t be controlled The round slings round sling hangers may tear or become damaged If there are people in the danger zone they must be warned that a lifting process is being performed and if necessary they must be removed from the area of immediate danger It is prohibited for anyone to be under a suspended load Hands and body parts must be kept away from the slings in order to prevent injury if the slings tighten Plan the load s fastening lifting and lowering process with the greatest of care before the actual lifting process Reckless fastening can damage the load the round sling or endanger emplo yees life and health 15 sichert Produktwerte For shortening the round slings can be
10. l is missing and the manufacturer is known areplaceable fitting is damaged or only the tube sleeve is damaged Repairs can be made only by the manufacturer or a manufacturer authorized person Round slings hangers should no longer be used if for example the label is missing and the manufacturer is unknown 1 secutex NoCut D 18 the round sling s load bearing core encased by the tube sleeve is damaged the fabric has been damaged by acid or lye the tube sleeve has been damaged by the effects of heat such as welding beads non replaceable fittings have been distorted by overload or wear bending cutting ground areas on the support points etc Especially if fittings show incipient cracks lateral cracks notches breakage or corrosion the affected slings must be removed from use Never take a risk round slings round sling hangers can be disposed of with household waste as long as the fabric has not been contamina ted with oils raw materials etc If the fabric has been contaminated by chemicals the round slings round sling hangers must be disposed of as special waste The metal fittings must be sent for recycling 5 Storage and cleaning Maintenance and proper storage prolong the quality and functionality of SpanSet round slings round sling hangers Therefore inspect the round slings round sling hangers after each use Damaged round slings round sling hangers must be removed from use or repaired
11. laid around a crane hook EE G When lifting sharp edged loads protect round slings round sling hangers with safety tubes e g secutex safety tubes or NoCut For net weight of 25 kg and above ergonomic handling of round slings round sling hangers requires technical equipment such as pulleys Note that UV radiation sunlight may impair the properties of the sling Use round slings so that the latter may be removed without damage after the lifting process 3 Operating round slings round sling hangers 3 1 First use Before first use the user must inspect the round slings round sling hangers for compliance with the order completeness of accompanying documents e g declaration of conformity and manufacturer certificate and conformance of the data in the accompanying documents with the product labels Upon first use an authorized person must make a visual check and document it according to BGR 500 For this a chart can be created or an inspection card filled out and saved Equipping products with RFID tags and electronic documentation of commissioning such as with IDXpert database speeds up and simplifies the routine described 3 2 Choosing the right round slings round sling hangers Determine the load s weight by weighing or calculation Find out the position of the load s centre of gravity from design documents or calculate it The crane hook must be positioned perpendicularly to the load s centre of gravity and the
12. on Too strong a lateral enclosure pinching decreases round slings load capacity 3 4 Arranging the load Place the lifting strap on the load in such a way that it cannot slide on the load or even off the load during the lifting process Make sure the lifting strap does not twist or intersect with the load Use adequate edge protection for coarse and or sharp edged loads Make sure that the part of the load to be fastened to the lifting strap can take the force introduced during lifting 4 Inspection maintenance repair and end of use round slings round sling hangers must be checked for defects before each use If you detect defects the round slings round sling hangers must be set aside An authorized person must perform the check according to the employer s specified inspection interval but at least once per year Depen ding on the usage and operational conditions interim inspections may also be necessary The inspections must be documented according to BGR 500 Additionally all metallic fittings must undergo crack inspection at least once every three years The inspection must be done according to EN 10228 Part 1 Magnetic powder testing fluxes or Part 2 Penetration Test Speed up and simplify documentation of sling inspections With IDXpert SpanSet offers the right software and hardware You can find more information at our homepage www spanset de Round slings hangers can be repaired for example if the labe
13. ung an DIN EN 1492 2 a WLL over 40t comply with DIN EN 1492 2 m s de 40t WLL en cumplimiento con la norma DIN EN 1492 2 con la norma DIN EN 1492 2 lingen van DIN N 1492 2 Dear SpanSet customer Thank you for purchasing SpanSet round slings You have chosen a quality product that will last a long time when used as intended This operating manual explains how to use them correctly and safely Ask your SpanSet dealer or SpanSet application technician if you need further instructions You can find more information on our lifting fall protection and load protection technology and our services at www spanset de The SpanSet group of companies SpanSet round slings and round sling hangers are designed for commercial use Do not use the round slings until you have completely read and understand the operating manual Also follow the general rules for lifting loads The operating manual must be kept for the entire period of use and passed along with the product Non compliance may cause accidents injury or even death Danger Failure to comply with this important instruction may lead to improper handling This may cause accidents injury or even death Please observe the symbols on the foldout pages which are explained under the numbers below round slings round sling hangers must not be used when trans porting people and or animals because they are not designed for this application Do not overload round slings round sling han
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