ZCM1000 Tape Dispenser - Start
Contents
1. i 517 ROLLER PRESS UNIT 2 SSDCUTTER HOLDING SPRING f 522 CUT LEVER SHAFT COLLAR ai 621 LEVER LINER 2 g B23 CUT LEVER UNIT 2 20 CUT LEVER PRESS 2 403 FLAT GEAR 15 88i CUTTER GEAR UNIT 2 i d COLLAR 2 M 407 FLAT GEAR SHAFT 13 408 FLAT GEAR SHAFT 14 04 FLAT GEAR 16 i i YELLOW eapexs screw Gros screw 1 B7 CUTTER MOTOR UNIT uc Numbers in balloons represent the last three digits for replacement part number When ordering ask for ZCM1000P three digits 10 PRECAUTIONS e Set the tape properly as described in these instructions If the end of the tape is folded when the tape is set the tape may jam at the tape outlet This machine will cut virtually any type of pressure sensitive tape cloth alumin ium filament etc If the tape is thicker than 0 05 test for compatibility Because of tape differences elasticity tackiness etc some tapes may not cut at the set length If this occurs adjust the set length accordingly If tape sticks to the blade remove the cutter unit clean with alcohol and apply silicone oil supplied to the blade To reduce jamming remove tape from machine when not use TROUBLESHOOTING When problems occur carry out the following procedures If the tape dispenser does not operate normally after following the troubleshooting procedures contact your2. 33 X8 SCREW 2 889 SEPARATING ROLLER GEAR 136 SEPARATING ROLLER UNIT ROLLER AND RINGS ONLY ROLLER SHAFT E rar SEPARATING ROLLER HOLDER UNIT o o ooo ooo ooo om 12 OPERATION Using Automatic Feed 1 Plug in and turn the dispenser on 2 Set tape on the centre of reel and stick the end of the tape onto the metal feed roller Press FEED key until tape feeds through cutting unit If the tape will not feed through the cutter fold corners of the tape to form a triangle shape and re feed Fig A FOLD 3 Press CUT key to cut the tape TAPE BACK 4 Set the tape length Fig A Press MM key to set length 0 9mm Press CM key to set length 20 999cm 5 Set PRESSURE knob If tape curls or slips increase pressure If tape creases decrease pressure 6 Turn sensor switch ON Tape will be fed to set length and cut When the piece of tape is removed from machine another piece will be fed and cut Turn sensor switch OFF when not in use Using AUTO key With sensor switched OFF press AUTO key Tape will be fed to set length and cut Using FEED key Press FEED key until desired tape length has been fed This key overrides the preset length Press CUT to cut the tape Changing tape Press the REVERSE key The feed roller will rewind the tape away from the cutter area Remove the tape manually In case of tape jam Press REVERSE key to remove tape from cutter are
3. Do not drop the tape Do not use volatile liquids dispenser or subject it to thinner benzene etc to clean the dispenser Wipe with dry cloth only Do not use the tape dispenser in humid or dusty conditions Do not insert your fingers plates into the tape outlet into the tape outlet this will damage the blade Do not insert bars or Power AC 117v 50 60Hz or 220v 50 60Hz FEATURES Ambient T 5 40 C Temperature If using automatic feed when one piece of tape is removed the unit will Ambient Humidity lt 80 RH automatically feed and cut the next piece at the preset length Dimensions Weight 14 W x 22 D x 15 H cm 2 4kg The tape length is easily seen on the LED display and operation is simple press the CM key or MM key to set the length If a piece of long tape is needed press FEED key for desired length then press CUT key to cut The blade unit can be removed and replaced easily DESCRIPTION OF PARTS AND FUNCTIONS EXPLODED VIEWS PARTS BREAKDOWN TAPE LENGTH Display BOTTOM PLATE WIRING SIZE Keys REEL RESET Key TO CONTROL PANEL REVERSE Key 111 TRANSFORMER 110V CUT Key 7 2 TRANSFORMER 120V PRESSURE FEED Key _ 144 NUT 2 npo AUTO Key SENSOR Switch 121 FUSE HOLDER SENSOR G29FusE CUTTER Latch FUSE gt gt eRe _ POWER Switch FEED Roller SEPARATING Roller T B POWER SWITCH C58 CORD 220 240V ECORD 100 120V CONTROL PANEL CONNECTI
4. supplier 1 If the motor does not drive a Check that the power cord is plugged in b Check that the power switch is turned on 2 If the tape does not cut Make sure the cutter unit is set properly and clean 3 If the LED does not light a Check that the power cord is plugged in b Check that the power switch is turned on 4 If the tape does not feed a Check if the tape is jammed at the roller or in the cutter unit b Check that the tape is set properly 5 If the auto feed does not work a Check that the sensor plug is plugged in b Check that the sensor switch of cutter unit is on c Check that the sensor part of the cutter unit is not stained 6 If the tape feeding does not stop Check that the tape is centred If not set the tape at the centre of the feed roller so that the sensor will see the tape 7 EXPLODED VIEWS PARTS BREAKDOWN NOTE Parts grouped within broken lines can be purchased as complete assemblies A 9 WA V NS A uc d E 8
5. ONS REVERSE Key Feed Roller reverses POWER Switch TAPE LENGTH Display RESET Key 123 The last digit mm Length display is reset AUTO BUTTON The first two cm THE AUTO FEED FEED Key CONNECTOR 4 cm mm SIZE Keys Tape dispenses as long CUT SENSOR AND CONTROL as key is pressed PANEL Press mm key to set length in mm Press cm to set length in cm AUTO Key C Feeds tape to the pre Ka PRESSURE Knob TRANSFORMER MOTOR UNIT 4 FEED ely MOTOR UNIT 2 CUT Press to cut tape x lt set length and cuts Adjusts top roller to automatically change pressure on tape EXPLODED VIEWS PARTS BREAKDOWN REMOVE BODY COVER AND BOTTOM PLATE TO REMOVE BODY COVER TO REMOVE BOTTOM PLATE 1 REMOVE AUTO FEED CUTTER UNIT 550 1 REMOVE GROUND SCREW FROM BASE 2 REMOVE FOUR SCREWS 233 2 REMOVE FOUR SCREWS FROM BOTTOM OF UNIT 228 3 REMOVE PRESSURE KNOB 106 3 REMOVE TWO SCREWS FROM BOTTOM OF UNIT 113 4 LIFT COVER FROM UNIT 4 REMOVE TWO SCREWS FROM FRONT OF BASE 228 106 PRESSURE KNOB AUTO FEED CUTTER UNIT _ NOTE CONNECTOR 4 CONNECTS TO OPENSET CONTROL PANEL N i Q333X8SCREW 4 SM 3 X 8 GROUNDING SCREW i 134 3 SCREW 2 lt 7 7 28 3 X 8 SCREW 4 113 CHANGE THE SEPERATING ROLLER 1 REMOVE TWO SCREWS 233 2 GRIP RUBBER RINGS _ G38 SEPARATING ROLLER RING 3 LIFT ROLLER UNIT FROM TAPE UNIT m ad RUBBER RINGS _
6. START UK fp Unit 7 Forest Row Business Park Station Road Forest Row East Sussex RHI8 5DW United Kingdom Phone 44 0 1342 822655 Fax 44 0 1342 824155 Email info start uk co uk Web www start uk co uk 1000 fp START UK CONTENTS Read this user s manual before use to ensure proper operation Keep the manual on hand for reference in case there is a problem Warranty Information 2 Safety Precautions isses ie eee eens 3 u PRIMI PEU 3 Description of Parts and Functions 4 Operan Z a sa kamaspa eater NG EU RT ULIS EYE a 5 6 Additional FUNCIONS 22 34 5 143 2 225 ace SV eee hun 6 us trade act wee eric soa S dep Casa 7 FOUBICSNOOUNG 92 Saw qoos queer vp PU CEN GES ee Nb S ue aba 7 Exploded Views Parts Breakdown 8 13 Preventative 14 SPECIICAUONS g su kap Q qopuy eee d dee E ac 14 WARRANTY POLICY Start UK warrants all parts on ZCM series tape dispensers against defects in design materials and workmanship for a period of 1 year Parts excluded from this are cutting blades silicone rollers and cutter liners These parts are consid ered wear parts Warranty does not cover transportation c
7. a Rewind and replace tape on roller Also remove cutter unit to verify that no tape is stuck on roller or cutter CAUTION Do not place fingers in cutter unit whilst machine is ON See section Replace Cutter Unit on page 6 5 OPERATION Continued To replace Cutter Unit Turn off sensor and power before removing cutter unit Pull sensor plug out then pull centre unit forward while pressing the knob on the top of the unit To replace the blades remove the two screws inside head Blade can then be lifted out and replaced Before remounting the cutter unit to the frame the lower blade must be bottomed out If it is not completely down use a screwdriver to lower Remount the cutter unit by aligning the bottom of the unit then pushing in the top Replacing the Separating Roller Turn off the sensor and power before removing the separating roller Remove the cutter unit then remove the two screws To remove the roller holder grip the rubber ring in the centre of the roller and pull Then remove the screws on the left and right of the roller holder and pull off shaft and gear ADDITIONAL FUNCTIONS Error Indication If something is wrong in the operation of the machine the Tape Length Display will show ERR Error Releasing ERR Error There are two ways of releasing the ERR message a Press the RESET key then go back to the original minimum length of 20mm b Press MM key twice then go back to th
8. e length which was shown before the ERR message Operation during the ERR message Only the REVERSE key can be used when the ERR message is shown If the tape is jammed press the REVERSE key and remove the jammed tape Then reset as above NEW Memory Function There is a new length memory function on this unit When the power is switched ON the last length that was used is memorized and comes up automatically For example you are using the machine with a setting of 100mm and then you turn OFF the power The next day when you turn ON the unit you will see 100mm instead of the default 20mm which shows on older units EXPLODED VIEWS PARTS BREAKDOWN FEED STRUCTURE 312 FEED ROLLER 601 LEFT PLATE UNIT 2 BROWN 5 RED 435 MOTOR UNIT 4 502 RIGHT PLATE UNIT 427 FEEDER ROLLER GEAR 2 150 TAPPING SCREW 418 GEAR PLATE INSTALLATION UNIT WITH GEARS 2293 X 8 TAPPING SCREW 2 tee gt 155 PRESSURE ROLLER COLLAR 2 154 PRESSURE ROLLER REMOVING SENSOR UNIT 1 OPEN SENSOR UNIT FROM BLADE HOLDER UNIT 2 PRESS SENSOR UNIT FORWARD UP TO REMOVE FROM CUTTER HOLDER UNIT PRESS SENSOR UNIT FORWARD COVER FOR NON CONTACT 560 SENSOR UNIT 2 7 507 BLADE HOLDER 11 EXPLODED VIEWS PARTS BREAKDOWN FRONT HOLDER STRUCTURE 518 FRONT HOLDER 3 UNIT 233 3X8 SCREW S19 FRONT HOLDER 3 5 m o
9. osts Our sole obligation under this warranty is limited to repair replacement or credit of the purchase price at our discretion for the machines listed above which do not perform properly the function for which they were designed Warranty repair is contingent upon our examination and determination that al leged defects have not been caused by misuse abuse improper installation or application repair alteration accident or neglect in use storage transportation or handling The above warranty and remedy constitutes Start UK s sole liability hereunder and are in lieu and exclusive of all other warranties and remedies expressed implied or statutory including but not limited to those of merchantability and fitness for a particular purpose SAFETY PRECAUTIONS PREVENTATIVE MAINTENANCE WEEKLY Remove cutting head and clean Look for missing roller rings and replace as needed MONTHLY Remove blade spring and blades to inspect cutter liners Place one drop of silicone oil on each liner or replace if worn Inspect feed roller and blades for tape fragments or adhesive build up Clean with alcohol SPECIFICATIONS Model ZCM1000 Display 3 Digit LED Applicable Tape Width 7 50mm Core Diameter Tape Length Set Limit Memory Settings Drive Power Consumption 3 optional 1 1 25 1 5 20 999mm 1 DC Motor for tape feed and cut 18w Do not leave the tape dispenser in direct sunlight heavy shocks
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