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User`s Manual for FlexiLogics®

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1. PWR PWR id RUN RUN M ERR ERR ERR X0 Pulse XO Pulse X0 x1 x1 A 2 2 Pulse IIP1 X2 x3 M X4 X4 X4 X5 COM E 1 COM Closing SWx will turn on respective inputs Single phase down counter Wiring for quadrature mode HSC PWR gas PWR Bm PWR RUN RUN RUN ERR ERR ERR X0 X0 XO 1 1 1 2 X2 X2 X3 X3 X3 X4 X4 COM COM Doc UMAN FL 0110 61 Hev No 1 02J Introduction Digital Output Wiring PWM Wiring Diagram 24 124 Y4 Doc No UMANY L 0110 Hev No 1 02J 62 Introduction FL005 0808RP0402U Power Supply Input per channel Output per channel Standards Memory Total Program Memory User Data Input Registers Outout Registers Auxillary Registers Data Registers Retentive Registers System Registers Timers Counters System Devices Configuration Register Index Registers Communication Ports 2 COM Ports 1 RJ45 Type COMO Open terminals USB Device IO Specifications Expansion IO capacity Local 1 Mechanical Dimension Weight Note Depends upon I O allocation 24VDC 700mA 20 15 24VDC 5mA 230V 2A or 24VDC 2A
2. For RTD For Thermocouple F F E L L 0 0511 100 0 CS11 0 1000 0 n eee 5 AGND 5 AGND 44 0 821 100 0 CS21 8 IN2 PT1000 8 IN2 TC 0 AGND _ 0 AGND 8 12 8 12 R CS31 PT400 R CS31 P IN3 PT1000 P IN3 TC 0 AGND 0 AGND 4 4 CS41 PT100 0 CS41 IN4 PT1000 2 lre U AGND U AGND 14 14 4 Wiring for Analog output types For Voltage For Current F F L L 0 0 0 0 5 5 0 0 8 8 0 0 8 8 R R P P 0 R gt 1000 O 0 4 IO1 4 IO1 R lt 500 0 AGND R gt 10002 0 iii R lt 500 2 VO2 2 VO2 U U 102 Doc UMAN FL 0110 69 Rev No 1 02 Introduction FL005 1616P0201L FL005 1616P and FL005 1616P0201L S1 24VDC 20 15 FL005 1616P0201L 500mA FL005 1616P 400mA Power Supply FL005 1616P0201L S1 400mA F nput per channe 24VDC 5 L Output per channel 0 25A at 24VDC for transistor P Type Standards CE UL Class 1 Div 2 5 Memory Total Program Memory Ladder memory 178KB 30K Steps 1 Application memory 92KB 6 User Data 1 Input Registers 6400 points 400 Words max X XW 6 Outout Registers 6400 points 400 Words max Y YW P Auxillary Registers 4096 points 256 words B BW 0 Data Registers 4096 words D 2 Retentive Registers 1400 words EEPROM System Registers 4096 points 256 words S SW L Timers
3. E ET UU 230VAC U 230VAC 230vac 230vac e A vo v Y4 Y5 Y6 Y7 c2 M Y9 Y10 MT C3 Y12 Y13 Y14 Y15 C4 For Voltage r Tl 1 6 1 6 R P 0 2 0 1 L A A A A 2 0 24 0V Y0 1 Y2 C1 Y4 5 Y6 Y7 C2 Y8 Y9 Y10 Y11 C3 Y12 Y13 Doc No UMAN FL 0110 Rev No 1 02 89 Introduction 4 Wiring for Analog output types These diagrams are pplicable to FL005 1616RP0201L model only For Voltage For Current Ej 1000 IO lo R lt 500 O AGND AGND E AGND AGND AGND AGND Doc No UMANYFL 0110 90 Hev No 1 02J Introduction 1 4 8 Specification for Expansion Models FLD1600 Digital Inputs 16 Normal Inputs 8 points per Power Rating Back Plane common Bidirectional type Voltage Rating 3 75 derived from Input per channel 5mA 24VDC base model Output per channel NA Current Rating Upto 80mA Input Impedance 5 4K ohm Minimum ON voltage 9 6 VDC Maximum OFF voltage 3 6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Digital inputs are optically isolated from the internal circuit Connection method Removable terminals 3 81mm pitch Digital outputs 0 General Mechanical Dimension 100mm X 35mm X 70mm Weight Approx 120 gm Wiring Diagram for FLD
4. Q Z O ad RUN X2 X3 X4 X5 X6 X7 X8 X X X X X X C LL O 10 JUL Pulse I P1 VY gt lt Seg gt Or 0 Zoct N oO ad SESS SISSE SES sx O lt x gt x gt RUN ERR XO X1 X2 4 5 X6 X7 X8 X X X X X X C Pulse I P0 Pulse I P1 Wiring for quadrature mode HSC LL LO gt lt gt gt lt gt N gt lt gt e gt lt p zs z P p E A gt gt Or O Z gt GN O ad PWR RUN XO X1 X2 X3 X4 X5 X6 X7 X8 X X X X X X C Encoder1 A Encoder1 B Encoder2 B gt uw gt 81 Doc No UMAN FL 0110 Rev No 1 02 Introduction 2 Wiring diagram for digital outputs QN CG LO ee SO gt gt gt gt gt LL O O LO Or O Z Q GN O el SESS CSS SS 4 C V 5 gt x gt x gt x gt x gt 3 Wiring for Analog input types Oe r 0 O O S oo MEN o gt
5. Pulse I PO Pulse I P1 oOo N cC Y og Ox 2559 5225 2 2 8 se 9 EN oOo N 0 C sd O O N N O Q M Mc M a ee SSSSSSSSSGSSSGSSSSSQSQ SOGSSSSSSSSSGSSSSSSONS LL O O O O O X O GN O lt 1 Wiring for Single Phase down counter LL 21 O O O X L O N O al SS a se or o Q Z x 2 lt S oo e S Z Z S SE O 5 x or no S n X x gt lt gt 9 12104090 0100 09 K K K K K x ST E Il O Pulse 1 JUL Pulse I P1 Wiring for quadrature mode HSC Encoder1 Encoder1 B Encoder2 A Encoder2 B Doc No UMANYFL 0110 Hev No 1 02J Introduction 2 Wiring diagram for digital and relay outputs 3 Wiring for Analog input types These diagrams are pplicable to FL005 1616RP0201L model only For Current mA mA F L 0 0 5 r N U Z gt o A A A A A A A A A 5 A A A A A A A A 20 ov YO Y1 Y2 YA Y5 ye 2 Y8 Y9 Y10 Y11 C3 Y12 Y13 Y14 Y15 C4 ood Or T N U Z gt o
6. FLA0800L Analog Inputs 8 input channels Power Rating Back Plane Voltage Input 0 10 V Digital Side Power derived from expansion slot connector Current Input 4 20 mA Voltage Rating 3 75 VDC derived from Analog Outputs 0 base model Isolation Isolation between analog and Current Rating Upto 80mA digital section No interchannel isolation Power Power Supply 24VDC 100mA supply is isolated Greske sls Cycle time for all channels if all channels are 3 81mm pitch configured as follows Resolution 16 Bit Cycle time Accuracy 0 2 96 of Full Scale Voltage 1370 mSec Nonlinearity 0 04 Max 1050 mSec Input Impedence 470K ohm voltage mode 100 ohm Current mode Temperatur Drift 60 ppm General Operating Temperature 0 to 55 Degree 20 to 85 deg C Storage Temperature Operating Humidity 10 to 90 Non condensing Vibration 10Hz to 150Hz displace ment of 0 2 mm peak 3 mutually perpendicular axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular 4 axes EN 1 Mechanical Dimension 100mm X 35mm X 70mm Weight Approx 155 gm 4 IEC61000 4 4 2 2kV Fast 7 Transient Burst Power Direct Injection 7 1 2KV I O Capacitive 7 clamp Electrostatic discharge IEC61000 4 2 Level 3 LI Electromagnetic field IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz I RF Immunity IEC61000 4 6 10 V m AM modulatio
7. N e lt r wn cO co ee e o cC gt x aru gt gt gt x gt x x O P n wo x nr co o S 9 23 028 O ez On x lt gt gt x x x x x x gt x x a gt E lt gt Pulse I P0 Pulse 1 Wiring for Single Phase up counter 73 Doc No UMAN FL 0110 Rev No 1 02 Introduction Wiring for Single Phase down counter 3 3 z 3 oOo oo gt O N gt gt gt gt Z gt gt gt gt gt z gt LL 21 om CO LO Or O O GN OX 1 lt Xx X x lt e 285 N c O co e te o avy ul XX gt gt X gt x gt x x gt x x gt x gt x O Pulse Pulse 1 gt SN gt gt o gt gt gt gt gt gt gt Ag 6 SS GEL d E E E S See ee S Ss 2 2 5 gt x SQGSSSSSSSGSGSSSSSSSSSN SSSI LL Joouw OrOLONOFrA S G wo x gt gt x gt x gt x gt cs gt lt lt gt x gt x gt x n v Q 2 a S lt S S t e 2 e e O z x
8. Doc No UMAN FL 0110 Hev No 1 02J 129 Before you begin BEFORE YOU BEGIN In this chapter Installing FlexiSoft Starting FlexiSoft Configuration Software Launching Ladder Text Editor Creating Sample Ladder Application Doc No UMAN FL 0110 Hev No 1 02J 126 Before you begin 3 1 Installing FlexiSoft configuration software To install FlexiSoft configuration Software 1 Open Microsoft Windows 2 Select Run and Pop up window appears Type the path for installing the Setup This will install FlexiSoft Configuration Setup Software 3 When you click on OK Welcome window appears on the screen Click on Next iis FlexiSoft Welcome to the FlexiSoft Setup Wizard The installer will quide you through the steps required to install FlexiSoft on pour computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program any portion of it may result in severe civil Or criminal penalties and will be prosecuted to the maximum extent possible under the law is FlexiSoft Select Installation Folder The installer will install FlexiS oft to the following folder install in this folder click Next To install to different folder enter it below or click Browse Folder C Program Files Renu Electronics Pvt oft Disk Cost Install FlexiSoft for you
9. Web server Configuration v Yes wantto use Web server functionality Username ave Confirm password eee Page Layout Ethernet 5 etting 5 Click on OK button flexisoft willopen a new web scree User can create his webpages here stua LTL brei 1 428 117171 HL TE Greer Hi Teer IHAN Doc No UMAN FL 0110 14 Hev No 1 02J Introduction 6 To set any web screen as default web screen right click on desire web screen and click on set as default screen Note 1 Only bit data entry bit data display data entry data display picture objects multilingual text and go to buttons are supported for web screen design Currently PLC Tags and retentive tags are not allowed on web screens Only 10 users can open simultaneous connection with web server User can embed maximum 100 tags per web screen User can design maximum 100 web screens in a project Data refresh time is one second If the selected font is not available in browser then browser can set default font by himself Itis recommended that user should use Internet Explore version 7 and above and opera version 15 and above 9 This functionality is tested on Mozila fire fox google chrome Opera version 15 Internet explore version 7 and android phones with chrome browser 1 with Chrome and Safari browsers O 5 1 22 Working of W
10. Doc No UMANY L 0110 173 Rev No 1 02J Special Input and Output 5 2 PWM Output Function This function is used to output a variable duty cycle pulse train The controllable duty cycle is 0 to 100 96 1 96 units The PWM output is enabled when the pulse enable flag is ON While the pulse enable flag is ON the duty cycle ON duty can be changed by changing the duty setting value 0 to 100 The frequency setting is available in the range of 0 to 5000 Hz 1 Hz units before turning ON the pulse enable flag The frequency changing is not allowed while the pulse enable is ON Note that the minimum ON OFF pulse duration is 100 microsec Therefore the controllable ON duty range is limited depending on the frequency setting as follows If the ON duty setting value is not available within 0 to 100 the pulse width error flag comes ON PWM output operation is continued but the duty cycle is not guaranteed For Base model The function selection is done through configuration register2 Function Registerddevice Remarks PWM pulse YO Pulse enable flag M336 Output is enabled when ON Frequency setting register MW22 MW23 Data range 0 to 5000 For FL011 amp FL011 S3 Data range 0 to 10000 Data range 0 to 100 ON at error reset OFF automatically ON at error reset OFF automatically Frequency setting error flag M191 ON at error reset OFF automatically The Buffer is updated at each scan so that th
11. 5 Acceleration Time Setting error flag XW0803 12 Turns ON at error il Deceleration Time Setting error flag XW0803 11 Turns ON at error INNEN AB No of Total Pulses Setting error flag XW0803 10 Turns ON at error ET End of total pulses flag XWO0803 9 Turns ON when total pulses elapse X08057 Doc No UMAN FL 0110 181 Hev No 1 02J Special Input and Output 5 2 9 Configuring base model in Native Ladder Programming Environment FL005 Series Configuration Registers for High speed counter inputs High Speed Counter Design FL005 Native High Speed inputs 2 Input Channels X0 X1 X2 X3 Max Frequency 200KHz Make X1 channel logic high Ref wiring diagram 1 4 2 X2 Make X3 channel logic high Ref wiring diagram 1 4 2 X0 Make X1 channel logic low Ref wiring diagram 1 4 2 X2 Make X3 channel logic low Ref wiring diagram 1 4 2 Single Phase Up Counter Channels Single Phase Down Counter Channels Quadrature Counter Channels X0 X1 pair X2 X3 pair Physical reset input 2 X4 X5 Configurable forced output gre Value in Register Range Register Description Hegister Number Attribute X0 CH1 X2 CH3 MWO010 MW0040 Read Write 2 Single Phase Counter 387 4X Quadrature 4294967296 32 bit data HSC Configuration register High Speed Counter HSC Hegister MWOO11 MWO041 Read Only HSC Preset Register MW0013 MW0043 Read Write HSC Enable Bit M00240 M00720 Read Write
12. HOLD MODE Read Local and Expansion Inputs Update Local Expansion and PWM outputs Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start Doc No UMANY L 0110 Hev No 1 02J 24 Introduction Power Up Self Diagnosis if 1 IO Mismatch 2 CPU Watchdog reset Yes Log event in No Event History Set Error down mode flag if 1 RIC error 2 Retentive data loss Log event in No Doc No UMANY L 0110 25 Rev No 1 02J Introduction Self Diagnosis if IO BCC error Yes l Log event in Event History Set Error down mode flag if 1 User watchdog error 2 Scan time over error Log event in Event History Doc No UMAN FL 0110 26 Rev No 1 02J Introduction 1 4 Specifications of FlexiLogics Series The FlexiLogics series models possess powerful programmable logic features User can implement logic specific to application using standard Ladder programming FlexiLogics models need 24VDC power from an external supply Models included in the FlexiLogics Series are as follows Basic Models FLO10 FLO11 FLO50 FLOS1 FL100 FLOOS FLOO5 Expansion models FLD1600 FLD0016P FLDOO16N FLDO016R FLDO808P FLDO808N FLD HS 0808N FLD HS 0808P FLDO808R FLAO800L FLAO004 FLAO402U PLC Base model with 8 digital I Ps and 8 Digital O Ps PLC card with 16 d
13. QN c so gt gt gt z Se ee LL O 0 v7 Q v7 O0 ZO NO vc x O x XL x x O 2 S8 LL gt s s gt gt LL 1 C CO Orr O Z GN O SS SS SACS Rx SEKR EE OR OE gs c _ _ gt te gt A 5 O O LL 82 Doc No UMAN FL 0110 Rev No 1 02J Introduction 4 Wiring for Analog output types For Voltage For Current E R 1000 IO IO R lt O AGND AGND AGND AGND AGND AGND Doc UMANNFL 0110 83 Hev No 1 02J Introduction FL005 1616RP0201L and FL005 1616RP Power Supply 24VDC FL005 1616RP0201L 700mA 20 15 FL005 1616RP 600mA 20 15 24VDC 5mA 230V 2A or 24VDC 2A for Relay 0 25A at 24VDC for transistor P Type Input per channel Output per channel Standards Memory CE UL Class 1 Div 2 Ladder memory 178KB 30 K Steps Application memory 92KB Total Program Memory User Data 6400 points 400 Words max X XW 6400 points 400 Words max Y YW 4096 points 256 words B BW 4096 words D 1400 words EEPROM 4096 points 256 words S SW 256 points 256 words T T 256 points 256 words C C 100 points 25600 points 1600 Words Max 3 Words I J K Input Register
14. SS gt lt X gt x gt x gt x gt e 0 x1 x2 x3 X4 X5 X6 X7 X8 X X X X X X PWR RUN ERR 9 0 1 2 3 4 5 o Pulse JLIL Pulse 1 ec o ce O O oo gt gt gt gt 2 gt gt 2 gt z lt gt gt O N 0 O lt o 5 2 r 85 gt gt gt gt DELE Or O Z gt WN O T LO Or O Z o gt 0 SESS 0000000000 SESS YYY AYYY AYYY AVO e s om gt lt lt gt lt c O x xXx X gt 9A x x N e Co e n oo o mn gt lt SL x a n gt x x x w m co o 2 3 2 S 5 a x lt gt gt x A A A A A A Pulse I P0 Pulse I P1 Wiring for Single Phase up counter 80 Doc No UMAN FL 0110 Rev No 1 02 Introduction Wiring for Single Phase down counter oOo oo 0M O N o gt gt gt gt gt gt gt gt 2 gt gt
15. Digital Output Wiring Y3 ov Y4 LOAD Y5 ov LOAD Y6 LOAD Y7 IOUT AGND Analog Input Wiring For Current O O r Tl 0 8 0 8 P 0 2 0 1 L lout lt 500 For Voltage Analog Output Wiring IOUT AGND F L 0 0 5 N TU O 0 ao Doc No UMANY L 0110 Hev No 1 02J Introduction Introduction FL005 0808RP Refer model FL005 0808RP0201L for all specifications except analog section Wiring Diagram for Digital I Ps and O Ps of model FL005 0808RP 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are high speed input Single Phase up counter PWR PWR RUN RUN RUN ERR ERR ERR X0 F X0 F X1 L X1 L X1 L ox 0 0 2 0 X3 5 ab 0 0 4 5 5 x4 X4 X5 0 0 X6 8 8 7 0 0 0 8 m R F com 5 COM s Closing SWx will turn on respective inputs Single phase down counter Wiring for quadrature mode HSC R H PUR Za PWR PWR RUN 1 RUN ERR ERR Pulse X0 F x L L Ux L 2 0 0 X 0 X3 xa 4 0 0 0 8 8 8 0 0 0 T 8 8 F R R 3 COM Doc No UMAN FL 0110 48 Hev No 1 02J Introduction Digital Output Wiring LOAD Yo Pulse Outputs LOAD Y FAY et L2 va L3 Y3 L4 Relay YA Outputs P AP C2 Y5 L6 E
16. Interrupt assignment Channel 1 I O interrupt program 1 Channel 2 I O interrupt program 2 Operation u amaa a er Court mei m EI Reset input soos i i value Count value Ir errupt z _ C Doc No UMANY L 0110 164 Hev No 1 02J Special Input and Output Configuration details for FL005 models Related Registers Pi Pulse 46 pwmomenama 1 Frequency setting MW060 MW076 puvas range 1 to 100000 Register MW061 MWO77 ON duty setting MW O062 MWO078 Data range 0 to 100 register MWO63 MWO79 Pulse enable flag 0816 0832 Output is enabled when ON duty setting 69 8 at error reset OFF automatically error flag Frequency setting 9 ON at error reset OFF automatically error flag Hardware Condition for high speed expansion models FLD HS 0808N ON OFF pulse width 10msec or more max 25 kHz ON OFF duration 2 ms or more Related Registers PCat nt anne 0105 07 XW0109 XW0111 to HFFFF FFFF MWO0112 MWO116 MW0120 MW0124 4294967295 ies 0 0 RLE 0 when bit ON ka sl Bit lan 1 mild 1 _1 MWO0125 1 Used to reset the counter value Above shown register table is applicable for slot 1 For slot 2 and remaining slots configuration value for this mode is similar For the tag re
17. Program example In the following circuit output Y007 turns ON for 1 minute at every Sunday 6 pm SwDUB O 0013 24 swoot _ o 100007 TSwIE 5 13 7 TSwi4 Ka Clock calendar back up The clock calender continues to update using internal battery backup even if the external 24 VDC power to FlexiLogics is switched OFF It s backtime period is as follows FL010 FL050 Setting the clock calendar You can set the clock calendar data by using the Calendar Set instruction CLND in the user program Doc No UMAN FL 0110 209 Hev No 1 02J Programming Information 7 5 User program The user program is stored by each program types as shown in the following diagram and is managed by units called blocks in each program types User program configuration Program type internal configuration Program types Blocks Main program Block 1 Sub program 1 EN Block 2 Block N Subroutine In the user program the main program is the core The scan operation explained is for the main program The operation of other program types are explained in the following sections The following 6 program types are supported by the FlexiLogics unit 1 Main program 2 Sub program 1 3 Timer interrupt program 4 I O interrupt program 1 5 I O interrupt program 2 6 Subroutine The blocks are just separators of the program and have no effect on the program execution However by dividing the user progr
18. Special Input and Output MW Type Expansion Slot 8 CH2 CH3 CH MWOB2 High Speed Counter HSC Register XW0804 XW0806 XW0808 XW0810 PE HE HE EM MO MWoste _ MW0812 MW0816 MW0820 MW0824 M08208 M08272 M08336 M08400 HSC Reset Bit MW0813_1 MW0817_1 MW0821 1 MW0825 1 er MOSS MAU HSC Preset Reached XW0803 0 XW0803 1 XW0803 2 XW0803 3 T OMM 008009 008 Configuration registers details The Mode selection is done through two registers as below Configuration register High speed input MWssrr ss Slot number rr Register number U YV Not Used 000 Normal 010 Ch HSC 011 Quadrature 0 Falling Rising HSC 00 Single Phase Up counter Applicable if Quadrature mode 00 1x Mode 01 2x Mode 10 4x Mode Forced Output Configuration 0 Forced Output ON for Preset1 1 Forced Output will be ON when Enable and OFF when Presetl is reached 0 0 reset counter if SW Reset bit or physical I P reset bit goes from 0 to 1 0 1 reset counter if the sw reset bit goes from 0 to 1 1 0 reset counter if physical input reset bit goes from 0 to 1 1 1 future use Doc No UMAN FL 0110 162 Hev No 1 02J Special Input and Output Configuration register Pulse PWM Output MWssrr ss Slot numb
19. gt m N Closing Swx will turn on respective inputs Wiring for transistor type outputs Transistor 24VDC ircui 24VDC I Circui l aj e Q 29 gt 9 O o gt m A 23 N 9 Doc No UMANY L 0110 Hev No 1 02J 30 Introduction Wiring for output connections O lt G OO Nm MNA xs M 0055 s SS om o o emma mama mm w L1 to L6 are A C Load 31 Doc No UMAN FL 0110 Rev No 1 02 Introduction FL011 Power Supply 24VDC 330mA Input per channel 24 VDC 5mA amp 20mA for High Speed inputs CH1 amp CH2 Output per channel 24VDC 0 5A Approvals CE UL Memory Total Program Memor 8K Steps User Data Input Registers 400 Words 6400 pts Max Outout Registers 400 Words 6400 pts Max Data Registers 4096 words Retentive Registers 1400 words EEPROM System Registers 256 words Timer Registers 256 words Counter Register 256 words Timer Devices 256 points System Devices 100 points Special Input Function Counter Devices 256 points _ 5 2HS Counter inputs single Configuration Register 1600 Words 25600 pts phase 50 KHZ 32 Bit Dual Phase 1X 2X 4X BKHz Communication Ports Interrupt Input 2 Points
20. modules are not actually mounted In this mode the physical outputs are not updated only the registers are updated The operation modes are switched by the mode control switch provided on the FlexiLogics base model and the mode control commands issued from the programming tool The mode transition conditions are shown below Power ON amp HALT NE 7 k t Doc No UMAN FL 0110 195 Rev No 1 02J Operating System Overview Mode control switch is in R RUN side Mode control switch is in H HALT side Mode control switch is turned to H HALT side or HALT command is issued from the programming tool Mode control switch is turned to R RUN side or RUN command is issued from the programming tool Force RUN RUN F command is issued from the programming tool HOLD command is issued from the programming tool HOLD Cancel command is issued from the programming tool o060000000 Error Reset command is issued from the programming tool gt dotted line Error is detected by self diagnosis Note The commands from the programming tool are available when the mode control switch is in R RUN side Doc No UMAN FL 0110 196 Hev No 1 02J Programming Information PROGRAMMING INFORMATION In this chapter Devices and registers Memory allocation of XW YW and MW Index modifications Real time clock calendar User Program Pragramming Langu
21. x 5 a V1 1 V2 12 res Doc No UMAN FL 0110 Rev No 1 02 Introduction 4 Wiring for Analog output types Note These wiring diagrams are applicable onlyto FL005 1616P0201L and FL005 1616P0201L S1 models For Voltage For Current Ed Q og IO IO R lt 500 O AGND AGND E AGND AGND AGND AGND Doc No UMAN FL 0110 76 Rev No 1 02 Introduction FL005 1616N0201L Power Supply 24VDC 500mA 20 15 Input per channel 24VDC 5mA Output per channel 0 3A at 24VDC for transistor N Type F L 0 0 5 Standards CE UL Class 1 Div 2 Memory 1 Total Program Memory Ladder memory 178KB 30K Steps 6 Application memory 92KB 1 User Data 6 Input Registers 6400 points 400 Words max X XW N Outout Registers 6400 points 400 Words max Y YW 0 Auxillary Registers 4096 points 256 words B BW 2 Data Registers 4096 words D 0 Retentive Registers 1400 words EEPROM System Registers 4096 points 256 words S SW Timers 256 points 256 words T T Counters 256 points 256 words C C System Devices 100 points Configuration Register 25600 points 1600 Words Index Registers Words I J K Communication Ports 2 COM Ports COM1 RJ45 Type RS232 RS232 For upload download monitoring communication 5VDC 300mA Power Source COMO Open terminals 2 wire RS485 for communi
22. Minimum OFF voltage 3 VDC Nominal input voltage 24 VDC Nominal input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3 7KV Input Impedance 3K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 2 High Speed Channels XO X1 X2 X3 Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit 24V DC NPN Transistor type Digital Outputs Number of Outputs 8 includes 8NPN type within which 2 are PWM Min ON Output Voltage 22V DC Voltage across load Max ON Voltage 30V DC Voltage across load Max OFF Voltage 1V Minimum OFF Voltage 0 2V Nominal Output voltage 30 V DC Nominal Output current 300mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 3 7 KV Short Circuit protection Yes Nominal load 800hms 7 2W resistive 24VDC 7 2VA inductive unity power factor Analog Inputs 2 Input Channels Analog outputs Voltage Input 0 10 V 0 5 V Current Input 0 20mA 4 20mA Resolution 16 Bit Resolution Acuuracy 0 2 of full scale 25 DegC Acuuracy 1 Output channels Current 4 20 mA Max load 500 ohm 12 Bit 0 2 of full scale 25 DegC Doc No UMANY L 0110 Hev No 1 02J 99 Introduction High Speed Counter Features Up Down Counter Number of channels Single Phase Physical reset input
23. Register device Remarks Channel 1 Channel 2 Count input IP 1 X000 IP 2 X001 Sampling time MW12 MW14 Data range 1 to 1000 Hold value MW16 MW18 Data range H0000 0000 to HFFFF FFFF Soft gate M320 M328 Operation is enabled when ON Note 1 The setting data range of the sampling time is 1 to 1000 1 ms multiplier Note 2 When both the channels are configured in high speed mode IP1 amp IP2 cannot be used as normal input devices However if either one channel is configured in high speed mode the input of other channel can be used as normal input device Hardware condition Count input X000 and X001 ON OFF pulse width 10 micro or more max 50 kHz Interrupt assignment No interrupt function Count input Sampling time 2l 3 zi 3 Me ER Me zii zi 3 Soft gate Internal count value Hald value Doc No UMAN FL 0110 166 Hev No 1 02J Special Input and Output 5 24 Quadrature bi pulse counter This function counts up or down the quadrature bi pulse 2 phase pulses whose phases are shifted 90 each other Counts up when phase A precedes and counts down when phase B precedes 1 edge count The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input has turned on Phase Input MEE Phase B Input a Po LP 1 1 tt t Current Value 2 edge Count The current value increments or decrements at the ris
24. YO Yi j Y2 YS iYe YT Slott OutputCoil 01000 01001 1002 YO1003 01004 1005 Y01006 Y01007 YW Coil Name Expansion Slot 2 vo Yi gt 5 Ye V 51012 OutputCoil Y02000 Y02001 Y02002 YO2003 02004 2005 02006 Y02007 YW Coil Name Expansion Slot 3 YO Yi 2 Ye V Slot3 OutputCoil Y03000 Y03001 Y03002 YO3003 03004 Y03005 Y03006 Y03007 YW Coil Name Expansion Slot 4 YO Yi j Y2 YS Yo YT Slot4 OutputCoil Y04000 Y04001 Y04002 YO4003 04004 04005 YO4006 Y04007 YW Coil Name Expansion Slot 5 vo Yi gt YS Yo V Slot5 OutputCoil Y05000 Y05001 Y05002 Y05003 Y05004 Y05005 Y05006 Y05007 YW Coil Name Expansion Slot 6 YO Yi jY2 Y4 Yo I7 51016 OutputCoil Y06000 Y06001 Y06002 YO6003 06004 Y06005 YO6006 Y06007 YW Coil Name Expansion Slot 7 YO Yi Y2 Ye VW YW Coil Name Expansion Slot 8 YO Yi 2 Y4A Ye V Slott OutputCoil Y08000 Y08001 Y08002 Y08003 Y08004 Y08005 Y08006 Y08007 Doc No UMAN FL 0110 151 Hev No 1 02J Configuration Ja 4 Tag name for FL005 expandable series when connect with FL high speed expansion Ifuser connects FL high speed expansion modelin series with FL005 expandable series tag name change as given below This change is applicable to both IEC and native ladder programming environment
25. 1 02J Maintenance 9 3 Periodic Checks shock 1 Pay special attention during the maintenance work to minimize the risk of electrical CAUTION 2 Turn off power immediately if the FlexiLogics unit or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock Check the FlexiLogics units are based on the following items every six months Also perform checks when the operating environment is changed Power supply Measure the power voltage at the 85 132 170 264 Vac AC PS unit s power terminals 20 4 28 8 Vdc DC PS Check that the terminal screw is not Not loose loose Check that the power cable is not Not damaged damaged Installation condition Check that the unit is installed securely Not loose Check that the option card is inserted Not loose securely if any Check that the expansion rack unitis Not loose installed securely if any Check that the expansion cable is Not loose not damaged connected securely and the cable is not damaged if any Check that the 1 module on the Not loose expansion rack is inserted securely if any Input output Measure the input output voltage atthe The voltage must be within the unit s terminals specified range Check the input status LEDs The LED must light normally Check the output status LEDs The LED must light normally Check that the terminal block is Not loose no play installed se
26. 160gm IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Output per channel Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA 24VDC 50mA 100mA for relay coil supply 24VDC 5mA 0 5 A 24VDC and For FLDO808R 230V 2 24VDC 2A Doc No UMANYFL 0110 Hev No 1 02J 95 Introduction Wiring Diagram for FLD0808R 1 Wiring diagram for testing digital inputs v O m N o 11117171717 m 2 1171111717171 24VDC Closing Swx will turn on respective inputs o coc p 2 Wiring diagram for output connections v a oO m pP w N OR 411111111711 11114111 C 0 1 2 3 4 5 6 7 lt gt N L1 to L8 are A C Load Doc No UMANY L 0110 96 Hev No 1 02J Introduction Wiring Diagram for FLD0808P 1 Wiring diagram for testing digital inputs v a 0 1 2 3 4 5 6 7 C 0 1 2 3 e E Closing Swx will turn on respective inputs
27. 2 COM Ports 1 RS232 COM2 2 wire RS485 1 USB For programming Connection method FRC Type connector General IO Specifications Expansion IO capacity None Operating Temperature 0 to 55 deg C Expansion Bus SPI 1 MHz Storage Temperature 20 to 85 deg C Local IOs 32 16 IN 16 OUT Operating Humidity 1096 to 90 Non Digital Inputs 16 Bidirectional Digital inputs 2 High condensing Speed inputs of upto 50KHz 16 points Vibration Tests Frequency 10Hz to 150hz per common Displacement 0 35mm Rated Input voltage 24VDC Crossover frequency 59Hz Acceleration 2g Rated Input Current Upto 5mA 20mA for High Speed I Ps oweep rate 1 octave per min Input Impedance 5 4Kohm 1 2Kohm for High Speed Duration 20 Sweeps Axis i ps app 2Hr 30min Axis X Y 2 Minimum ON voltage 9 6 VDC Shock Test 25 g acceleration with 11 ms 3 Shocks each AXIS a total Maximum OFF voltage 3 6 VDC of 18 Shocks Turn ON time 10 msec Mechanical Dimension 155mm X 102mm Turn OFF time 10 msec Weight 180 gm Isolation Optically isolated from internal circuit Digital outputs 16 PNP transistor outputs Output Capacity 0 5 A for transistor Note Rated load 0 5 A at 24VDC for transistor Depends upon I O allocation Doc No 1 0110 32 Hev No 1 02J Introduction Wiring diagram for connecting digital inputs Wiring diagram for connecting digital outputs 1 000 88 For
28. 218 219 220 220 221 226 227 228 229 230 231 Introduction INTRODUCTION In this chapter Purpose of this manual FlexiLogics Basics Hardware Configuration FlexiLogics Features FlexiLogics Overview What is FlexiLogics series unit How FlexiLogics works FlexiLogics Specifications Doc No UMANY L 0110 Hev No 1 02J Introduction 1 1 Purpose of this manual Thank you for purchasing FlexiLogics Series Products from Renu Electronics FlexiLogics Series Products are versatile high performance programmable controllers with Microsoft amp Windows based configuration Software This Manual explains the operation of the FlexiLogics Series and how to implement available features using the FlexiSoft Software This manual will help you to install configure and operate your FlexiLogics product 1 1 1 FlexiLogics Basics FlexiLogics provide much more versatility than traditional programmable controllers FlexiLogics unit supports basic relay ladder functions In addition to this it provides functions such as data operations arithmatic operations various functions etc Furthermore its high speed counter functions pulse output functions and data communication functions allow its application to a wide scope of control systems What is a Project A project is an user created application in FlexiSoft Software A project contains information such as FlexiLogics model Network Configur
29. 4 HERE i i TY iaa Lagi rper sir x TITEL tnus raura c x Slot Mame Address range Slot Mat Installed 1 Projects Information Recent Projects Slot Not Installed 3 All Files Slots Not Installed 0 Project List Slott X Mot Installed fo Sloth ot Installed Untitled pan OR co cy Double click on each Logic Blocks slot to assign model name IO Allocation Slot Not Installed 188 Base Slot8 Not Installed P Data Window Tasks E Tags 99 Madez When you double click on the highlighted slot section below shown window will appear 10 Allocation Base Unit Slot 502 Image Mat Installed Mat Installed FLO1600 FLDDUTEFP FLOOD EM FLO ODER FLO OS08P FLO DO808N FLO OS08R 7 Add tags for XM YW and MW used for expansion modules Note Here you have to allot slots seriallly only and if you tried to allott randomly it will show an error as Expansion Modules for PLC are sequencial hence previous slot can not be empty Doc No UMAN FL 0110 199 Hev No 1 02J Programming Information Thus you can assign the expansion models as per your requirement as follows Slot Mame Slot FLO O016P Slot FLD001EP Slota FLO1600 Slott FLD S USN Sloth Not Installed Slott Installed Slot Installed Slot Installed nation ojyects iles raject List J Untitled
30. For Voltage Output 0 to 10VDC Entered count Current output Entered count Current output O mA 0 JNM JX pm 1024 1024 8 I 2048 2048 3072 3072 4095 4095 Doc No UMAN FL 0110 187 Hev No 1 02J Special Input and Output 5 2 10 Configuring base model in IEC6113 3 Ladder Programming Environment FL005 High Speed Counter Design FL005 IEC High Speed inputs 4 Input Channels X0 X1 X2 X3 Maximum Input Frequency 200Khz Single Phase Up Counter Channels X0 Make X1 channel logic high Ref wiring diagram 1 4 2 X2 Make X3 channel logic high Ref wiring diagram 1 4 2 Single Phase Down Counter Channels Make X1 channel logic low Ref wiring diagram 1 4 2 X2 Make X3 channel logic low Ref wiring diagram 1 4 2 Quadrature Counter Channels X0 X1 pair X2 X3 pair Physical reset input 2 X4 X5 Configurable forced output 2AY2 Configuration Registers for High speed counter inputs Input Register Description DataType Attribute Value in Register Range Channel XO CH1 HSC Configuration register CH1 WORD Read Write 2 Single Phase Counter 38 7 4X Quadrature 4294967296 32 bit data 4294967296 32 bit data Operation is enable when ON Count Reset ON OFF ON OFF X2 CH3 HSC_Configuration_ register CH3 WORD Read Write 2 Single Phase Counter 387 4X Quadrature High Speed Counter HSC Register CH3 DWORD Read Only 4294967296 32 bit data HSC Preset Register CH3
31. HSC Reset Bit M00241 M00721 Read Write 4294967296 32 bit data Operation is enable when ON Count Reset ON OFF Read Only ON OFF HSC Preset Reached Bit M00242 M00722 Note The configuration Value depends on the different conditions in which HSC runs and can be evaluated using configu ration register details Configuration registers details The Mode selection is done through two registers as below Configuration register High speed input MWssrr ss Slot number rr Register number sis s 013 113 ofofofofofofrepodefefafrfejefe e SS s lt b TDp x gt gt 000 Normal 010 Ch HSC HSC Applicable if Quadrature mode Not Used 011 Quadrature 0 Falling 1 Rising 00 Single Phase Up counter 00 Reset counter if SW Reset bit or physical I Preset bit goes from 0 to 1 01 reset counter if the sw reset bit goes from 0 to 1 10 reset counter if physical input reset bit goes from 0 to 1 1 1 future use k 00 Reserved 01 Reserved 10 4x Mode 1 Forced O P enabled Forced O P disabled Forced Output Configuration 0 Forced Output ON for Preset1 1 Forced Output will be ON when Enable and OFF when Pr Doc No UMANY L 0110 Hev No 1 02J 182 Special Input and Output PWM Design Native for FL005 Fixed IO series High Speed outputs 2 Output Channels YO Y1 Max Pulse output Frequency 1
32. I ajo IB Bla FIG 4 Locking connector helps the two units IB Ha it FlexiLogics base amp expansions L JE to hold each other properly on the DIN L JG 1 rail plate along with DIN rail slider I IIB 1 1 Note Apart from these lockings also expansion connec tor is present each FlexiLogics unit User I H connect FlexiLogics base to expansion unit using this L IL I connector Also user add more expansions to the 1 EIB E unit with this connector only 1 IB E IB H IJ Lg H amp l FIG 4 Doc UMAN FL 0110 117 Rev No 1 02 Hardware 2 8 Wiring Diagram If wiring is to be exposed to lightening or surges use appropriate surge suppression devices Keep AC high energy and rapidly switching DC wiring separate from signal wires Connecting high voltages or AC power mains to the DC input will make unit unusable and may create an electrical shock hazard to personnel Such a failure or shock could result in serious personal injury loss of life and or equip ment damage DC voltage sources should provide proper isolation from main AC power and similar hazards Pin description of the power connector for base FLO10 and FL050 models is as follows DC DC Earth 24Vdc 2 9 Communication Ports FlexiLogics communication ports support three types of serial communication They have two communication Ports in which COM 1 is mul
33. Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency 2 YO and Y1 200KHz 1 2 0 to 100 196 1 YO Pulse Y1 Direction 100KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 100KHz Max 50 duty cycle 1Hz 1 YO always continuous pulse 100KHz Max 50 duty cycle 1Hz 1 YO 1Hz to 100KHz Maximum frequency must be gt min freq 1 Hz to 100KHz Accelaration time Deceleration time Pulse count Frequency step Oto 655
34. Open terminals 2 wire RS485 for communication 1 USB Device IO Specifications Expansion IO capacity NA Local 1 IN 1 ANALOG OUT General Mechanical Dimension 100mm X 26mm X 70mm Weight 150 gm max Note Depends upon I O allocation For upload download monitoring Yes 8 DC IN 8 DC OUT amp 2ANALOG General Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test F L 0 0 5 gt 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 30000 EEPROM write cycles are allowed Above this performance may degrade These details are also applicable to models FL005 0808RP except analog section Doc No UMANY L 0110 Hev No 1 02J 38 Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs 8 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC Minimum OFF voltage 3 VDC Nominal input voltage 24 VDC Nominal input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3 7KV Input Impedance 3K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 2 High Speed Chann
35. RTC day of week in integer format Valu is in multiple of 0 1 mSec This includes execution time for reading inputs executing tasks executing ladder update outputs etc SW0017 Read only Refer flow chart Shows time in sec recover the communication with failed nodes for port1 the default value is SW0018 COM failed node reconnect Read write time Sec 60Sec SW0019 failed node Read write Shows time in sec recover the communication time Sec with failed nodes for port1 the default value is 60Sec SW022 COM 93 failed node reconnect Read write Shows time in sec recover the communication time Sec with failed nodes for port3 the default value is 60Sec Execution Time Execution Time SW046 Ladder Scan Time Read onl Value is multiple of 0 1 mSec execution time SW64 SW65 Node Status Registers for Read only Shows the status of the node whether node is COM1 present or not Total 2 word Register are mapped for 32 nodes SW80 SW81 Node Status Registers for Read only Shows the status of the node whether node is COM present or not Total 2 word Register are mapped for 32 nodes SW96 SW111 Node Status Registers for Read only Shows the status of the node whether node is COM3 present or not Total 16 word Register are mapped for 256 nodes Not applicable for FLO10 and FLO11 Doc No UMAN FL 0110 143 Hev No 1 02J Configuration S0000 Carry Bit S0019 Invalid RTC date entr
36. pzm J Logic Blocks 24 21 IO Allocation s Base Expansion s Daka Windaw Address range Y 01000 01015 0100 Y 02000 02015 0200 03000 03015 70300 2 04000 04007 1 04000 04007 9 Digital input 8 NPN transistor output digital module Description 15 PHF type transistor output digital module 15 PHF type transistor output digital module 16 Input Digital Module In the above shown screen you can observe that the address range for the expansion models assign for Slot 1 through Slot 4 it has taken first two digit as 01 02 03 amp 04 serially And last three digits will indiacate the register numbers The external input signals are allocated to the external input devices registers X XW The external output signals are allocated to the external output devices registers Y YW The register numbers of the external input and output registers are consecutive Thus one register number can be assigned for either input or output X01000 X01007 X01000 FLDD0808 Y01000 1000 gt gt Y01007 Similarly 2000 X01003 X02000 FLD0404 Y02000 Y02000 Y01003 X Input Slot Number Slot 1 Input 8 Nos 000 to 0007 Y Output Slot Number Slot 1 Output 8 Nos 000 to 007 X Input Slot Number Slot 2 Input 4 Nos 000 to 0003 Y Output Slot Number Slot 2 Output 4 Nos 000 to 003 Doc No UMAN FL 0110 Hev No 1 02J 200 Pr
37. 2 8KBretentive 270KB 2 8KB retentive Total user 65KB 65KB 52MB Memory High speed 1 Phase NA NA 1 Phase counter SOKHZ x 2 200KHz x 2 200KHz x 2 EG NA NA Bi phase Bi phase 200KHz x 4 Sensor Inputs N NA NA 2 x 010 10 VDC 4 x 0 to 10 VDC amp amp 0 to 5VDC 0 to 5VDC 2 x 0 to 20mA amp 4 x 0 to 50mV amp 4 to 20mA Oto 100mV 4 x 0 to 20mA amp 4 to 20mA 4 RTD PT100 PT1000 4 Thermocouple JKRST A Analog outputs Communication 1 x RS232 RS485 port 1 x current output 2 x current output 4 to 20mA 4 to 20mA 2 x voltage output 0to 10VDC 1x RS232 1x RS232 1x RS232 1 x RS232 built in SV 300mA built in B V 300mA power source power source 1x2 Wire 1x 2 Wire 1x 2 Wire 1 x 2 Wire RS485 port 1 x 2 Wire RS485 port RS485 port RS485 port RS485 port 1 x USB Device 1 x USB Device 1 x USB Device 1 x USB Device 1 x USB Device B Type B Type B Type Mini Type Micro B Type Micro Webserver NA NA Yes NA NA Functionality Expansion Yes Yes Yes NO Yes connectivity NA NA RS485 port RS485 port RTC Yes Local IO Point 801 800 6DI 5DO 1601 16DO Sizes 8DI 8DO 16DI 1600 2Al 1AO 8DI 8DO 2 1 8DI 8DO 4 1 2 Dimensions 100mm x 100mm x 52mm x 70mm 35mm x 70mm 35mm x 70mm 35mm x 70mm 26mm x 70mm Certification CE amp UL CE amp UL CE amp UL amp UL Class1 Div2 CE amp UL Class1 Div 2 Class1 Div 2 Class1 Div 2 Class1 Div 2 Doc No UMAN FL
38. 21111171 BON AE p Execution Time p Address Mame Program error Description Comment Here in the example NO instruction is taken Define its address and name from the Instruction Properties window seen to the left side of the application window as shown in the above figure Doc No UMANY L 0110 Hev No 1 02J 133 Before you begin 1 iil 1 T L P Ee ab cde Complete the rail using Horizontal Link command then put Output command User can also directly put Output link to the last right side point of the rail This will complete the command as shown below For output command also define tag address and name from the Instruction Properties window seen to the right side of the application window Put End instruction as shown below Doc No UMAN FL 0110 134 Hev No 1 02J Before you begin Note Do not forget to put END command whenever ladder application is over After completing ladder Compile it as shown below Ctrl M Ctri F4 O r 3 ue 1 r 5 Conversion Til Properties TransFer Information Doc No UMAN FL 0110 135 Rev No 1 02 Configuration CONFIGURATION In this chapter Configuring unit using FlexiSoft
39. 256 points 256 words T T Counters 256 points 256 words C C System Devices 100 points Configuration Register 25600 points 1600 Words Index Registers 3 Words I J K Communication Ports 2 COM Ports COM1 RJ45 Type RS232 RS232 For upload download monitoring communication 5VDC 300mA Power Source COMO Open terminals 2 wire RS485 for communication USB Device 1 For upload download Monitoring IO Specifications Expansion IO capacity 16 Expansion modules Local I Os Yes 16 DC IN 16 DC OUT amp 2 ANALOG IN 1 ANALOG OUT General Mechanical Dimension 100mm X 70mm X 52mm HxDxW in mm Weight 241 gm max General Operating Temperature 0 to 55 deg C Notes Storage Temperature 20 to 85 deg C Depends upon I O allocation Operating Humidity 1096 to 9096 Non condensing Note Expansions will not be applicable to Vibration Tests As per IEC60068 2 6 FL005 1616P0201L S1 model Shock Test As per IEC60068 2 27 30000 EEPROM write cycles are allowed Above this performance may degrade Doc No UMANY L 0110 Hev No 1 02J Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs Input Design Minimum ON Voltage Maximum ON Voltaqe Maximum OFF Voltage Minimum OFF voltage Nominalinput voltage Nominal input current Isolation Input Impedance Turn OFF time Turn ON
40. 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency 2 YO and Y1 200KHz 1Hz 0 to 100 196 1 YO Pulse Y1 Direction 200KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 200KHz Max 50 duty cycle 1Hz 2 YO Y1 200KHz Max 50 duty cycle 1Hz 2 YO Y1 1Hz to 200KHz Maximum frequency must be gt min freq 1 Hz to 200KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base 0 to 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 19 Introduction Note X0 X1 X2 and X3 are high speed input 1 Wiring diagram for digital inputs Wiring Diagrams gt Oe w O O N coc E om ose Ho Bou gt E E N N N gt SSSI Or O 20 O e
41. CALL SUBR RET it will depend on the specifications of each instruction Doc No UMAN FL 0110 214 Rev No 1 02J Troubleshooting TROUBLESHOOTING In this chapter Troubleshooting Procedure Self Diagnostic Item Doc No UMAN FL 0110 215 Hev No 1 02J Troubleshooting 8 1 Troubleshooting Procedure 1 Pay special attention during the troubleshooting to minimize the risk of electrical shock CAUTION 2 Turn off power immediately if the FlexiLogics unit or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock 3 Turn off power before removing or replacing units modules terminal blocks or wires Failure to do so can cause electrical shock or damage to the PLC and related equipment 4 Contact REPL for repairing if the FlexiLogics basic unit or related equipment is failed REPL will not guarantee proper operation nor safety for unauthorized repairing If a trouble occurs determine whether the cause lies in the mechanical side or in the control system PLC side A problem may cause a secondary problem therefore try to determine the cause of trouble by considering the whole System If the problem is found in the FlexiLogics base PLC model check the following points PWR power LED Follow the procedure in Not lit Power supply check Lit RUN LED Follow the procedure in Not lit CPU check Lit Follow the procedure
42. Connect indication ON OFF Blinking USB data transfer is in progress OFF No data transfer on USB port Ethernet link indication GREEN LED on Valid Link present GREEN LED off Valid Link not present COM 1 ON OFF Blinking Com 1 data transfer is in progress OFF No data transfer on serial port 2 Ethernet Data tran receive indications ORANGE LED on Ethernet Data tran receive is in progress ORANGE LED off No data is tran receive on Ethernet port IP Conflict indications ON Unit has IP Conflict OFF No IP Conflict Doc No UMANY L 0110 37 Rev No 1 02J Introduction FL005 0808RP0201L 24VDC 300mA 20 15 24VDC 5mA 230V 2A or 24VDC 2A for Relay 0 25A at 24VDC for transistor Power Supply Input per channel Output per channel Standards Memory CE UL Class 1 Div 2 Total Program Memory User Data 288 KB Application Ladder 400 Words 6400 pts 400 Words 6400 pts Input Registers Outout Registers Data Registers 4096 words Retentive Registers 1400 words EEPROM System Registers 256 words Timer Registers 256 words Counter Register 256 words Timer Devices 256 points System Devices 100 points Counter Devices 256 points Configuration Register 1600 Words 25600 pts Communication Ports 2 COM Ports COM1 RJ45 Type RS232 RS232 For upload download monitoring communication 5VDC 200mA Power Source COM
43. DegC Note Analog I O specifications are applicable only to FL005 1616RP0201L model 1 Output channels Current 4 20 mA Max load 500 ohm Voltage 0 10 VDC Max load 1000 ohm 12 Bit 0 2 of full scale 25 DegC Doc No UMANY L 0110 Hev No 1 02J 85 Introduction High Speed Counter Features Up down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Mini
44. FLD1600 XW 1 YW 0 MW 0 Slot 5 FLAO800L XW 8 YW 0 MW 50 Doc No 1 0110 205 Hev No 1 02J Programming Information Then the array of XW YW and MW will be as follows XW Allocated for register Modbus Slave register address 0 FLO10 0000 440001 1 FLDO808R 0100 440002 2 FLD0808N XW0300 440003 3 FLD1600 XW0400 440004 4 FLD1600 XW0401 440005 5 FLA0800L XW0500 440006 6 FLA0800L XW0501 440007 7 FLAO800L XW0502 440008 8 FLAO800L XW0503 440009 9 FLA0800L XW0504 440010 10 FLA0800L XW0505 440011 11 FLA0800L XW0506 440012 12 FLAOS800L XW0507 440013 k CO Not used Not used Not used Allocated for register FL010 YW0000 FLDO808R YW0100 FLD0016R YW0200 FLDO808N YWO0300 Not used Not used Not used Not used Modbus Slave register address 441001 441002 441003 441004 MW Allocated for register Modbus Slave register address 0 to 59 FLO10 MW0000 to MW0059 460001 to 460060 60 to 109 FLAOS800L MW0500 to MW0549 460061 to 460110 110 Not used Not used vee Not used 1599 Not used Doc No UMAN FL 0110 206 Rev No 1 02J Programming Information 7 3 Index Modification When registers are used as operands of instructions the method of directly designating the register address as shown in Example 1 below is called direct addressing As opposed to this the method of indirectly designating the register by combination with the con
45. MW13 MW14 MW15 MW16 MW17 MW18 MW19 M 320 M 328 M 322 M330 M323 M331 MW12 MW14 MW16 MW17 MW18 MW19 M 320 M 328 MW12 MW13 MW14 MW15 MW16 MW17 M320 M322 M324 M323 M325 M336 MW22 MW23 M191 Doc No UMAN FL 0110 Hev No 1 02J 157 Special Input and Output PWM Output Function Pulse Enable Flag Device M336 Frequency Setting Register MW22 MW23 ON duty setting register MW24 MW25 pulse width error flag M189 On duty setting error flag M190 Frequency Setting Error Flag Device M191 The Mode selection is done through two registers as below Configuration Register 10 High Speed Input MW0010 F C B 9 18 7 6 5 4 3 12 1 0 0 0 lo Reserved aa 000 Normal 000 Normal bier SN nn 001 2 001 INT 010 CH2 HSC 010 CH1 HSC 011 Quadrature 011 Quadrature 100 CH2 HSC 100 CHI HSC with rate with rate O INTI Rising INTI Falling 0 INT2 Rising 1 INT2 Falling Channell HSC Adding Counter 0 Single Phase Up Counter 1 Single Phase Down Counter Channel2 HSC Adding Counter 0 Single Phase Up Counter 1 Single Phase Down Counter Quadrature 00 1X mode 01 2X mode 10 4X Mode Doc No UMAN FL 0110 158 Rev No 1 02J Special Input and Output Configuration Register 11 Pulse PWM Outpu
46. ON at error pos No of Total Pulses Setting error flag XWO0403 10 Turns ON at error eS 000 _ End of total pulses flag XWO0403 9 Turns ON when total pulses elapse X04057 Doc No UMAN FL 0110 179 Hev No 1 02J Special Input and Output MW Register Table for Slot 5 Register device Remarks PWM pulse Configuration Register MW0500 Config value 9 Bit 0 is used for enable High speed output M05016 MW0503 MAX Freq MW0504 Data range 1 to 10000 MW0505 Acceleration Time MW0506 0 to 32767 in mSec Deceleration Time MWO0507 0 to 32767 in mSec MWO0509 XW0502 X05063 Acceleration Time Setting error flag XW0503 12 Turns ON at error sil Deceleration Time Setting error flag XWOBOS 11 Turns ON at error re P No of Total Pulses Setting error flag XW0503 10 Turns ON at error NENNEN AN End of total pulses flag XW0503 9 Turns ON when total pulses elapse X05057 MW Register Table for Slot 6 Register device Remarks PWM pulse Configuration Register MW0600 Config value 9 Pulse Out Enable MW0601_0 Bit 0 is used for enable High speed output O MODI MW0603 MAX Freq MW0604 Data range 1 to 10000 MW0605 Acceleration Time MW0606 0 to 32767 mSec Deceleration Time MW0607 0 to 32767 mSec Total Pulse MWO608 Oto 2147483647 MWO0609 XW0602 Frequency Setting Error Flag XW0603 15 Turns ON at error Acceleration Time Setting error flag XW0603 12 Turns ON
47. Open terminals 1 USB Device IO Specifications Expansion IO capacity Local 1 General Mechanical Dimension Weight Note 24VDG 300mA 20 15 24VDC 5mA 0 3A at 2AVDC CE UL Class 1 Div 2 288 KB Application Ladder 400 Words 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts Max RS232 RS232 For upload download monitoring communication 5VDC 200mA Power Source 2 wire RS485 for communication For upload download monitoring NA Yes 8 DC IN 8 DC OUT amp 2 ANALOG IN 1 ANALOG OUT 100mm X 26mm X 70mm 150 gm max Depends upon I O allocation General Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test F L 0 0 5 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 30000 EEPROM write cycles are allowed Above this performance may degrade Doc No UMANYFL 0110 Hev No 1 02J 54 Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs 8 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC
48. Outputs NPN Transistor type Number of Outputs 16 includes 2 Pulse outputs Min ON Output Voltage 22V DC Voltage across load Max ON Voltage 30V DC Voltage across load Max OFF Voltage 1V Minimum OFF Voltage 0 2V Nominal Output voltage 30 V DC Nominal Output current 300mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 2 3 7 KV Short Circuit protection Yes Nominal load Transistor o p 800hms 7 2W resistive 24VDC 7 2VA inductive unity power factor Analog Inputs 2 Input Channels Analog outputs Voltage Input 0 10 V 0 5 V Current Input 0 20mA 4 20mA Resolution 16 Bit Acuuracy 0 2 of full scale 25 DegC Resolution Acuuracy 1 Output channels Current 4 20 mA Max load 500 ohm Voltage 0 10 VDC Max load 1000 ohm 12 Bit 0 2 of full scale 25 DegC Doc No UMANY L 0110 Hev No 1 02J 78 Introduction High Speed Counter Features Up down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1
49. Setting Reg CH1 i EN E uL range 200000 to 1 and 1 to 200000 Pulse Enable Flag CH1 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH1 BOOL Read Only ON at error reset OFF automatically Y1CH2 PWM Configure Reg CH2 WORD Read Write Put value 7 Frequency OR Min Freq Setting Reg CH2 DINT Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag CH2 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH2 BOOL Read Only at error reset OFF automatically If user put config value 8 User can change frequecy even if pulse enable flag is ON Fixed Pulse mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 Elapsed Value CH1 DWORD Read Only 0 to 4294967296 Frequency Setting error flag CH1 BOOL Read Only ON at error reset OFF automatically Trapezoidal Min Pulse Count Register CH1 DWORD Read Only 0to 4294967296 Doc No UMAN FL 0110 191 Hev No 1 02J Special Input and Output Configuration Registers for Analog Inputs Analog Input Design IEC Analog Inputs 2 Input Channels V1 V2 11 12 Register Description DataType Attribute Value in Register Range Analog Input CHO Type WORD Read Write 1 Voltage input 0 10V 6 Voltage input 0 5V 3 Current input 0 20mA 2 Current input 4 20mA Analog Input CHO Register DINT Read Only Reads voltage curr
50. Subroutines In the program type Subroutine total 256 numbers of subroutines can be programmed The subroutine is not an independent program It is called from other program types main program sub program interrupt program and from other subroutines One subroutine is started with the CALL instruction and ended by the RET instruction It is necessary to assign a Subroutine number to the CALL instruction Subroutine number The RET instruction has no subroutine number Main program Execution Subroutine flo 1 4 SUBR 000 H H CALL N 000 4 Y inc n H i Y A FM H Doc No UMAN FL 0110 212 Hev No 1 02J Programming Information 7 6 Programming Language The programming language of the FlexiLogics unit is ladder diagram Ladder diagram is a language which com poses program using relay symbols as a base in an image similar to a hard wired relay sequence In the FlexiLogics unit in order to achieve an efficient data processing program ladder diagram which are combinations of relay symbols and function blocks are used The ladder diagram program is constructed by units called rung A rung is defined as one network which is con nected to each other Rung number Rung Es EE ESSENS EE EE EEE san The rung numbers are a series of numbers decimal number starting from 1 and cannot be skipped There is no
51. UMAN FL 0110 Hev No 1 02J 149 Configuration XW Register Table for High Speed Expansion models Normal digital input registers Slot5_InputReg XW0500 Slot6_InputReg XW0600 51017 InputReg XW0700 Slot8 InputReg XW0800 Digital Input coils XW Coil Name Expansion Slot 1 x MR PB pa po 16 X Slott InputCoil X01000 X01001 X01002 X01003 1004 1005 X01006 X01007 XW Coil Name Expansion Slot 2 MO pe DB pad po pe X Slot2 InputCoil X02000 X02001 X02002 X02003 X02004 X02005 X02006 X02007 XW Coil Name Slot EE Slot3 InputCoil s ur _ ons dew XW Coil Name Expansion Slot 4 X pe pa po 16 X Slot4 InputCoil X04000 X04001 X04002 X04003 X04004 X04005 X04006 X04007 XW Coil Name Expansion Slot 5 MO pe pa po 5 X XW Coil Name Slot E Slot6 InputCoil Bon dud dus Rue XW Coil Name Expansion Slot 7 x pe PB pa po 16 X Slott InputCoil X07000 X07001 X07002 X07003 X07004 X07005 X07006 X07007 XW Coil Name Expansion Slot 8 MO pe XX pa po 5 X Doc No UMAN FL 0110 150 Hev No 1 02J Configuration YW Register Table for High Speed Expansion models Normal digital output registers XWType Number YWO100 YW0200 YW0300 YW0400 YW0500 YW0600 YW0700 Slot8 OutputReg YW0800 Digital Output coils YW Coil Name Expansion Slot 1
52. V Current Input 0 20mA 4 20mA Resolution 16 Bit Resolution Acuuracy 0 2 of full scale 25 DegC Acuuracy 1 Output channels Current 4 20 mA Max load 500 ohm 12 Bit 0 2 of full scale 25 DegC Doc No UMANY L 0110 Hev No 1 02J 44 Introduction High Speed Counter Features Up Down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency
53. addressing For Next loops Pre derivative real PID etc are standard on the FlexiLogics unit These functions allow the unit to be applied to the most demanding control applications Pulse output PWM output One point of variable frequency pulses max 5 kHz or variable duty pulses can be output These functions can be used to drive a stepping motor or to simulate an analog output DC input type only Removable terminal blocks The FlexiLogics are equipped with removable terminal blocks This supports the easy maintenance work Real time clock calendar function The FlexiLogics has the real time clock calendar function year month day day of the week hours minutes seconds that can be used for performing scheduled operations data gathering with time stamps etc The real time clock calendar data is backed up by a removable and replacable battery RS 485 multi purpose communication port The FlexiLogics unit has an RS 485 multi purpose communication port Using this port one of the following communication modes can be selected Computer link mode T series computer link protocol can be used in this mode Up to 32 FlexiLogics can be connected to a master computer By using this mode MMI SCADA system can be easily configured Data link mode Two PLCs can be directly linked together This direct link is inexpensive easily config ured and requires no special programming Free ASCII mode User defined ASCII messages can be transmitte
54. and 5 five PNP type digital outputs Wiring Diagram for Digital I Ps and O Ps of model FL005 0604P 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are oingle Phase up counter high speed input PWR PWR _ PWR RUN RUN RUN ERR ERR ERR X0 XO Pulse ED Xx x X2 PulseP1I 2 X2 gx x3 x x4 4 4 X5 COM COM Closing SWx will turn on respective inputs Single phase down counter Wiring for quadrature mode HSC PWR PWR RUN RUN JRUN ERR ERR ERR X0 X0 Pulse IIP0 X0 1 x1 1 x2 Pulse IIP1 X2 I2 Encoder2 _ X3 x3 X4 4 wi 2 COM gt eii AL 33 WS Doc No UMANYFL 0110 52 Rev No 1 02J Introduction Digital Output Wiring YO PWM Output wiring diagram Doc No UMANY L 0110 Hev No 1 02J 53 Introduction FL005 0808N0201L Power Supply Input per channel Output per channel Standards Memory Total Program Memor User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports COM1 RJ45 Type COM
55. applicable only to FL005 1616P0201L and FL005 1616P0201L 51 models Doc No UMANYFL 0110 Hev No 1 02J 71 Introduction High Speed Counter Features Up down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency 2 YO and Y1 200KHz 1Hz 0 to 100 196 1 YO Pulse Y1 Direction 200KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 200KHz
56. are allowed Above this performance may degrade Doc No UMANYFL 0110 Hev No 1 02J 43 Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs 8 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC Minimum OFF voltage 3 VDC Nominal input voltage 24 VDC Nominal input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3 7KV Input Impedance 3K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 2 High Speed Channels XO X1 X2 Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit 24V DC PNP Transistor type Digital Outputs Number of Outputs 8 includes 8PNP type within which 2 are PWM Min ON Output Voltage 22V DC Voltage across load Max ON Voltage 30V DC Voltage across load Max OFF Voltage 1V Minimum OFF Voltage 0 2 Nominal Output voltage 30 V DC Nominal Output current 250mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 3 7 KV Short Circuit protection Yes Nominal load 96ohms 6W resistive 24VDC 6VA inductive unity power factor Analog Inputs 2 Input Channels Analog outputs Voltage Input 0 10 V 0 5
57. channels Config Register Aono 10 Configuration value for 1X mode 3 for 2X mode 67 for 4X mode 131 Count value XW0104 XW0108 XW0105 XW0109 Soft gate M01208 M01336 Operation is enabled when ON Soft Reset Reset M01209 M01337 Used to reset count ount i MW0111 MW0119 Used to preset the count value MW0112 MW0120 Note User can evalute configuration value as per requirement by referring Configuration registers details Section 5 2 2 Pg 98 Above shown register table is applicable for slot 1 For slot 2 and remaining slots configuration value for different quadrature modes are similar and refer tag registers from section 5 2 2 Note In quadrature mode when both the pairs are used simultaniously then maximum input frequency will be 5 KHZ Also for the frequency to be used above 5KHz Max 20KHz for single pair then use only pair2 X2 X7 Doc No UMAN FL 0110 169 Rev No 1 02J Special Input and Output 5 2 5 Interrupt Input Function When the signal state of the interrupt input is changed from OFF to ON or ON to OFF the corresponding I O interrupt program is activated immediately Up to 2 interrupt inputs can be used The interrupt generation condition can be selected either rising edge OFF to ON or falling edge ON to OFF for each input The I O interrupt program 1 is corresponding to the interrupt input 1 and the I O interrupt program 2 is corresponding to the interrupt input 2 Fo
58. dmg Heg ONT Analog Input 1 Type WORD Same as CH1 Analog Input CH1 Register DN Configuration Registers for Analog Outputs Analog Output Design IEC Analog Output 2 Output Channel VO1 IO1 VO2 IO2 Register Description DataType Attribute Value in Register Range VO1 IO1 Analog Output CHO Type WORD Read Write 5 Current output 4 20mA 2 Voltage output 0 10V Analog Output CHO Current Register WORD Read Write 0 to 4095 Analog Output CHO Voltage Register WORD Read Write 0 to 4095 VO2 102 Analog Output CHO Type WORD Read Write 5 Current output 4 20mA Analog Output CHO Current Register Analog Output CHO Voltage Register WORD Read Write 0 to 4095 Doc No UMAN FL 0110 193 Hev No 1 02J Operating System Overview OPERATING SYSTEMS OVERVIEW In this chapter Operating Modes Doc No UMAN FL 0110 194 Hev No 1 02J Operating System Overview 6 1 Operating System Overview The FlexiLogics base models has three basic operation modes the RUN mode the HALT mode and the ERROR mode It also has the HOLD and RUN F modes mainly for system checking RUN The RUN mode is a normal control operation mode In this mode the FlexiLogics base model reads input signals executes the user pro gram and updates the output devices according to the user program In the RUN mode FlexiLogics unit executes the user s ladder program logic wh
59. for Relay 0 25A at 24VDC for transistor P Type CE UL Class 1 Div 2 Ladder memory 178KB 30K Steps Application memory 92KB 6400 points 400 Words max X XW 6400 points 400 Words max Y YW 4096 points 256 words B BW 4096 words D 1400 words EEPROM 4096 points 256 words S SW 256 points 256 words T T 256 points 256 words C C 100 points 25600 points 1600 Words Max Words I J K General Operating Temperature RS232 Storage Temperature RS232 For upload download monitoring communication 5VDC 300mA Power Source 2 wire RS485 for communication Operating Humidity Vibration Tests Shock Test 1 For upload download Monitoring 16 Expansion modules Yes 8 DC IN 8 DC OUT amp 4 ANALOG IN 2 ANALOG OUT 100mm X 70mm X 52mm HxDxW in mm 250 gm max 30000 EEPROM write cycles are allowed Above this performance may degrade F L 0 0 5 C NN O O ZJ o O O 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 Doc No UMAN FL 0110 Rev No 1 02 63 Introduction Local IO s Specifications 24V DC Digital Inputs Analog Inputs 4Input Channels Number of Inputs 8 Inputs Bi directional Type Within Voltage Input 0 10 VDG which 4 are high speed 0 5 VDC Input Design According t
60. inputs Turn On RUN Led Clear non retentive PLC registers Execute Power On Tasks Execute Power Up ladder Enable User Timer Interrupt Initialize digital filter constant to default 10 mSec Reset Power On system bit to 0 Doc No UMANY L 0110 21 Hev No 1 02J Introduction Update local expansion Scan Local and expansion inputs Execute Global Tasks Feed the CPU watch dog start counting ladder scan time Execute main Ladder Stop counting ladder scan time Execute First Scan operations 1 Initialize special inputs and outputs 2 Load Digital filter constant Update High speed counter registers Update local expansion and PWM outputs Feed watch dog Respond to the monitor query if any on USB Stop counting main loop scan time Doc No UMANY L 0110 Hev No 1 02J 22 Introduction Feed Watch dog Turn OFF all Outputs and RUN Led Respond to the monitor query if any on USB Stop counting main loop scan time Set Power On system bit to 1 Main Loop Start ERROR MODE Feed Watch dog Set the state of output as per ERROR STATE OUTPUT CONDITION Local expansion and PWM Turn ON ERROR Led Turn OFF RUN Led Respond to the monitor query if any on USB Stop counting main loop scan time Main Loop Start Doc No UMANY L 0110 Hev No 1 02J 23 Introduction
61. main loop error No MWO1 15 detected in data read write for scan modules An abnormality has been detected I O bus checking Error down I O No answer Error down Check the expansion cable connect ion and the I O module mounting status Doc No UMANY L 0110 222 Hev No 1 02J Troubleshooting Event Special Meaning and Check at Device countermeasures Scan Scan MWO1 2 The scan time has exceeded 200 Each main loop time over time MWO2 1 mS Default Alarm Correct the scan program to reduce the scan time or use WDT instruction to extend the check time power off power on 9 WDT Error MWO1 00 The m timer error has Only Power Up MWO1 11 occurred Error down If the error occurs frequently replace the unit Doc No UMAN FL 0110 Hev No 1 02J 223 Troubleshooting MWO1 0 CPU error down ON at error state MWO1 1 I O error ON at error state MWO1 2 Program error ON at error state MWO1 5 Clock calendar error alarm ON when clock calendar data is illegal MWO1 6 Retentive data loss invalid alarm ON when retentive data in RAM are invalid MWO1 11 oystem Watchdog error down ON at error state MWO1 13 I O mismatch down ON at error state MWO1 14 Analog Power Fail ON at error state MWO1 15 I O BCC error down ON at error state MWo2 1 Scan time over alarm ON when the scan time exceeds 200 ms 1 2 3 4 D 6 7 9 9 e ROM Errors If the
62. take decision to replace the battery if the conditions observed as RTC is not working i e SW010 to SW016 register will show garbage data In FL base battery slot is provided on the top side of the unit To replace the battery follow the instructions given below 1 Switch off the unit 2 Remove the expansion if attached 3 Un pack the unit from slider 4 Remove battery cabl as shown below j 212 pre s BATTERY Press this I towards ILe direction 2 Z 22 i LL L 22 L 1222 L t va L J L t r run a This will remove battery sub assembly from the unit 5 This assembly is with Relimate cable Remove cable from the assembly Doc No UMAN FL 0110 231 Rev No 1 02J Maintenance 6 Replace this part with new part FL BAT 01 7 Mount the unit as per requirement 8 Switch on the power supply Set RTC Doc No UMAN FL 0110 232 Hev No 1 02J
63. 0 160 Hev No 1 02J Special Input and Output MW Type Expansion Slot 4 CH1 CH4 12 High Speed Counter HSC Register XW0404 XW0406 XW0408 XW0410 MW0412 MW0416 MW0420 MW0424 M04208 M04272 M04336 M04400 HSC Reset Bit MWO04413 1 MW0417 1 MW0421 1 MW0425 1 Mong HSC Preset Reached XW0403 0 0403 1 XW0403 2 XW0403 3 ME 0040 04059 Expansion Slot 5 HSC Configuration register MW0510 MW0522 High Speed Counter HSC Register XW0510 XW0505 XW0507 XW0509 XW0511 MW0512 MW0516 MWO0520 MWO0524 M05208 M05272 M05336 M05400 M05209 M05273 M05337 M05401 X05048 X05049 X05050 X05051 MW Type Expansion Slot 6 CH1 CH4 112 High Speed Counter HSC Register XW0610 XW0605 XW0607 XW0609 XW0611 MW0612 MW0616 MW0620 MW0624 M06208 M06272 M06336 M06400 HSC Reset Bit MW0613_1 MWO617 1 MWO0621 1 MWO625 1 020 M06273 M06337 HSC Preset Reached XW0603 0 XW0603 1 XW0603 2 XW0603 3 oom 06051 Expansion Slot 7 Confguaionregser Mworia Mworia MW HSC Configuration register MWO0710 MW0722 High Speed Counter HSC Register XWO0710 XW0705 XWO0707 XW0709 XWO0711 MWO0712 MWO0716 MWO0720 MWO0724 M07208 M07272 M07336 M07400 07401 M07209 M07273 M07337 M07401 HSC Preset Reached XW0703 0 XW0703 1 XW0703 2 XW0703 3 X07048 X07049 X07050 X07051 Doc No UMAN FL 0110 161 Hev No 1 02J
64. 0 MW0326 Config value 1 Slot 4 Function 1 2 Remarks PWM pulse Y2 Y4 Config Register MW0400 MW0426 Config value 1 Pulse enable flag M04016 M04018 Output is enabled when ON MW0403 MW0403 ON duty setting register MW0404 MW0427 MW0405 MW0428 ON duty setting error flac X04062 X04061 at error reset OFF automatically Frequency setting error flag X04063 X04063 at error reset OFF automatically Slot 5 Function Remarks S PWM pulse Y2 Y4 Register MW0500 MW0526 Config value 1 Pulse enable flag M05016 M05018 Output is enabled when ON MW0503 MW0503 ON duty setting register MW0504 MW0527 MW0505 MW0528 ON duty setting error flag X05062 X05061 at error reset OFF automatically Frequency setting error flag X05063 X05063 at error reset OFF automatically Slot 6 Function 4 8 _ PwWMpuse _ MWO603 MW0603 ON duty setting register MW0604 MW0627 MW0605 MW0628 ON duty setting error flag X06062 X06061 at error reset OFF automatically Frequency setting error flag X06063 X06063 at error reset OFF automatically Slot 7 Function 2 O Remarks _ 3 PWM pulse Y2 Y4 __ Config Register MW0700 MW0726 Config value 1 Pulse enable flag M07016 M07018 Output is enabled when ON Frequency setting register MW0702 MW0702 Data range 1 to 10000 MW0703 MW0703 ON duty setting register MW0704
65. 00KHz Normal PWM mode configuration Register Description Attribute Value in Register Range Putvalus 1 Data range T 10 100000 Data range 010100 Pulse Enable Flag M00816 M00832 Read Write Output is enabled when ON ON duty setting error flag M00818 M00834 Read Only ON aterror reset OFF automatically Frequency Setting error flag M00819 M00835 Read Only ON aterror reset OFF automatically If user put config value 2 User can change frequecy even if pulse enable flag is ON Pulse DIR mode configuration Y0 Pulse and Y1 Direction Register Description Register Number Attribute Value in Register Range Y0 CH1 PWM Configure Reg MW0059 Read Write Put value 7 Frequency Min Freq Setting Reg MW0060 Read Write Data range 100000 to 1 and 1 to 100000 Pulse Enable Flag M00816 Read Write Output is enabled when ON Frequency Setting error flag M00819 Read Only ON at error reset OFF automatically If user put config value 8 User can change frequecy even if pulse enable flag is ON CW CCW mode configuration YO CW Pulse and Y1 CCW Pulse Register Description Register Number Attribute Value in Register Range YO CH1 PWM Configure Reg MW0059 Read Write Put value 3 Frequency Min Freq Setting Reg MW0060 Read Write Data range 100000 to 1 and 1 to 100000 Pulse Enable Flag M00816 Read Write Output is enabled when ON Frequency Setting error flag M00819 Read Only ON at error reset OFF automatically If user put
66. 0110 28 Rev No 1 02 Introduction 1 4 2 Specification for Basic Models FL010 Power Supply Input per channel Output per channel Approvals Memory User Data nput Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports 1 USB IO Specifications Expansion IO capacity Expansion Bus Local IOs Digital Inputs Rated Input voltage Rated Input Current Input Impedance Minimum ON voltage Maximum OFF voltage Turn ON time Turn OFF time Isolation Digital outputs Output Capacity Rated load Total Program Memory 24VDC 330mA 24 VDC 5mA amp 20mA for CHO amp CH1 230V 2A or 24VDC 2A for Relay 0 5A at 24VDC for transistor CE UL 8K Steps 400 Woras 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts Max COM 1 RS232 and RS485 2 2 wire RS485 For programming 8 expansion modules SPI 1 MHz 16 8 IN 8 OUT 8 Bidirectional Digital inputs 2 High Speed inputs of upto 50KHz 8 points per common 24VDC Upto 5mA 20mA for High Speed I Ps 5 4Kohm 1 2Kohm for High Speed i ps 9 6 VDC 3 6 VDC 10 msec 10 msec Optically isolated fr
67. 0Q065 MW0081 Read Write Oto 65535 x10mSec base Total Pulses MW0066 MW0082 Read Write 128 to 4294967296 Elapsed Value 0068 MW0084 Read Only 0 to 4294967296 Frequency Setting error flag M00819 M00835 Read Only ON at error reset OFF automatically Acceleration Time Setting error flag M00820 M00836 Read Only Turns ON at error Deceleration Time Setting error flag M00821 M00837 Read Only Turns ON at error No of Total Pulses Setting error flag M00822 M00838 Read Only Turns ON at error End of Total Pulses flag M00823 M00839 Read Only Turns ON at error Trapezoidal Min Pulse Count Register MW0054 MW0056 Read Only 0 to 4294967296 Doc No UMAN FL 0110 184 Hev No 1 02J Special Input and Output Configuration Registers for Analog Inputs Analog Inputs 2 Input Channels V1 V2 11 12 Register Description Register Number Attribute Value in Register Range Analog Input Type 0071 MW0072 Read Write 1 Voltage input 0 10V 6 Voltage input 0 5V 3 Current input 0 20mA 2 Current input 4 20mA Data Output Format for analog input For Voltage input 0 to 10V For Voltage input 0 to 5V Voltage input Voltage input 0 Ff 0 0 1 0 32000 48000 64000 For Current input O to 20mA 4 to 20mA Current input Current input 4 4 1 90 gt 16000 12mA 32000 48000 64000 16000 32000 S300 _ 48000 64000 Vote Analog Input Under range Count 65000 An
68. 11q117111111I 011 17331111 S o o rx 2 Wiring diagram for output connections v 0 2042 11 n 5 4 2 2 6 L m 3 gt T L J4 vi 6 tL 5 7 L 5 L Cc Doc No UMAN FL 0110 97 Hev No 1 02J Introduction Wiring Diagram for FLD0808N 1 Wiring diagram for testing digital inputs v x Q 0 1 2 3 4 5 6 7 C 0 1 2 3 GN 24VDC Closing Swx will turn on respective inputs 1n 1q011411111I1 11I7I11311 lt X 2 Wiring diagram for output connections v A pv 0 L 1 n Ww 1 re 2 6 LL y 3 0 E T 4 6 12 L op 7 Le 7 L I 16 L Doc No UMAN FL 0110 98 Rev No 1 02 Introduction FLD HS 0808N NPN Type transistor output FLD HS 0808P PNP Type transistor output 24V DC Digital Inputs Number of Inputs 8 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC Minimum OFF voltage 3 VDC Nominal input voltage 24 VDC Nomina
69. 1600 24VDC Closing Swx will turn on respective inputs Doc No UMAN FL 0110 91 Rev No 1 02J Introduction FLD0016P PNP Type transistor output Digital Inputs 0 Digital outputs 16 PNP type Transistor output 4 points per common 500mA max for PNP and NPN type transistor output Hated load General 100mm X 35mm X 70mm Approx 120 gm Mechanical Dimension Weight Wiring Diagram for FLD0016P 14 2 3 OM 4 nn 5 juni l6 8 9 10 LM ius LE Wi 12 13 a 14 145 o V4 1 1 v 5 lt um gt lt w m S a lt gt a a lt a 24VDC 300mA Power Supply Input per channel Output per channel 0 5A 24VDC per output Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Voltage Rating Current Rating L L L L L L L L L L Doc UMANY L 0110 Hev No 1 02J 92 Introduction FLD0016N NPN Type transistor output Digital Inputs 0 16 NPN type Transistor output 4 points per common 500mA max for PNP and NPN type transistor output Digital outputs Hated load General Mechanical Dimension 100mm X 35mm X 70mm Weight Approx 120 gm Wiring
70. 2 YO and Y1 200KHz 1 2 0 to 100 196 1 YO Pulse Y1 Direction 100KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 100KHz Max 50 duty cycle 1Hz 1 YO always continuous pulse 100KHz Max 50 duty cycle 1Hz 1 YO 1Hz to 100KHz Maximum frequency must be gt min freq 1 Hz to 100KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base Oto 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 45 Introduction Wiring Diagram for Digital I Ps and O Ps of model FL005 0808P0201L 1 Wiring diagram for digital inputs Note X0 X1 X2 and X4 are Wiring for Single Phase up counter high speed input PWR PWR PWR RUN RUN ds ERR ERR ene xo 0 1 0 1 L x L x1 L 2 0 T 0 2 0 3 0 X3 0 X3 0 _ 5 5 9 X4 X4 X4 X5 0 0 0 xe 8 8 8 Xi 0 0 0 8 8 x COM P E 1 COM p ee 0 0 0 1 2 2 2 Closing SWx will turn 0 0 0 on respective inputs 1 1 1 L L L Single phase down counter Wiring for quadrature mode HSC PWR PWR ERR ERR ERR 0 AD F ox L Er L 1 L Jx 0 0 0 0 Figs 0 x x 5 5 5 X4 X4 0 0 0 8 8 8 0 0 x COM COM 5 x COM N 0 0 ED 0 2 2 2 0 0 0 1 1 1 L L L Doc No 1 0110 46 Hev No 1 02J
71. 35 x10mSec base Oto 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 96 Introduction Wiring Diagram for Digital 5 and O Ps of model FL005 0808N0201L 1 Wiring diagram for digital inputs Note X0 X1 X2 and X4 are Single Phase up counter high speed input PWR PWR id RUN RUN RUN ERR ERR ERR XO F X0 Pulse POL F X1 L X1 L X1 L 2 0 2 0 2 0 0 0 xi 0 5 5 5 x4 4 4 5 0 0 0 X6 8 8 8 0 0 0 8 8 8 cow 3 nen 0 0 0 2 2 2 Closing SWx will turn 0 0 0 on respective inputs 1 1 1 L L L Single phase down counter Wiring for quadrature mode HSC PWR RUN ERR PWR RUN ERR 24V PWR Pulse IIP0 X0 X0 x1 1 2 2 X3 aoor aoor Ti 3 aoor T X4 0 0 0 8 8 8 0 0 0 8 8 8 0 0 0 2 2 2 0 0 0 1 1 4 L L L Doc No UMANY L 0110 57 Rev No 1 02J Introduction Digital Output Wiring Analog Output Wiring F L 0 0 5 aoor ZOOO r TU O O Analog Input Wiring For Current For Voltage Doc No UMANY L 0110 58 Hev No 1 02J Introduction FL005 0808N Refer model FL005 0808N0201L for
72. 4 6 10 V m AM modulation 0 15MHz to 80 MHz IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Power Rating Back Plane Voltage Rating Current Rating Power Supply 1 44444 3 75 VDC derived from base model Upto 80mA 24VDC 150mA Digital Side Power derived from expansion slot Doc No UMANYFL 0110 Hev No 1 02J 104 Introduction Wiring Diagram ofinput connection for FLA0004 1 Current Output Connection Diagram Vout Doc No UMAN FL 0110 105 Hev No 1 02J Introduction FLA0402U Analog Inputs 4 Universal Input Channels Voltage Input 0 10 V 1 5 V Current Input 0 20mA 4 20mA RTD PT100 alphat alpha Thermocouple TYPE B R S E J K N T mV 0 100mV 0 50 mV 2 Output channels Voltage 0 10 V Min Load 1000 ohm or Current 4 20 mA Max load 500 ohm Isolation between analog and digital section No interchannel isolation Power supply is isolated Analog Outputs Isolation Connection method Removable terminals 3 81mm pitch Resolution 16 Bit Accuracy 0 2 of Full Scale Nonlinearity 0 04 Max Input Impedence 1Mohm Voltage mV TC RTD mode typically 30 ohm Current mode 0 5 mA Excitation Current for General Operating Temperature 0 to 55 Degree 20 to 85 deg C 10 to 90 Non condensing Storage Temperature Operating Humidity Vibration 10Hz to 150Hz displacemen
73. 6 points per common 24VDC Upto 5mA 20mA for High Speed I Ps 5 4Kohm 1 2Kohm for High Speed i ps 9 6 VDC 3 6 VDC 10 msec 10 msec Optically isolated from internal circuit 16 PNP Transistor Output 0 5 A for transistor 0 5 A at 24VDC for transistor Special Input Function HS Counter Interrupt Input Connection method General Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test Mechanical Dimension Weight 2HS Counter inputs single phase 50 KHZ 32 Bit Dual Phase 1X 2X 4X 5KHz 2 Points FRC Type connector 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing Frequency 10Hz to 150hz Displacement 0 35mm Crossover frequency 59Hz Acceleration 2g Sweep rate 1 octave per min Duration 20 Sweeps Axis app 2Hr 30min Axis X Y Z 25 g acceleration with 11 ms 3 Shocks each AXIS a total of 18 Shocks 155mm X 102mm Approx 180 gm Depends upon I O allocation Doc No UMANYFL 0110 Hev No 1 02J 35 Introduction FL100 Power Supply Input per channel Output per channel Standards Memory Total Program Memory User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports COM1 RJ45 Type COM2 Open t
74. 66 Hev No 1 02J Introduction Wiring for Single Phase down counter PWR 2 PWR F RUN 1 RUN L ERR 0 ERR 0 XO 2 0 0 Line 8 2 0 x3 x x 0 X4 R T 5 5 0 5 X6 4 0 0 X6 4 P 2 0 COM U 2 COM U Wiring for quadrature mode HSC 00 PWR RUN L ERR 0 1 A Encoder1 B X1 Encoder2 X2 Encoder2 B X3 p X i 0 X6 4 X7 x s 2 TIR Doc No UMAN FL 0110 67 Hev No 1 02J Introduction 2 Wiring diagram for digital outputs L2 L L3 0 14 0 E 230VAC L L5 L6 0 17 0 230VAC L 3 Wiring for Analog input types For Current Y6 24V 0V Y0 Y1 Y2 Y3 Y4 1 Y5 OOo 0r T 0 8 0 8 R P 0 4 0 2 U F L 0 0 5 C NN O O U Z o O o O mA mA mA mA For Voltage Sk 0 8 0 8 R P 0 4 0 2 U dH g 1 V mV V mV V mV V mV Doc No UMAN FL 0110 Rev No 1 02J 68 Introduction Wiring for Analog input types
75. 7 PLC RC P 017 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB15 MALE PIN OUTS Unit End PLC End 4 amp 5 A 14 6 amp 7 B 7 3 GND 5 SHIELD 8 Shield wire to DB15 pin no 8 only for PLC end FlexiLogics TO LG MASTER K Serise RC P 037 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB9 MALE PIN OUTS Unit End PLC End 1 TXD 2 2 RXD 3 3 GND 5 SHIELD 5 Connect shield wire to PLC end only FlexiLogics TO Delta DVP PLC RC P 044 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 Pin MINIDIN MALE PIN OUTS Unit End PLC End 1 TXD 4 2 RXD 5 GND 3 8 shield connect to only PLC end Doc No UMANY L 0110 Hev No 1 02J 124 Hardware FlexiLogics TO OMRON CQM RC P 006B 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB9 MALE PIN OUTS Unit End PLC End 1 TXD 3 2 RXD 2 3 GND 9 SHIELD 1 Shield wire to DB9 pin 1 only for PLC end FlexiLogics TO Siemens Step 7 Micro PLC RC P 029 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB9 MALE PIN OUTS Unit End PLC End 4 amp 5 A 3 3 SG 5 6 amp 7 B 8 Shield wire to DB9 body only for PLC End FlexiLogics TO MPI S7 300 PLC RC P 077 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB9 MALE PIN OUTS Unit End PLC End 4 amp 5 A 3 6 amp 7 B 8 3 GND 5 Connect shield wire to DB9 PLC end only
76. BBS For PLC communication and Configuration 8 expansion modules SPI 1 MHz None 100mm X 35mm X 70mm Approx 125 gm Depends upon I O allocation Doc No UMANYFL 0110 Rev No 1 02J 34 Introduction FL051 Power Supply Input per channel Output per channel Standards Memory Total Program Memory User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports 1 USB 1 Ethernet IO Specifications Expansion IO capacity Expansion Bus Local IOs Digital Inputs Rated Input voltage Rated Input Current Input Impedance Minimum ON voltage Maximum OFF voltage Turn ON time Turn OFF time Isolation Digital outputs Output Capacity Rated load 24VDC 150mA 24 VDC 5mA amp 20mA for high speed inputs CH1 amp CH2 24VDC 0 5A CE UL 8K Steps 400 Words 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts COM 1 RS232 and RS485 COM2 2 wire RS485 For programming 10 100 MBBS For PLC communication and Configuration None SPI 1 MHz 32 16 IN 16 OUT 16 Bidirectional Digital inputs 2 High Speed inputs of upto 50KHz 1
77. D1600 is read in Input Register XWxx00 Same inputs are shown in the input coils Xxx000 to Xxx015 Here xx denotes the slot number in which the expansion model is connected to FlexiLogics Similarly outputs register for FLD0016R model is YWxx00 For FLD0808R model it has one XW and one YW but only 8 bits are used Other bits are not used For Analog Expansion Models Analog Inputs and Outputs in the Analog Expansion models are accessed using XW and YW registers respectively The type of input channel is configured from configuration registers MW FLAO0800L 3 GhanneliinputDaia XWu R 2 Ghamnel2inputData XWe0i R _ 3 Ghamel lnputData XW0 R 4 Channel Input Data 8 R 5 Channel input Data woo R _ 6 Channel Input Data Xen R _ 7 OhemeTipuDsa R 8 ChamelBinputData XWoo7 R _ 9 OhameiTypeSeed MWe08 RW _ 38 Reewd wet 9 Reewd MWedd Reewd ws _ m MWed _ 22 Reserved MWxx45 Doc No UMAN FL 0110 Re v No 1 02J 147 Configuration FLA0402U Sr No Description 1 Input Channel 1 Data Input Channel 2 Data Input Channel 3 Data Input Channel 4 Data Output Channel 1 Data Output Channel 2 Data Input Channel 1 Type Select Input Channel 2 Type Select Input Channel 3 Type Select Input Channel 4 Type Select 11 Output Channel 1 Type Select 12 Output Channel 2 Type Select Input and Ou
78. DWORD Read Write 4294967296 32 bit data HSC Enable Bit CH3 BOOL Read Write Operation is enable when ON HSC Reset Bit CH3 BOOL Read Write Count Reset ON OFF HSC Preset Reached Bit CH3 BOOL Read Only ON OFF Configuration Registers for PWM Outputs for FL005 Fixed I O Series High Speed outputs 2 Output Channels YO Y1 Max Pulse output frequency 100Khz Normal PWM mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 automatically automatically Y1CH2 ON duty setting error flag CH2 BOOL Read Only ON at error reset OFF TRE E LESSON Frequency Setting error flag CH2 BOOL Read Only ON at error reset OFF OES ESS aomata If user put config value 2 User can change frequecy even if pulse enable flag is ON Doc No UMANY L 0110 188 Hev No 1 02J Special Input and Output CW CCW mode configuration YO CW Pulse and Y1 CCW Pulse Output p Description s Value in a pri EST CHE Reg CH1 ORD ung value 3 pss LEM OR Min Freq Setting Reg CH1 Read Write Data range 100000 to 1 and 1 10100000 Pulse Enable Flag Pus Enable Fi HE Rss HL ean ON is enabled when ON Frequency Setting error flag CH1 BOOL Read Only ON at error reset OFF automatically If user put config value 4 User can change frequec
79. Daily Checks Periodic checks Maintenanace Parts Doc No UMAN FL 0110 Rev No 1 02J 226 Maintenance 9 1 Precautions during operation When the FlexiLogics units in operation you should pay attention to the following points 1 The programming cable can be plugged or unplugged while the FlexiLogics units are in operation When you try to do it do not touch the connector pins This may cause malfunction of the FlexiLogics units owing to static electricity 2 Do not plug nor unplug the expansion cable during power on This can cause damage to the equipment Furthermore to avoid malfunction of the FlexiLogics owing to static electricity do not touch the cable ends 3 Do not touch any terminals while the FlexiLogics unit is in operation even if the terminals are not live parts This may cause malfunction of the FlexiLogics unit owing to static electricity 4 Do not touch the expansion connector pins while the FlexiLogics base model is in operation This may cause malfunction of the units owing to static electricity Fix the expansion connector cover if the expansion connector is not used 5 Do not insert your finger into the option card slot while the FlexiLogics unit is in operation This may cause malfunction of the FlexiLogics unit owing to static electricity Fix the option card slot cover securely 6 Do not insert your finger into the expansion rack s ventilation hole during power
80. Diagram for FLD0016N LOT xr ror ox Hu S Q KL 238 8 3 1 AHRR 0000 RARE 24VDC 300mA Power Supply Input per channel Output per channel 0 5A 24VDC per output Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Voltage Rating Current Rating v gt o mm m O c m 1 L L L L L L L L 1 SS 4 So cn c3 Doc No UMANY L 0110 Hev No 1 02J 93 Introduction FLD0016R Relay Type output Digital Inputs 0 Digital outputs 16 Relay Form A output 4 points per common Rated load 230V 2A 30VDC 2A General 100mm X 35mm X 70mm Weight Approx 180 gm Mechanical Dimension Wiring Diagram for FLD0016R lt gt N L1 to L16 are A C Load Power Supply 24VDC 300mA Input per channel Output per channel 230V 2 30 VDC 2A per output Power Rating Back Plane 3 75 VDC derived from base model Upto 80mA Voltage Rating Current Rating me fF Th Doc No UMAN FL 0110 Rev No 1 02 94 Introduction FLD0808R Relay Type transistor output FLD0808P PNP Type transistor output FLD0808N NPN Type tra
81. Direction DIR PWM output function Variable duty cycle pulse train can be output The available ON duty setting is 0 to 100 96 1 units For base model YO PWM output For High speed models Y2 and Y4 PWM output Note If the input wiring runs through an area subject to high electro magnetic interference please use the Digital Filter Instruction on the field inputs Doc No UMAN FL 0110 156 Hev No 1 02J Special Input and Output 5 2 High Speed Counter Design for Base Model FL010 High Speed Counter Design Configuration Registers for Special Function Inputs and PWM outputs Register Description Configuration Register for Special inputs Configuration Register for PWM output Single Phase Counter Set Value Channel 1 Channel 2 Count Value Channel 1 Channel 2 Soft Gate Device Channel 1 Channel 2 Interrupt Enable Device Channel 1 Channel 2 Count Preset Device Channel 1 Channel 2 Single Phase Speed Counter Sampling Time Channel 1 Channel 2 Hold Value Channel 1 Channel 2 Soft Gate Device Channel 1 Channel 2 Quadrature Bi Pulse Comparision Value Comparision Value2 Count Value Soft Gate Device Interrupt Enable1 Device Count Preset 1 Device Interrupt Enable 2 Device Count Preset 2 Device Pulse Output Function Pulse Enable Flag Device Frequency Setting Register Frequency Setting Error Flag Device Register Number MW10 MW11 MW12
82. FL050 supports 8 expansion modules and FL100 supports 16 expansion modules In the FlexiSoft user interface in the area IO Allocation user can add any expansion model to any slot If user click on Base section this will show you the name of the base model selected along with the address range Address range will appear only when user selects native ladder Once you click on Expansion section a following screen will appear Here user can add expansion model to each slot IO Allocation Slot9 Sletta Slott1 Slot12 Slot13 5884 5085 51016 Base Unit Slotl Slot2 Slot Slot4 5105 Slet amp Slat 5 Model FLD1600 FLD0016P FLDODTEN FLO O808P FLO O808N FLO OS08R FLAUSODOL Descrip Add tags for Ww YN and MW used for expansion modules Sloth Installed 51016 Installed Doc No UMAN FL 0110 Rev No 1 02J 140 Configuration Below shown image showing FL100 unit with 16 expansions 29 11111111 111 L LIEN M T T 14 W NAA P po EE Em MI FLYTT I Wor gagal bal T TI zinc ee ee LL Power Consumption Base unit require 24VDC power supply Refer 1 4 4 and all expansions take power from this base unit Apart from this few expansions requi
83. HSC Enable Bit CH3 E3 HSC Reset Bit CH3 H3 HSC Preset Reached CH3 HSC Enable Bit CH4 E4 HSC Reset Bit CH4 R4 HSC Preset Reached CH4 PR4 Pulse Enable Flag CH1 PE1 Pulse Enable Flag CH2 PE2 ON duty setting error flag CH1 DtyEr1 ON duty setting error flag CH2 DtyEr2 21 x we wa avs xwe vw OutputReg _ 00002 YW2 Doc No UMAN FL 0110 152 Hev No 1 02J Configuration Old Names New Names OutputReg _00003 YW3 OutputReg 00004 YWA OutputReg 00005 YW5 OutputReg 00006 YW6 OutputReg 00007 YW7 HSC Configuration register CH1 1 2 H3 H4 HSC Configuration register CH2 HSC Configuration register CH3 HSC Configuration register CH4 PWM Config Register CH1 PWM Config Register CH2 Acceleration time Deceleration Time High Speed Counter HSC Register CH1 C1 HSC Preset Register CH1 P1 High Speed Counter HSC Register CH2 C2 HSC Preset Register CH2 P2 High Speed Counter HSC Register CH3 C3 HSC Preset Register CH3 P3 High Speed Counter HSC Register CH4 C4 HSC Preset Register CH4 P4 Frequency Setting register Min Freq Setting register Freq ON duty setting register Max Freq setting register CH1 Dty1 ON duty setting register CH2 Dty2 Total Pulses TtlPulses Elapsed Value ElpsdVal Doc No UMAN FL 0110 159 Hev No 1 02J Special Input and Output SPECIAL INPUT AND OUTPUT In this chapter Special I O Fu
84. Hz Accelaration time Oms to 32767ms Deceleration time Oms to 32767ms Pulse count Oto 2147483647 Frequency step 1Hz Note In quaarature mode when both the channels are used simultaniously then maximum input frequency will be 5 KHz Also for the frequency to be used above 5KHz Max 20 2 for single pair then use only pair2 X2 X7 In normal PWM mode the frequency out on both the channels will be same but duty cycle can be different amp variable Doc No UMAN FL 0110 100 Hev No 1 02J Introduction Wiring diagram of FLD HS 0808N and FLD HS 0808P 1 High Speed Counter Input Connection 2 Normal Input Connection FYR 4 TX 8 swt ext diii 24 BN a A L I m 85 I a BAG k EWT NT af 7 a r k k I Closing SW wi Wa will turn en respieetheg inputs 3 PWM Output Connection Sink 4 PWM Output Connection Source Q 2 i 0 0 J 0 J 1 J 1 LO 4 1 4 E LJ 3 5 5 E NEM D OD L1 7 E 7 4 w 7 5 0 S S 6 1 EN 1 EN 2 E 0 2 EN 0 7 3 I 8 3 EN 8 5 0 4 V 8 8 7 N 1 I 2 E 4 4 Doc UMAN FL 0110 101 Rev No 1 02 Introduction
85. L INPUT AND OUTPUT 154 5 1 Special I O Function overview 155 5 2 Speed Counter Design 157 5 2 1 High Speed Counter Design for high speed expansion model 160 5 2 2 Single Phase Counter 164 5 2 3 Single Phase High Speed Counter with rate 166 5 2 4 Quadrature bi pulse counter 167 5 2 5 Interrupt Input Function 170 5 2 6 Pulse Output Function 170 5 2 7 PWM Output Function 174 5 2 8 Fixed Pulse Output Function 177 5 2 9 Configuring base model in Native Ladder Programming Environment FL005 Series 182 5 2 10 Configuring base model in IEC6113 3 Ladder Programming Environment FL005 188 OPERATING SYSTEMS OVERVIEW 194 6 1 Operating System Overview 195 PROGRAMMING INFORMATION 197 7 1 Devices Registers 198 7 2 Memory Allocation of XW YW and MW 205 7 3 Index Modification 207 7 4 Real time clock calendar 209 7 5 User program 210 7 5 1 Main Program 210 7 5 2 Sub program 1 211 7 5 3 Timer interrupt program 211 7 5 4 1 interrupt program 211 5 5 Subroutines 212 7 6 Programming Language 213 7 7 Program execution sequence 214 TROUBLESHOOTING 215 8 1 8 1 1 8 1 2 8 1 3 8 1 4 8 1 5 8 1 6 8 1 7 8 2 Troubleshooting Procedure Power Supply Check CPU Check Program Check Input Check Output Check Environmental Problem Force Download Mode Self Diagnosis MAINTENANCE AND CHECKS 22 9 3 9 4 9 9 Precautions during operation Daily Checks Periodic Checks Spare Parts Battery replacement 216 217 217 217
86. L005 0808P0201L Power Supply Input per channel Output per channel Standards Memory Total Program Memor User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports COM1 RJ45 Type COM Open terminals 1 USB Device IO Specifications Expansion IO capacity Local 1 General Mechanical Dimension Weight Note 24VDG 300mA 20 15 24VDC 5mA 0 25A at 24VDC CE UL Class 1 Div 2 288 KB Application Ladder 400 Words 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts Max RS232 RS232 For upload download monitoring communication 5VDC 200mA Power Source 2 wire RS485 for communication For upload download monitoring NA Yes 8 DC IN 8 DC OUT amp 2 ANALOG IN 1 ANALOG OUT 100mm X 26mm X 70mm 150 gm max Depends upon I O allocation General Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test F L 0 0 5 M aODNOUGOOG0O 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 30000 EEPROM write cycles
87. MW0727 Data range 0 to 100 MW0705 MW0728 ON duty setting error flag X07062 X07061 at error reset OFF automatically Frequency setting error flag X07063 X07063 at error reset OFF automatically Doc No UMAN FL 0110 175 Rev No 1 02J Special Input and Output Slot 8 PWM pulse Y2 Config Register MW0800 MW0826 Config value 1 Pulse enable flag M08016 M08018 Output is enabled when ON Frequency setting register MW0802 MW0802 Data range 1 to 10000 MW0803 MW0803 ON duty setting register MW0804 MW0827 Data range 0 to 100 MW0805 MW0828 ON duty setting error flag X08062 X08061 at error reset OFF automatically Frequency setting error flag X08063 X08063 at error reset OFF automatically Doc No UMAN FL 0110 176 Hev No 1 02J Special Input and Output 5 2 8 Fixed Pulse Output Function In this mode fixed number of pulses can be output on the Y0 of Base transistor outputs of the unit according to the specified parameter and Y1 is used as direction output This function can be used for the position control trapezoidal control The function selection is done using Configuration register MW0011 Description When the corresponding control flag is off and the execution condition trigger is in the on state a pulse is output from the specified output YO The control code minimum frequency maximum frequency acceleration time deceleration time and total number of pulses are specif
88. Max 50 duty cycle 1Hz 2 YO Y1 200KHz Max 50 duty cycle 1Hz 2 YO Y1 1Hz to 200KHz Maximum frequency must be gt min freq 1 Hz to 200KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base 0 to 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 72 Introduction Note X0 X1 X2 and X3 are high speed input 1 Wiring diagram for digital inputs Wiring Diagrams w O CO F o oo m e 8025 FS FS es 2 202028 3 z gt SKSSR LL 21 O O LO Orn OA O GN O lt ad gt lt lt x gt x gt x gt 0 X1 X2 4 5 X6 X7 X8 X X X X X X PWR RUN ERR 0 1 2 3 4 5 OM Pulse Pulse I P1 gt N co x O fF SF YS gt gt gt 2 gt gt lt gt 0 O KF gt 00 o gt gt gt lt gt ME CE EM LI UH S gt gt LL E C C LO v O N O LL 1 C CO LO Or O O GN oO ad cC lt x Ce gt lt lt XK E T N e F a
89. N U EM EN Doc No UMANY L 0110 107 Hev No 1 02J Introduction 3 RTD Input Connection Diagram 3 WIRE RTD r mn 44444444444444 4444 C N O O gt 4444444 4444444444444 Doc UMAN FL 0110 108 Rev No 1 02 Introduction Wiring Diagram of output connection for FLA0402U 1 Current Output Connection Diagram rn 4444444 C N O O gt 444444444444 lt 500 2 Voltage Output Connection Diagram rn 44444414 C N O O gt m m m m m 4 R gt 1000 Doc No UMAN FL 0110 109 Hev No 1 02J Hardware HARDWARE In this chapter Unpacking the unit Managing Electrostatic Discharge CE Compliance Environmental rating Environmental Consideration Safety Precautions Installation Instructions Wiring Diagram Communication Port Communication Cables Doc No UMAN FL 0110 Hev No 1 02J 110 Hardware 2 1 Unpacking The Unit Carefully unpack the FlexiLogics unit Please read all the instructions and cautions that appear on the shipping container Check that the container includes the Mounting DIN rail slider locking connector and a silica gel bag The silica gel bag is enclosed to absorb the moisture in the packing Renu Electronics will not accept responsibility for shortages against the packing li
90. N SIGNALS DB15 MALE PIN OUTS Unit End PLC End 4 TX 11 5 RX 13 6 TX 10 7 RX 12 3 GND 7 Shield connect only 1 plc End Short 8 amp 14 on PLC end Short 6 amp 15 on PLC end Doc No UMANYFL 0110 122 Hev No 1 02J Hardware FlexiLogics TO Mitsubishi PLC RC P 008A 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 Pin MINIDIN MALE PIN OUTS Unit End PLC End 4 TX 2 5 RX 7 3 SG amp SHIELD 3 6 pe 1 7 RX 4 FlexiLogics TO Aromat FPO Series PLC RC P 015A 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 5 PIN MINIDIN MALE Unit End PIN OUTS PLC End 1 TXD 1 2 RXD 2 3 SG 8 SHIELD 3 FlexiLogics TO TSX 07 PLC RC P 026A 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 PIN MINIDIN MALE Unit End PIN OUTS PLC End 4 amp 5 A 1 3 GND amp SHIELD T 6 amp 7 B 2 FlexiLogics to A B Micrologix PLC RC P 027A 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 PIN MINIDIN MALE Unit End PIN OUTS PLC End 1 TXD 4 2 RXD 7 3 GND 2 shield connect to only PLC end Doc No UMAN FL 0110 Hev No 1 02J 123 Hardware FlexiLogics to Microsmart PLC RC P 025B 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 PIN MINIDIN MALE Unit End PIN OUTS PLC End 1 TXD 4 2 RXD 3 3 _ GND 6 amp 7 shield connect to only PLC end FlexiLogics TO TSX1
91. NP Type transistor output FLDOO16N NPN Type transistor output FLD0016R Relay Type output 21 N 44 Ll 4 44 N G Q ISO S IS gt 1 N FLD0808R Relay Type transistor output FLD0808P PNP Type transistor output FLD0808N NPN Type transistor output FLD HS 0808N NPN Type transistor output FLD HS 0808P PNP Type transistor output FLA0800L FLA0004 FLA0402U HARDWARE 2 1 Unpacking The Unit 2 2 Managing Electrostatic Discharge 2 3 Compliance 10 12 13 15 17 17 19 af 28 29 29 32 34 35 36 38 48 50 54 99 63 70 77 84 91 91 92 93 95 95 99 99 102 104 106 110 111 111 111 2 4 Environmental Consideration 111 2 5 Safety Precaution 112 2 6 Installation Instruction 112 2 Installation Instructions 114 2 1 Panel Mounting 114 28 Wiring Diagram 118 2 9 Communication Ports 118 2 10 Communication Cables 121 BEFORE YOU BEGIN 126 3 1 Installing FlexiSoft configuration software 127 3 2 Steps for starting FlexiSoft Software 130 3 3 Uninstalling FlexiSoft Software 130 3 4 Procedure to launch ladder in FlexiSoft 131 3 5 Creating sample ladder 133 CONFIGURATION 136 4 1 Configuring unit using FlexiSoft amp 137 4 2 Tag Database 142 4 3 Input XW Output YW and configuration MW Register allocation 147 4 4 name for FL005 expandable series when connect with FL high speed expansion 152 SPECIA
92. PLC does not have a program Firmware Application Ladder it remains in the wait loop as given in the Flow Chart The LEDs are used to indicate these conditions These errors are not logged in the event history No Firmware or Firmware corrupted RUN LED and ERR LED blinks at one second interval simultaneously No Application or Application corrupted ERR LED blinks at one second interval No Ladder or Ladder corrupted ERR LED blinks at one second interval Diagnosis Registers for Serial and Ethernet Communication channels Following system registers and system coils can be used for the control and diagnosis of communication channels 540003 14 14 COM1 Status Readonly only 0 Communication Error SW0003 15 Status Read only 0 Communication Error SW0003 13 Status 0 Communication Error 1 Communicating with Master SW0018 COM failed node Read write Shows time in sec recover the communication reconnect time Sec with failed nodes for port1 the default value is 60Sec SW0019 COM2 failed node Read write Shows time in sec recover the communication reconnect time Sec with failed nodes for port1 the default value is 60Sec SW0022 COMS failed node Read Write Shows time in sec recover the communication reconnect time Sec with failed nodes for port3 the default value is 60Sec 50021 COM failed node Read write If this bit is set communication with the failed reconnect control nodes is detected
93. Special Input and Output 521 High Speed Counter Design for high speed expansion model Configuration Registers for Special Function Inputs and PWM outputs MW register table for expansion I O module High speed Digital inputs Number of inputs 4 Input channels X5 X2 X7 MW Type Expansion Slot 1 CH1 X0 CH2 X5 CH3 X2 CH4 X7 HSC Configuration register MW0110 MW0114 MW0118 MW0122 High Speed Counter HSC Register XW0104 XW0106 XW0108 XW0110 HSC Preset Register MWO111 MWO115 MWO119 MWO123 O M01208 M01272 M01336 M01400 HSC Reset Bit MW0113 1 MWO117 1 MWO121 1 MWO125 1 CHUEMU meum Mem Mos HSC Preset Reached XW0103 0 XWO0103 1 XW0103 2 XW0103 3 HSC Configuration register MW0210 MW0214 MW0218 MW0222 XW0205 XW0207 XW0209 XW0211 MW0212 MW0216 MW0220 MW0224 M02208 M02272 M02336 M02400 M02209 M02273 M02337 M02401 XW0203 0 XWO0203 1 XW0203 2 XW0203 3 X02048 X02049 X02050 X02051 Expansion Slot 3 HSC Configuration register MW0310 MW0314 MW0318 MW0322 High Speed Counter HSC Register XW0304 XW0306 XW0308 XW0310 HSC Preset Register MWO311 MW0315 MW0319 MW0323 Persea ere uW _ HSC Enable Bit MWO0313 0 MWO317 0 MW0321 0 MWO0325 0 Bee ns se P HSC Reset Bit MW0313_ 1 MWO317 1 MWO321 1 MWO0325 1 HSC Preset Reached XW0303 0 XWO0303 1 XW0303 2 XW0303 3 X03048 X03049 X03050 X03051 Doc No UMANY L 011
94. Tag Database Memory Allocation of Registers Doc No UMAN FL 0110 136 Hev No 1 02J Configuration 4 1 Configuring unit using FlexiSoft Before creating any application or connecting FlexiLogics base unit to any system user have to configure the unit unsing FlexiSoft 1 Connect the unit to the PC 2 Power On the unit 3 Launch FlexiSoft software Welcome screen will seen Press New from the application window or Project gt New as shown below tre VAL 411 CEr O CtrH F4 TI Coane 2 nes Ti rT 4 This willlaunch Select Product window as shown below Select the product and the model from the listing Doc No UMAN FL 0110 137 Hev No 1 02J Configuration Select Product Product Model FLOOD k FLOTO Description FlexiLogics Display Ho Communication Ports 3 2 Seral I USB device Keypad Ma Touch Screen Expansion Slots B Digital IN OUT IM 8 OUT 8 5 If user chooses model FL 100 it gives aditional selection tab of ladder programming environment FL100 supports IEC61131 3 ladder environment along with native ladder User should select ladder type from drop down menu in the tab 6 Press Project Configuration window will pop up as shown below Doc No UMAN FL 0110 138 Hev No 1 02J Configuration Project Configuration Ed Project T ithe Unt
95. Tag Database to your application Q gt G N 3 3 Uninstalling FlexiSoft Software 1 In Windows click the Start button 2 Select Programs 3 Select FlexiSoft 4 Select Uninstall FlexiSofte Following screen will display The screen will ask you for the confirmation for uninstalling FlexiSoft configuration software Windows Installer re you sure you want to uninstall this product Doc No UMAN FL 0110 130 Hev No 1 02J Before you begin 3 4 Procedure to launch ladder in FlexiSoft Launch FlexiSoft setup software on your PC Below shown welcome screen will display 211111 Iris VLA IH mlt FlexiSoft l 15181114 and Recent Projects To launch a ladder application either choose Project gt New option or click on New application icon Choose FlexiLogics unit and define Project Configuration window with the information required Click OK This will launch ladder editor to create an application as shown Lad x Doc No UMAN FL 0110 131 Hev No 1 02J Before you begin Aladder Text Editor appears as shown below Now here you can create your ladder Doc No UMAN FL 0110 132 Hev No 1 02J Before you begin 3 5 Creating sample ladder After launching Ladder Text Editor you can create a ladder here Steps are shown below Step 1 21 14
96. User s Manual fot FlexiLogics COPYRIGHT NOTICE This manual is a publication of Renu Electronics Pvt Ltd and is provided for use by its customers only The contents of the manual are copyrighted by Renu Electronics reproduction in whole or in part for use other than in support of Renu Electronics equipment is prohibited without the specific written permission of Renu Electronics SERVICE If service is required then pack the unit in its original packaging container or if unavailable any suitable rigid container If a substitute container is used surround the unit with shock absorbing material damage in shipment is not covered by the warranty Include a letter with the unit describing the difficulty and Hardware Revision and Software Version Send to the following address Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 All returns will be tested to verify customer claims of noncompliance with the product warranty Improper return packaging which makes verification impossible will void the warranty If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty Renu Electronics will at its option repair or replace the Product returned to it freight prepaid which fail to comply with the foregoing warranty provided REPL is notified of such noncompliance within the one year warranty period ASSISTANCE This manual is designed to provide the necess
97. WU L c u X X X X X x x x x x lt X x x X x oO 525 lt S zx 5 S 0 arvu lt x gt X lt M gt gt x x gt x gt x gt x x gt x Pulse Pulse 1 Wiring for quadrature mode HSC 74 Doc No UMAN FL 0110 Rev No 1 02 Introduction 2 Wiring diagram for digital outputs 24V Y2 gt Y3 e gt Y Y Y6 gt Y7 gt LL OW Orr O O N O ad Y8 Y9 gt gt gt Y11 gt Y13 e gt Y14 Y15 72 gt 0V 60 gt lt gt lt N gt lt gt lt gt lt gt lt N gt 3 Wiring for Analog input types Note These wiring diagrams are applicable onlyto FL005 1616P0201L and FL005 1616P0201L S1 models For Current For Voltage O w CO F oOo a gt E Ss Ss 67 z z gt SASSER LL 21 O CO LO Orn OA O O lt al AGND Oe w QQ O O N o 755 gt 2 gt gt 2 gt gt SF 3 z SASSEN LL 21 O C LO Orn OA O GN O lt 1 SSS N c ies 5 lt x x X X
98. XW0203 9 Turns ON when total pulses elapse X02057 Doc No UMAN FL 0110 178 Hev No 1 02J Special Input and Output MW Register Table for Slot 3 Register device Remarks PWM pulse Configuration Register MW0300 Config value 9 Bit 0 is used for enable High speed output M03016 MW0303 MAX Freq MW0304 Data range 1 to 10000 MW0305 Acceleration Time MWO0306 0 to 32767 in mSec Deceleration Time MW0307 0 to 32767 in mSec MW0309 XW0302 X03063 Acceleration Time Setting error flag XW0303 12 Turns ON at error oeoo o Deceleration Time Setting error flag XW0303_ 11 Turns ON at error O No of Total Pulses Setting error flag XW0303 10 Turns ON at error E _ End of total pulses flag XW0303 9 Turns ON when total pulses elapse X03057 MW Register Table for Slot 4 Register device Remarks PWM pulse Configuration Register MW0400 Config value 9 Pulse Out Enable MW0401_0 Bit 0 is used for enable High speed output eee aot MW0403 MAX Freq MW0404 Data range 1 to 10000 MW0405 Acceleration Time MW0406 0 to 32767 mSec Deceleration Time MW0407 0 to 32767 mSec Total Pulse MW0408 Oto 2147483647 MW0409 Elapsed value XW0401 0 to 2147483647 Read Write XW0402 Frequency Setting Error Flag XW0403 15 Turns ON at error Acceleration Time Setting error flag XW0403 12 Turns ON at error vil Deceleration Time Setting error flag XW0403 11 Turns
99. after scan time SW0018 for port1 By default ON Doc No UMAN FL 0110 224 Hev No 1 02J Troubleshooting 50022 COM failed node Read write If this bit is set communication with the failed mn reconnect control nli nodes is detected after scan time SW0019 for port2 By default ON 50023 COMS failed node Read write If this bit is set communication with the failed n reconnect control nodes is detected after scan time SW0022 for port3 By default ON SW64 S65 Node Status Registers Read only Shows the status of the node whether node is for COM1 present or not Total 2 word Register are mapped for 32 nodes SW66 S79 Node Status Registers Read only Shows the status of the node whether node is wal for 1 present not Total 14 word Register are mapped for 224 nodes SW80 S81 Node Status Registers Read only Shows the status of the node whether node is for COM2 presentor not Total 2 word Register are mapped for 32 nodes SW82 S95 Node Status Registers Read only Shows the status of the node whether node is for COM2 present or not Total 14 word Register are mapped for 224 nodes SW96 S111 Node Status Registers Read only Shows the status of the node whether node is for COM3 present or not Total 16 word Register are mapped for 256 nodes Doc No UMAN FL 0110 225 Rev No 1 02J Maintenance MAINTENANCE AND CHECKS In this chapter Precautions during operation
100. age Program execution Sequence Doc No UMAN FL 0110 Hev No 1 02J 197 Programming Information 7 1 Devices Registers Broadly two types of registers are present in PLC register database 1 Internal PLC Registers Implemented through buffers present in RAM of Base module Data Registers D Auxillary Registers BW B System Registers SW System coil S Timer Registers T Counter Registers C Base module configuration Registers MW M Coils and registers are mapped I O Registers of Base Module XW X YW Y Coils and registers are mapped Timer devices T Counter devices C 2 Expansion and Serial I O Registers These are external to the unit and can be accessed by communicating with external module over SPI or serial I O Registers of expansion module and serial module XW X YW Y Configuration Registers MW M XW YW MW X Y M register types of both the register types viz base expansion and serial are encoded with the following addressing scheme XWssrr YWssrr ss Slot Number MWssrr rr register number in slot ss XSSCCC Yssccc ss Slot Number Mssccc ccc coil number in slot ss Note 0 Zero is the slot number of base module Doc No UMAN FL 0110 198 Rev No 1 02J Programming Information You can allot ss slot number from Project Information docker window IO Allocation Local section as shown below Block 2 oe AA
101. all specifications except analog section Wiring Diagram for Digital I Ps and O Ps of model FL005 0808N 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are high speed input Single Phase up counter PWR PWR PWR u RUN RUN ERR ERR X0 0 X0 x1 X1 x1 X2 X2 X2 X3 X3 i 4 4 X5 X6 T com nen COM sien 7 Pon F Closing SWx will turn on respective inputs Single phase down counter Wiring for quadrature mode HSC PWR 24V dd PWR RUN RUN RUN ERR ERR ERR Pulse X0 Putsa VEN X0 X0 x1 x1 X2 is X2 x x3 X4 X4 I com COM COM Doc No UMAN FL 0110 59 Rev No 1 02J Introduction Digital Output Wiring PWM wiring diagram LOAD YO sg LOAD u LOAD Y LOAD Y1 LOAD 24 24V Y2 Y2 Y3 24 24 M Y4 d Y5 Y5 24V 24V 2 Y6 LOAD Y6 E Y7 LOAD Y7 m 21 Doc No UMAN FL 0110 60 Rev No 1 02 Introduction FL005 0604N Refer model FL005 0808N0201L for all specifications except analog section Also it has 6 six digital outputs and 5 five PNP type digital outputs Wiring Diagram for Digital 1 and O Ps of model FL005 0604N 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are oingle Phase up counter high speed input
102. alog Input over range Count 65001 Configuration Registers for Analog Outputs Analog Output Design Native Analog Output 1 Output Channel lout Register Description Register Number Attribute Value in Register Range CHO Analog Output Type MW0073 Read Write 2 Voltage output 0 10V 5 Current output 4 20mA Analog Output Voltage Register YW0001 Read Write 0 to 4095 Analog Output Current Register YW0002 Read Write Data Entry for analog output For Current Output 4 to 20 mA For Voltage Output 0 to 10VDC Entered count Current output Entered count Current output 0 nov ov 1024 1024 2048 2048 3072 3072 Note Applicable to FL005 expandable series Doc No UMAN FL 0110 185 Hev No 1 02J Special Input and Output Configuration Registers for Analog Inputs of model FL005 0808RP0402U Analog Inputs 4 Input Channels IN1 IN2 IN3 and IN4 Register Description Register Number Attribute Value in Register Range IN Analog Input Type MWO0071 MW0072 MW0087 MWO0088 Read Write 1 Voltage input 0 10V 6 Voltage input 0 5V 5 milivolt input 0 50mV 4 milivolt input 0 100mV 3 Current input 0 20mA 2 Current input 4 20mA 7 RTD input alphat 200 to 850 C 8 RTD input alpha2 100 to 457 C 14 Thermocouple J 210 to 1200 C 15 Thermocouple K 200 to 137320 Analog Input Register XW0001 XW0003 XW0005 0007 Read Only Reads voltage current inpu
103. am into some blocks the program becomes easy to understand The block numbers need not be con secutive In each program type and block there is no limit of program capacity The only limit is the total capacity 7 5 1 Main Program The main program is the core of the user program It is executed once in each scan 1 scan time 1 gt Time Inthe above figure Mode means the mode control operation I O means the I O update processing Timer means the timer up date processing Main program means the main program execution the self diagnostic check and peripheral support are omitted in this figure The end ofthe main program is recognized by the END instruction Although instructions may be present after the END instruction that portion will not be executed Doc No UMANY L 0110 210 Hev No 1 02J Programming Information 7 5 2 Sub program 1 If the sub program 1 is programmed it is executed once at the beginning of the first scan before main program execution Therefore the sub program 1 can be used to set the initial value into the registers The sub program 1 is called the initial program The figure below shows the first scan operation RUN mode transition 1st scan 2nd scan Man program gt Time The end ofthe sub program 1 is recognized by the END instruction 7 5 3 Timer interrupt program The timer interrupt is the highest priority task It is executed cyclically with a user
104. anel Mounting FlexiLogics units are shipped with a DIN rail slider amp locking connector attached to the unit User can use the unit with or without DIN rail slider Dimensional Details Case 1 Case 2 120 Doc No UMANY L 0110 114 Hev No 1 02J Hardware FlexiLogics unit with DIN rail slider Front View Case 1 Rear View Case 1 Front View Case 2 Rear View Case 2 Doc No UMAN FL 0110 Hev No 1 02J 115 Hardware Steps to mount the unit on DIN rail plate FIG 1 FIG 2 FIG 3 FIG 1 Pullupthe sliders provided with the unit towards outward direction FIG 2 Rest the unit on the DIN rail plate FIG 3 Pull down the slider again so that unit can fix up with the DIN rail plate Doc No UMANY L 0110 116 Hev No 1 02J Hardware Steps to lock the expansion module with the FL series base units This is applicable with Case 1 units only viz FL010 FL050 and FL100 x a h nL Em Em Im ES EE E E Z 1 EE EZ EE Ez FIG 1 FIG 2 FIG 3 FIG 1 Lock connector provided with FlexiLogics unit ET la BE n TT FIG 2 Two slots to grip the locking connector 1 B are provided on the case highlighted by i M RED circle Insert a big leg of locking highlighted by RED rectangle FIG 3 Single FlexiLogics unit with locking connector
105. ange 10000 to 1 Frequency setting error flag X02063 ON at error Reset OFF automatically Register device o Pulse DIR Pulse pva Pr RR YA PG Frequency setting register MW0202 MW0203 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X02063 ON at error Reset OFF automatically Doc No UMAN FL 0110 171 Hev No 1 02J Special Input and Output For Slot 3 CW Pulse Ya C C CCWPuse YA J Frequency setting register MW0302 MW0303 For CW Data range 1 to 10000 For CCW Data range 10000 to 1 Frequency setting error flag X03063 ON at error Reset OFF automatically Pulse DIR Pulse Y DR PW P Pulse enable flag M03016 Output is enabled when ON Frequency setting register MW0302 MW0303 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X03063 ON at error Reset OFF automatically For Slot 4 Ya 0 2 CCWPuse J S S Frequency setting register MW0402 MW0403 For CW Data range 1 to 10000 For CCW Data range 10000 to 1 Frequency setting error flag X04063 ON at error Reset OFF automatically Register device Pulse DIR DR gt Config Registers MWO0400 Config value 7 Pulse enable flag M04016 Output is enabled when ON Frequency setting register MW0402 MW0403 For Pulse Data ra
106. ary information for trouble free installation and operation of your new FlexiLogics Series However if you need assistance please call Renu Electronics Pvt Ltd at 91 20 27292840 or visit our web site at www renuelectronics com MANUAL REVISION If you contact us in reference to this manual please include the following document number Name User Manual For FlexiLogics Part Number URML104 Document UMANYFL 0110 Revision 1 02J Revision History Rev 1 00 UMANNFL 0110 21 01 2010 Rev 1 01 UMAN FL 0110 Rev 1 02 UMAN FL 0110 Rev 1 02A UMAN FL 0110 Rev 1 02B Rev 1 02C UMAN FL 0110 Rev 1 02D Rev 1 02E UMAN FL 0110 Rev 1 02F UMAN FL 0110 Rev 1 02G UMAN FL 0110 Rev 1 02H UMAN FL 0110 Rev 1 021 UMAN FL 0110 Rev 1 02J UMAN FL 0110 UMAN FL 0110 UMAN FL 0110 10 09 2010 10 09 2010 12 01 2011 2 08 2011 23 09 2011 18 04 2012 09 07 2012 20 09 2012 17 04 2013 23 05 2013 14 02 2014 02 02 2015 Description First Release FlexiLogics features revised FlexiLogics manual revised for images amp other corrections Timings of ON OFF pulse width is corrected on Pg 85 86 88 amp 90 Battery life specifications are corrected and addition of communication baud rates Product configuration GUI changed Weights for FL series models are updated Force download model fixed pulse output mode sections are added Registration mark added Mode transition conditions are added in c
107. at error il Deceleration Time Setting error flag XW0603 11 Turns ON at error O _ No of Total Pulses Setting error flag XWO603 10 Turns ON at error s End of total pulses flag XWO0603 9 Turns ON when total pulses elapse X06057 Doc No UMAN FL 0110 180 Hev No 1 02J Special Input and Output MW Register Table for Slot 7 Register device Remarks PWM pulse Configuration Register MW0700 Config value 9 Bit 0 is used for enable High speed output M07016 MW0703 MAX Freq MW0704 Data range 1 to 10000 MW0705 Acceleration Time MW0706 0 to 32767 in mSec Deceleration Time MW0707 0 to 32767 in mSec MWO0709 XWO0702 X07063 Acceleration Time Setting error flag XWO0703 12 Turns ON at error sil Deceleration Time Setting error flag XW0703 11 Turns ON at error ee 0970 No of Total Pulses Setting error flag XWO0703 10 Turns ON at error NESS AN End oftotal pulses flag XW0703 9 Turns ON when total pulses elapse X07057 MW Register Table for Slot 8 Register device Remarks PWM pulse Configuration Register MW0800 Config value 9 Pulse Out Enable MW0801_0 Bit 0 is used for enable High speed output O MODI MW0803 MAX Freq MW0804 Data range 1 to 10000 MW0805 Acceleration Time MW0806 0 to 32767 mSec Deceleration Time MW0807 0 to 32767 mSec Total Pulse MW0808 0 to 2147483647 MWO0809 XW0802 Frequency Setting Error Flag XWO0803 15 Turns ON at error
108. atch error b I O bcc error If there is error in this category the 1 error flag MWO1 1 device sets along with corresponding device of the error So for I O mismatch error MW01 13 device sets and for I O bcc error MWO1 15 device sets 3 Program Error a Scan Time Over error If there is error in this category the 1 error flag MWO1 2 device sets along with corresponding device of the error So for Scan Time Over error MWO2 1 device 4 Other Errors a Clock calender error b Retentive Data Loss error For Clock calender error MW01 5 device sets and for Retentive Data Loss error MWO01 6 device sets Above error conditions are checked either in each main loop scan or only at power up This is mentioned in the following table The configuration devices M and configuration registers MW are used for special purposes Error Messages and related information In the power up initialization Only Power On data invalidity of RAM back up area has been detected If retentive registers are used these validity are not guarant eed No error down The data of built in calendar Only Power On LSI is illegal No error down Set the date and time 4 WO slot MWO1 1 The I O allocation information Only Power On mismatch No MWO1 13 and the actual I O configuration are not identical Error down Check the I O allocation and the option card mounting status 5 1 Register MWO1 1 I O bus parity error has been Each
109. ation ladder information etc What is a Ladder You use Ladder Logic to write your project application Ladder is based on Boolean principals Ladder Diagrams are composed of different types of contact coil and function block elements These elements are placed in nets In any Ladder Diagram the contacts represent input conditions They lead power from the left rail to the right rail Coils represent output instructions In order for output coils to be activated the logical state of the contacts must allow the power to flow through the net to the coil Doc No UMANY L 0110 9 Hev No 1 02J Introduction 1 1 2 Hardware Requirements The following basic PC hardware configuration is needed to configure and operate your FlexiSoft Configuration Software Minimal PC configuration for Windows2000 XP DEVICE RECOMMENDATIONS IBM compatible PC with 800MHz Pentium Processor or Pentium Processor equivalent processor Operating System Windows 2000 with SP4 Microsoft Windows XP Professional Home Edition with SP2 System RAM 256Mb Minimal PC configuration for Vista DEVICE RECOMMENDATIONS 1GHz Pentium processor or equivalent processor Operating System Microsoft Windows Vista Home and Vista Business edition with SP1 Hard Disk Space 800MB including 200MB for the NET Framework Redistributable Display 1024 x 768 High Color 16 bit Mouse Keyboard Serial Port USB Port Required These are the minimum system re
110. cation USB Device 1 For upload download Monitoring IO Specifications Expansion IO capacity 16 Expansion modules Local 1 Yes 16 DC IN 16 DC OUT amp 2ANALOG IN 1 ANALOG OUT General Mechanical Dimension 100mm X 70mm X 52mm HxDxW in mm Weight 241 gm max General Operating T ture 0 to 55 deg C mole p sais ase g Depends upon I O allocation Storage Temperature 20 to 85 deg C Operating Humidity 1096 to 90 Non 30000 EEPROM write cycles are condensing allowed Above this performance may degrade Vibration Tests As IEC60068 2 6 Shock Test As per IEC60068 2 27 Doc No 110110 77 Rev No 1 02 Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs 16 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC Minimum OFF voltage 3 VDC Nominal input voltage 24 VDC Nominal input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3 7KV Input Impedance 3K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 2 High Speed Channels X0 X1 X2 X3 Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit Nominal inputs current 12 mA 24V DC Digital
111. config value 4 User can change frequecy even if pulse enable flag is ON Fixed Pulse mode configuration Register Description Attribute Value in Register Range Put value 9 Frequency Min Freq Setting Reg MWOO60 MWO0076 Read Write Data range 1 to 100000 ON duty Max Freq Setting Reg MW0078 Data range 1 to 100000 Output is enabled when ON 0 to 65535 x10mSec base Deceleration Time MW0Q065 MW0081 Read Write 0 to 65535 x10mSec base Total Pulses MWOO066 MW0082 Read Write 128 to 4294967296 Elapsed Value 0068 MW0084 Read Only 0 to 4294967296 Frequency Setting error flag M00819 M00835 Read Only ON at error reset OFF automatically Acceleration Time Setting error flag M00820 M00836 Read Only Turns ON at error Deceleration Time Setting error flag M00821 M00837 Read Only Turns ON at error No of Total Pulses Setting error flag M00822 M00838 Read Only Turns ON at error End of Total Pulses flag M00823 M00839 Read Only Turns ON at error Trapezoidal Min Pulse Count Register MW0054 MW0056 Read Only 0 to 4294967296 Doc No UMAN FL 0110 183 Hev No 1 02J Special Input and Output PWM Design Native for FL005 Expandable IO series High Speed outputs 2 Output Channels 1 Max Pulse output Frequency 200KHz Normal PWM mode configuration Register Description Attribute Value in Register Range Putvalus 1 Data range 11 200000 Data range 010 100 Pulse Enable Flag M00816 M00832 Read Write Output is e
112. constant Read Write Enabled when MW10 bit 16 is ON to 15 mS MWO0010 Refer Special input output section Special inputs PWM output MW0012 Preset values for high Speed Read Write Used to set the preset values for high speed MW0013 Counter counter Count Values for high Speed Read Write Preset count values of the high speed counters Counter are stored MW0014 MW0020 High Speed counter Read Write Control flags for high speed counters control flags MW0015 MW0021 Special output control flags Read Write Refer Special input output section MW0016 MW0017 1 MW0023 MW0024 Refer Special input output section MW0025 Setting MW0018 MW0030 System Timer Coils ReadOnly Refer mapped coils M00480 to M00487 MW0019 MW0031 User Interrupt program Status Read Only Bit 0 for timer Bit 1 for 101 Bit 2 for IO2 Refer Flags mapped coils M496 M497 amp M498 when MW10 bit 16 is ON Read Only MWO0033 Unit IP Address High Word Read Only Used for Ethernet Model MW0034 Unit IP Address Low Word ReadOnly e g if IP adress is 1 2 3 4 MWO034 0x040 High Word MW0034 0x0403 MW0036 Same formatis used for other ethernet setting Low Word registers High Word MW0038 Unit Default Gateway Read Only Low Word ON at error state This group includes Laader Scan time M00021 Clock calendar illegal Read Only ON when clock calendar data is illegal value warning M00022 ON when retent
113. ctrical emission However this does not guarantee the products will be totally immune from possible malfunction in cases where severe electrical noise occurs Therefore we strongly recommend that you follow the guidelines outlined for proper wiring and grounding to ensure the proper operation of the Renu products 2 4 Environmental Consideration FlexiLogics series models are designed to operate at temperature range defined in the specification It is intended primarily for indoor installations and may not be suitable for certain outdoor applications Avoid installing the FlexiLogics in environments with severe mechanical vibration or shocks Do not install the FlexiLogics in enclo sures with rapid temperature variations or high humidity Either will cause condensation of water inside the device and eventual damage to the FlexiLogics unit Doc No UMAN FL 0110 111 Hev No 1 02J Hardware 2 5 Safety Precaution General Information 1 FlexiLogics has been designed and manufactured for use in an industrial environment However the FlexiLogics is not intended to be used for systems which may endanger human life Consult REPL if you intend to use the FlexiLogics for a special application such as transportation machines medical apparatus aviation and space systems nuclear controls submarine systems etc 2 The FlexiLogics has been manufactured under strict quality control However to keep safety of overall automated sys
114. curely Check that the terminal screw is not Not loose not contacting the next loose and the terminal has a sufficient terminal distance to the next terminal Check that the each I O wire is not Not damaged damaged Environment Check that the temperature humidity Must be within the range of vibration dust etc are within the general specification specified range Doc No UMAN FL 0110 229 Hev No 1 02J Maintenance Programming tool Check that the functions of the Monitoring and other operations programming tool are normal are available Check that the connector and cable Not damaged are not damaged User program Check that the T1 T1S program No compare error and the master program saved on a floppy disk etc are the same 9 4 Spare Parts To recover from trouble quickly it is recommended to keep the following spare parts FlexiLogics basic unit 1 Maintain at least one to minimize the down time of the controlled system Programming tool Useful for the troubleshooting procedure Master program Saved on a CD or USB stick etc Expansion rack or unit if any I O module if any One of each type used These spare parts should not be stored in high temperature and or humidity locations Doc No UMAN FL 0110 230 Rev No 1 02J Maintenance 9 5 Battery replacement This fascility is available with the base models FL010 FL050 and FL100 In FL series base models user can
115. d and received through this port A terminal printer bar code reader or other serial ASCII device can be directly connected Doc No UMANY L 0110 12 Hev No 1 02J Introduction 1 2 1 Webserver Functionality FlexiSoft now supports powerful and user friendly Webserver functionality This feature is available for Ethernet models FL100 PLC This feature allows user to monitor and control from remote locations This feature is password protected that requires sign up Configuration Follow below said steps to configure web server functionality 1 Create new application 2 Go to Tool gt Web server Configuration as shown below Convert Application Preferences Install virtual Driver Web server Configuration 3 Below shown window will open Web server Configuration Yes lwantto use Web server functionality Username 14 char Password 14 char Contitm password Header Z char Mote Click OF to start designing your Web screens 4 To use webserver functionalityuser has to choose dialogue box as Yes as shown below Username and password are compulsory User has to fill these fields to enable web server functionality Header User can put header name up to max 70 characters it will be shown in white color and blue background color on web screen Doc No UMANY L 0110 13 Hev No 1 02J Introduction
116. dition of up to eight I O modules The FlexiLogics can be mounted in DIN rail plate The base CPU and I O modules are connected together via an expansion port on the sides of the modules A variety of I O modules are available for flexible and optimal system configuration EE ME SES 4 F F L L u 0 E 1 E 0 B H F LIO 1 rF Ta FIG 1 FlexiLogics Base with eight expansions Doc No UMANYFL 0110 17 Hev No 1 02J Introduction Application Examples1 HMI FlexiLogics PLC base unit PLC 1 J a vi 3 rws 4 CL E s EJ As shown above FlexiLogics base unit can be connected to another PLC as well as to HMI Thus can be worked with two different protocols at a time Application Examples2 SCADA FlexiLogics PLC base unit HMI As shown above FlexiLogics base unit can be connected to SCADA as well as HMI Doc No UMANY L 0110 18 Hev No 1 02J Introduction 1 3 2 FlexiLogics Works The FlexiLogics follows a specific sequence and the sequence is as shown below START Initialize Watchdog Check for Valid Firmware Yes Check for No valid Ladder Yes Check for No valid Application Yes Initialize serial and USB ports Wait till Firmware Download Flash Error and RUN led at 1 sec interval Soft restart Initialize s
117. e M191 System Coil for Debug Function Register Description Register Number 50000 Carry bit 50021 Communication recover enable bit for port1 50022 Communication recover enable bit for port2 50034 Instruction error flag Doc No UMAN FL 0110 202 Hev No 1 02J Programming Information Device registe 4 5 1 gt s moved mo Wms more Wmp 20 1 2 M0484 System timer coil for 1 sec interval M0486 System timer coil for 4 sec interval 36 0513 ALWAYS OFF Doc No UMAN FL 0110 203 Hev No 1 02J Programming Information When are configured as Modbus slaves the internal PLC tags are mapped to the modbus addresses as given in the following table 13 NotMapped 448002 Configuration MW registers MW 1600 M 25600 460001 461600 COILS mms Input Coil R X 640 000001 006400 Output Coil R W Y 640 010001 016400 System Coil R W 800000080099 020001 020100 Internal Coil R W B 0000 to B 1023 030001 034096 Timer Devices 256 bits 16 words T 000toT 255 021001 021256 Counter Devices 256 bits 16 words C 000 to C 255 022001 022256 Configuration MW coils 25600 035001 060600 Doc UMAN FL 0110 204 Rev No 1 02 Programming Information 7 2 Memory Allocation of XW YW and MW Memory
118. e PWM frequency and duty cycle will be changed after each scan For High Speed Expansion Models PWM Output mode MWssrr Mode Select Bits 20x01 Slot 1 Function O PwMmpuse Y Frequency setting register MW0102 MW0102 Data range 1 to 10000 MW0103 MW0103 ON duty setting register MW0104 MW0127 Data range 0 to 100 MW0105 MW0128 ON duty setting error flag X01062 X01061 at error reset OFF automatically Frequency setting error flag X01063 X01063 at error reset OFF automatically Slot 2 Function O Remake O PWM pulse Y2 Y4 ww Config Register MW0200 MW0226 Config value 1 Pulse enable flao M02016 M02018 Output is enabled when ON Frequency setting register MW0202 MW0202 Data range 1 to 10000 MW0203 MW0203 ON duty setting register MW0204 MW0227 Data range 0 to 100 MW0205 MW0228 ON duty setting error flag X02062 X02061 at error reset OFF automatically Frequency setting error flag X02063 X02063 at error reset OFF automatically Doc No UMAN FL 0110 174 Rev No 1 02J Special Input and Output Slot 3 j PWM pulse Y2 Y4 Pulse enable flag M03016 M03018 Output is enabled when ON MW0303 MW0303 ON duty setting register MW0304 MW0327 MW0305 MW0328 ON duty setting error flag X03062 X03061 at error reset OFF automatically Frequency setting error flag X03063 X03063 at error reset OFF automatically gt Config Register MWO030
119. ebserver After finishing with web page design just download firmware and application in to unit To access web page on browser follow below said steps 1 Open any browser 2 Enter IP address in the address bar of the browser and press enter 3 Browser will show a login page as below a lain 7 Withee Pedane and Fia Tirst nre Oiled 212221 zerngmg Fam svir e i FU 2 mk x bi ay Doc UMANY L 0110 1 5 Hev No 1 02J Introduction 4 Enter User name Password and click on Enter button 5 After entering correct username and password browser will show the default web screen 101817 Doc No UMAN FL 0110 16 Hev No 1 02J Introduction 1 3 FlexiLogics Overview 1 3 1 What is a FlexiLogics series unit FlexiLogics Series units are compact easy handling block style programmable controller It also has modular expandability Configuration of FlexiLogics unit Each FlexiLogics base unit has to be configured using the FlexiSoft Software before connecting it to the system Normal Operation The FlexiLogics family is designed to offer practical PLC features in a compact and expandable design and at the same time offer a simple to use philosophy An external powered FlexiLogics series base models by itself can be used as a complete PLC system with optional built in I O points or the system can be expanded with the ad
120. eed speedcounter time This is only applicable to FL base model Counte The sampling time setting is 10 to 1000 ms 10 ms units 2 channels of pulse input are available The countable pulse rate is up to 50 kHz for each channel Channel 1 X000 count input Channel 2 X001 count input Quadrature Counts the 2 phase pulses whose phases are shifted bi pulse counter 90 each other Counts up when phase A precedes and counts down when phase B precedes The countable pulse rate is up to 5 kHz For base model For high speed expansions Phase A X000 Pair 1 Pair 2 Phase B X001 Phase A X000 Phase A X002 Reset X002 Phase B X005 Phase B X007 Interrupt input function Immediately activates the corresponding I O interrupt program when the interrupt input is changed from OFF to ON or ON to OFF 2 points of interrupt input are available For base model X000 Interrupt 1 I O interrupt program 1 X001 Interrupt 2 I O interrupt program 2 Doc No UMAN FL 0110 155 Rev No 1 02J Special Input and Output Pulse output function Variable frequency pulse train can be output The Either one between For base model The available pulse rate is 50Hz to these 2 functions can 5 KHz 1 2 units be used CW or Pulse PLS For base model MW11 CCW or Direction DIR Is used to select the For high speed expansions function The vailable pulse rate is 1Hz to 10KHz CW or Pulse PLS Y4 CCw or
121. els X1 X2 Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit 24V DC Digital Outputs Relay and PNP Transistor type Number of Outputs 8 includes 6 relay type and 2 PNP transistor type Min ON Output Voltage 22V DC Voltage across load Max ON Voltage 30V DC Voltage across load Max OFF Voltage 1V Minimum OFF Voltage 0 2V Nominal Output voltage 30 V DC Nominal Output current 250mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 2 3 7 KV Short Circuit protection Yes Nominal load Relay DC load 12 ohms 48W resistive 24V 48VA inductive unity power factor b AC load 115 ohms 460W resistive 230VAC 460VA inductive unity power factor Transistor 960hms 6W resistive 24 6VA inductive unity power factor Analog Inputs 2 Input Channels Analog outputs Voltage Input 0 10 V 0 5 V Current Input 0 20mA 4 20mA Resolution 16 Bit Resolution Acuuracy 0 296 of full scale 25 DegC Acuuracy 1 Output channels Current 4 20 mA Max load 500 ohm 12 Bit 0 2 of full scale 25 DegC Doc No UMANY L 0110 Hev No 1 02J 39 Introduction High Speed Counter Features Up Down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channe
122. ent input V2 l2 Analog Input CH1 Type WORD Same as CH1 Analog Input CH1 Register Configuration Registers for Analog Outputs Analog Output Design IEC Analog Output 1 Output Channel lout Register Description Datalype Attribute Value in Register Range Analog_ Output CH0_ Type Read Write 5 Current output 4 20mA Analog Output CHO Current Register Read Write Register Description Attribute Value in Register Range Analog Output CHO Type Read Write 2 Voltage output 0 10V Analog Output CHO Voltage Register Read Write 0 to 4095 Note Applicable to FL005 expandable series Doc No UMAN FL 0110 192 Hev No 1 02J Special Input and Output Configuration Registers for Analog Inputs for model FL005 0808RP0402U Analog Input Design IEC Analog Inputs 4 Input Channels IN1 IN2 IN3 IN4 Register Description DataType Attribute Value in Register Range Analog Input CHO Type WORD Read Write 1 Voltage input 0 10V 6 Voltage input 0 5V 5 milivolt input 0 50mV 4 milivolt input 0 100mV 3 Current input 0 20mA 2 Current input 4 20mA 7 RTD input alpha1 200 to 850 C 8 RTD input alpha2 100 to 457 C 14 Thermocouple J 210 to 1200 C 15 Thermocouple K 200 to 1373 C Analog Input CHO Register DINT Read Only Reads voltage current input IN2 Analog Input CH1 Type WORD Same as CH1 Analog Input CH1 Register DINT Analog Input CH1 Type Same as CH1 2 2
123. entered into the unit module Apart from the above points consider climatic conditions If the ambient temperature is beyond the specified range stable operation of the system is not guaranteed 8 1 7 Force Download Mode In case the PLC is not responding for the firmware download command and when it does not allow the further download in the unit PLC can be driven in the Force download mode Follow the following step to enter the force download mode 1 Poweroffthe unit 2 Remove all communication cables No need to remove USB cable 3 Shortthe pin 2 and 8 of Com1 RJ45 Prepare the special RJ cable for this 4 Turnthe Run Halt switch to halt position 4 Poweronthe unit 5 Waitfor 10 Seconds 6 Unitenters the Force download mode The indication is that the Run and Error LEDs start blinking at 1 sec interval 7 Remove the short of pin 2 and 8 of com1 RJ45 8 Download the firmware first using USB or Com1 RS232 cable 9 Thedevice remains in the Force Download Mode only for one minute After one minute it exits from this mode and executes the firmware if it is valid This is indicated by turning off Run and Error LEDs Pin 8 Reserved T RX Pin 5 RX 4 1 Pin 3 GND Pin 2 232RXD Pin 1 232TXD p Doc UMAN FL 0110 220 Rev No 1 02 Troubleshooting 8 2 Self Diagnosis ERROR Mode The ERROR mode is a shut down mode as a resul
124. er rr Register number FEPIPERPPEPPRPRRPERTT 2 1 Eit lt P OUT and Phl master flag gt 0 ho use P OUT operation error flag 1 Use These are not user setting Items Bit 1 lt P OUT PYVM selection gt Bit E lt PYM ON duty setting error PyvM 0 Normal 1 Error gt 1 POUT Bit F Frequency setting error gt Normal 1 Errar Bit 2 PLE mode 0 CV Bit C Acceleration Time Range error gt 1 Pulse Direction PLS DIR Normal 1 Error Bit B lt Deceleration Time Range error gt Fixed pulse Mode 0 Normal 1 Error and 2 ignored Bit Pulse Counts Total Range error gt 0 Normal 1 Error Bit 8 lt End of Total Pulses Flag gt 0 Total Pulses not finished 1 End of Total Pulses Doc No UMAN FL 0110 163 Rev No 1 02J Special Input and Output 5 2 2 Single Phase Counter MW0010 Mode Select Bits 010 When the count input is changed from OFF to ON the count value is increased by 1 When the count value reaches the set value the count value is reset to 0 and I O interrupt program is activated if the interrupt enable flag is ON The count value is reset to 0 when the reset input comes ON This counter operation is enabled while the soft gate is ON The count value is reset to 0 when the soft gate is changed from ON to OFF The set value is set internally at the timing of the soft gate changing from OFF to ON When the soft gate i
125. erial and Wait till Ladder Download Flash Error led at 1 sec interval Soft restart Initialize serial and USB ports Wait till Application Download Flash Error led at 1 sec interval Soft restart Doc No UMANY L 0110 Hev No 1 02J 19 Introduction CPU Watch dog reset Soft restart Check for type of restart Power On Reset Clear All PLC registers Clear All PLC registers expansion module except keep memory Information and event history P ry Restore Keep memory data Event History Initialize USB Set internal configuration according to application Base Timer 100uSec Timer 1 IO configuration and other system parameter read Configure communication channel and detect slave serial devices 1f master Detect the expansion modules and update Expansion module information Only at Power on Read the ladder address information Power Up Self Diagnosis Set Power On system bit to 1 Main Loop Start Doc No UMAN FL 0110 20 Rev No 1 02 Introduction Main Loop Start Start counting Main Loop Scan Time self Diagnosis Error Down ERROR MODE STOP Position Read RUN STOP Switch RUN Position Update PLC mode from software Hold Mode Halt Mode RUN Mode or Switch position change from Stop to RUN If power On System bit is 1 Yes Scan Local and expansion
126. erminals 1 USB Host 1 USB Slave 1 Ethernet IO Specifications Expansion IO capacity Local l Os sal _ Mechanical Dimension Weight Note 24VDC 150mA 15 NA NA CE UL Class 1 Div 2 5120K Steps 400 Words 6400 pts Max 400 Words 6400 pts Max 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts RS232 2Wire RS485 4Wire RS485 RS232 For upload download progr amming communication RS485 2Wire 4Wire Communication 2 wire RS485 for communication For programming For programming amp monitoring 10 100 Mbps For PLC communication Configuration amp monitoring 16 expansion modules None 100mm X 35mm X 70mm 200 gm approx Depends upon I O allocation General Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test 0 to 55 deg C 20 to 60 deg C 10 to 90 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 Doc No UMANYFL 0110 Hev No 1 02J 36 Introduction LED status for FL100 Run mode ON Unitis in RUN mode OFF Unit is not in RUN mode unit may be HALT HOLD ERROR etc Error Mode ON Unit is in ERROR mode OFF Unit is notin ERROR mode Blinki OFF data transfer on serial port 1 COM 2 ON OFF Blinking Com 2 data transfer is in progress USB Device
127. error Frequency setting error flag M0191 ON at error reset OFF automatically Doc No UMANY L 0110 177 Rev No 1 02J Special Input and Output Fixed Pulse Output Function for High Speed Expansion models FLD HS 0808N MW Register Table for Slot 1 Register device Remarks PWM pulse Configuration Register MW0100 Config value 9 Bit 0 is used for enable High speed output M01016 MW0103 MAX Freq MW0104 Data range 1 to 10000 MW0105 Acceleration Time MW0106 0 to 32767 in mSec Deceleration Time MWO107 0 to 32767 in mSec MW0109 XW0102 X01063 Acceleration Time Setting error flag Turns ON at error X01060 Deceleration Time Setting error flag XW0103 11 Turns ON at error NNNM 5 X01058 End of total pulses flag XW0103 9 Turns ON when total pulses elapse X01057 MW Register Table for Slot 2 Register device Remarks PWM pulse Y2 Configuration Register MW0200 Config value 9 Bit 0 is used for enable High speed output M02016 MW0203 MAX Freq MW0204 Data range 1 to 10000 MW0205 Acceleration Time MW0206 0 to 32767 in mSec Deceleration Time MWO0207 0 to 32767 mSec Total Pulse MWO208 Oto 2147483647 MWO209 XWO0202 X02063 Acceleration Time Setting error flag XWO203 12 Turns ON at error sil Deceleration Time Setting error flag XWO208 11 Turns ON at error el No of Total Pulses Setting error flag XW0203 10 Turns ON at error TN SG oosa End of total pulses flag
128. following are the digital expansion models gt 16 points DC input gt 16 points DC output NPN Type gt 16 points DC output PNP Type gt 16 points DC output Relay Type gt 8 DC inputs 8 DC outputs NPN type gt 8 DC inputs 8 DC outputs PNP type gt 8 DC inputs 8 DC outputs Relay type gt 8 DC inputs within which 4 are HSC 8 DC outputs NPN type within which 2 are PWM O P gt 8 DC inputs within which 4 are HSC 8 DC outputs PNP type within which 2 are PWM O P The following are the analog expansion models gt 4 Universal Analog inputs amp 2 analog outputs V I Type gt 8 Analog inputs Linear Type gt 8 Analog inputs RTD Type gt 4 Analog outputs V I Type Built in high speed counter Two single phase or one quadrature 2 phase pulses can be counted In single phase mode up to 50KHz and in quadrature mode up to 5KHz frequency can be counted High speed processing Sophisticated machine control applications require high speed data manipulations The FL is designed to meet these requirements 1 4 ms per contact 2 3 ms per coil 4 2 ms per 16 bit transfer 6 5 ms per 16 bit addition The FlexiLogics also supports interrupt input function DC input type only This allows immediate operation independent of program scan High performance software The FlexiLogics offer various basic ladder instructions and other functional instructions Subroutines Interrupt functions Indirect
129. for XW YW and MW registers for particular model is allocated by software at the time of I O allocation The number of XW YW and MW for the particular model is as per the table given below NO Rom FedogcsBaseModu fr fi 9 ce EE Rp o iempubigiaModue j o o 6 4 RDowcP 16 PNP ype transistor ouiputdigialmodule 1 0 9 16_ 5 pe ranssorouput qp i fo 9 _ p r fo o w FLD0808P 8 Digital input 8 PNP type transistor output digital module FLDO808N 8 Digital input 8 NPN type transistor output digital module 9 FLD0808R 8 Digital input 8 Relay type output digital module 1 CLADE 0 10 VDC or 4 20 mA 16 Bit 8 channel input model 0 10 VDC or 4 20 mA 16 Bit 4 channel output model p e e o 12 FLA0402U 4 Universal Analog Inputs RTD TC 4 20 mA 4 2 40 0 0 20mA 0 50mV 0 100mV 0 10VDC 16 Bit 2 channel Voltage Current 16 Bit outputs The allocation is sequential If any particular model does not have XW YW MW defined then the memory is not allocated in the array for that model This array is sequentially mapped to Modbus registers Consider the example that user has configured the models as below Slot 0 FLO10 XW 1 YW 1 MW 60 Slot1 FLDO808R XW 1 YW 1 MW 0 Slot2 FLD0016R XW 0 YW 1 MW 0 Slot 3 FLDO808N XW 1 YW 1 MW 0 Slot4
130. gging and program upload download and carrying print files in CSV format Ethernet 1 Fully compliant with IEEE 802 3 802 3u standards 2 10 100 Mbps support 3 Connector used Standard shielded RJ 45 female jack with in built speed and link activity indica tion LEDs Doc No UMANY L 0110 119 Hev No 1 02J Hardware For FL011 and FL051 port details are exactly as per other base models But the ports palced are as shown below COM Port RS232 RS485 USB Device Doc No UMAN FL 0110 120 Hev No 1 02J Hardware 2 10 Communication Cables Programming cable for FlexiLogics units IBM H 005 00 A PC SIDE FlexiLogics SIDE 6 L R H S VIEW LT FRONT VIEW Left side 320000 eo MEE Pin 8 Right side Doc No UMAN FL 0110 Hev No 1 02J 121 Hardware FlexiLogics TO Toshiba T1 PLC RC P 019A 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS 8 Pin MINIDIN MALE PIN OUTS Unit End PLC End 1 TXD 8 2 RXD 6 3 GND 5 Connect to shield short pin 4 amp 7 at PLC end FlexiLogics TO Toshiba T2 PLC RC P 019B 00 8P8C RJ45 MALE PIN OUTS PIN SIGNALS DB9 MALE PIN OUTS Unit End PLC End 1 TXD 2 2 RXD 3 3 GND 5 Connect to shield Short 7 amp 8 at PLC End DB9 End FlexiLogics TO GE 90 30 PLC RC P 002 00 8P8C RJ45 MALE PIN OUTS PI
131. gisters refer section 5 2 2 Note1 When all channels are used channel 1 to channel 8 cannot be used as normal input devices However if either one channel is used these inputs for unused channel can be used as normal input devices Note2 Two words are used for storing the double word S2bit count set values Lower word will contain Lower 16bit value and Higher word will contain higher 16 bit This register storage scheme is applicable for all the modes value Eg Count value XW0104 XW0105 So if count value is Hex 87654321 XW0104 4321 Hex XW0105 8765 Hex Note3 X1 X6 X3 and X4 are used as reset inputs for count inputs X0 X5 X2 and X7 So do not use X1 X6 and X4 as normal inputs when expansion module is configured in this mode Doc No UMAN FL 0110 165 Hev No 1 02J Special Input and Output 5 2 3 Single Phase High Speed Counter with rate For Base Model MW0010 Mode Select Bits 100 This function counts the number of changes of the count input from OFF to ON during the every specified sampling time The count value in a sampling time is stored in the hold value register This counter operation is enabled while the soft gate is ON When the soft gate is OFF the hold value is cleared to 0 The setting range of the sampling time is 1 to 1000 ms 1 ms units The count value range is H0000 0000 to HFFFF FFFF 32 bit The function selection is done through configuration register1 Function
132. hapter 6 In section 7 5 3 Time interrupt Program the interval range is corrected to 1 to 1000ms FLD HS 0808N product and related information added PWM O P and HSC related context changed FL100 and FLD HS 0808P models are added FL005 Series models added FL005 Series expandable models added Warranty Certificate For New product This product is warranted against defects in materials and workmanship for a period of 12 months from the date of shipment to Buyer For Rectified Products Any product that will be replaced will have Warranty for 6 months or upto Original Product Warranty period whichever is greater The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused dismantled or otherwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MAINTENANCE amp SERVICE There are no parts that can be serviced by the user Service should be performed on a unit substitution basis only Do not attempt to remove replace or service any printed circuit board components or any hardware software related with display product If problem within the display product occurs contact the factory for service information or repair NOTE Renu Electronics Pvt Ltd is dedicated to providing complete customer se
133. heck whether execute the ladder the I O allocation table is now identical to the actual I O configuration Check for faulty expansion Replace the faulty expansion unit unit one by one Doc No UMAN FL 0110 219 Hev No 1 02J Troubleshooting 8 1 6 Environmental Problem If the following improper operations occur in the controlled system check possible environmental factors 1 If an improper operation occurs synchronously with the operation of I O devices The noise generated at ON OFF of the output device load may be the cause of the problem Take necessary measures mentioned in section Precaution 2 If an improper operation occurs synchronously with the operation of surrounding equipment or high frequency equipment The noise induced in I O signal lines may be the cause of the problem The surge voltage voltage fluctuations or differences of grounding potentials may cause the problem depending on the power supply system or the grounding system Check the operation in accordance with the precautions as maintioned For some cases isolation from the ground may lead to the stable operation 3 If an improper operation occurs synchronously with the operation of machinery The vibration of the equipment may cause the problem Check that the installation status of the units and take necessary measures 4 If a similar failure is repeated after the unit is replaced Check that no metal debris or water drops has been
134. i L7 v aoor T 0 8 0 8 R P Doc No UMANY L 0110 Hev No 1 02J 49 Introduction FL005 0808P Refer model FL005 0808P0201L for all specifications except analog section Wiring Diagram for Digital I Ps and O Ps of model FL005 0808P 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are high speed input Single Phase up counter PWR PWR PWR RUN RUN RUN ERR ERR ERR X0 X0 Pulse IIP0 X0 X1 X1 2031 x2 TR 2 x3 x X3 X4 X4 X4 XS X6 X7 COM I COM Closing SWx will turn on respective inputs Single phase down counter Wiring for quadrature mode HSC PWR PWR 24V RUN 9 RUN A ERR ERR ERR X0 X0 X0 F 1 x x X2 X2 2 2 5 X4 X4 0 8 0 COM com Doc No UMAN FL 0110 50 Rev No 1 02J Introduction Digital Output Wiring Y0 LOAD Y ov Y2 Y3 ov Y4 135 LOAD Y6 LOAD Y7 kh PWM Output Wiring diagram LoAp LOAB YO Y1 ov Y2 Y3 0V Y4 Y5 ov Y6 Doc No UMANY L 0110 Hev No 1 02J 51 Introduction FL005 0604P Refer model FL005 0808P0201L for all specifications except analog section Also it has 6 six digital outputs
135. ich is the basic operation of a PLC In this mode task defined in the application are also executed EEPROM write are possible while the FlexiLogics base is in the RUN mode HALT The HALT mode is a STOP mode In this mode user program execution is stopped and all outputs are brought to zero 0 Program loading into the FlexiLogics base unit is possible in the HALT mode ERROR The ERROR mode is a shutdown mode as a result of self diagnosis The FlexiLogics base model enters the ERROR mode if internal error is detected by self diagnosis In this mode program execution is stopped and all outputs are brought to Error State Output Condition defined in the application The cause of the shutdown can be confirmed by connecting the programming tool To exit from the ERROR mode execute the Error Reset command from the programming tool or cycle power off and then on again HOLD The HOLD mode is provided mainly for checking the external I O signals In this mode user program execution is stopped with input and output updating is executed It is therefore possible to suspend program execution while holding the output state Moreover a desired output state can be established by setting any data by using the programming tool RUN F RUN F mode is a forced RUN mode provided for program checking This mode is effective when using the expansion I Os Different from the normal RUN mode the RUN F mode allows operation even if the registered 1
136. ied by a user program as shown here The frequency is switched by the acceleration deceleration time specified for changing from the initial speed to the maximum speed The acceleration and deceleration is normally done in 30 steps kHz Number of output pulss i k Fmax 34 1 F L 100 000 bu pulse P 1 TUM c nur ber j err i i _ Fmin a m mjm m m m m m m x aDoms 1 Acceleration Deceleration Ai time 1141 f 7000 1000 30 steps 200 Hz ALe 4 0 eps 1076 For base models _ d Configuration registers and coils used for setting the parameters of Fixed Pulse Output Mode Channel 1 Registers Base Y0 Outputs enabled when ON Direction Marker CH1 M337 Direction Marker Flag M337coil MIN Freq CH1 MW22 Data range 0 to 5000 M For FL011 amp FL011 S3 data range 0to 10000 Freq CH1 MW24 Data range 1 to 5000 MW25 For FL011 amp FL011 S3 data range 1 to 10000 Acceleration Time CH1 MW0040 0 to 32767 mSec Deceleration Time CH1 MW0041 0 to 32767 mSec Total Pulse CH1 MWAS Oto 2147483647 MW49 MW53 Total Pulse Done Flag CH2 Turns ON after total pulses are out Bit 9 of MW0011 register Pulse Counts Total Range Error M0186 Turns ON at error Deceleration Time Range Error M0187 Turns ON at error Acceleration Time Range Error M0188 Turns ON at
137. igital I Ps and 16 Digital O Ps PLC Base model with ethernet PLC card with ethernet and 16 digital I Ps and 16 Digital O Ps PLC Base model with ethernet USB host USB device PLC Base model Slim case with fixed l Os in various combinations PLC Base model Big case with expandable I Os in various combinations 16 Input Digital Module 16 PNP type transistor output digital module 16 NPN type transistor output digital module 16 Relay type output digital module 8 Digital input 8 PNP type transistor output digital module 8 Digital input 8 NPN type transistor output digital module 8 Inputs Bi directional Type Within which 4 are high speed 8 NPN type transistor output 8 Inputs Bi directional Type Within which 4 are high speed 8 PNP type transistor output 8 Digital input 8 Relay type output digital module 0 10 VDC or 4 20 mA 16 Bit 8 channels input 4 channel 0 10 VDC or 4 20 mA 16 Bit Output 4 channel Universal Analog Inputs RTD PT100 TC 4 20 mA 0 20mA O 50mV 0 100mV 0 10VDO 16 Bit 2 channel 0 10 VDC or 4 20 mA 16 Bit Output Doc No UMANY L 0110 Hev No 1 02J 27 Introduction 1 Speed 1 03ms Comparison between basic models of FlexiLogics Series 4 Models FL010 FL050 FL100 FL005 Series FL005 Series Fixed l Os Expandable I Os 60 0ns 60 0ns per contact per contact per contact per contact per contact 8K steps 8K steps 5120K steps steps 30K steps 288KB
138. ignates BW10 When 1 it designates BW11 When I 1 it designates BW09 When I 10 it designates BW20 When I 10 it designates BW00 BWDOTO 207777 When J 0 it designates 00201 0200 000200 irr pu When J 1 it designates 00202 00201 T D200 When J 2 it designates D0203xD0202 When J 1 it designates D0200xD01 99 When J 2 it designates 0199 00198 Note Be careful that the registers do not exceed the address range by the index modification The address range is not checked by the FlexiLogics unit Substitutions of values into index registers and index modifications can be used any times in a program Normally the program will be easier to see if a value substitution into an index register is positioned immediately before the index modification Doc No UMAN FL 0110 208 Hev No 1 02J Programming Information 7 4 Real time clock calendar The FlexiLogics base unit is equipped with the real time clock calendar for day of the month month year hour minute second and day of week This data is stored in the special registers SW10 to SW16 by unsigned integer format as follows D0050 Day of month 00 to 99 2000 2099 D0051 Month 01 to 12 D0052 Year 01 to 31 Calendar D0054 Minute 00 to 59 D0055 Second 00 to 59 D0056 Day of week 00 to 06 Note The day of the week is automatically Sunday 0 Monday 1 Tuesday 2 Saturday 6
139. in Not normal Program check Normal operation Input operation Follow the procedure in Not normal Input check Normal operation Output operation Follow the procedure in Not normal Output check Doc No UMAN FL 0110 216 Hev No 1 02J Troubleshooting 8 1 1 Power Supply Check If the PWR power LED is not lit after power on check the following points Check the power connection Connection terminals are correct The terminal screws are not loose The terminal block is installed securely Correct Check the power voltage 24 VDC 15 at the terminal Normal Remove the programmer If the PWR LED becomes normal the port connector internal supply may be shorted in the external connections of this port Still unlit Remove the expansion 4 If the PWR LED is still OFF the FL Unit basic unit may be faulty Replace the unit Lit Insert the removed expansion Replace the faulty expansion unit Unit one by one to pinpoint the faulty expansion 8 1 2 CPU Check If the RUN LED is not lit after power on check the following points Check the position of the If itis not in R RUN position turn the mode control switch switch to R RUN position Check the ERR error LED If the ERR LED is lit the F base PLC model is in the ERROR mode Confirm the error message by connecting the programming Tool If only ERR LED is blinking either ladder or ap
140. ing or falling edge of the phase B input after the phase A input has turned on or off Phase A Input j Phase B NM NE NM NL Current Value 4 edge Count The current value increments or decrements at the rising or falling edges of the phase A and B inputs Phase A np Phase B Input a LT tL Current Value Both rising and falling edges of each phase are counted Consequently 4 times count value against the pulse frequency is obtained When the count value reaches the comparison value 1 or 2 the I O interrupt program 1 or 2 is activated if the interrupt enable flag for each is ON This counter operation is enabled while the soft gate is ON The count value is reset to 0 when the soft gate is changed from ON to OFF The count value is also reset to 0 when the reset input comes ON When the soft gate is OFF the count value can be changed by writing the data into the comparison value 1 or 2 register and setting the count preset flag 1 or 2 to ON The comparison value 1 and 2 can be changed even when the soft gate is ON The count value range is 0 to 4294967295 32 bit data Doc No UMAN FL 0110 167 Rev No 1 02J Special Input and Output For FL010 base model The function selection is done through configuration register1 Function Register device Remas 0000 P2 X001 Reset input IP 3 X002 Comparison value 1 MW12 MW13 Comparison va
141. itled e Upto 45 characters Save In Directory C Program HilesxH enu Electronics Pvt LidiFlessoftsamplesiU Description Authar oto 45 characters Password Upto 8 characters Product Information Product FLOTO Details Image Display Ho c Keypad Communication Ports 3 2 Serial I USB device COM Tes COM ver In this dialoge box section Point 1 You can define project name or can keep Untitle as default Point 2 You can define path for the project to be saved Point 3 You can mention any special note if required Point 4 You can define author name Point 5 You can define password for the project you created Point 6 You can see the information of the model selected Point 7 You can see the image of the model you selected Note Point 6 and 7 will appear with all tabs of Project Configuration docker 3 Press OK button You can see a application window listing information as Logic blocks tasks tags and Network Configuration After setting macro level parameters from these project items your application is ready for downloading Doc No UMAN FL 0110 139 Hev No 1 02J Configuration FlexiLogics base models has expansion slot from where user can add additional I O modules as per requirement FL010 and
142. ive data in RAM are invalid M00027 M00029 M00031 M00033 Ladder Scan time error Read Only ON when the scan time exceeds 200ms default Doc No UMAN FL 0110 145 Rev No 1 02J Configuration secinterval secinterval secinterval secinterval secinterval secinterval secinterval secinterval execution status M00497 IO1 interrupt execution status Read Only ON when IO1 program is executing M00498 IO2 interrupt execution status Read Only ON when 102 program is executing M00512 ALWAYS ON ReadOnly This coil is always ON M00513 ALWAYS OFF ReadOnly This coil is always OFF Doc No UMAN FL 0110 146 Hev No 1 02J Configuration 4 3 Input XW Output YW and configuration MW Register allocation For expansion models For Digital Expansion Models The Physical Inputs and Outputs in the Expansion modules are accessed using XW and YW registers respectively The digital inputs in the Digital Expansion Models are updated in the Input XW registers The expansion model may have XW or YW registers depending on availability of the physical input outputs for that model type As given in Section 7 2 Memory Allocation of XW YW and MW different expansion models have different number of XW YW and MW memory assigned for them in the base model e g The digital expansion model FLD1600 has 1 XW register memory assigned for it There are no outputs so no YW memory So the input condition of FL
143. l Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency 2 YO and Y1 200KHz 1Hz 0 to 100 196 1 YO Pulse Y1 Direction 100KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 100KHz Max 50 duty cycle 1Hz 2 YO Y1 100KHz Max 50 duty cycle 1Hz 2 YO Y1 1Hz to 100KHz Maximum frequency must be gt min freq 1 Hz to 100KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base Oto 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 40 In
144. l input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3KV Input Impedance 4 7K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 4 High Speed Channels X0 X5 X2 X7 Max input frequenc 25KHz Max input count 4294967295 32 Bit 24V DC Digital Outputs NPN PNP Transistor type Number of Outputs 8 NPN PNP type includes 2 high speed outputs Min ON Output Voltage 22V DC Max ON Voltage 24V DC Max OFF Voltage 1V Minimum OFF Voltage 0 2V Nominal Output voltage 24 V DC Nominal Output current 500mA Typical for high speed per channel FLD HS 0808N 300mA and FLD HS 0808P 250mA Isolation Optically isolated from internal circuit High isolation voltage BV 3KV Short Circuit protection Auto Protection for 6 normal digital output NPN type channels Power rating Voltage rating 3 75VDC derived from Nominal load base unit Ohmic 48 Ohm 12 W Current rating Up to 100mA Lamp 12W Power rating 0 375W Inductive 12 VA 1 2 H 50 Ohm Input per channel 24VDC 5mA Switching frequency wit Output per channel 500mA 24VDC Inductive nominal load 0 5 Hz 1 2 H 50 Ohm maximum General Operating Temperature 0 to 55 Storage Temperature 20 to 859C 24V DC Auxiliary Power Supply Nominal value 808 Operating Humidity 10 to 90 Non Tolerance 15 20 accordi
145. limit to the number of rungs The size of any one rung is limited to 50 lines X 11 columns A example of a ladder diagram program is shown below 00027 Pirr AG When X005 is ON or the data of D0100 is greater than 200 Y027 comes ON Y027 stays ON even if X005 is OFF and the data of D0100 is 200 or less Y027 will come OFF when X006 comes ON Doc No UMAN FL 0110 213 Rev No 1 02J Programming Information 7 7 Program execution sequence The instructions execution sequence is shown below 1 They are executed in the sequence from block 1 through the final block which contains the END instruction or IRET in an interrupt program 2 They are executed in the sequence from rung 1 through the final rung in a block or the END instruction 3 They are executed according to the following rules in any one rung When there is no vertical 1 2 3 4 connection they are H m hk gt executed from left to right When there is an OR 1 2 4 6 connection the OR logic 4 C portion is executed first 5 3 When there is a branch they 1 2 3 4 are executed in the order from the upper line to the lower line 5 6 2 Acombination of 2 and 9 3 above M lt The instructions execution sequence in which function instructions are included also follows the above rules How ever for program execution control instructions such as jumps JCS loops FOR NEXT subroutines
146. lue 2 MW14 MW15 Count preset 2 M325 Hardware condition Phase A and phase B IP 1 and IP 2 1X Mode ON OFF pulse width 100 microsec or more max 5 kHz 2X Mode ON OFF pulse width 100 microsec or more max 5 kHz 4X Mode ON OFF pulse width 100 microsec or more max 5 kHz Reset input IP3 ON OFF duration 2 ms or more Interrupt assignment Comparison value 1 I O interrupt program 1 Comparison value 2 I O interrupt program 2 Data range 0 to 4294967295 Used to preset the count value Up count H pg Down count MM Reset input CENE 2147483647 Comparison p 200 value 1 EN EE EUR REA Count value FP NEN GENE GN value 2 Interrupt Doc No UMAN FL 0110 Hev No 1 02J 168 Special Input and Output For High Speed Expansion models FLD HS 0808N Hardware condition Phase A and phase B Pair 1 X0 amp X5 Pair 2 X2 amp X7 1X Mode ON OFF pulse width 100 microsec or more max 25 kHz 2X Mode ON OFF pulse width 100 microsec or more max 25 kHz 4X Mode ON OFF pulse width 100 microsec or more max 25 kHz Resetinput X1 amp X3 ON OFF duration 2 ms or more Related Registers egisterldevics Pair 1 Pair 2 a and X5 X2 and X7 PhaseA o Two input pulses phase shifted by 90 each other r Physical reset input
147. minal input voltage 24 VDC Nominal input current 5mA Typical Isolation Optically isolated from internal circuit High isolation voltage BV 3 7KV Input Impedance 3K ohm Turn OFF time 10msec Turn ON time 10msec High Speed Inputs Number of HS Inputs 2 High Speed Channels X0 X1 X2 X3 Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit Nominal inputs current 12 mA 24V DC Digital Outputs Relay and PNP Transistor type Number of Outputs 16 includes 14 relay type and 2 Pulse outputs Min ON Output Voltage 22V DC Voltage across load Max ON Voltage 30V DC Voltage across load Max OFF Voltage 1V Minimum OFF Voltage 0 2V Nominal Output voltage 30 V DC Nominal Output current 250mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 2 3 7 KV Short Circuit protection Yes Nominal load Relay DC load 12 ohms 48W resistive 24V DC 48VA inductive unity power factor b AC load 115 ohms 460W resistive 230VAC 460VA inductive unity power factor Transistor 96ohms 6W resistive 24 6VA inductive unity power factor Analog Inputs 2 Input Channels Analog outputs Voltage Input 0 10 V 0 5 V Current Input 0 20mA 4 20mA Resolution 16 Bit Acuuracy For Voltage input 0 2 of full scale 25 DegC Resolution For Current input Acuuracy 0 396 of full scale 25
148. mum frequency 2 YO and Y1 200KHz 1Hz 0 to 100 196 1 YO Pulse Y1 Direction 200KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 200KHz Max 50 duty cycle 1Hz 2 YO Y1 200KHz Max 50 duty cycle 1Hz 2 YO Y1 1Hz to 200KHz Maximum frequency must be gt min freq 1 Hz to 200KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base 0 to 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 86 Introduction Wiring Diagrams 1 Wiring diagram for digital inputs Note X0 X1 X2 and X3 are high speed input PWR RUN QOOrT EPFPPPPPFPFPPPPPPFPTI N U Z gt A A A A A A A A A A A A A A A A A A A A A A 23 0 02 o Y v JNE 2 v Y y Qa QD v vs vs Y7 QOOrT r Ti C2 Y8 Y9 U Z gt o N U Z gt Doc No UMANY L 0110 87 Hev No 1 02J Introduction LL O 0 e for 9 mm gt o s OoOr OMMLONOr 88 CN d iO r c gt lt lt x gt gt gt gt x X X PWR RUN ERR X0 1 X2 4 5 X6 XT X8 X X10 X X X X X C
149. n 0 15MHz to 80 MHz Dumped Oscillatory wave IEC61000 4 12 Surge Immunity IEC61000 4 5 Level 2 Radiated emission EN50081 2 Doc No UMANNFL 0110 102 Hev No 1 02J Introduction Wiring Diagram of input connection for FLAO800L 1 Voltage Mode connections Doc No UMAN FL 0110 103 Hev No 1 02J Introduction FLA0004 Analog Inputs Analog Outputs Isolation Connection method Resolution Accuracy Nonlinearity General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Fast Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 0 4 Output channels Voltage 0 10 V Min Load 1000 ohm Current 4 20 mA Max load 500 ohm Isolation between analog and digital section No interchannel isolation Power supply is isolated Removable terminals 3 81mm pitch 16 Bit 0 2 of Full Scale 0 04 Max 0 to 55 Degree 20 to 85 deg C 10 to 90 Non condensing 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm Approx 155 gm IEC61000 4 4 2 2kV Power Direct Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000
150. nabled when ON ON duty setting error flag M00818 M00834 Read Only ON aterror reset OFF automatically Frequency Setting error flag M00819 M00835 Read Only ON aterror reset OFF automatically If user put config value 2 User can change frequecy even if pulse enable flag is ON Pulse DIR mode configuration Register Description Attribute Value in Register Range Putval e7 Frequency Min Freq Setting Reg MW0060 MWO0076 Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag M00816 M00832 Read Write Output is enabled when ON Frequency Setting error flag M00819 M00835 Read Only ON at error reset OFF automatically If user put config value 8 User can change frequecy even if pulse enable flag is ON CW CCW mode configuration Register Description Attribute Value in Register Range Putvalue3 Frequency Min Freq Setting Reg MW0060 MW0076 Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag M00816 M00832 Read Write Output is enabled when ON Frequency Setting error flag M00819 M00835 Read Only ON at error reset OFF automatically If user put config value 4 User can change frequecy even if pulse enable flag is ON Fixed Pulse mode configuration Register Description Attribute Value in Register Range Putvalue9 Frequency Min Freq Setting Reg MW0060 MWO0076 Read Write Data range 1 to 200000 Data range 110200000 Output s enabled when ON 010 65535 x10mSec base Deceleration Time MW
151. nction Overview Single Phase Counter Single Phase speed counter Quadrature bi pulse counter Interrupt input function Pulse Output Function PWM Output Function Doc No UMAN FL 0110 Hev No 1 02J 154 Special Input and Output 5 1 Special I O Function overview The FlexiLogics PLCs support the special I O functions as listed below Function name Function summary Remarks Variable input filter constant Input filter constant ON OFF delay time be setby MW10 setting is user program The setting range is 0 to 15 ms necessary to use this 1 ms units Default value is 0 ms This function is function applied for X000 to X007 8 points as a block Single phase Counts the number of pulses of single phase pulse Only one among these 4 up counter train functions can be For Base model selected 2 channels of pulse input are available The countable pulse rate is up to 50 kHz for each channel Channel 1 X000 count input X002 reset input Channel 2 X001 count input X003 reset input For High speed expansion models 4 channels of pulse input are available The countable pulse rate is up to 25 KHz for each channel Channel 1 X000 count input X001 reset input Channel 2 X005 count input X006 reset input Channel 3 X002 count input X003 reset input Channel 4 X007 count input X004 reset input High Single phase Counts the number of pulses in a specified sampling Sp
152. ng aondencing to EN 61131 2 Mechanical Dimension 100mm X 35mm X 70mm Hipple 5 according to EN61131 2 LXWX H Permissible range 19 2 V to 30 V Safety equipment Surge voltage protection against Reverse polarity Connection Via power connectors Doc No 1 0110 99 Rev No 1 02 Introduction High Speed Counter Features Up Counter Single Number of channels 4 X0 X5 X2 X7 Phase Physical reset input X1 X6 X3 X4 Maximum input frequency per channel 25KHz Input count register per channel 1 32 bit Preset registers per channel 1 32 bit Configurable forced output 4 Y1 Y6 Y7 YO i Quadrature Counter Number of channels 2 X0 and X5 X2 and X7 Physical reset input channels X1 X3 Maximum input frequency per channel Note 20KHz Input count register per channel 1 32 bit Preset registers per channel 1 32 bit Configurable forced output 2 Y1 Quadrature mode 1x 2x 4x PWM Output Number of channels 2 Y2 and Y4 PWM frequency variable 10KHz Max Frequency step 1Hz PWM duty cycle variable 0 to 100 Duty cycle step 196 Pulse DIR mode Number of pulse channels 1 Y2 Pulse Y4 Direction 10KHz Max 5096 duty cycle CWICCW mode Y2 CW Y4 CCW 10KHz Max 50 duty cycle tH Continuous Y2 always continuous pulse Pulse frequency variable 10KHz Max 50 duty cycle Fixed pulse mode Trapezoidal Y2 Soft start 1Hz to 10KHz Maximum frequency must be min freq 1Hz to 10K
153. ng error flag CH2 Trapezoidal Min Pulse Count Register CH2 DWORD Read Only 0 to 4294967296 Configuration Registers for PWM Outputs for FL005 Expandable Series High Speed outputs 2 Output Channels YO Y1 Max Pulse output frequency 200Khz Normal PWM mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 ON duty setting error flag CH1 Read Only ON at error reset OFF __ automatically PWM Configure Reg Frequency OR Min Freq Setting Heg CH2 DINT Read Write Datarange 11020000 ONduty OR Max Freq Setting Reg CH2 Pulse Enable Flag CH2 ON duty setting error flag CH2 BOOL Read Only ON at error reset OFF automatically Frequency Setting error flag CH2 BOOL Read Only ON at error reset OFF automatically If user put config value 2 User can change frequecy even if pulse enable flag is ON CW CCW mode configuration Output Register Description DataType Attribute Value in Register Range Channe h O YO CH1 PWM Configure Reg CH1 WORD Read Write Put value 3 Pulse Enable Flag CH1 BOOL Read Write Output is enabled when ON Frequency OR Min Freq Setting Reg CH1 DINT Read Write Data range 200000 to 1 and 1 to 200000 R Frequency Setting error flag CH1 BOOL ead Only ON at error reset OFF automatically Y1CH2 PWM Configure Reg CH2 WORD Read Write Put value 3 Frequency OR Min Freq Set
154. nge 10000 to 1 DIR High Frequency setting error flag X06063 ON at error Reset OFF automatically For Slot 7 Ya S SOS CCWPuse J 00 Frequency setting register MW0702 MW0703 For CW Data range 1 to 10000 For CCW Data range 10000 to 1 Frequency setting error flag X07063 ON at error Reset OFF automatically Register device Pulse DIR DR gt Config Registers MW0700 Config value 7 Pulse enable flag M07016 Output is enabled when ON Frequency setting register MW0702 MW0703 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X07063 ON at error Reset OFF automatically For Slot 8 CW Pulse Ya C J COWPuse pp Y4 J Config Registers MW0800 Configvaue 3 gt Pulse enable flag M08016 _ Outputis enabled when ON Frequency setting register MWO0802 MW0803 For CW Data range 1 to 10000 For CCW Data range 10000 1 Frequency setting error flag X08063 ON at error Reset OFF automatically Register device _ eee Pulse DIR DR _ YA gt Config Registers MW0800 Config value 7 Configvalue 7 ____ Pulse enable flag M08016 Output is enabled when ON Frequency setting register MW0802 MW0803 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X08063 ON at error Reset OFF automatically
155. nge 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X04063 ON at error Reset OFF automatically For Slot 5 CW Pulse Ya C COWPuse Y4 J 5 Config Registers 1 MWO0500 Configvaue 3 gt Pulse enable flag M05016 Outputis enabled when ON Frequency setting register MWO0502 MW0503 For CW Data range 1 to 10000 For CCW Data range 10000 1 Frequency setting error flag X05063 ON at error Reset OFF automatically Register device _ eee Pulse DIR DR _ YA J Config Registers MW0500 Config value 7 Configvalue 7 0 Pulse enable flag M05016 Output is enabled when ON Frequency setting register MW0502 MW0503 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X05063 ON at error Reset OFF automatically Doc No UMANY L 0110 172 Hev No 1 02J Special Input and Output For Slot 6 CW Pulse Ya C J CCWPuse O YA Frequency setting register MW0602 MW0603 For CW Data range 1 to 10000 For CCW Data range 10000 to 1 Frequency setting error flag X06063 ON at error Reset OFF automatically Pulse DIR Pulse 0 0 Ya DR PW P Pulse enable flag M06016 Output is enabled when ON Frequency setting register MW0602 MW0603 For Pulse Data range 1 to 10000 DIR Low Data ra
156. nsistor output Digital Inputs Digital outputs Rated Input voltage Rated Input Current Input Impedance Minimum ON voltage Maximum OFF voltage Turn ON time Turn OFF time Isolation Connection method Output Capacity Hated load General Operating Temperature Storage Temperature Operating Humidity Vibration Shock Mechanical Dimension Weight FTB Fast Transient Burst Electrostatic discharge Electromagnetic field RF Immunity Dumped Oscillatory wave Surge Immunity Radiated emission 8 Normal inputs 4 points per common Bidirectional type Voltage Rating 8 Relay Form A outputs 4 points per common Current Rating 8 PNP type Transistor output 4 points per common Power Supply 8 NPN type Transistor output 4 points per common 24VDC Upto 5mA 5 4K ohm 9 6 VDC 3 6 VDC 10 msec Input per channel 10 msec Optically isolated from the internal circuit Removable terminals 3 81mm pitch 2A per o p 8A per common for Relay type output 500mA max for PNP and NPN type transistor output 230V 2A 30VDC 2A for Relay 500mA at 24VDC for transistor 0 to 55 deg C 20 to 85 deg C 1096 to 90 Non condensing 10Hz to 150Hz displacement of 0 2 mm peak 3 mutually perpendicular axes 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes 100mm X 35mm X 70mm For FLD0808N and FLD0808P Approx 120 gm For FLDO808R Approx
157. o EN 61131 2 Type 1 mV Input 0 50mV Minimum ON Voltage 15 VDC 0 100mV Maximum ON Voltage 30 VDC Current Input 0 20mA Maximum OFF Voltage 5 VDC 4 20mA Minimum OFF voltage 3 VDC RTD PT100 Nominal input voltage 24 VDC PT100 200 to 850 Deg C Nominal input current 5mA Typical Thermocouple J amp K Isolation Optically isolated from internal circuit J 200 to 1200 deg C High isolation voltage BV 3 7KV K 200 to 1373 Deg C Input Impedance 3K ohm Resolution 16 Bit Turn OFF time 10msec o Tum ON fime y emm E of full scale 25 High Speed Inputs for thermo c of full scale 25 Number of HS Inputs 2 rem rm full scale 25 High Speed Channels X2 eeu Max input frequenc 200KHz per channel Max input count 4294967295 32 Bit Nominal inputs current 12 mA 24V DC Digital Outputs Relay and PNP Transistor type Analog outputs 1 Output channels Number of Outputs 8 includes 6 relay type and 2 Current 4 20 mA Max PNP transistor type load 500 ohm Min ON Output Voltage 22V DC Voltage across load Voltage 0 10 VDC Max Max ON Voltage 30V DC Voltage across load load 1000 ohm SRM age Resolution 12 Bit inimum oltage 0 n Nominal Output voltage 30 V Acuuracy ae c full scale 25 Nominal Output current 250mA Typical per channel Isolation Optically isolated from internal circuit High isolation voltage BV 3 7 KV Short Circui
158. o add a tag After clicking this button the user has to define the following 1 Node Where the tag is located 2 Register coil or a bit within a register Registers can be read only or read write 3 The address limits are shown and vary from PLC model to model 4 Tag name Each tag needs to have a unique name The name can be up to 40 characters in length 5 Byte s If the selected tag is a register the tag can be defined as a 1 byte either high or low byte a 2 byte or a 4 byte tag Edit Select the tag Edit the information and then click on the Update button Delete Select the tag and click on Delete button to delete the tag Before deleting any tag the user must delete any references to the tag in tasks Otherwise it can not be deleted Doc No UMAN FL 0110 142 Hev No 1 02J Configuration Default System Tags Note Please do not attempt to modify read only system tags in the ladder This could affect the functionality of the product System Registers Coils SW0003 14 COM Status Read Only 0 Communication Error 12 Communicating with PLC SW0003 15 Status Read Only 0 Communication Error 12 Communicating with PLC SW0010 RTC Day of Month Read only RTC day in integer format SW0011 RTC Month Read only RTC month in integer format SW0012 RTC Year Read only year in integer format SW0013 Readonly SW0014 Read only SW0015 Read only SW0016 Read only Scan time register
159. ogramming Information System Register for Special Function Inputs and PWM outputs Register Description Register Number Configuration Register for Special inputs MW10 Configuration Register for PWM output MW11 Single Phase Counter Set Value Channel 1 MW12 MW13 Channel 2 MW14 MW15 Count Value Channel 1 MW16 MW17 Channel 2 MW18 MW19 Soft Gate Device Channel 1 M 320 Channel 2 M 328 Interrupt Enable Device Channel 1 M 322 Channel 2 M330 Count Preset Device Channel 1 M323 Channel 2 M331 Doc No UMAN FL 0110 201 Hev No 1 02J Programming Information Register Description Register Number Single Phase Speed Counter Sampling Time Channel 1 MW12 Channel 2 MW14 Hold Value Channel 1 MW16 MW17 Channel 2 MW18 MW19 Soft Gate Device Channel 1 M 320 Channel 2 M 328 Quadrature Bi Pulse Comparision Value MW12 MW13 Comparision Value2 MW14 MW15 Count Value MW16 MW17 Soft Gate Device M320 Interrupt Enable1 Device M322 Count Preset 1 Device M324 Interrupt Enable 2 Device M323 Count Preset 2 Device M325 Pulse Output Function Pulse Enable Flag Device M336 Frequency Setting Register MW22 MW23 Frequency Setting Error Flag Device M191 PWM Output Function Pulse Enable Flag Device M336 Frequency Setting Register MW22 MW23 ON duty setting register MW24 MW25 pulse width error flag M189 On duty setting error flag M190 Frequency Setting Error Flag Devic
160. om internal circuit 6 Relay Form A outputs 3 points per common 2 Transistor Output 2A per o p for Relay 6A per common 0 5 A for transistor 230V 2A 30VDC 2A for Relay 0 5 A at 24VDC for transistor 9 e w oQ o o m aw 5 of mm Aut r s vi E P s F m E N Special Input Function HS Counter 2HS Counter inputs single phase 50 KHZ 32 Bit Dual Phase 1X 2X 4X 5KHz 2 Points CW CCW OR PLS DIR Hemovable terminals 3 81mm pitch Interrupt Input PWM Output Connection method General Operating Temperature 0 to 55 deg C 20 to 85 deg C 10 to 90 Non condensing Storage Temperature Operating Humidity Vibration Tests Frequency 10Hz to 150hz Displacement 0 35mm Crossover frequency 59Hz Acceleration 29 Sweep rate 1 octave per min Duration 20 Sweeps Axis app 2Hr 30min Axis X Y 2 25 g acceleration with 11 ms 3 Shocks each AXIS a total of 18 Shocks Mechanical Dimension 100mm X 35mm X 70mm Shock Test Weight Approx 180 gm Note Depends upon I O allocation Doc No UMANYFL 0110 Hev No 1 02J 29 Introduction Wiring Diagram for Digital 1 and O Ps of model FL010 1 Wiring diagram for testing digital inputs Note X0 and X1 are high speed input 1 X2 1 V 24VDC bi t ay 9 5 Q O N
161. on This may cause malfunction of the FlexiLogics unit owing to static electricity Doc No UMAN FL 0110 227 Hev No 1 02J Maintenance 9 2 Daily Checks shock 1 Pay special attention during the maintenance work to minimize the risk of electrical CAUTION 2 Turn off power immediately if the FlexiLogics unit or related equipment is emitting smoke or burning Operation under such situation can cause fire or electrical shock To maintain the system and to prevent troubles check the following items on daily basis Item Check Corrective measures Status LEDs PWR Lit when internal V If the LEDs are not normal see power is normal Troubleshooting RUN Lit when operating normally ERR Error Not lit when operating normally Mode control Check that the mode control switch is in Turn this switch to R RUN side switch R RUN side Normal operation is performed when this switch is in R RUN side Input LEDs Lit when the corresponding input is ON Check that the input terminal screw is not loose Check that the input terminal block is not loose Check that the input voltage is within the specified range Output LEDs Lit when the output is ON and the Check that the output terminal corresponding load should operate screw is not loose Check that the output terminal block is not loose Check that the output voltage is within the specified range Doc No UMAN FL 0110 228 Hev No
162. plication is invalid Download the program again Is the RUN amp ERR LED blinking Firmware is invalid Download the firmware again 8 1 3 Program Check Check the user program based on the following points if it is running but the operation does not work as intended 1 Whether duplicated coils are not programmed 2 Whether a coil device and a destination of a function instruction are not overlapping 3 Whether the ON OFF duration of an external input signal is not shorter than the unit s scan time 4 Whether a register device which is used in the main program is not operated erroneously in the interrupt program Doc No UMANY L 0110 217 Hev No 1 02J Troubleshooting 8 1 4 Input Check If the program is running but the external input signal is not read normally check the following points Is the input status LED changed ON OFF according to the corresponding input device operation Connect the programming tool and monitor the corresponding X device state in RUN mode Not normal Check whether the X device is forced or not Not forced Check whether the I O allocation table is identical to the actual I O configuration Not identical Execute the automatic I O allocation and check whether the I O allocation table is now identical to the actual I O configuration Check the expansion unit Hardware one by one the expansion rack If not check the input vol
163. quirements for a computer running the FlexiSoft Configuration software Computer requirement for Windows8 Hardware requirement Processor Disk Space Minimum Supported client operating systems Operating System Supported Editions Additional Information Windows 8 32 bit and 64 bit Includes the NET Framework 4 5 Doc No UMANY L 0110 10 Hev No 1 02J Introduction Recommended hardware specification to install FlexiSoft on windows 8 OS View basic information about your computer Windows edition Windows 8 Pro 2012 Microsoft Corporation All rights reserved GI W n q OWS 8 System Rating S MEM Windows Experience Index Processor Intel R Pentium R CPU G630 2 70GHz 2 70 GHz Installed memory RAM 2 00 GB 1 89 GB usable System type 32 bit Operating System x64 based processor Pen and Touch No Pen or Touch Input is available for this Display View basic information about your computer Windows edition Windows 8 Pro s amp 2012 Microsoft Corporation All rights reserved WI na d OWS 8 Rating NER Windows Experience Index Processor Intel R Pentium R CPU G630 2 70GHz 2 70 GHz Installed memory RAM 2 00 GB 1 90 GB usable System type 64 bit Operating System x64 based processor Pen and Touch No Pen or Touch Input is available for this Display Doc No UMANYFL 10110 11 Rev No 1 02J Introduction 1 2 Features Expansion Models The
164. r base models Hardware condition Interrupt input IP 1 and IP 2 ON OFF pulse width 100 microsec or more Interrupt assignment Interrupt input 1 I O interrupt program 1 Interrupt input 2 I O interrupt program 2 Interrupt input 1 L T S Interrupt Input 2 Interrupt dl Lb b 2 5 2 6 Pulse Output Function There are two transistor outputs YO and Y1 and can be used for pulse output When CW CCW mode is selected if frequency is positive match output 1 will be selected so that pulses will be out on YO and if frequency is negative match output 2 will be selected so that pulses will be out on Y1 In PULSE DIR mode the pulses will be out on YO i e Match output If the frequency is negative then direction pin can be set to high through Match output 2 For base models FL010 Eu CW CCW PLS DIR CW Pulse EE _ CCWPuse DR Y O Pulse enable flag M336 Output is enabled when ON Frequency setting register MW22 MW23 Data range 5000 to 50 50 to 5000 adi _ Data 10000 to 1 1 to 10000 Direction Marker CH1 Direction Flag M337 Coil 0 DIR OFF or ve frequency data range 1 DIR ON or ve frequency data range Doc No UMAN FL 0110 170 Hev No 1 02J Special Input and Output Pulse Output Function for high speed expansion models FLD HS 0808N There are two transistor outputs Y2 and Y4 and can be used for pulse output a CW CCW mode MWssrr Mode Select Bit
165. re Apply power of the specified ratings described in the manual Improper wiring can cause fire electrical shock or malfunction Observe local regulations on wiring and grounding Doc No UMANYFL 0110 113 Hev No 1 02J Hardware 2 7 Installation Instructions The FlexiLogics should be mounted on a din rail plate A din rail sliders and locking connectors are provided with each FlexiLogics unit for proper installation Environmental Considerations Make sure that the unit is installed correctly and that the operating limits are followed see Specifications for FlexiLogics Do not operate the FlexiLogics in areas subject to explosion hazards due to flammable gases vapors or dusts The FlexiLogics should not be installed where fast temperature variations are present Highly humid areas are also to be avoided High humidity causes condensation of water in the unit Location Considerations Care should be taken when locating equipment behind the FlexiLogics to ensure that AC power wiring PLC output modules contactors starters relays and any other source of electrical interference are located away from the FlexiLogics Particular care should be taken to locate variable speed drives and switching power supplies away from the FlexiLogics Panel Mounting This section presents the dimensional sketches and din rail sliding for FlexiLogics models All dimensions are in mm and drawing are not to scale 2 7 1 P
166. re external auxillary power supply Refer 1 4 5 While configuring expansions with base unit each expansion is provided with Earthing terminal bottom side 3 pin connector User can use it as per his application Hu sk hei 135 za nem Iz LI E i e aU Doc No UMAN FL 0110 141 Rev No 1 02J Configuration 4 2 Tag Database This is the central database for the tags that need to be used in the application Once the tags are defined as register or coils and their attributes selected the tags can be used in the application tasks etc This screen helps you to define Tags associated with defined Nodes A tag is a register coil or an individual bit of a register Select the type of tag from the Tag Type field If the type of tag selected is a register then the number of bytes required can also be selected For editing a floating point data number the number of bytes must be 4 The Tag Name field is user definable A tag is not added to the tag list unless a tag name is defined Once these fields are defined click on the Add button The Block field in the tag database defines the starting address of the tag block followed by the block size For example Tag MO214 is within a block M0214 1 whose starting address is MO214 and block size is 1 This block size is optimized automatically depending on the address of PLC Tag Default block size is either 1 or 16 This set
167. rself or for anyone who uses this computer O Everyone Just me Doc No UMANY L 0110 Hev No 1 02J 127 Before you begin 5 Click on NEXT installation starts A dialog box indicating the status of progress of installation will display is FlexiSoft Confirm Installation The installer is ready to install FlexiSaft on pour computer Click Next to start the installation J is FlexiSoft Installing FlexiSoft FlexiS oft is being installed Cancel Wi lt Hest gt Doc No UMAN FL 0110 128 Hev No 1 02J Before you begin 6 screen is displayed to inform you when installation is completed is FlexiSoft Installation Complete Flexi has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Cancel This procedure installs FlexiSoft Software in start menu in selected folder Doc No UMAN FL 0110 129 Rev No 1 02J Before you begin 3 2 Steps for starting FlexiSoft Software Click the Start button in Windows OS Select Programs Select FlexiSoft Select FlexiSoft setup exe Select New Application either from Tool station or from File Menu Select the model and product type that you would like to set by clicking on picture of the product in the list 7 Define the Unit Settings 8 Next step is to define
168. rvice and customer satisfaction If you have any comments or criticisms about how to improve the product features reliability please make a note of the problem improvement and notify us We are always open to new ideas and improvements So please let us know your ideas and comments IMPORTANT FlexiLogics Series Products are Programmable Logic Controller modules which actually take control actions It is assumed that the user is well acquainted with the PLC system being used and Windows based software usage in general Never use FlexiLogics units to perform emergency STOP applications It is advised that separate switches be used outside the PLC for ANY emergency Stops Any Mechanical or Electrical Modification to this Unit will void all Warranties Contents INTRODUCTION 1 1 Purpose of this manual FlexiLogics Basics Hardware Requirements Features Webserver Functionality Working of Webserver FlexiLogics Overview What is a FlexiLogics series unit How FlexiLogics Works Specifications of FlexiLogics Series Comparison between basic models of FlexiLogics Series specification for Basic Models FLO10 FLO11 FLO50 FLO51 FL100 FL005 0808RP0201L FL005 0808P0201L FL005 0808RP FL005 0808P FL005 0604P FLOO5 0808N0201L FLOO5 0808N FLOO5 0604N FL005 0808RP0402U FL005 1616P0201L FL005 1616P and FL005 1616P0201L S1 FL005 616N0201L FL005 1616RP0201L and FL005 1616RP 1 4 3 Specification for Expansion Models FLD1600 FLD0016P P
169. s Outout Registers Auxillary Registers Data Registers Retentive Registers System Registers Timers Counters System Devices Configuration Register Index Registers Communication Ports 2 COM Ports COM1 RJ45 Type RS232 RS232 For upload download monitoring communication 5VDC 300mA Power Source COM2 Open terminals 2 wire RS485 for communication USB Device IO Specifications 1 For upload download Monitoring 16 Expansion modules Yes 16 DC IN 16 DC OUT amp 2 ANALOG IN 1 ANALOG OUT Expansion IO capacity Local 1 General Mechanical Dimension 100mm X 70mm X 52mm HxDxW in mm Weight 241 gm max General 0 to 55 deg C 20 to 85 deg C 1096 to 9096 Non condensing As per IEC60068 2 6 As per IEC60068 2 27 Operating Temperature Storage Temperature Operating Humidity Vibration Tests Shock Test OOo 0r T 1 6 1 6 R P 0 2 0 1 L Note Depends upon I O allocation 30000 EEPROM write cycles are allowed Above this performance may degrade Doc No UMANY L 0110 Hev No 1 02J 84 Introduction Local IO s Specifications 24V DC Digital Inputs Number of Inputs 16 Inputs Bi directional Type Within which 4 are high speed Input Design According to EN 61131 2 Type 1 Minimum ON Voltage 15 VDC Maximum ON Voltage 30 VDC Maximum OFF Voltage 5 VDC Minimum OFF voltage 3 VDC No
170. s 20x03 b PULSE DIR mode MWssrr Mode Select Bits 20x07 When CW CCW mode is selected if frequency data range is positive match output 6 MR6 will be selected so that pulses will be out on Y2 and if frequency data range is negative match output 1 MR1 will be selected so that pulses will be out on Y4 In PULSE DIR mode the pulses will be out on Y2 i e Match output6 MR6 If the frequency data range is negative then direction pin can be set to high through Match output 1 MR1 i e direction status can be out on Y4 For Slot 1 CW Pulse p CCWPulse JM 0 00 Config Registers MW0100 Configvaue 3 gt Pulseenableflag M01016 OutputisenabledwhenON Frequency setting register MW0102 MW0103 For CW Data range 1 to 10000 For CCW Data range 10000 to 1 Frequency setting error flag X01063 ON at error Reset OFF automatically Puse DIR C Pues vg 0 Pulse enable flag M01016 Output is enabled when ON Frequency setting register MW0102 MW0103 For Pulse Data range 1 to 10000 DIR Low Data range 10000 to 1 DIR High Frequency setting error flag X01063 ON at error Reset OFF automatically For Slot 2 Register device CW Pulse CCW Pulse Config Registers MWO0200 Config value 3 Pulse enable flag M02016 Output is enabled when ON Frequency setting register MW0202 MW0203 For CW Data range 1 to 10000 For CCW Data r
171. s OFF count value can be changed by writing the data into the set value register and setting the count preset flag to ON The count value range is H0000 0000 to HFFFF FFFF 32 bit data Hardware Condition for base model 010 Count input IP 1 and IP 2 X000 and X001 ON OFF pulse width 10 micro or more max 50 kHz Reset input X002 and X003 ON OFF duration 2 ms or more Helated Registers for FLO10 Funcion _ Registerdevce Channel Channel 2 Resetinput 13000 MWIS MWIEMWIT MWWIBMWIS O O O Soft gate M320 M328 Operation is enabled when ON Interrupt enable M322 M330 Interrupt is enabled when ON Count preset M323 M331 Used to preset the counter value Note1 When both the channels are configured in high speed mode IP1 to IP4 cannot be used as normal input devices However if either one channel is configured in high speed mode the inputs for other channel can be used as normal input devices Note2 Two words are used for storing the double word 32bit count set values Lower word will contain Lower 16bit value and Higher word will contain higher 16 bit This register storage scheme is applicable for all the modes value Eg Count value MW16 MW17 So if count value is Hex 87654321 MW16 4321 Hex MW17 8765 Hex Note3 Input 3 and input 4 are used as reset inputs for count inputs 1 and 2 So do not use input 3 and 4 as normal inputs when PLC is configured in this mode
172. specified interval while suspend ing other operation The operations interval is set in the system information 1 to 1000 ms 1 scan 1 scan 1 scan 1 scan T T 1 Sen OE TL Lt Timer interrupt interrupt Timer interrupt L interval L interval gt Time The end of the timer interrupt is recognized by the IRET instruction 7 5 4 IO interrupt program The I O interrupt program is also the highest priority task It is executed immediately when the interrupt factor is generated while suspending other operations The following 2 types I O interrupt programs are supported in the FlexiLogics unit 1 I O interrupt 1 The 1 interrupt 1 is used with the high speed counter function When the count value reaches the preset value etc the I O interrupt 1 is activated immediately with suspending other operation The end of the I O interrupt 1 is recognized by the IRET instruction 2 I O interrupt 2 The I O interrupt 2 is also used with the high speed counter function If an interrupt factor is generated while other interrupt program is executing including the timer interrupt the inter rupt factor is hold Then it will be activated after finishing the other interrupt program execution If two or more interrupt factors are generated at the same time the priority is as follows Timer gt I O 1 gt I O 2 Doc No UMAN FL 0110 211 Rev No 1 02 Programming Information 7 5 5
173. st unless notified within 30 days The unit and its accessories were inspected and tested by Renu Electronics before shipment All equipment should be in good working order Examine the product carefully and notify the carrier immediately if any shipping damage is evident You are responsible for claim negotiations with the carrier Save the shipping container and packing material in case the equipment needs to be stored returned to Renu Electronics or transported for any reason 2 2 Managing Electrostatic Discharge Itis recommanded NOT to remove the enclosure of the FlexiLogics unit When any part of the enclosure is re moved the circuitry inside is exposed to possible damage by electrostatic discharge during handling Minimize the possibility of electrostatic discharge by Dissipating static electricity of body prior to handling the FlexiLogics unit Handling the FlexiLogics unit at a static free grounded workstation Connecting the frame ground connector of the FlexiLogics to a clean earth ground Placing the FlexiLogics in an antistatic bag during transport 2 3 CE Compliance FlexiLogics products have been tested to confirm to European CE requirements per Council Directive The Euro pean Union created these requirements to ensure conformity among products traded in those countries These products are designed to withstand electrical noise in harsh industrial environment They also confirm to require ments that limit ele
174. t Data Output Format for analog input For Voltage input 0 to 10V For Voltage input 0 to 5V Voltage input Voltage input 0o 0 0 0 gt 16000 1 25V 16000 32000 32000 48000 3 75V 48000 64000 64000 For millivolt input to 50mV For Voltage input 0 to 100mV Voltage input Voltage input 0 Pp 0 gt O 1 O 12 5mV 16000 16000 32000 32000 37 5mV 48000 48000 64000 100mV 64000 For Current input O to 20mA 4 to 20mA Current input Current input O0 0 gt C O RTD Type range and resolution table Thermocouple type range and resolution table Input Type Temperature range Input type Temperature range PT100Alpha1 200 to 850 C 210 to 1200 C RTD PT100 Alphat constant 0 00385 RTD PT100 Alpha constant 0 00392 Note Analog Input Under range Count 65000 Analog Input over range Count 65001 Doc No UMAN FL 0110 186 Rev No 1 02 Special Input and Output Configuration Registers for Analog Outputs of model FL005 0808RP0402U Analog Output Design Native Analog Output 2 Output Channel VO1 101 VO2 102 Register Description Register Number Attribute Value in Register Range VO1 IO1 VO2 IO2 Analog Output Type MW0073 0089 Read Write 2 Voltage output 0 10V 5 Current output 4 20mA Analog Output Voltage Register YW0001 YW0003 Read Write Analog Output Current Register YW0002 YW0004 Read Write 0 to 4095 Data Entry for analog output For Current Output 4 to 20 mA
175. t MW0011 FI IE D C B 9 817 6 35 4 t gt 10 0 Bit 0 Bit F lt Frequency setting error gt lt P OUT and PWM master flag gt 0 Normal l 0 No use 1 Error 1 Use Bit E lt PWM ON duty setting error gt Bit 1 lt P OUT PWM selection gt 0 Normal 0 PWM 1 Error 1 P OUT P OUT PWM operation error flag Bit 2 lt PLS mode gt These are not user setting items 0 CWICCW Bit D lt PWM pulse width error gt 1 Pulse Direction PLS DIR 0 Normal 1 Error 1 Fixed pulse Mode Bit and 2 ignored Not used 0 50 Duty cycle Bit C Acceleration Time Range error 0 Normal 1 Error Bit lt Deceleration Time Range error gt 0 Normal 1 Error Bit A lt Pulse Counts Total Range error gt 0 Normal 1 Error Bit 9 lt End of Total Pulses Flag gt 0 Total Pulses not finished 1 End of Total Pulses High speed output control flag Register MW0021 IM F E D B A 9 8 7 6 0 0 010 E 7 m Pulse Enable Flag M00336 coil QU Unused Direction Marker Flag M00337 coil 0 DIR off 1 DIR on Doc No UMAN FL 0110 159 Hev No 1 02J
176. t of 0 2 mm peak 3 mutually perpendicular axes Shock 490 5 m s2 2 half sine shocks per axis on 3 mutually perpendicular axes Mechanical Dimension 100mm X 35mm X 70mm Weight Approx 155 gm FTB IEC61000 4 4 2 2kV Power Direct Fast Transient Burst Injection 1 2KV I O Capacitive clamp IEC61000 4 2 Level 3 IEC61000 4 3 10 V m AM modulation 80 MHz to 1 GHz IEC61000 4 6 10 V m AM modulation 0 15MHz to 80 MHz Dumped Oscillatory wave IEC61000 4 12 IEC61000 4 5 Level 2 EN50081 2 Electrostatic discharge Electromagnetic field RF Immunity Surge Immunity Radiated emission Power Rating Back Plane Digital Side Power derived from expansion slot 3 75 VDC derived from base model Upto 80mA Voltage Rating Current Rating Power Supply 24VDG 150mA Cycle time for all channels if all channels are configured as follows Input Mode Cycle time Voltage 760 mSec 670 mSec 670 mSec 910 mSec 1230 mSec 4444444 rm C N O O gt m m m 4 4 m m 4 4 Doc No UMAN FL 0110 Hev No 1 02J 106 Introduction Wiring Diagram of input connection for FLA0402U 1 Current Input Connection Diagram Improper Connection for current NOK CS IN AGND l r mn CURRENT 4144444444444144444 44 C N O O gt r m EM 4 EM E A 4 0 4 4 0 E 2 E
177. t of self diagnosis The PLC enters the ERROR mode if internal trouble is detected by self diagnosis In this mode program execution is stopped and all outputs are switched off The cause of the Error down can be confirmed by connecting to FlexiSoft software To exit from the ERROR mode execute the Error Reset command from the FlexiSoft or cycle power OFF and then ON again Self Diagnosis Checks the proper operation of the PLC itself If an error has detected and cannot be recovered by re tries the FlexiLogics moves into ERROR mode Self Diagnosis is performed in firmware at two stages At initialization Power ON e g RAM ROM check IO mismatch check B In continuous while loop e g IO bcc check scan time check If an error is detected by the self diagnostic check of the PLC the error messages and related information shown on the following pages will be recorded in the PLC event history table If the error is severe and continuation of operation is not possible the PLC turns OFF all outputs and stops the operation ERROR mode The latest 30 error messages are stored in the event history table This event history table can be displayed on the FlexiSoft Power ON OFF is also registered If the PLC has entered into ERROR mode connect the FlexiSoft to the PLC to confirm the error message in the event history table This information is important to recover from an error In the event history table No 1 message indicates the la
178. t protection Yes Nominal load Relay a DC load 12 ohms 48W resistive 024 VDC 48VA inductive unity power factor b AC load 115 ohms 460W resistive 230VAC 460VA inductive unity power factor Transistor 960hms 6W resistive 24 6VA inductive unity power factor Thermocouple J and K ranges applicable to models with H W Rev A1 and onwards For product with H W rev AO had thermocouple range as 0 to 1200 Deg C and 0 to 1373 Deg C respectively Doc No UMANY L 0110 64 Hev No 1 02J Introduction High Speed Counter Features Up down Counter Number of channels Single Phase Physical reset input Maximum input frequency per channel Input countregister per channel Preset registers per channel Configurable forced output Number of channels Physical reset input channels Maximum input frequenc Input count register per channel Preset registers per channel Configurable forced output Quadrature mode Quadrature Counter oer channel 2 X0 X2 2 X4 X5 200KHz 1 32 bit 1 32 bit 2 Y2 Y3 2 X0 and X1 X2 and X3 X5 200KHz 1 32 bit 1 32 bit 2 Y2 4x PWM Output Number of channels PWM frequency per channel Frequency step PWM duty cycle variable Duty cycle step Pulse DIR mode Number of pulse channels Output Channels used Pulse frequenc Frequency step CW CCW mode Number of pulse channels Output Channels
179. tage at the FL s input terminals If the voltage is not normal check the input device and the cable If the voltage is normal the FL s input circuit may be faulty If the monitored X device state is identical to the state of the input status LED the cause may lie in the user program or in the environment If itis forced release the force designation then execute the EEPROM write operation In force run mode physical inputs and outputs are not updated Download the application now and execute ladder Replace the faulty unit or else the FL basic unit may be faulty Doc No UMAN FL 0110 Hev No 1 02J 218 Troubleshooting 8 1 5 Output Check If the output status monitored on the programming tool is normal but the external output device load is not operated normally check the following points Is the output status LED changed ON OFF according to the program execution Check the voltage between the output terminal and its common terminal Normal If itis not normal check the output cable Check the voltage at the load connections If itis normal check the specification of the load also check environmental factors Check the I O allocation In force run mode physical inputs and table is identical to outputs are not updated the actual I O configuration Not identical Execute the automatic I O Download the application now and allocation and c
180. tem fail safe systems should be considered outside the FlexiLogics 3 In installation wiring operation and maintenance of the FlexiLogics it is assumed that the users have general knowledge of industrial electric control systems If this product is handled or operated improperly electrical shock fire or damage to this product could result 4 This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment Contact REPL if you have any questions about this manual Hazard Classifications In this manual the following two hazard classifications are used to explain the safety precautions Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Even a precaution is classified as CAUTION it may cause serious results depending on the situation Observe all the safety precautions described on this manual 2 6 Installation Instruction N CAUTION Excess temperature humidity vibration shocks or dusty and corrosive gas environment can cause electrical shock fire or malfunction Install and use the FlexiLogics and related equipment in the environment described in this manual Improper installation directions or insufficient installation can cause fire or the uni
181. tents of the index register J or K as shown in Example 2 below is called indirect addressing In particular in this case since the address is modified using an index register this is called index modification Example 1 BW0010 001000 Tewio 1000 Data transfer instruction Transfer data of BW010 to D1000 Example 2 PwOD1D 000000 J ppp Data transfer instruction with index modification Transfer data of BW 10 l to D 0000 J If 2 3 and J 200 the data of BW13 is transferred to D0200 There are 3 types of index register I J and K Each type processes 16 bit integers 32768 to 32767 There are no particular differences in function between these 3 types of index registers There is no special instruction for substituting values in these index registers These are designated as destination of data transfer instructions etc Doc No UMAN FL 0110 207 Hev No 1 02J Programming Information b4 MOM TD substitutes 64 in index register l 35 MON Ww s OU substitutes the data of D0035 in index register J BwwD020 T Bhw 20 KOOOOO substitutes the result of addition in index register K Note 1 The index modification is available for RW T C and D registers 2 If index registers are used as a double length register only the combinations Jxl and KxJ are allowed The followings are examples of index modifications When l 0 it des
182. test event recorded Each column shows the following information Date date when the error has detected Time The time when the error has detected Event Error message Count Number of times the error has detected by retry action Infon Related information to the error detected Mode PLC operation mode in which the error has detected INIT means the power up initialization Down Shows the PLC has entered into ERROR mode by the error detected If the PLC is in the ERROR mode operations to correct the program are not accepted In this case execute the Error reset operation by the FlexiSoft to return the HALT mode before starting the correc tion operation Configuration registers MW01 and MW02 1 These configuration devices are set by the PLC operating system These devices are read only for user 2 Devices marked as down are set in the ERROR mode These type of errors will cause the PLC to enter in the Error mode 3 Devices marked as alarm are set when the corresponding condition has occurred PLC continues to be in the same mode if these errors occurs Doc No UMAN FL 0110 221 Hev No 1 02J Troubleshooting The errors in the PLC can be categorized as below 1 CPU error a System watchdog Reset WDT Error If there is error in this category the CPU error flag MWO1 0 device sets along with corresponding device of the error So for WDT error MWO1 11 device sets 2 I O Error a I O mism
183. these two connectors 20 pin and 24 pin to make connections below given cables are available Part Description SC FRC 20P 0 305 FRC female connector at both the ends Cable length 1Feet SC FRC 24P 0 305 FRC female connector at both the ends Cable length 1Feet FRC female connector present on these cables are 20 Pin FRC Connector Manufacturer Wurth Electronik Mfg Part No 4 612 020 230 21 24 Pin FRC Connector Manufacturer Wurth Electronik Mfg Part No 4 612 024 230 21 User may use any alternative connector which is compatible to this part Doc No UMAN FL 0110 33 Rev No 1 02 Introduction FL050 Power Supply Input per channel Output per channel Standards Memory Total Program Memory User Data Input Registers Outout Registers Data Registers Retentive Registers System Registers Timer Registers Counter Register Timer Devices System Devices Counter Devices Configuration Register Communication Ports 2 COM Ports 1 USB 1 Ethernet IO Specifications Expansion IO capacity Expansion Bus Local 1 General Mechanical Dimension Weight Note 24VDC 150mA NA NA CE UL 8K Steps 400 Words 6400 pts 400 Words 6400 pts 4096 words 1400 words EEPROM 256 words 256 words 256 words 256 points 100 points 256 points 1600 Words 25600 pts Max COM1 RS232 RS485 COM 2 2 wire RS485 For programming 10 100 M
184. ti signal port Multi Signal means COM port has RS232 RS422 and RS485 signal levels COM is 4 Pin PBT terminal with 2 Wire RS485 signals FL unit can simultaneously communicate on both serial ports The unit can be programmed from a PC on either port Both ports can also be used with a serial printer Different cables are required to connect the FL unit to a specific PLC Cable details for any particular device are given in the Operation Manual and are also available on REPL website The pin description of the communication ports for FlexiLogics models are as given below 4 Pin PBT COM 2 RJ45 connector COM 1 Doc No UMANY L 0110 118 Hev No 1 02J Hardware COM1 2 Pin 8 Reserved Pin 7 RX Pin 6 TX gt Pin 5 RX Pin 4 TX Pin 3 GND Pin 2 232RXD Pin 1 232TXD gt 2 lt For FL005 Series models COM1 is RJ45 connector with RS232 signal and COM2 is 4 Pin removable terminal with 2 Wire RS485 signal and are shown below COM2 COM 1 Pin 8 VCC 5V Pin 7 NC Pin 6 NC Pin 5 NC Pin 4 NC Pin 3 GND Pin 2 232 RXD Pin 1 232 TXD COM 1 USB Device 1 USB Device compliant with USB 2 0 specification self powered device 2 Connector used Standard USB Type B Female connector USB Host The USB host port is compliant with the USB 2 0 specification The USB host port supports USB memory stick devices The USB sticks can be used for data lo
185. time High Speed Inputs Number of HS Inputs High Speed Channels Max input frequenc Max input count Nominal inputs current Number of Outputs Min ON Output Voltage Max ON Voltage Max OFF Voltage Minimum OFF Voltage Nominal Output voltage Nominal Output current per channel Isolation Short Circuit protection Nominal load Transistor o p Analog Inputs Resolution Acuuracy 16 Inputs Bi directional Type Within which 4 are high speed According to EN 61131 2 Type 1 15 VDC 30 VDC 5 VDC 3 VDC 24 VDC 5mA Typical Optically isolated from internal circuit High isolation voltage BV 3 7KV 3K ohm 10msec 10msec 2 X1 X2 X3 200KHz per channel 4294967295 32 Bit 12 mA 24V DC Digital Outputs PNP Transistor type 16 includes 2 Pulse outputs 22V DC Voltage across load 30V DC Voltage across load 1V 0 2V 30 V DC 250mA Typical Optically isolated from internal circuit High isolation voltage BV 3 7 KV Yes 96ohms 6W resistive 24VDC 6VA inductive unity power factor 2 Input Channels Analog outputs Voltage Input 0 10V 0 5 V Current Input 0 20mA 4 20mA 16 Bit 0 2 of full scale 25 DegC Resolution Acuuracy 9 r 1 6 1 6 P 0 2 0 1 L 1 Output channels Current 4 20 mA Max load 500 ohm Voltage 0 10 VDC Max load 1000 ohm 12 Bit 0 296 of full scale 25 DegC Note Analog I O specifications are
186. ting Reg CH2 DINT Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag CH2 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH2 BOOL Read Only ON at error reset OFF automatically If user put config value 3 User can change frequecy even if pulse enable flag is ON Doc No UMANY L 0110 190 Hev No 1 02J Special Input and Output CW CCW mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 PWM Configure Reg CH1 WORD Read Write Put value Frequency OR Min Freq Setting Reg CH1 DINT Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag CH1 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH1 BOOL Read Only ON at error reset OFF automatically Y1CH2 PWM Configure Reg CH2 WORD Read Write Put value Frequency OH Min Freq Setting Reg CH2 DINT Read Write Data range 200000 to 1 and 1 to 200000 Pulse Enable Flag CH2 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH2 BOOL Read Only ON at error reset OFF automatically If user put config value 3 User can change frequecy even if pulse enable flag is ON Pulse DIR mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 PWM Configure Reg CH1 WORD Read Write Putvalue7 Frequency OH Min Freq
187. ting varies from PLC to PLC The attributes of existing tag can be changed by highlighting the tag making the changes and clicking the Change Tag button An existing tag can be removed from tag list by clicking on Delete Tag button Note that removal of tags is possible only if they are not used in any application Tag Mame Port Tag Address Byte s Made Mame 1 M00016 bit Operator Panel 2 120 error Add 7 bit Operator Panel 3 Program error Edit MOODS bit Operator Panel 4 Clock Calendar i 00021 bit Operator Panel 5 Hetentve data Feste 00022 bit Operator Panel Watchdog timer Delete All Tags AUD bit Operator Panel LO bus error DC NE UM UNT ENS 00028 bit Operator Panel g LAO mismatch err pne SES MODUS bit Operator Panel 3 10 communicati Import MOODS bit Operator Panel 10 Ladder scan time MOODS bit Operator Panel 11 System timer coll 0480 bit Operator Panel 12 System timer coil Tag Usage 00481 bi perator Panel 13 System timer coil TOT TIG SEC merna 00482 bit Operator Panel 14 Syster timer coll for 0 8 sec interval MODH483 bit Operator Panel 15 System timer coll for 1 sec interval 00494 bit Operator Panel 15 System timer coll for 2 sec interval 004895 bit Operator Panel 17 System timer coll for 3 sec interval MOO486 bit Operator Panel 18 00487 System timer coll for 8 sec interval m9 a bit Operator Panel Add Use this button t
188. tput Conversion MWxx30 Enable Reserved Reserved Reserved MWxx34 18 Reserved MWxx35 FLA0004 Output Channel 1 Data Output Channel 2 Data Output Channel 3 Data Output Channel 4 Data Sr No 1 2 3 4 9 T7 Output Channel 2 Type Select MWxx08 Output Channel 3 Type Select MWxx12 Output Channel 4 Type Select MWxx16 5 Output Channel 1 Type Select 6 9 Output Conversion Enable Doc No UMAN FL 0110 Hev No 1 02J 148 Configuration Channel Type Selection Values Table Use the following values in the Input and output channel type select register to configure the corresponding channel to particular type e g If you want to configure the Input channel 3 of FLA0800L model as 0 10 V type then move value 19 in MWxx16 configuration register Here xx digital denotes the slot number in which the FLA0800L model is connected to PLC The Conversion Enable Flag should be one to start the conversion Ato D or D to A Input Channel Type Not Defined 0 100mV mV 0 50 mV A 0 20mA mA 4 20mA Voltage 0 10V Voltage 1 5V RTD PT 100 1 RTD PT 100 alpha RTD PT 1000 Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple lt mms R Type S Type E Type J Type K Type N Type T Type m ru 9 EM 2 1 1 1 17 18 rm Doc No
189. troduction LED status for FL005 OFF Unit is not in RUN mode unit may be HALT HOLD ERROR etc OFF Unit is not in ERROR mode Wiring Diagram for Digital 1 and O Ps of model FL005 1 Wiring diagram for digital inputs Note X0 X1 X2 and are high speed input Wiring for Single Phase up counter PWR RUN ERR PWR RUN ERR PWR RUN ERR X0 X0 X0 XM x1 X1 X2 X2 X3 aoor X3 0X3 m oor ocoormn s X4 X4 X4 X5 X6 X7 COM COM Closing SWx will turn on respective inputs ron mo uagoooo 3 1 1 1 1 1 1 1 3 1 Z o O c oO Single phase downcounter Wiring for quadrature mode HSC PWR RUN PWR ERR RUN ERR PWR RUN ERR X0 X0 X0 X1 X1 X1 X2 0X2 X2 X3 aoor Ti X3 X3 gHOoOor 528 O r T X4 X4 com COM 0 0 0 8 8 8 0 0 0 8 8 8 P R P 0 0 2 2 2 0 0 1 1 0 L L 1 L Doc No UMANY L 0110 Hev No 1 02J Introduction Digital Output Wiring Analog Output Wiring F F L L 0 0 0 0 Pulse 5 5 Outputs Y1 ov 0 0 PAN eg 8 8 7 L3 Y3 R R Relay Y4 P P Outputs P N M 0 0 L5 09 90 8 1 1 Y7 L L IOUT ion IOUT AGND R lt 500 AGND Analog Input Wiring For Current For Voltage Doc No UMANY L 0110 42 Hev No 1 02J Introduction F
190. ts to drop Install the FlexiLogics and related equipment in accordance with the instructions described in this manual Turn off power before installing or removing any units modules racks or terminal blocks Failure to do so can cause electrical shock or damage to the FlexiLogics and related equipment Entering wire scraps or other foreign debris into to the FlexiLogics and related equipment can cause fire or malfunction Pay attention to prevent entering them into the FlexiLogics and related equipment during installation and wiring Turn off power immediately if the FlexiLogics or related equipment is emitting smoke or odor Operation under such situation can cause fire or electrical shock Also unauthorized repairing will cause fire or serious accidents Do not attempt to repair Contact REPL for repairing Doc No UMANY L 0110 112 Hev No 1 02J Hardware Wiring N CAUTION Turn off power before wiring to minimize the risk of electrical shock Exposed conductive parts of wire can cause electrical shock Use crimp style terminals with insulating sheath or insulating tape to cover the conductive parts Also close the terminal covers securely on the terminal blocks when wiring has been completed Operation without grounding may cause electrical shock or malfunction Connect the ground terminal on the FlexiLogics to the system ground Applying excess power voltage to the FlexiLogics can cause explosion or fi
191. used Pulse frequenc Frequency step Fixed pulse mode Continuous Number of pulse channels Output Channels used Pulse frequency variable Frequency step Fixed pulse mode Trapezoidal Soft start Number of pulse channels Output Channels used Minimum frequency 2 YO and Y1 200KHz 1Hz 0 to 100 196 1 YO Pulse Y1 Direction 200KHz Max 50 duty cycle 1Hz 2 YO CW Y1 CCW 200KHz Max 50 duty cycle 1Hz 2 YO Y1 200KHz Max 50 duty cycle 1Hz 2 YO Y1 1Hz to 200KHz Maximum frequency must be gt min freq 1 Hz to 200KHz Accelaration time Deceleration time Pulse count Frequency step Oto 65535 x10mSec base 0 to 65535 x10mSec base 1 to 4294967296 1Hz Doc No UMANY L 0110 Hev No 1 02J 65 Introduction LED status for FL005 OFF Unit is not in RUN mode unit may be HALT HOLD ERROR etc OFF Unit is not in ERROR mode Wiring Diagrams 1 Wiring diagram for digital inputs Note X1 X2 and are high speed input PWR RUN ERR X0 HOOFT X1 X2 X3 X4 X5 X6 PEPPER EP I Ti XT CNORO K gt Ko T PWR PWR F RUN i x L ERR 0 0 Xo 2 X0 X1 0 0 X 8 X2 8 X3 0 X3 0 X4 R X4 R P P 0 X5 X6 4 X6 4 0 0 7 2 OX 5 COM U POM T Doc No UMAN FL 0110
192. y Read only O valid date 50021 COM failed node reconnect control 50022 failed node reconnect control COMB3 failed node reconnect control 50023 50034 Ladder Instruction Error Read Write Read Write Read write Read write Read write Read Write Description Overflow indication in math operations of ladder and also used in rotate with carry instruction 1 Invalid date If this bit is set communication with the failed nodes is detected after scan time SW0018 for port1 By default ON If this bit is set communication with the failed nodes is detected after scan time SW0019 for port2 By default ON If this bit is set communication with the failed nodes is detected after scan time SW0022 for port3 By default ON Set if Division by zero operation is performed in Status the ladder instruction and for invalid conditions or operands in case of conversion instructions Doc No UMAN FL 0110 Hev No 1 02J 144 Configuration Configuration Words and coils MW0000 PLC Operation Mode Read Write BitO 3 0 Initialization 1 HALT Mode 2 RUN Bit 0 to Bit 3 Mode 3 RUN F Mode 4 HOLD Mode 6 ERROR Mode MW0001 Error Register 1 Read Hefer mapped coils M16 to M31 MWOO002 Error Register 2 Read Hefer mapped coils M32 to M47 MWO0003 RUN STOP Switch Control ReadOnly 1 HALT 0 RUN Only LSB is used other bits 1 Retentive to 15 are not used MW0Q005 Digital Filter
193. y even if pulse enable flag is ON Pulse DIR mode configuration YO Pulse and Y1 Direction Output Register Description DataType Attribute Value in Register Range Channel YO CH1 PWM Configure Reg CH1 WORD Read Write Put value 7 Frequency OR Min Freq Setting Reg CH1 DINT Read Write Data range 100000 to 1 and 1 to 100000 Pulse Enable Flag CH1 BOOL Read Write Output is enabled when ON Frequency Setting error flag CH1 BOOL Read Only ON at error reset OFF automatically If user put config value 8 User can change frequecy even if pulse enable flag is ON Fixed Pulse mode configuration Output Register Description DataType Attribute Value in Register Range Channel YO CH1 ON duty OR Max Freq Setting Elapsed Value CH1 DWORD Read Only 0to 4294967296 Frequency Setting error flag_CH1 BOOL Read Only ON at error reset OFF automatically Trapezoidal Min Pulse Count Register CH1 DWORD Read Only 0to 4294967296 Doc No UMAN FL 0110 189 Hev No 1 02J Special Input and Output Output Register Description DataType Attribute Value in Register Range Channel Y1CH2 PWM Configure Reg CH2 WORD Read Write Put value 9 Frequency OR Min Freq Setting Reg CH2 DINT Read Write Data range 1 to 100000 je CH2 i Frequency Setting error flag CH2 BOOL Read Only ON at error reset OFF automatically Acceleration Time Setting error flag CH2 Deceleration Time Setti

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