Red-Lion-CSMSTRSX
Contents
1. CONTROLLER SERIES MASTER PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION OR MULTI ZONE PID CONTROL APPLICATIONS WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power Rubber End Cap SAFETY SUMMARY All sa2. hH y a fi e TON el Konn E 1 00 min clearance BOTTOM Figure 2 Attach Slave Bases To DIN Rail H T iq I DIN RAIL H EN i I 5 DIN RAIL Figure 3 Attach Termination Plug Supplied with CSMSTR Master Module PROTOCOL CONVERSI ON Mount the Master as shown under Hardware Installation Figure 1 above Install the rubber end cap The end cap protects the pins from damage Configure the Master for zero modules NOTE For reliable operation of this and other Red Lion products one of the following brands of CompactFlash card must be used SMART Modular Silicon Systems SimpleTech SanDisk Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Figure 4 Installation Complete COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the
3. RxB a RS485 CBLxxxxx TxA TxB GREEN AMBER LED pare YELLOW LED Standard Ethernet cable letra MASTER PORT PIN OUTS a 1 common a 2 24vDC 10 a ja Nc CONNECTOR e CTS PIN1 Rx COMM COMM T RTS PIN 6 RS232 PG PORT EXPANSION PORT e DE PNI Tx EJ fa f red ign Tall COMMUNICATING WITH THE MASTER CONFI GURI NG A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash c
4. Master s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage
5. communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM CSMSTRSX 2 Mbytes CSMSTRGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 10 to 150 Hz 0 075 mm amplitude in X Y Z
6. poo 5 eee ere Ae errr 5V I 130K 3 14 RxB RX 173 RxA l l 130K l i 6 GND l l Vives se Sot St EN Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion LEDS USER COMMUNI CATION PORTS TX RX LEDS STS STATUS LED en E The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Startu p Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION Master is currently running the boot loader and or Rapidly Flashing being flash upgraded by Crimson ETHERNET LEDS steady o Master is operating properly LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity Error States GREEN 10 BASE T Communications AMBER 100 BASE TX Communications INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blin
7. 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 The modules with analog input and or output signals may have their signals deviate during disturbance but self recover when disturbance is removed 11 WEIGHT 15 1 oz 456 4 g PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CBLPROGO CBLUSBOO CBLxxxxx Crimson 2 0 2 Modular Controller Manual and Download Cable SFCRM2MC PSDRxxxx XCCNO000 XCDNO000 XCPBDP0O XCRS0000 HARDWARE I NSTALLATI ON DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation The unit shall be installed inside a UL Listed Industrial Control Panel or similar type of enclosure A minimum 3 2 mm distance shall be maintained between the hazardous live parts of the equipment and accessible parts of the fire electrical enclosure REMOVE Figure 1 Attach CSMSTR Master To DIN Rail and Remove Rubber End Cap TOP 1 00 min clearance Ji DIN RAIL
8. 7251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products WIRING POWER CONNECTI ON OO00000 OO0O0000 OOO00000 OO00000 OO00000 OO00000 COMMON 24 VDC RS232 PG CBLPROGO _ aw CTS S ii cow a OR RTS ie cae a 6 a USB PG CBLUSBOO E OR rax il ETHERNET GREEN AMBER LED YELLOW LED Ethernet Crossover COMMUNI CATION PORTS RS232 PG CTS COMM CBLPROGO A oooogd CBLXxxxx RS232 a RTS COMM COMM Rx CTS i Use appropriate communications cable See Ordering Information for descriptions of the available cables CBLxxxxx WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley RS485 equipment TxA TxB COMM TXEN
9. Operational 25 g s 11 msec in 3 directions Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel For indoor use only Installation Category II Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in lb 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 and File E179259 UL61010 1 CAN CSA C22 2 No 61010 1 LISTED by Und Lab Inc to U S and Canadian safety standards IECEE CB Scheme Test Report E179259 A5 CB 1 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion B power 2 kV T O signal 1 kV T O signal connected to power 2 kV Surge EN 61000 4 5 Criterion B power 1kV L L 2 kV L G signal 1kV RF conducted interference EN 61000
10. Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of NEC Class 2 power supplies EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends
11. al for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNI CATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE CONNECTIONS RS485 2 WIRE CONNECTIONS TxB TxA 5 TxEN OC TxEN OC f6 GND bose eee m
12. an be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Master was configured using the USB port Once the driver is installed connect the Master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manu
13. direction for 1 5 hours g ORDERI NG INFORMATION Modular Controller Master Comms Ethernet Modular Controller Master with multiple protocol converter data logger web server with Virtual Master Module CSMSTR HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM Communications Cables 10 feet RS232 Programming Cable CBL USB Cable Communications Cables son DIN Rail Mounted Power Supply CANopen option card for Modular Controller or Data Station Plus DeviceNet option card for Modular Controller or Data Station Plus PROFIBUS option card for Modular Controller or Data Station Plus RS232 485 option card for Modular Controller or Data Station Plus Accessories CompactFlash Card G3CFxxxx Rail Stops Qty 2 RSRSTPOO Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO Replacement Rubber End Cap CSBUNGOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Industrial grade two million write cycles SMART Modular Technologies model SG9CF UL Listed Directory Category NWGQ 9 Shock According to IEC 68 2 27
14. fety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A CompactFlash is a registered trademark of CompactFlash Association S 1 PECI FI CATI ONS POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use NEC Class 2 or Limited Power Source LPS rated power supply COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Vog 15 VDC Voz 0 5 V 25 mA max Note For additional information on the
15. ks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat CF LED Unit is writing to the CompactFlash either Flickering because it is storing data or because the PC connected via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual
16. red lpn Bulletin No CSMSTRSX F Drawing No LP0610 Released 11 09 MODELS CSMSTRSX AND CSMSTRGT ENHANCED MODULAR c Q US LISTED IND CONT EQ 34AD GENERAL DESCRI PTI ON The Model CSMSTR is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The virtual HMI feature allows you to create and control an HMI from any networked PC An onboard CompactFlash slot provides storage for the Master s built in data logger DI MENSI ONS In inches mm 3 09 78 5 I 4 15 105 4
17. somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground w PROGRAMMI NG PORTS 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 044316
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