TSP050 SCH2 User Manual V1[1].
Contents
1. It is also possible with SCH2 to integrate other Money Transaction devices such as coin note or card acceptors Money Controls 2004 All rights reserved Page 4 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 3 3 1 3 2 3 3 3 4 Mechanical Features Hopper Dimensions The hopper overall dimensions mounting arrangement coin entry and exit points are detailed in Figure 1 Note that when used in the side exit mode the rear of the motor protrudes from the rear of the casing within the overall dimensions of the hopper envelope Hopper Weight 570 grams Coin Size Range Hoppers can be configured to pay out coins in the diameter range 16 25 31 0mm and within the thickness range 1 25 3 20mm However each coin needs to be qualified on an individual coin basis For further information on qualification of coins please contact Money Controls Technical Services Department Coin Capacity The coin capacity of the hopper is between 200 and 1000 depending on their physical size Table 1 Coin Capacities Note these capacities are subject to a 10 error Diameter Thickness SCH2 SCH2 Coin mm mm STD Extended 2 28 40 2 50 189 252 1 22 50 3 10 235 314 50p new 27 30 1 80 282 376 20p 21 40 1 80 459 613 10p 24 50 1 83 349 465 5p 18 00 1 73 679 905 2p 25 90 1 80 316 421 1p 20 25 1 43 652 870 Money Controls 2004 All rights reserved Page2. ensuring the coin exit is in the desired position gt Locate the lugs at the front of the bowl into the slots at the front of the base gt Gently press down on the top of the bowl until the securing clips on the base click into the slots on the bowl Money Controls 2004 All rights reserved Page 7 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 6 Mechanical Description Each disc contains a number of holes in which the coins are held The disc is driven via a gear train by the motor As the disc rotates the coin at the bottom of one of the stacks will make contact with the ejector fingers The fingers will move back and at the same time the coin will start to move outwards to the exit slot Once the coin reaches the exit slot the spring loaded ejector fingers will be able to return to their original position and in doing so will push the coin out of the hopper An optical coin detector is created by infrared transmitters and photo detectors situated on the PCB The infrared light beam is routed across the exit slot via a light guide When a coin passes through the exit the light beam will be broken and a coin output signal will be generated There are a range of discs ejector fingers and adjuster plates available to provide optimum performance for coins within the specified range Money Controls 2004 All rights reserved Page 8 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 7 ccTalk Int
3. 5 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 4 Overall Dimensions Figure 1 Hopper Dimensions gt Exit Side Exit iew SANS View Bottom Key Hole View Details Money Controls 2004 All rights reserved Page 6 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 5 5 1 5 2 5 3 5 4 5 5 Installation and Removal Warning Ensure that the power has been disconnected from the hopper before removal Securing the hopper base gt Two sets of fixing holes have been provided in the base to allow the hopper to be secured in a host machine Using the 4mm Holes gt Drill 4 holes on the centres gt Dismantle the hopper gt Place base over holes and fix into position using M3 screws Using the keyholes Drill 3 holes in the centres shown Insert 3 holes on the centres shown Insert 3 x M3 5 screws DO NOT tighten Dismantle the hopper Place base over the back and push far back as possible Tighten the screws to fit the base in position VVVVVV Dismantling the hopper gt Gently pull out the securing clips on the back of the base gt Tilt the bowl forward until it is clear of the clips gt Slide the bowl forward until the locating lugs are clear of the slots in the base gt Remove the motor assembly from the base and disconnect the cable Hopper Assembly gt Connect the cable to the motor assembly gt Lower the motor assembly into the base
4. SCH2 User Manual TSP050 doc Issue 1 3 June 2004 MIK2 Serial ompact Hopper User Manual o Y IA Money Controls This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means electronic or otherwise without the written permission of Money Controls Ltd Money Controls Ltd does not accept liability for any errors or omissions contained within this document Money Controls Ltd shall not incur any penalties arising out of the adherence to interpretation of or reliance on this standard Money Controls Ltd will provide full support for this product when used as described within this document Use in applications not covered or outside the scope of this document may not be supported Money Controls Ltd reserves the right to amend improve or change the product referred to within this document or the document itself at any time Money Controls 2004 All rights reserved SCH2 User Manual TSP050 doc Issue 1 3 June 2004 Contents Lee Diary Of CHAN O NO 3 2 Introduction 4 3 Mechanical Feal reS errare rr eare aae a raea rar aara Aa Aae rc 5 3 1 Hopper DIMENSIONS ireren easan ctrl dat palta 5 3 2 Hopper Weight iren taaan dei AA il Edi 5 3 3 Coin Size RANJE schnell AA Dd iii 5 3 4 A seer eet ia iat diva ain enti 5 4 Overall DIMENSIONS ecoriicacinccin nica take ecards 6 5 Installation and Removal nnnnnnnccnnnnncnnnncccnnrccnrrnrc rr 7 5 1 securing t
5. ct Money Controls reserve the right to change product specifications on any item without prior notice Money Controls 2004 All rights reserved Page 16 of 16
6. djuster plate Expected product lifetime 3 Million coins with routine maintenance 8 1 Clearing a coin jam gt Remove all coins from bowl gt Remove motor assembly from base as described gt Clear the jammed coin by either i Rotating the disk manually first anti clockwise then clockwise to free the coin OR ii Push the coin back in using another coin Remove any debris from the disk bed assembly Clean the exit window opto with a clean dry cloth Re assemble as described Refill and test the hopper VVVV Money Controls 2004 All rights reserved Page 13 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 9 Electrical Specification MCL recommend a 24V 4A power supply 24 volt motor version Table 5 Electrical Specification Electrical Specification Value Supply Voltage 24V Typical Operating Current No Load 0 35A Typical Operating Current Max Load 0 9A Surge Current Start Up and Reverse 3 6A Typical Payout Rate 8 to 10 coins per second 9 1 External Reset Signal active low with 10K pull up to 5V Input volts low 0 6V max Input volts High 3 5V min 5 0V max 9 2 Coin Payout Table 6 Coin Payout Rate Mode Rate Multi coin payout 8 10 coins per second approx Single coin payout 2 coins per second approx 9 3 Environmental Table 7 Environmental Ranges Operating Temperature 0 to 60 C Storage Temperat
7. e is 3 This is the address of the Serial Compact Hopper if no connections are made to the address select pins pins 1 to 3 on the connector Table 3 Address Selection Address Address Address Serial Select 3 Select 2 Select 1 Address 3 X 4 X 5 X X 6 X 7 X X 8 X X 9 X X X 10 For applications requiring more than one hopper on the serial bus one or more of the address select lines may be connected to Vs A total of 8 unique bus address may be generated in this way in the range 3 to 10 inclusive X Connect to Vs A number of mating connections on a multi drop bus cable may be wired uniquely to allow operation of multiple hoppers Since address selection is done externally any Serial Compact Hopper may be plugged into any position on the bus and the host machine will know which one is paying out a particular coin Address determination from the connector is only done at power up or reset Changing the address select lines afterwards has no effect Money Controls 2004 All rights reserved Page 10 of 16 SCH2 User Manual TSP050 doc 7 3 Level Sense Connector Figure 2 Level Sense Connector Operation Looking at the pin header Pin Function High Level Plate Low Level Plate Plate Common High Level Link Low Level Link oO FR M_ OT Ww Link Common Issue 1 3 June 2004 To notify the hopper software that level plate s
8. ensors are fitted the link pins should be connected as follows Mode Connections High level plates only pin 2 to pin 4 Low level plates only pin 4 to pin 6 High amp low level plates pin 2 to pin 4 to pin 6 Otherwise no connections should be made The level plates themselves should be connected through the corresponding plate pin pin 1 for high level pin 3 for low level and the plate common pin 5 Money Controls 2004 All rights reserved Page 11 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 7 4 ccTalk Interface Circuit This is the ccTalk electronic interface circuit on SCH2 There are many options for the host interface circuit but we recommend an open collector drive Figure 3 ccTalk cct 5V PIC16C73 pins 17 18 ccTalk data 1 0 Money Controls 2004 All rights reserved Page 12 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 8 Maintenance Warning Coin dust may accumulate in the hopper during use Inhalation of the dust should be avoided during maintenance operation Ensure that the power has been disconnected before any maintenance operations are performed Table 4 Maintenance Schedule Maintenance Schedule Every 50 000 to 100 000 Using a mild detergent on a damp cloth depending on coin type No spray solvents should be used Every 500 000 coins Replace ejector fingers and spring Every 1 000 000 coins Replace a
9. erface The SCH2 uses ccTalk interface with a 10 pin connector with the pinouts as follows Table 2 ccTalk pin out a 5 Function Address Select 3 MSB Address Select 2 Address Select 1 LSB Vs Vs OV OV DATA ccTalk N C RESET O WODINIDO aA AJI o rm ke o ccTalk parameters Remember to configure the baud rate to 9600 The hopper can only operate at 9600 baud Note Refer to issue 4 2 of the ccTalk Serial Communication Protocol Generic Specification for an explanation of the protocol and it s implementation on any platform 7 1 Serial Connector Type PCB Connector 2 54mm 0 1 inch pitch 10 way with locking wall Part number Molex 22 27 2101 or equivalent tPin1 Note This is NOT the conventional position of pin 1 Serial Connector Pinout Operation can be achieved with just 3 wires 24 V to pin 4 GND to pin 6 Bi directional serial data line to pin 8 Pins 4 and 5 and pins 6 and 7 are linked internally The provision of extra pins is to simplify the manufacture of a multi drop cable using thicker wire for the power leads There can be a power in and a power out pin and the hoppers can be daisy chained Money Controls 2004 All rights reserved Page 9 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 7 2 Address Selection The default ccTalk bus address for a payout devic
10. he hopperbase maintain A A E AET 7 5 2 Using the 4mm Holes viii a a 7 5 3 Using the key leS a ici heeds ees tee ii alii 7 5 4 Dismantling the hopper osese a tees see oO ete aa es ee ae et ee eee eed T 5 5 Flopper ASSOMBIY ic E T 7 6 Mechanical DeSCription ceessesenseeeeneeseeeeseneeneeeneeeeeeasseeeeeaseneeeasseeeeeaseeeeeesseeesaseeueeeusseeeeaseneeeaeeneneasenenes 8 7 CCT alk Interface E A E A A 9 7 1 serial Connector Type Ae E ds 9 7 2 Address Selection aamen netan n athe a aT a ele a a diel es eee 10 7 3 level Sense Conector e ara Ea Taa a aa aaa a a a aaa a orar a OE E aioa aaae EAT E one TEETER 11 7 4 ccLalk Interface Circuit sever eee eecieeee ie daceeecie diene A A a a E aA eet 12 8 MaidtenaNCe mmm 13 8 1 Clearing comi AM es 00 As ati 13 9 Electrical Specification sensona aereas caeteccetpectoad sees sscaeusceesacedseeedeheth aaaea aapa 14 9 1 SACE nE E TE TE E AET 14 9 2 COMPU AE S E A E E E anal ie ene EE 14 9 3 Environmental cio Aaa 14 10 Fault Finding and Repair cccccsssesseeeeeesseeeesseeeeeaseeeeeenseeeseseeeeeeuseeeeeesseeeeaseeeessaseeeseessensaseeeeeaneeeeeneas 15 Figures Figure 1 Hopper DIMENSIONS civic ii e na academia iba 6 Figure 2 Level Sense COnne ctor cooconccconcccconcconnccnnnnncnnononnn aa RAR RR a a nr n rear nn nana nan 11 Figure 3 ECTAIK CO E oc bcpchcadeseeestaetuandagdaaessanachisanadenadsaaanaucssagede ssse bbejinsadessessiaadiniessigeeaancagdsvasdesedaancabdases 12 Tables Tab
11. le COM Capacities cita rs A a ee 5 Mable 22 66 Tall PIN OUt ia ae 9 TLable 3Address Selection iia A DEAD 10 Table 4 Maintenance Schedule evocan aio ade dence tees 13 Table 5 Electrical Specification di 14 Table 6 Coin Payout Ralea rai E O E a Eaa R AEE aaa ENEA aa TE 14 Table 7 Environmental Ranges ococconnccicnnnocconno room 14 Table 8 Fault Finding and repaif ensesine r atest evi a ee fenced teen eee 15 Money Controls 2004 All rights reserved Page 2 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 1 Diary of changes A esate ee eyes aaa aate ae eat es ceesse toca 26 September 2002 gt First Issue A A TEE 18 August 2003 gt Changed ccTalk to ccTalk throughout the document gt Updated section 7 1 Serial Connector Type gt Applied TMWP V3 2 A t2 nannaa a er ee a er en eT TY 24 September 2003 gt Added section 7 3 Level Sense Connector gt Ammended coin sizes in section 3 3 E E 30 June 2004 gt Changed footer OMoney Controls 2004 All rights reserved Page 3 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 2 Introduction The Serial Compact Hopper MK2 SCH2 is a serially controlled version of the Compact Hopper Rather than using the parallel interface of the standard Compact Hopper the SCH2 uses a serial interface called ccTalk The SCH2 has proved security features as well as the ability to daisy chain multiple devices to the same wiring bus
12. ure 20 to 70 C Operating Humidity 10 to 75 RH Storage Humidity 10 to 95 RH non condensing Note For cctalk protocol information please contact Money Controls Technical Services Department on 44 161 955 0124 OMoney Controls 2004 All rights reserved Page 14 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 10 Fault Finding and Repair Table 8 Fault Finding and repair Problem Check Cure i Remove blockage from coin Ensure coin exit is clear exit Coins fail to unjam Ensure correct coins in hopper Fill hopper with correct coins Ensure no badly bent coins in Remove bent coin s hopper Supply fuse Replace fuse Wait 30 seconds with supply Motor fails to run Protection device tripped OFF Hopper has detected an opto Check EEPROM flags fault Over payout of coins Check opto area coin exit area Clean opto coin exit area for dirt Check opto area coin exit area Clean opto coin exit area for dirt Under Payout Of Coins Ensure hopper contains sufficient coins Refill hopper Money Controls 2004 All rights reserved Page 15 of 16 SCH2 User Manual TSP050 doc Issue 1 3 June 2004 This manual is intended only to assist the reader in the use of this product and therefore Money Controls shall not be liable for any loss or damage whatsoever arising form the use of any information or particulars in or any incorrect use of the produ
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