Bisomac 210 3-Phase Manual
Contents
1. Warning Controlled Descent Lever WARNING 1 Use the Emergency Descent Lever only in the event of loss of electric power Put the Emergency Descent Lever through the hole of the Lever Stopper and attach it with screw after using Otherwise the BISOMAC210 may not stop and this may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 2 DO NOT use the Emergency Descent Lever when operating the Operation Button Otherwise the BISOMAC210 may not stop and this may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 3 Confirm that the Emergency Descent Lever is in the vertical position and affixed to the Lever Stopper before moving the BISOMAC210 up and down If the Emergency Descent Lever is not in the vertical position the Electromagnetic Brake may malfunction In such case even if you try to stop the operation of the Operation Button the brake may not function properly causing the platform to continue to descend This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 4 Always operate the Emergency Descent Lever by hand Otherwise the BISOMAC210 cannot be stopped instantly This may cause the platform to fal2. Ltd Overseas Department 3788 Hinami Togitsu Nagasaki 851 2108 Japan TEL 81 95 882 1925 FAX 81 95 881 0177 www bisoh co jp en The first edition April 10 2009 Distributor Altrex B V Mindenstraat 7 8028 PK Zwolle The Netherlands Tel 31 0 38 4557733 www altrex com sales altrex com NOTE Contents may change without notice Nihon Bisoh and BVE are registered trademarks of Nihon Bisoh Co Ltd All copy rights and patents by Nihon Bisoh Co Ltd Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0
3. Wire rope is worn or Replace wire rope Motor runs but hoist will damaged not self reeves The exit of wire rope is Remove obstruction which blocked caused blockage Problem Probable Causes Solution Inadequate wire rope is Make sure the proper wire CASE 4 used rope is used see 2 2 Hoist self reeves but will Wire rope is worn or Replace wire rope not lift platform damaged Problem Probable Causes Solution Check that voltage and CASE 5 power cable are correct Power voltage is too low see 2 1 BISOMAC210 ascending Supply proper voltage speed is too low Wire rope is worn or damaged Replace wire rope Problem Probable Causes Solution CASE 6 Each device s fix bolts Check them and tighten BISOMAC210 makes nut is loosened properly unusual noise Problem Probable Causes Solution Voltage of input power is The supply voltage should too high not exceed 10 see 2 1 Air supply to Motor is in bad nn Pe CASE 7 condition protection cover o BISOMAC210 BISOMAC210 is too hot Frequency use of BISOMAC210 BISOMAC210 operation hours see 6 38 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual Problem Probable Causes Solution Stop the operation of Th
4. 9525 4 Instruction case of hoisting Motor lifting problem Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 7 40 BISOMAC210 3P800 Operator s Manual Left side surface of BBSOMAC210 gt Description Message lt Location gt Label fl 8 5 m min z 3 380 415V 50Hz 3 5 Instruction of specification and wire rope Control Box Cover NIHON BISOH CO LTD Made in Japan www bisoh co jp en D79 9516 Operator s manual 6 Manual Mark pipe 8 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual lt Fall Arrest Detection Device gt Description Message lt Location gt Label 1 Fall Arrest Device Fall Arrest Device Instruction Overload Detection Device Description Message lt Location gt Label 1 Instruction of Overload Overload Detection Device Detection Device D79 9513 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 9 40 BISOMAC210 3P800 Operator s Manual 2 SPECIFICATIONS 2 1 BISOMAC210 2 1 1 TRACTION HOIST Maximum Load Capacity 800 kg W L L Voltage 3 phase 380V 415V 50Hz Ampere in rated load 4A 380V 415V Motor Power 1 5KW 4P Wire Rope Dia 9mm Rated Speed 8 5m min 50Hz Noise 64dBA P
5. Device inlet until and the safety wire rope is straight and make sure the safety wire moves smoothly without resistance in the device 3 Install counterweight more than 10kg to end of the safety wire rope to protect lift up of the safety wire rope 4 Install the suspension wire rope and the safety wire rope with the range of distance 100 10mm Refer DWG 6 100 10mm Safety Wire Rope Upper Ultimate Limit Switch Suspension Wire Rope A Fall Arrest Device Rope Exit require more than 10 kg weight DWG 6 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual STEP 6 Operation Confirmation of Fall Arrest Device Caution Fall Arrest Detection Device Operation Check N CAUTION 1 Ensure that there is no object which is easy to roll and slip in platform before attempt to incline If there is object remove it the object which slipped hits a worker and is in danger of being hurt 2 Confirm that a floor of a platform does not get wet and slippery 3 Perform tilting angle adjustment shall be adjusted by authorized personnel Perform the following procedure to confirm that the Fall Arrest Device activates within 14 degree 1 Raise the platform approximately 2 m from ground 2 Descend one side of hoist by operating the central control box 3 Make sure that Fall A
6. Lifting and Emergency Stop A WARNING DO NOT have the Operation Button continuously depressed Otherwise the BISOMAC210 cannot stop This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 2 Always allow the BISOMAC210 to come to a full stop before changing the direction of travel Failure to do so may result in control circuit failure or may prevent the BISOMAC210 from stopping This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 3 DO NOT use the BISOMAC210 if the Emergency Stop Button does not operate Failure to do so may result in control circuit failure or may not prevent the BISOMAC210 from stopping This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by DO NOT use the BISOMAC210 if the controlled descent lever is defective or without the repair and inspection are completed Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 27 40 BISOMAC210 3P800 Operator s Manual N CAUTION Do not operate the BISOMAC210 more than 30 minutes during any 2 hours period If you do so the brake surface will become very hot and could result in burns if it is touched
7. is not connected Confirm the main power connection and power connections are proper Emergency Button is CASE 1 Check the Emergency Buttons lamp and reset the Roe Emergency Button Press UP or Down Confirm that there is no Buttons Ultimate Limit Switch is obstruction that made BUT activated Ultimate Limit Switch BISOMAC210 will not activation operate Upper Ultimate Switch s Check the Upper Ultimate connection is disconnected Switch s connection Overload protection feature Unload the weight in is activated due to platform overload Problem Probable Causes Solution Overload Detection Check the Overload Device s connection is Detection Device s disconnected connection CASE 2 Upper Limit Switch is conim imar mere Eng obstruction that hit Upper activated MA n Limit Switch activation press Unload the weight in BUT Weight is exceeded laor 9 BISOMAC210 will not a ascent upply power within Voltage is too low allowable power of BISOMAC see 2 1 Power Cable is too long or size is too small Shorten power cable or use larger size Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 37 40 BISOMAC210 3P800 Operator s Manual Problem Probable Causes Solution Inadequate bullet on the Make sure the proper wire CASE 3 wire rope rope is used see 7 2 2
8. 1 3 Categories of Safety Instructions In this operator s manual the safety instructions are classified according to risk levels Simple Code word Meaning WARNING Indicates a potentially hazardous situation which if not A avoided could result in death or serious injury Indicates a potentially hazardous situation which if not A CAUTION avoided may result in minor or moderate injury It may also be used to show potential damage to property NOTE Indicates a potentially hazardous situation which if not avoided could result in damage of the BISOMAC210 Warning labels attached to Hoists and Devices The operator must check that the following labels are attached properly and legible Right side surface of BISOMAC210 gt Description Message lt Location gt Label 1 Instruction of Electromagnetic Brake Electromagnetic Brake 079 9521 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 2009003 Rev 0 5 40 BISOMAC210 3P800 Operator s Manual lt Front Surface of BISOMAC210 gt Description Message lt Location gt Label 2 High surface Motor 6 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual lt Top Surface of BISOMAC210 gt D gt 7 a Description Message lt Location gt Label 3 Instruction of wire Casing A 8 8 to 9 5mm rope 079
9. 4 wires x 10 11 wires DWG 11 3 Reduction of wire rope diameter s average under 8 8 mm 4 Increase of wire rope diameter s average exceed 9 5 mm 5 Pitting on wire surfaces due to rusting corrosion 6 Evidence of exposure to temperatures above 200 F 93 C Measure the diameter across the widest part of the strands not the valleys when the rope is under load Several places are measured in the direction of length of the rope DWG 12 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 33 40 BISOMAC210 3P800 Operator s Manual NOTE DO NOT use wire rope that has been worn kinked bird caged or damaged Replace it with new wire rope 7 2 2 Preparation of the end of the wire rope The end of the wire rope must be prepared for insertion of the BISOMAC210 as shown in the photo 2 NOTE Improperly prepared bullet can cause the wire rope to jam in the BISOMAC210 and the wire does may get stuck in the hoist The end of the wire rope treatment is as shown in the photo 2 Wire rope diameter 9 9 5 mm Braze distance within 10mm Top Radius R5mm Within 10mm PHOTO 2 7 3 Test procedures for Lifting and use of the Emergency Stop 1 Make sure the BISOMAC210 is connected to the stirrup properly and the cable is connected to connection plug properly 2 Raise the platform about 100cm off the ground and then lower it to its original position Repeat this proc
10. BISOMAC210 3P800 Operator s Manual Artnr 752941 A 1109 BISOMAC210 3P800 European version 3 phase electric power specification Electric Traction Hoist Operator s Manual mtm TA WARNING Read manual before operating this Hoist Failure to follow the safety precautions and instructions in this manual could result in serious injury death or damage to the Hoist Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual WARNING e This manual does not apply to single point suspended platform e All operators must read and understand this manual before operating this equipment e All operators must be fully trained in the use of the equipment including its safety features and authorized e Each day before the equipment is used the operator must carry out the Daily Tests and Inspections described in Section 7 of this manual to confirm that equipment is in a normal and safe operating condition e Only authorized and physically fit operators shall operate the equipment e operation in violation of these instructions is at the operator s own risk and may result in serious injuries e Keep this manual with the hoist at all times e Only use spare parts and steel wire rope provided and or specified by NIHON BISOH CO LTD e Use only machinery or incorporated component which has been declared to be in conformity with p
11. C210 s protection cover when BISOMAC210 is exposed to work environment such as paint freezing temperatures or where water or moisture can enter to keep the BISOMAC210 from the freezing otherwise the BISOMAC210 may malfunction Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 17 40 BISOMAC210 3P800 Operator s Manual 5 SET UP INSTRUCTIONS This section describes procedure for installation of the BISOMAC210 for safety operation Before attempting set up read and understand Steps 1 8 of this section which describes the installation procedures of the BISOMAC210 Warning Installation WARNING 1 DO NOT allow anyone under suspended platform If necessary provide protection below the suspended platform to prevent potential serious injury or death to passers by from falling objects 2 DO NOT use different types of hoists in the same platform Otherwise an operation error may occur from the difference in the hoists performance ascending and descending speed etc and the difference of the operation method and the safety unit This may result in the platform falling or tilting allowing persons or things to fall or tilt and possibly resulting in serious injury death or damage 3 When attaching the BISOMAC210 to the platform it is necessary to plan how to attach safety devices in advance otherwise the safety devices may not activate Failure to activate may cause serious injury death or damage 4 Attach ea
12. G 1 ALWAYS test and inspect Section 7 the BISOMAC210 on a daily basis especially in work environments contains contaminants Maintain hoist see Maintenance Manual after completing work at each work site to remove dusts and foreign objects inside of the hoist Improper maintenance may result in the platform falling and titling allowing persons or things to fall and possibly resulting in serious injury death or damage 2 NEVER use the BISOMAC210 in an explosive atmosphere under water or ina marine environment Especially use in explosive or wet atmospheres could result in serious injury or death from fire explosions or electric shock N CAUTION Prolonged use of the BISOMAC210 with the protective cover in place may result in the motor overheating due to restricted air supply This can cause the BISOMAC210 to stop moving When using the protective cover be sure that the fan has an unobstructed air supply Also stop the BISOMAC210 to allow the motor to cool Note An explosive atmosphere is one in which flammable gases or vapors or small particles are or may be present in the air in quantities sufficient to produce an explosive or ignitable mixture Note Use the protection cover of the BISOMAC210 when dyed goods such as paints epoxy resin cements and solvents is put on the working environment that uses BISOMAC210 or sand blasting finish etc are used otherwise the BISOMAC210 may malfunction Note Use the BISOMA
13. ammed inside the BISOMAC210 Any attempt to move the BISOMAC210 up or down can damage the equipment and or sever the wire rope ends making BISOMAC210 unable to sustain load This may cause the platform to fall or tilt and consequently workers or objects might fall resulting in possible death or injury to workers or passers by 3 Do not use the BISOMAC210 if the Red Lamp does not led even emergency stop button is pressed Otherwise the Emergency Stop device does not operate and this may cause the platform to fall or tilt and consequently workers or objects might fall resulting in possible death or injury to workers or passers by Warning Test Procedure of Controlled Descent Device WARNING If the BISOMAC210 has a defect replace it with one that has passed the pre shipment inspection by certified personnel A BISOMAC210 which has not passed the pre shipment inspection may malfunction or not perform normally This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by Warning Test Procedure of Fall Arrest Detection Device WARNING DO NOT use the BISOMAC210 if the fall arrest detection device does not engage the wire rope Replace it with a properly operating Overspeed Detection Device failure to do so may cause the suspension wire rope to be cut the platform to fall or tilt and consequently operators o
14. edure several times 3 Press the emergency stop button located central control box to disconnect the power to the BISOMAC210 4 Make sure that the Indication light for the Emergency Stop Button is lit 5 Press the UP DOWN buttons to confirm that the BISOMAC210 will not operate 6 Reset the emergency stop button to confirm that the BISOMAC210 will operate 7 4 Test procedures for Controlled Descent Device 1 Raise the platform about 100cm off the ground 2 Remove the connection plug to disconnect the power to the BISOMAC210 3 Remove Fix Bolt and lift safety lock for electromagnetic brake up 4 Release the electromagnetic brake by gently pulling the controlled descent lever as far as it will toward you 34 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 5 The platform should descend at a controlled speed not greater than 9 m min If the descent speed exceeds 9m min contact local BISOMAC210 distributor 7 5 Test procedures of Fall Arrest Detection Device The following is same as STEP 6 Operation Confirmation of Fall Arrest Device 1 Raise the platform approximately 2 m from ground 2 Descend one side of hoist by operating the central control box 3 Make sure that Fall Arrest Device engages the safety wire rope 4 Raise the platform to reset the Fall Arrest Device 5 Perform same procedure to other side of Fall Arrest Detection Device If the fall arrest de
15. entive measures have to be taken to safeguard the people below e g barriers roof protected walkways etc e All hazards related to the platform encountering obstructions are not completely covered by the TSP s safety devices The operator shall check for obstructions along the travel of the platform f The Overload Protection may not protect the TSP platform in all configurations The operator must check that the loading of the platform does not exceed the rated load indicated on the nameplate g An area on the platform must be available to allow operators to operate the hoist safely h Use approved personnel harnesses lanyards rope grabs and independent lifelines at all times 2 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 4 Precautions during use a The operators must stop working with the equipment and notify the supervisor if faults damage to the equipment or other circumstances may jeopardize safety b A suitable communication between the operator and the supervisor is recommended c When you leave a platform shut off the power supply at the main switch and lock it so that no one else can operate it d When the hoist stops for more than 30 minutes in low temperature the hoist can be difficult to rise In that case allow the hoist 30 seconds to idle or lower the hoist before trying to use 5 Forbidden Uses eThe BISOMAC210 is not allowed to use for any
16. equently operators or objects might fall resulting in serious injury death or damage to operators or passers by CAUTION DO NOT put your hand near the wire rope inlet when self reveeing the wire rope and moving the platform up and down Otherwise your hand may be caught in the opening along with the wire rope causing serious injury Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 19 40 BISOMAC210 3P800 Operator s Manual Caution BISOMAC210 Installation A CAUTION DO NOT throw or drop the BISOMAC210 The BISOMAC210 may become damaged and cannot be used and may result in serious injury or property damage STEP1 Installation of Safety Devices to the Hoist Install the Fall Arrest Device and Overload Detection Device to Hoist using the instructions below Refer section 3 1 for assembled condition Provided by Mfg Special Bolt 2pcs M12 Washer 4pcs M12 Nylon Nut 4pcs Fall Arrest Device Upper Ultimate Limit Switch Overload Detection Device Provided by Mfg Special Bolt 2pcs M12 Washer 2pcs M12 Nylon Nut 2pcs DWG 1 20 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 1 Insert the Overload Detection Device into the Hoist from the bottom as shown in DWG 1 and tighten with 2 Fix Bolts 4 Washers and 4 Nylon Nuts provided by manufacturer Use Torque Wrench to tigh
17. ere is kink deformation BISOMAC210 immediately CASE 8 on safety wire rope and replace it with good condition wire rope Fall Arrest Detection Confirm the wire rope Device activates The diameter of the safety wire rope is thick diameter see 7 2 1 and replace it with good condition wire rope Revise History Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 39 40 0 0 0 006002 HM t 6002ININ 5 OLZOWWOSIA PI1 09 uosig UOUIN UL 10V ITOP LIMIT CNO J PG P PG J M P M ATE GB Ls 48 MC WIRE EDD Tal 81 81 U1 ect lt 1 380 415Y SS ee Hho yp D ES ii 3 E E ULTIMATE 9 29 i i OVERLOAD BIN 10 A 4 N21 A 4 mE P11 4J11 1 TIMATE 1 2 1 B W B 1 q 21 joel 22 SWITCH sw11 SWITCH E 011015 G Y 20AWG eae eal ER LOAD SWITCH 36400V UL1015 G Y 16AWG weibeig oneuieuos ISIOH eseud e BK P BK jenuejy sJojeredo 008d 012OVWOSIS BISOMAC210 3P800 Operator s Manual BISOMAC210 3P800 European version 3 phase electric power specification Electric Traction Hoist Operator s Manual Issued Nihon Bisoh Co
18. erfere with the up and down movement of the BISOMAC210 and cause damage to the hoist and possibly sever the wire rope This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 6 When fixing the suspension wire rope and the safety wire rope to the building material be sure that these wire ropes are not contacting any sharp edge Otherwise if the wire rope becomes heavily loaded and severed by a sharp edge this may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 7 The wire rope should be able to go through the inside of the BISOMAC210 freely Inconsistent winding speed suggests the wire rope or the BISOMAC210 may be damaged Stop operation at once and replace the wire rope or the BISOMAC210 If the use of damage BISOMAC210 is continued the wire rope may be severed or the BISOMAC210 may stop This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 8 DO NOT fasten or apply load to the tail end of the suspension wire rope discharged from the BISOMAC210 Otherwise the internal parts of the BISOMAC210 will become extremely worn and the wire rope may be damaged or severed This may cause the platform to fall or tilt and cons
19. g Plate for the Upper Ultimate Limit Switch 25 27 29 29 30 31 33 33 34 34 35 35 36 37 BISOMAC210 3P800 Operator s Manual Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 0 READ BEFORE USING BISOMAC210 TRACTION HOIST This Operator s Manual had been prepared for the safe and proper operation of the BISOMAC210 Electric Traction Hoist referred to as BISOMAC210 To understand the usage of the BISOMAC210 Traction Hoist please refer to the following explanation and system compositions It is operator s responsibility to be sure that this hoist is used safely and properly TSP Temporary Suspended Platform TSPs are Suspended access equipment which are temporary installed on a building or structure for specific tasks TSPs consist of platform and suspension rigs which are assembled prior to use on a work site They are disassembled and removed from site on completion of the work for which they were installed Suspended Platform The portion of assembly designed to carry person and their equipment 4 Plate for Limit Switch Ne Suspension wire rope Secondary wire BISOMAC210 Upper Ultimate limit switch BISOMAC210 Traction Hoist Assembly through which the wire rope is conveyed as a result of friction between the wire rope and the traction assembly with no tail load BISOMAC210 consists of each safety devices combinations Fa
20. h Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 13 40 BISOMAC210 3P800 Operator s Manual FUNCTIONS DESCRIPTIONS Shows the BISOMAC s integrated operating S Hour Meter hours Electric components are assembled to control cia BISOMAC lifting Junction Box to connect connector between Connector Box Overload Device and Upper Ultimate Limit Detection Device V Vent Filter Remove moisture inside of Control Box W Pipe of Operation Manual Holder Keep Operation Manual 1 4 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 3 1 2 SAFETY DEVICES WARNING When platform suddenly inclines or falls and the Fall Arrest Device activates only trained and authorized personnel are allowed to reset this device Contact the local authorized BISOMAC210 distributor and wait for rescue of the operators on the platform Improperly resetting the device may result in the platform falling and titling allowing persons or things to fall and possibly resulting in serious injury death or damage WARNING When the Ultimate Detection Switch activates only trained and authorized personnel are allowed to reset this device Contact the local authorized BISOMAC210 distributor and wait for rescue of the operators on the platform Improperly resetting the device may result in the platform falling and titling allowing per
21. he BISOMAC210 has to conduct the following periodic inspections if the BISOMAC210 experiences the following conditions The periodic inspections have to be performed by certified personnel The following time periods should be used to determine to perform periodic inspections However depending on job and environmental conditions periodic inspections may need to be done sooner 1 Unit is more than 1 year old after purchasing 2 Unit over 1 year after previous periodic inspection 3 Unit operation hour is over 100 hours since last periodic inspection 4 When 210 used in a bad work environment such as dirt dust etc Follow maintenance manual see Hoist Maintenance Manual concerning periodic inspections WARNING ALWAYS test and inspect the BISOMAC210 on a daily basis otherwise the BISOMAC210 may malfunction This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 2 ALWAYS test and inspect the BISOMAC210 on a daily basis especially in work environments that contain contaminants Maintain hoist see maintenance manual after completing work at each work site to remove dusts and foreign objects inside of hoist Failure to do so may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 3 Only trained a
22. ical ascent and descent of personnel carrying suspended platforms The BISOMAC210 should only be used for this purpose 3 All operators must be fully trained in the use of the equipment including its safety features and authorized 4 Daily Tests and Inspections described in Section 7 must be performed at the start of each work shift 5 Use Section 9 troubleshooting guide in this manual to solve problems that may develop with the BISOMAC210 Understand the problem before attempting to solve it It is very important that anyone using the BISOMAC210 determine for themselves whether the BISOMAC210 is safe You must be familiar with the operating characteristics of the BISOMAC210 You must understand how the BISOMAC210 will interact with other equipments and it is very important to confirm safety of the whole platform You must also be certain not to jeopardize yourself or others or cause damage to the surroundings or the BISOMAC210 1 2 Maintenance Handling maintenance inspections and repairs of the following products must be performed by trained personnel only who have been read the BISOMAC210 Maintenance Manuals another sheet BISOMAC210 consists of 1 Hoist Device 2 Fall Arrest Device 3 Overload Device 4 Upper Ultimate Limit Detection Device There are individual maintenance manuals for the hoist and safety devices 4 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual
23. l or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by N CAUTION Be sure to remove the AC Power Plug of the BISOMAC210 from power source before using the Emergency Descent Lever Otherwise sudden movement may be induced when the power is regained This may cause serious injury death or damage to operators or passers by 2 DO NOT operate the BISOMAC210 by partially releasing the Emergency Descent Lever Doing so may result in serious burns overheating of the BISOMAC210 and premature brake wear If this occurs the brake may become not repairable NOTE DO NOT use the BISOMAC210 if the platform does not descend using the Emergency Descent Lever Otherwise the platform may not descent and it may not be possible to rescue operators in the event of a power failure DO NOT use the BISOMAC210 until it is repaired and retested 28 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 6 1 Carrying BISOMAC210 Separate the BISOMAC210 and overload device to safely carry each device as shown Carry the BISOMAC210 with 2 persons by grasping the carrying grips Limit Switches The weigh of BISOMAC210 approximately 45 5kg The weight of Safety Devices approximately 8 5kg Overload Fall Arrest and each safety devices Use the special bolts and nuts of the overload device to c
24. ll arrest device BISOMAC210 Overload detection device Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 1 40 BISOMAC210 3P800 Operator s Manual PRECAUTIONS See European Standard EN1808 for details on Applications that are excluded from the EN1808 and other relevant exclusions 1 Power Supply to the TSP must be fitted with a Main switch NOTE Main switch with key lock or Junction Box with key lock shall be provided b Residual current device or earth leakage circuit breaker of 30 mA c Overcurrent protective device automatic fuse Type C Note check that the specifications of the electrical supply cable match the power requirement of the platform and will avoid a voltage drop due to cable length 2 Weather conditions Temperature range 10 degree and 40 degree Humidity less than 75 Contaminants Degree of protection IP54 Max wind speed accordant with SAE user manual Altitude less than 1000 meter 3 Precaution prior use a Before using the equipment operators must carry out the Daily Tests and Inspections described in Section 7 of this manual and make sure that the equipment is in normal working condition b Before using the equipment operators must confirm that there are no obstacles along the movement of the TSP c Before use the equipment the suspension system must be checked to ensure the stability of the TSP at all times d In case the area below the TSP is open to the public prev
25. lue knob do not tear it off 5 On the occasion of the installation use a reserve rope for prevention of fall and connect the reserve rope to shackle and fix the reserve rope to a suspension point Knob M C Safety Wire Rope Butterfly Nut Suspension Wire Rope Shackle of reserve rope DWG 8 26 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 6 OPERATION HANDLING METHODS This section describes the following methods to safely handle and operate of the BISOMAC210 1 Explanation of operation and safekeeping of BISOMAC210 2 Explanation of operation methods of BSOMAC210 3 Explanation of each device s function and feature WARNING Each BISOMAC210 operator has to understand the operator s manual and the warning label and manuals before using If the operator operates the BISOMAC210 improperly this may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 2 DO NOT exceed the maximum load of the BISOMAC210 The rigging portion may fall resulting in potential of death or injury to operators or passers by Caution Safekeeping CAUTION Remove the Overload Detection Device from the BISOMAC210 before storing hoist Carefully store the hoist so that it does not fall down and become damaged Warning
26. m to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by Warning Test Procedure of Wire Rope WARNING The wire rope will wear out with repeated operation Therefore it must be regularly inspected to be sure it is in good condition If you use a wire rope that is deformed or damaged it will have reduced strength and may break This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by Warning Test Procedure of Lifting Plattorm and Emergency Stop Function WARNING 1 If you hear any strange noises such as grinding during operation or if the BISOMAC210 does not appear to work normally stop it immediately DO NOT Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 31 40 BISOMAC210 3P800 Operator s Manual continue to use the BISOMAC210 until it is replaced It is possible that parts inside the BISOMAC210 have been damaged Continuing to use the BISOMAC210 may cause the platform to fall or tilt and consequently workers or objects might fall resulting in possible death or injury to workers or passers by 2 If the BISOMAC210 is suspended in the air and the motor is running but the wire rope is not moving through the BISOMAC210 stop the BISOMAC210 immediately Damaged wire rope may be j
27. nd certified personnel may replace the brake motor or gearbox Otherwise the BISOMAC210 may malfunction or not perform normally This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 4 DO NOT replace any BISOMAC210 parts with ones that are not approved Such replacement may cause the BISOMAC210 to malfunction or not perform adequately This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 36 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 9 TROUBLESHOOTING AT JOB SITE Problem from Mishandling BISOMAC210 3P800 Operator s Manual The following information is intended to help identify faults that can occur and recommended correction s WARNING damage to operators or passers by If the problems case 1 case 8 cannot be solved by performing the corrective measures below replace the hoist or contact local authorized BISOMAC210 distributor All repairs and solution of these problems must be performed by trained and certified service personnel otherwise this may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or Problem Probable Causes Measures method Main power
28. o Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 7 DAILY TESTS AND INSPECTIONS This section describes necessary test procedure before and after installation of the BISOMAC210 Read and understand Steps 7 1 7 6 of this section describing the inspection and installation procedures of the BISOMAC210 before attempting use Follow each devices maintenance manuals if the daily tests and inspections are not described in this manual WARNING 1 DO NOT allow anyone under suspended platform If necessary provide protection below the suspended platform to prevent potential of death or injury to passers by from falling objects 2 NEVER perform any disassembly maintenance repair or part replacement on the BISOMAC210 when it is suspended in air or is under load This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 3 ALWAYS test and inspect the BISOMAC210 on a daily basis otherwise the BISOMAC210 may malfunction This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by Warning Test Procedure of Rigging Metal WARNING If the Rigging is in an abnormal condition STOP to use platform If the wire rope runs out from rigging or wire rope is cut this may cause the platfor
29. onnect the BISOMAC210 BISOMAC210 a Carrying Handle Carrying Handle Upper Ultimate Limit Switch Fall Arrest Device Overload Detection Device Special Bolt and Nut of Overload Device 6 2 Operation and use of Emergency Stop DWG 9 Control the BISOMAC210 by operating buttons on the central control box Make sure the BISOMAC210 ascends by pressing Up Button and descends by pressing Down Button Make sure the BISOMAC210 stops by pressing Emergency Stop Button and the BISOMAC210 will not ascend or descend Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 29 40 BISOMAC210 3P800 Operator s Manual 6 3 Emergency Descent Lever In the event of loss of electric power the BISOMAC210 may be lowered at regular speed using the Emergency Descent Lever If you desire to lower the BISOMAC210 1 Disconnect the AC Power Plug of the BISOMAC210 from Power source 2 Loosen the Screw and lift the Lever Stopper for the Electromagnetic Brake up refer DWG 10 3 Release the Electromagnetic Brake by gently pulling the Emergency Descent Lever as far as it will go toward the arrow as shown The BISOMAC210 safely lowers at regular speed 4 Release hand from the Emergency Descent Lever to stop the BISOMAC210 Screw Lever Stopper Emergency Descent Lever DWG 10 30 40 Nihon Bisoh C
30. other purpose than for lifting and lowering a platform eThe BISOMAC210 is not allowed to use for single point suspended platform eTwo units or more of the BISOMAC210 are not allowed to use on one wire rope eThe BISOMAC210 is not allowed to use by inserting a wire rope into the wire rope outlet eDo not tight end of suspension wire rope when using BISOMAC210 eDo not apply more than 20kg discharge resistance to the end of wire rope eThe BISOMAC210 is not allowed to use as a crane for lifting and lowering materials eThe BISOMAC210 is not allowed to use as a lifting device of a permanent elevator eThe BISOMAC210 is not allowed to use as a horizontally pulling traction device eThe BISOMAC210 is not allowed to use as a medical traction device eThe BISOMAC210 is not allowed to use in water Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 3 40 BISOMAC210 3P800 Operator s Manual 1 FOR SAFE USE 1 1 General This Operator s Manual is applicable to the Nihon Bisoh Co Ltd manufactured BISOMAC210 Electric Traction Hoist The BISOMAC210 consists with Hoist Device Fall Arrest Device Overload Device and Upper Ultimate Limit Detection Device This Operator s Manual hereafter referred to as Manual had been prepared for safe and proper operation of the BISOMAC210 3 phase electric power specification 1 Read and understand this manual fully before using the BISOMAC210 2 This BISOMAC210 is designed for vert
31. r objects might fall resulting in serious injury death or damage to operators or passers by Warning Test Procedure of Upper Ultimate Limit Switch WARNING DO NOT use the BISOMAC210 if the Upper Ultimate Limit Switch does not operate properly Stop to use it and replace it with good condition fall arrest detection device failure to do so may cause suspension wire rope cut the platform to fall or tilt and consequently workers or objects might fall resulting in potential of death or injury to workers or passers by 32 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 7 1 Test Procedure for Rigging Inspect all components of the suspended platform especially the components supporting loads to be sure there are no signs of damage or excessive wear and that all fasteners nuts bolts clamps wire clip shackle etc are properly and securely tightened 7 2 Test Procedure of Wire Rope 7 2 1 Wire Rope and profile and dimension Wire rope MUST be taken out of service when ANY of the following conditions apply refer PHOTO 1 PHOTO 1 l M 1 Loose kinked crushed bird caged wire rope waviness more than 4 3d or any damage resulting in distortion of the rope structure 2 More than 1096 broken wires in one pitch one lay The DWG 11 shows 1 pitch of 6 stand wire rope case Example Wire Rope construction 6 x 19 6 x 19 11
32. replacing oil Fluid Discharge Hole Use when replacing oil Gear Box Gear Box for BISOMAC210 Stirrup Fix Bolts This hole is used to mount the BISOMAC210 to stirrup Guide Roller Support end of wire rope load Serial Number BISOMAC210 Serial Number I QO m imicou Carrying Handles Carrying handles for BISOMAC210 12 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual L FUNCTIONS DESCRIPTIONS j e Una Transport of BISOMAC210 Max lifting load is 70kg Transportation K Electric Motor BISOMAC210 is powered by electricity through gear drive L Connecting Plug Connecting cable from Central Control Box to BISOMAC210 M Protection Cover Does not allow water and dirt to get into Electromagnetic Brake N Water proof Cap Bolt of Cap bolt with sealing to avoid water getting into the Electromagnetic Electromagnetic Brake Brake Electromagnetic Brake Electromagnetic Brake is released when the Operation Button is pressed The BISOMAC210 stops when the Operation Button is released or the main power is disconnected Controlled Descent Lever This allows the platform to be lowered at regular speed when electrical power to the BISOMAC210 is lost Lever Stopper Prevents misoperation amp malfunction of Emergency Descent Lever Fluid Discharge Hole Use when replacing oil Nihon Biso
33. rotection Construction IP54 Dimension 640mm high x 386 mm width x 382mm depth Hoist Self Weight 45 5kg 54kg Weight including safety devices Slack rope device 3 5kg Overload device 4 5kg Limit device 0 5kg Control Method Central Control Method MAINTENACNE SPECIFICATIONS Maintain every 100 hour of operation hour or no longer than every year See Maintenance Manual for instructions on maintaining this differ from condition of use at work sites refer Section 4 Work Environment Safety Features Electromagnetic Brake Controlled Descent Device 2 1 2 SAFETY DEVICES 1 FALL ARREST DEVICE Max Rated Load 800kg W L L Activation Angel 14 degree can be adjusted Dimension 246mm high x 204 mm width x 60mm depth Weight 3 5kg will be 4kg include Upper Ultimate Limit Detection Device 2 OVERLOAD DETECTION DEVICE Max Rated Load 800kg W L L Activation Load 1000kg 125 of rated load Dimension 270mm high x 375 mm width x 93mm depth Weight 4 5kg Control Feature NO ascending while this device is activated Use Voltage 230V 3 UPPER ULTIMATE LIMIT SWITCHS Use Voltage 230V Dimension 146 mm high x 80 mm width x 46 mm depth Weight 0 5kg Control Feature NO ascending while the Upper Limit Switch device is activated NO lifting while the Ultimate Limit Switch is acti
34. rovisions of Directive 98 37 EC and national implementing MANUFACTURER NIHON BISOH CO LTD Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual Contents 0 READ BEFORE USING BISOMAC210 TRACTION HOIST 1 FOR SAFE USE 1 1 General 1 2 Maintenance 1 3 Categories of Safety Instructions 2 SPECIFICATIONS 2 1 BISOMAC210 2 2 WIRE ROPE 2 3 POWER CABLE 3 FUNCTIONS and DESCRIPTIONS of each COMPOMENTS 3 1 BISOMAC210 4 WORK ENVIRONMENT 5 SET UP INSTRUCTIONS STEP 1 Installation of Safety Devices to the Hoist STEP 2 Connection of Power and Control Circuit STEP Main Wire Rope Reeving STEP 4 Mounting BISOMAC210 STEP 5 Installation of Safety Wire Rope STEP 6 Operation Confirmation of Fall Arrest Device STEP 7 Enforcement of Daily Inspection 6 OPERATION HANDLING METHODS 6 1 Carrying BISOMAC210 6 2 UP DOWN and Emergency Stop 6 3 Controlled Descent Lever 7 DAILIY TESTS AND INSPECTIONS 7 1 Test Procedure of Rigging Metals 7 2 Test Procedure of Wire Rope 7 3 Test procedures of Lifting and Emergency Stop 7 4 Test procedures of Controlled Descent 7 5 Test procedures of Fall Arrest Detection Device 7 6 Test procedures of Upper Ultimate Limit Switch 8 PERIODIC INSPECTION 9 TROUBLESHOOTING AT JOB SITE Hoist Schematic Diagram Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 25 STEP 8 Install the Supportin
35. rrest Device engages the safety wire rope If the angle of the platform inclination exceeds 14 degree ask the authorized trained personnel for adjustment Refer the attached maintenance manual for the adjustment Raise the platform to reset the Fall Arrest Device after testing STEP 7 Perform of Daily Inspection Before installing the supporting plate for the upper ultimate limit switch perform the Section 7 Daily Test and Inspection STEP 8 Install the Supporting Plate for the Upper Ultimate Limit Switch Set the supporting plate with approximately 200mm distance as shown in DWG 7 Safety Wire Rope Suspension Wire Rope Separate P P More than 200 mm DWG 7 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 25 40 BISOMAC210 3P800 Operator s Manual Installation procedure 1 Sandwich Suspension wire rope and Safety wire rope with limit detection plates as shown in DWG 8 The Suspension wire rope installs into the limit detection plates that opening space is larger shown 2 Tighten a knob blue knob in DWG 8 until limit detection plates are maintained by friction with wire rope 3 Then tighten a nut a yellow butterfly nut in DWG 8 until it hits a wall surface of the limit detection plate This nut is for loosen prevention of the blue knob not need to tighten further after hitting the wall 4 Loosen prevention glue is painted on the screw part of the b
36. rth leakage breaker to power source and ensure that is properly grounded Failure to do so increases the risk of electric shock or electrocution 5 Operators are not allowing opening the central control box doing so could result in electric shock or death 6 DO NOT use damaged or cracked power cable and control cables Doing so could result in electrocution or death Caution Power and Control Circuit N CAUTION 1 The Voltage supplied to the BISOMAC210 should not exceed 10 rated voltage see Section 2 1 rated voltage specification while lifting If the voltage is not in the proper range the BISOMAC210 may not operate or the motor may overheat and malfunction or create a burn hazard Note The rated voltage range shown above should only be permitted to be temporary and not continuous during use of the BISOMAC210 2 DO NOT pull power cable and hoist connection cable The power cable may become damaged and un usable and may result in serious injury or property damage Warning of Main Wire Rope and Safety Wire Rope WARNING 1 The BISOMAC210 operation requires the use of authorized wire rope and the strict adherence to the operation methods and the instructions If using a wire rope that is not required the wire rope will have reduced strength and will be served This may cause the platform to fall or tilt resulting in falls and serious injury or death 1 8 40 Nihon Bisoh Co Ltd BISOMAC210 3Pha
37. se MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 2 DO NOT expose the wire rope to fire temperatures above 930 electrical current or corrosive atmospheres and chemicals Doing so will reduce the rope s strength and possibly allow the rope to break This could result in platform falling or tilting possibly causing serious injury death or damage Discard the wire rope if any damage is evident after completing the project Replace with new wire rope if the wire rope has a doubt Discard the wire rope that has been contacted to any of corrosive 3 The suspension wire rope should be long enough lifting height plus at least 5 meter to cover the height where the platform is placed on the ground or on the specified area If the wire rope cannot cover the height where the platform can be placed on a stable area the wire rope may slip out of the BISOMAC210 This may cause the platform to fall or tilt and consequently operators or objects might fall resulting in serious injury death or damage to operators or passers by 4 Install the suspension wire rope and the safety wire rope with the range of distance 100 10mm If this range exceed the fall arrest device function may be obstruct and this may cause the platform to fall or tilt and consequently workers or objects might fall resulting in possible death or injury to workers or passers by 5 Operating the BISOMAC210 with a wire rope having a kink or deformation may int
38. sons or things to fall and possibly resulting in serious injury death or damage A Fall Arrest Device The Fall Arrest Device is designed to engage the safety wire rope when platform angel exceeds pre set angle or when platform falls suddenly DESCRIPTIONS FUNCTIONS A 1 Safety Wire Rope Inlet Insert safety wire rope A 2 Slack Rope Lever Detect tilting of platform and let activate Fall Arrest Device Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 15 40 BISOMAC210 3P800 Operator s Manual A 3 Special Bolts for holding Fall Special Bolts for installing Fall Arrest Device to Arrest Device BISOMAC210 B Overload Device The Overload Device is designed to protect overload of platform When load exceeds 1000kg applied to rigging portion this device detects this to prevent the ascending operation of the hoist Be sure that load should not exceed determined load by each platform DESCRIPTIONS FUNCTIONS B 1 Special Bolts for holding Special Bolts for installing Overload Device to Overload Device use Q ty 2 bolts BISOMAC210 B 2 Connector for Overload Device Connecting cable from Overload Device to BISOMAC210 C Upper Ultimate Limit Detection Switch If the upper limit switch activates hoist cannot ascend even pressing up button If the upper limit switch does not activate some reason and continue to ascend the ultimate limit
39. switch activates Once the ultimate limit switch activate all operation of a platform is not possible Contact authorized BISOMAC210 agent and rescue the workers on the platform Install the supporting plate following STEP 8 Install the Supporting Plate for the Upper Ultimate Limit Switch in Section 5 DESCRIPTIONS FUNCTIONS C 1 Connector for Upper Ultimate Connecting cable from Upper Ultimate Limit Limit Detection Switch Detection Switch to BISOMAC210 1 6 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 4 WORK ENVIRONMENT Many work environments contain contaminants that could adversely affect the performance of the BISOMAC210 and the Safety devices Perform the daily tests described in Section 7 to ensure that the BISOMAC210 is operating properly If contaminants such as paint epoxy cement corrosive chemicals or sand blasting is present at the work site use the BISOMAC210 protective cover in accordance with instructions and precautions below on this page The protective cover may obstruct some or all of the safety warnings and instruction labels on the BISOMAC210 Before operating the BISOMAC210 equipped with the protective cover the operator must remove the protective cover and read and understand all of the labels on the BISOMAC210 Each new operator must fully understand all warning and instruction labels before operating the BISOMAC210 WARNIN
40. tection device will not engage the safety wire rope ask contact local BISOMAC210 distributor to replace with new one If the angle of the platform inclination exceeds 14 degree ask the authorized trained personnel for adjustment Refer the attached maintenance manual for the adjustment 7 6 Test procedures of Upper Ultimate Limit Switch 1 Push one side of Upper Limit Detection Lever down and press the UP button on the Central Control Box to attempt to rise 2 The BISOMAC210 where pushed the Lever down does not rise Refer DWG 13 3 Push Down button of the Central Control Box with pushing the Lever down 4 The both side of BISOMAC210 descent 5 Next press the Roller of the Ultimate Detection Device and press the UP bottom to attempt to rise Refer DWG 13 6 The both side of BISOMAC210 does not rise 7 Push a Down button of the Central Control Box while pressing the Roller of the Ultimate Detection Device 8 The both side of BISOMAC210 does not rise 9 Perform same procedure to other side of the 210 Ultimate Limit Detection Device Roller Upper Limit Detection lever N Upper Limit Detection Device Ultimate Limit Detection Device If the Upper Ultimate Limit Switch does not operate properly contact local BISOMAC210 distributor Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 35 40 BISOMAC210 3P800 Operator s Manual 8 PERIODIC INSPECTIONS T
41. ten the Bolts Torque Standard 76 N m 770 kgf cm 2 Insert the Fall Arrest Device into the Hoist from the top as shown in DWG 1 and tighten with 2 Special Bolts 2 Washers and 2 Nylon Nuts provided by manufacturer Torque Standard 76 770 kgf cm 3 Connect the Plug of each Safety Device the Hoist as shown in DWG 2 Plug of Upper Ultimate Limit Switch Plug of Overload Detection Device DWG 2 21 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual STEP 2 Connection of Power and Control Circuit 1 Necessary power is 4A per BISOMAC210 2 Ensure that the emergency stop button of central control box and the interlock of the safety devices are reset 3 Connect the hoist connector cable to BISOMAC210 connection cable 4 Ensure that current capacity and size of circuit fuse is adequate Refer section 2 specification BISOMAC210 Connector Hoist connection cable STEP 3 Main Wire Rope Reeving 1 Insert the bullet end of the wire rope approximately 15cm into the suspension wire rope inlet of the BISOMAC210 2 Press the UP button on central control box while maintaining downward pressure on the wire rope until self reeving starts 3 Make sure the wire rope can freely exit the BISOMAC210 and is not blocked by any parts 4 Install the suspension wire rope so that an in
42. terval of platform side and rigging 22 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual metal side become equal 5 To avoid run off the suspension wire rope from the BISOMAC210 make the loop on the end of the suspension wire rope and fixed by the clamp as shown in DWG 4 Clamp DWG 4 STEP 4 Mounting BISOMAC210 to the platform Press the UP button of the central control box to lift the BISOMAC210 from ground to become the hole of frame of the overload device and the hole of the stirrup one line and then fix the stirrup of platform with M12 bolt and self locking nut provided by manufacturer Position the Fall Arrest Device the outside of the platform as shown in the DWG 5 Torque Standard 76 N m 770 kgf cm Suspension Wire Rope BISOMAC210 Fall Arrest Device Control Box provided with gt ee Er Special Bolt 2pcs n 8 l y M12 Washer 4pcs Pd M12 Nylon Nut 2pcs in uM Outside of q ENO N Platform 1 OCA Stirrup 4 n DWG 5 1 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 23 40 BISOMAC210 3P800 Operator s Manual 24 40 STEP 5 Installation of Safety Wire Rope 1 Lift the platform by using the BISOMAC210 until the suspension wire rope is straight 2 Reeve the safety wire rope into the Fall Arrest
43. vated due to power shut off automatically 10 40 Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 BISOMAC210 3P800 Operator s Manual 2 2 Wire Rope Wire Rope Classification TYPEA TYPE B TYPE C construction Designation Recommendation Recommendation Diameter 9 0mm 9 4mm 9 2mm Construction 4x36WS 4x36WS 5x26 Minimum Breaking Load actual 67 2kN 6857kg 64 9kN 6622kg 66 8kN 6816kg Treatment Galvanized Galvanized Galvanized N WARNING BISOMAC210 operation requires the use of wire rope described below Using any other wire rope could cause the platform to fall or tilt possibly resulting in falls and serious injury or death 2 3 Power Cable Recommended Type HO7RN F Core and Size 3 cores Minimum 4 mm Rated Voltage U U 450 750V NOTE Due to the various possible suspended platform loading situations and electric voltage sources it is not possible to specify the maximum power cable length exactly Nihon Bisoh Co Ltd BISOMAC210 3Phase MM2009 4 KH 2009003 Rev 0 11 40 BISOMAC210 3P800 Operator s Manual 3 FUNCTIONS AND DESCRIPTIONS OF EACH COMPOMENTS 3 1 BISOMAC210 3 1 TARCTION HOSIT FUNCTION Suspension Wire Rope Inlet DESCRIPTION For inserting the main suspension wire rope Guard Plate for Brake Leads Protect Brake Leads from damages Fluid Refill Hole Use when
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