OPERA TING INSTRUCTIONS
Contents
1. Break down of inside parts or at the electronic controls Call the Assistance Service THE DEVICE CAUSES REPEATED RELEASES OF THE ELECTRICAL PROTECTIONS OR THE INTERRUPTION OF FUSES Cause The capacity of the electrical plant is not sufficient to feed the device The electrical characteristics of protections and fuses are not adequate Inside breakdown of the device Call the assistance service THE REFRIGERATION IS INSUFFICIENT OR DISACTIVATES IN AN ANOMALOUS WAY Cause The thermical protection of the compressor has been activated due to excessive stress repeated startings high pressure overheating Stop the device wait a few minutes and try starting again If the device doesn t work or inconvenient frequently repeat call the assistance service Note it may be necessary to wait up to 30 minutes for the thermal protections to cool down WATER CONDENSATION G Cause Note Cause Note The flow of condensation water is interrupted or insufficient The water tubes present constrictions Avoid constrictions or narrow turns The water condensation faucet s are partially or totally closed The static pressure valve must be newly regulated otherwise it is broken Call the Assistance Service To check if the water correctly flows and if the static pressure valve is regulated it is sufficient to temporarily detach the water outlet tube at the end not connected at the device Water must flow only when the refrige2. s head 16 is correctly and firmly fixed in the slot 3 Note The gaskets must be periodically replaced ref Par 8 1 8 MAINTENANCE The device requires a very limited maintenance Periodically we suggest to check the good state of the parts of the device The disassembly for example during the accurate washing is an ideal opportunity for a similar check ref Par 8 1 check that electric power cable pipe fittings rubber holder and water pipes are not damaged the efficiency of the safety disposals ref Par 8 2 It is then useful to maintain the external panels clean and the surrounding area Dust paper fragments or other small objects may penetrate in the device through the ventilation loopholes in particular if equipped with air condensation and rapidly compromise its correct functioning The inside parts to which the user MUST NOT accede must be checked by the Assistance Service ref Par 8 3 18 English Pasteurizer 8 1 Maintenance during the components disassembling Check the integrity of gaskets indicated with G in the figure and substitute those that are deteriorated Use exclusively original gaskets realised with food rubber The spare bag contains a complete series of gaskets approved by the manufacturer A replacement of all gaskets once every year is suggested We suggest you to always keep a spare supply to order it reference to the Spares Section contained in the Technical Ha
3. 1 Adjust by pressing ADJUSTMENT K2 or K3 according to the quantity of product in the tub if you intend to fill HALF of the tub set 1 2 if you intend to FILL tub UP set 1 1 when you press SET UP K8 again or wait for a few seconds the settings are stored the SET UP mode terminates and the machine is ready to be used 6 5 Production G In devices with water condensation check that the condensation water s faucet is open Before beginning the production wash rinse and proceed at the hygienisation with a detergent and disinfecting solution see section 7 WASHING Note If you plan to have more than one consecutive production cycles you can avoid the washing between a cycle and the other making sure you begin with the clearer mixtures check that the START light Z1 is on If not check that the plug has been inserted properly and that the Main switch is in position 1 check that the lid is closed otherwise the device will not operate press ON OFF K1 AL R JE 4 1 4 Check that the mix extraction tap is well turned off turned completely towards the right and transfer the mix to be pasteurised into the tank MAXIMUM tank capacity is 30 litres recommended MINIMUN quantities are generally 1 2 of maximum capacity during pasteurization see section 6 par 6 4 Setting Up program P3 1 4 of maximum capacity during preservation Too little
4. Remove the basement and lean the device on the floor avoiding bumps G DO NOT insert objects ropes or brackets for the lifting THROUGH the device since these could damage the inside parts Re close the lateral panels Replace or move the packing which is produced with entirely recyclable materials LD 5 INSTALLATION IN THE INSTALLATION MUST BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNI CALLY AUTHORISED PERSONNEL AND IN COMPLIANCE WITH THE LAWS IN FORCE ALWAYS FOL LOWING INSTRUCTIONS OF THE MANUFACTURER 5 1 Placing and check of the parts Place the device on the floor on a flat and steady surface Install the device away from any source of heat avoiding a direct exposition to sun radiation and making sure that air can freely circulate around each side of the device s itself The devices with AIR CONDENSING need atleast a 50 cm free space in front of the condenser s grill to assure the refrigerating plant correct as functioning Further information are reported on the Technical Book Technical Data section SS 26 3 27 11 15 14 13 12 16 Check that all ofthe listed components are present 5 Drip tray 26 with bracket 27 11 including inner body 12 piston 13 cover 14 lever 15 fastening knob 16 all the technical documentation in addition to this handbook the Technical Handbook the EC s Conformity Certifi cation and Elect
5. oil contained in the device carry out the draining and or recycling according to the local provisions of the law currently in force on this matter English 5 Operating instructions 2 SAFETY DEVICES AN DO NOT ALTER THE SAFETY DEVICES AND DO NOT UTILIZE THE MACHINE IF THE SAFETY DEVICES ARE DAMAGED OR MALFUNCTIONING IN THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGES CAUSED TO PEOPLE OR OBJECTS BY THE ALTERING OR BYPASSING SUCH DEVICES OR RELATIVE CIRCUITS 2 1 Lid s magnetic sensor This safety device featuring an approved type magnet 1 and a magnetic contact 2 avoids accidents caused by the accidental starting of the beater when the lid is open In consequence the device can t operate when the lid is open and ifitis opened during its functioning the beater immediately stops In any case the lids magnetic sensor MUST NOT be considered a control to be used for the normal stop ofthe device A DURING THE NORMAL USE THE DEVICE MUST BE STOPPED ONLY BY USING THE BUTTONS ON THE CONTROL KEYPAD AND NOT BY OPENING THE LID The magnet 1 and the magnetic contact 2 must be assembled as follows the grooves 3 and the stencilled semicircle 5 on the bottom of the magnet 1 must coincide with the grooves 4 marked by a white line down the side and the stencilled semicircle 6 on top of the magnetic contact 2 The device will not work unless all parts have been correctly assembled in accordance with these instructi
6. proportioning are reported on the Technical Data Plate and on the Technical Handbook A FOR THE PREPARATION OF THE ELECTRICAL PLANT WHICH SUPPLIES THE DEVICE IT IS COMPUL SORY TO FOLLOW THE PRESCRIPTIVE STANDARDS IN FORCE IN PARTICULAR electrical capacity of the plant must exactly match the supply s voltage and frequency required by the device the current capacity of the plant must be suitable for the device s input plant must end with an accepted 5 pole 380V 415V 3 or 4 pole 200V 220V 3 or 3 pole 220V 1 electrical socket and with electrical and mechanical suitable characteristics The electrical socket s poles must be marked with appropriate letters phases R S T neutral N earth the earth s pole must be recognizable The electrical socket must prevent through appropriate mechanical measures the plug s wrong connection the electrical socket must have above or annexed a breaker conformed to the in force safety laws with an associated gearing positioned near the device in a place easily reachable by the operator It must also be protected by fuses above or annexed with characteristics suited at the current absorbed by the device AN A WRONG CONNECTION ON THE EARTH TERMINAL MAY CAUSE SERIOUS DANGER English 9 Operating Instructions 5 pole 380V 415V 3 or 4 pole 200V 220V 3 or 3 pole 220V 1 plug suitable with the current socket must be installed at the end of the dev
7. use of below standard tubes and connections may cause water drops with consequent inconven ience for Your laboratory and if the drop is abundant with squirts damage the device Use linen rubber tubes for water connection arranged for 15 Bar pressures interposing a valve or a faucet B ABOVE the delivery pipe use a 3 4 rubber holder C well fixed with a proper band D to connect the tubes at the device s union Note Tubes for the water feeding of households are on the market ex dishwashers which in addition to being cheap feature the requested characteristics and are predisposed with a rubber holder Pipe unions are placed on the machine s rear panel they are labelled A A and marked IN fresh waterINLET OUT waste water OUTLET 10 English Pasteurizer Pipe unions for washing extraction tap E are placed on the machine s rear panel Follow the following precautions to avoid damages at the device s water circuit do not invert the connection of tubes if water in the area presents a high quantity of spur install a suitable decalcification or filtration device above the delivery pipe IN marked if not otherwise mentioned in the Technical Handbook the incoming water s pressure must be compre hended between 1 5 and 6 Bar ideal pressure 3 Bar If the pressure in the device is higher it is necessary to interpose a pressure limiting device appropriately regulated above the delivery pipe A AVOID CO
8. with the product AN DO NOT INTRODUCE YOUR FINGERS OR OBJECTS IN THE DEVICE S LOOPHOLES P bb DO NOT REMOVE OR HIDE FOR ANY REASON ANY LABEL APPLIED ON THE DEVICE NEVER OPEN THE PROTECTING PANELS THE DEVICE DOES NOT CONTAIN IN ITS INSIDE PARTS WHICH CAN BE OPERATED BY THE USER THE USER MUST NOT EXECUTE OPERATIONS WHICHARE NOT CLEARLY CONTAINED IN THE PRESENT USER S MANUAL ANY OPERATION WHICH REQUIRES TOOLS NOT GIVEN IN THE DEVICE S EQUIP MENT IS TO BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNICALLY AUTHOR ISED PERSONNEL Always unplug the device before undertaking any operation requiring access to the device s moving parts i e the beater Any modifying of the electrical supply must be exclusively performed by professionally qualified and certified personnel Any use of the machine other than producing pasteurized mixture is considered improper Do not connect and or operate the device when any part is missing except for specifically mentioned cases The device has been made to be operated by adults prohibit children to play with it Modifying or attempting to modify this device can be dangerous and would void any type of warranty Always use original spare parts In the event of the use of the device being no longer required deactivate the machine by severing the electric cable after unplugging it from wall socket In addition follow these recommendations avoid dispersing the freezing gas and the
9. without pressing any pushbutton any new setting will be automatically stored and the SET UP mode will terminate press SET UP again The display shows the High Pasteurization temperature Ta If required adjust temperature by pressing ADJUSTMENT K2 or The manufacturer s settings is 85 C The adjustment range is 80 C 90 C press SET UP Ka again The display shows the preservation temperature at the end of the automatic High Pasteuri zation cycle Tca If required adjust temperature by pressing ADJUSTMENT K2 or K3 The manufacturer s setting is 4 C The adjustment range is 1 C 6 C press SET UP K8 again On the display P2 will flash showing that you can proceed to set up the required temperature for the Low Pasteurization automatic cycle 14 English Pasteurizer press SET UP K8 again The display shows the Low Pasteurization temperature Tb If required adjust temperature by pressingADJUSTMENT K2 or K3 The manufacturer s setting is 65 C The adjustment range is 60 C 70 C press SET UP again The display shows the preservation temperature at the end of the automatic Low Pasteuri zation cycle Tcb If required adjust temperature by pressing ADJUSTMENT K2 or K3 The manufacturer s setting is 4 C The adjustment range is 1 C 6 C press SET UP K8 again On the display will flash when you press SET UP K8 the display will show 1 2 1
10. IF CARRIED OUT BY NON PROFES SIONALS THEREFORE FOR HIS OWN SAFETY THE USER MUST NEVER CARRY THEM OUT English Operating Instructions EE mm m m 19 9 PERIODS OF INACTIVITY If long periods of inactivity are foreseen proceed as follows wash up completely the device see Chapter 7 switch off the socket s breaker and unplug the device check that the Main Breaker is on the 0 position Close the water faucet and relieve pressure from inside the delivery pipe by unscrewing one of the pipe fittings Remove both delivery and drain pipes and let all water out Before using the pipes again following a long period of inactivity check for any damages or cracks and replace if necessary pipe fittings gaskets if the device will be stored in a different place group all the documentation together with the present manual and enclose it at the device for example inside the tub Before storing the device in rooms with a temperature lower to 0 C it is INDISPENSABLE to get rid of the water in the condensator with WATER condensation and in the inlet outlet and washing pipes Call the Assistance Service 10 MALFUNCTIONS A Note WE RECOMMEND YOU TO CALL IMMEDIATELY THE ASSISTANCE SERVICE IF A MALFUNCTION DIF FERENT FROM THOSE HERE DESCRIBED IS FOUND the following malfunctions do not refer to problems noticed in the installation phase but ONLY on correctly installed and already functioni
11. ION TEMPERATURE is programmed see par 6 3 P1 programming the alarm may go off this occurs however only in certain circumstances Cause Machine is running dry or product in the tank is insufficient Restore minimum quantity of product Cause The tank temperature probe is broken interrupted or out of tolerance range Call Assistance Service Alarm code PEE the TANK s temperature probe detects a temperature LOWER than the safety limits Cause The tank temperature probe is broken due to a short circuit or wiring is damaged Call Assistance Service Cause The control circuits can t take the power supply off to the compressor it is kept on Relevant power relay has likely locked Call the Assistance Service Cause The tank temperature probe is broken cut off or out of range Call Assistance Service 22 English Pasteurizer English 23 Operating Instructions COSTRUTTORE _ MANUFACTURER CONSTRUCTEUR HERSTELLER CONSTRUCTOR FABRIKANT TERMOELETTROMECLANIGA SPA Via S Pertini 10 26845 CODOGNO LODI ITALIA Tel 0377 466650 Fax 0377 466690 Internet www telme it E mail telme telme it Servizio Assistenza Technical Service Service d Assistance Kundendienst Servicio Asistencia Servicedienst
12. NSTRICTION OR NARROW TURNS OF THE TUBES Note The water outcoming the condensator though being hot and not drinkable is not polluted and can be reutilised Before storing the device in rooms with a temperature lower to 0 C it is INDISPENSABLE to get rid of the water in the condensator with WATER condensation and in the inlet outlet and washing pipes Call the Assistance Service 5 5 Initial functioning check At the end of the installation and before utilising the device it is indispensable to let a qualified techni cian check the correct connection by performing the following procedure Before proceeding check that the socket s Main switch is in position 0 insert the plug and turn the Main switch to position 1 only the green lights of the START button Z1 should light up on the control panel close the lid and press the START button K1 The machine prepares to operate and tank temperature appears on the display Note if the display shows 000 three small squares the lid is not correctly closed If so the device cannot start press the SLOW BEATING ACTION button K4 and observe BEATER rotation If it is ANTICLOCKWISE as shown in the drawing the machine is connected correctly and is ready for use Note do not unnecessarily start pasteurization cycle or refrigerator English 11 Operating Instructions ifrotation is ina CLOCKWISE direction three phase connection voltage is wrong an
13. SNOILONALSNI ONLILVAAdO COREMA LLL COREMIX 30 Pasteurizer 2 L Pasteurizer Pasteurisateur Pasteurisierger t Pasteurizador 3 Dear customer we congratulate you for choosing a high quality product which will surely satisfy your expectations With our thanks for choosing us we kindly invite you to examine the present operating instructions manual before operating your new device 1 IMPORTANT SAFETY SUGGESTIONSAND 6 DEVICES OPERATION 1 diaoulig a 6 1 Wam uy au Ve Ee Vi 11 6 2 Controls and indicators 11 2 SAFETY 5 6 3 Pasteurization cycles 13 64 Setting Up 13 iii 6 5 Production ee ee 14 3 TECHNICAL DATA aa 5 valla siasa spum DI 19 3 1 Technical data plate and CE marking 5 7 WASHING u u 16 3 2 Acoustic pressure level 5 74 AWashing the tank acoria u ee 16 7 2 Washing the whipper accurately 16 4 CARRYINGAND UNPACKING 6 7 3 Washing the tap accurately 17 4 1 Transportation of the packed device 6 42 Unpacking ss 6 8 MAINTENANCE nn 17 5 INSTALLATION es ek 7 8 1 Maintenance during the components disassembling L Au aa assqa 18 5 1 Placing and check of the part
14. URIZATION Pushbutton K6 When pressing a full automatic Low Temperature Pasteurization cycle commences On completion the machine enters the Preservation mode For more details see Par 6 3 Pasteurization cycles The indicator Z6 remains on for the entire duration of the cycle MANUAL REFRIGERATION PRESERVATION Pushbutton K7 When the pushbutton s indicator Z7 is on the machine is in preservation mode the mixture inside the tub is maintained at a temperature of approximately 4 C or the final preset temperature The beater starting at the same time as the refrigera tor shifts the mixture to maintain it homogenous and to maintain the temperature uniform Press the pushbutton to manually turn on indicator on or off indicator off the Preservation mode to stop heating stage during pasteurization cycle PJ SET UP Pushbutton K8 When pressing the display shows the pasteurization cycle s main settings Should the need arise to modify them press ADJUSTMENT K2 and K3 For more details see Par 6 4 Setting Up sJ WASH Pushbutton K9 When pressing the automatic washing of the tap commences See also Par 6 7 Washing the tap n 8 8 Digital Display When turning on and during regular functioning the display always shows the temperature inside the tub together with that of the mixture inside During setting up the display shows current settings fit shows ooo three small squares
15. d must be modified as follows the device by pressing ON OFF K1 A TURN THE SOCKET S MAIN SWITCH TO POSITION 0 AND PULL OUT THE PLUG Open the plug s shell and invert TWO of the THREE conductors connected at the phases R S R T or S T Close the plug s shell plug in the device and repeat the check 6 DEVICE S OPERATION 6 1 Warnings WHEN USING THE DEVICE AS WITH ALL ELECTRICAL APPARATUS ESSENTIAL RULES MUST BE COMPLIED WITH PARTICULARLY never touch it if your feet or hands are wet never operate it while barefoot never pull the supply cable to disconnect it from the mains network avoid liquids to penetrate in the device for example during its cleaning forbid children and unable people to operate it In case of failure and or malfunctioning of the device and every time you notice damages mainly at the supply cable or at the safety devices switch it off from the main breaker and unplug it Contact qualified and certified personnel for assistance G NEVER operate the machine in DRY conditions or with an amount of mixture other than the one recom mended G The beater is designed to shift liquids NOT to grind solids IN NOT RESPECTING THESE RULES IN ADDITION TO VOIDING ANY FORM OF WARRANTY CAN SERI OUSLY COMPROMISE THE SAFETY PERFORMANCES AND FUNCTIONING OF THE SAME DEVICE 6 2 Controls and indicators All controls and indicators for the use of the device are grouped
16. e norms all parts of the machine which come into contact with the product must be accurately washed During washing all removable components must be disassembled and washed separately Note Additionally to the operations mentioned in this Chapter it is recommended to clean machine s outer panels and all of its outside parts taking particular care to clean drip tray 26 and its bracket 27 after removing them from the front panel For a long life of the device we suggest not to use too hot water solvents abrasive detergents or rough sponges in particular on the plastic parts 7 1 Washing the tank accurately WASHING MUST THE CARRIED OUT ONLY WHEN THE MAIN SWITCH IS IN POSITION O DO NOT ALLOW WATER OR OTHER LIQUIDS TO PENETRATE THE MACHINE OR ITS MOTORS When production is completed if the machine is not in use even for a period of a few hours all traces of mixture must be removed from all surfaces Check that tap is closed open lid and pour warm water and FOOD COMPATIBLE detergent in the tub wash the entire tub s surface the lid the beater s shaft and whipper with a suitable sponge or brush place container beneath the tap and open it to empty the tub repeat operation with clean water to rinse 7 2 Washing the whipper accurately Extract the plug 20 and turn the whipper 7 to the LEFT so as to pull it out from the beater shaft 6 wash the whipper 7 with warm water about 30 and not abras
17. g to the mixture press correct pushbutton to stop cycle in progress and open the lid add ingredients and close the lid press the same pushbutton to start cycle When the mixture is ready to be dispensed turn drip tray 26 sideways and place suitable container beneath the tap open the tap turning the handle to the left in order to release the required amount of mixture Close the tap and relocate drip tray beneath it G In case all of the mixture is extracted turn machine off In case less than 1 4 of the mixture remains in the tub it is recommended to re move all of it and put in the refrigerator as it could cause foam or squirts 6 6 Partial tap washing G Immediately following an extraction of mix however small all trace of the mix must be removed from the inside of the tap This is so as to avoid the proliferation of bacteria and their transferral to the product during a later extraction Note partial washing is carried out with the tap off Place a container under the extraction tap and press the WASH button K9 Allow the water to run until it is clear Then stop the process by pressing the WASH button K9 again 16 English Pasteurizer 7 WASHING AN THE FATS CONTAINED IN THE ICE CREAM MIXTURES ARE IDEAL FOR THE GROWTH OF BACTERIA WE RECOMMEND TO WASH AND CLEAN WITH THE MAXIMUM CARE EVERY PART IN CONTACT WITH PRODUCT WHEN THE USE OF THE DEVICE IS SUSPENDED ln accordance with present hygien
18. ice s power supply cable The device s power supply cable is composed by 5 or 4 or 3 coloured wires and eventually marked with appropriate bands which must be connected to the relevant plug s terminals as shown in the following table A A WRONG CONNECTION IN THE PLUG S INSIDE MAY CAUSE SERI OUS DANGER FOR THE CONNECTION ONLY ADDRESS YOURSELVES TO QUALIFIED AND AUTHORIZED TECHNICIANS Kind Wire Wire Code marked near of supply colour marking band plug s terminal EARTH GREEN YELLOW None PE or PhaseR BLACK OR R or L1 Phase S BROWN OS S or L2 Phase T BLACK TorL3 NEUTRAL BRIGHT or SKY BLUE ON N Before using the device it is necessary to connect it to the water network Ref Par 5 4 carry out the initial functioning check Ref Par 5 5 5 4 Connection to the water network If your machine is provided with anAIR condenser only water INLET pipe is necessary for washing operations in case the machine is provided with a WATER condenser both INLET and OUTLET pipes are necessary G FOR THOSE MACHINES PROVIDED WITH A WATER CONDENSER Do not let water from a TOWER in unless they have been specifically designed to utilize water from a tower Unless otherwise specified the machine is designed to utilize water from a WELL Note In the Technical Data section of the Technical Handbook you will find the necessary specifications regarding the water s correct temperature in order to operate the machine G The
19. in a single control panel placed on the frontal panel Its functioning is electronically managed in low voltage In this manual the buttons and indicators are identified with the relative symbol and or with an imprint K for pushbuttons Z for indicators The functioning of every control is described hereby to obtain the best results an acknowledgment is suggested 0 ON OFF Pushbutton K1 When the electric supply is connected the machine is ready to be turned on the green indicator Z1 is on When pressing K1 the machine is on a short electronic test is performed and the other pushbuttons are enabled The display shows the temperature inside the tub in C 12 English Pasteurizer ADJUSTMENT Pushbuttons K2 K3 These pushbuttons are enabled only after pressing SET UP K8 They increase or decrease set values For more details on their use see Par 6 4 Setting Up MANUAL BEATING Pushbutton K4 When pressing the pushbutton its indicator Z4 goes on and the beater starts operating CONTINUOUSLY When pressing the pushbutton again the beater stops and the indicator goes out 85 HIGH PASTEURIZATION Pushbutton K5 When pressing a full automatic High Temperature Pasteurization cycle commences On completion the machine enters the Preservation mode For more details see Par 6 3 Pasteurization cycles The indicator Z5 remains on for the entire duration of the cycle LOW PASTE
20. in the present manual of operating instructions simply with the term device and mustbe preserved for any future consultation The technical handbook must always be given together with the device to the Assistance Service s personnel or to the technicians to whom you will eventually request assistance In case of selling or transferring to other user allthe above mentioned documentation must be handed to the new user so that he can be informed of the operation and relative technical information and safety instructions N RESIDUAL HAZARD DURING PASTEURIZATION THE PRODUCT BE COMES VERY HOT 65 85 C SERIOUS HEALTH DAMAGE CAN BE CAUSED BY CONTACT WITH THE LID 5 THE TAP 11 AND THE DE VICE S SURFACE 35 TOO WHEN LID IS OPENED THE MACHINE STOPS HOWEVER THE MIXTURE REMAINS VERY HOT PLEASE FOL LOW THESE RULES Always check pasteurizing cycle is completed or the product s temperature as shown on the display is sufficiently low before opening the lid or the tap Pay attention if an electrical power supply failure or a blackout occurs during a pasteurizing cycle as the mixture s temperature inside the tub could be still very high and the device thermometer would not be able to display it If in doubt whether the mixture s temperature is sufficiently low do not open the lid or the tap unless it is absolutely necessary Should this occur wear protective clothing gloves overalls etc in order to avoid direct contact
21. ive FOOD COMPATIBLE detergent according to the manufacturer s specifications carrying out an accurate cleaning with the provided brush reinstall the whipper 7 fixing it on the beater shaft 6 turning it to the RIGHT and insert the plug 20 English 17 Operating Instructions 7 3 Washing the tap accurately Note To simplify maintenance all of the tap s components can be dismantled by the operator quickly and effort lessly without the aid of any tool Turn lever 15 to the LEFT to open tap ease knurled fastening knob 16 and remove tap from slot 3 remove lever 15 and remove cover 14 remove piston 13 from tap s inner body 12 remove gaskets G see Par 8 1 Wash thoroughly all parts with warm water and a food compatible detergent then rinse with clean water Reassemble tap as follow lubricate gaskets G on piston 13 and inside the slot 3 with food compatible grease reinstall gaskets G in their seatings see Par 8 1 insert piston 13 in the inner body 12 so that the piston s threaded hole is in line with the inner body s diagonal aperture insert cover 14 onto inner body 12 and screw lever 15 through the cover s hole into the piston s 13 threaded hole put the tap in OPEN position by turning lever completely to the LEFT or else tap would not fit fully insert tap 11 into the slot 3 and tighten fastening knob 16 Check that the knob
22. mixture can cause excessive overheating or the development of ice and cause damage or irregular squirts and foam during production too much mixture can slow down or not complete the process of pasteurization and cause overspills add ingredients to be pasteurized with the mixture Close lid if you require to pre blend the ingredients operate whipper by pressing MANUAL BEATING K4 when ready press it again to stop whipper English 15 Operating instructions ZN 1 27 7 OU K 7 EA EE 5 EIR LU 94 ZG 1 127 i Gia EERS fie w RESIDUAL HAZARD DURING PASTEURIZATION THE PRODUCT BE COMES VERY HOT 65 85 C SERIOUS HEALTH DAMAGE CAN BE CAUSED BY CONTACT WITH THE LID 5 THE TAP 11 AND THE DEVICE S SURFACE 35 TOO WHEN LID IS OPENED THE MACHINE STOPS HOWEVER THE MIXTURE REMAINS VERY HOT T IS THEREFORE RECOMMENDED THAT YOU ALWAYS CHECK THAT PASTEURIZATION CYCLE IS COMPLETED OR IN ANY CASE THAT DISPLAY SHOWS A SUFFICIENTLY LOW TEMPERATURE BEFORE OPENING LID OR TAP until production is completed This is indicated when HIGH or LOW PASTEURIZATION indicators Z5 or Z6 go out and PRESERVATION s indicator Z7 is on The display will show the Preservation temperature Note On completion of the cycle the machine maintains mixture at the preset temperature provided that lid is correctly closed and PRESERVATION s indicator Z7 is on In case ingredients need addin
23. ndbook To correctly replace the gaskets it is necessary to remove old gaskets with an appropriate tool possibly non metallic paying attention not to damage them or their seatings lubricate new gaskets with food compatible grease before replacing 8 2 Check of safety devices Periodically check the efficiency of all the safety devices carrying out the following check turn off the machine by pressing the START button K1 Turn the Main switch to position 0 If the Main switch functions properly the START command light Z1 will turn itself off close the lid and turn the main switch to position 1 press ON OFF K1 and then MANUAL BEATING K4 the beater s shaft will start Open the lid If the lid s magnetic sensor is functioning correctly the beater s shaft will stop and the display will show 3 small squares If the machine s functioning is as described the safety devices are efficient IN THE MACHINE MUST NOT BE USED IF ONE OR MORE OF THE SAFETY DEVICES SHOULD RESULT DAM AGED OR MALFUNCTIONING 8 3 Yearly maintenance Periodically basing yourself on the environmental conditions in which the device operates and in any case once every year make sure to have a general checkup A THE CHECK UP MUST BE MADE BY THE AUTHORISED ASSISTANCE SERVICE OR IN ANY CASE BY TECHNICALLY AUTHORISED PERSONNEL WITH ADEQUATE TOOL THE MAINTENANCE OPERATIONS RESERVED TO THE SERVICE ASSISTANCE CAN BE DANGEROUS
24. ng devices THE DEVICE DOES NOT SEEM TO BE WORKING AT ALL With the Main Breaker on 1 the ON OFF indicator Z1 DOES NOT TURN ON Cause A The plug is not correctly plugged The socket is defective A qualified technician should substitute it Power in the socket is missing Check that the Main Switches the breakers and the differen tials lifesavers on the electric plant are closed If they aren t before closing them make sure that no one is making electrical maintenance A protective fuse of the electric plant is cut down Find and eliminate the eventual cause of overcharge Substitute cut down fuses with others of the same kind The supply cable is defective BEFORE cut down electrical feeding at the socket by opening the breaker above it then disconnect the plug and call the Assistance Service DO NOT TOUCH THE DAMAGED ELECTRICAL CABLES BEFORE HAVING CUT DOWN THE ELECTRICAL SUPPLY With the Main Breaker on 1 the ON OFF indicator Z1 TURNS ON but the display shows 3 small squares and the device does not work Cause A The lid is not correctly closed or tends to open The lid s magnet is damaged Call the Assistance Service The lid magneto has been positioned incorrectly Call the Assistance Service THE MAGNETIC CONTACT AND THE RELATIVE MAGNET ARE IMPORTANT SAFETY DISPOSALS 20 English Pasteurizer With the Main Breaker on 1 the ON OFF indicator Z1 TURNS ON but the device does not work Cause
25. ons 3 TECHNICAL DATA 3 1 Technical data plate and CE marking Ee ro EDE The technical data plate and CE marking must not be removed lt is located on the back part of the device and identifies the name and address of the manufacturer 1 designation of the model 2 and the relative series number 3 the type and quantity of freezing gas contained 4 The year of construction 5 The values of voltage and frequency 6 and the power 7 and current 8 consumption CE marking 9 3 2 Acoustic pressure level The average equivalent continuous acoustic pressure level of this device is quoted in the Technical Handbook Technical Data section This data has been measured at 1 meter from the surface of the device and at 1 60 meters from ground level during the device s functioning English Pasteurizer 4 CARRYING AND UNPACKING Note We suggest you to let the Assistance Service or qualified technicians carry out the transportation unpacking and installation AN TO LIFT THE DEVICE ALWAYS USE AN ADEQUATE LIFTING DEVICE O ATTEMPTING TO LIFT IT MANUALLY IS DANGEROUS AND CAN DAM AGEYOUR HEALTH The device s weight specifications both inclusive of packaging and net can be found in both the supplied documents and on the packaging itself 068 To prevent the oil contained in the compressor to flow into the refrigerating circuit it is necessary to always keep the device in
26. rating plant is in function The incoming water s temperature is higher than that prescribed in the Technical Handbook The compressor is overheated due to a lack of ventilation Clean the loopholes and restore the minimal distances for the circulation of air at the sides of the device It may be necessary to wait up to 30 minutes for the thermal protections to cool down Break down at the refrigerating plant or at the electrical controls Call the Assistance Service English 21 Operating Instructions UNUSUAL NOISINESS The noise comes mainly from the tank when beating is on Cause There are solids or heavy sediments inside the tank or on the beater Stop the machine wait until mixture has cooled down empty the tank and remove them The beater s motor is damaged CallAssistance Service The noise does NOT come from the tank but is heard even when no beating is on Cause Inside break down Call the Assistance Service ALARM CODE The Display shows an alarm code PEE G TAKE THE POWER SUPPLY OFF at once by the Main Breaker Note Alarm signals are unusual but possible under special circumstances Before deciding that machine is out of order switch machine off for as long as it takes to normalize temperatures 30 60 minutes turn back on and check for alarm signals Alarm code the TANK s temperature probe detects a temperature HIGHER than the safety limits Note If a very high PASTEURISAT
27. rical Test s Schedule 8 English Pasteurizer 5 2 Device s parts reassembling Before inserting the tap turn the lever 15 fully to the LEFT OPEN position Failing to do so might prevent the tap from fully inserting in the slot Ease do not fully unscrew it knurled fastening knob 16 f necessary lubricate the piston s end 13 inside the slot 3 and their gaskets with food compatible grease i e vaseline Fully insert 11 into the slot 3 and tighten fastening knob 16 G Check that the knob s head 16 is correctly and firmly fixed in the slot 3 as to avoid damage to the gaskets and subsequent leakages Turn tap s lever fully to the RIGHT CLOSED position Check that there is no excessive strain on the part Install drip tray 26 with its bracket 27 onto the front panel 5 3 Electrical connection A THE SUPPLY S VOLTAGE REQUIRED BY THE DEVICE IS HIGH SO IT IS PARTICULARLY DANGEROUS THE WORKS ON THE SUPPLY S ELECTRICAL CIRCUITS MUST BE MADE WORKMANLIKE BY QUALI FIED STAFF A THE ELECTRICAL SAFETY OF THIS DEVICE IS REACHED ONLY WHEN THE SAME IS CORRECTLY CONNECTED BY QUALIFIED AND CERTI FIED PERSONNEL TO AN EFFICIENT EARTHING SYSTEM MADE AS PROVIDED FOR IN FORCE SAFETY REGULATIONS The manufacturer must not be considered responsible for eventual damages caused by an inadequate electric plant or earthing Allthe device s electrical features required for the system s
28. s 7 8 2 Check of safety devices 18 52 Devices parts reassembling 8 8 3 Yearly maintenance 18 5 3 Electrical connection 8 5 4 Connection to the water network 9 9 PERIODS OF INACTIVITY 19 5 5 Initial functioning 10 10 MALFUNCTIONS sisi 19 WARNING A GENERAL MECHANICAL DANGEROUS A DANGEROUS DANGER VOLTAGE TEMPERATURE A TEXT IN UPPER CASE IDENTIFIED BY ONE OF THE SYMBOLS ABOVE CONTAINS INSTRUCTIONS THAT IF NOT FOLLOWED MAY CAUSE HARM TO PEOPLE A text in lower case identified by this symbol contains instructions that if not followed could cause damages or malfunctions to the device or falls in its quality 4 English Pasteurizer 1 IMPORTANT SAFETY SUGGESTIONS AND PRECAUTIONS AN CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THE PRESENT OPERATING INSTRUCTIONS MANUAL BEFORE INSTALLING AND OPERATING THIS DEVICE THESE INSTRUCTIONS HAVE BEEN DRAFTED FOR THE SAFETY OF INSTALLATION OPERATION AND MAINTENANCE OF THIS DEVICE The present manual of Operating Instructions placed on the device in the packing and supplied with the Technical Handbook the EC s conformity certification and the electrical tests schedule is an essential part of the pasteurizer also defined
29. the lid is either open or incorrectly closed English 13 Operating instructions 6 3 Pasteurization cycles The total cycle lasts approximately 90 100 minutes and varies according to the mix ture quantity type and thickness High Pasteurization This is a high temperature thermic cycle devised for those ingredients requiring such procedure The machine heaths the mixture to the required temperature for High Pas teurization Ta between 80 C and 90 C then chills it to the required Preservation Temperature Tca Low Pasteurization This is a lower temperature but extended thermic cycle devised for delicate ingredi ents The machine heaths the mixture to the required temperature for Low Pasteuriza tion Tb between 60 C and 70 C and maintains this temperature for 30 minutes The mixture is then chilled to the required Preservation Temperature Tcb 64 Setting Up G The machine has been adjusted during testing with optimal settings Do not modify settings unless strictly necessary Note Set up the machine when not in function before starting production n Ta EDY Tca pere EK mm Tb BAD TCD B m N a Press ON OFF K1 the machine is now on Press SET UP K8 On the display P1 will flash showing that you are now in SET UP mode and can proceed to set up the required temperature for the High Pasteurization automatic cycle Note If you wait longer than 7 8 seconds
30. upright position both during carrying and during the installation and opera tion Always follow the instructions on the packing 4 1 Transportation of the packed device The packing has been projected to assure at the device the highest protection It is therefore suggested to transport the device while it is packed as near as possible at the place where it will be installed To carry the packed device use an elevator or a bench trolley inserting its forks in the basement s holes 070 WOOD PACKING unnail the top panel then separate the lateral panels CARDBOARD PACKING cut the strips and remove the cardboard from the top After having opened the packing make sure the device isn t damaged In case of doubt do not use it and call the Seller IN THE OPENING OF THE LATERAL PANEL IS ONLY ALLOWED TO THE ASSISTANCE SERVICE OR TO QUALIFIED TECHNICIANS AND MUST BE MADE BEFORE CONNECTING IT MAKE SURE NOT TO DAM AGE THE INTERNAL PARTS OF THE DEVICE English 7 Operating Instructions Remove both the lateral panels unscrewing the relevant fixing screws 21 Find and unscrew the bolts 22 which fix the device s frame at the packing s basement G The outlet of the supply cable is placed on the device s lower side During the lifting make sure not to damage it Lift the device from the basement possibly working on the lower side near the wheels and however only on the frame s carrying parts
Download Pdf Manuals
Related Search