USER MANUAL ES100P Digital Controller
Contents
1. 3 8 3 5 Setting Events 3 9 What is an event 3 9 Event specifications 3 9 Event settings 3 12 3 6 Setting up Programs 3 13 How programs are configured 3 13 Pattern parameters 3 14 Step parameters 3 17 Editing steps 3 20 3 7 Starting and Stopping Control 3 21 Starting operation 3 21 Stopping operation 3 21 3 8 Adjusting Control Operation 3 22 Changing currently executing patterns 3 22 Manual operation 3 23 Auto tuning 3 24 Fine tuning 3 26 3 1 Operation Flow Set the specifications Set up the program Check control operation Make adjustments 4 Stop control Designate the input type and set scaling event specifications settings and other parameters matched to how the ES100P is to be applied Note that the setting level must be switched between setting level 1 and 2 by the parameters Various patterns are available on the ES100P These patterns can be switched and linked Set up the program using the desired patterns When you have finished setting the specifications and operating conditions start operation Change and adjust settings such as SP and events while mo2. Mixed analog digital operation Fine Tuning 1 2 1 3 1 3 1 4 1 5 1 6 1 6 1 6 1 7 1 8 1 9 1 10 1 10 1 11 1 11 1 11 1 12 CHAPTER 1 1 1 Features Easy Operation e You can easily set and adjust parameter settings using the support software 1 e You can quickly set operating instructions or frequently used parameters using program mable function keys e You can easily make optimum adjustments to control using the auto tuning and fine tuning functions Almost All Types of Control are Possible on a Single Unit e Control is facilitated by using the para sively for heating cooling control e You can choose between floatin roportional control system y e Control is facilitated ontroller Operation assig orward control an se the digital operation assignment and sign the optimum I O functions to the desired Digital I O sig ed by the digital operation assignment function e You can use the an ation assignment function to process data to achieve control operation for analog input You can also use the analog operation assignment function to process control operation in order to output the control operation results as analog output Enhanced Programming Functions e You can set up to 99 program patterns consisting of up to 100 steps a maximum of 400 steps in a single pattern e You can not only use the pattern by switching but can also run the same progra
3. Control output 2 Auxiliary output 1 Auxiliary output 2 Analog output 1 Analog output 2 Digital output 1 Digital output 2 Transfer output Auxiliary input 1 Auxiliary input 2 Auxiliary input 3 Analog output 3 Digital input 1 Digital input 2 Digital input 3 For details on the operation assignment function see page 1 10 1 7 CHAPTER 1 1 4 Parameters and Setting Levels The ES100P has two setting levels setting level 1 and setting level 2 These two setting levels support different parameters Setting level 2 This setting level is for determining the specifications of the controller Running of programs is stopped when this setting level is entered Of the parameters in setting level 2 unit or reference information used in setting level 1 parameters must be set before the related setting level 1 parameter is accessed In setting level 2 parameters are distributed among the following setting modes Specification setting mode Event setting mode ON OFF timer setting mode Digital operation assignment setting mode Analog operation assignment setting mode Setting level 2 technical mode Setting level 1 This setting level is for setting performance or operating conditions In setting level 1 parameters are distributed among the following setting modes Manual mode parameter setting mode available only in the manual mode Operation mode Tuning mode Program setting mode PID set sett
4. Response improvement required level The strength of each of these required levels can be designated in five stages If two levels of control are required for a control target two required levels can be set simultaneously For example you can set the required level for the hunting inhibit and overshoot inhibit parameters if both hunting and overshoot need to be improved You cannot set three levels of control simultaneously for a control target Hunting inhibit required level Hunting inhibit required level 4 Overshoot inhibit required level 3 wp oO fk Ow Response improvement Overshoot inhibit required level required level CHAPTER 2 PREPARATIONS 2 1 2 2 2 3 2 4 Installing the ES100P Output unit External dimensions Drilling mounting panels Mounting the ES100P Setting the Switches Switch names Switch functions Wiring Terminals Precautions when wiring Input wiring Output wiring Wiring communication terminals Wiring Expanded I O Connectors Connections Compatible connectors Connecting to I O terminal block 2 2 2 3 2 3 2 4 2 4 2 4 2 5 2 5 2 5 2 6 2 7 2 8 2 8 2 9 2 9 CHAPTER 2 2 1 Installing the ES100P amp Output unit Four types of output unit are available fo
5. digital operation assignment function and analog operation assignment function The function to be used depends on the type of data that is to be handled e Moreover mixed analog digital operation for exchanging data between analog and digital operations also is possible e The content of operation assignment tables are described in the digital analog operation assignment parameters e Operation assignment tables are made up of operation blocks and assignment destinations Table 1 Table 2 Destination Destination Operation Operation block block Table n Destination Operation block e At the operation block an operation that is executed using two arguments is handled as the basic unit Each of these operations is given a No e Operations are executed from the smallest operation No upwards and end when the program reaches the operation END code e The result of each operation is output to the assignment destination Table settings are executed in table No order Operation Operation 1 Operation 2 Operation 3 When the END code is instructed the result at the end of operation is transferred to the operation destination Operation code Argument 1 Operation execution sequence Argument 2 E Digital operation assignments E Analog operation assignments E Mixed analog digital operation e The digital operation proces
6. e Use solderless terminals applicable to M3 5 screws LTC Fnmaries JO m orless When using soldered terminals strip back the tip of the lead about 6 to 12 mm and solder the tips of the exposed lead wire CHAPTER 2 6 12 mm E input wiring Analog input e Connect analog input 1 to terminal Nos 26 to 30 The input type determines how terminals are wired e o e P lt 8 OOO BOOO a amp s r gt mV e 26 0 n Thermocouple Platinum resistance Current Volgate Voltage input thermometer input input input V input mV e Terminal Nos 9 10 18 and 19 can be used for analog input only on 2 input type ES100P So check the model type before wiring inputs Connect analog input 2 to terminal Nos 9 10 18 and 19 The input type determines how terminals are wired i A 4 Te E 7 a a i 1 410 20 aO mathe O One pester 410 20 mAinput 4 108 Vinput e Analog input 2 is insulated from internal circuits CT input Potentiometer On position proportional controllers connect the potentiometer input to input terminal Nos 31 to 33 On other types of controllers connect CT input heater current detection to these terminals The functions of these terminals are fixed and cannot be changed by operation assignment for example o he Dw Dc CT input Potentiometer input d gt c x lt S lt 5 gej Connect auxiliary inputs 1 to 3 including C
7. the controller components CHAPTER 1 WHAT IS THE ES100P This chapter introduces the ES100P First time users should read this chapter without fail 1 1 Features 1 2 Names of Parts 1 3 Input and Output 1 4 Parameters and Setting Levels 1 5 SP Mode 1 6 Operation Assignment Function 1 7 Fine Tuning CHAPTER 2 PREPARATIONS This chapter describes the operations you should carry out before turning the ES100P ON 2 1 Installing the ES100P 2 2 Setting the Switches 2 3 Wiring Terminals 2 4 Wiring Expanded I O Connectors CHAPTER 3 BASIC OPERATION This chapter describes the most important operations of the ES100P 3 1 Operation Flow 3 2 How to Use the Panel Keys 3 3 Settin
8. transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly a ak in writing by Seller a Shipments shall be by a carrier selected by Seller b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Goods shall be FOB shipping point unless oth erwise stated in writing by Seller at which point title to and all risk of loss of the Goods shall pass from Seller to Buyer provided that Seller shall retain a security interest in the Goods until the full purchase price is paid by Buyer d Delivery and shipping dates are estimates only e Seller will package Goods as it deems proper for protection against normal handling and extra charges apply to special conditions Any claim by Buyer against Seller for shortage or damage to the Goods occurring before delivery to the carrier must be presented in writing to Seller within 30 days of receipt of shipment and include the original transporta tion bill signed by the carrier noting that the carrier received the Goods from Seller in the condition claimed 12 13 14 15 16 Warranties a Exclusive Warranty Seller s exclusive warranty is that the Goods will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller or such other period expressed in writing by Seller Se
9. used for editing programs Each press of this key switches between auto and manual modes This RS 232C interface jack is for communicating with the ES TOOLS support software sold separately Cables other than the dedicated cable sold separately cannot be used with the ES Tools support software 1 3 Input and Output E Layout of I O terminals Hi input Analog input 1 Analog input 2 CT input Potentiometer input Auxiliary input digital input 1 6 The ES100P rear panel is provided with terminals and expanded I O connectors Input and output terminals are arranged in groups as shown in the figure below The rear panel can be configured in a variety of ways depending on the model you have purchased l 25 B Terminal as 16 communications LJ r LJ Ba put EA output EE Input or output e A total of 26 analog input terminals are available 17 temperature sensor inputs thermocouple and platinum resistance thermometer seven volt age inputs and two current inputs You can choose one of these 26 analog inputs in the analog input 1 type parameter These terminals are available only on 2 input ES100P You can choose either of voltage input or current input in parameter settings Terminals are provided on standard ES100P including heating cooling models for CT input for use in heater current detection Terminals are provided on position proportional ES100P for potentio menter i
10. 5 3 5 2 Event Setting Mode 5 25 5 3 ON OFF Timer Setting Mode 5 28 5 4 Digital Operation Assignment Setting Mode 5 31 5 5 Analog Operation Assignment Setting Mode 5 36 5 6 Setting Level 2 Technical Mode 5 42 Setting Level 1 5 7 Manual Mode Parameter Setting Mode 5 52 5 8 Operation Mode 5 53 5 9 Tuning Mode 5 60 5 10 Program Setting Mode 5 62 5 11 PID Control Parameter Mode 5 70 5 12 Adjustment Mode 5 74 5 13 Check Mode 5 82 5 14 Setting Level 1 Technical Mode 5 90 CHAPTER 6 TYPICAL EXAMPLES 6 1 This chapter describes examples of control by one ES100P 6 1 Heating Cooling Control 6 2 6 2 Position proportional Control 6 5 6 3 Cascade Control 6 8 6 4 Feed forward Control 6 11 ieee CHAP
11. ES100P Digital Controller USER MANUAL OMRON Certain Terms and Conditions of Sale Claims Offer Acceptance These terms and conditions these Terms are deemed part of all catalogs manuals or other documents whether electronic or in writ ing relating to the sale of goods or services collectively the Goods by Omron Electronics LLC and its subsidiary companies Seller Seller hereby objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Please contact your Omron representative to confirm any additional terms for sales from your Omron company Prices All prices stated are current subject to change without notice by Seller Buyer agrees to pay the price in effect at time of shipment Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Seller s payment terms and ii Buyer has no past due amounts owing to Seller Orders Seller will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Goods Taxes All taxes duties and other governmental charges other than general real property and income taxes
12. OM terminal to terminal Nos 20 to 23 Run DI1 reset DI2 and hold DI3 are assigned as switch inputs to these terminals before shipment from the factory These termi nals are enabled only on models ES100P O0O0 OD 011 run Di2 reset 013 hold com Auxiliary inputs are insulated from internal circuits However note that auxiliary inputs are not insulated from transfer output and control output when a current or voltage output unit is installed E Output wiring Connect control outputs 1 to terminal Nos 4 and 5 and control outputs 2 to terminal Nos 13 and 14 Connect the control outputs to suit the output unit mounted on the ES100P When connecting voltage or current output check the polarity of the connection before wiring For details on output units see page 2 2 oe Seu O 00 12 VDC 24 VDC 40 mA 20 mA o O O Relay output SSR output Voltage Voltage output 12 V output 24 V 00 O00 eo 00 Control output 4 to 20 mA O to 20 mA 0 to 10 VDC 0 to 5 VDC O O O O Linear output Linear output Linear output Linear output When carrying out heating cooling control use control output 1 as heating output and control output 2 as cooling output oe oe Control output position proportional 2 6 Auxiliary e Connect auxiliary outputs 1 to terminal Nos 1 to 3 and auxiliary outputs output 2 to terminal Nos 11 and 12 These terminals are assigned as de
13. TER 7 TROUBLESHOOTING 7 1 Ria tral nen to find out and remedy the cause if the ES100P 7 1 Initial Checks 7 3 7 2 How to Use the Error Display 7 4 7 3 Judging Symptoms to Find the Cause of Trouble 7 7 allah APPENDICES SPECIFICATIONS A 2 Mandal HOW TO USE THE CURRENT DETECTOR CT A 5 CONTROL BLOCK DIAGRAM A 8 HOW TO READ DISPLAY SYMBOLS A 9 BOE CONTROL OPERATION CYCLE A 10 PARAMETER LIST A 11 OPERATION ASSIGNMENT TABLE DEFAULTS A 18 MODEL LIST A 20 PROGRAM SETTING TABLES A 21 INDEX PARAMETERS amp OPERATION PROCEDURE CHAPTER 1 WHAT IS THE ES100P 1 1 1 2 1 3 1 4 1 5 1 6 1 7 Front panel inside cover Input and Output Layout of I O terminals Parameters and Setting Levels SP Mode Operation Assignment Function What is an operation assignment Digital operation assignments Analog operation assignments
14. ed I O Connectors Expanded I O connectors can be used on models ES100P CIOCE Either of the digital I O terminals or BCD communications terminals can be selected for use in the parameter settings The ES100P is set for digital T O before shipment from the factory The following description assumes that the ES100P has been set for digital I O For details on using the ES100P for BCD communications see the ES100 Digital Controller User s Manual Communications Guide Cat No H072 E1 1 Digital inputs 1 to 8 and digital outputs 3 to 10 are provided for expanded I O connectors External 24 V DC power supplies are required for each of digital input and output E Connections v eno 1 2 GNDI seul a fw Power supply for Auxiliary run hold orf fefee BOCE MOCE hr Po oc TAAT o oof a fv Cac sol O os 27 oos ra OO gi es foe mE The following pins are connected to each other internally 1 2 3 4 21 22 and 23 24 e Items in parentheses indicate the defaults assigned to terminals before shipment from the factory Power supply for Auxiliary output time signal 1 time signal 2 CS 2 8 E Compatible Use an OMRON XG4M 3430 connector or equivalent product as the connectors connector for the cable for connecting to the expanded I O connectors Connecting to I O We recommend the following connection configurations when con
15. ent output designated to this terminal by the analog operation assignment function PV is assigned to this terminal before shipment from the factory Auxiliary output digital output Ten auxiliary output terminals are provided auxiliary outputs 1 to 10 Auxiliary outputs 1 and 2 are for relay output and auxiliary outputs 3 to 10 are for open collector output e Auxiliary outputs 3 to 10 sometimes cannot be used depending on the model of ES100P e Output data can be designated to auxiliary outputs by the digital operation assignment function Event output is assigned to auxiliary outputs 1 and 2 before shipment from the factory e When using BCD communications on ES100P provided with expanded T O connectors auxiliary outputs 3 to 10 cannot be used Terminal names and operation assignments On the ES100P the functions of I O terminals are determined by the operation assignment function That is inputs correspond to arguments and outputs correspond to assignment destinations Sometimes however the terminal name differs from the name used in operation assignment The purpose of this is to match the terminology used in conventional temperature controllers and digital controllers The following table shows the correspondence between terminal names and the name used in operation assignment Argument or Assignment Destination Argument or Assign ment Destination Terminal Name Tein None Control output 1
16. environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty Damage Limits Etc SELLER SHALL NOT BE LIABLE FOR SPECIAL INDI RECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUC TION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE GOODS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Seller exceed the individual price of the Good on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Seller its affiliates and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Seller is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Goods Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Good made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality The intellectual property embodied in the Goods is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the writte
17. es the step No When setting table parameters the STEP display indicates the table No LSP status indicators Setting level 1 mode indicators Auto Manual key These indicators display the status of the local SP during execution of the program for the currently executing step c Lights when the running program step is ramp up e Lights when the running program step is soak e C Lights when the running program step is ramp down The and keys are programmable function keys The user can assign functions to these keys The PTN key advances patterns The RUN key starts execution of a program The LED corresponding to the mode set in setting level 1 lights Correspondence between the LED and setting mode is as follows OPR LED Operation mode TUNE LED Tuning mode PRGM LED Program setting mode PID LED PID set setting mode ADJ LED Adjustment mode CHECK LED Check mode Designates the first parameter in each setting mode Pressing the w key designates the next parameter Pressing the a key designates the previous parameter Pressing the pb key designates the next table No Pressing the lt 4 key designates the previous table No Each press of the A key increments values by 1 andeach press of the S2 key decrements values by 1 The display remains dim until the key is pressed This key is used to enter a setting When pressed the dim display changes to a lit display This key is
18. fixed SP parameter is used as the SP The fixed SP mode is set when performing control by a fixed value The SP change rate can be limited in the remote SP and fixed SP modes Analog operation You can choose between settings made on the front panel by serial communica tion and by BCD communications for use in parameter settings Settings made on the front panel are called local settings serial communications serial and BCD settings are called remote settings and BCD communication settings are called external settings Note that the terms local and remote differ from local and remote used in the SP modes Remember this when setting the SP mode and parameters 1 9 CHAPTER 1 1 6 Operation Assignment Function E What is an op eration assign ment Operation assignment table About operations e ES100P I O data is used according to the values set to tables These tables describe how I O data are is to be handled Accordingly you can use I O data as it is as control data in the same way as on conventional digital controllers Data can be further manipulated by operations so the optimum I O functions can be achieved for the control target This is referred to as the operation assignment function Tables describing how I O data is to be handled are called operation assignment tables e There are two operation assignment functions the
19. for the ES100P programmable type ES100 and explains its features and mode of use Before using your ES100P thoroughly read and understand this manual in order to ensure correct use E ES100P manuals A total of three manuals are provided for the ES100P series digital controller as follows When using the general features of the ES100P series digital controller ES100P Digital Controller User s Manual Cat No HO69 E1 2 When using the communications features ES100 Digital Controller User s Manual Communications Guide Cat No HO72 E1 2 When using the support software ES100 Support Software ES TOOLS Support Software User s Manual Cat No H071 E1 1 The meaning of icons used in this manual Icons are used in this manual in addition to explanatory text Icons are used in order to visually represent information and facilitate understanding as you read through this manual The three icons shown below are used throughout this manual However you will find some icons specific to certain chapters of the manual For details on these icons read the explanation at the beginning of the relevant chapter The following icons are used throughout this manual and mean the following Caution mark This mark indicates that the caution that follows must be heeded at all times Reference mark This mark indicates that extra useful information follows such as supplementary explanations and how to apply f
20. g I O Specifications 3 4 Key Display and Assignments 3 5 Setting Events 3 6 Setting up Programs 3 7 Starting and Stopping Operation 3 8 Adjusting Control Operation 2 4 CHAPTER 4 APPLIED OPERATION 4 1 This chapter describes operations required for making full use of the features of the ES100P 4 1 ON OFF Timer 4 2 4 2 Digital Operation Assignments 4 4 4 3 Analog Operation Assignments 4 7 4 4 Mixed Analog Digital Operation 4 12 4 5 PID Switching 4 13 4 6 Applying Programmed Operation 4 15 4 7 Changing the SP Mode 4 21 4 8 Checking Data 4 22 CHAPTER 5 PARAMETERS 5 1 This chapter describes the parameters of the ES100P Use this chapter as a reference guide Setting Level 2 5 1 Specification Setting Mode
21. g points in mind to reduce the influence from external noise Avoid parallel or common wiring with high voltage sources and power lines carrying large currents Allow adequate space between the high voltage current lines and the input output lines Using separating pipes duct work and line shields is also useful in protecting the controller and its lines from external noise Allow as much space as possible between the controller including input output cables and devices that generate a powerful high frequency high frequency welders high frequency sewing ma chines and so forth These devices may cause power surges and other malfunctions If there is a large power generating device near the controller and any of its lines attach a surface absorber or noise filter to the device to stop the noise from affecting the controller system In particular motors transformers solenoids and magnetic coils have an inductance component and therefore can generate very strong noises When mounting a noise filter be sure to first check the filter s voltage and current capacity then mount the filter as close as possible to the controller You can also sometimes improve the controller s resistance to noise by grounding the controller to the control board To reduce radiation nose and the influence of radiation noise be sure to ground the control board Also be sure to ground the FG terminal of the external power supply Donotuse the control
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23. ing mode Adjustment mode Check mode Setting level 1 technical mode Each of these modes except setting level 1 technical mode can be verified by lighting of their respective LEDs Switching between setting levels To switch between setting levels 1 and 2 you need to change the settings of the DIP switches located inside the main unit of the ES100P Setting levels 1 and 2 are each provided with a technical mode to set the technical parameters You can enable and disable access and display of the technical modes by changing the DIP switch settings 1 5 SP Mode Local SP mode Remote SP mode Fixed SP mode On the ES100P you can use one of local SP LSP remote SP RSP and fixed FSP as the set point SP Each of these SPs is designated in an SP mode Execution of programs is started in the local SP mode In the local SP mode the SP is calculated from the local SP parameter set for each of the programmed steps When another mode is switched to from the local SP mode during program execution the SP changes The program however continues to advance as instructed In the remote SP mode the result of analog operations that takes the assignment destination as the RSP is used as the SP This SP is called the remote SP The remote SP mode is set for example when controlling extemal analog input data using analog input 2 as the SP In the fixed SP mode the setting of the
24. ler in places where icing condensation dust corrosive gas especially sulfide gas or ammonia gas shock vibration splashing liquid or oil atmosphere occur Also avoid places where the controller can be subjected to intense heat radiation like from a furnace or sudden temperature changes Ambient temperature must be kept between 10 C to 55 C Ambient humidity must be kept between 35 RH to 85 RH with no ice or condensation If the controller is installed inside a control board the ambient temperature must be kept under 55 C including the temperature inside the control board If the controller is subjected to heat radiation use a fan to cool the surface of the controller to under 55 C Store the controller at an ambient temperature between 25 C to 65 C The ambient humidity must be between 35 RH to 85 RH with no ice or condensation Never place heavy objects on or apply pressure to the controller that may cause it to deform during use or storage Avoid using the controller in places near a radio television set or wireless installation these devices can cause radio disturbances which adversely affect the performance of the controller Use a stable voltage 100 to 240 V AC at 50 to 60 Hz At power ON the prescribed voltage level must be attained within two seconds If you remove the controller from its case never touch the electronic parts inside nor allow static or any other kind of electrical source to contact
25. ller disclaims all other warranties express or implied b Limitations SELLER MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE GOODS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Seller further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Goods or other wise of any intellectual property right c Buyer Remedy Seller s sole obliga tion hereunder shall be to replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Good or at Seller s election to repay or credit Buyer an amount equal to the purchase price of the Good provided that in no event shall Seller be responsible for warranty repair indemnity or any other claims or expenses regarding the Goods unless Seller s analysis confirms that the Goods were properly handled stored installed and maintained and not subject to contami nation abuse misuse or inappropriate modification Return of any goods by Buyer must be approved in writing by Seller before shipment Seller shall not be liable for the suitability or unsuitability or the results from the use of Goods in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or
26. ms using the repeat function and linking patterns together 1 ES TOOLS Support Software is sold separately 2 See the ES100 Digital Controller User s Manual Communications Guide 1 2 1 2 Names of Parts E Main parts The figure below shows the main parts of the ES100P and describes each of their functions For more details on these main parts see the page numbers for each description Rear case Contains the main unit DIP switches These are located on the PCB inside the main unit Used for switching the setting level Rear panel Here are located terminals for wiring and Output unit Install this on the sockets inside the main unit Select the output unit matched to the output specification This is already installed on position proportional controllers ES100P RRPLJ Front panel Holds the keys and displays for indicating settings and control status Indicators and keys not required during running of programs are located inside the cover E Front panel No 1 display No 2 display Bar graph Output indicators Operation status indicators 1 Operation status indicators 2 Program No display re a indicators ml FSP AT WAIT MAN _ Operation status indicators 2 88 68 T1 PUSH OPEN Operation status indicators 1 mo a ES100P DIGITAL CONTROLLER Displays parameter symbols when setting parameters During setti
27. n permission of Seller Notwithstand ing any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Seller All information and materials supplied by Seller to Buyer relating to the Goods are confidential and propri etary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Miscellaneous a Waiver No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller b Assignment Buyer may not assign its rights hereunder without Seller s written consent c Amendment These Terms constitute the entire agreement between Buyer and Seller relating to the Goods and no pro vision may be changed or waived unless in writing signed by the parties d Severability If any provision hereof is rendered ineffective or invalid such provision shall not invalidate any other provision e Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice f As used herein including means including without limitation Certain Precautions on Specifications and Use Suitability of Use Seller shall not be responsible for conformity with any stan dards codes or regulations which apply to the combination of the Good in the Buyer s application or use of the Good At Buyer s request Seller will
28. necting terminal block T O of the expanded I O connectors to a terminal block When connecting output to the I O relay terminal OO000000 PT TT tT tt Tt CHAPTER 2 Output cable G79 200C ES1 e e e e 2 2 I O relay terminal G7T OCO8 ES100P When connecting input to the 400 mm yellow lead terminal block and output to the I O relay terminal a Pt tt tt tt V O cable Eeee sse ES100P G79 200C 175 ES1 pceSrererr When connecting both input and output to the terminal block gees cm I O cable ES100P XW2Z 200C I O terminal block XW2B 34G5 2 9 Terminal block When using one of the above recommended connection configurations the wiring diagram wiring at the terminal block is as follows I O terminal block XW2B 34G5 anols on os osf or eno lsvol p09 Pete tet tle ee ere 21 23 25 27 29 31 33 121 4 6 8 10 12 14 i671 enpj evi Diz oa owl ow Input terminal block XW2B 20G5 fet et ete folate tie pata fees t 2 10 CHAPTER 3 BASIC OPERATION 3 1 Operation Flow 3 2 3 2 How to Use the Panel Keys 3 3 3 3 Setting I O Specifications 3 4 Analog input 3 4 Direct reverse action 3 6 Control output cycle 3 6 3 4 Key Display and Assignments 3 7 PF key 3 7 Bar graph
29. ng of parameters the PV and SP LEDs do not light Displays the process value PV or the set point SP during monitoring Either of the PV or SP LEDs lights according to the display content Displays settings when setting parameters During setting of parameters the SP and MV LEDs do not light Displays the process value PV elapsed time and the manipulated variable MV during monitoring One of the SP or MV LEDs lights according to the display content This bar graph indicates the manipulated variable valve opening position elapsed time and deviation The user can designate in parameters which items are displayed on the bar graph The corresponding LEDs lights depending on which control outputs OUT1 OUT2 and auxiliary outputs SUB1 SUB2 are ON These indicators display the operation status RUN lights when the program is running HOLD lights when the program is in hold status RST lights when the control is in reset status These indicators display the current control status e RMT LED Lights when the current mode is set to remote or external FSPLED Lights when the SP mode is set to a fixed value e ATLED Flashes when auto tuning is being executed e WAIT LED Lights when the program is in wait status and flashes when a wait alarm occurs e MAN LED Lights when the current mode is the manual mode When setting and running the program the PTN display indicates the pattern No and the STEP display indicat
30. ng the results of digital and analog operations Up to eight sets of data for expressing the states 0 and 1 can be set to this data area In digital operations this area can be used for arguments or assignment destinations In analog operations the results of comparing the sizes of arguments are set as data 1 or 0 Also arguments can be selected according to the value set to this data e Accordingly you can select either of two sets of analog data using the results of digital operation and assign the results of comparing the analog data to digital outputs Assignment destination Comparison of operation results Dicital i Mixed operation Aaa r igital operation 4 or 0 ia nalog operation P Argument data 1 or O Selection conditions 9 op 1 7 Fine Tuning Fine tuning is executed in the following cases e If you are not satisfied with the control performance of the ES100P after executing A T auto tuning e When PV disturbance orcontrol cancellation caused by A T isnot allowed in the system With the fine tuning function three improvement required levels are set for improvement of control performance Fuzzy logic inference is executed from the improvement requirements and the control state up to that point to automatically correct PID parameters There are three improvement required levels Hunting inhibit required level Overshoot inhibit required level
31. nitoring the control status If necessary switch to manual control When the program has stopped running control stops To forcibly stop operation reset the ES100P Initializing parameters 3 2 Follow the procedure below to restore the ES100P parameter settings to the defaults set before shipment from the factory 1 Set switches SW1 and SW2 3 to ON 2 The No 1 display indicates Er 3 Press the key This executes initialization of the ES100P 4 When the No 1 display indicates E ad this indicates that initialization has ended 5 Restore the switches to their original positions
32. nput for use in valve opening measurement Of the ES100P on which auxiliary inputs can be used up to eight auxiliary input terminals can be used on models provided with expanded I O connectors and up to three auxiliary input terminals can be used on models not provided with expanded I O connectors The application of the auxiliary input terminals can be designated by the digital operation assignment function Before shipment from the factory switch inputs for run reset and advance are assigned to the auxiliary input terminals On ES100P provided with expanded I O connectors the auxiliary input terminals cannot be used when using BCD communications BCD communications is switched to in parameter settings E Output Control output analog output e Two control output terminals are provided control output 1 and control output 2 You can choose between relay output SSR output voltage output and current output for each of these terminals depending on the type of output unit installed on the main unit In position proportional control systems control output 1 is used for open output and control output 2 is used for closed output So arelay output unit is used as the output unit This output unit is already installed in position proportional controllers before shipment from the factory so the userneed not to obtain a separate output unit Transfer output e This terminal is exclusively for current output Output data can be curr
33. ns test disabled enabled Initialization mode gt ON x lt u All DIP switches are set to OFF before shipment from the factory e The initialization mode returns parameter settings to factory defaults e Set items marked to the more frequently used switch setting For example if both switches SW2 1 and SW2 2 are set to ON both the setting level 2 and 1 technical modes are enabled just by switching SW1 Executing the switch functions Switch functions excluding the communications test can be executed in the ES TOOLS Support Software However note that when you execute a switch function from the ES TOOLS Support Software the switch settings may differ from the function e g setting level set on the switch To execute the function set on the switch as instructed in the switch settings turn the power supply OFF then back ON again Operation limitations Note that regular functions such as setting operations and communications do not work when executing the communications test and when in the initialization mode 2 4 2 3 Wiring Terminals E Precautions when Use ducts to separate input leads and power lines in order to protect the wiring controller and its lines from external noise e We recommend using solderless terminals when wiring the controller Tighten the terminal screws using a torque no greater than 78 N cm 8 kgf cm Take care not to tighten the terminal screws too tightly
34. old the output unit firmly in place Be sure to attach the attachment clip Output unit With position proportional controllers model ES100P RRP a relay output unit of position is provided at purchase Therefore this relay output unit does not need to be proportional purchased separately controllers 2 2 E External dimensions x w o 7 sP i g 8 8 8 MV J RMT FSP AT WAT MAN f E Drilling mounting panels 100 mm or more Recommended thickness of mounting panel 1 to 8 mm Mounting cutout 92 mm square When mounting two or more ES100P mount the controllers at intervals of at least 100 mm in the horizontal direction and at least 120 mm in the vertical direction 120 mm or more E Securing the ES100P in position Slot the two fixtures supplied into the fixing slot on the rear case with the ES100P pushed into the mounting hole The fixing slots are located on the top and bottom of the rear case Tighten the fixture screw until the ratchet turns idly CHAPTER 2 2 2 Setting the Switches E Switch names Top of controller body WE Switch functions The table below shows the combination of DIP switch settings for achieving the following six functions Function sw1 Setting level 2 Technical mode enabled Setting level 2 Technical mode disabled Setting level 1 S Technical mode enabled swi Setting level 1 Technical mode disabled Communicatio
35. provide applicable third party certification documents identifying ratings and limitations of use which apply to the Good This information by itself is not sufficient for a complete determination of the suitability of the Good in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of this Good nor is it intended to imply that the uses listed may be suitable for this Good i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations iii Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to this Good NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE SELLER S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM 2 3 Programmable Products Seller shall not be responsible for the u
36. r the ES100P Select the output unit appropriate for how your ES100P is applied Types of out The following table shows the output units and their ratings put unit Relay Output Unit E53 R 1c 250 V AC 5 A resistive load Mechanical life 1 000 000 uses or more Electrical life 100 000 uses or more SSR Output Unit E53 S la 75 to 250 V AC 1 A resistive load Voltage Output Unit E53 Q NPN type 12 V DC 40 mA E53 Q3 NPN type 24 V DC 20 mA E53 Q4 PNP type 24 V DC 20 mA Linear Output Unit E53 C3 4 to 20 mA DC load 600 Q or less Possible for approx 2600 resolution E53 C3D 0 to 20 mA DC load 600Q or less Possible for approx 2600 resolution E53 V34 0 to 10 VDC load 1 KQ or more Possible for approx 2600 resolution E53 V35 0 to 5 VDC load 1 kQ or more Possible for approx 2600 resolution Insert the output unit into the on board socket following the procedure below Mounting the output unit 1 Pull out the controller body Push in the catch at the bottom of the controller to unlock the front panel from the rear panel Pull out the body with the catch pushed in Pull out the body while pushing in the catch at the Control output 2 2 Mount the output unit bottom of the Insert the output unit for control output 1 into the on board controller socket marked OUTPUT and the output unit for control output 2 into the on board socket marked OUTPUT2 3 Snap in the attachment clips to h
37. ser s pro gramming of a programmable Good or any consequence thereof Performance Data Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Seller s test conditions and the user must corre late it to actual application requirements Actual performance is subject to the Seller s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Good may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Seller s representative at any time to con firm actual specifications of purchased Good Errors and Omissions The information in this catalog has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Thank you for your purchase of your ES100 This digital controller has been achieved as a result of three development concepts e Friendly e Intelligent e User oriented This User s Manual has been designed specifically
38. ses external digital inputs flags for internal ON OFF timers events and control status as arguments 1 or 0 and outputs to assignment destinations such as digital outputs operating instructions and the digital user buffers e The ES100P is provided with 30 operation assignment tables The settings of assignment destinations in unused tables should be set to 0 disabled The results of digital operations can also be used as the arguments for the subsequent operation e The operation block is made up of operations 1 to 4 This is shown in the following diagram Table 1 Table 2 Table 30 Assignment Assignment Assignment destination destination destination Operations Operations Operations 1to4 1to4 1to4 The analog operation process external analog inputs SP PV and control operation data as arguments and assigns the external results of operations to assignment destinations such as control outputs transfer outputs and the analog user buffers e The ES100P is provided with 15 operation assignment tables The settings of assignment destinations in unused tables should be set to 0 disabled e The operation block is made up of operations 1 to 15 This is shown in the following diagram Table 1 Table 2 Table 15 Assignment Assignment Assignment destination destination destination Operations Operations Operations 1 to 15 1 to 15 1to15 The ES100P is provided with a common data area for shari
39. unctions See mark This mark indicates that you can refer to additional information relating to the preceding explanation How this Manual is Organized Learning about the Chapter 1 What is the ES100P general features of the ES100P Setting up the Chapter 2 Preparations ES100P ES100P operations Chapter 3 Basic Operation How to use param Chapter 3 Basic Operation eters Chapter 4 Applied Operation Chapter 5 Parameters Learning about Chapter 6 Typical Examples control using on the ES100P Troubleshooting Chapter 7 Troubleshooting This chapter describes the features of the ES100P names of parts and typical functions This chapter describes the operations that you must carry out e g installa tion wiring and switch settings before you can use the ES100P This chapter describes how to use the front panel keys and how to view the display when setting the parameters of the major functions of the ES100P Chapter 4 describes more advanced ways of utilizing the major functions described in Chapter 3 Chapter 5 describes in detail the param eters related to these functions when setting parameters This chapter gives typical examples of control that can be achieved on the ES100P and the key points to remem ber in each of the control methods This chapter describes what to do if any problems occur When connecting input or output lines to your controller keep the followin
40. viation upper limit alarm output before shipment from the factory 250 VAC 0 250 VAC e 3A 3A Auxiliary output 1 Auxiliary output 2 e Terminal Nos 9 10 18 and 19 can be used for auxiliary output only on ES100P ID models So check the model type before wiring outputs Connect auxiliary outputs 3 and 4 to terminal Nos 9 and 10 The 24 V power supply should be connected to terminal Nos 18 and 19 These terminals are assigned as time signals 1 DO3 and 2 DO4 before shipment from the factory Auxiliary outputs 3 4 e Auxiliary outputs are insulated from internal circuits Transfer outputs e Connect transfer output to terminal Nos 34 and 35 These terminals are enabled only on models ES100P Tj F ptt 20 a Transfer outputs Transfer outputs are insulated from internal circuits However note that transfer outputs are not insulated from control output and auxiliary input when a current or voltage output unit is installed E Wiring communi Terminal Nos 15 to 17 24 and 25 are used for wiring communication cation terminals terminal The terminals of models ES100P O0 010 are arranged for RS 232C communication and the terminals of models ES100P 00 040 are arranged for RS 422 485 communication Check which model com munication terminals are to be wired to before wiring e 8 e RS232C RS422 RS485 2 7 2 4 Wiring Expand
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